GE
Data Sheet
65W Boost Converter: Non-Isolated DC-DC Modules
8Vdc –16Vdc input; 32Vdc to 54Vdc output; 65W Output power (max.)
Features
RoHS Compliant
Applications
▪
Compliant to RoHS Directive 2011/65/EU and amended
Directive (EU) 2015/863
▪
Compliant to IPC-9592 (September 2008), Category 2,
Class II
▪
Compatible in a Pb-free or SnPb reflow environment (Z
versions)
▪
Compliant to REACH Directive (EC) No 1907/2006
▪
Wide Input voltage range (8Vdc-16Vdc)
▪
Output voltage programmable from 32 to 54Vdc via
external resistor
▪
Tunable LoopTM to optimize dynamic output voltage
response
▪
Power Good signal
▪
Output overcurrent protection (non-latching)
▪
Industrial equipment
▪
▪
Over temperature protection
Distributed power architectures
▪
Remote On/Off
▪
Telecommunications equipment
▪
Ability to sink and source current
▪
Support Pre-biased Output
▪
Optimized for conduction-cooled applications
▪
Small size: 27.9 mm x 11.4 mm x 8.5 mm(MAX)
(1.1 in x 0.45 in x 0.335 in)
▪
Wide operating temperature range [-40°C to 85°C]
▪
ANSI/UL* 62368-1 and CAN/ CSA† C22.2 No. 62368-1
Recognized, DIN VDE‡ 0868-1/A11:2017 (EN623681:2014/A11:2017)
▪
ISO** 9001 and ISO 14001 certified manufacturing
facilities
Vin+
VIN
Vout+
VOUT
PGOOD
MODULE
RTUNE
CTUNE
TRIM
Cin
Co
RTrim
ON/OFF
GND
SIG_GND
GND
Description
The Boost power modules are non-isolated dc-dc converters that can deliver up to 65W of output power. The module can
operate over a wide range of input voltage (VIN = 8Vdc-16Vdc) and provide an adjustable 32 to 54VDC output. The output
voltage is programmable via an external resistor. Features include remote On/Off, over current and over temperature
protection. The module also includes the Tunable LoopTM feature that allows the user to optimize the dynamic response
of the converter to match the load with reduced amount of output capacitance leading to savings on cost and PWB area.
* UL is a registered trademark of Underwriters Laboratories, Inc.
†
CSA is a registered trademark of Canadian Standards Association.
VDE is a trademark of Verband Deutscher Elektrotechniker e.V.
** ISO is a registered trademark of the International Organization of Standards
‡
March 9, 2021
©2017 General Electric Company. All rights reserved.
GE
Data Sheet
65W Boost Converter: Non-Isolated DC-DC Power Modules
8Vdc –16Vdc input; 32Vdc – 54Vdc output, 65W output power (max.)
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only,
functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of
the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability.
Parameter
Input Voltage
Device
Symbol
Min
Max
Unit
All
VIN
-0.3
18
V
All
TA
-40
85
°C
All
Tstg
-55
125
°C
Continuous
Operating Ambient Temperature
(see Thermal Considerations section)
Storage Temperature
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.
Parameter
Device
Symbol
Min
Typ
Max
Unit
Operating Input Voltage
All
VIN
8
⎯
16
Vdc
Maximum Input Current
All
IIN1max
10
Adc
VO,set = 32 Vdc
IIN ,No load
125
mA
190
mA
10
mA
1
A2s
285
mAp-p
(VIN=8V,Vo=40V, IO=IO, max )
Input No Load Current
(VIN = 12Vdc, IO = 0, module enabled)
VO,set = 54Vdc
IIN, No load
Input Stand-by Current
(VIN = 12Vdc, module disabled)
All
IIN ,stand-by
Inrush Transient
All
I12t
Input Reflected Ripple Current, peak-to-peak
(5Hz to 20MHz, 1μH source impedance; VIN =8 to 16V, IO= IOmax ; See
Test Configurations)
All
Input Ripple Rejection (120Hz)
All
March 9, 2021
©2017 General Electric Company. All rights reserved.
5
15
dB
Page 2
GE
Data Sheet
65W Boost Converter: Non-Isolated DC-DC Power Modules
8Vdc –16Vdc input; 32Vdc – 54Vdc output, 65W output power (max.)
Electrical Specifications (continued)
Parameter
Device
Symbol
Min
Typ
Max
Unit
Output Voltage Set-point (with 0.1% tolerance for external resistor
used to set output voltage)
All
Vo, set
1
% VO, set
Output Voltage (Over all operating input voltage, resistive load, and
temperature conditions until end of life)
All
Vo, set
3
% VO, set
Adjustment Range (selected by an external resistor)
All
Vo
32
54
Vdc
Output Regulation
Line (VIN=VIN, min to VIN, max)
All
+0.4
% VO, set
Load (IO=IO, min to IO, max)
All
0.4
% VO, set
Temperature (Tref=TA, min to TA, max)
All
0.4
% VO, set
3%
mVpk-pk
300
mVpk-pk
90
mVpk-pk
Input Noise on nominal input at 25°C
(VIN=VIN, nom and IO=IO, min to IO, max Cin =220uF)
Peak-to-Peak (Full Bandwidth) for all Vo
⎯
All
Output Ripple and Noise on nominal output at 25°C
(VIN=VIN, nom and IO=IO, min to IO, max Co=66uF
Peak-to-Peak (Full bandwidth)
Peak-to-Peak (20MHz)
External
All
Capacitance1
Without the Tunable LoopTM
ESR ≥ 1 mΩ
All
CO, max
10
100
μF
ESR ≥ 0.15 mΩ
All
CO, max
100
470
μF
ESR ≥ 10 mΩ
All
CO, max
470
μF
All
Po
65
Watts
With the Tunable LoopTM
Output power
0
32Vout
Output Current
40Vout
48Vout
2.03
1.63
Io
1.35
54Vout
Output Current Limit Inception (Hiccup Mode)
(current limit does not operate in sink mode)
A
1.2
All
IO, lim
150
% Io,max
VO, = 32Vdc
η
95
%
VIN= 12Vdc, TA=25°C
VO, = 48Vdc
η
93.8
%
IO=IO, max , VO= VO,set
VO, = 54Vdc
η
93.3
%
Efficiency
260
kHz
⎯
⎯
1
External capacitors may require using the new Tunable LoopTM feature to ensure that the module is stable as well as getting the best transient
response. See the Tunable LoopTM section for details.
Switching Frequency
March 9, 2021
All
fsw
©2017 General Electric Company. All rights reserved.
Page 3
GE
Data Sheet
65W Boost Converter: Non-Isolated DC-DC Power Modules
8Vdc –16Vdc input; 32Vdc – 54Vdc output, 65W output power (max.)
General Specifications
Parameter
Device
Calculated MTBF (IO=0.8IO, max, TA=40°C) Telecordia Issue 3 Method 1
Case 3
Min
Typ
All
Max
Unit
47,243,971
⎯
Weight
Hours
⎯
5.6
g (oz.)
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See
Feature Descriptions for additional information.
Parameter
Device
Symbol
Min
Typ
Max
Unit
Input High Current
All
IIH
―
―
1
mA
Input High Voltage
All
VIH
2.5
―
VIN, max
Vdc
Input low Current
All
IIL
―
―
1
mA
Input Low Voltage
All
VIL
-0.2
―
0.6
Vdc
Case 1: On/Off input is enabled and then input power is
applied (delay from instant at which VIN = VIN, min until Vo =
10% of (Vo, set - Vin))
All
Tdelay1
―
24
―
msec
Case 2: Input power is applied for at least one second and
then the On/Off input is enabled (delay from instant at
which Von/Off is enabled until Vo = 10% of (Vo, set - Vin))
All
Tdelay1
―
24
―
msec
Output voltage Rise time (time for Vo to rise from
10% of Vo, set to 90% of of (Vo, set - Vin))
All
Trise1
32
―
msec
3
% VO, set
On/Off Signal Interface
(VIN=VIN, min to VIN, max ; open collector or equivalent,
Signal referenced to GND)
Device Code with no suffix – Negative Logic (See Ordering Information)
(On/OFF pin is open collector/drain logic input with
external pull-up resistor; signal referenced to GND)
Logic High (Module OFF)
Logic Low (Module ON)
Turn-On Delay and Rise Times
(VIN=VIN, nom, IO=IO, max , VO to within ±1% of steady state)
Output voltage overshoot (TA = 25oC
VIN= VIN, min to VIN, max,IO = IO, min to IO, max)
With or without maximum external capacitance
March 9, 2021
©2017 General Electric Company. All rights reserved.
Page 4
GE
Data Sheet
65W Boost Converter: Non-Isolated DC-DC Power Modules
8Vdc –16Vdc input; 32Vdc – 54Vdc output, 65W output power (max.)
Feature Specifications (cont.)
Parameter
Over Temperature Protection
(See Thermal Considerations section)
Device
Symbol
All
Tref
Min
Typ
Max
Units
120
Open-Frame Applications
°C
115
Coldwall Applications
Input Undervoltage Lockout
Turn-on Threshold
All
7.7
Turn-off Threshold
All
Hysteresis
All
0.5
All
107.6
6.9
Vdc
Vdc
Vdc
PGOOD (Power Good)
Signal Interface Open Drain, Vsupply 5VDC
Overvoltage threshold for PGOOD ON
Overvoltage threshold for PGOOD OFF
Undervoltage threshold for PGOOD ON
All
112.8
All
92.2
Undervoltage threshold for PGOOD OFF
All
87.9
Pulldown resistance of PGOOD pin
All
94
Sink current capability into PGOOD pin
All
March 9, 2021
©2017 General Electric Company. All rights reserved.
6
%VO,
set
%VO,
set
%VO,
set
%VO,
set
mA
Page 5
GE
Data Sheet
65W Boost Converter: Non-Isolated DC-DC Power Modules
8Vdc –16Vdc input; 32Vdc – 54Vdc output, 65W output power (max.)
Characteristic Curves
EFFICIENCY, (%)
OUTPUT CURRENT, Io (A)
The following figures provide typical characteristics for the ABXS001at 32Vo and 25oC.
AMBIENT TEMPERATURE, TA OC
OUTPUT CURRENT, IO (A)
OUTPUT VOLTAGE
VO (V) (500mV/div)
IO (A) (1Adiv)
Figure 2. Derating Output Current versus Ambient Temperature
and Airflow, VIN = 12V.
OUTPUT CURRENT,
VO (V) (100mV/div)
OUTPUT VOLTAGE
Figure 1. Converter Efficiency versus Output Current.
Figure 3. Typical output ripple and noise (CO=66 μF ceramic, VIN
= 12V, Io = Io,max, ).
Figure 4. Transient Response to Dynamic Load Change from 50%
to 100% at 12Vin, Cout=12x4.7uF, CTune=820pF, RTune=30.1k
OUTPUT VOLTAGE
VO (V) (20V/div)
OUTPUT VOLTAGE
VO (V) (10 V/div)
VON/OFF (V) (5V/div)
INPUT VOLTAGE
VIN (V) (10 V/div)
TIME, t (2ms /div)
ON/OFF VOLTAGE
TIME, t (2us/div)
TIME, t (20ms/div)
TIME, t (20ms/div)
Figure 5. Typical Start-up Using On/Off Voltage (Io = Io,max).
March 9, 2021
Figure 6. Typical Start-up Using Input Voltage (VIN = 12V, Io =
Io,max).
©2017 General Electric Company. All rights reserved.
Page 6
GE
Data Sheet
65W Boost Converter: Non-Isolated DC-DC Power Modules
8Vdc –16Vdc input; 32Vdc – 54Vdc output, 65W output power (max.)
Characteristic Curves
EFFICIENCY, (%)
OUTPUT CURRENT, Io (A)
The following figures provide typical characteristics for the ABXS001at 40Vo and 25oC.
AMBIENT TEMPERATURE, TA OC
OUTPUT CURRENT, IO (A)
OUTPUT VOLTAGE
VO (V) (500mV/div)
IO (A) (1Adiv)
Figure 8. Derating Output Current versus Ambient Temperature
and Airflow, VIN = 12V.
OUTPUT CURRENT,
VO (V) (100mV/div)
OUTPUT VOLTAGE
Figure 7. Converter Efficiency versus Output Current.
TIME, t (2us/div)
TIME, t (2ms /div)
OUTPUT VOLTAGE
VO (V) (20V/div)
VIN (V) (10V/div)
VO (V) (20V/div)
VON/OFF (V) (5V/div)
Figure 10. Transient Response to Dynamic Load Change from 0.6
to 1.6A at 12Vin, Cout=10x4.7uF, CTune=560pF, RTune=40.2k
INPUT VOLTAGE
OUTPUT VOLTAGE
ON/OFF VOLTAGE
Figure 9. Typical output ripple and noise (CO=66μF ceramic, VIN =
12V, Io = Io,max, ).
TIME, t (20ms/div)
TIME, t (20ms/div)
Figure 11. Typical Start-up Using On/Off Voltage (Io = Io,max).
March 9, 2021
Figure 12. Typical Start-up Using Input Voltage (VIN = 12V, Io =
Io,max).
©2017 General Electric Company. All rights reserved.
Page 7
GE
Data Sheet
65W Boost Converter: Non-Isolated DC-DC Power Modules
8Vdc –16Vdc input; 32Vdc – 54Vdc output, 65W output power (max.)
Characteristic Curves
EFFICIENCY, (%)
OUTPUT CURRENT, Io (A)
The following figures provide typical characteristics for the ABXS001at 48Vo and 25oC.
AMBIENT TEMPERATURE, TA OC
OUTPUT CURRENT, IO (A)
OUTPUT VOLTAGE
VO (V) (500mV/div)
IO (A) (1Adiv)
Figure 14. Derating Output Current versus Ambient
Temperature and Airflow, VIN = 12V.
OUTPUT CURRENT
VO (V) (100mV/div)
OUTPUT VOLTAGE
Figure 13. Converter Efficiency versus Output Current.
Figure 15. Typical output ripple and noise (CO=66μF ceramic,
VIN = 12V, Io = Io,max, ).
Figure 16. Transient Response to Dynamic Load Change from
0.65A to 1.15A at 12Vin, Cout=9x4.7uF, CTune=220pF,
RTune=40.2kΩ
OUTPUT VOLTAGE
VO (V) (20V/div)
OUTPUT VOLTAGE
VO (V) (6.7V/div)
VON/OFF (V) (5V/div)
INPUT VOLTAGE
VIN (V) (10V/div)
TIME, t (2ms /div)
ON/OFF VOLTAGE
TIME, t (2us/div)
TIME, t (20ms/div)
TIME, t (20ms/div)
Figure 17. Typical Start-up Using On/Off Voltage (Io = Io,max).
March 9, 2021
Figure 18. Typical Start-up Using Input Voltage (VIN = 12V, Io =
Io,max).
©2017 General Electric Company. All rights reserved.
Page 8
GE
Data Sheet
65W Boost Converter: Non-Isolated DC-DC Power Modules
8Vdc –16Vdc input; 32Vdc – 54Vdc output, 65W output power (max.)
Characteristic Curves
EFFICIENCY, (%)
OUTPUT CURRENT, Io (A)
The following figures provide typical characteristics for the ABXS001at 54Vo and 25oC
AMBIENT TEMPERATURE, TA OC
OUTPUT CURRENT, IO (A)
OUTPUT VOLTAGE
VO (V) (500mV/div)
IO (A) (1Adiv)
Figure 20. Derating Output Current versus Ambient Temperature
and Airflow, VIN = 12V.
OUTPUT CURRENT
VO (V) (200mV/div)
OUTPUT VOLTAGE
Figure 19. Converter Efficiency versus Output Current.
TIME, t (2us/div)
TIME, t (2ms /div)
OUTPUT VOLTAGE
VO (V) (20V/div)
VIN (V) (10V/div)
VO (V) (20V/div)
VON/OFF (V) (5V/div)
Figure 22. Transient Response to Dynamic Load Change from 0.6
to 1.1A at 12Vin, Cout=7x4.7uf, CTune=82pF, RTune=40.2kΩ
INPUT VOLTAGE
OUTPUT VOLTAGE
ON/OFF VOLTAGE
Figure 21. Typical output ripple and noise (CO=66μF ceramic, VIN
= 12V, Io = Io,max, ).
TIME, t (20ms/div)
TIME, t (20ms/div)
Figure 23. Typical Start-up Using On/Off Voltage (Io = Io,max).
March 9, 2021
Figure 24. Typical Start-up Using Input Voltage (VIN = 12V, Io =
Io,max).
©2017 General Electric Company. All rights reserved.
Page 9
GE
Data Sheet
65W Boost Converter: Non-Isolated DC-DC Power Modules
8Vdc –16Vdc input; 32Vdc – 54Vdc output, 65W output power (max.)
Design Considerations
Input Filtering
To minimize input voltage ripple, ceramic capacitors are
recommended at the input of the module. Figure 26 shows
the input ripple voltage
650
4x4.7uF Cap
5x4.7uF Cap
6x4.7uF Cap
600
550
500
450
400
400
Input Ripple (mVp-p)
700
Output Ripple (mVp-p)
The ABXS001Open Frame module should be connected to a
low ac-impedance source. A highly inductive source can
affect the stability of the module. An input capacitance
must be placed directly adjacent to the input pin of the
module, to minimize input ripple voltage and ensure module
stability.
2x10uF
350
350
4x10 uF
300
300
250
32 34 36 38 40 42 44 46 48 50 52 54
200
Output Voltage (Volts)
150
Figure 27. Output ripple voltage.cInput voltage is 12V. Scope
BW Limited to 20MHz
100
50
0
32 34 36 38 40 42 44 46 48 50 52 54
Output Voltage (Volts)
Figure 25. Input ripple voltage. Input voltage is 12V.
Scope BW Limited to 20MHz
Output Filtering
These modules are designed for low output ripple voltage and
will meet the maximum output ripple specification with 66uF
ceramic capacitors at the output of the module. However,
additional output filtering may be required by the system
designer for a number of reasons. First, there may be a need
to further reduce the output ripple and noise of the module.
Second, the dynamic response characteristics may need to be
customized to a particular load step change.
Safety Considerations
For safety agency approval the power module must be installed
in compliance with the spacing and separation requirements of
the end-use safety agency standards, i.e., UL ANSI/UL 62368-1
and CAN/CSA C22.2 No. 62368-1 Recognized, DIN VDE08681/A11:2017 (EN62368-1:2014/A11:2017).
For the converter output to be considered meeting the
Requirements of safety extra-low voltage (SELV) or ES1, the
input must meet SELV/ES1 requirements. The power module
has extra-low voltage (ELV) outputs when all inputs are ELV.
The input to these units is to be provided with a 12A fuse in
the positive input lead.
To reduce the output ripple and improve the dynamic response
to a step load change, additional capacitance at the output can
be used. Low ESR polymer and ceramic capacitors are
recommended to improve the dynamic response of the
module. Figure 27 provides output ripple information,
measured with a scope with its Bandwidth limited to 20MHz
for different external capacitance values at various Vo. For
stable operation of the module, limit the capacitance to less
than the maximum output capacitance as specified in the
electrical specification table. Optimal performance of the
module can be achieved by using the Tunable LoopTM feature
described later in this data sheet.
March 9, 2021
©2017 General Electric Company. All rights reserved.
Page 10
GE
Data Sheet
65W Boost Converter: Non-Isolated DC-DC Power Modules
8Vdc –16Vdc input; 32Vdc – 54Vdc output, 65W output power (max.)
Figure29. Circuit configuration for programming output
voltage using an external resistor.
Analog Feature Descriptions
Remote On/Off
The ABXS001 Open Frame power modules feature an On/Off
pin for remote On/Off operation.
For negative logic On/Off modules, the circuit configuration is
shown in Fig. 28. The On/Off pin should be pulled high with an
external pull-up resistor. When Q2 turns On, the On/OFF pin is
pulled low. This turns Q1 off and the internal PWM Enable is
pulled high and the module turns on. When Q2 is Off, Q1 turns
ON and the internal PWM Enable is pulled low and the module
turns OFF
Without an external resistor between TRIM and sGND pins,
each output of the module will be the input voltage. The value
of the trim resistor, Rtrim for a desired output voltage, should
be as per the following equation:
1.2
Rtrim =
x 200 .5k
(Vo − 1.2)
Rtrim is the external resistor in kΩ
Vo is the desired output voltage.
Table 1 provides Rtrim values required for some common
output voltages.
Table 1
VO, set (V)
32
34
Rtrim (KΩ)
7.812
7.335
36
6.914
38
6.538
40
6.201
42
5.897
44
5.621
46
5.371
48
5.141
50
4.930
52
4.736
54
4.557
Figure 28. Circuit configuration for using negative On/Off
logic.
Monotonic Start-up and Shutdown
The module has monotonic start-up and shutdown behavior
for any combination of rated input voltage, output current
and operating temperature range.
Startup into Pre-biased Output
The module can start into a prebiased output as long as the
prebias voltage is 0.5V less than the set output voltage.
Analog Output Voltage Programming
The output voltage of each output of the module can be
programmable to any voltage from 32VDC to 54VDC by
connecting a resistor between the Trims and GND pins of the
module.
V IN(+)
ON/OFF
V O(+)
Vout
TRIM
LOAD
Figure 30. Output Voltage vs. Input Voltage Set Point Area
plot showing limits where the output voltage can be set for
different input voltages.
Rtrim
SGND
PGND
March 9, 2021
Analog Voltage Margining
PGND
©2017 General Electric Company. All rights reserved.
Page 11
GE
Data Sheet
65W Boost Converter: Non-Isolated DC-DC Power Modules
8Vdc –16Vdc input; 32Vdc – 54Vdc output, 65W output power (max.)
Output voltage margining can be implemented in the module
by connecting a resistor, Rmargin-up, from the Trim pin to the
ground pin for margining-up the output voltage and by
connecting a resistor, Rmargin-down, from the Trim pin to output
pin for margining-down. Figure 31 shows the circuit
configuration for output voltage margining. The POL
Programming Tool, available at www.gecriticalpower.com
under the Downloads section, also calculates the values of
Rmargin-up and Rmargin-down for a specific output voltage and %
margin. Please consult your local GE Critical Power technical
representative for additional details.
Vo
Rmargin-down
MODULE
External capacitors are usually added to the output of the
module for two reasons: to reduce output ripple and noise
(see Figure 20) and to reduce output voltage deviations from
the steady-state value in the presence of dynamic load current
changes. Adding external capacitance however affects the
voltage control loop of the module, typically causing the loop
to slow down with sluggish response. Larger values of
external capacitance could also cause the module to become
unstable.
The Tunable LoopTM allows the user to externally adjust the
voltage control loop to match the filter network connected to
the output of the module. The Tunable LoopTM is implemented
by connecting a series R-C between the VOUT and TRIM pins
of the module, as shown in Fig. 32. This R-C allows the user to
externally adjust the voltage loop feedback compensation of
the module.
Q2
VOUT
Trim
Rmargin-up
RTUNE
Rtrim
MODULE
CTUNE
Q1
TRIM
SGND
SGND
RTrim
Figure 31. Circuit Configuration for margining Output
voltage.
Overcurrent Protection
To provide protection in a fault (output overload) condition,
the unit is equipped with internal current-limiting circuitry and
can endure current limiting continuously. At the point of
current-limit inception, the unit enters hiccup mode. The unit
operates normally once the output current is brought back
into its specified range.
Overtemperature Protection
To provide protection in a fault condition, the unit is equipped
with a thermal shutdown circuit. The unit will shut down if the
overtemperature threshold of 128oC(typ) is exceeded at the
thermal reference point Tref .Once the unit goes into thermal
shutdown it will then wait to cool before attempting to
restart.
Input Undervoltage Lockout
At input voltages below the input undervoltage lockout limit,
the module operation is disabled. The module will begin to
operate at an input voltage above the undervoltage lockout
turn-on threshold.
Tunable LoopTM
The module has a feature that optimizes transient response of
the module called Tunable LoopTM.
March 9, 2021
Figure. 32. Circuit diagram showing connection of RTUME and
CTUNE to tune the control loop of the module
Recommended values of RTUNE and CTUNE for different output
capacitor combinations are given in Table 2. Table 2 shows the
recommended values of RTUNE and CTUNE for different values of
ceramic output capacitors that might be needed for an
application based on the load (for most output ripple and
noise requirements the internal compensation within the
module is sufficient for ceramic caps(upto100uF)). Selecting
RTUNE and CTUNE according to Table 2 will ensure stable
operation of the module.
In applications with tight output voltage limits in the presence
of dynamic current loading, additional output capacitance will
be required. Table 3 lists recommended values of RTUNE and
CTUNE in order to meet 2% output voltage deviation limits for
some common output voltages for variable step changes (4070% of full load), with an input voltage of 12V.
Please contact your GE Critical Power technical representative
to obtain more details of this feature as well as for guidelines
on how to select the right value of external R-C to tune the
module for best transient performance and stable operation
for other output capacitance values.
©2017 General Electric Company. All rights reserved.
Page 12
GE
Data Sheet
65W Boost Converter: Non-Isolated DC-DC Power Modules
8Vdc –16Vdc input; 32Vdc – 54Vdc output, 65W output power (max.)
Table 2. General recommended values of of RTUNE and CTUNE
for Vin=12V and various external electrolytic capacitor
combinations.
Vo=48V
Co
100F
220F
330F
390F
RTUNE
30.1k
20.1k
20.1k
15k
CTUNE
10nF
22n
33n
68n
Electrolytic Caps Esr of 100mΩ
Table 3. Recommended values of RTUNE and CTUNE to obtain
transient deviation of 2-3% of Vout for varying step loads
with Vin=12V
Vin
Power Good
The module provides a Power Good (PGOOD) signal that is
implemented with an open-drain output to indicate that the
output voltage is within the regulation limits of the power
module. The PGOOD signal will be de-asserted to a low state if
any condition such as overtemperature, overcurrent or loss of
regulation occurs that would result in the output voltage going
outside the specified thresholds
The PGOOD terminal can be connected through a pullup
resistor (suggested value 10kΩ) to a source of 5VDC or lower
12V
Vo
32V
40V
48V
54V
IStep
1to2A
0.6to1.6A
0.6to1.1A
0.6to1.1A
Co
12x4.7µF
10x4.7µF
8x4.7µF
7x4.7µF
RTUNE
30.1kΩ
40.2kΩ
40.2kΩ
40.2kΩ
CTUNE
820pF
560pF
120pF
82pF
593mV
823mV
629mV
736mV
V
4.7uF, 100Vrated Ceramic Cap - GRM32DC72A475KE01 (Murata)
March 9, 2021
©2017 General Electric Company. All rights reserved.
Page 13
GE
Data Sheet
65W Boost Converter: Non-Isolated DC-DC Power Modules
8Vdc –16Vdc input; 32Vdc – 54Vdc output, 65W output power (max.)
Thermal Considerations
Power modules operate in a variety of thermal environments;
however, sufficient cooling should always be provided to help
ensure reliable operation.
Considerations include ambient temperature, airflow, module
power dissipation, and the need for increased reliability. A
reduction in the operating temperature of the module will
result in an increase in reliability. The thermal data presented
here is based on physical measurements taken in a wind
tunnel. The test set-up is shown in Figure 33. The preferred
airflow direction for the module is in Figure 34.
The thermal reference points, Tref used in the specifications are
also shown in Figure 34. For reliable operation the
temperatures at Q1 should not exceed 120oC for open-frame
applications and 115oC for coldwall applications. The output
power of the module should not exceed the rated power of the
module (Vo,set x Io,max).
Please refer to the Application Note “Thermal
Characterization Process For Open-Frame Board-Mounted
Power Modules” for a detailed discussion of thermal aspects
including maximum device temperatures.
25.4_
(1.0)
Wind Tunnel
PWBs
Power Module
76.2_
(3.0)
x
12.7_
(0.50)
Probe Location
for measuring
airflow and
ambient
temperature
Figure 34. Preferred airflow direction and location of hotspot of the module (Tref).
Air
flow
Figure 33. Thermal Test Setup.
March 9, 2021
©2017 General Electric Company. All rights reserved.
Page 14
GE
Data Sheet
65W Boost Converter: Non-Isolated DC-DC Power Modules
8Vdc –16Vdc input; 32Vdc – 54Vdc output, 65W output power (max.)
Heat Transfer via Conduction
The module can also be used in a sealed environment with cooling via conduction from the
module’s top surface through a gap pad material to a cold wall, as shown below. The output current derating versus cold wall
temperature, when using a thermal pad and a gap filler is shown in Figure 25.
Thermal pad: Bergquist P/N: GP2500S20
Gap filler: Bergquist P/N: GF2000
Figure 25. Output Current versus Cold Wall Temperature; VIN =12V.
March 9, 2021
©2017 General Electric Company. All rights reserved.
Page 15
GE
Data Sheet
65W Boost Converter: Non-Isolated DC-DC Power Modules
8Vdc –16Vdc input; 32Vdc – 54Vdc output, 65W output power (max.)
Example Application Circuit
Requirements:
Vin:
12V
Vout:
48V
Iout:
1.0A max., worst case load transient is from 0.68A to1.0A
Vout:
1.5% of Vout (720mV) for worst case load transient
Vin, ripple
1.5% of Vin (180mV, p-p)
Vin+
VIN
Vout+
VOUT
PGOOD
MODULE
RTUNE
CTUNE
CI3
CI2
TRIM
CI1
CO1
CO2
CO3
RTrim
ON/OFF
SIG_GND
GND
GND
CI1
1 x 0.047μF/50V, 0603 ceramic capacitor
CI2
4 x 10μF/50V, 1210 ceramic capacitor
CI3
1 x 220uF/25V, bulk electrolytic
CO1
1 x 0.01μF/100V, 0805 ceramic capacitor
CO2
9 x 4.7μF/100V, 1210 ceramic capacitor
CO3
1 x 220μF/100V, bulk electrolytic
CTune
220pF ceramic capacitor (can be 1206, 0805 or 0603 size)
RTune
40.2 kΩSMT resistor (can be 1206, 0805 or 0603 size)
RTrim
5.128k SMT resistor (can be 1206, 0805 or 0603 size, recommended tolerance of 0.1%)
March 9, 2021
©2017 General Electric Company. All rights reserved.
Page 16
GE
Data Sheet
65W Boost Converter: Non-Isolated DC-DC Power Modules
8Vdc –16Vdc input; 32Vdc – 54Vdc output, 65W output power (max.)
Mechanical Outline
Dimensions are in millimeters and (inches).
Tolerances: x.x mm 0.5 mm (x.xx in. 0.02 in.) [unless otherwise indicated]
x.xx mm 0.25 mm (x.xxx in 0.010 in.)
PIN
FUNCTION
PIN
FUNCTION
1
2
3
PGND
VOUT
VIN
5
6
7
SGND
TRIM
ENABLE
4
PGND
8
PGOOD
March 9, 2021
©2017 General Electric Company. All rights reserved.
Page 17
GE
Data Sheet
65W Boost Converter: Non-Isolated DC-DC Power Modules
8Vdc –16Vdc input; 32Vdc – 54Vdc output, 65W output power (max.)
Recommended Pad Layout
Dimensions are in millimeters and (inches).
Tolerances: x.x mm 0.5 mm (x.xx in. 0.02 in.) [unless otherwise indicated]
x.xx mm 0.25 mm (x.xxx in 0.010 in.)
PIN
1
2
3
4
March 9, 2021
FUNCTION
PGND
VOUT
VIN
PGND
PIN
5
6
7
8
FUNCTION
SGND
TRIM
ENABLE
PGOOD
©2017 General Electric Company. All rights reserved.
Page 18
GE
Data Sheet
65W Boost Converter: Non-Isolated DC-DC Power Modules
8Vdc –16Vdc input; 32Vdc – 54Vdc output, 65W output power (max.)
Packaging Details
The ABXS001 Open Frame modules are supplied in tape & reel as standard. Modules are shipped in quantities of 250 modules per reel.
All Dimensions are in millimeters and (in inches).
Reel Dimensions:
Outside Dimensions:
330.2 mm (13.00”)
Inside Dimensions:
177.8 mm (7.00”)
Tape Width:
44.00 mm (1.732”)
March 9, 2021
©2017 General Electric Company. All rights reserved.
Page 19
GE
Data Sheet
65W Boost Converter: Non-Isolated DC-DC Power Modules
8Vdc –16Vdc input; 32Vdc – 54Vdc output, 65W output power (max.)
Pick and Place
The ABXS001 Open Frame modules use an open frame
construction and are designed for a fully automated assembly
process. The modules are fitted with a label designed to
provide a large surface area for pick and place operations. The
label meets all the requirements for surface mount processing,
as well as safety standards, and is able to withstand reflow
temperatures of up to 300oC. The label also carries product
information such as product code, serial number and the
location of manufacture.
Nozzle Recommendations
Stencil thickness of 6 mils minimum must be used for this
product. The module weight has been kept to a minimum by
using open frame construction. Variables such as nozzle size,
tip style, vacuum pressure and placement speed should be
considered to optimize this process. The minimum
recommended inside nozzle diameter for reliable operation is
3mm. The maximum nozzle outer diameter, which will safely fit
within the allowable component spacing, is 7 mm.
MSL ratings of 2 or greater. These sealed packages should not
be broken until time of use. Once the original package is
broken, the floor life of the product at conditions of 30°C and
60% relative humidity varies according to the MSL rating (see JSTD-033A). The shelf life for dry packed SMT packages will be a
minimum of 12 months from the bag seal date, when stored at
the following conditions: < 40° C, < 90% relative humidity.
300
Per J-STD-020 Rev. D
Peak Temp 260°C
250
Reflow Temp (°C)
Surface Mount Information
200
* Min. Time Above 235°C
15 Seconds
Cooling
Zone
150
Heating Zone
1°C/Second
*Time Above 217°C
60 Seconds
100
50
0
Reflow Time (Seconds)
Figure 35. Recommended linear reflow profile using
Sn/Ag/Cu solder.
Post Solder Cleaning and Drying Considerations
Bottom Side / First Side Assembly
This module is not recommended for assembly on the bottom
side of a customer board. If such an assembly is attempted,
components may fall off the module during the second reflow
process.
Lead Free Soldering
The modules are lead-free (Pb-free) and RoHS compliant and
fully compatible in a Pb-free soldering process. Failure to
observe the instructions below may result in the failure of or
cause damage to the modules and can adversely affect longterm reliability.
Post solder cleaning is usually the final circuit-board assembly
process prior to electrical board testing. The result of
inadequate cleaning and drying can affect both the reliability
of a power module and the testability of the finished
circuit-board assembly. For guidance on appropriate
soldering, cleaning and drying procedures, refer to Board
Mounted Power Modules: Soldering and Cleaning Application
Note (AN04-001).
Pb-free Reflow Profile
Power Systems will comply with J-STD-020 Rev. D
(Moisture/Reflow Sensitivity Classification for Nonhermetic
Solid State Surface Mount Devices) for both Pb-free solder
profiles and MSL classification procedures. This standard
provides a recommended forced-air-convection reflow profile
based on the volume and thickness of the package (table 4-2).
The suggested Pb-free solder paste is Sn/Ag/Cu (SAC). The
recommended linear reflow profile using Sn/Ag/Cu solder is
shown in Fig. 35. Soldering outside of the recommended profile
requires testing to verify results and performance.
MSL Rating
The ABXS001 Open Frame modules have a MSL rating of 2a
Storage and Handling
The recommended storage environment and handling
procedures for moisture-sensitive surface mount packages is
detailed in J-STD-033 Rev. A (Handling, Packing, Shipping and
Use of Moisture/Reflow Sensitive Surface Mount Devices).
Moisture barrier bags (MBB) with desiccant are required for
March 9, 2021
©2017 General Electric Company. All rights reserved.
Page 20
GE
Data Sheet
65W Boost Converter: Non-Isolated DC-DC Power Modules
8Vdc –16Vdc input; 32Vdc – 54Vdc output, 65W output power (max.)
Ordering Information
Please contact your GE Sales Representative for pricing, availability and optional features.
Table 4. Device Codes
Device Code
Input
Voltage Range
Output
Voltage
Output
Current
On/Off
Logic
Comcodes
ABXS001A4X41-SRZ
8 – 16Vdc
32 – 54Vdc
1.35A (48V)
Negative
150043448
-Z refers to RoHS compliant parts
Table 5. Coding Scheme
Package
Identifier
Family
A
B
A=Non- B=Boost
Isolated,
POL
Non-4G
Sequencing
Option
Input
Voltage
Range
Output
current
Output
voltage
X
S
001A4
X
X=without
sequencing
8-16Vdc
1.4A
On/Off
logic
X=
4=
programma positive
ble output
No entry =
negative
Remote
Sense
3=
Remote
Sense
Special
Code
Options
ROHS
Compliance
41
-SR
Z
24/48V
Output
S = Surface
Mount
Z = ROHS6
R = Tape &
Reel
Contact Us
For more information, call us at
USA/Canada:
+1 877 546 3243, or +1 972 244 9288
Asia-Pacific:
+86-21-53899666
Europe, Middle-East and Africa:
+49.89.878067-280
Go.ABB/Industrial
GE Critical Power reserves the right to make changes to the product(s) or information contained herein without notice, and no
liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or
information.
March 9, 2021
©2017 General Electric Company. All International rights reserved.
Version 1.7
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