PIM400KZ

GE Data Sheet PIM400 Series; ATCA Board Power Input Modules -36 to -75 Vdc; 400W/10A Features Applications ▪ ATCA Front Board / Blade ▪ Central Office Telecom equipment ▪ High availability server and storage applications Options ▪ Choice of short pin lengths ▪ I2C Digital Interface ▪ -48V/10A Dual redundant input power distribution ▪ 3.3Vdc/3.6A & 5.0Vdc/150mA of isolated Management Power for IPM or other housekeeping functions ▪ Independent holdup capacitor charging voltage; trimmable from 50 to 95Vdc for optimal real estate ▪ OR’ing functionality, Inrush protection & hot swap capability ▪ Integral EMI filter designed for the ATCA board to meet CISPR Class B with minimal external filtering ▪ Protection: Reverse polarity, under voltage, input transient over voltage/current and temperature ▪ I2C digital interface options ▪ Isolated A/B Feed Loss /Open Fuse Alarm ▪ High efficiency : 98% ▪ -40 to 85ºC ambient temperature operation ▪ Industry Standard Quarter brick size: 58.4 mm x 36.8 mm x 13.7 mm (2.3 in x 1.45 in x 0.54 in) ▪ MTBF : 2,308,563 hours per TELCORDIA ▪ Compliant to RoHS Directive 2011/65/EU and amended Directive (EU) 2015/86 and Compliant to REACH Directive (EC) No 1907/2006 ▪ ANSI/UL# 62368-1 and CAN/CSA† C22.2 No. 62368-1 Recognized, DIN VDE‡ 0868-1/A11:2017 (EN623681:2014/A11:2017) ▪ Meets the voltage and current requirements for ETSI 300-1322 and complies with and licensed for Basic insulation rating 2250 Vdc Isolation tested in compliance with IEEE 802.3¤ PoE standards ▪ ISO**9001 and ISO 14001 certified manufacturing facilities Description The PIM400 series of Power Input Modules are designed to greatly simplify the task of implementing dual redundant, hot swap –48Vdc power distribution with EMI filtering on an ATCA or other telecom boards. The PIM400 with optional I2C digital interface capability, when used with a variety of GE’s series of Bus converters (BarracudaTM Series) /POLs (DLynxTM Series) provides for a quick, simple and elegant power solution to a wide variety of demanding & intelligent power system architectures. * UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards ‡ ¤ IEEE and 802 are registered trademarks of the Institute of Electrical and Electronics Engineers, Incorporated. April 28, 2021 ©2015 General Electric Company. All rights reserved. GE Data Sheet PIM400 Series; ATCA Board Power Input Modules -36 to -75 Vdc; 400W/10A Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Device Symbol Min Continuous All VI -0.5 Transient (Pulse duration = 1ms, square wave) All Vtr Additionally: Transient Input Undervoltage, Overvoltage and Impulse per ANSI T1.315-2001(R2006) All Typ Max Unit -75 Vdc -100 Vdc +75V Vdc 100 Vdc Input Voltage Reverse Polarity Protection Holdup Capacitor Voltage (with respect to -48V_OUT) All V_HLDP Capacitance All C_HLDP 100 3300 F Normal Operating Ambient Temperature (See Thermal Considerations section) All TA -40 85 oC Storage Temperature All Tstg -55 125 Temperature o C Isolation Voltage Input to MGMT_PWR Output Voltage & Alarm All 2250 Vdc Input to SHELF_GND Voltage All 2250 Vdc Input to LOGIC_GND Voltage All 2250 Vdc CAUTION: 1. This power module is not internally fused. Both A & B feeds and their corresponding returns must be individually fused. To preserve maximum flexibility, internal fusing is not included. However, to achieve maximum safety and system protection, the safety agencies require a fast-acting fuse with a maximum rating of 20 Amps and Voltage Rating >/= 75Vdc for the –48AF, -48BF VRTN_AF & VRTN_BF feeds. Consult Fusing and fault protection Section of PICMG 3.0 ATCA specifications for additional information. Based on the information provided in this data sheet on inrush current and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufacturer’s data sheet for further information. April 28, 2021 ©2015 General Electric Company. All rights reserved. Page 2 GE Data Sheet PIM400 Series; ATCA Board Power Input Modules -36 to -75 Vdc; 400W/10A ATCA Board Typical Application External Holdup Capacitor Selection External Holdup Trim Resistor Selection Suggested Bill of Materials (Note: Customer is ultimately responsible for the final selection and verification of the suggested parts for the end application). Ref Des Description (Values) Comments F1-F4 Fuses (15A) Max fuse rating not to exceed 20A, fast acting F5,F6 Fuses (15A) 0.5 to 1A rated R1,R2 Pre-charge Resistors (15 Ohms) High Surge Power Type e.g. KOA P/N SG73 R_TRIM Resistor See Design Consideration section for details R_PULLUP Resistor (3.3 kOhms) Alarm pull-up resistor C_FLTR Capacitor(s) (100F) 300 F (max) C_HLDP Capacitor(s) 3300F (max); see Design Consideration section for details C_OUT Capacitor(s) Consult data sheet for the applicable DC/DC Bus Converter C_EMI Capacitors See Design Consideration section for details April 28, 2021 ©2015 General Electric Company. All rights reserved. Page 3 GE Data Sheet PIM400 Series; ATCA Board Power Input Modules -36 to -75 Vdc; 400W/10A Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Parameter Device Symbol Min Typ Max Unit -36 -48 -75 Vdc 10 Adc -48V Dual Feed Inputs (-48_AF,-48_BF,VRTN_AF,VRTN_BF) Input Voltage Range All VI Output Current With the following maximum power limits 400W @ 40Vin, 480W @ 48Vin, 540W @ 54Vin All II Disabled input current drain if input voltage falls below VUVLO for > 2 seconds. All IUVLO 10 Enabled No-load input current All Istdby 40 Inrush Transient (@ -48 VI, C_FLTR = 200F & EARLY_A, EARLY_B Pre-charge resistors 15 ohms per leg as recommended in the “ ATCA Board Typical Application” figure, p=2) All mA 70 mA Duration: 0.1ms to 0.9ms Ipk 40 Adc Duration: 0.9ms to 3 ms (Logarithmically declining) Ipk 40 to 18 Adc ENABLE A/B Signal Inputs (ENABLE_A, ENABLE_B) Input Voltage Threshold (On/Off); Default Setting All Enable A / B Signals current drain (Vin = -48Vdc) All VUVHI (On) -33.5 -35.3 -36.0 VUVLO (Off) -32.4 -33.7 -34.1 Vdc 380 Adc Main Output (-48V_OUT, VRTN_OUT) Efficiency (Vin=-48V; 3,3V/5.0V @ no load) 400W Output Power All η 98.2 % 300W Output Power All η 98.5 % Output Voltage Delay All Tdelay 100 ms Input Current Limit All Ilimit 11 13 15 A External Output Filter Capacitance (C_FLTR) All C_FLTR 80 100 300 F V_HLDP 50 90 95 V -6 % Holdup Capacitor Output Voltage (V_HLDP) Holdup Capacitor Voltage Trim Range Holdup Capacitor Output Voltage Tolerance @V_HLDP=90Vdc +6 -48V_OUT Threshold To charge external holdup capacitors (C_HLDP) All 40.0 To discharge external holdup capacitors (C_HLDP) -34.5 dV/dt on Hold-up Connect f Switching Frequency -36.0 -37.5 80 V/ms 330 kHz A/B Feed Loss / Fuse Alarm Output (ALARM) ALARM ON Input Voltage Threshold ALARM OFF Input Voltage Threshold -36.4 All External Pull-up Voltage April 28, 2021 -37.2 -40.4 Vdc -40.5 5.0 ©2015 General Electric Company. All rights reserved. Vdc Vdc Page 4 GE Data Sheet PIM400 Series; ATCA Board Power Input Modules -36 to -75 Vdc; 400W/10A Electrical Specifications (continued) Output Voltage Parameter Symbol Min Typ Max Unit -32.4 -33.7 -34.5 -34.1 V V +3.3V Isolated Management Power Output (+3V3) Input Under-Voltage Lockout Turn-On Voltage Threshold All Total Output Voltage Range (Over all operating input voltage, resistive Load and temperature conditions until end of life). All +3V3 3.170 3.350 3.430 V Output Current Output Ripple and Noise All IO 0 ― 3.6 Adc ― 16 50 mVrms ― 75 200 mVp-p Io,lim ― 4 6 Arms Io,sc ― 3 ― Arms CO,max f 0 ― 1000 330 F kHz Vpk ts 7 800 %, VO, set s Tdelay 50 ms Measured across 10F ceramic capacitor VI = VI,nom TA = 25oC, Io = Io,max All RMS (500 MHz bandwidth) Peak-to-peak (500MHz bandwidth) Output Current- Limit Inception All Output Short-circuit Current All All External Load Capacitance All Switching Frequency Dynamic Response (di/dt =0.1A/μs, VIin= Vin,nom, TA=25°C) Load change from IO = 50% to 75% of IO, max, All Peak Deviation Settling Time (VO=2.5mm / Volume > 2000mm3), Peak temperature over 245C is not suggested due to the potential reliability risk of components under continuous hightemperature. Min. sustain duration above 217C : 90 seconds Min. sustain duration above 180C : 150 seconds April 28, 2021 Time Figure 19. Recommended linear reflow profile using Sn/Ag/Cu solder. Post Solder Cleaning and Drying Considerations Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. ©2015 General Electric Company. All rights reserved. Page 15 GE Data Sheet PIM400 Series; ATCA Board Power Input Modules -36 to -75 Vdc; 400W/10A For guidance on appropriate soldering, cleaning and drying procedures, refer to GE Board Mounted Power Modules: Soldering and Cleaning Application Note (AP01-056EPS). For additional information, please contact your Sales representative for more details. April 28, 2021 ©2015 General Electric Company. All rights reserved. Page 16 GE Data Sheet PIM400 Series; ATCA Board Power Input Modules -36 to -75 Vdc; 400W/10A Digital Feature Descriptions Address Structure: Full featured modules are available with I2C Digital Interface (Option -K). 7 bit Address + R/W bit I2C Modules with capability monitor up to five analog parameters and six status bits identified below in Tables 1and 2 respectively. Four bits are fixed (0101), three bits (xyz) are variable, and the least-significant bit is the read/write bit. 8 bit Address 0101 Modules with I2C Option Features: xyz* R/W Table 3: Address structure Address Selection: The three bits (xyz) of the address are set with a single external resistor from the ADD (pin10) to LOGIC_GND (pin 13). The 8 possible addresses are shown in Table 4 with the respective resistance values. Table 1: Internal register memory map Table 2: Digital signals Note: Bit 0=LSB, Bit 7=MSB Table 4: I2C Addressing I2C Command Structure: The I2C is a 2-wire interface supporting multiple devices and masters on a single bus. The connected devices can only pull the bus wires low and they never drive the bus high. The bus wires should be externally connected to a positive supply voltage via a pull-up resistor. When the bus is idle, both DAT and CLK are high. The max sink current supported on the I2C bus is 3.5mA. Each device on the I2C bus is recognized by a unique address stored in that device. Devices can be classified as masters or slaves when performing data transfers. A master is a device which initiates a data transfer on the bus and generates clock signals to permit that transfer. At the same time, any device addressed is considered slave. The PIM400 always acts as a slave. In PIM400 module, I2C interface is used for reporting critical parameters like input voltage, output current, holdup capacitor voltage and temperature data. The read protocol is shown in the Fig 20 below. Fig 20: Typical I2C Read protocol April 28, 2021 ©2015 General Electric Company. All rights reserved. Page 17 GE Data Sheet PIM400 Series; ATCA Board Power Input Modules -36 to -75 Vdc; 400W/10A Mechanical Outline Dimensions are in millimeters and (inches). Tolerances: x.x mm  0.5 mm (x.xx in.  0.02 in.) [unless otherwise indicated] x.xx mm  0.25 mm (x.xxx in  0.010 in.) April 28, 2021 ©2015 General Electric Company. All rights reserved. Page 18 GE Data Sheet PIM400 Series; ATCA Board Power Input Modules -36 to -75 Vdc; 400W/10A Recommended Pad Layout Dimensions are in millimeters and (inches). Tolerances: x.x mm  0.5 mm (x.xx in.  0.02 in.) [unless otherwise indicated] x.xx mm  0.25 mm (x.xxx in  0.010 in.) NOTES: 1. FOR 0.030” X 0.025” RECTANGULAR PIN, USE 0.050” PLATED THROUGH HOLE Pin No. Signal Name Pin No. Signal Name 1 -48V_AF 10** ADD 2 -48V_BF 11** DAT 3 VRTN_AF 12** CLK 4 VRTN_BF 13 LOGIC_GND 5 ENABLE_AF 14 ALARM 6 ENABLE_BF 15 -48V_OUT 7 SHELF_GND 16 TRIM_HLDP 8 +5V0 17 VRTN_OUT 9 +3V3 18 V_HLDP * * Pins 10, 11 & 12 are present only on modules with April 28, 2021 I2C digital interface option (-K). ©2015 General Electric Company. All rights reserved. Page 19 GE Data Sheet PIM400 Series; ATCA Board Power Input Modules -36 to -75 Vdc; 400W/10A Packaging Details The modules are supplied as standard in the plastic trays shown in Figure below. Tray Specification Material Max surface resistivity Color Capacity Min order quantity Antistatic coated PVC 1012/sq Clear 12 power modules 24 pcs (1 box of 2 full trays + 1 empty top tray) Each tray contains a total of 12 power modules. The trays are self-stacking and each shipping box for the modules will contain 2 full trays plus 1 empty hold down tray giving a total number of 24 power modules. Notes: 1. All radius unspecified are R2.0mm 2. All angle unspecified are 50 3. Dimension unit: mm(L); A0(A). April 28, 2021 ©2015 General Electric Company. All rights reserved. Page 20 GE Energy Data Sheet PIM400 Series; ATCA Board Power Input Modules -36 to -75 Vdc; 400W/10A Ordering Information Please contact GE’s Sales Representative for pricing, availability and optional features. Table 1. Device Code Input Voltage Current Rating Auxiliary Output #1 Auxiliary Output #2 Options Product codes Comcodes -36 to -75 Vdc 10A 3.3V/3.6A 5.0V/0.15A - PIM400Z 150019196 -36 to -75 Vdc 10A 3.3V/3.6A 5.0V/0.15A I2C Digital Interface PIM400KZ 150019197 PIM400K6Z 150033384 -36 to -75 Vdc 10A 3.3V/3.6A 5.0V/0.15A I2C Digital Interface & Short pins (3.68mm) Table 2. Device Options Option Device Code Suffix Short pins: 3.68mm ± 0.25mm (0.145 in. ± 0.010 in.) 6 Short pins: 2.79mm ± 0.25mm (0.110 in. ± 0.010 in.) 8 I2C K Digital Interface Table 3. Related Products Product Code Comcode EVAL_PIM400 150030502 QBDW033A0B41Z CC109159307 QBVW033A0B41Z CC109165247 Description PIM400 Evaluation Board QBDW033A0B Series Power Modules; DC-DC Converters 36-75Vdc Input; 8.1-13.2Vdc Output; 33A Output Current QBVW033A0B Series Power Modules; DC-DC Converters 36-75Vdc Input; 8.1-13.2Vdc Output; 33A Output Current Contact Us For more information, call us at USA/Canada: +1 877 546 3243, or +1 972 244 9288 Asia-Pacific: +86-21-53899666 Europe, Middle-East and Africa: +49.89.878067-280 Go.ABB/Industrial GE Critical Power reserves the right to make changes to the product(s) or information contained herein without notice, and no liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. April 28, 2021 ©2016 General Electric Company. All rights reserved. Version 11_3