CLP0248FPXXXZ02A

DATASHEET CLP0248 Open Frame Power Supply 90 - 265Vac Input; 48V/4.16A or 54V/3.7A Output; 200W Output Power . Description Applications include: Industrial Equipment | Telecommunications Equipment | SG Pico Base-Stations Features • Compact size 50.8 mm x 101.6 mm (2 in x 4 in x 1.40 in) with density of 18 W/in3 • Supports paralleling with active current sharing, as long as OR-ing components are added • Universal AC Input Range (90 ~ 265VAC permanently, 350VAC for 5 minutes) • IEC61000-4-5, Level 4 (2kV/4kV) • Output voltage of 48V or 54V with ±3V adjustable voltage • Output overcurrent protection (non-latching) • • Standby output of 5V/1A (5W) Overtemperature and output over-voltage protections • • Standby power consumption of 0.5W (with no load on the standby output, and the main output inhibited) Up to 11ms of holdup time at 200W out (with Vout at 42V at the end) • High efficiency (88% at Full Load, 230VAC in, 25 • Active power factor corrected input • • Full load capability at 50 and 1m/s airflow with derating at higher temperatures or lower airflows Conducted EMI - meets CISPR22 (EN55022) and FCC Class B requirements • Capable of >140W output in sealed enclosure applications, • with enclosure ambient at 55 , and an enclosure internal temperature of 85 • Compliant to RoHS2 EU Directive 2011/65/EU • PoE compliant, output to Earth isolation of 2250Vdc See footnotes on page 4 Page 1 © 2020 ABB. All rights reserved. ) • UL and cUL approved to UL/CSA60950-1, TUV (EN609501), CE Mark (for LVD) and CB Report available ISO** 9001 and ISO 14001 certified manufacturing facilities Technical Specifications Absolute Maximum Ratings Stresses over the absolute maximum ratings can cause permanent damage to the device. Functional operation of the device is not implied at these or any other conditions over those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Input Voltage - Continuous Operation Device Min Max Unit All 90 265 Vac For up to 10 seconds operation All 90 275 Vac For up to 5 minutes, may not operate, no damage All 305 Vac Operating Ambient Temperature All -40 85 °C Storage Temperature All -40 85 °C Humidity (non-condensing) All 5 95 % Altitude All 5000 m (see Thermal Considerations section) Isolation Voltage—Input to output All 3000 Vac Input to safety ground All 1500 Vac Outputs to safety ground All 2250 Vac Electrical Specifications Parameter Operating Input Voltage Input Source Frequency Input Current (VIN = 90Vac) Input Power Factor (230Vac, Full Load) Inrush Transient Current (VIN = 265Vac, T amb = 25ºC) Leakage Current to earth ground (VIN = 265Vac) Output Voltage Adjustment Range Output Voltage Setpoint Output Voltage Tolerance (due to set point, temperature variations, load and line regulation) Output Voltage Adjustment Range Output Remote Sense Range—Total Device Min Typ Max Unit All All All All All All All 201A 202A 90 47 115/230 50/60 265 63 2.7 Vac Hz ARMS 100 3.5 12.6 A Peak mA Vdc Vdc Vdc 0.95 11.4 48 54 All -2 2 % 201A 202A All 45 51 51 57 1 Vdc Vdc Vdc Output Load Regulation All 1 %Vout Output Line Regulation Output Ripple and Noise – measured with 0.1µF and 10µF capacitors in parallel. Peak-to-peak (20MHz Bandwidth) (higher for the 54V unit) All 0.25 %Vout 201A 500 mV p-p 202A 550 mV p-p All 2.4 V All 2 Ms Adc Dynamic Load Response – 50% to 100% load transient, 1°/µs slew rate Output voltage deviation Settling Time Output Current Output Current Limit Inception Output Current Capacitance See footnotes on page 4 Page 2 © 2020 ABB. All rights reserved. 201A 0 4.16 202A 0 3.7 Adc 105 140 1000 % IO,max µF All All -continued on next page- Technical Specifications (continued) Electrical Specifications con’t. Parameter Device Min Efficiency: VIN = 230Vac—20% load (Ta = +25 C) 50% load (Ta = +25 C) 100% load (Ta = +25C) All All All 87.5 92 88 Typ Max Unit % % % Efficiency: VIN = 115Vac— 20% load (Ta = +25 C) All 87 % 50% load (Ta = +25 C) 100% load (Ta = +25 C) Holdup Time1 — 200W load All All All 90 87 11 % % ms General Specifications Parameter Device Symbol Typ Unit Calculated Reliability based on Telcordia SR-332 Issue 2: Method 1 Case 3 (VIN=230Vac, Io = 3.7A, TA = 40ºC, airflow 200LFM, 90% confidence) All MTBF >750,000 Hours Weight All 400 14.1 g oz. Feature Specifications Parameter Device Min Typ Max Unit On/Off Signal Interface – signal referenced to zero Logic Low (Power Supply ON) Input Low Current All 7 mA Input Low Voltage Logic High (Power Supply OFF) Input High Current Input Voltage Delay from ON/OFF being enabled to start of output voltage rise All 1 V All All All 600 5.5 200 µA V ms Output Voltage Rise Time (from 10 to 90% of final value) All Delay from Input being applied to all outputs being in regulation All Output Overvoltage Protection 100 ms 800 ms 201A 59 64.5 Vdc 202A 59 64.5 Vdc Input Undervoltage lockout2 Turn-on Threshold (100% load) All 75 81 90 Vac Turn-off Threshold (100% load) All 65 72 88 Vac DC OK – open collector, High when output available Sink Current All 4 mA Maximum Collector Voltage All 12 V Safety Specifications Parameter Device Specification Dielectric Withstand Voltage (between input and output) All Minimum of 4,250Vdc for 1 minute Insulation Resistance (between input and output) All Minimum of 5 MΩ All Class 1, IEC60950, EN60950, with the following deviations: Nemko, UL 60950 (Recognized Component), cUL (Canadian Approval by UL) Safety Standards See footnotes on page 4 Page 3 © 2020 ABB. All rights reserved. Technical Specifications (continued) Environmental Specifications Parameter Device Specification Radiated Emissions4 Conducted Emission ESD Radiated Susceptibility4 All All All All CISPR22 Class B with 3dB margin CISPR22 Class B with 6dB margin IEC 61000-4-2, Level 3 IEC 61000-4-3, Level 3 Electrical Fast Transient Common Mode All IEC 61000-4-4, Level 3 Surge Immunity Conducted RF Immunity All All Input Voltage Dips All Input Harmonics All IEC 61000-4-5, Level 4 IEC 61000-4-6, Level 3 Output stays within regulation for either ½ cycle interruption or 25% dip from nominal line for 1 second IEC61000-3-2 Shock and Vibration All Per IPC-9592B, Class II FOOTNOTES *UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. ** ISO is a registered trademark of the International Organization of Standard 1 Output voltage is allowed to drop to 42Vdc at the end of the hold-up period. 2 Under-voltage lockout threshold may vary with output load current level – decreasing as load goes lower Output current sharing is controlled by an analogue signal referenced to Vout-. Best current sharing performance is achieved when the two output voltages are set very close to each other. Although the number of sharing units is limited to 2 in this document, more than two units may well share current adequately, but that is beyond the design intent, and beyond the development test plan. The units do not contain any output OR-ing device. For units connected in parallel, the customer will have to add external output OR-ing devices. 3 4 Shall meet when tested in a suitable enclosure Page 4 © 2020 ABB. All rights reserved. Technical Specifications (continued) Safety Considerations Overcurrent Protection The CLP0248 power supply is intended for inclusion in other To provide protection in a fault condition (output overload), the equipment and the installer must ensure that it is in compliance with all the requirements of the end application. This product is only for inclusion by professional installers within other equipment and must not be operated as a stand-alone product. The power supply meets power supply is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The power supply operates normally once the output current is brought back Class 1, IEC60950, EN60950, with the following deviations: Nemko. into its specified range. UL 60950 (Recognized Component) C-UL (Canadian Approval by UL). Overvoltage Protection Input voltage can be up to 305Vac for up to 5 minutes. Safety approval should include various input voltages, output currents, ambient temperatures, and cooling regimes. This should include 150W (or more) at 80C with conduction cooling. It should Overvoltage protection is a feature of the CLP0212DC power supply that protects both the load and the power supply from an output overvoltage condition. When an overvoltage occurs, the power supply shuts down and goes into hiccup mode until the also include testing with the manufacturer’s intended cover in place. overvoltage condition is removed. It is not necessary to recycle Feature Descriptions s activated. the input to restart the power supply when this protection I Standby Power Supply Overtemperature Protection A standby output of 5V in the CLP0248 power supply, comes on The CLP0248 also features overtemperature protection in order to when AC input in the operating range is applied. provide additional protection in a fault condition. The power supply is Remote On/Off equipped with a thermal shutdown circuit which detects excessive internal temperatures and shuts the unit down. Once the power There is an On/Off control input. See the feature specification table supply goes into overtemperature shutdown, it will cool before for voltages and currents, and the pinout information table to find its attempting to restart. The overtemperature protection circuit will location. typically trip when the unit is operated at 200W output with an The main power supply turns ON when the Remote On/Off pin input goes low (such as connect HDR3.4 (Remote On/Off)) and HDR3.8 (Stand-by return)); turns OFF when the Remote On/Off pin goes high (such as connect HDR3.4 (Remote On/Off)) and HDR3.7 (5V stand-by output)). Note that if the Remote On/Off pin is left unconnected, the power supply main output will remain off. ambient temperature of 73ºC and 1m/s (200LFM) airflow, when input voltage is 115Vac and 230Vac. Input Undervoltage Lockout At input voltages below the input under-voltage lockout limit, power supply operation is disabled. The power supply will begin to operate at an input voltage above the under-voltage lockout turn-on Output Voltage Adjustment threshold. The output voltage can be adjusted between 11.4V and DC OK 12.6V using a potentiometer on the power supply. The power supply provides a DC OK signal that indicates when the main output is operating normally. This is an open-collector signal that goes high when the output is within regulation. Power Good LED A green LED on board the power supply illuminates when the main output voltage is operating normally. Assembling Metal screw should be used to mount the unit and 4 mounting holes are connected to Earth well. Remote Sense The power supply has both positive and negative remote sense connections that can be connected to the positive and negative rails of the main output near the load. The power supply operates without the remote sense connections being made. Page 5 © 2020 ABB. All rights reserved. Thermal Considerations The power supply can be operated in a variety of thermal environments; however sufficient cooling should be provided to ensure reliable operation. Technical Specifications (continued) Thermal Considerations con’t Considerations include: ambient temperature, presence of a enclosure. Under such conditions, CLP0248 is capable of reduced power operation as shown in Table 1 . cover, airflow, power supply dissipation and the need for increased reliability. A reduction in the operating temperature of the power supply will result in increased reliability. The thermal data presented here is based on measurements taken in a wind tunnel. Low temperatures will adversely affect start-up. When the ambient temperature is in the range -40C to -15C the unit might not start up when the load is over 40% of rating. When the ambient temperature is above -15C and the input voltage is above 115Vac the unit will start up into full load. Heat Transfer via Convection Increased airflow through the power supply enhances the heat transfer via convection. Figure below shows the preferred airflow direction. We will need derating data for airflow in other directions as well. Note that the Ambient Temperature shown in Table 1 is that outside the sealed enclosure, the unit may see higher ambient temperatures. Enclosure Outside temp 25C Enclosure inside temp 55C Max output power 190W 40C 70C 170W 50C 80C 150W 55C 85C 140W Table 1 Below– Output power capability when the CLP0248 is operated in a sealed enclosure with a thermal pad for conduction cooling. Current Sharing The below figure describes the available output current with the input voltage of 90Vac, 115Vac, 230Vac and 265Vac and with the airflow of 200LFM. It is intended that 2 identical power supplies will current share. The current sharing is intended to produce a situation where the two power supplies, if identically cooled, with exhibit similar temperatures to each other. The current sharing signal is referenced to Vout- so efforts must be made to keep the Vout- lines short and of low impedance and noise. The best current sharing performance will be achieved when the two output voltages are set very close to each other. Although the number of sharing units is limited to 2, more than two units may well share current adequately. The units do not contain any output OR-ing device. If connection in parallel is required, the customer will have to add external output OR-ing devices. Thermal Derating CLP0248 can also be operated in a sealed enclosure provided proper means for removing heat from the power supply are used. Following Figure shows an arrangement where a thermally conductive pad is used to transfer heat from the bottom of the power supply into the Page 6 © 2020 ABB. All rights reserved. Technical Specifications (continued) Mechanical Outline (CLP0248) Dimensions are in millimeters. Tolerances: x.x mm ± 0.5mm [unless otherwise indicated] / x.xx mm ± 0.25mm TOP VIEW SIDE VIEW BOTTOM VIEW minimum clearance of 6mm required on bottom of the unit Page 7 © 2020 ABB. All rights reserved. Technical Specifications (continued) Drawings (CLP0248) The CLP0248 is fastened to standard M3 pillars by standard M3 screws. We recommend a type with a captive anti-vibration washer, and here just as an example. Wiring Accessories ABB offers a wiring kit, as per table 2 (Device Codes). Drawings to be provided by Engineering, in due course. And the leads of CLP0248 are similar to below. Wire 1 – AC input – example of similar lead for illustration purposes only (CLP0248 lead uses positions 1 and 3, with 2 omitted for creepage and clearance purposes) Wire 2 – DC Power output – example of similar lead for illustration purposes only Wire 3 – Controls and Signals – example of similar lead for illustration purposes only Page 8 © 2020 ABB. All rights reserved. Technical Specifications (continued) We will offer a cover, as per Table 2-Device Codes. (see next page). Here is an illustration of what it will look like. Cover Accessory Connector Information Connector AC Input Connector (HDR1) DC Output Connector (HDR2) Auxiliary Connector (HDR3) Device Min Molex 26-50-3030 Molex 09-50-8030 (4600273521P) and 2 pieces of Molex 08-52-0071 (4600273523P) CVILUX CP3502P1V00 CVILUX CP3502S0010 (4600273537P) and 2 pieces of CVILUX CP35TN2BPES (CC408630867 ) Molex 53047-0810 Molex 51021-0800 (450020704) and 8 pieces of Molex 50058-8000 (450021150) Pinout Information AC Input Connector (HDR1) Pin 1 Pin 2 Pin 3 Page 9 © 2020 ABB. All rights reserved. Neutral Not used Line DC Output Connector (HDR2) Pin 1 Pin 2 Vout Positive Vout Negative Auxiliary (HDR3) 1-Sense Positive 2-Unused 3-Sense Negative 4-Remote On/Off 5-Current Share 6-Output OK 7-SV Standby Output 8-Stand-by Return Technical Specifications (continued) Ordering Information Device Code Input Voltage Range Output Voltage Output Current On/Off Control Standby Supply Temperature Range Comcode CLP0248FP XXXZO1A 90 – 265Vac 48Vdc 4.16A Negative Logic 5V@0.25A -40 to 85ºC CLP0248FPXXXZO1A CLP0248FP XXXZ02A 90 – 265Vac 54Vdc 3.7A Negative Logic 5V@0.25A -40 to 85ºC CLP0248FPXXXZ02A CLP0248CV RXXZ01A Metal cover accessory NA NA NA NA NA CLP0248CVRXXZ01A CLP0248CB LKTZ01A 50cm lead kit NA NA NA NA -40 to 85ºC CLP0248CBLKTZ01A Page 10 © 2020 ABB. All rights reserved. ABB 601 Shiloh Rd. Plano, TX USA Go.ABB/Industrial We reserve the right to make technical changes or modify the We reserve all rights in this document and in the subject matter and contents of this document without prior notice. With regard illustrations contained therein. Any reproduction, disclosure to third to purchase orders, the agreed particulars shall prevail. parties or utilization of its contents – in whole or in parts – is ABB does not accept any responsibility whatsoever forbidden without prior written consent of ABB. for potential errors or possible lack of information in this document. Copyright© 2020 ABB All rights reserved Page 11 © 2020 ABB. All rights reserved.