EP1600-UTEZ

GE Data Sheet CLP0224 Open Frame Power Supply 90 - 264Vac input; 24Vdc output; 200W Output Power Features • Compact size 50.8 mm x 101.6 mm x 37.25 mm (2 in x 4 in x 1.47 in) with density of 18 W/in3 • Universal AC Input Range (90 – 264VAC) • Output voltage of 24V (adjustable ±5%) • Maximum output current of 8.3A@ 24Vout (200W) • High efficiency (93% at Full Load, 230VAC in) • Full load capability at 50ºC and 1m/s airflow with derating at higher temperatures or lower airflows • Output overcurrent protection (non-latching) • Overtemperature protection • Output overvoltage protection • Up to 11ms of holdup time at 200W out • Active power factor corrected input • Conducted EMI - meets CISPR32 (EN55032) and FCC Class B requirements • Compliant to RoHS II EU Directive 2011/65/EU and amended Directive (EU) 2015/863. • Compliant to REACH Directive (EC) No 1907/2006 • UL and cUL approved to UL/CSA62368-1, TUV (EN623681), CE Mark (for LVD) and CB Report available • ISO** 9001 and ISO 14001 certified manufacturing facilities Applications • Industrial equipment • Telecommunications equipment ▪ Description In a small 2 x 4 inch footprint, the 24Vdc single-output CLP0224 open frame power supply delivers greater than 90 percent typical power efficiency and full load output at +50˚C. W i t h i t s s m a l l s i z e , t he CLP series is specifically designed to handle power challenges associated with tight space and low airflow. Offering a leading 18W/in3 power density in a 1U high, fan- less form factor, the CLP series addresses a broad range of applications in new products from industrial equipment and communications original equipment manufacturers (OEMs). Higher temperature operation is possible at derated output. The CLP series utilizes a unique design approach at this power level, leveraging zero voltage switching techniques in conjunction with quasi-resonant power factor correction (PFC) circuits. Protection features include overcurrent (OCP), overvoltage (OVP), and overtemperature (OTP). * UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards ‡ May 14, 2021 ©2017 General Electric Corporation. All rights reserved. GE Data Sheet CLP0224 Open Frame Power Supply 90 - 264Vac input; 24Vdc output; 200W Output Power Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Device Min Max Unit Input Voltage - Continuous All 90 264 Vac Operating Ambient Temperature All -40 85 °C Storage Temperature All -40 85 °C Humidity (non-condensing) All 5 95 % Altitude All 5000 m Isolation Voltage – Input to output All 3000 Vac Input to safety ground All 1500 Vac Outputs to safety ground All 50 Vac (see Thermal Considerations section) Electrical Specifications Parameter Device Min Typ Max Unit Operating Input Voltage All 90 115/230 264 Vac Input Source Frequency All 47 50/60 63 Hz Input Current (VIN = 90Vac) All 4 ARMS Input Power Factor (115VAC or 230VAC in at full load) All except ..Z02A 0.95 ..Z02A 0.92 Inrush Transient Current (VIN = 264Vac, Tamb = 25ºC) All 100 A Peak Leakage Current to earth ground (VIN = 264Vac) All 2 mA Output Voltage Setpoint All Output Voltage Tolerance (due to set point, temperature variations, load and line regulation) All -3 3 % Output Voltage Adjustment Range All 22.8 25.2 Vdc Output Load Regulation All 1 %Vout Output Line Regulation All 0.5 %Vout All 360 mV p-p All All All except ..Z02A % µs Adc Output Ripple and Noise – measured with 0.1µF ceramic capacitor in parallel with 10µF electrolytic capacitor, at 25°C1 Peak-to-peak (20MHz Bandwidth) Dynamic Load Response – 50% to 100% load transient, 1A/µs slew rate Output voltage deviation Settling Time Output Current 24 Vdc 0 5% 500 8.33 ..Z02A 0 6.25 Adc Output Current Limit Inception All 110 160 % IO,max Maximum Output Capacitance All 3000 µF Efficiency at 25°C: 1 VIN = 230Vac, 20% load All except ..Z02A 88.1 % 50% load All except ..Z02A 92.7 % 100% load All except ..Z02A 93.1 % VIN = 115Vac, 20% load All except ..Z02A 88.6 % 50% load All except ..Z02A 91.5 % 100% load All except ..Z02A 90.8 % Below -25°C, output ripple may exceed the specified level. Specification will be met after warm up period of 15s. May 14, 2021 ©2017 General Electric Corporation. All rights reserved. Page 2 GE Data Sheet CLP0224 Open Frame Power Supply 90 - 264Vac input; 24Vdc output; 200W Output Power Electrical Specifications (cont.) Parameter Device Min Typ Max Unit VIN = 230Vac, 20% load ..Z02A 85.7 % 50% load ..Z02A 91.5 % 100% load ..Z02A ..Z02A ..Z02A ..Z02A 93.1 % 87.6 % 91.5 % 91.4 % VIN = 115Vac, 20% load 50% load 100% load Holdup Time – VIN = 115Vac, 100% load All 11 ms VIN = 230Vac, 100% load All 11 ms Device Symbol Typ. Unit FIT 287.3 109/Hours MTBF 3,480,997 Hours 198 7.0 g oz. General Specifications Parameter Calculated Reliability based on Telcordia SR-332 Issue 2: Method 1 Case 3 (VIN=230Vac, Io = 8.34A, TA = 40ºC, airflow 200LFM, 90% confidence) Weight All All Feature Specifications Parameter Device Min Output Voltage Rise Time (from 10 to 90% of final value) All Delay from Input being applied to all outputs being in regulation All Output Overvoltage Protection All 28.5 Turn-on Threshold All 75 Turn-off Threshold All 65 Typ Max 20 Unit ms 2000 ms 33.5 Vdc 80 90 Vac 75 88 Vac Input Undervoltage lockout2 2 The undervoltage lockout thresholds vary with output load current level – decreasing as the load goes down May 14, 2021 ©2017 General Electric Corporation. All rights reserved. Page 3 GE Data Sheet CLP0224 Open Frame Power Supply 90 - 264Vac input; 24Vdc output; 200W Output Power Environmental Specifications Parameter Device Specification/Test Conducted Emissions All CISPR32 (EN55032) Class A with 3dB margin Radiated Emissions All CISPR32 (EN55032) to comply with system enclosure ESD All IEC61000-4-2, Level 3 Radiated Susceptibility All IEC61000-4-3, Level 2 Electrical Fast Transient Common Mode All IEC61000-4-4, Level 3 Surge Immunity All IEC61000-4-5, Level 3 Conducted RF Immunity All IEC61000-4-6, Level 3 Input Voltage Dips All Output stays within regulation for either ½ cycle interruption or 25% dip from nominal line for 1 second Input Harmonics All IEC61000-3-2 Shock and Vibration All IPC-9592B Safety Specifications Parameter Device Specification Dielectric Withstand Voltage (between input and output) All Minimum of 4,250Vdc for 1 minute Insulation Resistance (between input and output) All Safety Standards All Minimum of 5 M Class 1, IEC62368, EN62368, with the following deviations: Nemko, UL 62368 (Recognized Component), cUL (Canadian Approval by UL) May 14, 2021 ©2017 General Electric Corporation. All rights reserved. Page 4 GE Data Sheet CLP0224 Open Frame Power Supply 90 - 264Vac input; 24Vdc output; 200W Output Power Characteristic Curves The following figures provide typical characteristics for the CLP0224 power supply 95% 10 90% 8 85% OUTPUT CURRENT, Io (A) EFFICIENCY,  (%) Vin=230V Vin=115V 80% All except ..Z02A Version ..Z02A Version 75% 6 1m/s (200LFM) 2 4 6 8 0.5m/s (100LFM) 2 NC 70% 0 2m/s (400LFM) 4 0 10 25 OUTPUT VOLTAGE VO (V) (100mV/div) OUTPUT CURRENT, IO (A) (5Adiv) VO (V) (50mV/div) OUTPUT VOLTAGE 75 85 TIME, t (10ms /div) VIN (V) (200V/div) VO (V) (5V/div) Figure 4. Transient Response to Dynamic Load Change from 50% to 100% at Vin = 230Vac. INPUT VOLTAGE (Blue) OUTPUT VOLTAGE VO (V) (5V/div) VIN (V) (200V/div) INPUT VOLTAGE (Blue) OUTPUT VOLTAGE May 14, 2021 65 AMBIENT TEMPERATURE, TA C TIME, t (200ms/div) Figure 5. Typical Start-up (VIN = 115Vac, Full Load). 55 Figure 2. Derating Output Current versus Ambient Temperature and Airflow. Data shown for 115VAC in, at 230VAC in derating is the same or better. For derating at other input voltages, consult the GE Technical representative. TIME, t (10ms/div) Figure 3. Typical output ripple and noise (VIN = 230Vac, 100% load ). 45 O OUTPUT LOAD, A Figure 1. Power Supply Efficiency versus Output Current. 35 TIME, t (200ms/div) Figure 6. Typical Start-up (VIN = 230Vac, Full load) ©2017 General Electric Corporation. All rights reserved. Page 5 GE Data Sheet CLP0224 Open Frame Power Supply 90 - 264Vac input; 24Vdc output; 200W Output Power Characteristic Curves (cont.) VO (V) (5V/div) VIN (V) (100V/div) INPUT VOLTAGE (Blue) OUTPUT VOLTAGE VO (V) (5V/div) VIN (V) (100V/div) INPUT VOLTAGE (Blue) OUTPUT VOLTAGE The following figures provide typical characteristics for the CLP0224 power supply TIME, t (10ms/div) TIME, t (10ms/div) VIN (V) (100V/div) VO (V) (5V/div) Figure 8. Typical Hold-up waveforms - all except ..Z02A version (VIN = 115V, 100% load). (VIN = 230V, 100% load). INPUT VOLTAGE (Blue) OUTPUT VOLTAGE VO (V) (5V/div) VIN (V) (100V/div) INPUT VOLTAGE (Blue) OUTPUT VOLTAGE Figure 7. Typical Hold-up waveforms – all except ..Z02A version (VIN = 115V, 100% load). TIME, t (10ms/div) Figure 9. Typical Hold-up waveforms – ..Z02A version (VIN = 115V, 100% load). May 14, 2021 TIME, t (10ms/div) Figure 10. Typical Hold-up waveforms -..Z02A version (VIN = 230V, 100% load). ©2017 General Electric Corporation. All rights reserved. Page 6 GE Data Sheet CLP0224 Open Frame Power Supply 90 - 264Vac input; 24Vdc output; 200W Output Power Safety Considerations The CLP0224 power supply is intended for inclusion in other equipment and the installer must ensure that it is in compliance with all the requirements of the end application. This product is only for inclusion by professional installers within other equipment and must not be operated as a stand-alone product. The power supply meets Class 1, IEC62368-1, EN62368-1, with the appliable national deviations which approved by TUV and UL(Recognized Component) C-UL (Canadian Approval by UL). Feature Descriptions On/Off Considerations down. Once the power supply goes into overtemperature shutdown, it will cool before attempting to restart. The overtemperature protection circuit will typically kick in when the unit is operated at 200W output with an ambient temperature of 75ºC and 1m/s (200LFM) airflow, when input voltage is 115Vac. At 230Vac, the OTP kicks in at 80ºC. Input Undervoltage Lockout At input voltages below the input undervoltage lockout limit, power supply operation is disabled. The power supply will begin to operate at an input voltage above the undervoltage lockout turn-on threshold. The power supply output is available when the AC input is within operating range. No On/Off control is provided. Output Voltage Adjustment The output voltage can be adjusted between 22.8V and 25.2V using a potentiometer on the power supply. Potentiometer [RV1] Fig. 11. Diagram showing location of the potentiometer used to adjust the power supply output voltage. Overcurrent Protection To provide protection in a fault condition (output overload), the power supply is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The power supply operates normally once the output current is brought back into its specified range. Overvoltage Protection Overvoltage protection is a feature of the CLP0224 power supply that protects both the load and the power supply from an output overvoltage condition. When an overvoltage occurs, the power supply shuts down and latches off until the overvoltage condition is removed. It is necessary to recycle the input to restart the power supply when this protection is activated. Overtemperature Protection The CLP0224 also features overtemperature protection in order to provide additional protection in a fault condition. The power supply is equipped with a thermal shutdown circuit which detects excessive internal temperatures and shuts the unit May 14, 2021 ©2017 General Electric Corporation. All rights reserved. Page 7 GE Data Sheet CLP0224 Open Frame Power Supply 90 - 264Vac input; 24Vdc output; 200W Output Power Thermal Considerations The power supply can be operated in a variety of thermal environments; however sufficient cooling should be provided to ensure reliable operation. Fig. 13. Example arrangement of the CLP0224 for sealed enclosure applications. Considerations include ambient temperature, airflow, power supply dissipation and the need for increased reliability. A reduction in the operating temperature of the power supply will result in increased reliability. The thermal data presented here is based on measurements taken in a wind tunnel. Heat Transfer via Convection Increased airflow through the power supply enhances the heat transfer via convection. Figure 12 shows the preferred airflow direction. Contact your GE technical representative for derating information in other airflow directions. Fig. 12. Preferred airflow direction for cooling. Operation In a Sealed Enclosure The CLP0224 power supply can also be operated in a sealed enclosure provided proper means for removing heat from the power supply are used. Figure 13 shows an arrangement where a thermally conductive pad is used to transfer heat from the bottom of the power supply into the enclosure. Under such conditions, the power supply is capable of reduced power operation as shown in Table 1. Note that the Ambient Temperature shown in Table 1 is that outside the sealed enclosure, the CLP0224 may see higher ambient temperatures. Enclosure Wall Thermally Conductive Pad May 14, 2021 ©2017 General Electric Company. All rights reserved. Page 8 GE Data Sheet CLP0224 Open Frame Power Supply 90 - 264Vac input; 24Vdc output; 200W Output Power Table 1. Output Power Capability when the CLP0224 is operated in a sealed enclosure with thermal pad for conduction cooling. Ambient Temperature (ºC) 25 40 55 May 14, 2021 Max. Output Power (W) 180 160 130 ©2017 General Electric Corporation. All rights reserved. Page 9 GE Data Sheet CLP0224 Open Frame Power Supply 90 - 264Vac input; 24Vdc output; 200W Output Power Mechanical Outline (all except ..Z02A version) Dimensions are in millimeters. Tolerances: x.x mm ± 0.5mm [unless otherwise indicated] x.xx mm ± 0.25mm TOP VIEW SIDE VIEW Minimum clearance of 6mm required on bottom of the unit. 3D-VIEW May 14, 2021 ©2017 General Electric Corporation. All rights reserved. Page 10 GE Data Sheet CLP0224 Open Frame Power Supply 90 - 264Vac input; 24Vdc output; 200W Output Power Mechanical Outline (..Z02A version) Dimensions are in millimeters. Tolerances: x.x mm ± 0.5mm [unless otherwise indicated] x.xx mm ± 0.25mm TOP VIEW SIDE VIEW Minimum clearance of 6mm required on bottom of the unit. 3D-VIEW May 14, 2021 ©2017 General Electric Corporation. All rights reserved. Page 11 GE Data Sheet CLP0224 Open Frame Power Supply 90 - 264Vac input; 24Vdc output; 200W Output Power Connector Information Connector Connector on Power Supply Mating Connector AC Input Connector (HDR1) Molex 26-50-3030 Molex 09-50-3031 DC Output Connector (HDR2) Molex 39-28-8040 Molex 39-01-3048 DC Output Connector (HDR2) DC Output Connector (HDR2) Pinout Information AC Input Connector (HDR1) TE 282856-2 option Molex 39-28-8040 option Pin 1 Neutral Pin 1 VO Pin 1 VO Pin 2 NC (removed) Pin 2 RTN Pin 2 VO Pin 3 Line Pin 3 RTN Pin 4 RTN May 14, 2021 ©2017 General Electric Company. All rights reserved. Page 12 GE Data Sheet CLP0224 Open Frame Power Supply 90 - 264Vac input; 24Vdc output; 200W Output Power Ordering Information Please contact your GE Critical Power Sales Representative for pricing, availability and optional features. Table 2. Device Codes Input Max Conformal Height coating 8.33A 37.25mm No -40 to 85ºC 24.0Vdc 6.25A 35.75mm No -40 to 85ºC 24.0Vdc 8.33A 37.25mm (Dip coating with approx. 1mil of Bectron) Device Code Voltage Range Output Output Voltage Current CLP0224FPXXXZ01A 90 – 264Vac 24.0Vdc 90 – 264Vac 90 – 264Vac CLP0224FPXXXZ02A (small height) CLP0224FPXXXZ03A (conformal coated) Temperature Range Yes -40 to 85ºC Contact Us For more information, call us at USA/Canada: +1 888 546 3243, or +1 972 244 9288 Asia-Pacific: +86-21-53899666 Europe, Middle-East and Africa: +49.89.878067-280 Go.ABB/Industrial GE Critical Power reserves the right to make changes to the product(s) or information contained herein without notice, and no liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. May 14, 2021 ©2017 General Electric Company. All International rights reserved. Version 1_6