Safety Light Grid
Orion3 Base
Approvals:
Application:
– – For body detection
– – When power is available on
only one side.
– – When a sturdy profile is necessary.
Features:
––
––
––
––
––
––
Body detection, 2 to 4 beams
Active and passive unit
Up to 8 m operating distance
Sturdy profile
Local reset and EDM
Type 4
The Orion3 Base light grids are used for body detection, usually for access protection. Transmitter and receiver are both in the
same active unit. The beams are reflected by the passive unit. Only the active unit needs to be supplied.
Easy to use
–– No more functions or settings than necessary.
–– A local reset button can be connected directly to the light grid: no need for cable between the reset button and the electrical
cabinet or for an extra control module.
–– Each light grid can monitor the actuators without any extra control module (EDM function).
Faster installation
–– Less cabling: only the active unit has to be connected.
–– Alignment help and a wide angle within the limits of a Type 4 device facilitate alignment.
–– Rotation brackets simplify alignment too.
–– M12 connectors speed up cabling.
Less downtime
–– Since the alignment level is displayed on the unit, the alignment can be improved before an unwanted stop occurs.
–– Extensive error indication reduces troubleshooting time.
Only the active unit needs cabling, which
saves cable length and installation time.
Technical data
Functional Safety Data
EN ISO 13849-1:2008
PL e, Cat 4
EN 61508-1..4:2010
SIL3; PFHd = 9.28 x10 -9; HFT = 1; Mission time = 20 years
EN 62061:2005/A1:2013
SIL CL 3
Power supply
+24 VDC ± 20 %
Consumption, Active unit
6.5 W max (without load)
Outputs
2 PNP
Short-circuit protection:
1.4 A at 55°C
Output current:
0.5 A max / output
Output voltage – ON:
Power supply value less 1 V (min.)
Output voltage – OFF:
0.2 V max
Capacitive load:
2.2 μF at +24 VDC max
Connectors
M12 - 8 pole male connector
Cable length (for power supply)
70 m max
Light source
Infrared, LED (950 nm)
Resolution
319,75 - 519,75 mm
Operating distance
0.5...8 m except K2C-090: 0.5..6 m
Ambient light rejection
According to IEC-61496-2:2013
Operating temperature
0…+ 55 °C
Storage temperature
- 25…+ 70 °C
Humidity range
15…95 % (no condensation)
Protection class
IP 65 (EN 60529:2000)
Weight
Orion3-4-K1C-050-B
1.3 Kg
Orion3-4-K2C-080-B
1.8 Kg
Orion3-4-K2C-090-B
2.1 Kg
Orion3-4-K2C-120-B
2.6 Kg
Orion3-4-M1C-050 (passive)
1.2 Kg
Orion3-4-M2C-080 (passive)
1.7 Kg
Orion3-4-M2C-090 (passive)
1.9 Kg
Orion3-4-M2C-120 (passive)
2.5 Kg
Housing material
Painted aluminium (yellow RAL 1003)
Front glass material
PMMA
Cap material
PBT Valox 508
Connection Active unit*
White (1)**
Reset/Acknowledge/Reset mode - Must be connected for the light guard to function, either to + 24 VDC for
Automatic Reset or to 0 V for Manual Reset.
Brown (2)
+ 24 VDC
Green (3)**
EDM selection- must be connected to +24 VDC to deactivate EDM
Yellow (4)
EDM
Grey (5)
OSSD1
Pink (6)
OSSD2
Blue (7)
0V
Red (8)
Earth
* Colors according to ABB Jokab Safety standard cables
** The “RESET/ACKNOWLEDGE/RESET MODE” wire and the supply wires MUST be connected in order for the device to function. The other wires
may be floating.
Connection examples
0
1
2
3
4
5
6
7
8
9
Connection to a RT9 safety relay
/
+24V
+24V /
B1
RESET
Jokab Safety
Receiver & Transmitter
ACKN/RESET 1
White
+24V 2
Brown
EDM SELECTION 3
Green
EDM 4
Yellow
OSSD1 5
Grey
OSSD2 6
Pink
0V 7
EARTH 8
Blue
12
11
11
Q2
12
11
Q1
Red
12
K1
Orion3 Base
S14
S34
X1
X4
A1
13
23
14
24
ABB
1
RT9
Jokab Safety
-
S13 S44
S24
2
+
Y14
A2
Orion3 Base in
- Manual reset with
- EDM deactivated
A1
Q1
/
A1
x2
V2
x2
Q2
A2
x1
V1
A2
x1
0V
0V /
0
1
2
3
4
5
6
7
8
9
Connection to a Pluto B20 safety PLC
+24VDC /
+24VDC /
=2B/2
2014-12-01
Datum
EPLAN
Redigerare. sedosve
Ändring
Datum
Namn
B1
ABB Jokab Safety
Kontollerad
Exempel för Orion-manualer
Ursprung
Ersättning för
Orion3 Base connected to RT9
Ersatt av
11
Q1
12
Receiver & Transmitter
ACKN/RESET 1
+
Orion
RESET
Jokab Safety
= 3B
Manual Reset, EDM deactivated
White
+24V 2
Brown
EDM SELECTION 3
Green
EDM 4
Yellow
OSSD1 5
Grey
OSSD2 6
Pink
0V 7
Blue
EARTH 8
Red
12
11
11
Q2
12
Orion3 Base
K10
CH
CL
I0
I1
I2
I3
I4
I5
I6
I7
AI
SR41
Pluto bus
B
B
A
A
Q2
+24V
Power
Q3
Inputs, individual failsafe
ABB
Pluto B20
Orion3 Base in
- Manual reset with
- EDM deactivated
Jokab Safety
Relay output,
individual failsafe
Failsafe inputs / Indication outputs (not failsafe) / Dynamic outputs
IQ10
IQ11
IQ12
IQ13
IQ14
IQ15
IQ16
IQ17
A
A
B
B
0L
Q0
1L
A1
Q1
0V
Q1
0V
x2
V4
Q2
x1
Power
ID
A1
x2
V3
A2
Identifier
input
IDFIX
A2
x1
0V /
/
1
=1B/1
Datum
2014-12-01
Redigerare. sedosve
Ändring
Datum
Namn
EPLAN
Kontollerad
Exempel för Orion-manualer
Ursprung
Ersättning för
ABB Jokab Safety
Orion3 Base connected to Pluto B20
Manual reset, EDM Deactivated
Orion
Ersatt av
= 3B
+
Blad
2
Blad
7
Models and ordering information
Orion3-4-K1C-050-B
2TLA022306R0000
Orion3 Base - Active unit - 2 beams - H = 500 mm
Orion3-4-K2C-080-B
2TLA022306R0100
Orion3 Base - Active unit - 3 beams - H = 800 mm
Orion3-4-K2C-090-B
2TLA022306R0200
Orion3 Base - Active unit - 4 beams - H = 900 mm
Orion3-4-K2C-120-B
2TLA022306R0300
Orion3 Base - Active unit - 4 beams - H = 1200 mm
Orion3-4-M1C-050
2TLA022306R1000
Orion3 Base - Passive unit (mirror) - H = 500 mm
Orion3-4-M2C-080
2TLA022306R1100
Orion3 Base - Passive unit (mirror) - H = 800 mm
Orion3-4-M2C-090
2TLA022306R1300
Orion3 Base - Passive unit (mirror) - H = 900 mm
Orion3-4-M2C-120
2TLA022306R1400
Orion3 Base - Passive unit (mirror) - H = 1200 mm
Please note that active and passive units are ordered separately and both are necessary for the Orion3 Base to function.
Cables
M12-C61
2TLA020056R0000
Straight M12-5 female connector with 6 m shielded cable
M12-C101
2TLA020056R1000
Straight M12-5 female connector with 10 m shielded cable
M12-C201
2TLA020056R1400
Straight M12-5 female connector with 20 m shielded cable
M12-C63
2TLA020056R3000
Straight M12-8 female connector with 6 m shielded cable
M12-C103
2TLA020056R4000
Straight M12-8 female connector with 10 m shielded cable
M12-C203
2TLA020056R4100
Straight M12-8 female connector with 20 m shielded cable
Spare parts (delivered with products originally)
JSM Orion02
2TLA022310R1000
4 standard brackets for Orion3
Orion Laser
2TLA022310R5000
Orion Laser pointer
JSM Orion05
2TLA022310R0300
4 rotation brackets for Orion3
JSM Orion08
2TLA022310R0600
Kit for mounting of Orion3 in Stand (4 pieces)
JSM Orion09
2TLA022310R0700
Kit for mounting of Orion3 in Stand (6 pieces)
Orion Stand Plate
2TLA022312R5000
Orion Plate kit for adjustment of protective stand
Accessories
Orion Stand*
Protective stand
Orion Mirror*
Deviating mirrors in stand
* These accessories are available in different sizes. More information on www.abb.com/jokabsafety.
Dimensions
10
52
17
56,9
10,85
Ø42
M4 TCEI inox
40
30
15
36
M12
20
30
L2
L1
Active unit - All dimensions in millimeters
10
56,9
52
Ø42
36
M4 TCEI inox
30
L2
30
L1
Passive unit - All dimensions in millimeters
Model
L1 (mm)
L2 (mm)
Orion3-4-K1C-050-B (active unit)
606,35
520,50
Orion3-4-K2C-080-B (active unit)
906,35
820,50
Orion3-4-K2C-090-B (active unit)
1006,35
920,50
Orion3-4-K2C-120-B (active unit)
1306,35
1220,50
Orion3-4-M1C-050 (passive unit)
580,50
520,50
Orion3-4-M2C-080 (passive unit)
880,50
820,50
Orion3-4-M2C-090 (passive unit)
980,50
920,50
Orion3-4-M2C-120 (passive unit)
1280,50
1220,50
ABB AB
Jokab Safety
Varlabergsvägen 11
SE-434 39 Kungsbacka
Tel. +46 (0) 21-32 50 00
www.abb.com/jokabsafety
Note
We reserve the right to make technical changes or
modify the contents of this document without prior
notice. With regard to purchase orders, the agreed
particulars shall prevail. ABB does not accept any
responsibility whatsoever for potential errors or possible lack of information in this document.
We reserve all rights in this document and in the
subject matter and illustrations contained therein.
Any reproduction, disclosure to third parties or utilization of its contents - in whole or in parts – is
forbidden without prior written consent of ABB.
Copyright© 2015 ABB
All rights reserved
2TLC172056L0201
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