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PJT004A0X43-SRZ

PJT004A0X43-SRZ

  • 厂商:

    ABB

  • 封装:

    SMD17 模块

  • 描述:

    非隔离 PoL 模块,数字 直流转换器 1 输出 0.51 ~ 5.5V 4A 4.5V - 14.4V 输入

  • 数据手册
  • 价格&库存
PJT004A0X43-SRZ 数据手册
GE Energy Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Features RoHS Compliant Applications ▪ Distributed power architectures ▪ Intermediate bus voltage applications ▪ Telecommunications equipment ▪ Servers and storage applications ▪ Networking equipment ▪ Industrial equipment Vin+ VIN PGOOD Vout+ VOUT VS+ RTUNE MODULE ▪ Compliant to RoHS Directive 2011/65/EU and amended Directive (EU) 2015/863. ▪ Compatible in a Pb-free or SnPb reflow environment (Z versions) ▪ Compliant to IPC-9592 (September 2008), Category 2, Class II ▪ Compliant to REACH Directive (EC) No 1907/2006 ▪ DOSA based ▪ Wide Input voltage range (4.5Vdc-14.4Vdc) ▪ Output voltage programmable from 0.51Vdc to 5.5Vdc via external resistor and PMBusTM # ▪ Digital interface through the PMBusTM # protocol ▪ Tunable LoopTM to optimize dynamic output voltage response ▪ Flexible output voltage sequencing EZ-SEQUENCE ▪ Power Good signal ▪ Fixed switching frequency with capability of external synchronization ▪ Output over current protection (non-latching) ▪ Over temperature protection ▪ Remote On/Off ▪ Ability to sink and source current ▪ Cost efficient open frame design ▪ Small size: 12.2 mm x 12.2 mm x 7.5 mm (0.48 in x 0.48 in x 0.295 in) ▪ Wide operating temperature range [-40°C to 85°C: Std; -40°C to 105°C: Ruggedized] SEQ Cin CTUNE CLK TRIM DATA ADDR0 SMBALRT# ADDR1 ON/OFF SYNC SIG_GND GND VS- GND Co ▪ RTrim RADDR1 RADDR0 ▪ ANSI/UL* 62368-1 and CAN/CSA† C22.2 No. 62368-1 Recognized, DIN VDE‡ 0868-1/A11:2017 (EN623681:2014/A11:2017) ISO** 9001 and ISO 14001 certified manufacturing facilities Description The 4A Digital PicoDLynxIITM power modules are non-isolated dc-dc converters that can deliver up to 4A of output current. These modules operate over a wide range of input voltage (VIN = 4.5Vdc-14.4Vdc) and provide a precisely regulated output voltage from 0.51Vdc to 5.5Vdc, programmable via an external resistor and PMBusTM control. Features include a digital interface using the PMBusTM protocol, remote On/Off, adjustable output voltage, over current and over temperature protection. The PMBus TM # interface supports a range of commands to both control and monitor the module. The module also includes the Tunable LoopTM feature that allows the user to optimize the dynamic response of the converter to match the load with reduced amount of output capacitance leading to savings on cost and PWB area. * UL is a registered trademark of Underwriters Laboratories, Inc. † CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards ‡ # The PMBus name and logo are registered trademarks of the System Management Interface Forum (SMIF) February 19, 2021 ©2017 General Electric Company. All rights reserved. GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Input Voltage Device Symbol Min Max Unit All VIN -0.3 15 V 7 V 3.6 V Continuous VS, SMBALERT#, SEQ All CLK, DATA, SYNC All Operating Ambient Temperature All -0.3 TA (see Thermal Considerations section) Storage Temperature All -40 85 RUGGEDIZED -40 105 Tstg -55 125 STANDARD °C °C Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Parameter Device Symbol Min Typ Max Unit 4.5 ⎯ 14.4 Vdc 4 Adc Operating Input Voltage All VIN Maximum Input Current All IIN,max VO,set = 0.6 Vdc IIN,No load 29 mA (VIN=4.5V to 14V, IO=IO, max ) Input No Load Current (VIN = 12Vdc, IO = 0, module enabled) VO,set = 5.5Vdc IIN,No load 60 mA Input Stand-by Current (VIN = 12Vdc, module disabled) All IIN,stand-by 16 mA Inrush Transient All I2t Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1μH source impedance; VIN =4.5 to 14V, IO= IOmax ; See Test Configurations) All 20 mAp-p Input Ripple Rejection (120Hz) All -76 dB 1 A2s Output Voltage Set-point accuracy over entire output range 0 to 85°C, Vo=over entire range All VO, set -0.5 +0.5 % VO, set -40 to 85°C, Vo=over entire range All VO, set -1 +1 % VO, set Voltage Regulation1 Line Regulation Load (IO=IO, min to IO, max) Regulation 1 Worst (VIN=VIN, min to VIN, max) 4 mV (12VIN±20%) 1 mV All 3 mV ≤1.8Vout 1 mV case Line and load regulation data, all temperatures, from design verification testing as per IPC9592. February 19, 2021 ©2017 General Electric Company. All rights reserved. Page 2 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Electrical Specifications (continued) Parameter Device Symbol Min Adjustment Range (selected by an external resistor) (Some output voltages may not be possible depending on the input voltage – see Feature Descriptions Section) All VO 0.6 PMBus Adjustable Output Voltage Range All VO,adj -15 PMBus Output Voltage Adjustment Step Size All Remote Sense Range All Output Ripple and Noise on nominal output (VIN=VIN, nom and IO=IO, min to IO, max Co = 0.1μF // 3x22 μF ceramic capacitors) Peak-to-Peak (5Hz to 20MHz bandwidth) All RMS (5Hz to 20MHz bandwidth) Typ 0 Max Unit 5.5 Vdc +10 %VO,set 0.4 %VO,set 0.5 ⎯ All Vdc 17 mVpk-pk 5 mVrms 2 External Capacitance Without the Tunable LoopTM All CO, max 3x22 ⎯ 7x22 μF ESR ≥ 0.15 mΩ All CO, max 3x22 ⎯ 1000 μF ESR ≥ 10 mΩ All CO, max 3x22 ⎯ 5000 μF Output Current (in either sink or source mode) All Io 0 4 Adc Output Current Limit Inception (Hiccup Mode) (current limit does not operate in sink mode) All IO, lim 160 % Io,max Output Short-Circuit Current All IO, s/c 3.9 Arms VO,set = 0.6Vdc η 77.5% % VIN= 12Vdc, TA=25°C VO, set = 1.2Vdc η 86.8% % IO=IO, max , VO= VO,set VO,set = 1.8Vdc η 90.3% % VO,set = 2.5Vdc η 92.4% % VO,set = 3.3Vdc η 93.8% % VO,set = 5.0Vdc η 94.6% % All fsw 500 kHz ESR ≥ 1 mΩ With the Tunable LoopTM (VO≤250mV) ( Hiccup Mode ) Efficiency Switching Frequency 2 External capacitors may require using the new Tunable LoopTM feature to ensure that the module is stable as well as getting the best transient response. See the Tunable LoopTM section for details. February 19, 2021 ©2017 General Electric Company. All rights reserved. Page 3 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Electrical Specifications (continued) Parameter Device Frequency Synchronization Symbol Min Typ Max Unit 950 1000 1050 kHz All Synchronization Frequency Range (2 x fswitch) All High-Level Input Voltage All VIH Low-Level Input Voltage All VIL Minimum Pulse Width, SYNC All tSYNC 100 ns Maximum SYNC rise time All tSYNC_SH 100 ns Device Min 2 V 0.4 V General Specifications Parameter Calculated MTBF (IO=0.8IO, max, TA=40°C) Telecordia Issue 3 Method 1 Case 3 All Weight Typ Max Unit 81,291,063 Hours 2.2 (0.078) g (oz.) Feature Specifications Unless otherwise indicated, specifications apply overall operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information. Parameter Device Symbol Min Typ Max Unit On/Off Signal Interface (VIN=VIN, min to VIN, max ; open collector or equivalent, Signal referenced to GND) Device code with suffix “4” – Positive Logic (See Ordering Information) Logic High (Module ON) Input High Current All IIH ⎯ 17 µA Input High Voltage All VIH 2.1 ⎯ 7 V Input Low Current All IIL ⎯ ⎯ 2 µA Input Low Voltage All VIL -0.2 ⎯ 0.8 V Input High Current All IIH ― ― 3 mA Input High Voltage All VIH 2.1 ― 7 Vdc Logic Low (Module OFF) Device Code with no suffix – Negative Logic (See Ordering Information) (On/OFF pin is open collector/drain logic input with external pull-up resistor; signal referenced to GND) Logic High (Module OFF) Logic Low (Module ON) Input low Current All IIL ― ― 0.3 mA Input Low Voltage All VIL -0.2 ― 0.8 Vdc February 19, 2021 ©2017 General Electric Company. All rights reserved. Page 4 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Feature Specifications (cont.) Parameter Device Symbol Min Typ Max Units All Tdelay 0.6 msec All Tdelay 0.4 msec All Trise 2.8 msec Turn-On Delay and Rise Times (VIN=VIN, nom, IO=IO, max , VO to within ±1% of steady state) Case 1: On/Off input is enabled and then input power is applied (delay from instant at which VIN = VIN, min until Vo = 10% of Vo, set) Case 2: Input power is applied for at least one second and then the On/Off input is enabled (delay from instant at which Von/Off is enabled until Vo = 10% of Vo, set) Output voltage Rise time (time for Vo to rise from 10% of Vo, set to 90% of Vo, set) Output voltage overshoot (TA = 25oC VIN= VIN, min to VIN, max,IO = IO, min to IO, max) With or without maximum external capacitance 3.0 Tref- % VO, set °C Over Temperature Protection (See Thermal Considerations section) All PMBus Over Temperature Warning Threshold * All TWARN Tracking Accuracy (Power-Up: 2V/ms) All VSEQ –Vo 100 mV (Power-Down: 2V/ms) All VSEQ –Vo 200 mV Tref- °C 115 °C (VIN, min to VIN, max; IO, min to IO, max VSEQ < Vo) Input Undervoltage Lockout (Vout ≤ 3.3Vo) Turn-on Threshold All 4.25 Vdc Turn-off Threshold All 4.05 Vdc Hysteresis All 0.2 Vdc PMBus Adjustable Input Under Voltage Lockout Thresholds All 4 Resolution of Adjustable Input Under Voltage Threshold All 250 14 Vdc mV PGOOD (Power Good) Signal Interface Open Drain, Vsupply  5VDC Overvoltage threshold for PGOOD ON All 108.33 %VO, set Overvoltage threshold for PGOOD OFF All 112.5 %VO, set Undervoltage threshold for PGOOD ON All 91.67 %VO, set Undervoltage threshold for PGOOD OFF All 87.5 %VO, set Pulldown resistance of PGOOD pin All 40 Sink current capability into PGOOD pin All 70  5 mA * Over temperature Warning – Warning may not activate before alarm and unit may shutdown before warning February 19, 2021 ©2017 General Electric Company. All rights reserved. Page 5 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Digital Interface Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information. Parameter Conditions Symbol Min Input High Voltage (CLK, DATA) VIH 2.1 Input Low Voltage (CLK, DATA) VIL Input high level current (CLK, DATA) IIH -10 IIL -10 Typ Max Unit 3.6 V PMBus Signal Interface Characteristics Input low level current (CLK, DATA) Output Low Voltage (CLK, DATA, SMBALERT#) IOUT=2mA VOL Output high level open drain leakage current (DATA, SMBALERT#) VOUT=3.6V IOH Pin capacitance 0 CO PMBus Operating frequency range Slave Mode 0.8 V 10 μA 10 μA 0.4 V 10 μA 0.7 pF FPMB 10 tHD:DAT 0 300 ns tSU:DAT 250 ns Output current measurement range IRNG 0 6 A Output current measurement accuracy @12Vin, 25°C to 85°C IACC -7 7% Max rated Current Receive Mode Transmit Mode Data hold time Data setup time 400 kHz Measurement System Characteristics Temperature measurement accuracy @12Vin, 0°C to 85°C TACC ±5* °C VOUT measurement range VOUT(rng) 0 6 V VOUT measurement accuracy VOUT, ACC -2 2 % *Accuracy as per PWM Controller Datasheet February 19, 2021 ©2017 General Electric Company. All rights reserved. Page 6 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Characteristic Curves EFFICIENCY,  (%) OUTPUT CURRENT, Io (A) The following figures provide typical characteristics for the 4A Digital PicoDLynxIITM at 0.6Vo and 25oC. AMBIENT TEMPERATURE, TA OC OUTPUT CURRENT, IO (A) OUTPUT OLTAGE VO (V) (20mV/div) IO (A) 2Adiv) Figure 2. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT CURRENT VO (V) (10mV/div) OUTPUT VOLTAGE Figure 1. Converter Efficiency versus Output Current. TIME, t (1s/div) TIME, t (20s /div) INPUT VOLTAGE VIN (V) (10V/div) VO (V) (200mV/div) VON/OFF (V) (5V/div) VO (V) (200mV/div) OUTPUT VOLTAGE ON/OFF VOLTAGE OUTPUT VOLTAGE Figure 3. Typical output ripple (CO=3x22μF ceramic, VIN = 12V, Io = Figure 4. Transient Response to Dynamic Load Change from 50% to Io,max, ). 100% at 12Vin, Cout=4x47uF+2x330uF, CTune=15nF, RTune=300 TIME, t (2ms/div) TIME, t (2ms/div) Figure 5. Typical Start-up Using On/Off Voltage (Io = Io,max). February 19, 2021 Figure 6. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). ©2017 General Electric Company. All rights reserved. Page 7 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Characteristic Curves EFFICIENCY,  (%) OUTPUT CURRENT, Io (A) The following figures provide typical characteristics for the 4A Digital PicoDLynxIITM at 1.2Vo and 25oC. AMBIENT TEMPERATURE, TA OC OUTPUT CURRENT, IO (A) OUTPUT VOLTAGE VO (V) (20mV/div) IO (A) (2Adiv) Figure 8. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT CURRENT, VO (V) (10mV/div) OUTPUT VOLTAGE Figure 7. Converter Efficiency versus Output Current. TIME, t (1s/div) TIME, t (20s /div) VIN (V) (10V/div) INPUT VOLTAGE OUTPUT VOLTAGE VON/OFF (V) (5V/div) VO (V) (500mV/div) ON/OFF VOLTAGE OUTPUT VOLTAGE VO (V) (500mV/div) Figure 9. Typical output ripple (CO=3x22μF ceramic, VIN = 12V, Io = Figure 10. Transient Response to Dynamic Load Change from 50% to Io,max, ). 100% at 12Vin, Cout=8x47uF, CTune=4.7nF, RTune=300 TIME, t (2ms/div) Figure 11. Typical Start-up Using On/Off Voltage (Io = Io,max). February 19, 2021 TIME, t (2ms/div) Figure 12. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). ©2017 General Electric Company. All rights reserved. Page 8 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Characteristic Curves EFFICIENCY,  (%) OUTPUT CURRENT, Io (A) The following figures provide typical characteristics for the 4A Digital PicoDLynxIITM at 1.8Vo and 25oC. AMBIENT TEMPERATURE, TA OC OUTPUT CURRENT, IO (A) OUTPUT VOLTAGE VO (V) (20mV/div) IO (A) (2Adiv) Figure 14. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT CURRENT, VO (V) (10mV/div) OUTPUT VOLTAGE Figure 13. Converter Efficiency versus Output Current. TIME, t (1s/div) TIME, t (20s /div) INPUT VOLTAGE VIN (V) (10V/div) OUTPUT VOLTAGE VON/OFF (V) 5V/div) VO (V) (500mV/div) ON/OFF VOLTAGE OUTPUT VOLTAGE VO (V) (500mV/div) Figure 15. Typical output ripple and noise (CO=3X22μF ceramic, VIN Figure 16. Transient Response to Dynamic Load Change from 50% to = 12V, Io = Io,max, ). 100% at 12Vin, Cout=5x47uF, CTune=4.7nF, RTune=300 TIME, t (2ms/div) Figure 17. Typical Start-up Using On/Off Voltage (Io = Io,max). February 19, 2021 TIME, t (2ms/div) Figure 18. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). ©2017 General Electric Company. All rights reserved. Page 9 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Characteristic Curves EFFICIENCY,  (%) OUTPUT CURRENT, Io (A) The following figures provide typical characteristics for the 4A Digital PicoDLynxIITM at 2.5Vo and 25oC. AMBIENT TEMPERATURE, TA OC OUTPUT CURRENT, IO (A) OUTPUT VOLTAGE VO (V) (50mV/div) IO (A) (2Adiv) Figure 20. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT CURRENT, VO (V) (10mV/div) OUTPUT VOLTAGE Figure 19. Converter Efficiency versus Output Current. TIME, t (1s/div) TIME, t (20s /div) INPUT VOLTAGE VIN (V) (10V/div) OUTPUT VOLTAGE VON/OFF (V) (5V/div) VO (V) (1V/div) VO (V) (1V/div) ON/OFF VOLTAGE OUTPUT VOLTAGE Figure 21. Typical output ripple and noise (CO=3x22μF ceramic, VIN Figure 22. Transient Response to Dynamic Load Change from 50% to = 12V, Io = Io,max, ). 100% at 12Vin, Cout=3x47uF, CTune=1.5nF, RTune=300 TIME, t (2ms/div) Figure 23. Typical Start-up Using On/Off Voltage (Io = Io,max). February 19, 2021 TIME, t (2ms/div) Figure 24. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). ©2017 General Electric Company. All rights reserved. Page 10 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Characteristic Curves EFFICIENCY,  (%) OUTPUT CURRENT, Io (A) The following figures provide typical characteristics for the 4A Digital PicoDLynxIITM at 3.3Vo and 25oC. AMBIENT TEMPERATURE, TA OC OUTPUT CURRENT, IO (A) OUTPUT VOLTAGE VO (V) (50mV/div) IO (A) (2Adiv) Figure 26. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT CURRENT, VO (V) (10mV/div) OUTPUT VOLTAGE Figure 25. Converter Efficiency versus Output Current. TIME, t (1s/div) TIME, t (20s /div) INPUT VOLTAGE VIN (V) (10V/div) VO (V) (1V/div) VON/OFF (V) (5V/div) VO (V) (1V/div) OUTPUT VOLTAGE ON/OFF VOLTAGE OUTPUT VOLTAGE Figure 27. Typical output ripple and noise (CO=3x22μF ceramic, VIN Figure 28 Transient Response to Dynamic Load Change from 50% = 12V, Io = Io,max, ). to 100% at 12Vin, Cout=3x47uF, CTune=470pF, RTune=300 TIME, t (2ms/div) Figure 29. Typical Start-up Using On/Off Voltage (Io = Io,max). February 19, 2021 TIME, t (2ms/div) Figure 30. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). ©2017 General Electric Company. All rights reserved. Page 11 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Characteristic Curves EFFICIENCY,  (%) OUTPUT CURRENT, Io (A) The following figures provide typical characteristics for the 4A Digital PicoDLynxIITM at 5.0Vo and 25oC. AMBIENT TEMPERATURE, TA OC OUTPUT CURRENT, IO (A) OUTPUT VOLTAGE VO (V) (50mV/div) IO (A) (2Adiv) Figure 32. Derating Output Current versus Ambient Temperature and Airflow. OUTPUT CURRENT, VO (V) (10mV/div) OUTPUT VOLTAGE Figure 31. Converter Efficiency versus Output Current. TIME, t (1s/div) TIME, t (20s /div) INPUT VOLTAGE VIN (V) (10V/div) VO (V) (1V/div) VON/OFF (V) (5V/div) VO (V) (2V/div) OUTPUT VOLTAGE ON/OFF VOLTAGE OUTPUT VOLTAGE Figure 33. Typical output ripple and noise (CO=3x22μF ceramic, VIN Figure 34 Transient Response to Dynamic Load Change from 50% = 12V, Io = Io,max, ). to 100% at 12Vin, Cout=2x47uF, CTune=220pF, RTune=300 TIME, t (2ms/div) Figure 35. Typical Start-up Using On/Off Voltage (Io = Io,max). February 19, 2021 TIME, t (2ms/div) Figure 36. Typical Start-up Using Input Voltage (VIN = 12V, Io = Io,max). ©2017 General Electric Company. All rights reserved. Page 12 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Design Considerations 70 The 4A Digital PicoDLynxIITM module should be connected to a low ac-impedance source. A highly inductive source can affect the stability of the module. An input capacitance must be placed directly adjacent to the input pin of the module, to minimize input ripple voltage and ensure module stability. To minimize input voltage ripple, ceramic capacitors are recommended at the input of the module. Figure 31 shows the input ripple voltage for various output voltages at 4A of load current with 1x22 µF or 2x22 µF ceramic capacitors and an input of 12V. 1x47uF Ext Cap 2x47uF Ext Cap 60 3x47uF Ext Cap 50 Output Ripple (mVp-p) Input Filtering 40 30 20 10 0 0.5 1 1.5 Input Ripple Voltage (mVp-p) 240 1x22uF 200 2 2.5 3 3.5 4 4.5 5 Output Voltage(Volts) Figure 38. Output ripple voltage for various output voltages with external 1x47 µF, 2x47 µF or 3x47 µF ceramic capacitors at the output (4A load). Input voltage is 12V. 2x22 uF 160 120 80 Safety Considerations 40 For safety agency approval the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standards, i.e., UL ANSI/UL 62368-1 and CAN/CSA C22.2 No. 62368-1 Recognized, DIN VDE 0868-1/A11:2017 (EN623681:2014/A11:2017) 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 Output Voltage (Vdc) Figure 37. Input ripple voltage for various output voltages with 1x22 µF or 2x22 µF ceramic capacitors at the input (4A load). Input voltage is 12V. Output Filtering These modules are designed for low output ripple voltage and will meet the maximum output ripple specification with 0.1 µF ceramic and 3x22 µF ceramic capacitors at the output of the module. However, additional output filtering may be required by the system designer for a number of reasons. First, there may be a need to further reduce the output ripple and noise of the module. Second, the dynamic response characteristics may need to be customized to a particular load step change. For the converter output to be considered meeting the Requirements of safety extra-low voltage (SELV) or ES1, the input must meet SELV/ES1 requirements. The power module has extra-low voltage (ELV) outputs when all inputs are ELV. An external 20A Littelfuse 456 series fast-acting fuse recommended on the ungrounded input lead. To reduce the output ripple and improve the dynamic response to a step load change, additional capacitance at the output can be used. Low ESR polymer and ceramic capacitors are recommended to improve the dynamic response of the module. Figure 32 provides output ripple information for different external capacitance values at various Vo and a full load current of 4A. For stable operation of the module, limit the capacitance to less than the maximum output capacitance as specified in the electrical specification table. Optimal performance of the module can be achieved by using the Tunable LoopTM feature described later in this data sheet. February 19, 2021 ©2017 General Electric Company. All rights reserved. Page 13 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Analog Feature Descriptions Digital On/Off Remote On/Off Please see the Digital Feature Descriptions section. The module can be turned ON and OFF either by using the ON/OFF pin (Analog interface) or through the PMBus interface (Digital). The module can be configured in a number of ways through the PMBus interface to react to the two ON/OFF inputs: • • • Module ON/OFF can be controlled only through the analog interface (digital interface ON/OFF commands are ignored) Module ON/OFF can be controlled only through the PMBus interface (analog interface is ignored) Module ON/OFF can be controlled by either the analog or digital interface The default state of the module (as shipped from the factory) is to be controlled by the analog interface only. If the digital interface is to be enabled, or the module is to be controlled only through the digital interface, this change must be made through the PMBus. These changes can be made and written to non-volatile memory on the module so that it is remembered for subsequent use. 6.5V 40.2K I ON/OFF ENABLE Q1 GND Figure 39. Circuit configuration for using positive On/Off logic. Analog On/Off The 4A Digital PicoDLynxIITM power modules feature an On/Off pin for remote On/Off operation. Two On/Off logic options are available. In the Positive Logic On/Off option, (device code suffix “4” – see Ordering Information), the module turns ON during a logic High on the On/Off pin and turns OFF during a logic Low. With the Negative Logic On/Off option, (no device code suffix, see Ordering Information), the module turns OFF during logic High and ON during logic Low. The On/Off signal should be always referenced to ground. For either On/Off logic option, leaving the On/Off pin disconnected will turn the module ON when input voltage is present. For positive logic modules, the circuit configuration for using the On/Off pin is shown in Figure 39. When the external transistor Q1 is in the OFF state, the internal PWM #Enable is pulled up internally, thus turning the module ON. When transistor Q1 is turned ON, the On/Off pin is pulled low, and consequently the internal PWM Enable signal is pulled low and the module is OFF. For negative logic On/Off modules, the circuit configuration is shown in Fig. 40. The On/Off pin should be pulled high with an external pull-up resistor. When transistor Q2 is in the OFF state, the On/Off pin is pulled high, which pulls the internal ENABLE# High and the module is OFF. To turn the module ON, Q2 is turned ON pulling the On/Off pin low resulting in the PWM ENABLE# pin going Low. The maximum voltage allowed on the On/Off pin is 7V. If Vin is used as a source, then a suitable external resistor R1 must be used to ensure that the voltage on the On/Off pin does not exceed 7V. February 19, 2021 DLYNXII MODULE DLYNXII MODULE Vin R1 I ON/OFF ENABLE + V ON/OFF Q2 _ 3.09K GND Figure 40. Circuit configuration for using negative On/Off logic. Monotonic Start-up and Shutdown The module has monotonic start-up and shutdown behavior for any combination of rated input voltage, output current and operating temperature range. Startup into Pre-biased Output The module can start into a prebiased output as long as the prebias voltage is 0.5V less than the set output voltage. Analog Output Voltage Programming The output voltage of the module is programmable to any voltage from 0.6dc to 5.5Vdc by connecting a resistor between the Trim and SIG_GND pins of the module. Certain restrictions apply on the output voltage set point depending on the input voltage. These are shown in the Output Voltage vs. Input ©2017 General Electric Company. All rights reserved. Page 14 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Voltage Set Point Area plot in Fig. 35. The Upper Limit curve shows that for output voltages lower than 1V, the input voltage must be lower than the maximum of 14.4V. The Lower Limit curve shows that for output voltages higher than 3.3V, the input voltage needs to be higher than the minimum of 4.5V. Table 1 VO, set (V) 0.6 0.9 1.0 1.2 1.5 1.8 2.5 3.3 5.0 Rtrim (KΩ) Open 40 30 20 13.33 10 6.316 4.444 2.727 Digital Output Voltage Adjustment Please see the Digital Feature Descriptions section. Figure 41. Output Voltage vs. Input Voltage Set Point Area plot showing limits where the output voltage can be set for different input voltages. VIN(+) VO(+) Remote Sense The power module has a Remote Sense feature to minimize the effects of distribution losses by regulating the voltage between the sense pins (VS+ and VS-). The voltage drop between the sense pins and the VOUT and GND pins of the module should not exceed 0.5V. Analog Voltage Margining VS+ ON/OFF LOAD TRIM Rtrim SIG_GND VS─ Caution – Do not connect SIG_GND to GND elsewhere in the layout Output voltage margining can be implemented in the module by connecting a resistor, Rmargin-up, from the Trim pin to the ground pin for margining-up the output voltage and by connecting a resistor, Rmargin-down, from the Trim pin to output pin for margining-down. Figure 43 shows the circuit configuration for output voltage margining. The POL Programming Tool or Power Module Wizard(PMW), available at www.gecriticalpower.com under the Downloads section, also calculates the values of Rmargin-up and Rmargin-down for a specific output voltage and % margin. Please consult your local GE technical representative for additional details. Vo Figure 42. Circuit configuration for programming output voltage using an external resistor. Rmargin-down MODULE Without an external resistor between Trim and SIG_GND pins, the output of the module will be 0.6Vdc. To calculate the value of the trim resistor, Rtrim for a desired output voltage, should be as per the following equation: Q2 Trim Rmargin-up  12  Rtrim =   k  (Vo − 0.6) Rtrim Q1 SIG_GND Rtrim is the external resistor in kΩ Vo is the desired output voltage. Table 1 provides Rtrim values required for some common output voltages. February 19, 2021 Figure 43. Circuit Configuration for margining Output voltage. ©2017 General Electric Company. All rights reserved. Page 15 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Digital Output Voltage Margining Please see the Digital Feature Descriptions section. Output Voltage Sequencing The power module includes a sequencing feature, EZSEQUENCE that enables users to implement various types of output voltage sequencing in their applications. This is accomplished via an additional sequencing pin. When not using the sequencing feature, leave it unconnected. When an analog voltage is applied to the SEQ pin, the output voltage tracks this voltage until the output reaches the setpoint voltage. The final value of the SEQ voltage must be set higher than the set-point voltage of the module. The output voltage follows the voltage on the SEQ pin on a one-to-one basis. By connecting multiple modules together, multiple modules can track their output voltages to the voltage applied on the SEQ pin. For proper voltage sequencing, first, input voltage is applied to the module. The On/Off pin of the module is left unconnected (or tied to GND for negative logic modules or tied to VIN for positive logic modules) so that the module is ON by default. After applying input voltage to the module, a minimum 10msec delay is required before applying voltage on the SEQ pin. This delay gives the module enough time to complete its internal power-up soft-start cycle. During the delay time, the SEQ pin should be held close to ground (nominally 50mV ± 20 mV). This is required to keep the internal op-amp out of saturation thus preventing output overshoot during the start of the sequencing ramp. By selecting resistor R1 (see fig. 44) according to the following equation R1 = 26150 = 4052ohms, (4.02K Std.) 6.5 − 0.05 the voltage at the sequencing pin will be 50mV when the sequencing signal is at zero. 6.5V After the 10msec delay, an analog voltage is applied to the SEQ pin and the output voltage of the module will track this voltage on a one-to-one volt bases until the output reaches the setpoint voltage. To initiate simultaneous shutdown of the modules, the SEQ pin voltage is lowered in a controlled manner. The output voltage of the modules tracks the voltages below their set-point voltages on a one-to-one basis. A valid input voltage must be maintained until the tracking and output voltages reach ground potential. When using the EZ-SEQUENCETM feature to control start-up of the module, pre-bias immunity during start-up is disabled. The pre-bias immunity feature of the module relies on the module being in the diode-mode during start-up. When using the EZSEQUENCETM feature, modules goes through an internal set-up time of 10msec, and will be in synchronous rectification mode when the voltage at the SEQ pin is applied. This will result in the module sinking current if a pre-bias voltage is present at the output of the module. When pre-bias immunity during start-up is required, the EZ-SEQUENCETM feature must be disabled. For additional guidelines on using the EZSEQUENCETM feature please refer to Application Note AN04008 “Application Guidelines for Non-Isolated Converters: Guidelines for Sequencing of Multiple Modules”, or contact the GE technical representative for additional information. Overcurrent Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The unit operates normally once the output current is brought back into its specified range. Digital Adjustable Overcurrent Warning Please see the Digital Feature Descriptions section. Overtemperature Protection To provide protection in a fault condition, the unit is equipped with a thermal shutdown circuit. The unit will shut down if the over-temperature threshold of 120°C (typ) is exceeded at the thermal reference point Tref .Please refer to Electrical characteristic table, over-temperature section on page 5. Once the unit goes into thermal shutdown it will then wait to cool before attempting to restart. MODULE 523K + OUT Digital Temperature Status via PMBus Please see the Digital Feature Descriptions section. R1 SEQ 10K Digitally Adjustable Output Over and Under Voltage Protection Please see the Digital Feature Descriptions section. GND Input Undervoltage Lockout Figure 44. Circuit showing connection of the sequencing signal to the SEQ pin. February 19, 2021 At input voltages below the input undervoltage lockout limit, the module operation is disabled. The module will begin to operate at an input voltage above the undervoltage lockout turn-on threshold. ©2017 General Electric Company. All rights reserved. Page 16 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Digitally Adjustable Input Undervoltage Lockout Please see the Digital Feature Descriptions section. Digitally Adjustable Power Good Thresholds The Tunable LoopTM allows the user to externally adjust the voltage control loop to match the filter network connected to the output of the module. The Tunable LoopTM is implemented by connecting a series R-C between the VS+ and TRIM pins of the module, as shown in Fig. 46. This R-C allows the user to externally adjust the voltage loop feedback compensation of the module. Please see the Digital Feature Descriptions section. VOUT VS+ Synchronization RTun e The module switching frequency can be synchronized to a signal with an external frequency within a specified range. Synchronization can be done by using the external signal applied to the SYNC pin of the module as shown in Fig. 45, with the converter being synchronized by the rising edge of the external signal. The module switches at half the SYNC frequency. The Electrical Specifications table specifies the requirements of the external SYNC signal. If the SYNC pin is not used, the module will free run at the default switching frequency. If synchronization is not being used, connect the SYNC pin to SIG_GND. MODULE MODULE CO CTun e TRIM RTr im SIG_GND GND Figure. 46. Circuit diagram showing connection of RTUME and CTUNE to tune the control loop of the module. Dual Layout Recommended values of RTUNE and CTUNE for different output capacitor combinations are given in Tables 2 and 3. Table 3 shows the recommended values of RTUNE and CTUNE for different values of ceramic output capacitors up to 1000uF that might be needed for an application to meet output ripple and noise requirements. Selecting RTUNE and CTUNE according to Table 3 will ensure stable operation of the module. In applications with tight output voltage limits in the presence of dynamic current loading, additional output capacitance will be required. Table 3 lists recommended values of RTUNE and CTUNE in order to meet 2% output voltage deviation limits for some common output voltages in the presence of a 3.5A to 4A step change (50% of full load), with an input voltage of 12V. Identical dimensions and pin layout of Analog and Digital PicoDLynxII modules permit migration from one to the other without needing to change the layout. In both cases the trim resistor is connected between trim and signal ground. The output of the analog module cannot be trimmed down to 0.51V Please contact your GE technical representative to obtain more details of this feature as well as for guidelines on how to select the right value of external R-C to tune the module for best transient performance and stable operation for other output capacitance values. SYNC + ─ SIG_GND Figure 45. External source connections to synchronize switching frequency of the module. Measuring Output Current and Output Voltage Please see the Digital Feature Descriptions section. Tunable LoopTM The module has a feature that optimizes transient response of the module called Tunable LoopTM. External capacitors are usually added to the output of the module for two reasons: to reduce output ripple and noise (see Figure 38) and to reduce output voltage deviations from the steady-state value in the presence of dynamic load current changes. Adding external capacitance however affects the voltage control loop of the module, typically causing the loop to slow down with sluggish response. Larger values of external capacitance could also cause the module to become unstable. February 19, 2021 Table 2. General recommended values of of RTUNE and CTUNE for Vin=12V and various external ceramic capacitor combinations. Co 4x47F 6x47F 8x47F 10x47F RTUNE 300 300 300 300 300 CTUNE 220p 330p 390p 470p 1.8n ©2017 General Electric Company. All rights reserved. 20x47F Page 17 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Table 3. Recommended values of RTUNE and CTUNE to obtain transient deviation of 2% of Vout for a 10A step load with Vin=12V. Vo 5V 3.3V 2.5V 1.8V 1.2V 0.6V Co 2x47uf 3x47uF 3x47uF 5x47uF 8x47uF 4x47uF + 2x330uF RTUNE 300 300 300 300 300 300 CTUNE 220pF 470pF 1500pF 1800pF 4.7nF 15nF V 67mV 51mV 35mV 29mV 18mV 9mV Note: The capacitors used in the Tunable Loop tables are 47 μF/3 mΩ ESR ceramic and 330 μF/12 mΩ ESR polymer capacitors. Power Module Wizard GE offers a free web based easy to use tool that helps users simulate the Tunable Loop performance of the PJT004. Go to http://ge.transim.com/pmd/Home and sign up for a free account and use the module selector tool. The tool also offers downloadable Simplis/Simetrix models that can be used to assess transient performance, module stability, etc. February 19, 2021 ©2017 General Electric Company. All rights reserved. Page 18 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current recommended). Note that if either address resistor value is outside the range specified in Table 4, the module will respond to address 127. Digital Feature Descriptions PMBus Interface Capability Table 4 The 4A Digital PicoDLynxIITM power modules have a PMBus interface that supports both communication and control. The PMBus Power Management Protocol Specification can be obtained from www.pmbus.org. The modules support a subset of version 1.1 of the specification (see Table 6 for a list of the specific commands supported). Most module parameters can be programmed using PMBus and stored as defaults for later use. Digit 0 1 2 3 4 5 6 7 All communication over the module PMBus interface must support the Packet Error Checking (PEC) scheme. The PMBus master must generate the correct PEC byte for all transactions, and check the PEC byte returned by the module. The module also supports the SMBALERT# response protocol whereby the module can alert the bus master if it wants to talk. For more information on the SMBus alert response protocol, see the System Management Bus (SMBus) specification. The module has non-volatile memory that is used to store configuration settings. Not all settings programmed into the device are automatically saved into this non-volatile memory, only those specifically identified as capable of being stored can be saved (see Table 6 for which command parameters can be saved to non-volatile storage). The user must know which I2C addresses are reserved in a system for special functions and set the address of the module to avoid interfering with other system operations. Both 100kHz and 400kHz bus speeds are supported by the module. Connection for the PMBus interface should follow the High Power DC specifications given in section 3.1.3 in the SMBus specification V2.0 for the 400kHz bus speed or the Low Power DC specifications in section 3.1.2. The complete SMBus specification is available from the SMBus web site, smbus.org. ADDR1 PMBus Data Format ADDR0 For commands that set thresholds, voltages or report such quantities, the module supports the “Linear” data format among the three data formats supported by PMBus. The Linear Data Format is a two byte value with an 11-bit, two’s complement mantissa and a 5-bit, two’s complement exponent. The format of the two data bytes is shown below: Data Byte High 7 6 5 4 3 Data Byte Low 2 1 0 7 6 5 4 3 2 1 0 Exponent Mantissa MSB MSB Value = Mantissa x 2 RADDR0 RADDR1 SIG_GND Figure 47. Circuit showing connection of resistors used to set the PMBus address of the module. Operation (01h) This is a paged register. The OPERATION command can be use to turn the module on or off in conjunction with the ON/OFF pin input. It is also used to margin up or margin down the output voltage PMBus Enabled On/Off The value is of the number is then given by Exponent PMBus Addressing The power module can be addressed through the PMBus using a device address. The module has 64 possible addresses (0 to 63 in decimal) which can be set using resistors connected from the ADDR0 and ADDR1 pins to GND. Note that some of these addresses (0, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11 12, 40, 44, 45, 55 in decimal) are reserved according to the SMBus specifications and may not be useable. The address is set in the form of two octal (0 to 7) digits, with each pin setting one digit. The ADDR1 pin sets the high order digit and ADDR0 sets the low order digit. The resistor values suggested for each digit are shown in Table 4 (1% tolerance resistors are February 19, 2021 Resistor Value (KΩ) 11 18.7 27.4 38.3 53.6 82.5 127 187 The module can also be turned on and off via the PMBus interface. The OPERATION command is used to actually turn the module on and off via the PMBus, while the ON_OFF_CONFIG command configures the combination of analog ON/OFF pin input and PMBus commands needed to turn the module on and off. Bit [7] in the OPERATION command data byte enables the module, with the following functions: 0 1 : : Output is disabled Output is enabled This module uses the lower five bits of the ON_OFF_CONFIG data byte to set various ON/OFF options as follows: ©2017 General Electric Company. All rights reserved. Page 19 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Bit Position Access Function Default Value 4 r/w PU 1 3 r/w CMD 0 2 r/w CPR 1 1 r/w POL 1 0 r CPA 0 PU: Sets the default to either operate any time input power is present or for the ON/OFF to be controlled by the analog ON/OFF input and the PMBus OPERATION command. This bit is used together with the CP, CMD and ON bits to determine startup. Bit Value 0 1 Action Module powers up any time power is present regardless of state of the analog ON/OFF pin Module does not power up until commanded by the analog ON/OFF pin and the OPERATION command as programmed in bits [2:0] of the ON_OFF_CONFIG register. Table 5 Rise Time 600μs 900μs 1.2ms 1.8ms 2.7ms 4.2ms 6.0ms 9.0ms Exponent 11100 11100 11100 11100 11100 11100 11100 11100 Mantissa 00000001010 00000001110 00000010011 00000011101 00000101011 00001000011 00001100000 00010010000 CMD: The CMD bit controls how the device responds to the OPERATION command. Bit Value 0 1 Action Module ignores the ON bit in the OPERATION command Module responds to the ON bit in the OPERATION command CPR: Sets the response of the analog ON/OFF pin. This bit is used together with the CMD, PU and ON bits to determine startup. Bit Value Action Module ignores the analog ON/OFF pin, i.e. 0 ON/OFF is only controlled through the PMBUS via the OPERATION command Module requires the analog ON/OFF pin to 1 be asserted to start the unit CPA: Sets the action of the analog ON/OFF pin when turning the controller OFF. This bit is internally read and cannot be modified by the user PMBus Adjustable Soft Start Rise Time The soft start rise time can be adjusted in the module via PMBus. When setting this parameter, make sure that the charging current for output capacitors can be delivered by the module in addition to any load current to avoid nuisance tripping of the overcurrent protection circuitry during startup. The TON_RISE command sets the rise time in ms, and allows choosing soft start times between 600μs and 9ms, with possible values listed in Table 5. Note that the exponent is fixed at -4 (decimal) and the upper two bits of the mantissa are also fixed at 0. February 19, 2021 ©2017 General Electric Company. All rights reserved. Page 20 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Output Voltage Adjustment Using the PMBus The VREF_TRIM parameter is important for a number of PMBus commands related to output voltage trimming, and margining. Each of the 2 output voltages of the module can be set as the combination of the voltage divider formed by RTrim and a 20kΩ upper divider resistor inside the module, and the internal reference voltage of the module. The reference voltage VREF is be nominally set at 600mV, and the output regulation voltage is then given by:  20000 + RTrim  VOUT =    VREF RTrim  Hence the module output voltage is dependent on the value of RTrim which is connected external to the module. The VREF_TRIM parameter is used to apply a fixed offset voltage to the reference voltage can be specified using the “Linear” format and two bytes. The exponent is fixed at –9 (decimal). The resolution of the adjustment is 7 bits, with a resulting step size of approximately 0.4%. The maximum trim range is -20% to +10% of the nominal reference voltage(600mV) in 2mV steps. Possible values range from 120mV to +60mV. The exception is at 0.6Vout where the allowable trim range is only -90mV to +60mV to prevent the module from operating at lower than 0.51Vdc. When trimming the voltage below 0.6V, the module max. input voltage operating point also reduces proportionally. As shown earlier in Fig.41, the maximum permissible input voltage is 13V. For any voltage trimmed below 0.6V, the maximum input voltage will have to be reduced by the same factor. When PMBus commands are used to trim or margin the output voltage, the value of VREF is what is changed inside the module, which in turn changes the regulated output voltage of the module. The nominal output voltage of the module is adjustable with a minimum step size of 0.4% over a +10% to -20% range from nominal using the VREF_TRIM command over the PMBus. The VREF_TRIM command can be used to apply a fixed offset voltage to either of the output voltage command value using the “Linear” mode with the exponent fixed at –9 (decimal). The value of the offset voltage is given by VREF ( offset) = VREF _ TRIM  2 −9 This offset voltage is added to the voltage set through the divider ratio and nominal VREF to produce the trimmed output voltage. If a value outside of the +10%/-20% adjustment range is given with this command, the module will set it’s output voltage to the upper or lower limit value (as if VOUT_TRIM, assert SMBALRT#, set the CML bit in STATUS_BYTE and the invalid data bit in STATUS_CML. Applications Example For a design where the output voltage is 1.8V and the output needs to be trimmed down by 20mV. February 19, 2021 • The internal reference voltage is 0.6V. So we need to determine how the 20mV translates to a change in the internal reference voltage. • Divider Ratio = Vref/Vout = 0.6/1.8 = 0.33 • Hence a 20mV change at 1.8Vo requires a 0.33x20mV = 6.6mV change in the reference voltage. • Vref(offset) = - (6.6)/1000 = - 0.0066 Volts (- sign since we are trimming down) • Vref(offset) = Vref_Trim x 2 -9 • Vref_Trim = Vref(offset) x 512 • Vref_Trim = -0.0066 x 512 = -3.3 = -3 (rounded to nearest integer Output Voltage Margining Using the PMBus The module can also have its output margined via PMBus commands. The command STEP_VREF_MARGIN_HIGH will set the margin high voltage, while the command STEP_VREF_MARGIN_LOW sets the margin low voltage. Both the STEP_VREF_MARGIN_HIGH and STEP_VREF_MARGIN_LOW commands will use the “Linear” mode with the exponent fixed at –9 (decimal). Two bytes are used for the mantissa with the upper bit [7] of the high byte fixed at 0. The actual margined output voltage is a combination of the STEP_VREF_MARGIN_HIGH or STEP_VREF_MARGIN_LOW and the VREF_TRIM values as shown below. The net permissible voltage range change is 30% to +10% for the margin high command and -20% to 0% for the margin low command VREF ( MH ) = ( STEP _ VREF _ MARGIN _ HIGH + VREF _ TRIM )  2 −9 Applications Example For a design where the output voltage is 1.2V and the output needs to be trimmed up by 100mV (within 10% of Vo). • The internal reference voltage is 0.6V. So we need to determine how the 100mV translates to a change in the internal reference voltage. • Divider Ratio = Vref/Vout = 0.6/1.2 = 0.5 • Hence a 100mV change at 1.2Vo requires a 0.5x100mV = 50mV change in the reference voltage. • VREF(MH) = (50)/1000 = 0.05 Volts • VREF(MH) = (Step_Vref_margin_high + Vref_trim) x 2 -9 • Assume Vref_Trim = 0 here • Step_Vref_margin_high = VREF(MH) x 512 • Step_Vref_margin_high = 0.05 x 25.6 = 26 (rounded to nearest integer VREF ( ML) = ( STEP _ VREF _ MARGIN _ LOW + VREF _ TRIM )  2 −9 Applications Example For a design where the output voltage is 1.8V and the output needs to be trimmed down by 100mV (within -20% of Vo). • The internal reference voltage is 0.6V. So we need to determine how the 100mV translates to a change in the internal reference voltage. • Divider Ratio = Vref/Vout = 0.6/1.8 = 0.33 ©2017 General Electric Company. All rights reserved. Page 21 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current • Hence a 100mV change at 1.2Vo requires a 0.33x100mV = 33mV change in the reference voltage. • VREF(MH) = -(33)/1000 = - 0.033 Volts (- sign since we are margining down) • VREF(ML) = (Step_Vref_margin_low + Vref_trim) x 2 -9 • Assume Vref_Trim = - 3 here (from V Ref_Trim example earlier) • Step_Vref_margin_low = VREF(ML) x 512 - Vref_trim • Step_Vref_margin_low = -0.033 x 512 – (-3) = -16.9+3 = -13.9 = 14 (rounded to nearest integer The module will support the margined high or low voltages using the OPERATION command. Bits [5:2] are used to enable margining as follows: • • • • • 00XX 0101 0110 1001 1010 : : : : : Margin Off Margin Low (Act on Fault) Margin Low (Act on Fault) Margin High (Act on Fault) Margin High (Act on Fault) PMBus Adjustable Overcurrent Warning The module can provide an overcurrent warning via the PMBus. The threshold for the overcurrent warning can be set using the parameter IOUT_OC_WARN_LIMIT. This command uses the “Linear” data format with a two byte data word where the upper five bits [7:3] of the high byte represent the exponent and the remaining three bits of the high byte [2:0] and the eight bits in the low byte represent the mantissa. The exponent is fixed at –1 (decimal). The upper five bits of the mantissa are fixed at 0 while the lower six bits are programmable with a default value of 19A (decimal). The resolution of this warning limit is 500mA. The value of the IOUT_OC_WARN_LIMIT can be stored to non-volatile memory using the STORE_DEFAULT_ALL command Temperature Status via PMBus The module will provide information related to temperature of the module through the READ_TEMPERATURE_2 command. The command returns external temperature in degrees Celsius. This command will use the “Linear” data format with a two byte data word where the upper five bits [7:3] of the high byte will represent the exponent and the remaining three bits of the high byte [2:0] and the eight bits in the low byte will represent the mantissa. The exponent is fixed at 0 (decimal). The lower 11 bits are the result of the ADC conversion of the external temperature PMBus Adjustable Output Over, Under Voltage Protection and Power Good The module has a common command to set the PGOOD, VOUT_UNDER_VOLTAGE(UV) and VOUT_OVER_VOLTAGE (OV) limits as a percentage of nominal. Refer to Table 6 of the next section for the available settings. The PMBus command VOUT_OVER_VOLTAGE (OV) is used to set the output over February 19, 2021 voltage threshold from two possible values: +12.5% or +16.67% of the commanded output voltage for each output. The module provides a Power Good (PGOOD) that is implemented with an open-drain output to indicate that the output voltage is within the regulation limits of the power module. The PGOOD signal is de-asserted to a low state if any condition such as overtemperature, overcurrent or loss of regulation occurs that would result in the output voltage going outside the specified thresholds. The PGOOD thresholds are user selectable via the PMBus (the default values are as shown in the Feature Specifications Section). Each threshold is set up symmetrically above and below the nominal value. The PGL (POWERGOODLOW) command will set the output voltage level above which PGOOD is asserted (lower threshold). The PGH(POWERGOODHIGH) command will set the level above which the PGOOD command is de-asserted. This command will also set two thresholds symmetrically placed around the nominal output voltage. Normally, the PGL threshold is set higher than the PGH threshold. The PGOOD terminal can be connected through a pullup resistor (suggested value 100K) to a source of 5VDC or lower. The current through the PGood terminal should be limited to a max value of 5mA PMBus Adjustable Input Undervoltage Lockout The module allows for adjustment of the input under voltage lockout and hysteresis. The command VIN_ON allows setting the input voltage turn on threshold for each output, while the VIN_OFF command will set the input voltage turn off threshold. For the VIN_ON command, possible values are 4.25V to 16V in variable steps. For the VIN_OFF command, possible values are 4V to 15.75V in 0.5V steps. If other values are entered for either command, they is mapped to the closest of the allowed values. Both the VIN_ON and VIN_OFF commands use the “Linear” format with two data bytes. The upper five bits will represent the exponent (fixed at -2) and the remaining 11 bits will represent the mantissa. For the mantissa, the four most significant bits are fixed at 0. Measurement of Output Current and Voltage The module is capable of measuring key module parameters such as output current and voltage and providing this information through the PMBus interface. Measuring Output Current Using the PMBus The module measures current by using the inductor winding resistance as a current sense element. The inductor winding resistance is then the current gain factor used to scale the measured voltage into a current reading. This gain factor is the argument of the IOUT_CAL_GAIN command, and consists of two bytes in the linear data format. The exponent uses the upper five bits [7:3] of the high data byte in two-s complement format and is fixed at –4 (decimal). The remaining 11 bits in two’s complement binary format represent the mantissa. During manufacture, each module is calibrated by measuring and storing the current gain factor ©2017 General Electric Company. All rights reserved. Page 22 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current into non-volatile storage. DONOT CHANGE THE FACTORY PROGRAMMED VALUE The current measurement accuracy is also improved by each module being calibrated during manufacture with the offset in the current reading. The IOUT_CAL_OFFSET command is used to store and read the current offset. The argument for this command consists of two bytes composed of a 5-bit exponent (fixed at -4d) and a 11-bit mantissa. This command has a resolution of 62.5mA and a range of -4000mA to +3937.5mA. DONOT CHANGE THE FACTORY PROGRAMMED VALUE. The READ_IOUT command provides module average output current information. This command only supports positive or current sourced from the module. If the converter is sinking current a reading of 0 is provided. The READ_IOUT command returns two bytes of data in the linear data format. The resolution of the command is 62.5mA. The exponent uses the upper five bits [7:3] of the high data byte in two-s complement format and is fixed at –4 (decimal). The remaining 11 bits in two’s complement binary format represent the mantissa with the 11th bit fixed at 0 since only positive numbers are considered valid. Measuring Output Voltage Using the PMBus The module provides output voltage information using the READ_VOUT command for each output. In this module the output voltage is sensed at the remote sense amplifier output pin so voltage drop to the load is not accounted for. The command will return two bytes of data all representing the mantissa while the exponent is fixed at -9 (decimal). Reading the Status of the Module using the PMBus The module supports a number of status information commands implemented in PMBus. However, not all features are supported in these commands. A 1 in the bit position indicates the fault that is flagged. STATUS_BYTE : Returns one byte of information with a summary of the most critical device faults. Bit Default Flag Position Value 7 X 0 6 OFF 0 5 VOUT Overvoltage 0 4 IOUT Overcurrent 0 3 VIN Undervoltage 0 2 Temperature 0 1 CML (Comm. Memory Fault) 0 0 None of the above 0 STATUS_WORD : Returns two bytes of information with a summary of the module’s fault/warning conditions. Low Byte Bit Default Flag Position Value February 19, 2021 7 6 5 4 3 2 1 0 X OFF VOUT Overvoltage IOUT Overcurrent VIN Undervoltage Temperature CML (Comm. Memory Fault) None of the above 0 0 0 0 0 0 0 0 High Byte Bit Position 7 6 5 4 3 2 1 0 Flag VOUT fault or warning IOUT fault or warning X MFR POWER_GOOD# (is negated) X X X Default Value 0 0 0 0 0 0 0 0 STATUS_VOUT : Returns one byte of information relating to the status of the module’s output voltage related faults. Bit Default Flag Position Value 7 VOUT OV Fault 0 6 X 0 5 X 0 4 VOUT UV Fault 0 3 X 0 2 X 0 1 X 0 0 X 0 STATUS_IOUT : Returns one byte of information relating to the status of the module’s output voltage related faults. Bit Position 7 6 5 4 3 2 1 0 Flag IOUT OC Fault X IOUT OC Warning X X X X X Default Value 0 0 0 0 0 0 0 0 STATUS_TEMPERATURE : Returns one byte of information relating to the status of the module’s temperature related faults. Bit Position 7 6 5 ©2017 General Electric Company. All rights reserved. Flag OT Fault OT Warning X Default Value 0 0 0 Page 23 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current 4 3 2 1 0 X X X X X 0 0 0 0 0 STATUS_CML : Returns one byte of information relating to the status of the module’s communication related faults. Bit Position 7 6 5 4 3 2 1 0 Flag Invalid/Unsupported Command Invalid/Unsupported Command Packet Error Check Failed Memory Fault Detected X X Other Communication Fault X Default Value 0 0 0 0 0 0 0 0 MFR_VIN_MIN : Returns minimum input voltage as two data bytes of information in Linear format (upper five bits are exponent – fixed at -2, and lower 11 bits are mantissa in two’s complement format – fixed at 12) MFR_VOUT_MIN : Returns minimum output voltage as two data bytes of information in Linear format (upper five bits are exponent – fixed at -10, and lower 11 bits are mantissa in two’s complement format – fixed at 614) MFR_SPECIFIC_00 : Returns information related to the type of module and revision number. Bits [7:2] in the Low Byte indicate the module type (010101 corresponds to the PJT004 series of module), while bits [7:3] indicate the revision number of the module. Low Byte Bit Position 7:2 1:0 Flag Module Name Reserved Default Value 010101 10 High Byte Bit Position 7:3 2:0 Flag Module Revision Number Reserved February 19, 2021 Default Value None 000 ©2017 General Electric Company. All rights reserved. Page 24 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Summary of Supported PMBus Commands Please refer to the PMBus 1.1 specification for more details of these commands. Table 6 Hex Code Command Brief Description Non-Volatile Memory Storage Turn Module on or off. Also used to margin the output voltage 01 OPERATION 02 ON_OFF_CONFIG 03 CLEAR_FAULTS 10 WRITE_PROTECT 15 STORE_USER_ALL 16 RESTORE_USER_ALL 19 February 19, 2021 CAPABILITY Format Unsigned Binary Bit Position 7 6 5 4 3 2 1 0 Access r/w r r/w r/w r/w r/w r r Function On X Margin X X Default Value 0 0 0 0 0 0 X X Bit 7: 0 Output switching disabled 1 Output switching enabled Margin: 00XX Margin Off 0101 Margin Low ( Act on fault) 0110 Margin Low (Act on fault) 1001 Margin High (Act on fault) 1010 Margin High (Act on fault) Configures the ON/OFF functionality as a combination of analog ON/OFF pin and PMBus commands Format Unsigned Binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r/w r/w r/w r/w r Function X X X pu cmd cpr pol cpa Default Value 0 0 0 1 0 1 1 0 Refer to Page 19 for details on pu, cmd, cpr, pol and cpa Clear any fault bits that may have been set, also releases the SMBALERT# signal if the device has been asserting it. Used to control writing to the module via PMBus. Copies the current register setting in the module whose command code matches the value in the data byte into non-volatile memory (EEPROM) on the module Format Unsigned Binary Bit Position 7 6 5 4 3 2 1 0 Access r/w r/w r/w x x x x x Function bit7 bit6 bit5 X X X X X Default Value 0 0 0 X X X X X Bit5: 0 – Enables all writes as permitted in bit6 or bit7 1 – Disables all writes except the WRITE_PROTECT, PAGE OPERATION and ON_OFF_CONFIG (bit 6 and bit7 must be 0) Bit 6: 0 – Enables all writes as permitted in bit5 or bit7 1 – Disables all writes except for the WRITE_PROTECT, PAGE and OPERATION commands (bit5 and bit7 must be 0) Bit7: 0 – Enables all writes as permitted in bit5 or bit6 1 – Disables all writes except for the WRITE_PROTECT command (bit5 and bit6 must be 0) YES YES Stores all of the current storable register settings in the EEPROM memory as the new defaults on power up Restores all of the storable register settings from the non-volatile memory (EEPROM). The command should not be used while the device is actively switching This command helps the host system/GUI/CLI determine key capabilities of the module Format Unsigned Binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r Function PEC SPD ALRT Reserved Default Value 1 0 1 1 0 0 0 0 PEC – 1 Supported SPD -01 – max of 400kHZ ALRT – 1 – SMBALERT# supported ©2017 General Electric Company. All rights reserved. Page 25 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Hex Code Command 20 VOUT_MODE 35 VIN_ON 36 38 VIN_OFF IOUT_CAL_GAIN February 19, 2021 Brief Description The module has MODE set to Linear and Exponent set to -10. These values cannot be changed Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r Function Mode Exponent Default Value 0 0 0 1 0 1 1 1 Mode: Value fixed at 000, linear mode Exponent: Value fixed at 10111, Exponent for linear mode values is -9 Sets the value of input voltage at which the module turns on Format Linear, two’s complement binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r Function Exponent Mantissa Default Value 1 1 1 1 0 0 0 0 Bit Position 7 6 5 4 3 2 1 0 Access r r/w r/w r/w r/w r/w r/w r/w Function Mantissa Default Value 0 0 0 1 0 0 0 1 Exponent -2 (dec), fixed Mantissa The upper four bits are fixed at 0 The lower seven are programmable with a default value of 9(dec). This corresponds to a default of 4.25V. Allowable values are • 4.25, in steps of 0.25V upto 9.5V. • 9.5V to 13V in increments of 0.5V • 13V to 16V in increments of 1V Sets the value of input voltage at which the module turns off Format Linear, two’s complement binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r Function Exponent Mantissa Default Value 1 1 1 1 0 0 0 0 Bit Position 7 6 5 4 3 2 1 0 Access r r/w r/w r/w r/w r/w r/w r/w Function Mantissa Default Value 0 0 0 0 1 0 0 0 Exponent -2 (dec), fixed Mantissa The upper four bits are fixed at 0 The lower seven are programmable with a default value of 8(dec). This corresponds to a default of 4.0V. Allowable values are • 4.00, in steps of 0.25V upto 9.75V. • 10.25V to 11.75V in increments of 0.5V • 12V • 13.75V to 15.75V in increments of 1V Returns the value of the gain correction term used to correct the measured output current Format Linear, two’s complement binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r/w Function Exponent Mantissa Default Value 1 0 0 0 1 0 0 V Bit Position 7 6 5 4 3 2 1 0 Access r/w r/w r/w r/w r/w r/w r/w r/w Function Mantissa Default Value V: Variable based on factory calibration ©2017 General Electric Company. All rights reserved. Non-Volatile Memory Storage YES YES YES Page 26 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Hex Code 39 46 Command Non-Volatile Memory Storage Brief Description IOUT_CAL_OFFSET Returns the value of the offset correction used to correct the measured output current Format Linear, two’s complement binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r/w r r Function Exponent Mantissa Default Value 1 1 1 0 0 V V V Bit Position 7 6 5 4 3 2 1 0 Access r r r/w r/w r/w r/w r/w r/w Function Mantissa Default Value V: Variable based on factory calibration YES IOUT_OC_FAULT_LIMIT Sets the output overcurrent fault level in A (cannot be changed) Format Linear, two’s complement binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r Function Exponent Mantissa Default Value 1 1 1 1 1 0 0 0 Bit Position 7 6 5 4 3 2 1 0 Access r r/w r/w r/w r/w r/w r/w r/w Function Mantissa Default Value 0 0 TBD TBD TBD TBD TBD TBD YES Value maybe locked Determines module action in response to an IOU_OC_FAULT_LIMIT or a VOUT undervoltage (UV) fault 47 IOUT_OC_FAULT_RESPONSE Format Bit Position Access 7 r 6 r Function X X Default Value 0 0 5 r/w RS [2] 1 Unsigned Binary 4 3 r/w r/w RS RS [1] [0] 1 1 2 r 1 r 0 r x X X 1 0 0 YES RS[2:0] – Retry Setting 000 Unit does not attempt to restart 111 Unit goes through normal soft start continuously Any other value is not acceptable 4A IOUT_OC_WARN_LIMIT Value may be locked 4F OT_FAULT_LIMIT Value may be locked February 19, 2021 Sets the output overcurrent warning level in A Format Linear, two’s complement binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r Function Exponent Mantissa Default Value 1 1 1 1 1 0 0 0 Bit Position 7 6 5 4 3 2 1 0 Access r r/w r/w r/w r/w r/w r/w r/w Function Mantissa Default Value 0 0 TBD TBD TBD TBD TBD TBD Sets the overtemperature fault level in °C Format Linear, two’s complement binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r Function Exponent Mantissa Default Value 0 0 0 0 0 0 0 0 Bit Position 7 6 5 4 3 2 1 0 Access r/w r/w r/w r/w r/w r/w r/w r/w Function Mantissa Default Value 0 1 1 1 1 1 0 1 ©2017 General Electric Company. All rights reserved. YES Page 27 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Table 6 (Continued) Hex Code 51 Command OT_WARN_LIMIT Value may be locked 61 TON_RISE 78 STATUS_BYTE 79 STATUS_WORD 7A 7B Brief Description Sets the over temperature warning level in °C Format Linear, two’s complement binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r Function Exponent Mantissa Default Value 0 0 0 0 0 0 0 0 Bit Position 7 6 5 4 3 2 1 0 Access r/w r/w r/w r/w r/w r/w r/w r/w Function Mantissa Default Value 0 1 1 1 1 0 0 0 Sets the rise time of the output voltage during startup. Supported Values – 0.6, 0.9, 1.2, 1.8, 2.7, 4.2, 6.0, 9.0msec. Value of 0 instructs unit to bring its output to programmed value as quickly as possible Format Linear, two’s complement binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r/w Function Exponent Mantissa Default Value 1 1 1 0 0 0 0 0 Bit Position 7 6 5 4 3 2 1 0 Access r/w r/w r/w r/w r/w r/w r/w r/w Function Mantissa Default Value 0 1 1 0 0 0 0 0 Returns one byte of information with a summary of the most critical module faults Format Unsigned Binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r None VOUT IOUT_ VIN_U Flag X OFF TEMP CML of the _OV OC V Above Default Value 0 0 0 0 0 0 0 0 Returns two bytes of information with a summary of the module’s fault/warning conditions Format Unsigned Binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r IOUT/P Flag VOUT X MFR PGOOD X X X OUT Default Value 0 0 0 0 0 0 0 0 Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r None of VOUT_ IOUT_O Flag X OFF VIN_UV TEMP CML the OV C above Default Value 0 X 0 0 0 0 0 0 STATUS_VOUT Returns one byte of information with the status of the module’s output voltage related faults Format Unsigned Binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r Flag VOUT_OV X X VOUT_UV X X X X Default Value 0 0 0 0 0 0 0 0 STATUS_IOUT Returns one byte of information with the status of the module’s output current related faults Format Unsigned Binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r Flag IOUT_OC Fault X IOUT OC Warning X X X X X Default Value 0 0 0 0 0 0 0 0 February 19, 2021 Non-Volatile Memory Storage ©2017 General Electric Company. All rights reserved. YES YES Page 28 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Hex Code 7D Non-Volatile Memory Storage Command Brief Description STATUS_TEMPERATURE Returns one byte of information with the status of the module’s temperature related faults Format Unsigned Binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r Flag OT_FAULT OT_WARN X X X X X X Default Value 0 0 0 0 0 0 0 0 7E STATUS_CML 80 STATUS_MFR_SPECIFIC Returns one byte of information with the status of the module’s communication related faults Format Unsigned Binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r Memory Other Invalid Invalid PEC Flag fault X X Comm X Command Data Fail detected Fault Default Value 0 0 0 0 0 0 0 0 Returns one byte of information with the status of the module specific faults or warning Format Unsigned Binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r R Flag OTFI x X IVADDR X X X TWOPH_EN Default Value 0 0 0 0 0 0 0 OTFI – Internal Temperature above Thermal Shutdown threshold IVADDR – PMBUs address is not valid TWOPH_EN – Module is in 2 phase mode 8B 8C 0 READ_VOUT Returns the value of the output voltage of the module. Exponent is fixed at -9. Format Linear, two’s complement binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r Function Mantissa Default Value 0 0 0 0 0 0 0 0 Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r Function Mantissa Default Value 0 0 0 0 0 0 0 0 READ_IOUT Returns the value of the output current of the module Format Linear, two’s complement binary Bit Position 7 6 5 4 3 2 1 Access r r r r R r r Function Exponent Mantissa Default Value 1 1 1 0 0 V V Bit Position 7 6 5 4 3 2 1 Access r r r r r r r Function Mantissa Default Value V V V V V V V V - Variable February 19, 2021 ©2017 General Electric Company. All rights reserved. 0 r V 0 r 0 Page 29 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Table 6 (Continued) Hex Code 8E 98 Command READ_TEMPERATURE_2 PMBUS_REVISION D0 MFR_SPECIFIC_00 D4 VREF_TRIM D5 STEP_VREF_MARGIN_HIGH February 19, 2021 Non-Volatile Memory Storage Brief Description Returns the value of the external temperature in degree Celsius Format Linear, two’s complement binary Bit Position 7 6 5 4 3 2 1 Access r r r r R r r Function Exponent Mantissa Default Value 0 0 0 0 0 V V Bit Position 7 6 5 4 3 2 1 Access r r r r r r r Function Mantissa Default Value V V V V V V V V - Variable 0 r V 0 r 0 Returns one byte indicating the module is compliant to PMBus Spec. 1.1 (read only) Format Unsigned Binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r Default Value 0 0 0 1 0 0 0 1 Returns module name information Format Unsigned Binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r Function Reserved Default Value 0 0 0 0 0 0 0 0 Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r Function Module Name Reserved Default Value 0 1 0 1 0 1 1 0 Applies a fixed offset to the reference voltage. Max trim range is -20% to +10% in 2mV steps. Permissible values range between -120mV and +60mV. The offset is calculated as VREF_TRIMx2-9. Exponent fixed at -9(dec) Format Linear, two’s complement binary Bit Position 7 6 5 4 3 2 1 0 Access r/w r r r r r r r Function Mantissa Default Value V V V V V V V V Bit Position 7 6 5 4 3 2 1 0 Access r r r/w r/w r/w r/w r/w r/w Function Mantissa Default Value V V V V V V V V Applies a fixed offset to the reference voltage. Adjustment is 0% to +10% in 2mV steps. Permissible values range between 0mV and +60mV. The offset is calculated as (STEP_VREF_MARGIN_HIGH + VREF_TRIM)x2-9. Exponent fixed at -9(dec). Net output voltage includes VREF_TRIM adjustment and ranges from -30% to 10% Format Linear, two’s complement binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r Function Mantissa Default Value V V V V V V V V Bit Position 7 6 5 4 3 2 1 0 Access r r r r/w r/w r/w r/w r/w Function Mantissa Default Value V V V V V V V V ©2017 General Electric Company. All rights reserved. YES YES YES Page 30 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Table 6 (Continued) Hex Code D6 D7 D8 Command STEP_VREF_MARGIN_LOW PCT_VOUT_FAULT_PG_LIMIT Non-Volatile Memory Storage Brief Description Applies a fixed negative offset to the reference voltage. Adjustment is -20% to 0% in 2mV steps. Permissible values range between -120mV and 0mV) The offset is calculated as (STEP_VREF_MARGIN_LOW + VREF_TRIM)x2-9.Exponent fixed at -9(dec). Net output voltage includes VREF_TRIM adjustment and ranges from -30% to 10% Format Linear, two’s complement binary Bit Position 7 6 5 4 3 2 1 0 Access r r r r r r r r Function Mantissa Default Value V V V V V V V V Bit Position 7 6 5 4 3 2 1 0 Access r r r/w r/w r/w r/w r/w r/w Function Mantissa Default Value V V V V V V V V Single command to set PGOOD, VOUT_UNDER_VOLTAGE(UV) and VOUT_OVER_VOLTAGE(OV) limits as percentage of nominal Format Bit Position 7 6 5 Access r r r r Function X X X X X Default Value 0 PAGE Command Truth Table Unsigned Binary 4 3 2 1 0 r r r/w r/w X X X PCT_ MSB PCT_ LSB X X X X 0 PCT_M SB PCT_LS B UV (%) PGL LOW (%) PGL HIGH (%) PGH HIGH (%) PGH LOW (%) OV (%) 0 0 -16.67 -12.5 -8.33 12.5 8.33 16.67 0 1 -12.5 -8.33 -4.17 8.33 4.17 12.5 1 0 -29.17 -20.83 -16.67 8.33 4.17 12.5 1 1 -41.67 -37.5 -33.33 8.33 4.17 12.5 YES Used to set delay to turn-on or turn-off modules as a ratio of TON_RISE. Values can range from 0 to 7 and are a multiple of TON_RISE TIME Format Unsigned Binary Bit Position 7 6 5 4 3 2 1 0 SEQUENCE_TON_TOFF_DELAY Access r/w r/w r/w r r/w r/w r/w r Function TON_DELAY TOFF_DELAY Default Value 0 0 0 0 0 0 0 0 Digital Power Insight (DPI) GE offers a software tool that set helps users evaluate and simulate the PMBus performance of the PJT004 modules without the need to write software. The software can be downloaded for free at http://go.ge-energy.com/DigitalPowerInsight.html. A GE USB to I2C adapter and associated cable set are required for proper functioning of the software suite. For first time users, the GE DPI Evaluation Kit can be purchased from leading distributors at a nominal price and can be used across the entire range of GE Digital POL Modules. February 19, 2021 ©2017 General Electric Company. All rights reserved. Page 31 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Thermal Considerations Power modules operate in a variety of thermal environments; however, sufficient cooling should always be provided to help ensure reliable operation. Considerations include ambient temperature, airflow, module power dissipation, and the need for increased reliability. A reduction in the operating temperature of the module will result in an increase in reliability. The thermal data presented here is based on physical measurements taken in a wind tunnel. The test set-up is shown in Figure 48. The preferred airflow direction for the module is in Figure 49. The thermal reference points, Tref used in the specifications are also shown in Figure 49. For reliable operation the temperatures at these points should not exceed 120oC. The output power of the module should not exceed the rated power of the module (Vo,set x Io,max). Please refer to the Application Note “Thermal Characterization Process For Open-Frame Board-Mounted Power Modules” for a detailed discussion of thermal aspects including maximum device temperatures. 25.4_ (1.0) Wind Tunnel PWBs Power Module 76.2_ (3.0) x 12.7_ (0.50) Probe Location for measuring airflow and ambient temperature Air flow Figure 49. Preferred airflow direction and location of hotspot of the module (Tref). Figure 48. Thermal Test Setup. February 19, 2021 ©2017 General Electric Company. All rights reserved. Page 32 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Shock and Vibration The ruggedized (-D version) of the modules are designed to withstand elevated levels of shock and vibration to be able to operate in harsh environments. The ruggedized modules have been successfully tested to the following conditions: Non operating random vibration: Random vibration tests conducted at 25C, 10 to 2000Hz, for 30 minutes each level, starting from 30Grms (Z axis) and up to 50Grms (Z axis). The units were then subjected to two more tests of 50Grms at 30 minutes each for a total of 90 minutes. Operating shock to 40G per Mil Std. 810G, Method 516.4 Procedure I: The modules were tested in opposing directions along each of three orthogonal axes, with waveform and amplitude of the shock impulse characteristics as follows: All shocks were half sine pulses, 11 milliseconds (ms) in duration in all 3 axes. Units were tested to the Functional Shock Test of MIL-STD-810, Method 516.4, Procedure I - Figure 516.4-4. A shock magnitude of 40G was utilized. The operational units were subjected to three shocks in each direction along three axes for a total of eighteen shocks. Operating vibration per Mil Std 810G, Method 514.5 Procedure I: The ruggedized (-D version) modules are designed and tested to vibration levels as outlined in MIL-STD-810G, Method 514.5, and Procedure 1, using the Power Spectral Density (PSD) profiles as shown in Table 7 and Table 8 for all axes. Full compliance with performance specifications was required during the performance test. No damage was allowed to the module and full compliance to performance specifications was required when the endurance environment was removed. The module was tested per MIL-STD-810, Method 514.5, Procedure I, for functional (performance) and endurance random vibration using the performance and endurance levels shown in Table 7 and Table 8 for all axes. The performance test has been split, with one half accomplished before the endurance test and one half after the endurance test (in each axis). The duration of the performance test was at least 16 minutes total per axis and at least 120 minutes total per axis for the endurance test. The endurance test period was 2 hours minimum per axis. Frequency (Hz) 10 30 40 50 90 110 130 140 Frequency (Hz) 10 30 40 50 90 110 130 140 February 19, 2021 Table 7: Performance Vibration Qualification - All Axes PSD Level PSD Level Frequency (Hz) Frequency (Hz) (G2/Hz) (G2/Hz) 1.14E-03 170 2.54E-03 690 5.96E-03 230 3.70E-03 800 9.53E-04 290 7.99E-04 890 2.08E-03 340 1.12E-02 1070 2.08E-03 370 1.12E-02 1240 7.05E-04 430 8.84E-04 1550 5.00E-03 490 1.54E-03 1780 8.20E-04 560 5.62E-04 2000 PSD Level (G2/Hz) 1.03E-03 7.29E-03 1.00E-03 2.67E-03 1.08E-03 2.54E-03 2.88E-03 5.62E-04 Table 8: Endurance Vibration Qualification - All Axes PSD Level PSD Level Frequency (Hz) Frequency (Hz) (G2/Hz) (G2/Hz) 0.00803 170 0.01795 690 0.04216 230 0.02616 800 0.00674 290 0.00565 890 0.01468 340 0.07901 1070 0.01468 370 0.07901 1240 0.00498 430 0.00625 1550 0.03536 490 0.01086 1780 0.0058 560 0.00398 2000 PSD Level (G2/Hz) 0.00727 0.05155 0.00709 0.01887 0.00764 0.01795 0.02035 0.00398 ©2017 General Electric Company. All rights reserved. Page 33 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Example Application Circuit Requirements: Vin: 12V Vout: 1.8V Iout: 3A max., worst case load transient is from 2A to 3A Vout: 1.5% of Vout (27mV) for worst case load transient Vin, ripple 1.5% of Vin (180mV, p-p) Vin+ VIN Vout+ VOUT VS+ PGOOD RTUNE MODULE SEQ CTUNE CLK CI3 CI2 CI1 TRIM DATA CO1 CO2 CO3 ADDR0 SMBALRT# RTrim ADDR1 ON/OFF SYNC RADDR1 RADDR0 SIG_GND GND VS- GND CI1 Decoupling cap - 1x0.047F/16V ceramic(e.g. Murata LLL185R71C473MA01) + 1x0.1uF/16V 0402 ceramic CI2 3x22F/16V ceramic capacitor (e.g. Murata GRM32ER61C226KE20) CI3 47F/16V bulk electrolytic CO1 Decoupling cap - 1x0.047F/16V ceramic (e.g. Murata LLL185R71C473MA01) + 1x0.1uF/16V 0402 ceramic CO2 5 x 47uF/6.3V 1210 ceramic capacitors CO3 NA CTune 3300 pF ceramic capacitor (can be 1206, 0805 or 0603 size) RTune 300Ω SMT resistor (can be 1206, 0805 or 0603 size) RTrim 10k SMT resistor (can be 1206, 0805 or 0603 size, recommended tolerance of 0.1%) Note: The DATA, CLK and SMBALRT pins do not have any pull-up resistors inside the module. Typically, the SMBus master controller will have the pull-up resistors as well as provide the driving source for these signals. February 19, 2021 ©2017 General Electric Company. All rights reserved. Page 34 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Mechanical Outline Dimensions are in millimeters and (inches). Tolerances: x.x mm  0.5 mm (x.xx in.  0.02 in.) [unless otherwise indicated] x.xx mm  0.25 mm (x.xxx in  0.010 in.) 12.2 (0.48) 12.2 (0.48) 7.5 (0.295) MAX DIMENSION IN INCHES ONLY PIN 1 2 3 4 5 6 7 8 9 1 If February 19, 2021 FUNCTION ON/OFF VIN GND VOUT VS+ (SENSE) TRIM GND CLK SEQ PIN 10 11 12 13 14 15 16 17 FUNCTION PGOOD SYNC1 VSSIG_GND SMBALERT# DATA ADDR0 ADDR1 unused, connect to SIG_GND ©2017 General Electric Company. All rights reserved. Page 35 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Recommended Pad Layout Dimensions are in millimeters and (inches). Tolerances: x.x mm  0.5 mm (x.xx in.  0.02 in.) [unless otherwise indicated] x.xx mm  0.25 mm (x.xxx in  0.010 in.) PIN 1 2 3 4 5 6 7 8 9 FUNCTION ON/OFF VIN GND VOUT VS+ (SENSE) TRIM GND CLK SEQ 2 If February 19, 2021 PIN 10 11 12 13 14 15 16 17 FUNCTION PGOOD SYNC2 VSSIG_GND SMBALERT# DATA ADDR0 ADDR1 unused, connect to SIG_GND. ©2017 General Electric Company. All rights reserved. Page 36 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Packaging Details The 12V Digital PicoDLynxIITM 4A modules are supplied in tape & reel as standard. Modules are shipped in quantities of 200 modules per reel. All Dimensions are in millimeters and (in inches). Reel Dimensions: Outside Dimensions: 330.2 mm (13.00) Inside Dimensions: 177.8 mm (7.00”) Tape Width: 24.00 mm (0.945”) February 19, 2021 ©2017 General Electric Company. All rights reserved. Page 37 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Surface Mount Information Pick and Place The 4A Digital PicoDLynxIITM modules use an open frame construction and are designed for a fully automated assembly process. The modules are fitted with a label designed to provide a large surface area for pick and place operations. The label meets all the requirements for surface mount processing, as well as safety standards, and is able to withstand reflow temperatures of up to 300oC. The label also carries product information such as product code, serial number and the location of manufacture. Use of Moisture/Reflow Sensitive Surface Mount Devices). Moisture barrier bags (MBB) with desiccant are required for MSL ratings of 2 or greater. These sealed packages should not be broken until time of use. Once the original package is broken, the floor life of the product at conditions of  30°C and 60% relative humidity varies according to the MSL rating (see J-STD-033A). The shelf life for dry packed SMT packages will be a minimum of 12 months from the bag seal date, when stored at the following conditions: < 40° C, < 90% relative humidity. 300 Per J-STD-020 Rev. D Peak Temp 260°C 250 The module weight has been kept to a minimum by using open frame construction. Variables such as nozzle size, tip style, vacuum pressure and placement speed should be considered to optimize this process. The minimum recommended inside nozzle diameter for reliable operation is 3mm. The maximum nozzle outer diameter, which will safely fit within the allowable component spacing, is 7 mm. Reflow Temp (°C) Nozzle Recommendations 200 * Min. Time Above 235°C 15 Seconds Cooling Zone 150 Heating Zone 1°C/Second *Time Above 217°C 60 Seconds 100 50 0 Reflow Time (Seconds) Bottom Side / First Side Assembly This module is not recommended for assembly on the bottom side of a customer board. If such an assembly is attempted, components may fall off the module during the second reflow process. Lead Free Soldering The modules are lead-free (Pb-free) and RoHS compliant and fully compatible in a Pb-free soldering process. Failure to observe the instructions below may result in the failure of or cause damage to the modules and can adversely affect longterm reliability. Figure 50. Recommended linear reflow profile using Sn/Ag/Cu solder. Post Solder Cleaning and Drying Considerations Post solder cleaning is usually the final circuit-board assembly process prior to electrical board testing. The result of inadequate cleaning and drying can affect both the reliability of a power module and the testability of the finished circuit-board assembly. For guidance on appropriate soldering, cleaning and drying procedures, refer to Board Mounted Power Modules: Soldering and Cleaning Application Note (AN04-001). Pb-free Reflow Profile Power Systems will comply with J-STD-020 Rev. C (Moisture/Reflow Sensitivity Classification for Nonhermetic Solid State Surface Mount Devices) for both Pb-free solder profiles and MSL classification procedures. This standard provides a recommended forced-air-convection reflow profile based on the volume and thickness of the package (table 4-2). The suggested Pb-free solder paste is Sn/Ag/Cu (SAC). For questions regarding Land grid array(LGA) soldering, solder volume; please contact GE for special manufacturing process instructions. The recommended linear reflow profile using Sn/Ag/Cu solder is shown in Fig. 44. Soldering outside of the recommended profile requires testing to verify results and performance. MSL Rating The 4A Digital PicoDLynxIITM modules have a MSL rating of 2A. Storage and Handling The recommended storage environment and handling procedures for moisture-sensitive surface mount packages is detailed in J-STD-033 Rev. A (Handling, Packing, Shipping and February 19, 2021 ©2017 General Electric Company. All rights reserved. Page 38 GE Data Sheet 4A Digital PicoDLynxIITM: Non-Isolated DC-DC Power Modules 4.5Vdc –14.4Vdc input; 0.51Vdc to 5.5Vdc output; 4A Output Current Ordering Information Please contact your GE Sales Representative for pricing, availability and optional features. Table 9. Device Codes Device Code Input Voltage Range Output Voltage Output Current On/Off Logic Sequencing Comcodes PJT004A0X3-SRZ 4.5 – 14.4Vdc 0.51 – 5.5Vdc 4A Negative Yes 150052945 PJT004A0X43-SRZ 4.5 – 14.4Vdc 0.51 – 5.5Vdc 4A Positive Yes 150052969 PJT004A0X3-SRDZ 4.5 – 14.4Vdc 0.51 – 5.5Vdc 4A Negative Yes 150052970 PJT004A0X43-SRDZ 4.5 – 14.4Vdc 0.51 – 5.5Vdc 4A Positive Yes 150052971 -Z refers to RoHS compliant parts Table 10. Coding Scheme Package Identifier Family P P=Pico U=Pico M=Mega G=Giga Sequencing Option Output current Output voltage J T 004A0 X J=DLynx II Digital T=with EZ Sequence 4A K= DLynxII Analog. X=without sequencing X= programma ble output On/Off logic 4= positive No entry = negative Remote Sense ROHS Compliance Options 3 -SR -D Z 3= Remote Sense S= Surface Mount D = 105°C operating ambient, 40G operating shock as per MIL Std 810G Z = ROHS6 R= Tape & Reel ABB Power Electronics Inc.’s digital non-isolated DC-DC products may be covered by one or more of the following patents licensed from Bel Power Solutions, Inc.: US20040246754, US2004090219A1, US2004093533A1, US2004123164A1, US2004123167A1, US2004178780A1, US2004179382A1, US20050200344, US20050223252, US2005289373A1, US20060061214, US2006015616A1, US20060174145, US20070226526, US20070234095, US20070240000, US20080052551, US20080072080, US20080186006, US6741099, US6788036, US6936999, US6949916, US7000125, US7049798, US7068021, US7080265, US7249267, US7266709, US7315156, US7372682, US7373527, US7394445, US7456617, US7459892, US7493504, US7526660. Outside the US Bel Power Solutions, Inc. licensed technology is protected by patents: AU3287379AA, AU3287437AA, AU3290643AA, AU3291357AA, CN10371856C, CN1045261OC, CN10458656C, CN10459360C, CN10465848C, CN11069332A, CN11124619A, CN11346682A, CN1685299A, CN1685459A, CN1685582A, CN1685583A, CN1698023A, CN1802619A, EP1561156A1, EP1561268A2, EP1576710A1, EP1576711A1, EP1604254A4, EP1604264A4, EP1714369A2, EP1745536A4, EP1769382A4, EP1899789A2, EP1984801A2, W004044718A1, W004045042A3, W004045042C1, W004062061 A1, W004062062A1, W004070780A3, W004084390A3, W004084391A3, W005079227A3, W005081771A3, W006019569A3, W02007001584A3, W02007094935A3 Contact Us For more information, call us at USA/Canada: +1 888 546 3243, or +1 972 244 9288 Asia-Pacific: +86-21-53899666 Europe, Middle-East and Africa: +49.89.878067-280 Go.ABB/Industrial GE Critical Power reserves the right to make changes to the product(s) or information contained herein without notice, and no liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. February 19, 2021 ©2017 General Electric Company. All International rights reserved. Version 2.7
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