APXW005A0X43-SRZ

GE Data Sheet 9-36V ProLynxTM 5A: Non-Isolated DC-DC Power Modules 9Vdc –36Vdc input; 3Vdc to 18Vdc output; 5A to 2.5A Scaled output current 9Vdc –24Vdc input; -3.3Vdc to -18Vdc output1; 5A to 0.7A Scaled output current Features RoHS Compliant Applications • Industrial equipment • Distributed power architectures • Intermediate bus voltage applications • Telecommunications equipment Vin+ VIN MODULE Cin R RTUNE CTUNE ON/OFF Q1 Vout+ VOUT VS+ Co TRIM GND RTrim • Compliant to RoHS Directive 2011/65/EU and amended Directive (EU) 2015/863 • Compliant to REACH Directive (EC) No 1907/2006 • Compatible in a Pb-free or SnPb reflow environment (Z versions) • Compliant to IPC-9592 (September 2008), Category 2, Class II • Extra Wide Input voltage range (9Vdc–36Vdc) • Output voltage programmable from 3Vdc to 18 Vdc via external resistor • Tunable LoopTM to optimize dynamic output voltage response • Patent Pending AutoLimit automatic scaling of current limit with output voltage • Output overcurrent protection (non-latching) • Overtemperature protection • Remote On/Off • Remote Sense • Small size: 20.3 mm x 11.4 mm x 8.5 mm (0.8 in x 0.45 in x 0.335 in) • Wide operating temperature range [-40°C to 105°C(Ruggedized: -D), 85°C(Regular)] • ANSI/UL* 62368-1 and CAN/CSA† C22.2 No. 62368-1 Recognized, DIN VDE‡ 0868-1/A11:2017 (EN623681:2014/A11:2017) • ISO** 9001 and ISO 14001 certified manufacturing facilities Description The 9-36V ProLynxTM series of power modules are non-isolated dc-dc converters that can deliver up to 5A of output current. These modules operate over an extra wide range of input voltage (VIN = 9Vdc – 36Vdc) and provide a precisely regulated output voltage from 3Vdc to 18Vdc, programmable via an external resistor. Two new features added with this family of products are the ability to externally tune the voltage control loop and a variable current limit inversely dependent on output voltage. Other features include remote On/Off, adjustable output voltage, over current and over temperature protection. The Ruggedized version (-D) is capable of operation up to 105°C and withstand high levels of shock and vibration. The Tunable LoopTM, allows the user to optimize the dynamic response of the converter to match the load with reduced amount of output capacitance leading to savings on cost and PWB area and AutoLimit enables the module to deliver the max possible output power across the entire voltage range. The 9-36V ProLynx can also be used for negative output voltage loads through the use of a specific application schematic. * UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. ‡ VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards 1 Output range linked to input voltage range see page 24 February 17, 2021 ©2015 General Electric Company. All rights reserved. Data Sheet GE 9-36V ProLynxTM 5A: Non-Isolated DC-DC Power Modules 9Vdc –36Vdc input; 3Vdc to 18Vdc output; 5A to 2.5A Scaled output current 9Vdc –24Vdc input; -3.3Vdc to -18Vdc output; 5A to 0.7A Scaled output current Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Device Symbol Min Max Unit Input Voltage All VIN -0.3 37 V All TA -40 85 °C -D version TA -40 105 °C All Tstg -55 125 °C Continuous Operating Ambient Temperature (see Thermal Considerations section) Storage Temperature Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Parameter Device Symbol Min Typ Max Unit Operating Input Voltage All VIN 9 ⎯ 36 Vdc Maximum Input Current All IIN,max 5 Adc (VIN = 28V, IO = 0, module enabled) VO,set = 3Vdc IIN,No load 26 mA (VIN = 28V, IO = 0, module enabled) VO,set = 18Vdc IIN,No load 50 mA All IIN,stand-by 3 mA Inrush Transient All I2t Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1μH source impedance; VIN =0 to 36V, IO= IOmax ; See Test Configurations) All Input Ripple Rejection (120Hz) All (VIN=9V to 36V, IO=IO, max ) Input No Load Current Input Stand-by Current (VIN = 28Vdc, module disabled) -24 -45 0.5 A2s 95 mAp-p -60 dB CAUTION: This power module is not internally fused. An input line fuse must always be used. This power module can be used in a wide variety of applications, ranging from simple standalone operation to an integrated part of sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fast-acting fuse with a maximum rating of 8 A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information. February 17, 2021 ©2015 General Electric Company. All rights reserved. Page 2 Data Sheet GE 9-36V ProLynxTM 5A: Non-Isolated DC-DC Power Modules 9Vdc –36Vdc input; 3Vdc to 18Vdc output; 5A to 2.5A Scaled output current 9Vdc –24Vdc input; -3.3Vdc to -18Vdc output; 5A to 0.7A Scaled output current Electrical Specifications (continued) Parameter Device Symbol Min Output Voltage Set-point All VO, set -2.0 Output Voltage All VO, set -2.5 All VO 3 Typ ⎯ Max Unit +2.0 % VO, set +2.5 % VO, set 18 Vdc (Over all operating input voltage, resistive load, and temperature conditions until end of life) Adjustment Range (elected by an external resistor) (Some output voltages may not be possible depending on the input voltage – see Feature Descriptions Section) Output Regulation Line (VIN=VIN, min to VIN, max) All ⎯ 0.4 Load (IO=IO, min to IO, max) All ⎯ 0.4 % VO, set Temperature (Tref=TA, min to TA, max) All ⎯ 0.4 % VO, set 0.5 Vdc Remote Sense Range All % VO, set Output Ripple and Noise on nominal output (VIN=VIN, nom and IO=IO, min to IO, max Co = 0.1μF // 10 μF ceramic capacitors) Vout=3.3V, Vin=28V Peak-to-Peak (5Hz to 20MHz bandwidth) All 45 mVpk-pk RMS (5Hz to 20MHz bandwidth) All 14 mVrms Peak-to-Peak (5Hz to 20MHz bandwidth) All 143 mVpk-pk RMS (5Hz to 20MHz bandwidth) All 47 mVrms Vout=18V, Vin=28V External Capacitance1 Without the Tunable LoopTM ESR ≥ 1 mΩ All CO, max 0 ⎯ 47 μF ESR ≥ 10 mΩ All CO, max 0 ⎯ 100 μF ESR ≥ 0.15 mΩ All CO, max 0 ⎯ 100 μF ESR ≥ 10 mΩ All CO, max 0 ⎯ 2000* μF All Io 0 5 Adc Vo=5V All Io 0 4.7 Adc Vo=12V All Io 0 3.5 Adc Vo=18V 0 TM With the Tunable Loop Output Current (Vo=3V) All Io Output Current Limit Inception (Hiccup Mode ) All IO, lim 160 % Io,max Output Short-Circuit Current All IO, s/c 2 Adc VO, set = 3.3Vdc η 91.0 % VIN= 12Vdc, TA=25°C VO, set = 5Vdc η 93.3 % VIN= 28Vdc, TA=25°C VO,set = 12Vdc η 94.7 % VIN= 28Vdc, TA=25°C VO,set = 18Vdc η All fsw (VO≤250mV) ( Hiccup Mode ) 12Vin 25C 2.5 Adc 28Vin Efficiency (IO=IO, max , VO= VO,set) VIN= 12Vdc, TA=25°C Switching Frequency 95.9 ⎯ 300 % ⎯ kHz 1Depending on Input and Output Voltage, external capacitors require using the new Tunable LoopTM feature to ensure that the module is stable as well as getting the best transient response. See the Tunable LoopTM section for details. * Larger values may be possible at specific output voltages. Please consult your GE Technical representative for additional details. February 17, 2021 ©2015 General Electric Company. All rights reserved. Page 3 Data Sheet GE 9-36V ProLynxTM 5A: Non-Isolated DC-DC Power Modules 9Vdc –36Vdc input; 3Vdc to 18Vdc output; 5A to 2.5A Scaled output current 9Vdc –24Vdc input; -3.3Vdc to -18Vdc output; 5A to 0.7A Scaled output current Electrical Specifications (continued) Parameter Switching Frequency Device Symbol Min Typ Max Unit All fsw ⎯ 300 ⎯ kHz General Specifications Parameter Min Calculated MTBF (IO=0.8IO, max, TA=40°C) Telcordia Issue 2, Method 1, Case 3 Weight February 17, 2021 Typ Max 17,822,788 ⎯ 3.49 (0.123) ©2015 General Electric Company. All rights reserved. Unit Hours ⎯ g (oz.) Page 4 Data Sheet GE 9-36V ProLynxTM 5A: Non-Isolated DC-DC Power Modules 9Vdc –36Vdc input; 3Vdc to 18Vdc output; 5A to 2.5A Scaled output current 9Vdc –24Vdc input; -3.3Vdc to -18Vdc output; 5A to 0.7A Scaled output current Feature Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information. Parameter Device Symbol Input High Current All IIH Input High Voltage All VIH Min Typ Max Unit ⎯ 160 µA 4.2 ⎯ 12 V On/Off Signal Interface (VIN=VIN, min to VIN, max ; open collector or equivalent, Signal referenced to GND) Device is with suffix “4” – Positive Logic (See Ordering Information) Logic High (Module ON) Logic Low (Module OFF) Input Low Current All IIL ⎯ ⎯ 0.5 mA Input Low Voltage All VIL -0.3 ⎯ 3.3 V Device Code with no suffix – Negative Logic (See Ordering Information) Logic High (Module OFF) Input High Current All IIH ― ― 3 mA Input High Voltage All VIH 1.5 ― 36 Vdc Logic Low (Module ON) Input low Current All IIL ― ― 220 μA Input Low Voltage All VIL -0.2 ― 1 Vdc All Tdelay ― 9 ― msec All Tdelay ― 7 ― msec All Trise ― 8 ― msec 3 % VO, set Turn-On Delay and Rise Times (VIN=VIN, nom, IO=IO, max , VO to within ±1% of steady state) Case 1: On/Off input is enabled and then input power is applied (delay from instant at which VIN = VIN, min until Vo = 10% of Vo, set) Case 2: Input power is applied for at least one second and then the On/Off input is enabled (delay from instant at which Von/Off is enabled until Vo = 10% of Vo, set) Output voltage Rise time (time for Vo to rise from 10% of Vo, set to 90% of Vo, set) Output voltage overshoot (TA = 25oC VIN= VIN, min to VIN, max,IO = IO, min to IO, max) With or without maximum external capacitance Over Temperature Protection All Tref 130 °C (See Thermal Considerations section) Input Undervoltage Lockout Turn-on Threshold All Turn-off Threshold All Hysteresis All February 17, 2021 ©2015 General Electric Company. All rights reserved. 0.15 7.5 Vdc 7.35 Vdc Vdc Page 5 Data Sheet GE 9-36V ProLynxTM 5A: Non-Isolated DC-DC Power Modules 9Vdc –36Vdc input; 3Vdc to 18Vdc output; 5A to 2.5A Scaled output current 9Vdc –24Vdc input; -3.3Vdc to -18Vdc output; 5A to 0.7A Scaled output current Characteristic Curves The following figures provide typical characteristics for the 9-36V ProTLynxTM 5A at 3.3Vo and at 25oC. 95 6 OUTPUT CURRENT, Io (A) 90 EFFICIENCY,  (%) Vin=9V 85 Vin=28V 80 Vin=36V Vin=12V 75 70 5 Standard Part (85 C) 4 Ruggedized (D) Part (105°C) 12Vin 28Vin 3 NC 0.5m/s (100LFM) 1m/s (200LFM) 1.5m/s (300LFM) 2m/s(400LFM) 2 0 1 2 3 4 5 65 75 85 95 105 AMBIENT TEMPERATURE, TA OC OUTPUT CURRENT OUTPUT VOLTAGE IO (A) (2Adiv) VO (V) (20mV/div) Figure 2. Derating Output Current versus Ambient Temperature and Airflow. VO (V) (40mV/div) Figure 1. Converter Efficiency versus Output Current. OUTPUT VOLTAGE OUTPUT CURRENT, IO (A) TIME, t (1s/div) TIME, t (20s /div) TIME, t (5ms/div) Figure 5. Typical Start-up Using On/Off Voltage (Io = Io,max). February 17, 2021 VIN (V) (20V/div) VO (V) (1V/div) OUTPUT VOLTAGE INPUT VOLTAGE VON/OFF (V) (5V/div) VO (V) (1V/div) OUTPUT VOLTAGE ON/OFF VOLTAGE Figure 3. Typical output ripple and noise (VIN = 28V, Io = Io,max). Figure 4. Transient Response to Dynamic Load Change from 50% to 100% at 28Vin, Cext - 10uF ceramic + 330uF polymer, CTune=10nF & RTune=150Ω TIME, t (5ms/div) Figure 6. Typical Start-up Using Input Voltage (VIN = 28V, Io = Io,max). ©2015 General Electric Company. All rights reserved. Page 6 Data Sheet GE 9-36V ProLynxTM 5A: Non-Isolated DC-DC Power Modules 9Vdc –36Vdc input; 3Vdc to 18Vdc output; 5A to 2.5A Scaled output current 9Vdc –24Vdc input; -3.3Vdc to -18Vdc output; 5A to 0.7A Scaled output current Characteristic Curves The following figures provide typical characteristics for the 9-36V ProLynxTM 5A at 5Vo and at 25oC. (4.5A rated output) 6 100 OUTPUT CURRENT, Io (A) EFFICIENCY,  (%) 95 90 85 Vin=9V Vin=28V Vin=12V Vin=36V 80 75 70 1 2 3 4 5 4 Ruggedized (D) Part (105°C) 12Vin 28Vin NC 0.5m/s (100LFM) 3 1m/s (200LFM) 1.5m/s (300LFM) 2m/s(400LFM) 65 Figure 11. Typical Start-up Using On/Off Voltage (Io = Io,max). February 17, 2021 OUTPUT VOLTAGE VO (V) (20mV/div) OUTPUT CURRENT, IO (A) (2Adiv) TIME, t (20s /div) Figure 10. Transient Response to Dynamic Load Change from 50% to 100% at 28Vin, Cext - 10uF ceramic + 330uF polymer, CTune=10nF & RTune=150Ω OUTPUT VOLTAGE VO (V) (2V/div) TIME, t (5ms/div) 105 Figure 8. Derating Output Current versus Ambient Temperature and Airflow. INPUT VOLTAGE VON/OFF (V) (5V/div) Figure 9. Typical output ripple and noise (VIN = 28V, Io = Io,max). 95 VIN (V) (20V/div) TIME, t (1s/div) 85 VO (V) (2V/div) VO (V) (40mV/div) Figure 7. Converter Efficiency versus Output Current. 75 AMBIENT TEMPERATURE, TA OC OUTPUT CURRENT, IO (A) OUTPUT VOLTAGE Standard Part (85 C) 2 0 OUTPUT VOLTAGE ON/OFF VOLTAGE 5 TIME, t (5ms/div) Figure 12. Typical Start-up Using Input Voltage (VIN = 28V, Io = Io,max). ©2015 General Electric Company. All rights reserved. Page 7 Data Sheet GE 9-36V ProLynxTM 5A: Non-Isolated DC-DC Power Modules 9Vdc –36Vdc input; 3Vdc to 18Vdc output; 5A to 2.5A Scaled output current 9Vdc –24Vdc input; -3.3Vdc to -18Vdc output; 5A to 0.7A Scaled output current Characteristic Curves The following figures provide typical characteristics for the 9-36V ProLynxTM 5A at 12Vo and at 25oC. (3.5A rated output) 4 100 Standard Part (85 C) OUTPUT CURRENT, Io (A) EFFICIENCY,  (%) 95 90 Vin=36V Vin=28V 85 Vin=18V 80 75 70 0.5 1 1.5 2 2.5 3 3.5 28Vin 2 NC 0.5m/s (100LFM) 1m/s (200LFM) 1.5m/s (300LFM) 2m/s(400LFM) 65 Figure 17. Typical Start-up Using On/Off Voltage (Io = Io,max). February 17, 2021 OUTPUT VOLTAGE VO (V) (100mV/div) OUTPUT CURRENT, IO (A) (2Adiv) TIME, t (20s /div) Figure 16. Transient Response to Dynamic Load Change from 50% to 100% at 28Vin, Cext - 3x10uF ceramic, CTune=470pF & RTune=150Ω OUTPUT VOLTAGE VO (V) (5V/div) TIME, t (5ms/div) 105 Figure 14. Derating Output Current versus Ambient Temperature and Airflow. INPUT VOLTAGE VON/OFF (V) (5V/div) Figure 15. Typical output ripple and noise (VIN = 28V, Io = Io,max). 95 VIN (V) (20V/div) TIME, t (1s/div) 85 VO (V) (5V/div) VO (V) (40mV/div) Figure 13. Converter Efficiency versus Output Current. 75 AMBIENT TEMPERATURE, TA OC OUTPUT CURRENT, IO (A) OUTPUT VOLTAGE Ruggedized (D) Part (105°C) 1 0 OUTPUT VOLTAGE ON/OFF VOLTAGE 3 TIME, t (5ms/div) Figure 18. Typical Start-up Using Input Voltage (VIN = 28V, Io = Io,max). ©2015 General Electric Company. All rights reserved. Page 8 Data Sheet GE 9-36V ProLynxTM 5A: Non-Isolated DC-DC Power Modules 9Vdc –36Vdc input; 3Vdc to 18Vdc output; 5A to 2.5A Scaled output current 9Vdc –24Vdc input; -3.3Vdc to -18Vdc output; 5A to 0.7A Scaled output current Characteristic Curves The following figures provide typical characteristics for the 9-36V ProLynxTM 5A at 18Vo and at 25oC. (2.5A rated output) 3 100 Vin=24V Standard Part (85 C) OUTPUT CURRENT, Io (A) 95 EFFICIENCY,  (%) 90 Vin=36V Vin=28V 85 80 75 70 0 0.5 1 1.5 2 2.5 Figure 23. Typical Start-up Using On/Off Voltage (Io = Io,max). February 17, 2021 1m/s (200LFM) 1.5m/s (300LFM) 2m/s(400LFM) 0 75 85 95 105 OUTPUT VOLTAGE VO (V) (200mV/div) OUTPUT CURRENT, IO (A) (2Adiv) Figure 20. Derating Output Current versus Ambient Temperature and Airflow. TIME, t (20s /div) VIN (V) (20V/div) Figure 22. Transient Response to Dynamic Load Change from 50% to 100% at 28Vin, Cext - 1x10uF ceramic, CTune=150pF & RTune=220Ω OUTPUT VOLTAGE TIME, t (5ms/div) NC 0.5m/s (100LFM) AMBIENT TEMPERATURE, TA OC INPUT VOLTAGE VON/OFF (V) (5V/div) VO (V) (5V/div) OUTPUT VOLTAGE ON/OFF VOLTAGE Figure 21. Typical output ripple and noise (VIN = 28V, Io = Io,max). 28Vin 1 VO (V) (5V/div) VO (V) (40mV/div) OUTPUT VOLTAGE TIME, t (1s/div) Ruggedized (D) Part (105°C) 65 OUTPUT CURRENT, IO (A) Figure 19. Converter Efficiency versus Output Current. 2 TIME, t (5ms/div) Figure 24. Typical Start-up Using Input Voltage (VIN = 28V, Io = Io,max). ©2015 General Electric Company. All rights reserved. Page 9 Data Sheet GE 9-36V ProLynxTM 5A: Non-Isolated DC-DC Power Modules 9Vdc –36Vdc input; 3Vdc to 18Vdc output; 5A to 2.5A Scaled output current 9Vdc –24Vdc input; -3.3Vdc to -18Vdc output; 5A to 0.7A Scaled output current Test Configurations Design Considerations Input Filtering CURRENT PROBE TO OSCILLOSCOPE The 9-36V ProLynxTM module should be connected to a low acimpedance source. A highly inductive source can affect the stability of the module. An input capacitance must be placed directly adjacent to the input pin of the module, to minimize input ripple voltage and ensure module stability. LTEST VIN(+) BATTERY 1μH CIN CS 1000μF Electrolytic 2x100μF Tantalum E.S.R.