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Monolithic Thermocouple Amplifiers
with Cold Junction Compensation
AD594/AD595
FEATURES
Pretrimmed for Type J (AD594) or
Type K (AD595) Thermocouples
Can Be Used with Type T Thermocouple Inputs
Low Impedance Voltage Output: 10 mV/ⴗC
Built-In Ice Point Compensation
Wide Power Supply Range: +5 V to ⴞ15 V
Low Power: T < SETPOINT
HIGH = > T > SETPOINT
TEMPERATURE
COMPARATOR OUT
0
258C
–0.68C
508C
TEMPERATURE OF AD594C/AD595C
Figure 8. Drift Error vs. Temperature
–6–
REV. C
AD594/AD595
ALARM CIRCUIT
In all applications of the AD594/AD595 the –ALM connection,
Pin 13, should be constrained so that it is not more positive
than (V+) – 4 V. This can be most easily achieved by connecting Pin 13 to either common at Pin 4 or V– at Pin 7. For most
applications that use the alarm signal, Pin 13 will be grounded
and the signal will be taken from +ALM on Pin 12. A typical
application is shown in Figure 10.
The alarm can be used with both single and dual supplies. It
can be operated above or below ground. The collector and emitter of the output transistor can be used in any normal switch
configuration. As an example a negative referenced load can be
driven from –ALM as shown in Figure 12.
+10V
CONSTANTAN
(ALUMEL)
14
In this configuration the alarm transistor will be off in normal
operation and the 20 k pull up will cause the +ALM output on
Pin 12 to go high. If one or both of the thermocouple leads are
interrupted, the +ALM pin will be driven low. As shown in Figure 10 this signal is compatible with the input of a TTL gate
which can be used as a buffer and/or inverter.
13
12
11
10
9
8
AD594/
AD595
+A
G
G
+TC
IRON
(CHROMEL)
1
2
3
4
5
ICE
POINT –TC
COMP.
6
7
+5V
20kV
13
14
12
11
9
10
GND
ALARM
TTL GATE
ALARM OUT
CONSTANTAN
(ALUMEL)
10mV/8C
OVERLOAD
DETECT
ALARM
RELAY
10mV/8C
8
–12V
OVERLOAD
DETECT
AD594/
AD595
Figure 12. –ALM Driving A Negative Referenced Load
+A
G
G
+TC
IRON
(CHROMEL)
1
2
3
4
5
ICE
POINT –TC
COMP.
6
7
GND
Figure 10. Using the Alarm to Drive a TTL Gate
(“Grounded’’ Emitter Configuration)
Since the alarm is a high level output it may be used to directly
drive an LED or other indicator as shown in Figure 11.
V+
LED
CONSTANTAN
(ALUMEL)
13
Additionally, the AD594/AD595 can be configured to produce
an extreme upscale or downscale output in applications where
an extra signal line for an alarm is inappropriate. By tying either
of the thermocouple inputs to common most runaway control
conditions can be automatically avoided. A +IN to common
connection creates a downscale output if the thermocouple opens,
while connecting –IN to common provides an upscale output.
CELSIUS THERMOMETER
270V
14
The collector (+ALM) should not be allowed to become more
positive than (V–) +36 V, however, it may be permitted to be
more positive than V+. The emitter voltage (–ALM) should be
constrained so that it does not become more positive than 4
volts below the V+ applied to the circuit.
10mV/8C
12
11
10
9
8
The AD594/AD595 may be configured as a stand-alone Celsius
thermometer as shown in Figure 13.
OVERLOAD
DETECT
AD594/
AD595
14
G
G
+TC
IRON
(CHROMEL)
1
2
+5V TO +15V
+A
3
4
5
12
11
9
8
AD594/
AD595
+A
7
G
G
COMMON
+TC
Figure 11. Alarm Directly Drives LED
A 270 Ω series resistor will limit current in the LED to 10 mA,
but may be omitted since the alarm output transistor is current
limited at about 20 mA. The transistor, however, will operate in
a high dissipation mode and the temperature of the circuit will
rise well above ambient. Note that the cold junction compensation will be affected whenever the alarm circuit is activated. The
time required for the chip to return to ambient temperature will
depend on the power dissipation of the alarm circuit, the nature
of the thermal path to the environment and the alarm duration.
REV. C
10
OVERLOAD
DETECT
ICE
POINT –TC
COMP.
6
13
OUTPUT
10mV/8C
1
2
3
4
5
ICE
POINT –TC
COMP.
6
7
GND
0 TO –15V
Figure 13. AD594/AD595 as a Stand-Alone Celsius
Thermometer
Simply omit the thermocouple and connect the inputs (Pins 1
and 14) to common. The output now will reflect the compensation voltage and hence will indicate the AD594/AD595
temperature with a scale factor of 10 mV/°C. In this three terminal, voltage output, temperature sensing mode, the AD594/
AD595 will operate over the full military –55°C to +125°C temperature range.
–7–
AD594/AD595
and to arrange its output voltage so that it corresponds to a thermocouple referred to 0°C. This voltage is simply added to the
thermocouple voltage and the sum then corresponds to the standard voltage tabulated for an ice-point referenced thermocouple.
Thermocouples are economical and rugged; they have reasonably good long-term stability. Because of their small size, they
respond quickly and are good choices where fast response is important. They function over temperature ranges from cryogenics
to jet-engine exhaust and have reasonable linearity and accuracy.
V1'
Because the number of free electrons in a piece of metal depends on both temperature and composition of the metal, two
pieces of dissimilar metal in isothermal and contact will exhibit
a potential difference that is a repeatable function of temperature, as shown in Figure 14. The resulting voltage depends on
the temperatures, T1 and T2, in a repeatable way.
Cu
CONSTANTAN
V1' = V1
FOR PROPERLY
SCALED V3' = f(T3)
V1
C731g–0–11/99
THERMOCOUPLE BASICS
Cu
CuNi–
V2
T3
V3'
T1
V1
IRON
Cu
CONSTANTAN
Figure 15. Substitution of Measured Reference
Temperature for Ice Point Reference
Cu
CONSTANTAN
T2
T1
The temperature sensitivity of silicon integrated circuit transistors is quite predictable and repeatable. This sensitivity is
exploited in the AD594/AD595 to produce a temperature related voltage to compensate the reference of “cold” junction of a
thermocouple as shown in Figure 16.
IRON
ICE POINT
REFERENCE
UNKNOWN
TEMPERATURE
Figure 14. Thermocouple Voltage with 0°C Reference
Since the thermocouple is basically a differential rather than
absolute measuring device, a know reference temperature is
required for one of the junctions if the temperature of the other
is to be inferred from the output voltage. Thermocouples made
of specially selected materials have been exhaustively characterized in terms of voltage versus temperature compared to primary
temperature standards. Most notably the water-ice point of 0°C
is used for tables of standard thermocouple performance.
T3
CONSTANTAN
T1
An alternative measurement technique, illustrated in Figure 15,
is used in most practical applications where accuracy requirements
do not warrant maintenance of primary standards. The reference
junction temperature is allowed to change with the environment
of the measurement system, but it is carefully measured by some
type of absolute thermometer. A measurement of the thermocouple voltage combined with a knowledge of the reference
temperature can be used to calculate the measurement junction
temperature. Usual practice, however, is to use a convenient
thermoelectric method to measure the reference temperature
Cu
IRON
Cu
Figure 16. Connecting Isothermal Junctions
Since the compensation is at the reference junction temperature,
it is often convenient to form the reference “junction” by connecting directly to the circuit wiring. So long as these connections
and the compensation are at the same temperature no error will
result.
OUTLINE DIMENSIONS
Dimensions shown in inches and (mm).
Cerdip (Q) Package
0.77 ±0.015
(19.55 ±0.39)
0.430 (10.92)
0.040
(1.02) R
14
8
0.265 0.290 ±0.010
(6.73) (7.37 ±0.25)
1
14
8
0.260 ±0.020
(6.6 ±0.51)
0.310
(7.87)
7
1
PIN 1
0.31 ±0.01
(7.87 ±0.25)
0.700 ±0.010
(17.78 ±0.25)
0.035 ±0.010
(0.89 ±0.25)
(
7
PIN 1
0.095 (2.41)
0.085 (2.16)
0.125
(3.18)
MIN
0.047 ±0.007
+0.003 0.100
(1.19 ±0.18) 0.017 –0.002 (2.54)
BSC
0.43 +0.08
–0.05
PRINTED IN U.S.A.
TO-116 (D) Package
0.180 ±0.030
(4.57 ±0.76)
0.035 ±0.010
(0.889 ±0.254)
0.032
(0.812)
0.30 (7.62) REF
0.018
(0.457)
0.600 (15.24)
BSC
(
–8–
0.148 ±0.015
(3.76 ±0.38)
0.180 ±0.030
(4.57 ±0.76)
0.125
3.175)
MIN
0.01 ±0.002
(0.25 ±0.05)
0.300 (7.62)
REF
SEATING
PLANE
0.100
(2.54)
BSC
15°
0°
0.010 ±0.001
(0.254 ±0.025)
REV. C
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