MIC3263YML-TR

MIC3263YML-TR

  • 厂商:

    ACTEL(微芯科技)

  • 封装:

    VFQFN24

  • 描述:

    MIC3263YML-TR

  • 数据手册
  • 价格&库存
MIC3263YML-TR 数据手册
MIC3263 Six-Channel WLED Driver for Backlighting Applications with Flicker-Free Dimming General Description Features The MIC3263 is a high-efficiency Pulse Width Modulation (PWM) boost switching regulator that is optimized for constant-current WLED driver backlighting applications. The MIC3263 drives six channels of up to ten WLEDs per channel. Each channel is matched in current to within ±3% for constant brightness across the screen and can be programmed from 15mA to 30mA. The MIC3263 provides a very flexible dimming control scheme with better accuracy and noise immunity. The dimming frequency can be set to any value between 100Hz and 20kHz by an external resistor. The dimming ratio is determined by the duty cycle of a dimming ratio control input signal and can be set to one of 16 levels with a minimum ratio of 1%.The LED dimming current is set by an external resistor to allow programming of LED current between 15mA and 30mA. The dimming ratio of the MIC3263 is fixed to 16 log levels to better match the sensitivity of the human eye. Each of the dimming levels has hysteresis to avoid skipping between levels and allow for high noise immunity. The MIC3263 has a programmable PWM switching frequency from 400 KHz to 1.8 MHz to allow small inductor sizes. The 6V to 40V wide input voltage range of MIC3263 allows direct operation from 6V or high cell count Li-Ion batteries commonly found in notebook computers. The MIC3263 is available in a low-profile 24-pin 4mm x 4mm MLF® package and has a junction temperature range of −40°C to +125°C. Data sheets and support documentation can be found on Micrel’s web site at: www.micrel.com. • • • • • • • • • • • • • • • • 6V to 40V wide input voltage range Drives 6 channels of up to 10 white LEDs Programmable WLED current from 15mA to 30mA Highly reliable operation with open and short LEDs Accurate 16 dimming log levels sets the dimming ratio from 1% to 100% Flicker-Free Dimming filters the jitter from the dimming control input signal and eliminates dimming flicker Allows external dimming control Accurate LED channel current matching ±3% Accurate initial LED current setting ±2% Programmable switching frequency from 400kHz to 1.8MHz High efficiency up to 90% Low ( 1.2V All Channels On 2 LEDs Short in Same Channel NO 1.2 < IO < 7.5 All Channels On More Than 2 LEDs Short in Same Channels YES IO > 7.5V 1 Channel Off; 5 Channels On 1 LED Opens in Channel 1 YES IO < 0.5V 1 Channel Off; 5 Channels On 2 or 3 Channels Open LEDs YES IO < 0.5V 3 Channels Off; 3 Channels On 4 or More Channels Open YES IO < 0.5V 4 Channels Off; 2 Channels On All Channels Open YES OVP Threshold Exceeded OVP Triggered VOUT Shorted YES Current Limit Exceeded Output Current is Limited Table 1. Fault Summary Power-On Sequence VIN needs to be present before PWM pulses are applied to the DRC pin. Some channels may not turn on if the power up sequence isn’t followed. This is because the circuits that monitor the IO pins may see transients during the turn on-time and may interpret voltage spikes during turn on as a fault, preventing that channel from turning on. When a channel is off, its IO pin is at high impedance. It is best to follow the sequence: 1. VIN 2. PWM dimming at DRC 3. Enable high January 2010 14 M9999-012110 Micrel, Inc. Pin Descriptions MIC3263 Use the following equations to determine the value for RDFS: FSW Sets the boost switching frequency. Connect a resistor from FSW to GND to set the switching frequency between 400kHz and 1.8MHz. Use the following equations to select RFSW: RSLP The boost section is a peak current mode typology and needs slope compensation to eliminate sub-harmonic oscillation (see “Slope Compensation”). OVPS This is a virtual ground of the resistor divider feedback network in the boost stage. At turn on, a switch connects this node-to-ground. When the part is disabled the switch will open and disconnects the feedback resistor network from ground. This eliminates current draw from VIN by the boost resistor divider network. OVP This is the over-voltage protection monitor. Also this is the feedback signal that connects to the error amp input. MODE This selects the internal PWM dimming frequency range. When mode is low the PWM dimming frequency range is 100Hz to 2kHz. When mode is high the PWMD frequency range is 1.5kHz to 20kHz. Mode is high selects High Frequency (HF) mode; Mode is low selects Low Frequency (LF) mode. RDFS(kΩ) = −335 × fDIM(kHz) + 433 (LF Mode) Example: For a dimming frequency of 10kHz, use the HF Mode: RDFS(kΩ) = −20 × 10 + 432 = 232kΩ in HF Mode For 1kHz, use LF Mode: RDFS(kΩ) = −335 × 1 + 433 = 98kΩ in LF Mode Use the closest standard value. 400 350 300 250 200 150 100 50 0 0 2.5 5 7.5 10 12.5 15 17.5 20 22.5 Dimming Frequency (kHz) Figure 5. RDFS vs. Dimming Frequency in HF Mode DFS DFS stands for Dimming Frequency Select. The dimming frequency of the LEDs is different than the input dimming frequency at the DRC input. The MIC3263 uses an internal dimming frequency. This internal dimming frequency is programmable by an external resistor to ground RDFS. For direct dimming control, connect DFS to VDD and use the MODE pin for the input dimming pulse. This method by passes the internal dimming control and allows for dimming control by the external PWM pulse. When using internal dimming the range is determined by the MODE pin and the actual frequency is determined by RDFS. Connect a resistor to ground to select a dimming frequency. January 2010 RDFS(in kΩ) = -20*Dimming Frequency (in kHz) + 432 450 RDF S (kΩ) RFSW (kΩ) ≈ 500 − 0.3 × fSW(kHz) RDFS(kΩ) = −20 × fDIM(kHz) + 432 (HF Mode) RDFS(kΩ) = -335*Dim m ing Frequency (in kHz) + 433 500 RDFS(kΩ) 400 300 200 100 0 0 0.2 0.4 0.6 0.8 1 1.2 1.4 Dim m ing Frequency (kHz) Figure 6. RDFS vs. Dimming Frequency in LF Mode 15 M9999-012110 Micrel, Inc. The input frequency to the DRC pin can be 100Hz to 40kHz and the internal dimming frequency DR will be determined by RDFS. The duty cycle of the input frequency at DRC is converted according to Table 2 for the actual dimming duty cycle. For direct dimming control, connect DFS to VDD and use the MODE pin for the input dimming pulse. This method by passes the internal dimming control and allows for dimming control by the external PWM. DFS Filter In addition to the RDFS resistor-to-ground at the DFS pin, a series RC filter is required when operating at dimming frequencies below 1kHz. The reason is that the DFS pin is the output of a transconductance differential amplifier. The differential amplifier has a high-frequency pole. At low dimming frequencies of around 1kHz RDFS is high around 100kΩ and the differential amplifier pole produces a phase shift that can cause instabilities in the DFS control. Therefore, a RC filter is required to compensate for the lagging phase shift created by the pole by adding a zero and therefore, a phase lead at the DFS pin. Use a 4kΩ resistor in series with a 2.2nF ceramic capacitor. When using a dimming frequency of 2 kHz or less. The filter has no ill effect at higher dimming frequencies. COMP Connect a capacitor and resistor to ground to compensate the boost stage. DRC Dimming Ratio Control (DRC) is an input PWM dimming control. The MIC3263 converts this to one of sixteen dimming ratios that is used to dim the LEDs. The dimming ratio is built on a log scale. CINT CINT integrates the DRC input pulse. For a PWM frequency range of around 1kHz use 100nF. For a PWM frequency range of around 20kHz pulse, use 10nF. For a PWM frequency range of around 100Hz pulse use 1μF. ISET Set the LED current of all six channels by this resistor. Use 2kΩ for 30mA and 3kΩ for 20mA. The RISET is inversely proportional to ILED. Use the following equation to find RISET: 60 RISET = Ω ILED January 2010 MIC3263 For the best current matching accuracy design for an ILED current of 15mA to 30mA. CRV Use a 2.2μF capacitor at the CRV pin. This is used as the reference voltage of the boost stage. The CRV capacitor is continually being charged or discharged in order to keep VOUT at the right level (refer to Functional Diagram illustration). CRV will be charged to keep the IO’s at about 1.2V. IO1─IO6 These are the connections to the linear-mode current amplifier in each channel. Connect the cathode end of the LED channels to these pins. The control loop will keep this at about 1.2V. 1.2V insures that the current amplifier is in the linear region and therefore can regulate the LED current. In cases where there are a different number of LEDs in a channel, the V(IO) of the channel with the fewest LEDs will have a higher V(IO). V(IO) can be as high as 7.5V before the fault monitoring circuits will sense that channel as a short to VOUT. When there are a different number of LEDs in a channel the IO voltage will be higher in the channels that have less LEDs in order to keep the LEDs biased correctly. A difference of up to 7.5V between channels can occur because of this. If the circuits that monitors the IO pins sees a fault, that channel will turn off and that channel’s IO pin will be at high impedance. An off channel’s IO pin will be near or below the booster output voltage. On a channel that has a shorted LED, that channel’s IO voltage will increase to keep correct voltage drops on the other series LEDs. It is best to use equal number of LEDs in each channel but there will always be differences in the LEDs voltage drops so all IOs will not have the exact same voltage. Each channel has its own monitoring circuit monitoring the IO1─IO6 pins. If any V(IO) drops below 0.5V (if an LED opens), that channel is turned off and the other channels are unaffected. If any IO goes about 7.5V (if several LEDs short to VOUT), that channel is turned off and the other channels are unaffected. VSW This is the boost-stage switch node, the collector of the internal power switch. EN Connect EN high to enable the part, low to disable. Do not leave the EN pin floating. VIN Supply voltage to the part (6V–40V). 16 M9999-012110 Micrel, Inc. MIC3263 VDD This is the output of the internal LDO regulator. Connect a 10μF ceramic capacitor to this pin. PWM Dimming The duty cycle of the PWM pulse applied to the DRC input is converted to 16 log levels. This logarithmic dimming is a unique feature of the MIC3263 which better matches the sensitivity of the human eye compared to linear dimming. The DRC duty-cycle to DR duty-cycle conversion is shown in Table 2. N DRC Duty Cycle PWM Dimming Ratio (DR) (N 1) / 7 DR = 10 − % % 0 6.25 12.5 18.75 25 31.25 37.5 43.75 50 56.25 62.5 68.75 75 81.25 87.5 93.75 0 1.0 1.4 1.9 2.7 3.7 5.2 7.2 10 14 19 27 37 52 72 100 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Table 2. Dimming Ratio To avoid skipping between dimming levels, the MIC3263 uses Flicker-Free Dimming control. This technique uses a digital filter and hysteresis on the DRC pulse to provide a clean DR output. The digital filter has a 0.1μF capacitor on the CINT pin to average the duty cycles of the PWM pulses. The averaged duty cycle has to be 4.16% higher than the nominal value before moving to the next dimming level as shown in Figure 7. Likewise, to move the previous dimming level the duty cycle has to be −4.16% lower than the nominal. To prevent flicker the duty-cycle hysteresis is set a 2%. January 2010 Figure 7. Duty-Cycle Thresholds and Hysteresis PWM Dimming Limits The minimum pulse width of the PWM Dim is determined by the PWM Dimming frequency and the L and C used in the boost stages output filter. At low-PWM Dimming frequencies, higher dimming ratios can be achieved: T Dim Ratio = PWMD T LEDON Figure 8. PWM Dimming Ratio Consider that the human eye will perceive light flicker at a PWM dimming frequency below 100Hz. At 100Hz the time between pulses is 10μs. If the PWM dimming minimum pulse width is 5μs, then: Dim Ratio = 10ms 5μs = 2000/1 If high dimming ratios are required, a lower dimming frequency is required. During each DR pulse, the inductor current has to ramp up to it steady state value to generate the necessary boost output voltage in order for the full programmed LED current to flow in the LED channels. The smaller the inductance value the faster this time is and a narrower PWM dimming pulse can be achieved. But smaller inductance means higher ripple current. 17 M9999-012110 Micrel, Inc. MIC3263 Figure 9 shows the waveforms during PWM dimming pulses. The DRC duty cycle is 75% and therefore the dimming ratio (DR) is 37%. Ch1 is the switch node. Ch2 is the sum of all six ILED channels. Figure 9 shows the boost converter is OFF (not switching) between PWM dimming pulses. Figure 9. PWM Dimming Pulses (Ch1 Switch Node; Ch2 is the ILED Total) Direct Dimming For direct dimming control connect DFS to VDD and use the MODE pin for the dimming pulse. This method will bypass the internal dimming control and allows for dimming control by the external PWM Dimming pulse (see Figure 9). January 2010 Figure 10. Direct Dimming Control Boost Stage A current-mode control is easier to compensate than voltage mode control, thus allowing for a less complex control loop stability design. An error amplifier amplifies the difference between the feedback voltage and the voltage on the CRV capacitor. This amplified error signal is called the VCONTROL. A PWM comparator compares the output of the error amp (VCONTROL) to the sum of inductor current and slope compensation currents. When the current sums reach VCONTROL, the PWM pulse is terminated and the boost power switch is turned off. A portion of the energy stored in the inductor flows into the output capacitor. 18 M9999-012110 Micrel, Inc. MIC3263 Slope Compensation The boost stage uses peak current mode and requires slope compensation. Slope compensation is required to maintain internal stability of the boost stage across all duty cycles and to prevent any unstable oscillations. The MIC3263 uses a combination of internal slope compensation and a additional slope compensation that is set by an external resistor, RSLP. The ability to set the proper slope compensation through the use of a single external component results in design flexibility. This slope compensation resistor, RSLP, can be calculated as follows: Figure 11. Boost Stage RSLP = VOUT(MAX) - L ×Fsw 8.64 ×10-6 × V IN(MIN) The operating duty cycle can be calculated using the equation provided below: D= (VOUT - eff × VIN ) VOUT and D′ = 1 − D Find L using the following equation: L= where VIN(MAX) and VOUT(MAX) can be selected to system specifications. The lowest value of RSLP should be 15kΩ. Calculate RSLP using the lowest VIN and maximum VOUT the system will operate. Example: For these operating conditions: VIN(MIN) = 12V, VOUT(MAX) = 32V, L = 22μH, FSW = 1MHz VIN ×D IL_PP ×Fsw RSLP = IL_PP is the inductor peak-to-peak ripple current. Use a IL_PP of 20% to 40% of the total load current. FSW is the boost switching frequency. Output Capacitor In a boost converter, to find the COUT for a given VOUT ripple use the following calculation: COUT = 32V - 22μH×1Mhz = 96.5kΩ 8.64 ×10-6 ×12V Use the next highest standard value. Table 3 compiles and lists RSLP values for one set of operating conditions. Select RSLP for VIN_MIN and VO_MAX. ILEDtotal ×D VRIPPLE × Fsw VRIPPLE can usually be kept below 50mV: ILED_TOTAL = 6 × 30mA = 180mA In the MIC3263, the LED current in each channel is individually regulated by that channels current amplifier (linear current regulator). These current regulators are fast enough to follow the boost output voltage ripple and to keep the LED ripple currents much lower than COUT can filter the output ripple voltage. January 2010 19 M9999-012110 Micrel, Inc. MIC3263 From the small signal block diagram the loop transfer function is: VIN = 12V, VOUT = 32V F(kHz) 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 8.2μH 10μH 22μH RSLP RSLP RSLP 2.77E+05 2.69E+05 2.61E+05 2.53E+05 2.45E+05 2.37E+05 2.30E+05 2.22E+05 2.14E+05 2.06E+05 1.98E+05 1.90E+05 1.82E+05 1.74E+05 1.66E+05 2.70E+05 2.60E+05 2.51E+05 2.41E+05 2.31E+05 2.22E+05 2.12E+05 2.03E+05 1.93E+05 1.83E+05 1.74E+05 1.64E+05 1.54E+05 1.45E+05 1.35E+05 2.24E+05 2.03E+05 1.81E+05 1.60E+05 1.39E+05 1.18E+05 96451 75231 54012 32793 15000 15000 15000 15000 15000 Figure 13. Simplified Voltage Control Loop Equation 2: T(s) = Gea(s) × GVC(s) × H(s) where: H(s) = Table 3. RSLC Values Boost Compensation Current-mode control simplifies the compensation. In current mode the double pole created by the output L and C is reduced to a single pole. The explanation for this is beyond the scope of this data sheet, but it can be thought because the inductor current becomes a constant current source and can’t act to change phase. VCRV and VOUT ⎛ ⎛ ⎝ ⎝ Gea (s) = gm ⎜ Z o II ⎜ R COMP + ⎞⎞ ⎟⎟ sCCOMP ⎠ ⎠ 1 Equation 3: Gvc (s) = VOUT ( s ) VCONTROL ( s ) ⎛ ⎞ sL ⎜1⎟ 2 ⎜ ⎟ ⎛ 1 ⎞ ⎛ D'RLOAD ⎞ ⎝ D' RLOAD ⎠ = ⎜ ⎟⎜ ⎟ 2 ⎝ Ri ⎠ ⎝ ⎠ ⎛ 1+ sRLOADCOUT ⎞ ⎜ ⎟ 2 ⎝ ⎠ Figure 12. MIC3263 Current-Mode Loop Diagram where RLOAD = VOUT IOUT and Ri = Ai × Rcs = 0.4Ω . Ai = 20 RCS = 0.02Ω AI and RCS are quantities that are internal to the MIC3263. The equation for GVC(S) is a theoretical model and should give an approximate idea of where the poles and zeros are located. January 2010 20 M9999-012110 Micrel, Inc. MIC3263 Equation 3 shows that s = 2 D' RLOAD L is a right-half plane Error Amp The error amp is a gm type and the gain – GEA(S) – is: zero (fRHPZ): Equation 5: Equation 4: ⎛ ⎛ ⎝ ⎝ Gea (s) = gm ⎜ Z o II ⎜ R COMP + RHP Zero→ fRHPZ = 2 D' RLOAD 2πL The loop bandwidth should be about 1/10 of the fRHPZ to ensure stability. From Equation 3, it is shown that there is only the single pole due to RLOADCOUT. This greatly simplifies the compensation. One needs only to get a bode plot of the transfer function of the control to output GVC(S) with a network analyzer. To measure GVC(S), tie CRV to a DC voltage source. Tie CRV to the steady state voltage that CRV will operate usually between 1V and 2.4V. By connecting CRV to a constant DC voltage, this effectively opens the CRV control loop and allows the measurement of the boost control loop. GVC(S) can be calculated with a computer using the above equation. From the bode plot of GVC(S) find what the gain of GVC(s) is at 1/10 of fRHPZ or less. Next design the error amp gain GEA(s) so the loop gain at the cross over frequency T(fCO) is 0db where fCO =1/10 of fRHPZ or lower. gm = 0.056mA/V and ZO = 5MΩ. The error amplifier zero is 1 f = . Set the fCO at the mid band Zero 2πR C COMP COMP where GEA(fCO) = gm × RCOMP. At fZERO × 10 the phase boost is near its maximum. 40 Figure 15. Internal Error Amp and External Compensation Midband Gain 20 Gain (db) phase (deg) ⎞⎞ ⎟⎟ sCCOMP ⎠ ⎠ 1 Example 1 Conditions: VIN = 12V, VOUT = 29V, IOUT = 0.18A, L = 22μH, COUT = 4.7μF RLOAD = VOUT/IOUT = 161Ω. When VCRV = 1.8V, the fRHPZ is: 0 Fzero -20 -40 -60 Gain Phase -80 fRHPZ = -100 1.E+02 1.E+03 1.E+04 1.E+05 2 D' RLOAD 2πL = 162kHz 1.E+06 Freq Figure 16 shows a plot of: Figure 14. Error Amp Transfer Function Gvc (s) = VOUT ( s ) VCONTROL ( s ) ⎛ ⎞ sL ⎜1⎟ 2 ⎜ ⎟ ⎛ 1 ⎞ ⎛ D'RLOAD ⎞ ⎝ D' RLOAD ⎠ = ⎜ ⎟⎜ ⎟ 2 ⎝ Ri ⎠ ⎝ ⎠ ⎛1+ sRLOADCOUT ⎞ ⎜ ⎟ 2 ⎝ ⎠ January 2010 21 M9999-012110 Micrel, Inc. MIC3263 This example illustrates the RHPZ at 162kHz. Figure 16 details the −90° phase shift due to the RHPZ. 100 Therefore R4 = 15kΩ. Next set the error amplifier’s zero at about 5kHz. Therefore C2 = 2.2nF. The location of the fZERO affects the phase boost in the loop transfer function. If fZERO were closer to 16kHz the phase boost would be less and vise versa. 26db 50 0 Midband Gain 20 Gain (db) phase (deg) Gain (db) phase (deg) 40 -50 -100 Gain Phase -150 0 Fzero -20 -40 -60 Gain Phase -80 -200 1.E+02 1.E+04 1.E+03 1.E+05 1.E+06 -100 1.E+02 Freq 1.E+03 1.E+04 1.E+05 1.E+06 Freq Figure 16. Control-to-Output Gain (GVC) Figure 17. Error Amp Gain and Phase (in Example 1) The goal is to make the loop transfer function T(fCO) crossover well before the RHPZ. fRHPZ or less; chose fco = 16kHz . 10 From the plot and or calculation, the magnitude of:--- Chose a fco = 100 Gain (db) phase (deg) 80 Gvc (16kHz) = 26db ⎛ 1.8V ⎞ ⎟ = -24db ⎝ 29V ⎠ H(s) = 20Log ⎜ 60 40 20 0 Gain -20 Fco=1.6kHz Phase From: -40 1.E+02 T(s) = Gea (s) * Gvc (s) * H(s) 1.E+03 1.E+04 1.E+05 1.E+06 Freq T(16kHz) = Gea (16kHz) + 26db - 24db = 0 Figure 18. Loop Gain and Phase (in Example 1) Gea (16kHz) = -2db → 0.8v/v ( ) 0.8 = gm Z o II R 4 ≅ gm * R 4 January 2010 22 M9999-012110 Micrel, Inc. MIC3263 Design Procedure for a LED Driver Symbol Input VIN IIN Output LEDs Chs VF VIO VOUT ILED/ch IOUT POUT DIM IN FDIM OVP FSW eff VDIODE Parameter Minimum Nominal Maximum Units 8 12 14 V 8/Channel 6 3.4 1.1 28 30 8/Channel 6 3.6 1.2 30 30 8/Channel 6 4.0 2 34 30 0.18 6.2 100 Input Voltage Input Current Number of LEDs Number of Channels Forward Voltage of LED Voltage Drop at the IO Pin Output Voltage LED Current/Channel Output Power PWM Dimming Dimming Frequency (internal) Output Over-Voltage Protection Switching Frequency Efficiency Forward Drop of Schottky Diode 1 5 40 80 V mA A W % kHz V MHz % V Let VCRV = 2.2V therefore: Design Example In this example, a boost six-channel LED driver operating off a 12V input is being designed. This design has been created to drive six channels of eight LEDs/channels for a total of 48 LEDs. The LED current will be set at 30mA. One is designing for 80% minimum efficiency at a switching frequency of 1MHz. For 34V out: Let R2=150k, R1 = VCRV × R2 VOUT - VCRV = 2.2V × 150kΩ 34V - 2.2V = 10.4kΩ Use the closest standard value of 10.5kΩ. Therefore: VOVP = 2.4* (R2+R2)/R1 = 40V V ×R2 1.8V ×150kΩ R1= CRV = = 8.39kΩ VOUT - VCRV 34V -1.8V Select RISET for a Given ILED Therefore: VOVP= 2.4* (R2+R2)/R1=45V. 45V is too high, meaning VCRV has to operate at a higher voltage than 1.8V. The CRV loop will charge the CRV capacitor to the necessary voltage to regulate. January 2010 1 85 0.5 Channels V RISET = 60 ILED Ω= 60 = 2kΩ 30mA Use 2kΩ for RISET (R9) 23 M9999-012110 Micrel, Inc. MIC3263 Switching Frequency Set RFSW To find the value of RFSW use the following equation: Inductor Selection First calculate the RMS input current (nominal, minimum, and maximum) for the system given the operating conditions listed in the design example table. The minimum value of the RMS input current is necessary to ensure proper operation. Using Equation 7, the following values have been calculated: RFSW(kΩ) ≈ 500 − 0.3 × fSW(kHz) RFSW(kΩ) ≈ 500 − 0.3 × (1000) = 200kΩ Equation 7: Use 200kHz for RFSW (R5). Dimming Frequency Select Resistor RDFS FDIM is 5kHz therefore HF mode is used. Connect MODE to VDD. To find RDFS (R8) use the following equation: IIN_RMS(MAX) = IIN_RMS(NOM) = RDFS(in kΩ) = 432 − 20 × FDIM(in kHz) = 432 − 20 × 10 = 232(kΩ) IIN_RMS(MIN) = The input frequency to the DRC pin can be 100Hz to 40kHz and the internal dimming frequency DR will always be 5kHz. The duty cycle of the input frequency at DRC is converted according to Table 2 for the actual dimming duty cycle. Since the dimming frequency is high the filter R6 and C6 is not necessary. They may be used with no ill effect. DMAX = DMIN = OUT(NOM) (V - eff × VIN(NOM) VOUT(NOM) OUT(MAX) - eff × VIN(MAX) OUT(MAX) - eff × VIN(MAX) VOUT(NOM) × IOUT(NOM) eff × VIN(NOM) VOUT(MAX) × IOUT(MAX) eff × VIN(MIN) = 0.53A (RMS) = 0.9A (RMS) IL_PP(MAX) = 0.40 × IIN_RMS(MAX) = 0.4 × 0.9 = 0.36APP There is a trade off between the inductor value and the minimum PWM dimming pulse. The larger the inductor, the longer the PWM dimming pulse time will be. Due to this, the percentage of the ripple current may be limited by the required PWM dimming pulse. Also, the internal current amplifiers will attenuate the LED ripple current by more than a magnitude. It is recommended to operate in the continuous conduction mode. The value of “L” in Equation 8 represents Continuous Conduction Mode. ) ) Equation 8: VOUT(MAX) (V = 0.43A (RMS) Selecting the inductor current (peak-to-peak) IL_PP to be between 20% to 50% of IIN_RMS(max), in this case 40%, we obtain: Equation 6: (V eff × VIN(MAX) IOUT is the same as ILED total Operating Duty Cycle The operating duty cycle can be calculated using Equation 6. DNOM = VOUT(MIN) × IOUT(MIN) ) L= VOUT(MAX) VIN × D IL_PP × FSW Therefore DNOM = 66%, DMAX = 80% and DMIN = 58%. January 2010 24 M9999-012110 Micrel, Inc. MIC3263 Using the nominal values, one gets: L= 12V × 0.66 0.36A × 1MHz A Coilcraft # DO3316P-223ML is used in this example. Its DCR is 85 mΩ, ISAT =2.6A. PINDUCTOR(MAX) = 0.92 × 85 mΩ = 67mW = 22μH Output Capacitor In this LED driver application, the ILED ripple current is a more important factor compared to that of the output ripple voltage (although the two are directly related). To find the COUT for a required ILED ripple use the following calculation: For an output ripple ILED(RIPPLE) = 20mA. If not a standard value, use the next higher standard value. Select the standard inductor value of 22µH. Going back and calculating the actual ripple current gives: IL_PP = VIN(NOM) × DNOM L × FSW = 12V × 0.66 22μH × 1MHz = 0.36APP Equation 12: The average input current is different than the RMS input current because of the ripple current. If the ripple current is low, then the average input current nearly equals the RMS input current. In the case where the average input current is different than the RMS, Equation 9 shows the following: COUT = IIN_AVE(MAX) = ILED(total) = 6 × 30mA = 180mA (IIN_RMS(MAX) ) (0.9) 2 2 (IIN_PP ) 12 (0.36) 12 COUT = 2 0.18A × 0.76 50mV × 1Mhz = 2.7μF Use 2.7µF or higher. The amount that COUT will discharge depends upon the time between PWM Dimming pluses and the size of the output capacitor. At the next PWM Dimming pulse COUT has to be charged up to the full output voltage VOUT before the desired LED current flows. 2 ≈ 0.9A The Maximum Peak input current IL_PK can found using Equation 10: Input Capacitor The input capacitor is shown in the Typical Application. For superior performance, ceramic capacitors should be used because of their low Equivalent Series Resistance (ESR). The input capacitor CIN ripple current is equal to the ripple in the inductor. The ripple voltage across the input capacitor, is the ESR of CIN times the inductor ripple. The input capacitor will also bypass the EMI generated by the converter as well as any voltage spikes generated by the inductance of the input line. For a required VIN(RIPPLE). Equation 10: IL_PK(MAX) = IIN_AVE(MAX) + 0.5 ×IL_PP(MAX) = 1.0A The saturation current (ISAT) at the highest operating temperature the inductor must be rated higher than this. The power dissipated in the inductor is: Equation 11: PINDUCTOR(max) = IIN_RMS(MAX)2 × DCR Equation 13: CIN = January 2010 VRipple × Fsw VRIPPLE can usually be kept below 50mV: Equation 9: IIN_AVE(MAX) = ILED(total) × D 25 IIN_PP 8 × VIN(RIPPLE) × FSW = (0.36A ) 8 × 50mV × 1MHz = 0.8μF M9999-012110 Micrel, Inc. MIC3263 This is the minimum value that should be used. To protect the IC from inductive spikes or any overshoot, a larger value of input capacitance may be required. Use 2.2µF or higher as a good safe min. Equation 17: PWR SW_ON( MAX) = ISW_RMS(MAX) × VCE_ON_RMS (MAX) ⎛ Rectifier Diode Selection A Schottky diode is best used here because of the lower forward voltage and the low reverse recovery time. The voltage stress on the diode is the maximum VOUT and therefore, a diode with a higher rating than maximum VOUT should be used. An 80% de-rating is recommended here as well. ISW_RMS(MAX) = D(MAX) ×⎜⎜ IIN_AVE(MAX)2 + (IIN_PP )2 ⎞⎟ ⎜ ⎝ 12 ⎟ ⎟ ⎠ ≈ D(MAX) × IIN_AVE(MAX) VCE_ON_RMS (MAX) = D(MAX) × VCE_ON( MAX) PWR SW_ON( MAX) = D(MAX) × IAVE(MAX) × VCE_ON (MAX) Equation 14: PWR SW_ON( MAX) = 0.8 × 0.9A × 0.5V = 0.36W Equation 18: IDIODE_(MAX) = IOUT(MAX) = 0.18A PWR SW_SWITCHING (MAX) = VOUT(MAX) × IIN_AVE(MAX) × tsw × Fsw Equation 15: tsw ≈ 20ns is the internal power switch on an off transition time PDIODE(MAX) ≈ VDIODE × IDIODE_(MAX) PWRSW_SWITCHING (MAX) = 34V ×0.9 × 20ns ×1MHz = 0.61W A SK34A is used in this example, it’s VDIODE is 0.5V. Therefore: PDIODE(MAX) ≈ 0.5V × 0.18A≈ 0.09W PMIC3263(MAX) = 14V × 35mA + 0.97 = 1.46W MIC3263 Power Losses To find the power losses in the MIC3263: There is about 25mA to 35mA input from VIN into the VDD pin. The internal bipolar power switch has an VCE(ON MAX) of about 0.5V. Snubber If a high-frequency ringing is present at VSW, a snubber may be needed. A snubber is a damping resistor in series with a DC blocking capacitor in parallel with the power switch. When the power switch turns off, the drain to source capacitance and parasitic inductance will cause a high frequency ringing at the switch node. A snubber circuit as shown in the application schematics may be required if ringing is present at the switch node. A critically damped circuit at the switch node is where R equals the characteristic impedance of the switch node. VCE(ON MAX) ≈ 0.5V Equation 16: PMIC3263(MAX) = VIN(MAX) × 35mA + PWRSW(MAX) Equation 18: Where PWRSW(MAX) is the power loss of the internal bipolar power switch. The power switch power losses are the sum of the on-time losses; PWRSW(MAX) and the switching losses: PWRSW(SWITCHING MAX). R SNUBBER = LPARISITIC CDS PWRSW(MAX) = PWRSW(MAX) + PWRSW(SWITCHING MAX) January 2010 26 M9999-012110 Micrel, Inc. MIC3263 The explanation of the method to find the best R snubber is beyond the scope of this data sheet. Use RSNUBBER ≈ 2Ω ½ W and CSNUBBER ≈ 470pF to 1000pF. If a snubber is used, the power dissipation in the RSNUBBER is: OVP The output voltage that the OVP will trigger is set according to Equation 19. Using the values for this example gives a max output voltage of: RSNUBBER = CSNUBBER × VOUT2 × FSW Equation 19: VOVP= 2.4× (R2+R2)/R1=40V PSNUBBER = 470pF × 34V2 × 1MHz = 0.54W RSLP To find RSLP use Equation 1 (which is repeated here): Use the minimum VIN and the maximum VOUT. Table 2 illustrates the power losses in the Design Example. Description Value Power Loss in the L 0.069W Power Loss in the Schottky Diode 0.09W MIC3263 Power Loss 1.46W Maximum Total Losses 1.62W Minimum Efficiency RSLP = In this example: 80% RSLP = Table 2. Major Power Losses January 2010 VOUT(MAX) - L × Fsw -6 8.64 × 10 × VIN(MIN) 27 34 - 22μH × 1Mhz = 174kΩ -6 8.64 × 10 × 8 M9999-012110 Micrel, Inc. MIC3263 Evaluation Board Schematic January 2010 28 M9999-012110 Micrel, Inc. MIC3263 Bill of Materials Item Part Number Manufacturer C1 (1) 0603ZC222KAT2A AVX C1608X7R1H222K TDK(2) muRata C5750X7R1H106M TDK(2) 22205C106KAZ2A AVX(1) GRM21BR71A106KE51L muRata(3) 0805ZD106KAT2A AVX(1) 0603YC104KAT2A AVX(1) C1608X7R1C104K TDK(2) C5 muRata 0603ZD225KAT2A AVX(1) GRM188R61A225KE34D muRata(3) L1 R1 TDK MCC(4) B349LA-13 Diode, Inc. (5) DO3316P-223ML Coilcraft(6) CRCW0603150KFKEA 10μF, 50V, X7R, 2220 2 10μF, 10V, 0805 1 0.1μF, 16V, X7R, 0603 1 2.2μF, 10V, X5R, 0603 1 Schottky 3A, 40V (SMA) 1 (2) SK34A D1 2 (3) GRM188R71C104K C1608X5R1A225K 2200pF, 10V, X7R, 0603 (3) GRM188R71H222K C3, C8 C7 Qty. OPEN C2, C6 C4 Description 22μH, 2.6A 1 (7) 150k 2 (7) Vishay Dale R2 CRCW060310K0FKEA Vishay Dale 10k 1 R3 CRCW0603110KKFKEA Vishay Dale(7) 110k (RSLP) 1 R4 CRCW060315K0FKEA Vishay Dale(7) 15.0k, 0603 (RCOMP) 1 CRCW060340K2FKEA (7) 4.02k (7) R6 Vishay Dale R5 CRCW0603200KFKEA Vishay Dale 200k 1 R7 CRCW0603100KFKEA. Vishay Dale(7) 100k 1 CRCW060326K7FKEA (7) 97.6k 1 (7) Vishay Dale 2k 1 Micrel, Inc.(8) Six-Channel WLED Driver for Backlighting Applications 1 R8 R9 CRCW06032K00FKEA. U1 MIC3263YML Vishay Dale Notes: 1. AVX: www.avx.com. 2. TDK: www.tdk.com. 3. Murata Tel: www.murata.com. 4. MCC: www.mccsemi.com. 5. Diode, Inc.: www.diodes.com. 6. Coilcraft: www.coilcraft.com. 7. Vishay: www.vishay.com. 8. Micrel, Inc.: www.micrel.com. January 2010 29 M9999-012110 Micrel, Inc. MIC3263 Evaluation Board PCB Layout January 2010 30 M9999-012110 Micrel, Inc. MIC3263 Package Information 24-Pin 4mm x 4mm (MLF®) January 2010 31 M9999-012110 Micrel, Inc. MIC3263 Recommended Land Pattern MICREL, INC. 2180 FORTUNE DRIVE SAN JOSE, CA 95131 USA TEL +1 (408) 944-0800 FAX +1 (408) 474-1000 WEB http://www.micrel.com The information furnished by Micrel in this data sheet is believed to be accurate and reliable. However, no responsibility is assumed by Micrel for its use. Micrel reserves the right to change circuitry and specifications at any time without notification to the customer. Micrel Products are not designed or authorized for use as components in life support appliances, devices or systems where malfunction of a product can reasonably be expected to result in personal injury. Life support devices or systems are devices or systems that (a) are intended for surgical implant into the body or (b) support or sustain life, and whose failure to perform can be reasonably expected to result in a significant injury to the user. A Purchaser’s use or sale of Micrel Products for use in life support appliances, devices or systems is a Purchaser’s own risk and Purchaser agrees to fully indemnify Micrel for any damages resulting from such use or sale. © 2010 Micrel, Incorporated. January 2010 32 M9999-012110
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