GE
Data Sheet
EBVW025A0B Barracuda* Series; DC-DC Converter Power Modules
36-75Vdc Input; 12.0Vdc, 25.0A, 300W Output
Features
Compliant to RoHS EU Directive 2011/65/EU (-Z versions)
Compliant to REACH Directive (EC) No 1907/2006
Compatible with reflow pin/paste soldering process
High and flat efficiency profile > 95.2% at 12Vdc, 40% load to
80% output
Wide Input voltage range: 36-75Vdc
Delivers up to 25Adc output current
Output Voltage adjust: 6.0Vdc to 13.2Vdc
Tightly regulated output voltage
Low output ripple and noise
No reverse current during prebias start-up or shut-down
Industry standard, DOSA compliant, Eight brick:
58.4 mm x 22.8 mm x 11.3 mm
(2.30 in x 0.90 in x 0.44 in)
Constant switching frequency
Positive Remote On/Off logic
Output over current/voltage protection
Over temperature protection
Wide operating temperature range (-40°C to 85°C)
CAN/CSA† C22.2 No. 60950-1-07, 2nd Edition + A1:2011 (MOD),
ANSI/UL#60950-1-2011, IEC 60950-1 (2nd edition); am1, and
VDE‡ (EN60950-1, 2nd Ed.) Licensed
CE mark 2006/96/EC directives§
Meets the voltage and current requirements for ETSI 300132-2 and complies with and licensed for Basic insulation
rating per EN60950-1
2250 Vdc Isolation tested in compliance with IEEE 802.3¤ PoE
standards
ISO** 9001 and ISO14001 certified manufacturing facilities
Applications
Distributed power architectures
Intermediate bus voltage applications
Servers and storage applications
Networking equipment including Power over Ethernet
(PoE)
Fan assemblies other systems requiring a tightly
regulated output voltage
Options
Negative Remote On/Off logic (1=option code, factory
preferred)
Auto-restart after fault shutdown (4=option code,
factory preferred)
Remote Sense and Output Voltage Trim (9=option code)
Base plate option (-H=option code)
Passive Droop Load Sharing (-P=option code)
Description
The EBVW025A0B BARRACUDA series of dc-dc converters are a new generation of DC/DC power modules designed to support 9.6
-12Vdc intermediate bus applications where multiple low voltages are subsequently generated using point of load (POL) converters,
as well as other application requiring a tightly regulated output voltage. The EBVW025A0B series operate from an input voltage
range of 36 to 75Vdc, and provide up to 25A output current at output voltages from 6.0Vdc to 12.0Vdc, and 300W output power from
output voltages of 12.1Vdc to 13.2Vdc in a DOSA standard eighth brick. The converter incorporates digital control, synchronous
rectification technology, and innovative packaging techniques to achieve efficiency reaching 95.4% peak at 12Vdc output. This
leads to lower power dissipations such that for many applications a heat sink is not required. Standard features include on/off
control, output overcurrent and over voltage protection, over temperature protection, input under and over voltage lockout.
Optional features include output voltage remote sense and trim from 6.0Vdc to 13.2Vdc, passive droop paralleling, and base plate
for heat sink or cold wall applications.
The output is fully isolated from the input, allowing versatile polarity configurations and grounding connections. Built-in filtering for
both input and output minimizes the need for external filtering.
* Trademark of General Electric Company
# UL is a registered trademark of Underwriters Laboratories, Inc.
† CSA is a registered trademark of Canadian Standards Association.
‡ VDE is a trademark of Verband Deutscher Elektrotechniker e.V.
§ This product is intended for integration into end-user equipment . All of the required procedures of end-use equipment should be followed.
¤ IEEE and 802 are registered trademarks of the Institute of Electrical and Electronics Engineers, Incorporated.
** ISO is a registered trademark of the International Organization of Standards.
October 17, 2016
©2016 General Electric Company. All rights reserved.
Page 1
GE
Data Sheet
EBVW025A0B Barracuda Series; DC-DC Converter Power Modules
36-75Vdc Input; 12.0Vdc, 25.0A, 300W Output
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings
only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations
sections of the Data Sheet. Exposure to absolute maximum ratings for extended periods can adversely affect device reliability.
Parameter
Device
Symbol
Min
Max
Unit
VIN
-0.3
75
Vdc
100
Vdc
-
10
V/µs
Input Voltage*
Continuous
Operating transient ≤ 100mS
Operating Input transient slew rate, 50VIN to 75VIN
(Output may exceed regulation limits, no protective shutdowns
shall activate, CO=220μF to CO, max)
Non- operating continuous
Operating Ambient Temperature
VIN
80
100
Vdc
All
TA
-40
85
°C
All
Tstg
-55
(See Thermal Considerations section)
Storage Temperature
* Input over voltage protection will shutdown the output voltage, when the input voltage exceeds threshold level.
I/O Isolation Voltage (100% factory Hi-Pot tested)
All
125
°C
2250
Vdc
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.
Parameter
Device
Operating Input Voltage
Maximum Input Current
(VIN=0V to 75V, IO=IO, max)
Input No Load Current
(VIN = VIN, nom, IO = 0, module enabled)
Input Stand-by Current
(VIN = VIN, nom, module disabled)
Symbol
Min
Typ
Max
Unit
VIN
36
48
75
Vdc
IIN,max
-
-
9
Adc
All
IIN,No load
All
IIN,stand-by
External Input Capacitance
All
Inrush Transient
All
50
mA
25
mA
100
-
-
μF
-
-
1
A2s
All
-
950
-
mArms
Input Reflected Ripple Current, peak-to-peak
(5Hz to 20MHz, 12μH source impedance; VIN= 48V, IO= IOmax ; see
Figure 12)
All
-
24
-
mAp-p
Input Ripple Rejection (120Hz)
All
-
50
-
dB
I2t
Input Terminal Ripple Current
(Measured at module input pin with maximum specified input
capacitance and ൏ 500uH inductance between voltage source
and input capacitance CIN=220uF, 5Hz to 20MHz, VIN= 48V, IO=
IOmax)
CAUTION: This power module is not internally fused. An input line fuse must always be used.
This power module can be used in a wide variety of applications, ranging from simple standalone operation to an integrated part
of sophisticated power architecture. To preserve maximum flexibility, internal fusing is not included, however, to achieve maximum
safety and system protection, always use an input line fuse. The safety agencies require a fast-acting fuse with a maximum rating
of 15 A (see Safety Considerations section). Based on the information provided in this Data Sheet on inrush energy and maximum
dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s Data Sheet for further
information.
October 17, 2016
©2016 General Electric Company. All rights reserved.
Page 2
GE
Data Sheet
EBVW025A0B Barracuda Series; DC-DC Converter Power Modules
36-75Vdc Input; 12.0Vdc, 25.0A, 300W Output
Electrical Specifications (continued)
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions.
Parameter
Output Voltage Set-point
(VIN=VIN,nom, IO=12.5A, TA =25°C)
Output Voltage
(Over all operating input voltage(40V to 75V), resistive load, and
temperature conditions until end of life)
Output Voltage (VIN=36V, TA = 25ºC)
Device
Symbol
Min
Typ
Max
Unit
All
VO, set
11.97
12.00
12.03
Vdc
All w/o -P
VO
11.76
12.24
Vdc
-P Option
VO
11.60
12.40
Vdc
All
VO
10.8
Vdc
Output Regulation (VIN, min=40V)
Line (VIN=VIN, min to VIN, max)
All w/o -P
0.2
% VO, set
Load (IO=IO, min to IO, max)
All w/o -P
0.2
Line (VIN=VIN, min to VIN, max)
-P Option
0.5
% VO, set
% VO, set
Load (IO=IO, min to IO, max), Intentional Droop
-P Option
2
% VO, set
Temperature (TA = -40ºC to +85ºC)
Output Ripple and Noise on nominal output
(VIN=VIN, nom and IO=IO, min to IO, max, tested with a 1.0 μF ceramic,
10 μF aluminum and 220μF polymer capacitor across the
load.)
RMS (5Hz to 20MHz bandwidth)
Peak-to-Peak (5Hz to 20MHz bandwidth)
External Output Capacitance
0.50
Vdc
All
All
70
mVrms
All
200
mVpk-pk
220
10,000
μF
All
CO
Output Current
All
Io
0
Output Current Limit Inception
All
IO, lim
27.5
IO=100% IO, max
All
η
94.7
%
IO=40% to 80% IO, max
All
η
95.2
%
fsw
150
kHz
30
25
Adc
Adc
Efficiency (VIN=VIN nom, TA=25°C, VO= VO,set)
Switching Frequency (primary MOSFETs)
(Output Ripple 2X switching frequency)
Dynamic Load Response
dIO/dt=1A/10s; Vin=Vin,nom; TA=25°C; (Tested with a 10μF
ceramic and 3x 470μF polymer capacitor across the load.)
Load Change from IO = 50% to 75% of IO,max:
Peak Deviation
Settling Time (VO 2000mm3),
Peak temperature over 245C is not suggested due to the
potential reliability risk of components under continuous hightemperature.
Min. sustain duration above 217C : 90 seconds
Min. sustain duration above 180C : 150 seconds
Max. heat up rate: 3C/sec
Max. cool down rate: 4C/sec
In compliance with JEDEC J-STD-020C spec for 2 times reflow
requirement.
Pb-free Reflow Profile
LOCAL AMBIENT TEMPERATURE, TA (C)
Figure 22. Output Current Derating for the Base Plate
EBVW025A0Bxx-H and 0.25” heat sink in the Transverse
Orientation; Airflow Airflow Direction from Vin(-) to Vin(+); Vin
= 48V.
BMP module will comply with J-STD-020 Rev. C
(Moisture/Reflow Sensitivity Classification for
Nonhermetic Solid State Surface Mount Devices) for both Pbfree solder profiles and MSL classification
procedures. BMP will comply with JEDEC J-STD-020C
specification for 3 times reflow requirement. The suggested
Pb-free solder paste is Sn/Ag/Cu (SAC). The recommended
linear reflow profile using Sn/Ag/Cu solder is shown in Figure
23.
Layout Considerations
Temp
Peak Temp. 240 -245°C
The EBVW025 power module series are low profile in order to
be used in fine pitch system card architectures. As such,
component clearance between the bottom of the power
module and the mounting board is limited. Avoid placing
copper areas on the outer layer directly underneath the power
module. Also avoid placing via interconnects underneath the
power module.
217°C
200°C
Time Limited 90 Sec.
above 217°C
150°C
Preheat time
100-150 Sec.
For additional layout guide-lines, refer to FLT007A0Z Data
Sheet.
Through-Hole Lead-Free Soldering
Information
The RoHS-compliant, Z version, through-hole products use the
SAC (Sn/Ag/Cu) Pb-free solder and RoHS-compliant
components. The non-Z version products use lead-tin (Pb/Sn)
solder and RoHS-compliant components. Both version
modules are designed to be processed through single or dual
wave soldering machines. The pins have an RoHS-compliant,
pure tin finish that is compatible with both Pb and Pb-free
wave soldering processes. A maximum preheat rate of 3C/s is
October 17, 2016
Ramp down
max. 4°C/Sec
Ramp up
max. 3°C/Sec
25°C
Time
Figure 23. Recommended linear reflow profile using
Sn/Ag/Cu solder.
MSL Rating
The EBVW025A0BA modules have a MSL rating as indicated in
the Device Codes table, last page of this document.
Storage and Handling
©2016 General Electric Company. All rights reserved.
Page 11
GE
Data Sheet
EBVW025A0B Barracuda Series; DC-DC Converter Power Modules
36-75Vdc Input; 12.0Vdc, 25.0A, 300W Output
The recommended storage environment and handling
procedures for moisture-sensitive surface mount packages is
detailed in J-STD-033 Rev. A (Handling, Packing, Shipping and
Use of Moisture/Reflow Sensitive Surface Mount Devices).
Moisture barrier bags (MBB) with desiccant are required for
MSL ratings of 2 or greater. These sealed packages should not
be broken until time of use. Once the original package is
broken, the floor life of the product at conditions of 30°C and
60% relative humidity varies according to the MSL rating (see
J-STD-025A). The shelf life for dry packed SMT packages will be
a minimum of 12 months from the bag seal date, when stored
at the following conditions: < 40° C, < 90% relative humidity.
Post Solder Cleaning and Drying
Considerations
Post solder cleaning is usually the final circuit-board assembly
process prior to electrical board testing. The result of
inadequate cleaning and drying can affect both the reliability
of a power module and the testability of the finished
circuit-board assembly. For guidance on appropriate soldering,
cleaning and drying procedures, refer to GE Board Mounted
Power Modules: Soldering and Cleaning Application Note
(AP01-056EPS).
EMC Considerations
The circuit and plots in Figure 24 shows a suggested
configuration to meet the conducted emission limits of
Level
EN55022 Class B. For further information on designing for EMC
compliance, please refer to the FLT007A0 data sheet.
[dBµV]
80
70
60
+
x
50
+
x
+
x
40
30
x
x
x
20
+
+
+
10
0
150k
x
+
x MES
+ MES
MES
MES
300k
500k
1M
2M
3M 4M 5M
Frequency [Hz]
CE0916111952_fin
CE0916111952_fin
CE0916111952_pre
CE0916111952_pre
7M
10M
30M
QP
AV
PK
AV
Figure 24. EMC Considerations.
October 17, 2016
©2016 General Electric Company. All rights reserved.
Page 12
GE
Data Sheet
EBVW025A0B Barracuda Series; DC-DC Converter Power Modules
36-75Vdc Input; 12.0Vdc, 25.0A, 300W Output
Packaging Details
All versions of the EBVW025A0B are supplied as standard in
the plastic trays shown in Figure 25. Each tray contains a total
of 18 power modules. The trays are self-stacking and each
shipping box for the EBVW025A0B module contains 2 full trays
plus one empty hold-down tray giving a total number of 36
power modules.
Tray Specification
Material
Max surface resistivity
PET (1mm)
Color
Clear
Capacity
18 power modules
Min order quantity
36 pcs (1 box of 2 full trays
+ 1 empty top tray)
109 -1011/PET
Open Frame Module Tray
Figure 25. EBVW025 Packaging Tray
October 17, 2016
Base Plate Module Tray
©2016 General Electric Company. All rights reserved.
Page 13
GE
Data Sheet
EBVW025A0B Barracuda Series; DC-DC Converter Power Modules
36-75Vdc Input; 12.0Vdc, 25.0A, 300W Output
Mechanical Outline for EBVW025A0B Through-hole Module
Dimensions are in millimeters and [inches].
Tolerances: x.x mm 0.5 mm [x.xx in. 0.02 in.] (Unless otherwise indicated)
x.xx mm 0.25 mm [x.xxx in 0.010 in.]
Top side label includes GE name, product designation and date code.
Top View*
Side View
*For optional pin lengths, see Table 2, Device Coding Scheme and Options
Bottom View
Pin
1
2
3
4
5†
6†
7†
8
Function
Vi(+)
ON/OFF
Vi(-)
Vo(-)
SENSE(-)
TRIM
SENSE(+)
Vo(+)
† - Optional Pins, when including “9” Option, See Table 2
October 17, 2016
©2016 General Electric Company. All rights reserved.
Page 14
GE
Data Sheet
EBVW025A0B Barracuda Series; DC-DC Converter Power Modules
36-75Vdc Input; 12.0Vdc, 25.0A, 300W Output
Mechanical Outline for EBVW025A0B–H (Baseplate version) Through-hole Module
Dimensions are in millimeters and [inches].
Tolerances: x.x mm 0.5 mm [x.xx in. 0.02 in.] (Unless otherwise indicated)
x.xx mm 0.25 mm [x.xxx in 0.010 in.]
Top View
Side View
*For optional pin lengths, see Table 2, Device Coding Scheme and Options
* Bottom side label includes GE name, product designation and date code.
Bottom View*
Pin
1
2
3
4
5†
6†
7†
8
Function
Vi(+)
ON/OFF
Vi(-)
Vo(-)
SENSE(-)
TRIM
SENSE(+)
Vo(+)
† - Optional Pins, when including “9” Option, See Table 2
October 17, 2016
©2016 General Electric Company. All rights reserved.
Page 15
GE
Data Sheet
EBVW025A0B Barracuda Series; DC-DC Converter Power Modules
36-75Vdc Input; 12.0Vdc, 25.0A, 300W Output
Mechanical Outline for EBVW025A0B–35PHZ (Baseplate version) Through-hole Module
Dimensions are in millimeters and [inches].
Tolerances: x.x mm 0.5 mm [x.xx in. 0.02 in.] (Unless otherwise indicated)
x.xx mm 0.25 mm [x.xxx in 0.010 in.]
Top View
Side View
*For optional pin lengths, see Table 2, Device Coding Scheme and Options
* Bottom side label includes GE name, product designation and date code.
Bottom View*
Pin
1
2
3
4
5†
6†
7†
8
Function
Vi(+)
ON/OFF
Vi(-)
Vo(-)
SENSE(-)
TRIM
SENSE(+)
Vo(+)
† - Optional Pins, when including “9” Option, See Table 2
October 17, 2016
©2016 General Electric Company. All rights reserved.
Page 16
GE
Data Sheet
EBVW025A0B Barracuda Series; DC-DC Converter Power Modules
36-75Vdc Input; 12.0Vdc, 25.0A, 300W Output
Recommended Pad Layouts
Dimensions are in millimeters and (inches).
Tolerances: x.x mm 0.5 mm ( x.xx in. 0.02 in.) [unless otherwise indicated]
x.xx mm 0.25 mm ( x.xxx in 0.010 in.)
Through-Hole Modules
Pin
Pin
Number Name
1*
VIN(+)
2*
ON/OFF
3*
VIN(-)
4*
VOUT(-)
5†
SENSE(-)
6†
TRIM
7†
SENSE(+)
8*
VOUT(+)
† - Optional Pins
See Table 2
Hole and Pad diameter recommendations:
Pin Number
Hole Dia mm [in]
1, 2, 3, 5, 6, 7
1.6 [.063]
4, 8
2.2 [.087]
October 17, 2016
Pad Dia mm [in]
2.1 [.083]
3.2 [.126]
©2016 General Electric Company. All rights reserved.
Page 17
GE
Data Sheet
EBVW025A0B Barracuda Series; DC-DC Converter Power Modules
36-75Vdc Input; 12.0Vdc, 25.0A, 300W Output
Ordering Information
Please contact your GE Sales Representative for pricing, availability and optional features.
Table 1. Device Codes
Product Codes
EBVW025A0B41Z
EBVW025A0B641Z
EBVW025A0B841Z
EBVW025A0B41-HZ
EBVW025A0B641-HZ
EBVW025A0B641-PHZ
EBVW025A0B9641-HZ
Input Voltage
48V (3675Vdc)
48V (3675Vdc)
48V (3675Vdc)
48V (3675Vdc)
48V (3675Vdc)
48V (3675Vdc)
48V (3675Vdc)
Output
Voltage
12V
12V
12V
12V
12V
12V
12V
Output
Current
25A
25A
25A
25A
25A
25A
25A
Efficiency
Connector Type
94.7%
94.7%
94.7%
94.7%
94.7%
94.7%
94.7%
Through hole
Through hole
Through hole
Through hole
Through hole
Through hole
Through hole
MSL
Rating
2a
2a
2a
2a
2a
2a
2a
Comcodes
150024409
150021953
150023828
150023485
150029296
1600086585A
150021954
Table 2. Device Options
Contact Us
For more information, call us at
USA/Canada:
+1 877 546 3243, or +1 972 244 9288
Asia-Pacific:
+86.021.54279977*808
Europe, Middle-East and Africa:
+49.89.878067-280
www.ge.com/powerelectronics
October 17, 2016
©2016 General Electric Company. All rights reserved.
Version 1.34