Technical Data | July 2018
3M™ Thermally Conductive Epoxy Adhesive TC-2810
Product Description
3M™ Thermally Conductive Epoxy Adhesive TC-2810 is a thermally conductive, 2-part epoxy using high performance
filler for good thermal conductivity with high adhesion.
Key Features
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High adhesive strength
Slight tack allows pre-assembly
Good surface wet out
Low viscosity for potting applications
Good gap filling
Thin bonding line
Good thermal conductivity (0.8-1.4 W/m-K)
Low chloride (Cl) ion content and outgassing
Typical Uncured Properties
Note: The following technical information and data should be considered representative or typical only and should not be used for
specification purposes.
3M™ Thermally Conductive Epoxy Adhesive TC-2810
Property
Value
*Viscosity
Base
Accelerator
Mixed
40,000-90,000 cps
11,000-21,000 cps
40,000-80,000 cps
Base Resin
Base
Epoxy
Amine
Accelerator
Filler
Mix Ratio (B:A)
Worklife
Ceramic
Volume
24% by weight
2:1
100-120 minutes at 23°C (72°F)
New Weight
(lb/gal)
Base
Accelerator
Mixed
10.58
10.28
10.37
*Viscosity is measured using 40 mm, 2° cone, at 10 S-1.
Applications
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LED Assembly
Thermal fixing battery cell and thermal management for EV/HEV battery
Potting applications
General gap filling
Application Techniques and Product Use
For bonding rigid to rigid parts, it is suggested that the bond line thickness and edge fill be designed to optimize:
1. Bond Strength
2. Thermal Resistance
A typical suggested bond line is in the 3-7 mil (0.076- 0.018mm) thickness range
For improved thermal performance (lower thermal resistance), a thinner bond line is suggested. A thinner bond line can reduce the
bond strength so each application needs to be tested to find correct balance between thermal and mechanical properties.
Bond Line Thickness vs Thermal Resistance vs Bond Strength
A “fillet” at the edge of a bond line is suggested to increase bond strength. The fillets are formed as the epoxy squeezes out past the
side edges. Fillets can add strength to the assembly.
3M™ Thermal Conductive Epoxy TC-2810 is supplied in dual syringe plastic duo-pak cartridges as part of the 3M™ Scotch-Weld™
EPX™ Plus II Applicator. The duo-pak cartridges are supplied in 37ml or 50 ml configuration. To use the cartridge simply insert the
duo-pak cartridge into the EPX Plus II Applicator and start the plunger into the cylinders using light pressure on the trigger. Next,
remove the duo-pak cartridge cap and expel and discard a small amount of adhesive to be sure both sides of the duo-pak cartridge
are flowing evenly and freely (ie: no voids, “plugs of adhesive”, dis-continuity in flow, etc.) Once even side to side and uniform flow
from both sides of the duo-pak is confirmed, attach the 3M™ Scotch-Weld™ EPX™ Mixing Nozzle to the duo-pak cartridge to ensure
proper and uniform missing of the Part A and Part B and begin dispensing the adhesive.
Partially used cartridges must follow the above use instructions to ensure consistent product performance.
Complete and uniform mixing as noted above of the two components is required to obtain consistent product performance.
3M™ Scotch-Weld™ EPX™ Plus II Applicator and 3M™ Scotch-Weld™ EPX™
Mixing Nozzle
Use only 3M™ EPX™ Plus II Applicator and Mix Nozzles to ensure optimum product performance.
Typical Cured Physical Properties and Performance Characteristics
Note:
The following technical information and data should be considered representative or typical only and should not be
used for specification purposes. Final product specifications and testing methods will be outlined in the products
Certificate of Analysis (COA) that is shipped with the commercialized product once it is approved by 3M for general
commercialization and development work is completed.
3M™ Thermally Conductive Epoxy Adhesive TC-2810
Property
Method*
Color
Glass Transition Temperature
Thermal Coefficient of Expansion
ASTM 1356
ASTM E831
Thermal Conductivity
Volume Resistivity
Dielectric Breakdown Voltage
Dielectric Constant
Total Outgassing
ASTM D5470
ASTM D257
ASTM D149
ASTM 150
ASTM 5116
Siloxane Outgassing
Extractable Chloride
ASTM 5116
ASTM D7994
*Methods listed as ASTM are tested in accordance with the ASTM method noted
*Disclaimer if applicable to chart above
Value
Cream
See Chart on page 3
85 X 10 -6/K (below Tg)
240 X10 -6/K (above Tg)
0.80-1.4 W/m-K
1.5 x 1014 ohm-cm
44.0 kV/mm (1119 Volts/mil)
4.1
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