EBVW020A0B41Z

GE Data Sheet EBVW020A0B Barracuda* Series; DC-DC Converter Power Modules 36-75Vdc Input; 12.0Vdc, 20.0A, 240W Output Features ▪ Compliant to RoHS Directive 2011/65/EU and amended Directive (EU) 2015/863 (-Z versions) ▪ Compliant to REACH Directive (EC) No 1907/2006 ▪ Compatible with reflow pin/paste soldering process Applications ▪ Distributed power architectures ▪ Intermediate bus voltage applications ▪ Servers and storage applications ▪ Networking equipment including Power over Ethernet (PoE) ▪ Fan assemblies other systems requiring a tightly regulated output voltage Options ▪ Negative Remote On/Off logic (1=option code, factory preferred) ▪ Auto-restart after fault shutdown (4=option code, factory preferred) ▪ Remote Sense and Output Voltage Trim (9=option code) ▪ Base plate option (-H=option code) ▪ Passive Droop Load Sharing (-P=option code) ▪ High and flat efficiency profile – 95.4% at 12Vdc, 55% load to 90% output ▪ Wide Input voltage range: 36-75Vdc ▪ Delivers up to 20Adc output current ▪ Output Voltage adjust: 6.0Vdc to 13.2Vdc ▪ Tightly regulated output voltage ▪ Low output ripple and noise ▪ No reverse current during prebias start-up or shut-down ▪ Industry standard, DOSA compliant, Eight brick: ▪ 58.4 mm x 22.8 mm x 11.3 mm ▪ (2.30 in x 0.90 in x 0.44 in) ▪ Constant switching frequency ▪ Positive Remote On/Off logic ▪ Output over current/voltage protection ▪ Over temperature protection ▪ Wide operating temperature range (-40°C to 85°C) ▪ ANSI/UL# 62368-1 and CAN/CSA† C22.2 No. 62368-1 Recognized, DIN VDE‡ 0868-1/A11:2017 (EN62368-1:2014/A11:2017CE mark 2006/96/EC directives§ ▪ Meets the voltage and current requirements for ETSI 300-132-2 and complies with and licensed for Basic insulation rating per EN62368-1 ▪ 2250 Vdc Isolation tested in compliance with IEEE 802.3¤ PoE standards ▪ ISO** 9001 and ISO14001 certified manufacturing facilities Description The EBVW020A0B series of dc-dc converters are a new generation of DC/DC power modules designed to support 9.6 -12Vdc intermediate bus applications where multiple low voltages are subsequently generated using point of load (POL) converters, as well as other application requiring a tightly regulated output voltage. The EBVW020A0B series operate from an input voltage range of 36 to 75Vdc, and provide up to 20A output current at output voltages from 6.0Vdc to 12.0Vdc, and 240W output power from output voltages of 12.1Vdc to 13.2Vdc in a DOSA standard eighth brick. The converter incorporates digital control, synchronous rectification technology, and innovative packaging techniques to achieve efficiency reaching 95.4% peak at 12V dc output. This leads to lower power dissipations such that for many applications a heat sink is not required. Standard features include on/off control, output overcurrent and over voltage protection, over temperature protection, input under and over voltage lockout. Optional features include output voltage remote sense and trim from 6.0Vdc to 13.2Vdc, passive droop paralleling, and base plate for heat sink or cold wall applications. The output is fully isolated from the input, allowing versatile polarity configurations and grounding connections. Built-in filtering for both input and output minimizes the need for external filtering. * Trademark of General Electric Company # UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. ‡ VDE is a trademark of Verband Deutscher Elektrotechniker e.V. § This product is intended for integration into end-user equipment . All of the required procedures of end-use equipment should be followed. ¤ IEEE and 802 are registered trademarks of the Institute of Electrical and Electronics Engineers, Incorporated. ** ISO is a registered trademark of the International Organization of Standards. April 16, 2021 ©2016 General Electric Company. All rights reserved. Page 1 GE Data Sheet EBVW020A0B Barracuda Series; DC-DC Converter Power Modules 36-75Vdc Input; 12.0Vdc, 20.0A, 240W Output Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the Data Sheet. Exposure to absolute maximum ratings for extended periods can adversely affect device reliability. Parameter Device Symbol Min VIN -0.3 Max Unit Input Voltage* Continuous Operating transient ≤ 100mS Operating Input transient slew rate, 50VIN to 75VIN (Output may exceed regulation limits, no protective shutdowns shall activate, CO=220μF to CO, max) Non- operating continuous - 75 Vdc 100 Vdc - 10 V/µs VIN 80 100 Vdc All TA -40 85 °C All Tstg -55 125 °C I/O Isolation Voltage (100% factory Hi-Pot tested) All ⎯ ⎯ * Input over voltage protection will shutdown the output voltage, when the input voltage exceeds threshold level. 2250 Vdc Operating Ambient Temperature (See Thermal Considerations section) Storage Temperature Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Parameter Device Operating Input Voltage Maximum Input Current (VIN=0V to 75V, IO=IO, max) Input No Load Current (VIN = VIN, nom, IO = 0, module enabled) Input Stand-by Current (VIN = VIN, nom, module disabled) Symbol Min Typ Max Unit VIN 36 48 75 Vdc IIN,max - - 7 Adc All IIN,No load All IIN,stand-by External Input Capacitance All Inrush Transient All 50 mA 25 mA 100 - - μF - - 1 A2s All - 900 - mArms Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 12μH source impedance; VIN= 48V, IO= IOmax ; see Figure 12) All - 24 - mAp-p Input Ripple Rejection (120Hz) All - 50 - dB I2t Input Terminal Ripple Current (Measured at module input pin with maximum specified input capacitance and < 500uH inductance between voltage source and input capacitance CIN=220uF, 5Hz to 20MHz, VIN= 48V, IO= IOmax) CAUTION: This power module is not internally fused. An input line fuse must always be used. This power module can be used in a wide variety of applications, ranging from simple standalone operation to an integrated part of sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included, however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fast-acting fuse with a maximum rating of 15 A (see Safety Considerations section). Based on the information provided in this Data Sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s Data Sheet for further information. April 16, 2021 ©2016 General Electric Company. All rights reserved. Page 2 GE Data Sheet EBVW020A0B Barracuda Series; DC-DC Converter Power Modules 36-75Vdc Input; 12.0Vdc, 20.0A, 240W Output Electrical Specifications (continued) Parameter Output Voltage Set-point (VIN=VIN,nom, IO=10A, TA =25°C) Output Voltage (Over all operating input voltage(40V to 75V), resistive load, and temperature conditions until end of life) Output Voltage (VIN=36V, TA = 25ºC) Device Symbol Min Typ Max Unit All VO, set 11.97 12.00 12.03 Vdc All w/o -P VO 11.76 ⎯ 12.24 Vdc -P Option VO 11.63 ⎯ 12.37 Vdc All VO 10.8 ⎯ ⎯ Vdc Output Regulation (VIN, min=40V) Line (VIN=VIN, min to VIN, max) All w/o -P ⎯ 0.2 ⎯ % VO, set Load (IO=IO, min to IO, max) All w/o -P ⎯ 0.2 ⎯ Line (VIN=VIN, min to VIN, max) Load (IO=IO, min to IO, max), Intentional Droop Temperature (TA = -40ºC to +85ºC) -P Option -P Option All ⎯ 0.5 0.50 2 ⎯ % VO, set % VO, set Vdc % VO, set RMS (5Hz to 20MHz bandwidth) All ⎯ 70 ⎯ mVrms Peak-to-Peak (5Hz to 20MHz bandwidth) All ⎯ 200 ⎯ mVpk-pk 220 ⎯ ⎯ ⎯ Output Ripple and Noise on nominal output (VIN=VIN, nom and IO=IO, min to IO, max, tested with a 1.0 μF ceramic, 10 μF aluminum and 220μF polymer capacitor across the load.) External Output Capacitance All CO Output Current All Io 0 Output Current Limit Inception All IO, lim ⎯ IO= 100% IO, max All η 95.2 % IO= 55% - 90% IO, max All η 95.4 % fsw 150 kHz 23 10,000 μF 20 Adc ⎯ Adc Efficiency (VIN=VIN, nom, VO= VO,set, TA=25°C) Switching Frequency (primary MOSFETs) (Output Ripple 2X switching frequency) Dynamic Load Response (dIo/dt=1A/10s; Vin=Vin,nom; TA=25°C; tested with a 10 μF ceramic and 1x 470μF polymer capacitor across the load.) Load Change from Io= 50% to 75% of Io,max: Peak Deviation Settling Time (Vo 2000mm3), Peak temperature over 245C is not suggested due to the potential reliability risk of components under continuous hightemperature. Min. sustain duration above 217C : 90 seconds Min. sustain duration above 180C : 150 seconds Max. heat up rate: 3C/sec Max. cool down rate: 4C/sec In compliance with JEDEC J-STD-020C spec for 2 times reflow requirement. Ramp down max. 4°C/Sec 217°C 200°C Time Limited 90 Sec. above 217°C 150°C Preheat time 100-150 Sec. Ramp up max. 3°C/Sec 25°C Time Figure 23. Recommended linear reflow profile using Sn/Ag/Cu solder. MSL Rating The EBVW020A0BA modules have a MSL rating as indicated in the Device Codes table, last page of this document. Storage and Handling ©2016 General Electric Company. All rights reserved. Page 12 GE Data Sheet EBVW020A0B Barracuda Series; DC-DC Converter Power Modules 36-75Vdc Input; 12.0Vdc, 20.0A, 240W Output The recommended storage environment and handling procedures for moisture-sensitive surface mount packages is detailed in JSTD-033 Rev. A (Handling, Packing, Shipping and Use of Moisture/Reflow Sensitive Surface Mount Devices). Moisture barrier bags (MBB) with desiccant are required for MSL ratings of 2 or greater. These sealed packages should not be broken until time of use. Once the original package is broken, the floor life of the product at conditions of 30°C and 60% relative humidity varies according to the MSL rating (see J-STD-025A). The shelf life for dry packed SMT packages will be a minimum of 12 months from the bag seal date, when stored at the following conditions: < 40° C, < 90% relative humidity. Post Solder Cleaning and Drying Considerations Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on appropriate soldering, cleaning and drying procedures, refer to GE Board Mounted Power Modules: Soldering and Cleaning Application Note (AP01-056EPS). EMC Considerations The circuit and plots in Figure 24 shows a suggested configuration to meet the conducted emission limits of EN55032 Class B. For further information on designing for EMC compliance, please refer to the FLT007A0 data sheet. L e v e l[ d B µ V ] 8 0 7 0 6 0 + x 5 0 + x + x 4 0 3 0 x x x + + + 2 0 1 0 0 1 5 0 k x xM E S + +M E S M E S M E S 3 0 0 k 5 0 0 k 1 M 2 M 3 M 4 M5 M F r e q u e n c y[ H z ] C E 0 9 1 6 1 1 1 9 5 2 _ f i nQ P C E 0 9 1 6 1 1 1 9 5 2 _ f i nA V C E 0 9 1 6 1 1 1 9 5 2 _ p r eP K C E 0 9 1 6 1 1 1 9 5 2 _ p r eA V Figure 24. EMC Considerations. 7 M 1 0 M 3 0 M GE Data Sheet EBVW020A0B Barracuda Series; DC-DC Converter Power Modules 36-75Vdc Input; 12.0Vdc, 20.0A, 240W Output Packaging Details All versions of the EBVW020A0B are supplied as standard in the plastic trays shown in Figure 25. Each tray contains a total of 18 power modules. The trays are self-stacking and each shipping box for the EBVW020A0B module contains 2 full trays plus one empty hold-down tray giving a total number of 36 power modules. Tray Specification Material PET (1mm) Max surface resistivity 109 -1011/PET Color Clear Capacity 18 power modules Min order quantity 36 pcs (1 box of 2 full trays + 1 empty top tray) Open Frame Module Tray Base Plate Module Tray Figure 25. EBVW020 Packaging Tray April 16, 2021 ©2016 General Electric Company. All rights reserved. Page 14 GE Data Sheet EBVW020A0B Barracuda Series; DC-DC Converter Power Modules 36-75Vdc Input; 12.0Vdc, 20.0A, 240W Output Mechanical Outline for EBVW020A0B Through-hole Module Dimensions are in millimeters and [inches]. Tolerances: x.x mm  0.5 mm [x.xx in.  0.02 in.] (Unless otherwise indicated) x.xx mm  0.25 mm [x.xxx in  0.010 in.] Top side label includes GE name, product designation and date code. Top View* Side View *For optional pin lengths, see Table 2, Device Coding Scheme and Options Bottom View Pin 1 2 3 4 5† 6† 7† 8 Function Vi(+) ON/OFF Vi(-) Vo(-) SENSE(-) TRIM SENSE(+) Vo(+) † - Optional Pins, when including “9” Option, See Table 2 April 16, 2021 ©2016 General Electric Company. All rights reserved. Page 15 GE Data Sheet EBVW020A0B Barracuda Series; DC-DC Converter Power Modules 36-75Vdc Input; 12.0Vdc, 20.0A, 240W Output Mechanical Outline for EBVW020A0B–H (Baseplate version) Through-hole Module Dimensions are in millimeters and [inches]. Tolerances: x.x mm  0.5 mm [x.xx in.  0.02 in.] (Unless otherwise indicated) x.xx mm  0.25 mm [x.xxx in  0.010 in.] Top View Side View *For optional pin lengths, see Table 2, Device Coding Scheme and Options * Bottom side label includes GE name, product designation and date Bottom View* Pin 1 2 3 4 5† 6† 7† 8 Function Vi(+) ON/OFF Vi(-) Vo(-) SENSE(-) TRIM SENSE(+) Vo(+) † - Optional Pins, when including “9” Option, See Table 2 April 16, 2021 ©2016 General Electric Company. All rights reserved. Page 16 GE Data Sheet EBVW020A0B Barracuda Series; DC-DC Converter Power Modules 36-75Vdc Input; 12.0Vdc, 20.0A, 240W Output Recommended Pad Layouts Dimensions are in millimeters and (inches). Tolerances: x.x mm  0.5 mm ( x.xx in.  0.02 in.) [unless otherwise indicated] x.xx mm  0.25 mm ( x.xxx in  0.010 in.) Through-Hole Modules Pin Pin Number Name 1* VIN(+) 2* ON/OFF 3* VIN(-) 4* VOUT(-) 5† SENSE(-) 6† TRIM 7† SENSE(+) 8* VOUT(+) † - Optional Pins See Table 2 Hole and Pad diameter recommendations: Pin Number Hole Dia mm [in] 1, 2, 3, 5, 6, 7 1.6 [.063] 4, 8 2.2 [.087] April 16, 2021 Pad Dia mm [in] 2.1 [.083] 3.2 [.126] ©2016 General Electric Company. All rights reserved. Page 17 GE Data Sheet EBVW020A0B Barracuda Series; DC-DC Converter Power Modules 36-75Vdc Input; 12.0Vdc, 20.0A, 240W Output Ordering Information Please contact your GE Sales Representative for pricing, availability and optional features. Table 1. Device Codes Product codes EBVW020A0B1Z EBVW020A0B41Z EBVW020A0B64Z EBVW020A0B641Z EBVW020A0B841Z EBVW020A0B941Z EBVW020A0B984Z EBVW020A0B9641Z EBVW020A0B641-28Z EBVW020A0B41-HZ EBVW020A0B64-HZ EBVW020A0B641-HZ EBVW020A0B841-HZ EBVW020A0B941-HZ EBVW020A0B9641-HZ EBVW020A0B41-PHZ Input Voltage 48V (36−75Vdc) 48V (36−75Vdc) 48V (36−75Vdc) 48V (36−75Vdc) 48V (36−75Vdc) 48V (36−75Vdc) 48V (36−75Vdc) 48V (36−75Vdc) 48V (36−75Vdc) 48V (36−75Vdc) 48V (36−75Vdc) 48V (36−75Vdc) 48V (36−75Vdc) 48V (36−75Vdc) 48V (36−75Vdc) 48V (36−75Vdc) Output Voltage 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V 12V Output Current 20A 20A 20A 20A 20A 20A 20A 20A 20A 20A 20A 20A 20A 20A 20A 20A Efficiency Connector Type 95.2% 95.2% 95.2% 95.2% 95.2% 95.2% 95.2% 95.2% 95.2% 95.2% 95.2% 95.2% 95.2% 95.2% 95.2% 95.2% Through hole Through hole Through hole Through hole Through hole Through hole Through hole Through hole Through hole Through hole Through hole Through hole Through hole Through hole Through hole Through hole MSL Rating 2a 2a 2a 2a 2a 2a 2a 2a 2a 2a 2a 2a 2a 2a 2a 2a Comcodes 150019309 CC109167508 150021139 CC109172466 150022307 CC109172367 150022795 150026416 150048684 CC109167516 150021143 150020433 150048763 150046160 CC109172318 CC109172334 GE Data Sheet EBVW020A0B Barracuda Series; DC-DC Converter Power Modules 36-75Vdc Input; 12.0Vdc, 20.0A, 240W Output Table 2. Device Options Contact Us For more information, call us at USA/Canada: +1 877 546 3243, or +1 972 244 9288 Asia-Pacific: +86-21-53899666 Europe, Middle-East and Africa: +49.89.878067-280 Go.ABB/Industrial GE Critical Power reserves the right to make changes to the product(s) or information contained herein without notice, and no liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. April 16, 2021 ©2016 General Electric Company. All rights reserved. Version 1_4