MTD6501C
12V 3-Phase BLDC
Sensorless Fan Controller
Daughter Board User’s Guide
(ADM00675)
2016 Microchip Technology Inc.
DS50002499A
Note the following details of the code protection feature on Microchip devices:
•
Microchip products meet the specification contained in their particular Microchip Data Sheet.
•
Microchip believes that its family of products is one of the most secure families of its kind on the market today, when used in the
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•
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•
Microchip is willing to work with the customer who is concerned about the integrity of their code.
•
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QUALITY MANAGEMENT SYSTEM
CERTIFIED BY DNV
== ISO/TS 16949 ==
DS50002499A-page 2
Silicon Storage Technology is a registered trademark of
Microchip Technology Inc. in other countries.
GestIC is a registered trademarks of Microchip Technology
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All other trademarks mentioned herein are property of their
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© 2016, Microchip Technology Incorporated, Printed in the
U.S.A., All Rights Reserved.
ISBN: 978-1-5224-0639-6
2016 Microchip Technology Inc.
MTD6501C 12V 3-PHASE BLDC SENSORLESS
FAN CONTROLLER DAUGHTER BOARD
USER’S GUIDE
Table of Contents
Preface ........................................................................................................................... 7
Introduction............................................................................................................ 7
Document Layout .................................................................................................. 7
Conventions Used in this Guide ............................................................................ 8
Recommended Reading........................................................................................ 9
The Microchip Website.......................................................................................... 9
Customer Support ................................................................................................. 9
Document Revision History ................................................................................... 9
Chapter 1. Product Overview
1.1 Introduction ................................................................................................... 11
1.2 MTD6501C Daughter Board Features ......................................................... 12
1.3 What the MTD6501C 12V 3-Phase BLDC Sensorless Fan Controller
Daughter Board Includes ........................................................................ 13
Chapter 2. Installation and Operation
2.1 Getting Started ............................................................................................. 15
Appendix A. Schematics and Layouts
A.1 Introduction .................................................................................................. 17
A.2 MTD6501C Daughter Board – Schematic ................................................... 18
A.3 MTD6501C Daughter Board – Top Silk ....................................................... 18
A.4 MTD6501C Daughter Board – Top Copper and Silk ................................... 19
A.5 MTD6501C Daughter Board – Top Copper ................................................. 19
A.6 MTD6501C Daughter Board – Bottom Copper ............................................ 19
A.7 MTD6501C Daughter Board – Bottom Copper and Silk .............................. 20
A.8 MTD6501C Daughter Board – Bottom Silk .................................................. 20
Appendix B. Bill of Materials (BOM)........................................................................... 21
Worldwide Sales and Service .................................................................................... 22
2016 Microchip Technology Inc.
DS50002499A-page 3
MTD6501C 12V 3-Phase BLDC Sensorless Fan Controller Daughter Board User’s Guide
NOTES:
DS50002499A-page 4
2016 Microchip Technology Inc.
Object of Declaration: MTD6501C 12V 3-Phase BLDC Sensorless Fan Controller Daughter Board
2016 Microchip Technology Inc.
DS50002499A-page 5
NOTES:
DS50002499A-page 6
2016 Microchip Technology Inc.
MTD6501C 12V 3-PHASE BLDC SENSORLESS
FAN CONTROLLER DAUGHTER BOARD
USER’S GUIDE
Preface
NOTICE TO CUSTOMERS
All documentation becomes dated, and this manual is no exception. Microchip tools and
documentation are constantly evolving to meet customer needs, so some actual dialogs
and/or tool descriptions may differ from those in this document. Please refer to our website
(www.microchip.com) to obtain the latest documentation available.
Documents are identified with a “DS” number. This number is located on the bottom of each
page, in front of the page number. The numbering convention for the DS number is
“DSXXXXXXXXA”, where “XXXXXXXX” is the document number and “A” is the revision level
of the document.
For the most up-to-date information on development tools, see the MPLAB® IDE online help.
Select the Help menu, and then Topics to open a list of available online help files.
INTRODUCTION
This chapter contains general information that will be useful to know before using the
MTD6501C 12V3-Phase BLDC Sensorless Fan Controller Daughter Board
(ADM00675). Items discussed in this chapter include:
•
•
•
•
•
•
Document Layout
Conventions Used in this Guide
Recommended Reading
The Microchip Website
Customer Support
Document Revision History
DOCUMENT LAYOUT
This document describes how to use the MTD6501C 12V3-Phase BLDC Sensorless
Fan Controller Daughter Board as an evaluation tool to debug on a target motor
system. The manual layout is as follows:
• Chapter 1. “Product Overview” – Important information about the MTD6501C
12V3-Phase BLDC Sensorless Fan Controller Daughter Board.
• Chapter 2. “Installation and Operation” – Includes instructions on how to get
started with the MTD6501C 12V3-Phase BLDC Sensorless Fan Controller
Daughter Board.
• Appendix A. “Schematics and Layouts” – Shows the schematic and layout
diagrams for the MTD6501C 12V3-Phase BLDC Sensorless Fan Controller
Daughter Board.
• Appendix B. “Bill of Materials (BOM)” – Lists the parts used to build the
MTD6501C 12V3-Phase BLDC Sensorless Fan Controller Daughter Board.
2016 Microchip Technology Inc.
DS50002499A-page 7
CONVENTIONS USED IN THIS GUIDE
This manual uses the following documentation conventions:
DOCUMENTATION CONVENTIONS
Description
Arial font:
Italic characters
Initial caps
Quotes
Underlined, italic text with
right angle bracket
Bold characters
N‘Rnnnn
Text in angle brackets < >
Courier New font:
Plain Courier New
Represents
Referenced books
Emphasized text
A window
A dialog
A menu selection
A field name in a window or
dialog
A menu path
MPLAB® IDE User’s Guide
...is the only compiler...
the Output window
the Settings dialog
select Enable Programmer
“Save project before build”
A dialog button
A tab
A number in verilog format,
where N is the total number of
digits, R is the radix and n is a
digit.
A key on the keyboard
Click OK
Click the Power tab
4‘b0010, 2‘hF1
Italic Courier New
Sample source code
Filenames
File paths
Keywords
Command-line options
Bit values
Constants
A variable argument
Square brackets [ ]
Optional arguments
Curly brackets and pipe
character: { | }
Ellipses...
Choice of mutually exclusive
arguments; an OR selection
Replaces repeated text
Represents code supplied by
user
DS50002499A-page 8
Examples
File>Save
Press ,
#define START
autoexec.bat
c:\mcc18\h
_asm, _endasm, static
-Opa+, -Opa0, 1
0xFF, ‘A’
file.o, where file can be
any valid filename
mcc18 [options] file
[options]
errorlevel {0|1}
var_name [,
var_name...]
void main (void)
{ ...
}
2016 Microchip Technology Inc.
Preface
RECOMMENDED READING
This user's guide describes how to use the MTD6501C 12V3-Phase BLDC Sensorless
Fan Controller Daughter Board. Other useful documents are listed below. The following
Microchip documents are available and recommended as supplemental reference
resources.
• MTD6501C/D/G Data Sheet– “3-Phase Brushless DC Sinusoidal Sensorless
Fan Motor Driver” (DS22263)
• MCP8063 Data Sheet – “3-Phase Brushless Sinusoidal Sensorless Motor
Driver” (DS20005257)
• MCP8063 User Guide – “12V 3-Phase BLDC Sensorless Fan Controller
Demonstration Board” (DS50002248)
THE MICROCHIP WEBSITE
Microchip provides online support via our website at www.microchip.com. This website is
used as a means to make files and information easily available to customers. Accessible
by using your favorite Internet browser, the website contains the following information:
• Product Support – Data sheets and errata, application notes and sample
programs, design resources, user’s guides and hardware support documents,
latest software releases and archived software
• General Technical Support – Frequently Asked Questions (FAQs), technical
support requests, online discussion groups, Microchip consultant program
member listing
• Business of Microchip – Product selector and ordering guides, latest Microchip
press releases, listing of seminars and events, listings of Microchip sales offices,
distributors and factory representatives
CUSTOMER SUPPORT
Users of Microchip products can receive assistance through several channels:
•
•
•
•
Distributor or Representative
Local Sales Office
Field Application Engineer (FAE)
Technical Support
Customers should contact their distributor, representative or field application engineer
(FAE) for support. Local sales offices are also available to help customers. A listing of
sales offices and locations is included in the back of this document.
Technical support is available through the website at:
http://www.microchip.com/support.
DOCUMENT REVISION HISTORY
Revision A (September 2016)
• Initial release of this document.
2016 Microchip Technology Inc.
DS50002499A-page 9
NOTES:
DS50002499A-page 10
2016 Microchip Technology Inc.
MTD6501C 12V 3-PHASE BLDC SENSORLESS
FAN CONTROLLER DAUGHTER BOARD
USER’S GUIDE
Chapter 1. Product Overview
1.1
INTRODUCTION
In order to easily use the MTD6501 device, Microchip Technology provides daughter
boards for each MTD6501 device version: MTD6501D, MTD6501G and MTD6501C
daughter boards.This document covers the MTD6501C Daughter Board.
MTD6501C Daughter Board is a small board with the minimal required components to
operate with the MTD6501C device.
The MTD6501C Daughter Boards have been designed to be used with the ADM00532
motherboard, but can also be used as standalone boards using their connectors.
The MTD6501C Daughter Boards come with a kit of three boards.
Note:
In order to operate with a 3-phase BLDC motor, ensure you have direct
access to the three phases (also called U, V, W) of the motor. See
Figure 1-3.
MTD6501C Daughter Board Footprints and Connections are represented in
Figure 1-1.
MTD6501C
R1
FG
PWM
GND
Not connected
VDD
VCC
GND
VCC
GND
C1
C2
VCC
GND
OUT1-2-3
Fan
Note 1:
FIGURE 1-1:
2016 Microchip Technology Inc.
R1 is the FG pull-up resistor
2:
C1 is the VDD decoupling capacitor.
3:
C2 is the VDD decoupling capacitor.
MTD6501C Daughter Board Footprints and Connectors.
DS50002499A-page 11
MTD6501C 12V 3-Phase BLDC Sensorless Fan Controller Daughter Board User’s Guide
The board overview is represented in Figure 1-2.
FIGURE 1-2:
Existing MTD6501C 12V 3-Phase BLDC Sensorless Fan
Controller Daughter Board.
For more information, see Appendix A. “Schematics and Layouts”.
1.2
MTD6501C DAUGHTER BOARD FEATURES
The MTD6501C Daughter Board can be used as standalone board (see
Section 2.1 “Getting Started”) but it is strongly recommended to use the MTD6501C
Daughter Board with the help of the MCP8063 12V 3-Phase BLDC Sensorless Fan
Controller Demonstration Board (ADM00532).
The MTD6501C 12V 3-Phase BLDC Sensorless Fan Controller Daughter Board allows
the control and monitoring of Microchip 12V fan driver devices, such as the MCP8063
or MTD6501. The MTD6501C 12V 3-Phase BLDC Sensorless Fan Controller Daughter
Board is controlled through PC software, via a USB connection.
The MTD6501C 12V 3-Phase BLDC Sensorless Fan Controller Daughter Boards Software provides several features, such as:
•
•
•
•
Fan driver power supply control and monitoring,
Pulse-width modulation (PWM) control,
Speed and current consumption monitoring,
Automatic application testing.
See more information about the MCP8063 kit on the Microchip website.
DS50002499A-page 12
2016 Microchip Technology Inc.
Figure 1-3 shows how the software, the board and the fan interact with one another.
MCP8063 12V 3-Phase
18V VIN
Sensorless Fan
Controller
C
Demo Board
18V VIN
+
-
Daughter board plugged
on its socket
USB Connection
Daughter board
fan connector
Mini USB
connector
ON
LED
PWR
LED
USB
LED
W VU
FIGURE 1-3:
1.3
System Overview.
WHAT THE MTD6501C 12V 3-PHASE BLDC SENSORLESS FAN
CONTROLLER DAUGHTER BOARD INCLUDES
Depending on the daughter board version, the MTD6501C 12V 3-Phase BLDC
Sensorless Fan Controller Daughter Board includes:
• MTD6501C Daughter Board (ADM00675)
• Important Information Sheet
2016 Microchip Technology Inc.
DS50002499A-page 13
MTD6501C 12V 3-Phase BLDC Sensorless Fan Controller Daughter Board User’s Guide
NOTES:
DS50002499A-page 14
2016 Microchip Technology Inc.
MTD6501C 12V 3-PHASE BLDC SENSORLESS
FAN CONTROLLER DAUGHTER BOARD
USER’S GUIDE
Chapter 2. Installation and Operation
2.1
GETTING STARTED
In Standalone mode, a power supply (2V to 14V) is required to supply the board using
the VCC and the GND connector, to operate with the daughter boards. Ensure that the
power supply can provide enough current for the application (maximum is 800 mA).
A function generator with the frequency range of 0.02 kHz to 100 kHz can be used for
the PWM pin. The PWM pin can be driven open-drain (internal pull) or logic 0V-3V. The
PWM pin can be left open in order to operate with a PWM = 100%. The FG pin allows
to read the electrical speed of the motor. The assembled R1 resistor is used as a
pull-up to VDD, so the signal will switch between 0V and 3V.
Figure 2-1 shows the connection to operate the MTD6501C Daughter Board.
MTD6501
FG
R1
R2
PWM
PWM input
(0.02-100 kHz)
GND
Not connected
VDD
VCC
GND
VCC
GND
C2
C1
VCC 2-14V
VCC
GND
OUT1-2-3
FIGURE 2-1:
MTD6501C Daughter Board Operation.
2016 Microchip Technology Inc.
DS50002499A-page 15
MTD6501C 12V 3-Phase BLDC Sensorless Fan Controller Daughter Board User’s Guide
NOTES:
DS50002499A-page 16
2016 Microchip Technology Inc.
MTD6501C 12V 3-PHASE BLDC SENSORLESS
FAN CONTROLLER DAUGHTER BOARD
USER’S GUIDE
Appendix A. Schematics and Layouts
A.1
INTRODUCTION
This appendix contains the schematics and layouts for the following devices which are
included in the MTD6501C 12V 3-Phase BLDC Sensorless Fan Controller Daughter
Board:
• MTD6501C Daughter Board (ADM00675):
- MTD6501C Daughter Board – Schematic
- MTD6501C Daughter Board – Top Silk
- MTD6501C Daughter Board – Top Copper and Silk
- MTD6501C Daughter Board – Top Copper
- MTD6501C Daughter Board – Bottom Copper
- MTD6501C Daughter Board – Bottom Copper and Silk
- MTD6501C Daughter Board – Bottom Silk
2016 Microchip Technology Inc.
DS50002499A-page 17
MTD6501C 12V 3-Phase BLDC Sensorless Fan Controller Daughter Board User’s Guide
MTD6501C DAUGHTER BOARD – SCHEMATIC
#
$
#"
#"
%
$
#"
%&
$&
#"
#"
#"
#"
'1* ;
&
$!&
#"
#"
A.2
$!&
&
0
$!&
$&
$!&
8
$
8
$
'1* ;
%&
&
$&
$&
$&
'1* ;
A.3
MTD6501C DAUGHTER BOARD – TOP SILK
DS50002499A-page 18
2016 Microchip Technology Inc.
A.4
MTD6501C DAUGHTER BOARD – TOP COPPER AND SILK
A.5
MTD6501C DAUGHTER BOARD – TOP COPPER
A.6
MTD6501C DAUGHTER BOARD – BOTTOM COPPER
2016 Microchip Technology Inc.
DS50002499A-page 19
MTD6501C 12V 3-Phase BLDC Sensorless Fan Controller Daughter Board User’s Guide
A.7
MTD6501C DAUGHTER BOARD – BOTTOM COPPER AND SILK
A.8
MTD6501C DAUGHTER BOARD – BOTTOM SILK
DS50002499A-page 20
2016 Microchip Technology Inc.
MTD6501C 12V 3-PHASE BLDC SENSORLESS
FAN CONTROLLER DAUGHTER BOARD
USER’S GUIDE
Appendix B. Bill of Materials (BOM)
TABLE B-1:
Qty
BILL OF MATERIALS (BOM) - MTD6501C DAUGHTER BOARD (ADM00675)
Reference
Description
Manufacturer
Part Number
1
C1
Capacitor ceramic 1 µF 16V 10% X7R SMD 0603 Taiyo Yuden Co., EMK107B7105KA-T
Ltd
1
C2
Capacitor ceramic 1 µF 10V 20% X7R SMD 0603 TDK Corporation
C1608X7R1A105M
1
J1
Connector Header-2.54 Male 1x3 Tin 6.2 MH TH. Molex
R/A
0022288030
1
J4
Connector Header-2.54 Male 1x5 Gold 5.84 MH
TH. vertical
Samtec, Inc
TSW-105-07-S-S
1
J5
Connector Header-2.54 Male 1x6 Gold 5.84 MH
TH. vertical
FCI
68001-106HLF
1
PCB1
Printed Circuit Board
—
04-10178
1
R1
Resistor TKF 10k 1% 1/16W SMD 0603
SPC Technology
MCHP03W8F1002T5E
1
U1
Microchip Analog Motor Driver MTD6501C-HC1
SOP-8
Microchip
Technology, Inc
MTD6501C-HC1
Note 1:
The components listed in this Bill of Materials are representative of the PCB assembly. The
released BOM used in manufacturing uses all RoHS-compliant components.
2016 Microchip Technology Inc.
DS50002499A-page 21
Worldwide Sales and Service
AMERICAS
ASIA/PACIFIC
ASIA/PACIFIC
EUROPE
Corporate Office
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Fax: 480-792-7277
Technical Support:
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Web Address:
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Tel: 82-2-554-7200
Fax: 82-2-558-5932 or
82-2-558-5934
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Fax: 31-416-690340
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Tel: 48-22-3325737
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Fax: 34-91-708-08-91
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Tel: 46-8-5090-4654
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Fax: 44-118-921-5820
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Tel: 65-6334-8870
Fax: 65-6334-8850
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Tel: 886-3-5778-366
Fax: 886-3-5770-955
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Tel: 886-7-213-7828
China - Wuhan
Tel: 86-27-5980-5300
Fax: 86-27-5980-5118
Taiwan - Taipei
Tel: 886-2-2508-8600
Fax: 886-2-2508-0102
China - Xian
Tel: 86-29-8833-7252
Fax: 86-29-8833-7256
Thailand - Bangkok
Tel: 66-2-694-1351
Fax: 66-2-694-1350
06/23/16
DS50002499A-page 22
2016 Microchip Technology Inc.