J2014001L901

GE Critical Power Installation Guide GP100 Rectifier Backplane 150044268 (J2014001L901) Clear Cover Read and follow all safety statements, warnings, and precautions in this guide. The backplane is Safety Approved in Service Access locations only. Minimum clearance for cooling airflow: 3” front and rear. Rectifier retention latch engagement and front mechanical support are not provided by the backplane. Caution: Equipment Damage Turn AC power OFF to the backplane before installing or removing rectifiers to avoid damage to the rectifier. This backplane does not support hot plug in of rectifiers. Tools required: Torque wrench - 0-240 in-lb / 28 Nm Screw Driver - Phillips #2 Sockets- 5/16” Step 1 - Set Jumpers Jumpers are on the top under the cover. Set jumpers per engineering instructions. HDR3 HDR5 HDR21 Headers for GE Demo tools such as pro_GUI™ See Information pro_GUI Connections not used with I2C I2C / RS485 I2C A0 I2C / RS485 select HDR22 Remote ON/OFF enable 1. Remove cover - 8 screws. 2. Set jumpers Details: See GP100 Global Platform Line High Efficiency Rectifier Data Sheet Not functional OFF enables Remote ON/OFF input (HDR 20 pin 7) Step 2 - Mount Backplane Attach the backplane to the frame/rack using a 6 (three on each side) 12-24 screws (provided). Torque to 35 in-lb - 5/16” socket. GP100 Rectifier Backplane - Install Guide Document 850048307 r01 2015 November 1 Step 3 - Connect DC Output DC lug landings are at the top rear, under the cover. There are no DC output protectors in the shelf. DC Output - 115A max. Lug Landings - 10-32 on 5/8” centers 1. Remove cover - 8 screws - if not removed in step 1. 2. Connect wires with suitable lugs to POS and NEG lug landings.Install. Torque to 30 in-lb (3.4 Nm). 3. Install cover - 4 screws. DC Lug Landings Step 4 - Connect AC Input Each Rectifier: 380 Vac at 10 A or 480Vac at 8 A. Danger: Turn OFF and lock-out tag-out the AC source before making AC connections or working on the backplane. When connecting to AC mains, follow all local and national wiring rules. Caution: When routing AC ensure cables do not come in contact with sharp or rough surfaces that may damage insulation and cause a short circuit. External AC protector - 30A max. AC Cable termination - Phoenix 3200535 terminals. 1. Assemble suitable connector housing onto AC cable or cut pins off as required. 2. Connect backplane AC cable to 380/480Vac 3-phase. Green Black Red White Ground Phase A Phase B Phase C Step 5 - Connect Signals Connect per engineering instructions. Connections are to HDR20 “DATA” at the rear of the backplane. Signal Details: See GP100 Global Platform Line High Efficiency Rectifier Data Sheet Signal Connector: Housing - Molex 43025-2408 Contacts - Molex Female Terminal series 46235. Signals - HDR20 “DATA” Pin Signal Pin Signal ON/OFF1 Pin Signal Pin Signal 13 SCL1 19 STBY_TRIM 1 SDA0 7 REMOTE 2 ALERT0# 8 VPROG 14 LOGIC_GND 20 MOD_PRES 3 LOGIC_GND 9 PFW 15 ALERT1 21 FAULT 4 SDA1 10 ISHARE 16 SCL1 22 8V_INT 5 LOGIC_GND 11 17 I2CA1_A3 (Rack_ID) 23 PROTOCOL 6 5VA 12 18 5VA 24 RS485+ N/C RS485- 1. REMOTE ON/OFF input is enabled only when HDR22 is set to OFF. 2 GP100 Rectifier Backplane - Install Guide Document 850048307 r01 2015 November Step 6 - Install Rectifier Caution: Equipment Damage Turn AC power OFF to the backplane before installing or removing rectifiers to avoid damage to the rectifier. This backplane does not support hot plug in of rectifiers. 1. Verify AC to backplane is OFF. 2. Slide Rectifier firmly into a Rectifier position - oriented as shown. Assure that the rectifier is fully mated with the backplane connector before applying AC power Information pro_GUI Connections pro_GUI Connections are to HDR1 and HDR2 LOGIC GND 4 4 HDR5 HDR5 ALERT_1 SCL_1 SDA_1 ALERT_0 SCL_0 SDA_0 LOGIC GND HDR1 HDR2 10 I2C-0 1 10 I2C-1 1 Specifications and Application  Specifications and engineering information are in the GP100 Global Platform Line High Efficiency Rectifier Data Sheet available at www.gecriticalpower.com  External Surge Protective Devices (SPDs) - are required on all AC inputs. Equipment Safety is Approved in IEC 60664-1 Installation Category II environments.  Equipment and subassembly ports: 1. are suitable for connection to intra-building or unexposed wiring or cabling; 2. can be connected to shielded intra-building cabling grounded at both ends.  Grounding / Bonding Network – Connect to an Isolated Ground Plane (Isolated Bonding Network) or an Integrated Ground Plane (Mesh-Bonding Network or Common Bonding Network).  Installation Environment - Service Access area only.  DC return may be either Isolated DC return (DC-I) or Common DC return (DC-C). DC output can either be isolated or either side could be connected to frame ground for reference. Reference Documents These documents are available at www.gecriticalpower.com. Document Title GP100 GP100 Global Platform Line High Efficiency Rectifier Data Sheet Drawings and other engineering information is available - contact Technical Support at 1- 888 546-3243 or PE.TechSupport@ge.com . GP100 Rectifier Backplane - Install Guide Document 850048307 r01 2015 November 3 Safety Statements  Do not install this equipment over combustible surfaces.  Rules and Regulations - Follow all national and local rules and regulations when making field connections.  Compression Connectors  U. S. or Canada installations - use Listed/Certified compression connectors to terminate Listed/Certified field-wire conductors where required.  All installations - apply the appropriate connector to the correct size conductor as specified by the connector manufacturer, using only the connector manufacturer’s recommended or approved tooling for that connector.  Electrical Connection Securing: Torque to the values specified on labels or in the product documentation.  Cable Dress - dress to avoid damage to the conductors and undue stress on the connectors.  Fuses and Circuit Breakers - Size as required by the National Electric Code (NEC) and/or local codes. Refer to the equipment ratings to assure current does not exceed: Continuous Load (List 1) - 60% of protector rating Maximum Load (List 2 - typically end of discharge) - 80% of protector rating.  Field-wired Conductors - Follow all National Electric Code (NEC) and local rules and regulations .  Size AC field-wired conductors with 75°C ampacity (NEC) equal to or greater than their panel board circuit breaker rating.  Insulation rating: 90°C minimum; 105°C (minimum) if internal to enclosed equipment cabinets.  AC and DC input disconnect/protection - Provide accessible devices to remove input power in an emergency.  Alarm Signals - Provide external current limiting protection. Rating 60V, 0.5A unless otherwise noted.  Grounding - Connect the equipment chassis directly to ground. In enclosed equipment cabinets connect to the cabinet ac service ground bus. In huts, vaults, and central offices connect to the system bonding network.  Circuit Breakers and Fuses - Use only those specified in the equipment ordering guide.  GMT Style Fuses - Use only fuses provided with safety caps. Precautions  Install, service, and operate equipment only by professional, skilled and qualified personnel who have the necessary knowledge and practical experience with electrical equipment and who understand the hazards that can arise when working on this type of equipment.  Disconnect batteries from outputs and/or follow safety procedures while working on equipment. Batteries may be connected in parallel with the output of the rectifiers. Turning off the rectifiers will not necessarily remove power from the bus.  Do not disconnect permanent bonding connections unless all power inputs are disconnected.  Verify that equipment is properly safety earth grounded before connecting power. High leakage currents may be possible.  Exercise care and follow all safety warnings and practices when servicing this equipment. Hazardous energy and voltages are present in the unit and on the interface cables that can shock or cause serious injury. When equipped with ringer modules, hazardous voltages will be present on the ringer output connectors.  Use the following precautions in addition to proper job training and safety procedures:  Use only properly insulated tools.  Remove all metallic objects (key chains, glasses, rings, watches, or other jewelry).  Follow Lock Out Tag Out (LOTO) procedures: customer specified, site specific, or general as appropriate. Disconnect all power input before servicing the equipment. Check for multiple power inputs.  Wear safety glasses.  Follow Personal Protective Equipment requirements: customer specified, site specific, or general as appropriate.  Test circuits before touching.  Be aware of potential hazards before servicing equipment.  Identify exposed hazardous electrical potentials on connectors, wiring, etc.  Avoid contacting circuits when removing or replacing covers;.  Use a personal ESD strap when accessing or removing electronic components.  Personnel with electronic medical devices need to be aware that proximity to DC power and distribution systems, including batteries and cables, typically found in telecommunications utility rooms, can affect medical electronic devices, such as pacemakers. Effects decrease with distance. 4 GP100 Rectifier Backplane - Install Guide GE ● 601 Shiloh Rd. ● Plano, TX 75074 ● 1- 888 546-3243 Document www.gecriticalpower.com 850048307 r01 2015 November