ADP1048 600 Watt Evaluation Kit
ADP1048-600-EVALZ
PRD 1363
FEATURES
Interleaved Boost PFC topology providing high power factor and low THD
Protection features for AC line input and high voltage output
Current balancing between two phases
High efficiency
I2C serial interface to PC
Software GUI
Programmable digital filters
Programmable response to faults
Programmable inrush control
Accurate AC power metering
Digital Calibration and trimming
CAUTION
This evaluation board uses high voltages whenever it is powered up. The output capacitor has high level of energy
stored and it must be discharged before the load is disconnected. Extreme caution must be taken to ensure safety for
the user. It is strongly advised to power down the evaluation board when not in use.
ADP1048 EVALUATION BOARD OVERVIEW
This evaluation board features the ADP1048 in a switching power supply application. With the evaluation board and software,
the ADP1048 can be interfaced to any PC running Windows 2000/XP/Vista/NT via the computer's USB port. The software
allows control and monitoring of the ADP1048 internal registers. The board is set up for the ADP1048 to act as boost power
factor correction circuit with a rated load of 600W from an input voltage ranging from a 85 VRMS to 265 VRMS.
EVALUATION SYSTEM CONTENTS
The evaluation system package contains the following items:
• Application note EVAL-ADP1048 (order code: ADP1048-600-EVALZ)
• ADP1048 evaluation board
The USB/I2C adapter for serial communication and software CD need to be ordered separately.
Rev. 1.3
Reference designs are as supplied “as is” and without warranties of any kind, express, implied, or
statutory including, but not limited to, any implied warranty of merchantability or fitness for a
particular purpose. No license is granted by implication or otherwise under any patents or other
intellectual property by application or use of reference designs. Information furnished by Analog
Devices is believed to be accurate and reliable. However, no responsibility is assumed by Analog
Devices for its use, nor for any infringements of patents or other rights of third parties that may
result from its use. Analog Devices reserves the right to change devices or specifications at any
time without notice. Trademarks and registered trademarks are the property of their respective
owners. Reference designs are not authorized to be used in life support devices or systems.
One Technology Way, P.O. Box 9106, Norwood, MA 02062-9106, U.S.A.
Tel: 781.329.4700
www.analog.com
Fax: 781.461.3113
©2009 Analog Devices, Inc. All rights reserved.
ADP1048-600-EVALZ
PRD 1363
TABLE OF CONTENTS
Features ....................................................................................................................................................................................... 1
CAUTION ..................................................................................................................................................................................... 1
TOPOLOGY AND circuit description ............................................................................................................................................ 3
CONNECTORS ............................................................................................................................................................................ 3
SETTING FILES AND EEPROM .............................................................................................................................................. 5
BOARD EVALUATION ................................................................................................................................................................. 6
EQUIPMENT ............................................................................................................................................................................ 6
SETUP...................................................................................................................................................................................... 8
ADP1048 PROGRAMMING SOFTWARE .............................................................................................................................. 10
APPENDIX I – SCHEMATIC (MAIN BOARD) ............................................................................................................................ 11
APPENDIX II – SCHEMATIC (DAUGHTER CARD) ................................................................................................................... 14
APPENDIX III – LAYOUT (MAIN BOARD) ................................................................................................................................. 15
APPENDIX IV – LAYOUT (DAUGHTER CARD) ........................................................................................................................ 17
APPENDIX X – BILL OF MATERIALS (MAIN BOARD).............................................................................................................. 20
APPENDIX XI – BILL OF MATERIALS (DAUGHTER CARD) .................................................................................................... 23
APPENDIX XII – REGISTER FILE (RevA_IC revised-0408.48r) ............................................................................................... 24
Notes .......................................................................................................................................................................................... 26
DEMO BOARD SPECIFICATIONS
Specification
VIN
MIN
TYP
MAX
Units
85
115 or 230
265
VRMS
VOUT
POUT
TAMBIENT
Efficiency
Switching frequency
385
0.0
0
V
600
W
65
ºC
30
95
%
97.7
KHz
Table 1 - Target Specifications
Rev. 1.3 | Page 2 of 26
Notes
ADP1048-600-EVALZ
PRD 1363
TOPOLOGY AND CIRCUIT DESCRIPTION
This evaluation board features the ADP1048 in a typical AC/DC switching power supply in an interleaved boost power factor
correction (PFC) topology. The circuit is designed to provide a rated load of 385V/600W from an AC input voltage source of 85
VRMS to 265 VRMS AC. The ADP1048 provides functions all the functions necessary for active PFC circuit plus accurate AC
power metering. It achieves near-unity power factor, low distortion of the input current, the output voltage regulation, over
current protection, AC line fault detection and protection, over temperature protection, and power supply shutdown. It also can
optimize light load efficiency performance using output voltage adjustment and frequency reduction.
Please refer to the appendix for the detailed schematic. The AC input side consists of the input terminals, EMI filter, inrush
relay and its control circuit. The D1 is the rectifier bridge for main power transmission. The D4 is used for input voltage
sensing. The boost circuit consists boost inductor (L2), boost switch (Q1) and diode (D2). The gate signal for the boost switch
comes from the ADP1048 through the ADP3634 gate driver. The ADP1048 (U1, on daughter card) can be powered either via
the USB 5V via an ADP3303 LDO (U2, on daughter card) present on the same daughter card, or via the auxiliary power supply
on the board. Thermistor (RTD1) is placed close to the MOSFET on the board allowing over temperature protection
functionality to be implemented.
CONNECTORS
The connections to the evaluation board are shown below.
Connector
Evaluation Board Function
J1
AC Input
J9, J10
AC Input
J4
385V DC Voltage Output
J5
Ground Return for 385 V DC Voltage
Output
J8, J11
I2C Connector
J6
Daughter card
Table 2 - Evaluation board connectors
There is a 4 pin connector for I2C communication. This allows the software to communicate with the evaluation board through
the USB port of the PC. Connectors (J8 and J11) are identical and are connected in parallel to each other to allow multiple
boards to be connected to the same I2C bus in a daisy chain configuration.
Rev. 1.3 | Page 3 of 26
ADP1048-600-EVALZ
PRD 1363
Figure 1 - Evaluation Board Setup
Pin
Evaluation Board Function
1
5V
2
SCL
3
SDA
4
Ground
Table 3 - J8, J11 connections
HI
LO
DC V Multi Meter
Vout
AC Power Meter
I
HI
LO
I
A
TP5
AC POWER
SUPPLY
COM
ELECTRONIC
LOAD
+
J4
J10
PC
-
TP26
J9
(or J1)
J5
SW1
COM1-J8 (orJ11)
Aardvark
Figure 2 - Test configuration for the Evaluation Board
Rev. 1.3 | Page 4 of 26
ADP1048-600-EVALZ
PRD 1363
SETTING FILES AND EEPROM
The ADP1048 communicates with the GUI software using the I2C bus.
Board Setup
File
ADP1048
EEPROM
Register
Settings File
GUI
RAM
I2C
USB to I2C
Interface
Adapter
Digital
Block
Figure 3 - ADP1048 and GUI interaction
The register settings (having extension .48r) and the board settings (having extension .48b) are two files that are associated
with the ADP1048 software. The register settings file contains information that govern the functionality of the part such as the
over voltage and over current limits, softstart timing, PWM settings etc. The ADP1048 stores all its settings in the EEPROM.
When the ADP1048 is connected to the USB adapter the LDO powers the I.C. and the GUI downloads the settings from the
registers of the ADP1048 so that the state of the part is known. It is possible to save these settings in a file for later use. Older
register settings are overwritten when new files are loaded.
The EEPROM on the ADP1048 can contain the information about the board, such as current sense resistor, output inductor
and capacitor values. This information is also stored in board setup file (extension .48b) and is necessary for the GUI to
display the correct information in the ‘Monitor’ tab as well as ‘Filter Settings’ window. Always make sure that the correct board
file has been loaded for the board currently in use.
Each ADP1048 chip has trim registers for the temperature, input current and the output voltage and input voltage. These can
be configured during production and are not overwritten whenever a new register settings file is loaded. This is done in order
to retain the trimming of all the ADCs for that corresponding environmental and circuit condition (component tolerances,
thermal drift, etc.).
Rev. 1.3 | Page 5 of 26
ADP1048-600-EVALZ
PRD 1363
BOARD EVALUATION
EQUIPMENT
• AC Power Supply
• Electronic Load
• Oscilloscope with differential probes
• PC with ADP1048 GUI installed
• Precision Digital Multimeters (HP34401or equivalent - 6 digits) for measuring DC current and voltage
PS_ON
Figure 4 - 600W evaluation board showing PS_ON hardware switch
Rev. 1.3 | Page 6 of 26
ADP1048-600-EVALZ
PRD 1363
Figure 5 - ADP1048 daughter card
Rev. 1.3 | Page 7 of 26
ADP1048-600-EVALZ
PRD 1363
SETUP
NOTE: DO NOT CONNECT THE USB CABLE TO THE EVALUATION BOARD UNTIL THE SOFTWARE HAS
FINISHED INSTALLING
1)
Install the ADP1048 software by inserting the installation CD. The software setup will start automatically and a guided
process will install the software as well as the USB drivers for communication of the GUI with the IC using the USB
adapter.
2)
Insert the daughter card in connector J6 as shown in Figure 4.
3)
Ensure that the PS_ON switch (SW1 on schematic) is turned to the on position. It is located on the bottom left half of the
board (Figure 4).
4)
Connect the evaluation board to the USB port on the PC using the “USB to I2C interface” adapter as shown in Figure 1.
5)
The software should report that the ADP1048 has been located on the board. Click “Finish” to proceed to the Main
Software Interface Window. The serial number reported on the side of the checkbox indicates the USB adapter serial
number. The windows also displays the device I2C address.
Figure 6 - ADP1048 address in the GUI
6)
If the software does not detect the part it enters into simulation mode. Ensure that the connector is connected to J8/J11
(on main board) Click on ‘Scan for ADP1048A now’ icon (magnifying glass) located on the top right hand corner of the
screen.
Figure 7 - “Scan for ADP1048 Now’ icon
7)
The board setting is store in the IC and this step is optional. Click on the “Load Board Settings” icon (fourth button
from the left) and select the ADI default.48b file. This file contains all the board information including values of shunt and
voltage dividers. Note: All board setting files have an extension of .48b
Figure 8 - Different icons on dashboard for loading and saving .48r and .48b files
8)
The IC on the evaluation board comes preprogrammed and this step is optional. The original register configuration
is stored in the ADP1048.48r register file. Note: All register files have an extension of .48r. The file can be loaded using
the second icon from the left in Figure .
Rev. 1.3 | Page 8 of 26
ADP1048-600-EVALZ
9)
PRD 1363
Connect a resistive or electronic load to the output connections of Vout+ and Vout-. Note that the load should be
connected before the input power is supplied to the evaluation board for safety concerns.
10) Connect a 50 or 60 Hz ac power source, which has to be turned off, to ac plug J1 or terminals J9 and J10.
11) Turn on AC power source and increase the input voltage within the range from 85Vrms to 265Vrms.
12) The evaluation board should now up and running, and ready for evaluation. The output should now read about 385 VDC.
13) Click on the ‘MONITOR’ tab and then on the Flags and readings icon. This window provides a snapshot of the entire state
of the PSU in a single user friendly window.
Figure 9 - Monitor window in GUI
During power up, the ADP1048 is connected to the USB port (5V) and the LDO powers the IC. It takes 20µsec for VCORE (pin
26) to reach an internal voltage of 2.5V. After this, the I.C. downloads the contents of the registers into the EEPROM. After this
the softstart ramp begins.
After successful startup and in steady state condition, 5 LEDs on the board to provide to the user the status of the board. All
the LEDs will be turned ON indicating that there are no faults detected such as over voltage or over current. In case of a fault
the PGOOD or AC_OK LEDs will be turned OFF indicating that some flag has tripped due to an out of bounds condition. The
monitor window will display the appropriate state of the PSU.
LED
Location
Description
D7
Bottom left
Inrush signal
D8
Bottom right
PGOOD signal (active high)
D9
Bottom right
AC_OK signal (active high)
D10
Bottom right
Indicates input voltage is present
D11
Top right
Indicates 12V or USB5V is
present
Table 4 – List of LEDs on the evaluation board
Rev. 1.3 | Page 9 of 26
ADP1048-600-EVALZ
PRD 1363
ADP1048 PROGRAMMING SOFTWARE
The goal of this evaluation kit is to allow the user to get an insight into the flexibility offered by the extensive programming
options offered by the ADP1048. Several test points on the board allow easy monitoring of the various signals. The user can
also use the software to program multiple responses (such as disable power supply or disable the PWM) for various fault
conditions. There are several main windows where the user can use to program and evaluate the PSU. They can be
accessed from the Setup window in the GUI. The ADP1048 can be easily programmed to modify the behavior of the PSU
under different fault and load conditions without any hardware changes. All the changes are purely through software and do
not require desoldering components and replacing them with new values to specify a different operating condition
Rev. 1.3 | Page 10 of 26
3
2
1
3
2
1
N
J10
AC Plug
J1
P
J9
1
1
TP2
AC-IN-
C1
0.47u, 250V
F1
8A
Rev. 1.3 | Page 11 of 26
4.7u
C10
C9
0.1u
PWM2
PWM
1n
C20
TP24
PWM2
REDUNDANT OVP
Th OFF=1.28V -> 500V
Th ON= 1.0V ->390V
R40=390k
R39=1k
TP1
AC-IN+
1
2
TP9
PWM
Vout
R39
1k
R43
140k
2
1
PGND
R40
249k
R1
470k, 1W
J18
1
2
3
4
INRUSH
3
4
EN# OTW
INA OUTB
GND VDD
INB OUTA
U1
ADP3634
VCC+12V
1.9mH
L1
8
5
6
7
TP10
+12
OTW
C12
0.1u
C4
DNP
C3
DNP
-
TP21
Inrush
4
1
~
~1
~2
2
A
A
3
PGND
D16
1N4148
D5
1N4148
R27
10k
1
K1
G6RL-1A-DC12
2
3
1
4
R22
25 Ohm
C
C
R42
10
R41
DNP
R8
10
R7
DNP
PGND
PGND
C13
22u
R37
DNP
1
-
TP17
Vin1
TP18
Vin2
Gate_Q1
Gate_Q2
RED
D7
LED
R23
2k2
VCC+12V
AC-REC_sense
Q3
2SK3018
R14
470k, 1W
TP12
AC_REC_Sense
C2
0.47u, 250V
R50
10
+
+
D4
MB6S
3
2
~
4
VAC
AC-REC
AC-REC_sense
D1
GBU806
+
+
TP7
AC-REC-
~
AC-REC
TP3
AC-REC+
J15
J14
2
2
C8
TP16 DNP
PGND
TP15
VAC
1
1
PGND
R13
36.5k
R12
499k
R11
499k
CS+
CS-
C11
0.33u, 630V
AC-REC
R10
0
R9
0
PGND
RED
D10
LED
R31
499k
R21
499k
TP8
CS-
R6
0
.08 OHM , 2W
R51
R2
10k
1
TP4
Gate
TP6
Vx
TP23
Vx2
TP11
CS+
Vout
1n
25V
C16
R28
25m 3W
1
PGND
1kV
C5
68pF
TP25
PGND
1
1
2
J12
1
1
TP20
OVP
2
2
R29
10k
PGND
100V
C15
100pF
2
J17
J16
1
OVP
TP22
Gate2
D15
8ETX06
R30
390, 1W
STAR CONNECTION POINT
IBAL
Q2
SPW20N60C3
R34
36.5k
R33
499k
R26
499k
D2
8ETX06
Q1
SPW20N60C3
2
R5
390, 1W
D3
8EWS08S
2
TP19 TP27
Vout- VoutR4
.08 OHM , 2W
Gate_Q1
L2
500U
L3
500U
1
3
2
3
2
~1
~2
3
2
3
~
Vout
Gate_Q2
ILIM
C30
68pF1kV
PGND
R20
36.5k
R19
499k
R18
499k
TP26
Vout-
TP14
PGND
C6
0.33u, 630V
TP5
Vout+
JUMPER
J13
PGND
TP29
PGND
TP28
PGND
R15
0
C21
330u, 450V
PGND
100V
C14
100pF
TP13
VBUS
C7
330u, 450V
Vout
R3
470k, 1W
J4
VOUT-
J5
VOUT+
VFB
1
1
ADP1048-600-EVALZ
PRD 1363
APPENDIX I – SCHEMATIC (MAIN BOARD)
ADP1048-600-EVALZ
PRD 1363
Input Voltage Sensing
Control Signal
Inductor Current Sensing (-)
Inductor Current Sensing (+)
PFC Gate
PFC Gate #2 (1048 Only)
Current Limiting
Power Good Flag
AC OK Flag
Synchronization Signal
+12V
I Balancing Signal (1048 Only)
Temperature
Bulk Voltage
Over Voltage Protection
PGOOD AC_OK
J6
ADP1047_DC
1
VAC 2
NC1 3
NC2 4
NC3 5
INRUSH
6
PGND1 7
CS- 8
CS+ 9
PWM 10
PGND2 11
PWM2 12
PGND3 13
ILIM 14
PGND4 15
PGOOD 16
AC_OK 17
SYNC
18
NC4 19
12V/5V 20
PGND5 21
NC5 22
PGND6 23
IBAL 24
PGND7 25
RTD 26
SDA 27
SCL 28
3.3V 29
PSON 30
AGND 31
VFB 32
OVP
RTD
VAC
CSCS+
PWM
PGND
PGND
PGOOD
AC_OK
SYNC
R32
VCC+12V
2k2
+3.3V
PSON
PGND
SDA
C29
33pF
1
3
C17
1nF
VFB
OVP
C
PGND
A
D17
1N4148
+5V
SW1
2
PGND
A
PGND
PGND
Rev. 1.3 | Page 12 of 26
1
2
3
4
J11
1
2
3
4
C22
33pF
1
2
J8
1
2
3
4
C18
33pF
R49
100
D11
LED
RED
TP30
RTD
SDA
SCL
1
2
C
PGND
IBAL
SCL
PGND
GREEN
ILIM
D13
1N4148
C19
33pF
D9
LED
D8
LED
J7
+5V
R25
2k2
GREEN
PWM2
VCC+12V
R45
100
R24
2k2
RTD1
33k
INRUSH
1
2
3
4
+3.3V
ADP1048-600-EVALZ
PRD 1363
R36
47 Ohm
Vout
1
3
8
PGND 4
7
5
6
200V
C25
100uF
R44
47 Ohm
4
D
S1
BP/M
R38
48.2K
1
D18
US1D
200V
1
2
C27
1uF
J22
1
2
V2C26
470pF
1000V
FB
R35
5.1K
25V
C23
1nF
200V
J21
R47
5.1K
R46
7.96K
R48
5.1K
C28
100uF
50V
25V
5
U5
LNK606
3
NC
6
S2
7
S3
8
S4
D14
US1D
1000V
R17
300 Ohm
V2+
10
9
1000V
D12
DL4007
C24
470pF
200V
2
D6
DL4007
R16
470K
T4
EE13
PGND
PGND
Rev. 1.3 | Page 13 of 26
2
VCC+12V
1
2
Rev. 1.3 | Page 14 of 26
1
2
3
4
PGND
AGND
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
J2
Aardv ark
VAC
NC1
NC2
NC3
INRUSH
PGND1
CSCS+
PWM
PGND2
PWM2
PGND3
ILIM
PGND4
PGOOD
AC_OK
SY NC
NC4
12V/5V
PGND5
NC5
PGND6
IBAL
PGND7
RTD
SDA
SCL
3.3V
PSON
AGND
VFB
OVP
J1
ADP1047_DC
5V
SCL
SDA
AGND
RTD
SDA
SCL
3.3V
PSON
12V
PGOOD
AC_OK
SY NC
PWM2
PWM
INRUSH
PGND
0
R16
C5
DNI
0
R5 90.9k
R13
DNI
DNI
AGND
R6
10k
C15
C6
DNI
C8
DNI
C7
C3
DNI
R3
90.9k
DNI
R7 10k 0.1%
1
1
PGND
C2
DNI
R8 10k 0.1%
R2
10k
DGND
PGND
DNI
R15 10k
R14 10k
C14
C1
R1
90.9k
0
R4
10k
C17
DNI
PGND
C16
10pF
PGND
R22
5V
12V
C4
1000pF
2
2
D2
1N4148
D1
1N4148
VCORE
VFB
OVP
IBAL
CS+
CS-
ILIM
VAC
5
6
8
7
2
SD
ERR
IN
IN
SCL
SDA
RTD
GND
NR
OUT
OUT
4
3
1
2
R21 2.2k
PGND
ADD
RES
PSON
PWM
PWM2
AC_OK
PGOOD
INRUSH
AGND
R9
0
3.3V
21
23
11
13
14
15
16
17
18
19
20
22
AGND
C10
0.1uF
C11
1uF
R11
49.9k
0.1%
PSON
PWM
PWM2
AC_OK
PGOOD
INRUSH
SY NC
SCL
SDA
RTD
AGND
R12
2.2k
U1
ADP1047 / ADP1048
SY NC
U2
ADP3303
D6
LED
AGND
RED
AGND
+
1
AGND
C9
10uF
1
1
C13
0.1uF
12
3
4
7
9
8
6
2
AGND
1
AGND
10
24
VDD
PGND
5
C12
0.1uF
DGND
3.3V
R20
DNP
R18
2.2k
R19
2.2k
3.3V
ADP1048-600-EVALZ
PRD 1363
APPENDIX II – SCHEMATIC (DAUGHTER CARD)
ADP1048-600-EVALZ
PRD 1363
APPENDIX III – LAYOUT (MAIN BOARD)
Figure 10 – Layout, Top Silkscreen
Figure 11 - Layout, Top layer
Rev. 1.3 | Page 15 of 26
ADP1048-600-EVALZ
PRD 1363
Figure 12 - Layout, Bottom silkscreen
Figure 13 - Layout, Bottom layer
Rev. 1.3 | Page 16 of 26
ADP1048-600-EVALZ
PRD 1363
APPENDIX IV – LAYOUT (DAUGHTER CARD)
Figure 14 – Top silkscreen
Figure 15 - Top Layer,
Rev. 1.3 | Page 17 of 26
ADP1048-600-EVALZ
PRD 1363
Figure 2 - Power Layer, dimensions in inches
Figure 16 –Bottom Silkscreen
Figure 17 – Bottom layer
Rev. 1.3 | Page 18 of 26
ADP1048-600-EVALZ
PRD 1363
Figure 18 – Inner layer1 layout
Figure 19 – inner layer2 layout
Rev. 1.3 | Page 19 of 26
ADP1048-600-EVALZ
PRD 1363
APPENDIX X – BILL OF MATERIALS (MAIN BOARD)
C1
C2
C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
C13
C14
C15
C16
C17
C18
C19
C20
C21
C22
C23
C24
C25
C26
C27
C28
C29
C30
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
0.47u, 250V
0.47u, 250V
DNP
DNP
68pF
0.33u, 630V
330u, 450V
DNP
0.1u
4.7u
0.33u, 630V
0.1u
22u
100pF
100pF
1n
1nF
33pF
33pF
1n
330u, 450V
33pF
1nF
470pF
100uF
470pF
1uF
100uF
33pF
68pF
GBU806
8ETX06
8EWS08S
MB6S
1N4148
DL4007
LED
LED
LED
LED
LED
CAP 0.47uF 250/275 VAC +/‐20%
CAP 0.47uF 250/275 VAC +/‐20%
Panasonic ‐ ECG
Panasonic ‐ ECG
ECQ‐U2A474ML
ECQ‐U2A474ML
CAP CER DISC 68pF 1KV SL 5% RAD
CAP 0.33uF 630VDC METAL POLY
CAP ALUM 330uF 450V 20% SNAP
TDK Corp
Panasonic ‐ ECG
Panasonic ‐ ECG
CC45SL3AD680JYNN
ECQ‐E6334KF
EET‐UQ2W331DA
SMD CAP 0.1uF 50V 10% X7R
SMD CAP CER 4.7uF 25V 10% X5R
CAP 0.33uF 630VDC METAL POLY
SMD CAP 0.1uF 50V 10% X7R
SMD CAP CER 22uF 16V Y5V
SMD CAP CER 100pF 630V 5% COG
SMD CAP CER 100pF 630V 5% COG
SMD CAP CER 1000pF 100V 10% X7R
SMD CAP 1000pF 50V 10% X7R
SMD CAP CERM 33pF 50V 5% NPO
SMD CAP CERM 33pF 50V 5% NPO
SMD CAP CER 1000pF 50V 10% X7R
CAP ALUM 330uF 450V 20% SNAP
SMD CAP CERM 33pF 50V 5% NPO
SMD CAP CER 1000PF 1000V X7R
SMD CAP CER 470pF 200V X7R
SMD CAP TANT 100uF 25V 10%
SMD CAP CER 470pF 200V X7R
SMD CAP CER 1uF 50V 10% X5R
SMD CAP TANT 100uF 25V 10%
SMD CAP CERM 33pF 50V 5% NPO
CAP CER DISC 68pF 1KV SL 5% RAD
RECT BRIDGE GPP 600V 8A GBU
DIODE HYPERFAST 600V 8A
DIODE STD REC 800V 8A SMD
IC RECT BRIDGE 0.5A 600V MBS‐1
SMD DIODE SW 100V 150MA
SMD RECT PASSIVATD 1A 1000V
SMD LED SUPPER RED CLEAR 75mA 1.7V
SMD LED GREEN CLEAR 75mA 2.1V
SMD LED GREEN CLEAR 75mA 2.1V
SMD LED SUPPER RED CLEAR 75mA 1.7V
SMD LED SUPPER RED CLEAR 75mA 1.7V
Murata Elec
Murata Elec
Panasonic ‐ ECG
Murata Elec
Taiyo Yuden
Murata Elec
Murata Elec
AVX Corp
AVX Corp
AVX Corp
AVX Corp
AVX Corp
Panasonic ‐ ECG
AVX Corp
Kemet
Panasonic ‐ ECG
Kemet
Panasonic ‐ ECG
AVX Corp
Kemet
AVX Corp
TDK Corp
Diodes Inc
Vishay
Vishay
Micro Commercial
Micro Commercial
Micro Commercial
Chicago M L, LLC
Chicago M L LLC
Chicago M L LLC
Chicago M L, LLC
Chicago M L LLC
GRM21BR71H104KA01L
GRM32RR61E475KC31L
ECQ‐E6334KF
GRM21BR71H104KA01L
EMK325F226ZN‐T
GRM31A5C2J101JW01D
GRM31A5C2J101JW01D
12101C102KAT2A
08055C102KAT2A
08055A330JAT2A
08055A330JAT2A
08055C102KAT2A
EET‐UQ2W331DA
08055A330JAT2A
C0805C102KDRACTU
ECJ‐2VB2D471K
T491X107K025ZT
ECJ‐2VB2D471K
08055D105KAT2A
T491X107K025ZT
08055A330JAT2A
CC45SL3AD680JYNN
GBU806
8ETX06PBF
8EWS08S
MB6S‐TP
1N4148W‐TP
DL4007‐TP
CMD15‐21SRC/TR8
CMD15‐21VGC/TR8
CMD15‐21VGC/TR8
CMD15‐21SRC/TR8
CMD15‐21SRC/TR8
Rev. 1.3 | Page 20 of 26
ADP1048-600-EVALZ
D12
D13
D14
D15
D16
D17
D18
F1
K1
L1
L2
L3
MH1
MH2
MH3
MH4
MH5
MH6
Q1
Q2
Q3
RTD1
R1
R2
R3
R4
R5
R6
R7
R8
R9
R10
R11
R12
R13
R14
R15
R16
R17
R18
R19
R20
R21
DL4007
1N4148
US1D
8ETX06
1N4148
1N4148
US1D
10A
G6RL‐1A‐DC12
1.9mH
500U
500U
P275RD125
P275RD125
P275RD125
P275RD125
P275RD125
P275RD125
SPW20N60C3
SPW20N60C3
2SK3018
33k
470k, 1W
10k
470k, 1W
.08 OHM , 2W
390, 1W
0
DNP
10
0
0
499k
499k
36.5k
470k, 1W
0
470K
300 Ohm
499k
499k
36.5k
499k
PRD 1363
SMD RECT PASSIVATD 1A 1000V
SMD DIODE SW 100V 150MA
SMD DIODE ULTRA FAST SW 200V 1A
DIODE HYPERFAST 600V 8A
SMD DIODE SW 100V 150MA
SMD DIODE SW 100V 150MA
SMD DIODE ULTRA FAST SW 200V 1A
HOLDER PC FUSE 5mm LOW PROFILE
RELAY PWR SPST‐NO 8A 12VDC PCB
COMMON MODE LINE CHOKES 1.9mH
INDUCTOR PFC 300W 820UHY
INDUCTOR PFC 300W 820UHY
SCREW 4‐40 x 1/4 PHIL FLAT U/C SST
SCREW 4‐40 x 1/4 PHIL FLAT U/C SST
SCREW 4‐40 x 1/4 PHIL FLAT U/C SST
SCREW 4‐40 x 1/4 PHIL FLAT U/C SST
SCREW 4‐40 x 1/4 PHIL FLAT U/C SST
SCREW 4‐40 x 1/4 PHIL FLAT U/C SST
MOSFET N‐CH 650V 20.7A
MOSFET N‐CH 650V 20.7A
MOSFET N‐CH 30V 0.1A SOT‐323
THERMISTER NTC 33K OHM 5% RAD
RES 470K OHM METAL FILM 3W 5%
SMD RES 10K OHM 3/4W 5%
RES 470K OHM METAL FILM 3W 5%
SMD RES 0.08 OHM 2W 1% +/‐75PPM
RES 390 OHM METAL FILM 1W 5%
SMD RES 0.0 OHM 3/4W 5%
Micro Commercial
Micro Commercial
Diodes Inc
Vishay
Micro Commercial
Micro Commercial
Diodes Inc
Keystone Elec
Omron Elec
Coilcraft
Precision INC
Precision INC
Infineon
Infineon
Rohm
EPCOS Inc
Vishay/BC
Vishay/Dale
Vishay/BC
Vishay/Dale
Vishay/BC
Vishay/Dale
DL4007‐TP
1N4148W‐TP
US1D‐13‐F
8ETX06PBF
1N4148W‐TP
1N4148W‐TP
US1D‐13‐F
4527
G6RL‐1A DC12
CMT1‐1.9‐9L
PFC‐01102‐00
PFC‐01102‐00
4C25PFUS
4C25PFUS
4C25PFUS
4C25PFUS
4C25PFUS
4C25PFUS
SPW20N60C3
SPW20N60C3
2SK3018T106
B57891M0333J000
PR03000204703JAC00
CRCW201010K0JNEF
PR03000204703JAC00
WSL2816R0800FEH
PR01000103900JR500
CRCW20100000Z0EF
SMD RES 10.0 OHM 1/8W 1%
SMD RES 0.0 OHM 3/4W 5%
SMD RES 0.0 OHM 3/4W 5%
SMD RES 499K OHM 3/4W 1%
SMD RES 499K OHM 3/4W 1%
SMD RES 36.5K OHM 1/2W 1%
RES 470K OHM METAL FILM 3W 5%
SMD RES 0.0 OHM 3/4W 5%
SMD RES 470K OHM 1/8W 1%
SMD RES 300 OHM 1/8W 1%
SMD RES 499K OHM 3/4W 1%
SMD RES 499K OHM 3/4W 1%
SMD RES 36.5K OHM 1/2W 1%
SMD RES 499K OHM 3/4W 1%
Yageo
Vishay/Dale
Vishay/Dale
Vishay/Dale
Vishay/Dale
Rohm
Vishay/BC
Vishay/Dale
Panasonic ‐ ECG
Panasonic ‐ ECG
Vishay/Dale
Vishay/Dale
Rohm
Vishay/Dale
RC0805FR‐0710RL
CRCW20100000Z0EF
541‐0.0WCT‐ND
CRCW2010499KFKEF
CRCW2010499KFKEF
MCR50JZHF3652
PR03000204703JAC00
CRCW20100000Z0EF
ERJ‐6ENF4703V
ERJ‐6ENF3000V
CRCW2010499KFKEF
CRCW2010499KFKEF
MCR50JZHF3652
CRCW2010499KFKEF
Rev. 1.3 | Page 21 of 26
ADP1048-600-EVALZ
R22
R23
R24
R25
R26
R27
R28
R29
R30
R31
R32
R33
R34
R35
R36
R37
R38
R39
R40
R41
R42
R43
R44
R45
R46
R47
R48
R49
R50
R51
SW1
T4
U1
U5
25 Ohm
2k2
2k2
2k2
499k
10k
25m 3W
10k
390, 1W
499k
2k2
499k
36.5k
5.1K
47 Ohm
DNP
48.2K
1k
249k
DNP
10
140k
47 Ohm
100
7.96K
5.1K
5.1K
100
10
.08 OHM , 2W
SW‐SPDT
EE13
ADP3634
LNK606
PRD 1363
CURRENT LIMITER INRSH 25 OHM 20%
SMD RES 2.20K OHM 1/8W 1%
SMD RES 2.20K OHM 1/8W 1%
SMD RES 2.20K OHM 1/8W 1%
SMD RES 499K OHM 3/4W 1%
SMD RES 10.0K OHM 1/8W 1%
SMD RES 0.025 OHM 4W 1% +/‐25PPM
SMD RES 10K OHM 3/4W 5%
RES 390 OHM METAL FILM 1W 5%
SMD RES 499K OHM 3/4W 1%
SMD RES 2.20K OHM 1/8W 1%
SMD RES 499K OHM 3/4W 1%
SMD RES 36.5K OHM 1/2W 1%
SMD RES 5.10K 1/8W 1%
SMD RES 47.0 OHM 1/8W 1%
EPCOS Inc
Yageo
Yageo
Yageo
Vishay/Dale
Yageo
Stackpole Elec
Vishay/Dale
Vishay/BC
Vishay/Dale
Yageo
Vishay/Dale
Rohm
Panasonic ‐ ECG
Panasonic ‐ ECG
B57238S0250M000
RC0805FR‐072K2L
RC0805FR‐072K2L
RC0805FR‐072K2L
CRCW2010499KFKEF
RC0805FR‐0710KL
CSSH2728FT25L0
CRCW201010K0JNEF
PR01000103900JR500
CRCW2010499KFKEF
RC0805FR‐072K2L
CRCW2010499KFKEF
MCR50JZHF3652
ERJ‐6ENF5101V
ERJ‐6ENF47R0V
SMD RES 48.7K OHM 1/8W 1%
SMD RES 1.00K OHM 1/8W 1%
SMD RES 249K OHM 3/4W 1%
Panasonic ‐ ECG
Yageo
Vishay/Dale
ERJ‐6ENF4872V
RC0805FR‐071KL
CRCW2010249KFKEF
SMD RES 10.0 OHM 1/8W 1%
SMD RES 140K OHM 3/4W 1%
SMD RES 47.0 OHM 1/8W 1%
SMD RES 100 OHM 1/8W 1%
SMD RES 8.06K OHM 1/8W 1%
SMD RES 5.10K 1/8W 1%
SMD RES 5.10K 1/8W 1%
SMD RES 100 OHM 1/8W 1%
SMD RES 10.0 OHM 3/4W 5%
SMD RES 0.08 OHM 2W 1% +/‐75PPM
SW SLIDE SPDT 30V 0.2A PC MNT
TRANSFORMER
IC DRIVER DUAL 4A NONINV
POWER INTEEGRATIONS 5.5W 85‐265VAC
Yageo
Vishay/Dale
Panasonic ‐ ECG
Yageo
Panasonic ‐ ECG
Panasonic ‐ ECG
Panasonic ‐ ECG
Yageo
Vishay/Dale
Vishay/Dale
E‐Switch
Precision Inc
Analog Devices
Power Integrations
RC0805FR‐0710RL
CRCW2010140KFKEF
ERJ‐6ENF47R0V
RC0805FR‐07100RL
ERJ‐6ENF8061V
ERJ‐6ENF5101V
ERJ‐6ENF5101V
RC0805FR‐07100RL
CRCW201010R0JNEF
WSL2816R0800FEH
EG1218
019‐7086‐00R
ADP3634ARDZ
LNK606DG
Rev. 1.3 | Page 22 of 26
ADP1048-600-EVALZ
PRD 1363
APPENDIX XI – BILL OF MATERIALS (DAUGHTER CARD)
Part Reference
Part Description
C1
DNI
C2
DNI
C3
DNI
C4
CAP CER 1000pF 50V 5% COG
C5
DNI
C6
DNI
C7
DNI
C8
DNI
Manufacture
Mfg Part No
Murata Electronics
GRM2165C1H102JA01D
C9
CAP CER 10uF 25V +/‐20% X5R
Panasonic ‐ ECG
ECJ‐4YB1E106M
C10
CAP CER 0.1uF 50V 10% X7R
Murata Electronics
GRM21BR71H104KA01L
C11
CAP CER 1.0uF 50V 10% X7R
Murata Electronics
GRM32RR71H105KA01L
C12
CAP CER 0.1uF 50V 10% X7R
Murata Electronics
GRM21BR71H104KA01L
C13
CAP CER 0.1uF 50V 10% X7R
Murata Electronics
GRM21BR71H104KA01L
C14
DNI
C15
DNI
C16
DNI
D1
DIODE SWITCH 100V 150MA
Micro Commercial
1N4148WTPMSCT‐ND
D2
DIODE SWITCH 100V 150MA
Micro Commercial
1N4148WTPMSCT‐ND
D6
LED SUPER RED CLEAR 75MA 1.7V SMD
CHICAGO MINIATURE LIGHTING
CMD15‐21SRC/TR8
R1
RES 90.9K OHM 1/8W 1% SMD
Any
R2
RES 10K OHM 1/8W 1% SMD
Any
R3
RES 90.9K OHM 1/8W 1% SMD
Any
Any
R4
RES 10K OHM 1/8W 1% SMD
R5
RES 90.9K OHM 1/8W 1% SMD
Any
R6
RES 10K OHM 1/8W 1% SMD
Any
R7
RES 10K OHM 1/8W 0.1% SMD
Any
R8
RES 10K OHM 1/8W 0.1% SMD
Any
R9
RES 0.0 OHM 1/8W 5% SMD
Any
R11
RES 49.9K OHM 1/8W 0.1% SMD
Any
R12
RES 2.20K OHM 1/8W 1% SMD
Any
R13
RES 0.0 OHM 1/8W 5% SMD
Any
R14
RES 10K OHM 1/8W 1% SMD
Any
R15
RES 10K OHM 1/8W 1% SMD
Any
R16
RES 0.0 OHM 1/8W 5% SMD
Any
R18
RES 2.20K OHM 1/8W 1% SMD
Any
R19
RES 2.20K OHM 1/8W 1% SMD
Any
R20
RES 2.20K OHM 1/8W 1% SMD
Any
R21
RES 2.20K OHM 1/8W 1% SMD
Any
R22
RES 0.0 OHM 1/8W 5% SMD
Any
U1
Digital PFC Controller
Analog Devices
ADP1047
U2
Low Dropout Regulators
Analog Devices
ADP3303
Rev. 1.3 | Page 23 of 26
ADP1048-600-EVALZ
PRD 1363
APPENDIX XII – REGISTER FILE (REVA_IC REVISED-0408.48R)
Reg(1 h) = 4h - OPERATION
Reg(FE11 h) = 0h - PWM2 rising edge setting
Reg(2 h) = 17h - ON_OFF_CONFIG
Reg(FE12 h) = 20h - PWM2 falling edge timing
Reg(10 h) = 0h - WRITE_PROTECT
Reg(FE13 h) = 3h - PWM2 falling edge setting
Reg(20 h) = 6h - VOUT_MODE
Reg(FE14 h) = 1h - PWM_Set
Reg(21 h) = 604h - VOUT_COMMAND
Reg(FE15 h) = 33h - PWM_Limit
Reg(29 h) = 80AAh - VOUT_SCALE_LOOP
Reg(FE18 h) = 83h - RTD_ADC_gain_Trim
Reg(2A h) = FB02h - VOUT_SCALE_MONITOR
Reg(FE19 h) = 0h - OT_FAULT_LIMIT
Reg(35 h) = F154h - VIN_ON
Reg(FE1A h) = 0h - OT_WARN_LIMIT
Reg(36 h) = F118h - VIN_OFF
Reg(FE1B h) = Dh - Switching frequency setting
Reg(40 h) = F708h - VOUT_OV_FAULT_Limit
Reg(FE1C h) = 0h - Low power switching frequency setting
Reg(41 h) = C0h - VOUT_OV_FAULT_RESPONSE
Reg(FE1D h) = 3h - Frequency dithering set
Reg(42 h) = F690h - VOUT_OV_WARN_LIMIT
Reg(FE1E h) = 0h - Frequency synchronization set
Reg(43 h) = F500h - VOUT_UV_WARN_LIMIT
Reg(FE20 h) = 28h - Voltage_Loop_Filter_Gain
Reg(44 h) = F320h - VOUT_UV_FAULT_LIMIT
Reg(FE21 h) = C0h - Voltage_Loop_Filter_Zero
Reg(45 h) = 58h - VOUT_UV_FAULT_RESPONSE
Reg(FE22 h) = 58h - Fast voltage loop filter gain
Reg(50 h) = 0h - OT_FAULT_RESPONSE
Reg(FE23 h) = F8h - Fast voltage loop filter zero
Reg(55 h) = F434h - VIN_OV_FAULT_LIMIT
Reg(FE24 h) = BBh - Fast voltage loop enable
Reg(56 h) = 0h - VIN_OV_FAULT_RESPONSE
Reg(FE25 h) = 4Ah - VAC_threshold_set
Reg(58 h) = F140h - VIN_UV_WARN_LIMIT
Reg(FE27 h) = 4Bh - MIN_AC_PERIOD_SET
Reg(59 h) = F118h - VIN_UV_FAULT_LIMIT
Reg(FE28 h) = 8Ah - MAX_AC_PERIOD_SET
Reg(5A h) = 78h - VIN_UV_FAULT_RESPONSE
Reg(FE29 h) = 32h - Current loop filter gain for low line input
Reg(5B h) = CA2Ah - IIN_OC_FAULT_LIMIT
Reg(FE2A h) = D7h - Current loop filter zero for low line input
Reg(5C h) = 0h - IIN_OC_FAULT_RESPONSE
Reg(FE2B h) = 5Ah - Current loop filter gain for high line input
Reg(5D h) = CA5Fh - IIN_OC_WARN_LIMIT_ADC
Reg(6B h) = F550h - PIN_OP_WARN_LIMIT
Reg(FE2C h) = AAh - Current loop filter zero for high line
input
Reg(FE00 h) = 0h - CS_Fast_OCP_Response
Reg(FE2D h) = 1Eh - Soft_Start_Set
Reg(FE01 h) = 80h - VFB_Fast_OVP_Response
Reg(FE2E h) = 1h - INRUSH_Set
Reg(FE02 h) = 0h - OLP_Response
Reg(FE2F h) = 32h - VFB_OV_FAULT_RISE
Reg(FE03 h) = 0h - VDD3P3_RESPONSE
Reg(FE30 h) = 3h - VFB_OV_FAULT_FALL
Reg(FE04 h) = 0h - VCORE_RESPONSE
Reg(FE31 h) = 2h - FAST_OVP_debounce_setting
Reg(FE05 h) = 0h - PGOOD_AC_OK_DEBOUNCE_SET
Reg(FE32 h) = 2Eh - Low power mode operation threshold
Reg(FE06 h) = 0h - PSON_SET
Reg(FE35 h) = 4Dh - HIGH LINE LIMIT
Reg(FE07 h) = 0h - Flag_Fault_ID
Reg(FE36 h) = 41h - LOW LINE LIMIT
Reg(FE08 h) = 1Bh - SoftStart_Flags_Blank_1
Reg(FE37 h) = 0h - Ilim_trim
Reg(FE09 h) = 0h - SoftStart_Flags_Blank_2
Reg(FE39 h) = 6B7h - EXPONENT
Reg(FE0A h) = 0h - PGOOD_FLAGS_LIST
Reg(FE3A h) = 3h - READ_UPD_RATE
Reg(FE0B h) = 0h - AC_OK_FLAGS_LIST
Reg(FE3B h) = FB02h - VIN_SCALE_MONITOR
Reg(FE0C h) = 0h - PWM rising edge timing
Reg(FE3C h) = DB20h - IIN_RSENSE
Reg(FE0D h) = 0h - PWM rising edge setting
Reg(FE3D h) = 1Fh - FAST_OCP_BLANK
Reg(FE0E h) = 20h - PWM falling edge timing
Reg(FE3E h) = E0h - CS_Fast_OCP_setting
Reg(FE0F h) = 3h - PWM falling edge setting
Reg(FE3F h) = 0h - Temperature hysteresis
Reg(FE10 h) = 0h - PWM2 rising edge timing
Reg(FE40 h) = 28h - VAC_ADC_gain_Trim
Rev. 1.3 | Page 24 of 26
ADP1048-600-EVALZ
PRD 1363
Reg(FE41 h) = 9h - VFB_ADC_gain_Trim
Reg(FE42 h) = 81h - CS_ADC_gain_Trim_500mV_range
Reg(FE43 h) = C0h - Ibal gain
Reg(FE44 h) = 1Ah - SMTVOUT_LOW_POWER_THRES
Reg(FE45 h) = C0h - SMTVOUT_HIGH_POWER_THRES
Reg(FE46 h) = 457h - SMTVOUT_LOW_LINE_VO1
Reg(FE47 h) = 4ACh - SMTVOUT_LOW_LINE_VO2
Reg(FE48 h) = 479h - SMTVOUT_High_LINE_VO1
Reg(FE49 h) = 4FEh - SMTVOUT_High_LINE_VO2
Reg(FE4A h) = 4FEh - SMTVOUT_UPLIMIT_VOH
Reg(FE4B h) = 66Ah - SMTVOUT_VAC_240V
Reg(FE4C h) = 0h - SYNC_DELAY
Reg(FE4D h) = 5Dh - SMTVOUT_VAC_240V_HYS
Reg(FE4E h) = 9h - Power_HYS
Reg(FE4F h) = 40h - ADVANCED_FEUTURE_ENABLE
Reg(FE50 h) = 0h - VOUT_OV_FAULT_HYS
Reg(FE51 h) = 3Ch - VIN_UV_FAULT_HYS
Reg(FE53 h) = 0h - VAC_ADC_offset_Trim
Reg(FE54 h) = 0h - CS_ADC_offset_Trim_500mV_range
Reg(FE7E h) = 3Ch - CS_ADC_GAIN_TRIM_750mV_range
Reg(FE7F h) = 0h - CS_ADC_OFFSET_TRIM_750mV_range
Reg(FE90 h) = 50h - Current loop filter gain for low line input
and light load
Reg(FE91 h) = B4h - Current loop filter zero for low line input
and light load
Reg(FE92 h) = 50h - Current loop filter gain for high line input
and light load
Reg(FE93 h) = B4h - Current loop filter zero for high line input
and light load
Reg(FE94 h) = 0h - Smart VOUT power reading
Reg(FE95 h) = 8h - IBAL configurationReg(FE94 h) = 0h SMTOUT_POWER_AVE
Rev. 1.3 | Page 25 of 26
ADP1048-600-EVALZ
PRD 1363
NOTES
©2009 Analog Devices, Inc. All rights reserved.
Trademarks and registered trademarks are the
property of their respective owners. Error! Unknow
Rev. 1.3 | Page 26 of 26
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