Safety Light Curtain
Orion1 Extended
Approvals:
Application:
– – For finger and hand detection
– – When the light guard should be
close to the hazardous zone
– – When muting or blanking are
necessary
– – When several devices should be
connected in series (cascading)
– – When space is an issue
(no dead zone)
Features:
– – Finger and hand detection
– – 7 m and 20 m operating distances
(finger and hand detection)
– – Compact dimensions
– – Local reset and EDM
– – Muting and Blanking
– – Cascading
– – No dead zone
The Orion1 Extended light curtains are used for finger or hand detection, usually quite close to the dangerous machine, when
advanced functions like muting or cascading are necessary.
Easy to use
– – Muting sensors are connected directly to the light curtain, with no need for a remote extra muting module.
– – No dead zone: the resolution is guaranteed along the whole length of the light curtain with no need for extra mechanical
guard.
– – Cascading with the standard units, no separate slave or master units.
Faster installation
– – Alignment help and a wide angle within the limits of a Type 4 device facilitate alignment.
– – M12 connectors speed up cabling.
Less downtime
– – Since the alignment level is displayed on the unit, the alignment can be improved before an unwanted stop occurs.
– – Coding protects against mutual interferences.
– – Extensive error indication reduces troubleshooting time.
– – Protective tubes and lens shields protect the devices in harsh environments.
Muting: the machine stops when a person
goes through but not when the cases go
through.
Floating blanking: a hand through the
detection zone will stop the machine and
the moving wire will not.
Technical data
Functional Safety Data
EN ISO 13849-1:2008
PL e, Cat 4
EN 61508-1..4:2010
SIL3; PFHd = 2.64 x10 -9; HFT = 1; Mission time = 20 years
EN 62061:2005/A1:2013
SIL CL 3
Power supply
+24 VDC ± 20 %
Power consumption
Transmitter
3 W max
Receiver
5 W max (without load)
Outputs
2 PNP
Short-circuit protection:
1.4 A max
Output current:
0.5 A max / output
Output voltage – ON:
Vdd -1 V min
Output voltage – OFF:
0.2 V max
Capacitive load:
2.2 μF at +24 VDC max
Current for external lamp
20 mA min; 300 mA max
Connectors with specific cables
Transmitter with M12-C02PT2T: M12-5 pole male connector
Receiver with M12-C02PT6RB: M12-12 pole male connector
Receiver with M12-C02PT62RM: M12-12 pole male connector + M12-5 pole male connector
Cable length (for power supply)
50 m max
Light emission ( l )
Infrared, LED (950 nm)
Resolution
14 - 30 mm
Operating distance
0.2…20 m for 30 mm
0.2…7 m for 14 mm
Ambient light rejection
According to IEC-61496-2:2013
Operating temperature
0…+ 50 °C
Storage temperature
- 25…+ 70 °C
Humidity range
15…95 % (no condensation)
Protection class
IP65 (EN 60529:2000)
Weight
1.35 kg / meter for each single unit
Housing material
Painted aluminium (yellow RAL 1003)
Front side material
PMMA
Cap material
PBT Valox 508
Function settings at delivery
The functions are configured with push-buttons on the units.
No code
Muting
EDM enabled
Automatic Reset
T/X muting
10 min muting time-out
Override trigger = level
Long range
* Two specific cables must be ordered with Orion1 Extended, one for the transmitter and one for the receiver. See next page.
Connection
Connection transmitter
Brown (1)
+ 24 VDC
White (2)
Test
Blue (3)
0V
Black (4)
Earth
Grey (5)
Not used
For the transmitter: M12-C02PT2T
Connection receiver with muting cable M12-C02PT62RM
M12-12 connector
Brown (1)
+ 24 VDC
Blue (2)
0V
White (3)
Reset/Acknowledge/Align
Green (4)
Override1
Pink (5)
OSSD2
Yellow (6)
EDM
Black (7)
Muting selection
Grey (8)
OSSD1
Red (9)
Override2
Violet (10)
Muting lamp
Grey-pink (11)
Override status
Red-blue (12)
Earth
M12-5 connector
Brown (1)
+ 24 VDC
White (2)
Muting2
Blue (3)
0V
Black (4)
Muting1
Grey (5)
Not used
For the receiver when muting: M12-C02PT62RM
Connection receiver with blanking cable M12-C02PT6RB, to be used whenever muting is not necessary.
M12-12 connector
Brown (1)
+ 24 VDC
Blue (2)
0V
White (3)
Reset/Acknowledge/Align
Green (4)
Teach in
Pink (5)
OSSD2
Yellow (6)
EDM
Black (7)
Not used
Grey (8)
OSSD1
Red (9)
Tolerance
Violet (10)
Lamp
Grey-pink (11)
Not used
Red-blue (12)
Earth
For the receiver when no muting: M12-C02PT6RB
* Colors according to ABB Jokab Safety standard cables
Two specific cables must be ordered with Orion1 Extended, one for the transmitter and one for the receiver.
Connection examples
0
2
1
3
5
4
6
8
7
9
Connection to a RT9 safety relay
+24V
+24V
B1
Jokab Safety
Transmitter
Receiver
Brown
1 +24V
+24VDC 1
White
2 TEST
0V 2
Blue
3 0V
Black
4 EARTH
Brown
12
RESET/ACKN 3
White
OVERRIDE1 4
Green
5
OSSD2 5
EDM 6
11
OSSD1 8
Grey
OVERRIDE STATUS 11
EARTH 12
12
Yellow
MUTING SELECTION 7
MUTING LAMP 10
Q1
Pink
Black
OVERRIDE2 9
11
Q2
Blue
Red
x2
Violett
x1
K1
Grey / Pink
S14
Red / Blue
S34
X1
X4
A1
Brown
MUTING2 2
White
0V 3
MUTING1 4
23
14
24
1
RT9
+24VDC 1
13
ABB
Jokab Safety
-
Blue
S13
Muting sensors
S44
S24
2
+
Y14
A2
Black
5
ORION1 Extended
x2
A1
Q1
ORION1 Extended in muting mode with
- manual reset
- EDM deactivated
x2
A1
Q2
V2
V1
x1
A2
x1
A2
Note: manual reset should be activated
0V
0V
0
2
1
3
5
4
6
8
7
9
Connection to a Pluto B20 Safety PLC
+24V
+24V
2014-12-15
Datum
Redigerare. sedosve
B1
Kontollerad
Ändring
Datum
Namn
Ursprung
Transmitter
Brown
1 +24V
White
2 TEST
Blue
3 0V
Black
4 EARTH
EPLAN
ABB Jokab Safety
Exempel för Orion-manualer
Jokab Safety
Ersättning
för
Receiver
+24VDC 1
0V 2
OVERRIDE1 4
Green
EDM 6
Black
Grey
OVERRIDE STATUS 11
EARTH 12
Orion
12
Blad
1
Blad
8
11
Q2
12
Yellow
OSSD1 8
MUTING LAMP 10
Q1
Ersatt av
Pink
MUTING SELECTION 7
OVERRIDE2 9
+
Blue
White
OSSD2 5
11
Brown
RESET/ACKN 3
5
2
= 1E
Orion1 Extended Muting RT9
Red
x2
Violett
x1
K10
CH
Grey / Pink
CL
I0
Red / Blue
I1
I6
I7
B
B
+24V
A
A
Power
Pluto bus
Q2
Q3
Inputs, individual failsafe
+24VDC 1
Brown
MUTING2 2
White
0V 3
MUTING1 4
Blue
ABB
Pluto B20v2
Muting sensors
Black
Jokab Safety
Relay output,
individual failsafe
Failsafe inputs / Indication outputs (not failsafe) / Dynamic outputs
5
IQ10
IQ11
IQ12
IQ17
ORION1 Extended
A
A
B
B
0L
Q0
Identifier
input
IDFIX
1L
Q1
ID
Power
0V
ORION1 Extended in muting mode with
- manual reset
- EDM deactivated
A1
Q1
Note: manual reset should be activated
A1
x2
A2
x1
x2
V4
Q2
V3
A2
x1
0V
0V
1
=2B/1
Datum
2014-12-15
Redigerare. sedosve
Ändring
Datum
Namn
EPLAN
Kontollerad
Exempel för Orion-manualer
Ursprung
Ersättning för
ABB Jokab Safety
= 1E
Orion1 Extended Muting Pluto B20
+
Orion
Ersatt av
Blad
2
Blad
8
Models and ordering information
Orion1-4-14-030-E
2TLA022301R0100
Orion1 Extended Transmitter + Receiver - R = 14 mm - H = 300 mm
Orion1-4-14-045-E
2TLA022301R0200
Orion1 Extended Transmitter + Receiver - R = 14 mm - H = 450 mm
Orion1-4-14-060-E
2TLA022301R0300
Orion1 Extended Transmitter + Receiver - R = 14 mm - H = 600 mm
Orion1-4-14-075-E
2TLA022301R0400
Orion1 Extended Transmitter + Receiver - R = 14 mm - H = 750 mm
Orion1-4-14-090-E
2TLA022301R0500
Orion1 Extended Transmitter + Receiver - R = 14 mm - H = 900 mm
Orion1-4-14-105-E
2TLA022301R0600
Orion1 Extended Transmitter + Receiver - R = 14 mm - H = 1050 mm
Orion1-4-14-120-E
2TLA022301R0700
Orion1 Extended Transmitter + Receiver - R = 14 mm - H = 1200 mm
Orion1-4-14-135-E
2TLA022301R0800
Orion1 Extended Transmitter + Receiver - R = 14 mm - H = 1350 mm
Orion1-4-14-150-E
2TLA022301R0900
Orion1 Extended Transmitter + Receiver - R = 14 mm - H = 1500 mm
Orion1-4-14-165-E
2TLA022301R1000
Orion1 Extended Transmitter + Receiver - R = 14 mm - H = 1650 mm
Orion1-4-14-180-E
2TLA022301R1100
Orion1 Extended Transmitter + Receiver - R = 14 mm - H = 1800 mm
Orion1-4-30-030-E
2TLA022303R0100
Orion1 Extended Transmitter + Receiver - R = 30 mm - H = 300 mm
Orion1-4-30-045-E
2TLA022303R0200
Orion1 Extended Transmitter + Receiver - R = 30 mm - H = 450 mm
Orion1-4-30-060-E
2TLA022303R0300
Orion1 Extended Transmitter + Receiver - R = 30 mm - H = 600 mm
Orion1-4-30-075-E
2TLA022303R0400
Orion1 Extended Transmitter + Receiver - R = 30 mm - H = 750 mm
Orion1-4-30-090-E
2TLA022303R0500
Orion1 Extended Transmitter + Receiver - R = 30 mm - H = 900 mm
Orion1-4-30-105-E
2TLA022303R0600
Orion1 Extended Transmitter + Receiver - R = 30 mm - H = 1050 mm
Orion1-4-30-120-E
2TLA022303R0700
Orion1 Extended Transmitter + Receiver - R = 30 mm - H = 1200 mm
Orion1-4-30-135-E
2TLA022303R0800
Orion1 Extended Transmitter + Receiver - R = 30 mm - H = 1350 mm
Orion1-4-30-150-E
2TLA022303R0900
Orion1 Extended Transmitter + Receiver - R = 30 mm - H = 1500 mm
Orion1-4-30-165-E
2TLA022303R1000
Orion1 Extended Transmitter + Receiver - R = 30 mm - H = 1650 mm
Orion1-4-30-180-E
2TLA022303R1100
Orion1 Extended Transmitter + Receiver - R = 30 mm - H = 1800 mm
M12-C02PT2T
2TLA022315R0100
Transmitter cable for Orion1 Extended
M12-C02PT6RB
2TLA022315R0200
Receiver cable for Orion1 Extended when no muting
M12-C02PT62RM
2TLA022315R0300
Receiver cable for Orion1 Extended when muting
PT-C1PT
2TLA022315R1000
Cascade cable for Orion1 Extended, 1 m
PT-C05PT
2TLA022315R1100
Cascade cable for Orion1 Extended, 0.5 m
PT-C005PT
2TLA022315R1200
Cascade cable for Orion1 Extended, 0.05 m
M12-C61
2TLA020056R0000
Straight M12-5 female connector with 6 m shielded cable
M12-C101
2TLA020056R1000
Straight M12-5 female connector with 10 m shielded cable
M12-C201
2TLA020056R1400
Straight M12-5 female connector with 20 m shielded cable
M12-C65
2TLA020056R7200
Straight M12-12 female connector with 6 m shielded cable
M12-C105
2TLA020056R7300
Straight M12-12 female connector with 10 m shielded cable
M12-C205
2TLA020056R7500
Straight M12-12 female connector with 20 m shielded cable
Cables
Spare parts (delivered with products originally)
JSM Orion01
2TLA022310R0000
4 standard brackets for Orion1 & Orion2
Orion TP-14
2TLA022310R5200
Orion Test Piece 14 mm
Orion TP-30
2TLA022310R5300
Orion Test Piece 30 mm
Orion Laser
2TLA022310R5000
Orion Laser pointer
JSM Orion01
2TLA022310R0000
4 standard brackets for Orion1 & Orion2
JSM Orion06
2TLA022310R0400
Kit for mounting of Orion1 & Orion2 in Stand (4 pieces)
JSM Orion07
2TLA022310R0500
Kit for mounting of Orion1 & Orion2 in Stand (6 pieces)
JSM Orion11
2TLA022310R0900
Kit for mounting of Orion1 Mirror in Stand
Orion Stand Plate
2TLA022312R5000
Orion Plate kit for adjustment of protective stand
Accessories
Orion1 Mirror*
Deviating mirror to be mounted in Orion Stand with 1 kit JSM Orion11
Orion Stand*
Protective stand
* These accessories are available in different sizes. More information on www.abb.com/jokabsafety.
2TLC172053L0201
Dimensions
All dimensions in millimeters
Model
Lt (mm)
L (mm)
Orion1-4-xx-030-E
150
306.30
Orion1-4-xx-045-E
300
456.30
Orion1-4-xx-060-E
450
606.30
Orion1-4-xx-075-E
600
756.30
Orion1-4-xx-090-E
750
906.30
Orion1-4-xx-105-E
900
1056.30
Orion1-4-xx-120-E
1050
1206.30
Orion1-4-xx-135-E
1200
1356.30
Orion1-4-xx-150-E
1350
1506.30
Orion1-4-xx-165-E
1500
1656.30
Orion1-4-xx-180-E
1650
1806.30
xx = Resolution (14 - 30 mm)
ABB AB
Jokab Safety
Varlabergsvägen 11
SE-434 39 Kungsbacka
Tel. +46 (0) 21-32 50 00
www.abb.com/jokabsafety
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