FLP0412FPMXXZ01A

GE Data Sheet FLP0412FPx Open Frame Power Supply 90 - 265Vac input; 2-4 outputs; 450W Output Power Features • Compact size 76.2 mm x 178 mm x 36.8 mm (3 in x 7 in x 1.45 in) with density of 15 W/in3 • Universal AC Input Range (90 – 265VAC) • Output voltages of +12V (adjustable ±5%), +24V (adjustable 16-34V), +5V (adjustable 1-5.5V), +3.3V (adjustable 1-5.5V) • Standby output of 5V @ 1A • Maximum output current of 37.5A12V, 2A24V, 12A5V, 12A3.3V (450W total, see description below) • High efficiency (>91% at Full Load, 230VAC in) • Full load capability at 42ºC and 1m/s airflow with derating at higher temperatures or lower airflows • Capable of 320W out in sealed enclosure applications with enclosure ambient at 55ºC • Output overcurrent protection (non-latching) • Overtemperature protection Applications • Output overvoltage protection • Industrial equipment • Minimum of 11ms of holdup time at 450W out • Telecommunications equipment • Parallelable with output current sharing on main 12V output – option, please request details • Active power factor corrected input • Conducted EMI - meets CISPR32 (EN55032) and FCC Class B requirements • Compliant to RoHS Directive 2011/65/EU and amended Directive (EU) 2015/863 • UL and cUL approved to UL/CSA62368-1, TUV (EN623681), CE Mark (for LVD) and CB Report available • Compliant to REACH Directive (EC) No 1907/2006 • ISO** 9001 and ISO 14001 certified manufacturing facilities ▪ Description In a small 3 x 7 inch footprint, the 450W 2-4 output FLP0412x open frame power supply delivers greater than 90 percent typical power efficiency and full load output at 42˚C and 1m/s airflow. Protection features include output overcurrent (OCP), overvoltage (OVP), and overtemperature (OTP). There is power trading between the outputs. Whatever power is going to be taken from V2, V3, and V4, should be deducted from the gross power available from V1. This unit also offers PMBus control and monitoring of V3 and V4. Use of this feature is optional. * UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards ‡ July 26, 2021 ©2017 General Electric Corporation. All rights reserved. GE Data Sheet FLP0412FPx Open Frame Power Supply 90 - 265Vac input; 2-4 outputs; 450W Output Power Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Device Min Max Unit Input Voltage - Continuous All 90 265 Vac For up to 10 seconds All 90 275 Vac All -40 85 °C Storage Temperature All -40 85 °C Humidity (non-condensing) All 5 95 % Altitude All 5000 m All All All 3000 Vac 1500 Vac 50 Vac Operating Ambient Temperature (see Thermal Considerations section) Isolation Voltage – Input to output Input to safety ground Outputs to safety ground Electrical Specifications Parameter Device Min Typ Max Unit Operating Input Voltage All 90 115/230 265 Vac Input Source Frequency All 47 50/60 63 Hz Input Current (VIN = 90Vac) All 6 ARMS Input Power Factor (230Vac, Full Load) All Inrush Transient Current (VIN = 265Vac, Tamb = 25ºC) All 60 A Peak Leakage Current to earth ground (VIN = 265Vac) All V1 Output Voltage Setpoint All V1 Output Voltage Tolerance (due to set point, temperature variations, load and line regulation) All -2 2 V1 Output Voltage Adjustment Range All 11.4 12.6 Vdc V1 Output Remote Sense Range All 250 mVdc V1 Output Load Regulation All 1 %Vout V1 Output Line Regulation V1 Output Ripple and Noise – measured with 0.1µF ceramic capacitor in parallel with 470µF electrolytic capacitor Peak-to-peak (20MHz Bandwidth) All 0.5 %Vout All 240 mV p-p V1 Dynamic Load Response – 50% to 100% transient, 1A/µs slew rate Output voltage deviation Settling Time All All 5% 500 % µs V1 Output Current gross – see page 1 All 0 37.5 Adc V1 Output Current Limit Inception All 105 145 % IO,max V1 Maximum Output Capacitance All Standby Output Voltage All Standby Output Current All Efficiency: VIN = 230Vac, 20% load All 84.5 % 50% load All 91.3 % 100% load Holdup 1 0.95 3.5 12 mA Vdc 10000 5 % µF Vdc 1 Adc All 91.9 % VIN = 115Vac, 20% load All 83.5 % 50% load All 89.9 % 100% load All 90 % Time1 – VIN = 115Vac, 450W load All 11 ms VIN = 230Vac, 450W load All 11 ms Holdup time may be lower at cold temperatures July 26, 2021 ©2017 General Electric Corporation. All rights reserved. Page 2 GE Data Sheet FLP0412FPx Open Frame Power Supply 90 - 265Vac input; 2-4 outputs; 450W Output Power General Specifications Parameter Calculated Reliability based on Telcordia SR-332 Issue 3: Method 1 Case 3 (VIN=230Vac, Io = 30A, TA = 40ºC, airflow 200LFM, 90% confidence) Weight Device Symbol Typ. Unit All MTBF >650,000 Hours 420 15 g oz. All Feature Specifications Parameter Device Min Typ Max Unit On/Off Signal Interface – signal referenced to GND Logic Low (Power Supply ON) Input Low Current All 7 mA Input Low Voltage All 1 V Input High Current All 600 µA Input Voltage Logic High (Power Supply OFF) All 5.5 V Delay from ON/OFF being enabled to start of output voltage rise All 50 ms Output Voltage Rise Time (from 10 to 90% of final value) All Delay from Input being applied to all outputs being in regulation All V1 Output Overvoltage Protection All 13.8 Turn-on Threshold (100% load) All 85 Turn-off Threshold (100% load) All 82 20 ms 1 s 16 Vdc 87.6 90 Vac 83.9 88 Vac Input Undervoltage lockout2 V1 DC OK – open collector, High when output available 2 Sink Current All 4 mA Maximum Collector Voltage All 12 V Undervoltage lockout threshold may vary with output load current level – decreasing as load goes lower July 26, 2021 ©2017 General Electric Corporation. All rights reserved. Page 3 GE Data Sheet FLP0412FPx Open Frame Power Supply 90 - 265Vac input; 2-4 outputs; 450W Output Power Environmental Specifications Parameter Device Specification/Test Conducted Emissions All CISPR32 (EN55032) Class B with 3dB margin Radiated Emissions All CISPR32 (EN55032) to comply with system enclosure ESD All IEC61000-4-2, Level 4, performance criterion A Radiated Susceptibility All IEC61000-4-3, Level 3 Electrical Fast Transient Common Mode All IEC61000-4-4, Level 3 Surge Immunity All IEC61000-4-5, Level 4 Conducted RF Immunity All IEC61000-4-6, Level 3 Input Voltage Dips All Input Harmonics All Output stays within regulation for either ½ cycle interruption or 25% dip from nominal line for 1 second IEC61000-3-2 Shock and Vibration All IPC-9592B Safety Specifications Parameter Device Specification Dielectric Withstand Voltage (between input and outputs) All Minimum of 4,250Vdc for 1 minute Insulation Resistance (between input and outputs) All Safety Standards All Minimum of 5 M Class 1, IEC60950, EN60950, with the following deviations: Nemko, UL 60950 (Recognized Component), cUL (Canadian Approval by UL) July 26, 2021 ©2017 General Electric Corporation. All rights reserved. Page 4 GE Data Sheet FLP0412FPx Open Frame Power Supply 90 - 265Vac input; 2-4 outputs; 450W Output Power V2 +24V, 0-2A, provided by built-in ABXS002A3X41-SRZ The output voltage can be adjusted by potentiometer RV2 over the range 16V to 34V. V2 is provided by an ABXS002A3X41-SRZ which has around it the components required to ensure it meets the rest of this specification. V2+, V2powergood, and V2return are brought to the auxiliary output connector (HDR4). V2 Turn-on happens when V1 reaches 91% of its nominal value. Turn-off happens when V1 goes below 86% or above 112% of its nominal value. V2 features the OTP, OCP, and OVP as provided by the converter. July 26, 2021 ©2017 General Electric Corporation. All rights reserved. Page 5 GE Data Sheet FLP0412FPx Open Frame Power Supply 90 - 265Vac input; 2-4 outputs; 450W Output Power Schematic for V2 The output voltage is able to be adjusted by potentiometer RV2 over the range 16V to 34V, and this replaces the Rtrim shown above. July 26, 2021 ©2017 General Electric Corporation. All rights reserved. Page 6 GE Data Sheet FLP0412FPx Open Frame Power Supply 90 - 265Vac input; 2-4 outputs; 450W Output Power V3 and V4 +5V (default) and +3.3V (default), 0-12A, provided by two built-in PDT012 The output voltages are adjusted by potentiometers RV3 and RV4 over the range 1V to 5.5V. V3 and V4 are provided by a PDT012 which have around them the components required to ensure they meet the rest of this specification. V3/4+, V3/4sense+, V3/4powergood, and V3/4return are brought to the auxiliary output connector (HDR4). Clock, Data, SMB Alert#, and 0V are brought to the PMBus connector (HDR5). All of the digital features are the same as the PDT012 data sheet. For detailed digital interface specifications and feature descriptions, refer to PDT012 datasheet. V3 and V4 Turn-on happens when V1 reaches 91% of its nominal value. Turn-off happens when V1 goes below 86% or above 112% of its nominal value. V3 and V4 feature the OTP, OCP, and OVP as provided by the converters, and as modified by the customer using PMBus. July 26, 2021 ©2017 General Electric Corporation. All rights reserved. Page 7 GE Data Sheet FLP0412FPx Open Frame Power Supply 90 - 265Vac input; 2-4 outputs; 450W Output Power Schematic for V3 and V4 +5V (default) and +3.3V (default), 0-12A The output voltages are adjusted by potentiometers RV3 and RV4 over the range 1V to 5.5V. These potentiometers replace the fixed Rtrim shown above. July 26, 2021 ©2017 General Electric Corporation. All rights reserved. Page 8 GE Data Sheet FLP0412FPx Open Frame Power Supply 90 - 265Vac input; 2-4 outputs; 450W Output Power July 26, 2021 ©2017 General Electric Corporation. All rights reserved. Page 9 GE Technical Requirements FLP0412x Open Frame Power Supply 90 - 265Vac input; 2-4 outputs; 450W Output Power Safety Considerations The FLP0412FPx power supply is intended for inclusion in other equipment and the installer must ensure that it is in compliance with all the requirements of the end application. This product is only for inclusion by professional installers within other equipment and must not be operated as a stand-alone product. The power supply meets Class 1, IEC62368-1, EN623681, with the appliable national deviations which approved by TUV and UL(Recognized Component) C-UL (Canadian Approval by UL). overtemperature protection circuit will typically trigger when the unit is operated at 450W output with an ambient temperature of 53ºC and 1m/s (200LFM) airflow. Input Undervoltage Lockout At input voltages below the input undervoltage lockout limit, power supply operation is disabled. The power supply begins to operate at an input voltage above the undervoltage lockout turn-on threshold V1 DC OK Feature Descriptions Standby Power Supply A standby output of 5V in the FLP0412FPx power supply, comes on when AC input in the operating range is applied. Remote On/Off The FLP0412FPx power supply features a TTL-compatible On/Off control input. The power supply turns ON when the On/Off input goes low, and turns OFF when the input goes high. Note that if the On/Off pin is left unconnected, the power supply main output shall remain off. V1 Output Voltage Adjustment The V1 output voltage is adjusted between 11.4V and 12.6V using a potentiometer (RV1) on the power supply. The FLP0412FPx provides a DC OK signal that indicates when the output has come up and is in regulation. This is an opencollector type signal that goes high when the output is available and within regulation. V1 Power Good LED A green LED on board the power supply illuminates when the main output voltage is above 10V. Paralleling V1 with Active Output Current Sharing This power supply has optional parallel operation with active V1 output current sharing. Paralleling is accomplished by connecting the Current Share signals of the power supplies together. At load current levels above 20%, the output currents of multiple power supplies will be within ±5% of the full load value. This feature is an option. V1 Remote Sense The power supply has both positive and negative remote sense connections that can be connected to the positive and negative rails of the main output near the load. The power supply operates without the remote sense connections being made. V1 Overcurrent Protection To provide protection in a fault condition (output overload), the power supply is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The power supply operates normally once the output current is brought back into its specified range. V1 Overvoltage Protection Overvoltage protection is a feature of the FLP0412FPx power supply that protects both the load and the power supply from an output overvoltage condition. When an overvoltage occurs, the power supply shuts down and latches off until the overvoltage condition is removed. It is necessary to recycle the input to restart the power supply when this protection is activated. Overtemperature Protection The FLP0412FPx also features overtemperature protection in order to provide additional protection in a fault condition. The power supply is equipped with a thermal shutdown circuit which detects excessive internal temperatures and shuts the unit down. Once the power supply goes into overtemperature shutdown, it will cool before attempting to restart. The July 26, 2021 ©2012 General Electric Corporation. All rights reserved. Page 10 GE Data Sheet FLP0412FPx Open Frame Power Supply 90 - 265Vac input; 2-4 outputs; 450W Output Power Thermal Considerations Operation in a Sealed Enclosure The power supply can be operated in a variety of thermal environments, however sufficient cooling should be provided to ensure reliable operation. The FLP0412 power supply can also be operated in a sealed enclosure or in an environment where cooling is primarily via conduction. Bottom figure shows an arrangement where thermally conductive pads are used to transfer heat from the top and bottom of the power supply into the enclosure. Under such conditions, the power supply is capable of reduced power operation as shown in Table 1. Considerations include ambient temperature, airflow, power supply dissipation and the need for increased reliability. A reduction in the operating temperature of the power supply will result in increased reliability. The thermal data presented here is based on measurements taken during testing in a wind tunnel. Heat Transfer via Convection Increased airflow through the power supply enhances the heat transfer via convection. Below figure shows the preferred airflow direction. Contact your GE technical representative for derating information in other airflow directions. Table 1. Output Power Capability when the FLP0412 is cooled primarily via conduction. Cold Wall Temperature Max. Output Power (W) (ºC) 25 420 55 320 Thermal Derating Characteristic Curve Following curve data shown for model FLP0412FPMXXZ01A with 115Vac input. At 230Vac input derating is the same or better. For derating at other input voltages and other models, consult the GE Technical representative. Example arrangement of the FLP0412 for sealed enclosure applications. July 26, 2021 ©2017 General Electric Corporation. All rights reserved. Page 11 GE Preliminary Data Sheet FLP0412FPx Open Frame Power Supply 90 - 265Vac input; 2-4 outputs; 450W Output Power Mechanical Outline TOP VIEW SIDE VIEW 3D VIEW V4 trim V3 trim V2 trim July 26, 2021 ©2017 General Electric Corporation. All rights reserved. Page 12 GE Data Sheet FLP0412FPx Open Frame Power Supply 90 - 265Vac input; 2-4 outputs; 450W Output Power Connector Information Connector Connector on Power Supply Mating Connector AC Input Connector (HDR1) Molex 41671-3437 or equivalent Molex 09-50-3031 or equivalent V1 DC Output Connector (HDR2) Molex 172298-1208 or equivalent Molex 172258-1008 or equivalent Auxiliary signal Connector (HDR3) FCI 98414-G04-10ULF or equivalent FCI 90311-010LF or equivalent Auxiliary power connector (HDR4) Molex 172298-1216 or equivalent Molex 172258-1016 or equivalent PMBus connector (HDR5) Molex 015-91-6102 or equivalent GE CC408650477, Molex 10-way, or equivalent Pin 1 Pinout Information AC Input Connector (HDR1) DC Output Connector (HDR2) Auxiliary Connector (HDR3) Pin 1 (Right side) Line Pins 1, 2, 3, 4 V1+ A1, A2 = 5V standby B1 = V1 Ishare Pin 2 removed Pins 5, 6, 7, 8 V1 return = 0V A3 – not connected B2, B3 = 5V return 0V Pin 3 Neutral A4 = V1 sense+ B4 = V1 OK A5 = V1 sense- B5 = on/off DC Output Connector (HDR4) PMBus Connector (HDR5) V2+ 1 Not connected 1, 2, 3, 4, 5, 7 V2 return = 0V 2 Ground 6 V2 power good 3 SMB Alert# 8 V3+ 4, 5 Clock 9 V3 return = 0V 6, 7 Data 10 V3 sense 8 V3 power good 9 V4+ 10, 11 V4 return = 0V 12, 13 V4 sense 14 V4 power good 15 July 26, 2021 ©2017 General Electric Corporation. All rights reserved. Connector Page 13 GE Data Sheet FLP0412FPx Open Frame Power Supply 90 - 265Vac input; 2-4 outputs; 450W Output Power Ordering Information Please contact your GE Sales Representative for pricing, availability and optional features. Table 1. Device Codes Device Code Input Voltage Range 90 – 265Vac Output Voltages 12/24/5/ 3.3V Output Currents 37.5/2/12 /12A FLP0412FPMXXZ01A V2-V4 Setting Standby Supply Temperature Range Comcode Trim Pots 5V @ 1A -40 to 85ºC FLP0412FPMXXZ01A FLP0412FP4XXZ01A 90 – 265Vac 12/24/5/ 3.3V 37.5/2/12 /12A Fixed Resistors 5V @ 1A -40 to 85ºC FLP0412FP4XXZ01A FLP0412FP3XXZ01A 90 – 265Vac 12/24/5V 37.5/2/12 A Fixed Resistors 5V @ 1A -40 to 85ºC FLP0412FP3XXZ01A FLP0412FP2XXZ01A 90 – 265Vac 12/24V 37.5/2A Fixed Resistors 5V @ 1A -40 to 85ºC FLP0412FP2XXZ01A Contact Us For more information, call us at USA/Canada: +1 888 546 3243, or +1 972 244 9288 Asia-Pacific: +86-21-53899666 Europe, Middle-East and Africa: +49.89.878067-280 Go.ABB/Industrial GE Critical Power reserves the right to make changes to the product(s) or information contained herein without notice, and no liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. July 26, 2021 ©2017 General Electric Company. All International rights reserved. Version 1_3