CLP0412FPXXXZ01A

DATASHEET CLP0412 Open Frame Power Supply 90 - 265Vac Input; 12Vdc Output; 450W Output Power; Trapezoidal 75-130Vac Input; 12Vdc Output . Description Offering a W/in3 power density in a 1U high, less form in new products from industrial equipment and Higher temperature operation is possible at derated output The leveraging zero switching in conjunction Protection features include overvoltage (OVP) the a broad range of (OEMs). utilizes a unique design approach at power level, power factor (PFC) circuits. Applications include: Industrial Equipment | Telecommunications Equipment | CATV Equipment (Trapezoidal Input) Features • Compact size 76.2 mm x 127 mm x 36.8 mm (3 in x 5 in x 1.45 in) with density of 20.7 W/in3 • Output overcurrent protection (non-latching) • • Universal AC Input Range (90 - 265VAC ) Overtemperature and output over-voltage protections • • Trapezoid AC Input Range (75V - 130VAC) Minimum of 11ms of holdup time at 450W out • • Output voltage of 12V or 54V (adjustable ±3% ) Parallelable with output current sharing • • Standby output of 5V @ 1A (standard versions) Active power factor corrected input • • Maximum output current of 37.5A @ 12Vout (450W) Conducted EMI - meets CISPR22 (EN55022) and FCC Class B requirements • High efficiency (92% at Full Load, 230VAC in ) • Meets IEC61000-4-5, Level 4 (2kV/4kV) • 450W capability at 42 and 1m/s airflow with derating at • higher temperatures or lower airflows • Capable of 320W output in sealed enclosure applications, with enclosure ambient at 55 • Capable of 225W at 75Vin Trapezoidal inside sealed enclosure with enclosure outside ambient at 55 See footnotes on page 4 Page 1 © 2020 ABB. All rights reserved. • UL and cUL approved to UL/CSA60950-1, TUV (EN609501), CE Mark (for LVD) and CB Report available ISO** 9001 and ISO 14001 certified manufacturing facilities Technical Specifications Absolute Maximum Ratings Stresses over the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only. Functional operation of the device is not implied at these or any other conditions over those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Device Min Max Unit All 90 265 Vac All 90 275 Vac CLP0412-FPXXXZ05A 75 130 VRMS All -40 85 °C Storage Temperature All -40 85 °C Humidity (non-condensing) All 5 95 % Altitude All 5000 m Isolation Voltage—Input to output All 3000 Vac Input to safety ground All 1500 Vac Outputs to safety ground All 50 Vac Input Voltage - Continuous Operation For up to 10 seconds operation Input Voltage-continuous-CATV Powering trapezoidal waveform (Note: Output power is limited to 254W when 75V input, 275W when 90V input, 320W when 130V input Operating Ambient Temperature (see Thermal Considerations section) Electrical Specifications Parameter Operating Input Voltage Device Min Typ Max Unit All 90 75 47 115/230 90 50/60 5.57 265 130 63 Vac VRMS Hz ARMS 60 3.5 A Peak mA Vdc CLP0412FPXXXZ05A Input Source Frequency Input Current (VIN = 90Vac) Input Power Factor (230Vac, Full Load) Inrush Transient Current (VIN = 265Vac, Tamb = 25ºC) Leakage Current to earth ground (VIN = 265Vac) Output Voltage Setpoint Output Voltage Tolerance (due to set point, temperature variations, load and line regulation) Output Voltage Adjustment Range (adjust potentiometer see page 9) Output Remote Sense Range All All All All All All 0.95 12 All -2 2 % Z01A All 45 51 250 Vdc mVdc Output Load Regulation All 1 %Vout Output Line Regulation All 0.5 %Vout Output Ripple and Noise – measured with 0.1µF ceramic capacitor and 470µF polymer capacitor in parallel.1 Peak-to-peak (20MHz All 240 mV p-p Bandwidth) Dynamic Load Response – 50% to 100% load transient, 1°/µs slew rate Output voltage deviation Settling Time Output Current Output Current Limit Inception Maximum Output Capacitance Standby Output Voltage Standby Output Current All 5% % All 500 µs Z01A 0 37.5 Adc Z03A 0 37.5 Adc Z05A 0 26.7 Adc All All All 105 140 1000 % IO,max µF Vdc 1 Adc All -continued on next page- See footnotes on page 4 Page 2 © 2020 ABB. All rights reserved. 5 Technical Specifications (continued) Electrical Specifications con’t. Parameter Device Min Efficiency: VIN = 230Vac—20% load 50% load 100% load All All All 86.8 91.7 91.9 % % % Efficiency: VIN = 115Vac— 20% load All 85.8 % 50% load 100% load Efficiency: VIN = 115Vac— 20% load All All 89.9 89.7 76.8 % % % Z05A 88.1 90.2 11 % % ms 50% load 100% load Holdup Time2 — VIN = 115 or 230Vac, 450W load All Typ Max Unit General Specifications Parameter Device Symbol Typ Unit Calculated Reliability based on Telcordia SR-332 Issue 3: Method 1 Case 3 (VIN=230Vac, Io = 30A, TA = 40ºC, airflow 200LFM, 90% confidence) All MTBF 2,938,636 Hours Weight All 382 13.5 g oz. Feature Specifications Parameter Device Min Typ Max Unit On/Off Signal Interface – signal referenced to zero Logic Low (Power Supply ON) Input Low Current All 7 mA Input Low Voltage Logic High (Power Supply OFF) Input High Current Input Voltage Delay from ON/OFF being enabled to start of output voltage rise All 1 V All All All 600 5.5 50 µA V ms Output Voltage Rise Time (from 10 to 90% of final value) All Delay from Input being applied to all outputs being in regulation All Output Overvoltage Protection All 13.8 Z01A 85.0 Z03A 85.0 20 ms 1 S 16 Vdc 87.6 90 Vac 87.6 90 Input Undervoltage lockout3 Turn-on Threshold (100% load) Z05A Turn-off Threshold (100% load) 72 Vac VRMS Z01A 82.0 83.9 88 Vac Z03A 82.0 83.9 88 Vac Z05A 69 VRMS DC OK – open collector, High when output available Sink Current All 4 mA Maximum Collector Voltage All 12 V See footnotes on page 4 Page 3 © 2020 ABB. All rights reserved. Technical Specifications (continued) Safety Specifications Parameter Device Specification Dielectric Withstand Voltage (between input and output) All Minimum of 4,250Vdc for 1 minute Insulation Resistance (between input and output) All Minimum of 5 MΩ All Class 1, IEC60950, EN60950, with the following deviations: Nemko, UL 60950 (Recognized Component), cUL (Canadian Approval by UL) Safety Standards Environmental Specifications Parameter Device Specification Radiated Emissions4 Conducted Emissions ESD Radiated Susceptibility5 All All All All CISPR22 Class B with 3dB margin CISPR22 Class B with 6dB margin IEC 61000-4-2, Level 4 Performance Criteria IEC 61000-4-3, Level 3 Electrical Fast Transient Common Mode All IEC 61000-4-4, Level 3 Surge Immunity Conducted RF Immunity All All Input Voltage Dips All Input Harmonics All IEC 61000-4-5, Level 4 IEC 61000-4-6, Level 3 Output stays within regulation for either ½ cycle interruption or 25% dip from nominal line for 1 second IEC61000-3-2 Shock and Vibration All Per IPC-9592B, Class II FOOTNOTES *UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. ‡ VDE is a registered trademark of Verband Deutscher Elektrotechniker e..V. ** ISO is a registered trademark of the International Organization of Standard 1 Output ripple specification is met over 25 to 85ºC 2 Holdup time may be lower at cold temperatures 3 Undervoltage lockout threshold may vary with output load current level – decreasing as load goes lower 4 Meets when tested in a suitable enclosure 5 Meets when tested in a suitable enclosure Page 4 © 2020 ABB. All rights reserved. Technical Specifications (continued) Characteristic Curves (CLP0412) EFFICIENCY,  (%) OUTPUT CURRENT, Io (A) The following figures provide typical characteristics for the CLP0412 power supply. AMBIENT TEMPERATURE, Ta 0C OUTPUT LOAD, A Figure 2: Power . Data shown for model CLP0412FPXXXZ03A, 115VAC in. At 230VAC in derating is the same or better. Standby output is loaded at 0.25A. For derating at other input voltages and other models, consult the GE Technical representative. OUTPUT VOLTAGE VO (V) (100mV/div) IO (A) (18.8Adiv) TIME, t (5µs/div) OUTPUT CURRENT OUTPUT VOLTAGE VO (V) (50mV/div) Figure 1: Power Supply Efficiency Versus Out Current Figure 4. Transient Response to Dynamic Load Change from 50% to 100% at VIN = 115Vac Page 5 © 2020 ABB. All rights reserved. OUTPUT VOLTAGE Vo (V) (2v/div) VIN (V) (200V/div) Vo (V) (2v/div) VIN (V) (100V/div) TIME, t (200µs/div) INPUT VLTAGE (Red) OUTPUT VOLTAGE INPUT VOLTAGE (Red) Figure 3. Typical output ripple and noise (VIN = 115Vac, 100% load ) Figure 5. Typical Start-up (VIN = 90Vac, Full Load) TIME, t (200µs/div) TIME, t (200µs/div) Figure 6. Typical Start-up (VIN = 230Vac, Full Load) Technical Specifications (continued) Characteristic Curves con’t. (CLP0412) Page 6 © 2020 ABB. All rights reserved. OUTPUT VOLTAGE Vo (V) (2v/div) VIN (V) (100V/div) Vo (V) (2v/div) VIN (V) (100V/div) TIME, t (10µs/div) Figure 7. Typical Hold-up (VIN = 115V, 100% Load) INPUT VOLTAGE (Green) OUTPUT VOLTAGE INPUT VOLTAGE (Green) The following figures provide typical characteristics for the CLP0412 power supply. TIME, t (10µs/div) Figure 8. Typical Hold-up (VIN = 230V, 100% Load) Technical Specifications (continued) Safety Considerations overvoltage condition is removed. It is necessary to recycle The CLP0412 embedded power supply is intended for inclusion in is activated. end product equipment and shall be installed in compliance with the input to restart the power supply when this protection the enclosure, mounting, spacing, casualty and segregation Overtemperature Protection requirements of the end-use application. A suitable Electrical For additional protection in a fault condition the CLP0412 is and Fire enclosure shall be provided and is not intended to be operated as a stand-alone product. It is cURus, TUV approved using the applicable requirements in the Safety of Information Technology Equipment – Safety – Part 1: General Requirements, ANSI/UL60950-1-2014 and CAN/CSA C22.2 No. 60950-1-07, Second Edition + A2:2014 (MOD), dated October 14, 2014 and EN60950-1:2006+A2:2013. A CB report to the requirement of IEC60950-1 2nd Ed. + Am1 + Am2 with global national deviations has been issued. Feature Descriptions Standby Power Supply A standby output of 5V in the CLP0412 power supply, comes on when AC input in the operating range is applied. Remote On/Off The CLP0412 power supply features a TTL-compatible On/Off control input. The power supply turns ON when the On/Off input goes low, and turns OFF when the input goes high. Note that if the On/Off pin is left unconnected, the power supply equipped with a thermal shutdown circuit which detects excessive internal temperatures and shuts the unit down. Once the power supply goes into overtemperature shutdown, it will cool before attempting to restart. The overtemperature protection circuit will typically kick in when the unit is operated at 450W output with an ambient temperature of 53ºC and 1m/s (200LFM) airflow. In a sealed enclosure OTP will depend on enclosure design and cooling. Input Undervoltage Lockout At input voltages below the input under-voltage lockout limit, power supply operation is disabled. The power supply will begin to operate at an input voltage above the under-voltage lockout turn-on threshold. DC OK The CLP0412 provides a DC OK signal that indicates when the output has come up and is in regulation. This is an open-collector type signal that goes high when the output is available and within regulation. main output will turn ON when AC input is present. Power Good LED Output Voltage Adjustment A green LED on board the power supply illuminates when the For all units, the output voltage can be adjusted between 11.4V and 12.6V using a potentiometer on the power supply. Remote Sense For all versions, the power supply has both positive and negative remote sense connections that can be connected to the positive and negative rails of the main output near the load. The power supply operates even without the remote sense connections main output voltage is above 10V. Paralleling with Active Output Current Sharing The CLP0412 is capable of being employed in a paralleling scheme, following are some design attributes that need to be carefully considered prior to attempting a parallel operation with multiple CLP0412’s. With the following design criteria the CLP0412 will load share at an accuracy of +/-5%, when the total current draw is at levels above 20% of max overall loading. being made. Current share signals of each power supply to be connected. Overcurrent Protection An external Oring function needs to be employed at the Vout(+) To provide protection in a fault condition (output overload), the power supply is equipped with internal current-limiting circuitry signal. An oring diode or a Mosfet & controller scheme can be used. and can endure current limiting continuously. At the point of The 5V Standby Return SHOULD NEVER be connected with the current-limit inception, the unit enters hiccup mode. The power VOUT-(RETURN ). 5V stby returns will need to be connected supply operates normally once the output current is brought back together, the 5V stby Vout(+) leg remain separate. The 5V stby into its specified range. output is not designed to be paralleled, if there is a desire for Overvoltage Protection Overvoltage protection is a feature of the CLP0412 power supply that protects both the load and the power supply from an output overvoltage condition. When an overvoltage occurs, the power supply shuts down and latches off until the Page 7 © 2020 ABB. All rights reserved. these to be paralleled for load sharing, then other considerations need to be included as well. Contact your local GE sales rep for FAE involvement. In the parallel scheme the remote sense function needs to be unused and remote sense signals left floating. Technical Specifications (continued) Thermal Considerations The power supply can be operated in a variety of thermal environments; however sufficient cooling should be provided to ensure reliable operation. Considerations include ambient temperature, airflow, power supply dissipation and the need for increased reliability. A reduction in the operating temperature of the power supply will result in increased reliability. The thermal data presented here is Vin(T) Max. Output Current (A) Max. Output Power (W) Max. Enclosure Outside Ambient (‘C) 75 21.2 225 55 90 22.9 275 55 130 26.7 320 55 Table 2. Output Power Capability for Trapezoidal Input when the CLP0412FPXXXZ05A is cooled primarily via conduction. based on measurements taken during testing in a wind tunnel or temperature chamber. Heat Transfer via Convection Increased airflow through the power supply enhances the heat transfer via convection. Figure below shows the preferred airflow direction. Contact your ABB technical representative for derating information in other airflow directions. Enclosure Wall Fig.9. Preferred airflow direction for cooling. Operation in a Sealed Enclosure (201A and 205A) The CLP0412 power supply can also be operated in a sealed enclosure or in an environment where cooling is primarily via conduction. Figure 11 shows an arrangement where thermally Enclosure Wall conductive pads are used to transfer heat from the top and bottom of the power supply into the enclosure. Under such conditions, the power supply is capable of reduced power operation as shown in Table 1. Thermally Conductive Pad Fig. 11. Example arrangement of the CLP0412 for sealed enclosure applications. Difference Between Z01A and Z03A Product Codes Outside Ambient Temperature (ºC) Max. Output Power (W) 25 420 55 320 Table 1. Output Power Capability when the CLP0412FPXXXZ01A is cooled primarily via conduction. The only difference between Z01A (Enclosure Version) and the Z03A (Airflow Version) is the over temperature protection (OTP) setpoints. For the Z01A enclosure version, the OTP setpoints were lowered to protect the unit from excessive temperatures in the enclosure environment. For the Z03A airflow version the OTP trip points were increased to a higher temperature, while still maintaining safe component temperatures. OTP setpoints were increased on the airflow version in order to obtain better derating performance in airflow applications. Page 8 © 2020 ABB. All rights reserved. Technical Specifications (continued) Mechanical Outline (CLP0412) Page 9 © 2020 ABB. All rights reserved. Technical Specifications (continued) Connector Information Connector Connector on Power Supply Mating Connector AC Input Connector (HDR200) Molex 41671-3473 or equivalent Molex 09-50-8031 or equivalent Molex 172298-1208 or equivalent Molex 172258-1008 or equivalent FCI 98414-G04-10ULF or equivalent FCI 90311-010LF or equivalent DC Output Connector (HDR600) Auxiliary Connector (HDR800) Pinout Information AC Input Connector Pin 1 Pin 2 Pin 3 DC Output Connector Line NC (removed) Neutral Pin 1, 2, 3, 4 Pin 5, 6, 7, 8 Auxiliary Connector VOUT + VOUT - (return) Pin A1 - SV Standby Pin A2 - SV Standby Pin A3 - NC Pin B1 - PARALLEL Pin B2 - SV Standby Return Pin B3 - SV Standby Return Pin A4 - REMOTE SENSE + Pin B4 - DC_OK Pin A5 - REMOTE SENSE - Pin B5 - ON/OFF Ordering Information Device Code Input Voltage Range Output Voltage Output Current On/Off Control Standby Supply Temperature Range CLP0412FPXX XZ01A 90-265Vac 12.OVdc 37.5A Negative Logic 5V@A -40 to 85ºC CLP0412FPXX XZ03A 90-265Vac CLP0412FPXX XZ03A 75 – 130VRMS Trapezoidal Waveform Intended Application Enclosed with conduction © 2020 ABB. All rights reserved. CLP0412FPXXXZ01A cooling* 12.0Vdc 37.5A Negative Logic 5V@A -40 to 85ºC 12.0Vdc 26.7A Negative Logic 5V@A -40 to 85ºC Open with external airflow CLP0412FPXXXZ03A Enclosed with *Enclosure not provided with power supply. To be designed by user. Different OTP setting than open frame version. Page 10 Comcodes conduction cooling* CLP0412FPXXXZ05A ABB 601 Shiloh Rd. Plano, TX USA Go.ABB/Industrial We reserve the right to make technical changes or modify the We reserve all rights in this document and in the subject matter and contents of this document without prior notice. With regard illustrations contained therein. Any reproduction, disclosure to third to purchase orders, the agreed particulars shall prevail. parties or utilization of its contents – in whole or in parts – is ABB does not accept any responsibility whatsoever forbidden without prior written consent of ABB. for potential errors or possible lack of information in this document. 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