Safety Light Grid
Orion3 Extended
Orion3 Extended is a sturdy light
grid for access protection in muting
applications.
Only one of the units needs power
supply, since both transmitter and
receiver are in the same active unit.
The other unit is a passive unit
containing mirrors to reflect the
beams.
With 2-4 beams and an operating
range of up to 8 m, it is intended for
body detection.
Cost effective solution
Easy to install
Continuous operation
Integrated muting function
Muting sensors are connected directly to
the light grid, with no need for a remote
muting module.
Alignment help
Alignment help and a wide angle within
the limits of a Type 4 device facilitate
installation.
Visible alignment level
Since the alignment level is displayed,
the alignment can be improved before
the occurrence of an unwanted stop.
Minimized cabling
A local reset button can be connected
directly to the light grid, eliminating the
need for cable between the reset button
and the electrical cabinet or for an extra
control module.
Easy adjustment
Rotation brackets makes alignment
easy.
Extensive error indication
Extensive error indication reduces
troubleshooting time.
External device monitoring
Each light grid can monitor the actuators
without any extra control module (EDM
function).
Less cabling
Only the active part needs connecting.
Fast connection
M12 connectors speed up cabling.
Applications and features
Orion3 Extended
Application
Muting
Orion3 Extended is intended for muting applications. By connecting muting sensors to the light guard, it can distinguish
material from persons and allow the material to pass through
an opening but not persons. Muting sensors and a connection
box for muting are available to simplify the muting application.
Features
Power on one side
Both transmitter and receiver are in one active unit, and the
other unit is a passive unit with mirrors. This simplifies installation and saves cables, making it easier to place in applications where cables needs to be avoided.
Sturdy profile for demanding applications
With its thicker and sturdier profile is is suitable for applications with tougher requirements.
EDM
External Device Monitoring is a feature allowing the light guard
to supervise the actuators in simpler applications, eliminating
the need for a safety relay or safety PLC.
Local reset
A local reset button is connected directly to the light guard
instead of the safety control module in the electrical cabinet.
This saves safety relays/PLC inputs and minimizes cabling to
the electrical cabinet. Clever accessories makes the connection easier.
2 Orion3 Extended I ABB
Orion3 Extended, Light grid
Ordering details
Detection
Protected height
Type
(Transmitter + receiver)
Order code
mm
22TLC172804F0201
Body
500
(2 beams)
Active part
Orion3-4-K1C-050-E
2TLA022307R0000
Passive part
Orion3-4-M1C-050
2TLA022306R1000
800
(3 beams)
Active part
Orion3-4-K2C-080-E
2TLA022307R0100
Passive part
Orion3-4-M2C-080
2TLA022306R1100
900
(4 beams)
Active part
Orion3-4-K2C-090-E
2TLA022307R0200
Passive part
Orion3-4-M2C-090
2TLA022306R1300
1200
(4 beams)
Active part
Orion3-4-K2C-120-E
2TLA022307R0300
Passive part
Orion3-4-M2C-120
2TLA022306R1400
Please note that active and passive parts are ordered separately and both are necessary for Orion3 Extended to function.
Orion3 Extended
Spare parts (delivered with products originally)
Description
Type
Order code
4 standard brackets for Orion3
JSM Orion02
2TLA022310R1000
ABB I Orion3 Extended 3
Ordering information
Orion3 Extended cables
Cables
M12-C61
2TLC172951F0201
Description
(letter refers to connection examples)
Angled connector
Type
Order code
1
No
M12-C112
2TLA020056R2000
3
No
M12-C312
2TLA020056R2100
6
No
M12-C612
2TLA020056R2200
10
No
M12-C1012
2TLA020056R2300
20
No
M12-C2012
2TLA020056R2400
6
No
M12-C61
2TLA020056R0000
6
Yes
M12-C61 V
2TLA020056R0100
10
No
M12-C101
2TLA020056R1000
10
Yes
M12-C101 V
2TLA020056R1100
20
No
M12-C201
2TLA020056R1400
M12-5 male single ended
(c)
6
No
M12-C62
2TLA020056R0200
10
No
M12-C102
2TLA020056R1200
M12-8 female single ended
(d)
6
No
M12-C63
2TLA020056R3000
10
No
M12-C103
2TLA020056R4000
20
No
M12-C203
2TLA020056R4100
1
No
M12-C1341
2TLA020056R5000
3
1
No
No
M12-C3341
M12-CT1322
2TLA020056R5100
2TLA020060R0600
2 x 0.2
No
M12-CYMUTE3
2TLA022316R0100
m
M12-5 male + female
(a)
2TLC172038V0201
M12-5 female single ended
(b)
M12-CT132
Length
M12-8 male + female
(e, t1, t2)
M12-8 female - M12-5 male
(t3)
M12-8 female to M12-8 male + M12-5 male
1
Used for the connection to Tina 10 and M12-3R. Tina 10 can be connected directly to the light guard without cable, but will form an
angle (i.e. not be aligned) with the light guard, which might be a problem if the light guard is mounted close to a wall/aluminum profile.
4 Orion3 Extended I ABB
2
M12-CT132 is used for the connection of Orion3 Extended to URAX-D1R.
3
M12-CYMUTE is used to simplify the connection of 2 or 4 muting sensors with the help of the OMC1 connection box.
Ordering information
Orion3 Extended accessories
2TLC172816F0201
Accessories
2TLC172016V0201
Orion Laser pointer
2TLC172477F0201
OMC1
Tina 10A
Description
Type
Order code
Orion Laser pointer
Orion Laser
2TLA022310R5000
4 rotation brackets for Orion3
JSM Orion05
2TLA022310R0300
Kit for mounting of Orion3 in Stand (4 pieces)
- For a pair Orion3 - 050 / 080 / 090 (active + passive units)
JSM Orion08
2TLA022310R0600
For a pair Orion3 - 120 (Orion3-4-K2C-120 + Orion3-4-M2C-120)
JSM Orion09
2TLA022310R0700
Orion Plate kit for adjustment of protective stand
Orion Stand Plate
2TLA022312R5000
Deviating mirror in stand
Orion1 Mirror*
Protective stand
Orion Stand*
Protective tube
Orion WET*
Lens shield
Orion Shield*
Connection box for two or four muting sensors
OMC1
2TLA022316R2000
Retroreflex photoelectric sensor
Mute R2
2TLA022044R0500
Reflector diameter 63 mm
Reflect 1
2TLA022044R2000
Reflector diameter 82 mm
Reflect 2
2TLA022044R3000
Smile reset button with NO contact
Smile 11 RA
2TLA030053R0000
Smile reset button with NO contact for Pluto
Smile 11 RB
2TLA030053R0100
Smile reset button with NC contact for Orion2 Base/Extended and Orion3 Extended
Smile RO2
2TLA022316R3100
Y-connector for series connection of the dynamic signal
M12-3A
2TLA020055R0000
Y-connector for connection of a Smile reset button to Orion
M12-3R
2TLA022316R0000
Adaptation unit OSSD to dynamic signal
Tina 10A
2TLA020054R1200
Adaptation unit OSSD to dynamic signal + connector for reset button
Tina 10B
2TLA020054R1300
Safe AS-i input slave for OSSD, 3 non safe inputs and one reset input
Urax-D1R
2TLA020072R0500
*These accessories are available in different sizes. More information on www.abb.com/jokabsafety.
2TLC172367F0201
How to choose correct reset button
Local or global reset
Adaption to the
dynamic signal*
Safety controle module
Type
Suitable connection accessories
Local reset button connected
to the light guard
Yes
Vital or Pluto
Smile 11RO2
Tina 10B: OSSD to dynamic signal
+ local reset button
M12-3A: serial connection of the dynamic
signal
(Orion in manual reset mode)
Smile 11RB
Global reset button connected to
the control module
No
Any safety control module Smile 11RO2
compatible with light guard
M12-3R: Easy connection of a local reset
button
Yes
Vital
Tina 10A: OSSD to dynamic signal
Smile 11RA
Tina 10C: OSSD to dynamic signal
+ supply to transmitter
(Orion in automatic reset mode)
Pluto
Smile 11RB
Tina 10A: OSSD to dynamic signal
Tina 10C: OSSD to dynamic signal
+ supply to transmitter
No
Any safety control module Smile 11RA**
compatible with light guard
-
* The ABB Jokab safety dynamic signal offers the following advantages:
- Serial connection of safety devices while maintaining PLe/cat. 4, up to 25 Tina 10 per Vital and up to 5 Tina 10 per Pluto input.
- Only one safety input of the Pluto instead of two with the standard OSSD outputs.
** Smile 11RA has one NO contact, which is the most common for reset buttons. Please check what is requested for the chosen safety control module.
ABB I Orion3 Extended 5
Connection examples
Orion with Tina 10A/C
Reset to Orion with Tina 10B
ceiver
Orion re
e part
or activ
e part
or activ
ceiver
Orion re
(a)
Cable
M12 5-pole male
1. + 24 VDC
In
2.
3. 0 V
Out
4.
5. Info
A/C
Tina 10
B
Tina 10
set
Smile re
M12 5-pole male
1. + 24 VDC
In
2.
3. 0 V
Out
4.
5. Info
Without local reset button
With local reset button
Connection to the ABB Jokab safety dynamic signal via
Tina 10 A/C. To be used with Vital safety control module
or Pluto safety PLC.
Connection to the ABB Jokab safety dynamic signal via
Tina 10B. To be used with Vital safety control module or Pluto
safety PLC.
Reset to Orion with M12-3R
ceiver
Orion re
R
M12-3
e part
or activ
(a)
set
Smile re
M12 5-pole male
1. + 24 VDC
2. OSSD1
3. 0 V
4. OSSD2
5. -
Connection of a local reset button via M12-3R.
A1, B1, A2, B2
B1
B2
A1
A2
1.
2.
3.
4.
5.
OMC1
Connection to:
- Tina 10A/B/C
- M12-3R
- Electrical
cabinet
Orion rece
M12-8 pole
male
iver or ac
tive part
Connection of muting sensors with M12-CYMUTE and OMC1
A1, B1, A2, B2:
Muting sensors
NB: Cable with M12-5 male + female connectors shall be used
between muting sensors and OMC1 inputs A1, B1, A2, B2.
6 Orion3 Extended I ABB
+24 VDC
—
0V
Muting input
—
Connection examples
Cables Orion3 to Tina 10
Orion3 active part
Orion3 active part
Smile RO2 for Orion3 Extended
Smile RO3 for Orion3 Base
2
Orion3 Base: M12-CTO3B
Orion3 Extended: M12-C134/M12-C334
2
2
Tina 10A
Tina 10B
1
Cable (a)
Cable (a)
1
2
M12-3A
From Vital or Pluto
1
Cable (a)
Cable (t2)
Cable (t1)
Cable t1 = cable t2 for Orion3:
3
2
M12-3A
1
3
To Vital or Pluto
3
+24 VDC
+24 VDC
Cable (a)
Cable (b)
0V
Cable (c)
0V
Not connected
Not connected
Not connected
Note:
The dynamic signal is
coming out on pin 2.
Cable (a): M12-5 male + female.
Cable (b): M12-5 female single ended.
Cable (c): M12-5 male single ended.
Not connected
Cables Orion3 to electrical cabinet and Urax-D1R
Local reset
Cables t2:
Orion3 Base: M12-CTO3B
Orion3 Extended: M12-C134/M12-C334
1
3
El-cabinet
OSSD2
0V
OSSD1
+24 VDC
El-cabinet
0V
Orion3 active part
M12-3R
Orion3 Base: M12-CTURAX-O3B
Orion3 Extended: M12-CT132
+24 VDC
Smile 11RA
2
Cables t3:
For pinout, see respective Orion product sheet.
Only if manual
reset
Cable (t3)
Cable (a)
Orion3 active part
Cable (t2)
Cable (b)
Cable (d)
Orion3 active part
Smile 11RA/B
Smile RO2 for Orion3 Extended
Smile RO3 for Orion3 Base
Cable (a)
Global reset
URAX-D1R
Cable (a): M12-5 male + female.
Cable (b): M12-5 female single ended.
Cable (d): M12-8 female single ended.
ABB I Orion3 Extended 7
Connection examples
Orion3 Extended with muting sensors
Orion3 Extended connected to a RT9 safety relay with global reset
*
Reset button connected to the safety relay. Configuration of the light
guard (with the dip-switches):
- Automatic reset
- EDM deactivated
Orion3 Extended connected to a RT9 safety relay with local reset
*
Reset button connected to the light guard. Configuration of the light
guard (with the dip-switches):
- Automatic reset
- EDM deactivated
*Since the device has an integrated muting lamp, it is optional to connect an external lamp on pin 8.
8 Orion3 Extended I ABB
Technical data
Approvals
Functional safety data
EN ISO 13849-1:2008
PL e, Cat 4
EN 61508-1..4:2010
SIL3; PFHD = 8,57 x10-9
EN 62061:2005/A1:2013
SIL CL 3
Electrical data
Power supply
+24 VDC ± 20 %
Power consumption, Active unit
2,5 W max (without load)
Cable length (for power supply)
70 m max
Outputs
2 PNP
Short-circuit protection
1.4 A at +55°C
Output current
0.5 A max / output
Output voltage – ON
Power supply value less 1 V (min)
Output voltage – OFF
0.2 V max
Capacitive load
2.2 μF at +24 VDC max
Current for external lamp
20 mA min, 250 mA max
Response time
K1C-050: 11 ms, others: 12 ms
Connectors
M12-8 pole male connector
Optical data
Light emission (λ)
Infrared (860 nm)
Resolution
319.75 - 519.75 mm
Operating distance
0.5...8 m except K2C-090: 0.5..6.5 m
Ambient light rejection
According to IEC-61496-2:2013
Mechanical data
Operating temperature
0…+ 55 °C
Storage temperature
- 25…+ 70 °C
Humidity range
15…95 % (no condensation)
Protection class
IP65 (EN 60529:2000)
Housing material
Painted aluminium
Cap material
PBT Valox 508
Lens material
PMMA
Weight
Orion3-4-K1C-050-B
1.3 kg
Orion3-4-K2C-080-B
1.8 kg
Orion3-4-K2C-090-B
2.1 kg
Orion3-4-K2C-120-B
2.6 kg
Orion3-4-M1C-050 (passive)
1.2 kg
Orion3-4-M2C-080 (passive)
1.7 kg
Orion3-4-M2C-090 (passive)
1.9 kg
Orion3-4-M2C-120 (passive)
2.5 kg
Connection Active unit*
White (1)**
Reset/Acknowledge/EDM
Brown (2)
+24 VDC
Green (3)
Muting sensor A
Yellow (4)
Muting sensor B
Grey (5)
OSSD1
Pink (6)
OSSD2
Blue (7)
0V
Red (8)
Muting lamp
* Colors according to ABB Jokab Safety standard cables.
** See Function on next page.
ABB I Orion3 Extended 9
Technical data
Function selection with dip-switches
Dip-switches
Function
ON (at delivery)
OFF
1
Muting timeout
10 min.
infinite
2
T/X or L-muting
T/X-muting
L-muting
3
Muting filter
Deactivated
Activated
4
Reset of the Override
Manual
Automatic
5
Not used
-
-
6
EDM
Deactivated
Activated
7
Reset
Automatic
Manual
8
Not used
-
-
Dimension drawings
Orion3 Extended
10
52
17
56,9
10,85
Ø42
M4 TCEI inox
40
30
15
36
M12
20
10
52
L2
56,9
30
L1
Active unit - All dimensions in mm
10
Ø42
52
56,9
M4 TCEI inox
Ø42
36
M4 TCEI inox
30
L2
30
36
L1
Passive unit - All dimensions in mm
Dimensions
30
L2
Type
L1
L1
30
L2
mm
mm
Orion3-4-K1C-050-B (active unit)
606.4
520.5
Orion3-4-K2C-080-B (active unit)
906.4
820.5
Orion3-4-K2C-090-B (active unit)
1006.4
920.5
Orion3-4-K2C-120-B (active unit)
1306.4
1220.5
Orion3-4-M1C-050 (passive unit)
580.5
520.5
Orion3-4-M2C-080 (passive unit)
880.5
820.5
OOrion3-4-M2C-090 (passive unit)
980.5
920.5
Orion3-4-M2C-090 (passive unit)
1280.5
1220.5
10 Orion3 Extended I ABB
ABB AB
Jokab Safety
Varlabergsvägen 11
SE-434 39 Kungsbacka
Tel. +46 (0) 21-32 50 00
www.abb.com/jokabsafety
Note
We reserve the right to make technical changes or
modify the contents of this document without prior
notice. With regard to purchase orders, the agreed
particulars shall prevail. ABB does not accept any
responsibility whatsoever for potential errors or possible lack of information in this document.
We reserve all rights in this document and in the
subject matter and illustrations contained therein.
Any reproduction, disclosure to third parties or utilization of its contents - in whole or in parts – is
forbidden without prior written consent of ABB.
Copyright© 2016 ABB
All rights reserved
2TLC172057L0201
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