NSR040A0X43Z

GE Data Sheet Naos Raptor 20A: Non-Isolated DC-DC Power Modules 5Vdc –13.8Vdc input; 0.6Vdc to 5Vdc output; 40A Output Current Features RoHS Compliant Applications ▪ Distributed power architectures ▪ Intermediate bus voltage applications ▪ Telecommunications equipment ▪ Servers and storage applications ▪ Networking equipment ▪ Compliant to RoHS Directive 2011/65/EU and amended Directive (EU) 2015/863 (Z versions) ▪ Compliant to REACH Directive (EC) No 1907/2006 ▪ Compatible in a Pb-free or SnPb wave-soldering environment (Z versions) ▪ ▪ Wide input voltage range (5Vdc-13.8Vdc) ▪ Tunable LoopTM to optimize dynamic output voltage response ▪ Fixed switching frequency ▪ Output overcurrent protection (non-latching) ▪ Over temperature protection ▪ ▪ ▪ ▪ ▪ Remote On/Off Output voltage programmable from 0.6Vdc to 5.0Vdc via external resistor Remote Sense Power Good Signal Over voltage protection – Hiccup Mode Small size: 36.8 mm x 27.9 mm x 10.7 mm (1.45 in. x 1.10 in. x 0.42 in) ▪ ▪ Wide operating temperature range (0°C to 70°C) ▪ ISO** 9001 and ISO 14001 certified manufacturing facilitiesISO** 9001 and ISO 14001 certified manufacturing facilities ANSI/UL* 62368-1 and CAN/CSA† C22.2 No. 62368-1 Recognized, DIN VDE‡ 0868-1/A11:2017 (EN623681:2014/A11:2017) Description The Naos Raptor 40A SIP power modules are non-isolated dc-dc converters in an industry standard package that can deliver up to 40A of output current with a full load efficiency of 92% at 3.3Vdc output voltage (VIN = 12Vdc). These modules operate over a wide range of input voltage (VIN = 5Vdc-13.8Vdc) and provide a precisely regulated output voltage from 0.6dc to 5.0Vdc, programmable via an external resistor. Features include remote On/Off, adjustable output voltage, over current and over temperature protection. A new feature, the Tunable LoopTM, allows the user to optimize the dynamic response of the converter to match the load. * UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards ‡ February 19, 2021 ©2016 General Electric Company. All rights reserved. GE Data Sheet Naos Raptor 40A: Non-Isolated DC-DC Power Modules 5Vdc –13.8Vdc input; 0.6Vdc to 5Vdc output; 40A Output Current Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Device Symbol Min Max Unit All VIN -0.3 15 Vdc All TA 0 70 °C All Tstg -55 125 °C Input Voltage Continuous Operating Ambient Temperature (see Thermal Considerations section) Storage Temperature Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Parameter Device Symbol Min 5 Typ Max Unit 13.8 Vdc 30 Adc Operating Input Voltage All VIN Maximum Input Current All IIN,max VO,set = 0.6 Vdc IIN,No load 165 mA VO,set = 5.0Vdc IIN,No load 360 mA All IIN,stand-by 23 mA Inrush Transient All I2t Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1μH source impedance; VIN, min to VIN, max, IO= IOmax ; See Test configuration section) All 130 Input Ripple Rejection (120Hz) All 50 (VIN= VIN, min to VIN, max, IO=IO, max VO,set = 3.3Vdc) Input No Load Current (VIN = 12Vdc, IO = 0, module ON) Input Stand-by Current (VIN = 12Vdc, module disabled) 1 A2s mAp-p dB CAUTION: This power module is not internally fused. An input line fuse must always be used. This power module can be used in a wide variety of applications, ranging from simple standalone operation to being part of a complex power architecture. To preserve maximum flexibility, internal fusing is not included, however, to achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fast-acting fuse with a maximum rating of 30A (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information. February 19, 2021 ©2016 General Electric Company. All rights reserved. Page 2 GE Data Sheet Naos Raptor 40A: Non-Isolated DC-DC Power Modules 5Vdc –13.8Vdc input; 0.6Vdc to 5Vdc output; 40A Output Current Electrical Specifications (continued) Parameter Device Symbol Min Typ Max Unit (VIN=IN, min, IO=IO, max, TA=25°C) Vo, SET  1.2Vdc All VO, set –0.8 ⎯ +0.8 % VO, set Vo, SET < 1.2Vdc All VO, set –10 ⎯ +10 mV All VO, set –1.1% ⎯ +1.1% % VO, set All VO 0.6 5.0 Vdc Output Voltage Set-point Output Voltage (Over all operating input voltage, resistive load, and temperature conditions until end of life) Adjustment Range Selected by an external resistor Output Regulation (for VO  2.5V) Input range1 (5V – 9V); range2 (9V – 13.8V) Line (Range1, range2) All ⎯ 0.3 % VO, set Load (IO=IO, min to IO, max) All ⎯ 0.6 % VO, set All ⎯ 0.8 % VO, set Line (Range1, range2) All ⎯ 9 mV Load (IO=IO, min to IO, max) All ⎯ 12 mV Line & Load All ⎯ 15 mV Line & Load Output Regulation (for VO < 2.5V) Input range1 (5V – 9V); range2 (9V – 13.8V) Output Ripple and Noise on nominal output (VIN=VIN, nom and IO=IO, min to IO, max, Cout = 0μF) Vo = 0.6V ⎯ 30 mVpk-pk Peak-to-Peak (5Hz to 20MHz bandwidth) Vo = 1V ⎯ 30 mVpk-pk Peak-to-Peak (5Hz to 20MHz bandwidth) Vo = 1.5V ⎯ 40 mVpk-pk Peak-to-Peak (5Hz to 20MHz bandwidth) Vo = 2.5V ⎯ 40 mVpk-pk Peak-to-Peak (5Hz to 20MHz bandwidth) Vo = 3.3V ⎯ 60 mVpk-pk Peak-to-Peak (5Hz to 20MHz bandwidth) Vo = 5.0V ⎯ 60 mVpk-pk Peak-to-Peak (5Hz to 20MHz bandwidth) External Capacitance 1` Without the Tunable LoopTM All CO, max ⎯ 1000 μF All All CO, max CO, max ⎯ ⎯ 1500 10000 μF μF Output Current All Io 0 ⎯ 40 Adc Output Current Limit Inception (Hiccup Mode ) All IO, lim 103 130 180 % Io Output Short-Circuit Current All IO, s/c ⎯ 5.7 ⎯ Arms ESR ≥ 1 mΩ With the Tunable LoopTM ESR ≥ 0.15 mΩ ESR ≥ 10 mΩ (VO≤250mV) ( Hiccup Mode ) VO,set = 0.6Vdc η 70.9 % VIN= VIN, nom, TA=25°C VO,set = 1.2Vdc η 82.3 % IO=IO, max , VO= VO,set VO,set = 1.8Vdc η 86.8 % VO,set = 2.5Vdc η 89.5 % VO,set = 3.3Vdc η 91.4 % VO,set = 5.0Vdc η 93.7 All fsw Efficiency Switching Frequency ⎯ 500 % ⎯ kHz 1 External capacitors may require using the new Tunable LoopTM feature to ensure that the module is stable as well as getting the best transient response. See the Tunable LoopTM section for details. February 19, 2021 ©2016 General Electric Company. All rights reserved. Page 3 GE Data Sheet Naos Raptor 40A: Non-Isolated DC-DC Power Modules 5Vdc –13.8Vdc input; 0.6Vdc to 5Vdc output; 40A Output Current General Specifications Parameter Min Calculated MTBF (VIN=12V, VO=5Vdc, IO=0.8IO, max, TA=40°C) Per Telcordia Issue 2 Method 1 Case 3 Max Unit 4,107,921 ⎯ Weight Typ Hours ⎯ 17.5 (0.617) g (oz.) Feature Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information. Parameter Device Symbol Min Typ Max Unit Input High Current All IIH 0.5 ⎯ 3.3 mA Input High Voltage All VIH 1.0 ⎯ 5.5 V On/Off Signal Interface (VIN=VIN, min to VIN, max ; open collector or equivalent, Signal referenced to GND) Logic High (On/Off pin open – Module ON) Logic Low (Module OFF) Input Low Current All IIL ⎯ ⎯ 200 µA Input Low Voltage All VIL -0.3 ⎯ 0.4 V PwGood (Power Good) Signal Interface Open Collector/Drain PwGood = High = Power Good PwGood = Low = Power Not Good Logic level low voltage 0 0.4 V Logic level high voltage 2.4 5.25 V 4 mA Sink Current, PwGood = low Turn-On Delay and Rise Times (VIN=VIN, nom, IO=IO, max , VO to within ±1% of steady state) Case 1: On/Off input is enabled and then input power is applied (delay from instant at which VIN = VIN, min until Vo = 10% of Vo, set) All Tdelay 3 msec Case 2: Input power is applied for at least one second and then the On/Off input is enabled (delay from instant at which On/Off is enabled until Vo = 10% of Vo, set) All Tdelay 1.2 msec Output voltage Rise time (time for Vo to rise from 10% of Vo, set to 90% of Vo, set) All Trise 3 msec 0.5 % VO, set Output voltage overshoot IO = IO, max; VIN, min – VIN, max, TA = 25 oC Remote Sense Range All Over Temperature Protection All ⎯ Tref ⎯ 0.5 127 V ºC (See Thermal Considerations section) Input Undervoltage Lockout Turn-on Threshold All 4.4 Turn-off Threshold All 4.2 Overvoltage Protection (Hiccup Mode) February 19, 2021 All 120 ©2016 General Electric Company. All rights reserved. 125 4.8 Vdc Vdc 130 VO, set, % Page 4 GE Data Sheet Naos Raptor 40A: Non-Isolated DC-DC Power Modules 5Vdc –13.8Vdc input; 0.6Vdc to 5Vdc output; 40A Output Current Characteristic Curves The following figures provide typical characteristics for the Naos Raptor 40A modules at 0.6Vout and 25ºC. 85 45 40 OUTPUT CURRENT, Io (A) EFFICIENCY,  (%) 80 Vin = 5V 75 70 Vin = 12V Vin = 14V 65 60 0 10 20 30 NC 0.5m/s (100LFM) 15 10 30 35 40 45 50 55 60 65 70 VO (V) (200mV/div) IO (A) (10Adiv) OUTPUT CURRENT, OUTPUT VOLTAGE Figure 5. Typical Start-up Using On/Off Voltage (Io = Io,max). 1m/s (200LFM) TIME, t (40s /div) INPUT VOLTAGE VIN (V) (5V/div) Figure 4. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V. VO (V) (200mV/div) VO (V) (200mV/div) TIME, t (1ms/div) 1.5m/s (300LFM) 20 Figure 2. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT VOLTAGE VO (V) (20mV/div) OUTPUT VOLTAGE ON/OFF VOLTAGE VON/OFF (V) (2V/div) OUTPUT VOLTAGE Figure 3. Typical output ripple and noise (VIN = 12V, Io = Io,max). 2m/s (400LFM) 25 AMBIENT TEMPERATURE, TA OC OUTPUT CURRENT, IO (A) TIME, t (1s/div) 30 25 40 Figure 1. Converter Efficiency versus Output Current. 35 TIME, t (1ms/div) Figure 6. Typical Start-up Using Input Voltage (VIN = 9V, Io = Io,max). Characteristic Curves (continued) The following figures provide typical characteristics for the Naos Raptor 40A modules at 1.2Vout and 25ºC. February 19, 2021 ©2016 General Electric Company. All rights reserved. Page 5 GE Data Sheet Naos Raptor 40A: Non-Isolated DC-DC Power Modules 95 45 90 40 85 OUTPUT CURRENT, Io (A) EFFICIENCY,  (%) 5Vdc –13.8Vdc input; 0.6Vdc to 5Vdc output; 40A Output Current Vin = 5V 80 Vin = 14V Vin = 12V 75 70 65 0 10 20 30 40 February 19, 2021 0.5m/s (100LFM) 15 NC 10 30 35 40 45 50 55 60 65 70 VO (V) (200mV/div) IO (A) (10Adiv) OUTPUT CURRENT, OUTPUT VOLTAGE Figure 11. Typical Start-up Using On/Off Voltage (Io = Io,max). 1m/s (200LFM) TIME, t (40s /div) VIN (V) (5V/div) Figure 10. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V. INPUT VOLTAGE VON/OFF (V) (2V/div) VO (V) (500mV/div) TIME, t (1ms/div) 1.5m/s (300LFM) 20 Figure 8. Derating Output Current versus Ambient Temperature and Airflow. VO (V) (500mV/div) ON/OFF VOLTAGE OUTPUT VOLTAGE Figure 9. Typical output ripple and noise (VIN = 12V, Io = Io,max). 2m/s (400LFM) 25 AMBIENT TEMPERATURE, TA OC OUTPUT VOLTAGE VO (V) (20mV/div) OUTPUT VOLTAGE TIME, t (1s/div) 30 25 OUTPUT CURRENT, IO (A) Figure 7. Converter Efficiency versus Output Current. 35 TIME, t (1ms/div) Figure 12. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). ©2016 General Electric Company. All rights reserved. Page 6 GE Data Sheet Naos Raptor 40A: Non-Isolated DC-DC Power Modules 5Vdc –13.8Vdc input; 0.6Vdc to 5Vdc output; 40A Output Current Characteristic Curves (continued) The following figures provide typical characteristics for the Naos Raptor 40A modules at 1.8Vout and at 25ºC. 95 45 40 OUTPUT CURRENT, Io (A) EFFICIENCY,  (%) 90 Vin = 5V 85 Vin = 14V Vin = 12V 80 75 70 0 10 20 30 40 February 19, 2021 1m/s (200LFM) 0.5m/s (100LFM) NC 15 10 30 35 40 45 50 55 60 65 70 VO (V) (200mV/div) IO (A) (10Adiv) OUTPUT CURRENT, OUTPUT VOLTAGE Figure 17. Typical Start-up Using On/Off Voltage (Io = Io,max). ` 1.5m/s (300LFM) Figure 14. Derating Output Current versus Ambient Temperature and Airflow. TIME, t (40s /div) VIN (V) (5V/div) Figure 16. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V. INPUT VOLTAGE VON/OFF (V) (2V/div) VO (V) (1V/div) TIME, t (1ms/div) 2m/s (400LFM) 20 AMBIENT TEMPERATURE, TA C VO (V) (1V/div) ON/OFF VOLTAGE OUTPUT VOLTAGE Figure 15. Typical output ripple and noise (VIN = 12V, Io = Io,max). 25 O OUTPUT VOLTAGE VO (V) (20mV/div) OUTPUT VOLTAGE TIME, t (1s/div) 30 25 OUTPUT CURRENT, IO (A) Figure 13. Converter Efficiency versus Output Current. 35 TIME, t (1ms/div) Figure 18. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). ©2016 General Electric Company. All rights reserved. Page 7 GE Data Sheet Naos Raptor 40A: Non-Isolated DC-DC Power Modules 5Vdc –13.8Vdc input; 0.6Vdc to 5Vdc output; 40A Output Current Characteristic Curves (continued) 100 45 95 40 90 OUTPUT CURRENT, Io (A) EFFICIENCY,  (%) The following figures provide thermal derating curves for Naos Raptor 40A modules at 2.5Vout and 25ºC. Vin = 5V 85 Vin = 14V Vin = 12V 80 75 70 0 10 20 30 February 19, 2021 1m/s (200LFM) 15 0.5m/s (100LFM) NC 10 30 35 40 45 50 55 60 65 70 VO (V) (200mV/div) IO (A) (10Adiv) OUTPUT CURRENT, OUTPUT VOLTAGE Figure 23. Typical Start-up Using On/Off Voltage (Io = Io,max). 1.5m/s (300LFM) TIME, t (40s /div) VIN (V) (5V/div) Figure 22. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V. INPUT VOLTAGE VON/OFF (V) (2V/div) VO (V) (1V/div) TIME, t (1ms/div) 2m/s (400LFM) 20 Figure 20. Derating Output Current versus Ambient Temperature and Airflow. VO (V) (1V/div) ON/OFF VOLTAGE OUTPUT VOLTAGE Figure 21. Typical output ripple and noise (VIN = 12V, Io = Io,max). 25 AMBIENT TEMPERATURE, TA OC OUTPUT VOLTAGE VO (V) (20mV/div) OUTPUT VOLTAGE TIME, t (1s/div) 30 25 40 OUTPUT CURRENT, IO (A) Figure 19. Converter Efficiency versus Output Current. 35 TIME, t (1ms/div) Figure 24. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). ©2016 General Electric Company. All rights reserved. Page 8 GE Data Sheet Naos Raptor 40A: Non-Isolated DC-DC Power Modules 5Vdc –13.8Vdc input; 0.6Vdc to 5Vdc output; 40A Output Current Characteristic Curves (continued) 100 45 95 40 OUTPUT CURRENT, Io (A) EFFICIENCY,  (%) The following figures provide thermal derating curves for Naos Raptor 40A modules at 3.3Vout and 25ºC. 90 Vin = 14V 85 Vin = 12V Vin = 7V 80 75 70 0 10 20 30 February 19, 2021 1m/s (200LFM) 15 0.5m/s (100LFM) NC 10 30 35 40 45 50 55 60 65 70 VO (V) (200mV/div) IO (A) (10Adiv) OUTPUT CURRENT, OUTPUT VOLTAGE Figure 29. Typical Start-up Using On/Off Voltage (Io = Io,max). 1.5m/s (300LFM) Figure 26. Derating Output Current versus Ambient Temperature and Airflow. TIME, t (40s /div) VIN (V) (5V/div) Figure 28. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V. INPUT VOLTAGE VON/OFF (V) (2V/div) VO (V) (1V/div) TIME, t (1ms/div) 2m/s (400LFM) 20 AMBIENT TEMPERATURE, TA OC OUTPUT VOLTAGE ON/OFF VOLTAGE OUTPUT VOLTAGE Figure 27. Typical output ripple and noise (VIN = 12V, Io = Io,max). 25 VO (V) (1V/div) VO (V) (20mV/div) OUTPUT VOLTAGE TIME, t (1s/div) 30 25 40 OUTPUT CURRENT, IO (A) Figure 25. Converter Efficiency versus Output Current. 35 TIME, t (1ms/div) Figure 30. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). ©2016 General Electric Company. All rights reserved. Page 9 GE Data Sheet Naos Raptor 40A: Non-Isolated DC-DC Power Modules 5Vdc –13.8Vdc input; 0.6Vdc to 5Vdc output; 40A Output Current Characteristic Curves (continued) 100 45 95 40 OUTPUT CURRENT, Io (A) EFFICIENCY,  (%) The following figures provide thermal derating curves for Naos Raptor 40A modules at 5Vout and 25ºC. 90 Vin = 14V Vin = 9V 85 Vin = 12V 80 75 70 0 10 20 30 February 19, 2021 1.5m/s 1m/s (300LFM) (200LFM) 15 0.5m/s (100LFM) NC 10 30 35 40 45 50 55 60 65 70 VO (V) (200mV/div) IO (A) (10Adiv) OUTPUT CURRENT, OUTPUT VOLTAGE Figure 35. Typical Start-up Using On/Off Voltage (Io = Io,max). 2m/s (400LFM) TIME, t (40s /div) INPUT VOLTAGE VIN (V) (5V/div) Figure 34. Transient Response to Dynamic Load Change from 0% to 50% to 0% with VIN=12V. VO (V) (2V/div) VON/OFF (V) (2V/div) VO (V) (2V/div) TIME, t (1ms/div) 20 Figure 32. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT VOLTAGE VO (V) (20mV/div) OUTPUT VOLTAGE ON/OFF VOLTAGE OUTPUT VOLTAGE Figure 33. Typical output ripple and noise (VIN = 12V, Io = Io,max). 25 AMBIENT TEMPERATURE, TA OC OUTPUT CURRENT, IO (A) TIME, t (1s/div) 30 25 40 Figure 31. Converter Efficiency versus Output Current. 35 TIME, t (1ms/div) Figure 36. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). ©2016 General Electric Company. All rights reserved. Page 10 GE Data Sheet Naos Raptor 40A: Non-Isolated DC-DC Power Modules 5Vdc –13.8Vdc input; 0.6Vdc to 5Vdc output; 40A Output Current Test Configurations Design Considerations Input Filtering CURRENT PROBE The Naos Raptor 40A module should be connected to a low-impedance source. A highly inductive source can affect the stability of the module. An input capacitance must be placed directly adjacent to the input pin of the module, to minimize input ripple voltage and ensure module stability. To minimize input voltage ripple, low-ESR ceramic capacitors are recommended at the input of the module. Figure 40 shows the input ripple voltage for various output voltages at 40A of load current with 1x22 µF or 2x22 µF ceramic capacitors and an input of 12V. LTEST VIN(+) BATTERY 1μH CIN CS 1000μF Electrolytic 2x100μF Tantalum E.S.R.