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ADSP-CM408BSWZ-AF

ADSP-CM408BSWZ-AF

  • 厂商:

    AD(亚德诺)

  • 封装:

    LQFP176_EP

  • 描述:

    IC ARM CORTEX M4 FLASH 176LQFP

  • 数据手册
  • 价格&库存
ADSP-CM408BSWZ-AF 数据手册
Analog Devices Products and Signal Chain Solutions for Motor Control Systems and Design Analog Devices’ Motor Control Mission Statement ADI is positioned to deliver the most innovative motor control market solutions that offer the best in system efficiency, reliability, and connectivity by focusing its efforts on the highest system performance and industry-leading integration. With ADI’s extensive motor control system-level knowledge and strategic technology partner alliances, ADI will be able to provide customers with unique system services and products leading the way to becoming a long-term technology partner. www.analog.com/motorcontrol Table of Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Typical Motor Control Systems with Functional Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Isolation with iCoupler® Technology Isolated Gate Drivers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Isolated Σ-∆ Modulators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Standard Data Isolators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Isolated Communications Transceivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 isoPower® Integrated, Isolated DC-to-DC Converters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Power Management Digital Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 High Speed MOSFET Drivers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Switching/Multirail Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Linear Regulators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Position and Current Sensing Simultaneous Sampling ADCs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Resolver-to-Digital Converters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Processors and FPGA Mixed-Signal Control Processors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 DSPs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 FPGA Solutions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Standard Linear Current Sense Amplifiers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Difference Amplifiers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Precision Op Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Precision References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Reference Designs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Model-Based Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Motor Control Architectures and Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Strategic Partnerships and Alliances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Online Tools and Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 | Motor Control Systems and Design 2 Introduction More Stringent Energy Regulations Drive Motor Control Innovations In today’s expanding industrial marketplace, the demand for electrical power is growing at an unprecedented rate. More than 40% of that electrical demand comes from industrial electric motors of all sizes. Because of that phenomenon, governments and certification agencies worldwide are introducing new regulatory legislation and more stringent energy efficiency requirements on electric motor OEMs and end users. Like many great technological innovations, there needs to be a pressing demand in the market for change. Analog Devices recognized years ago that this new era of smarter and highly efficient motor control systems would be the new standard for the motor control industry. As part of that recognition, ADI embarked on an integrated and comprehensive motor control design program in collaboration with our strategic partners, who are experts in their respective fields (MathWorks,® ARM,® Boston Engineering,® IAR® systems, and Xilinx®), aimed at addressing the entire system architecture to achieve the greatest level of efficiency while improving system accuracy and reliability. By taking a system-level view (see Figure 1) of these new challenges, ADI was able to develop products that not only exceeded the individual performance specifications but also represented the optimal interface between other functional blocks of the circuit. This system solution approach enables ADI to offer industrial-based customers a completely integrated solution that fits their specific needs while helping them meet the new, more stringent energy regulations. LIVE CIRCUIT VDC PFC EMI IGBT MODULE PWM (6) CDC SHUNT SENSORS G D ADP3634 100V TO 250V CURRENT FEEDBACK OPTIONS HE SENSORS I V , IW TC POSITION FEEDBACK OPTIONS PMSM MOTOR 0.5HP 5V_ISOW VAC INRUSH 15V_ISO ADP7102 3V3_ISO AD7417 ADuM1250 I 2C 5V ADuM1310 ADM3053 Z S C AD8662 ADN4662 AD8515 AD2S1210 ADuM1401 FEEDBACK SELECTION GPIO SINC 3V3 POWER ARM CORTEX®-M4 RESET CAN ADSP-CM408F ADC QEP MUX ADM708 B UART ADM3252 ADP2118 PWM A TRIP ENPWM ADuM1310 ADuM5000 TRIP ADM2682 CAN ADCMP600 AD8515 5V_ISO RS-485 RS-232 AD7403 AD8515 ENPFC ADP121 ADA4897 IDC ENC E IAC AD8515 VDC ADP1047 RES SPI Figure 1. Complete system-level motor control solution capabilities. ADSP-CM408F motor drive control board (EZ-KIT ®). Motor drive power board. For additional information go to www.analog.com/motorHV. www.analog.com/motorcontrol | 3 Typical Motor Control System Offering INVERTER VDC U + AC LINE V W AC MOTOR I V, I W 𝛉, 𝛚 I DC TD GATE DRIVE MOTOR CONTROL PWM COMMAND FEEDBACK INTERFACE I/F SYSTEM AND COMMUNICATIONS iCoupler ISOLATION TECHNOLOGY OFFERS COMPLETE DEPLOYMENT OF DIFFERENT GATE DRIVER AND ISOLATION TECHNOLOGIES • ARM CORTEX-M4/SHARC PROCESSOR USED AS MOTION CONTROLLERS • BEST-IN-CLASS PERFORMANCE AND INTEGRATION MOTION CONTROLLER GATE DRIVER • ADI HAS MARKET LEADERSHIP IN CONVERTERS AND AMPLIFIERS • CURRENT AND VOLTAGE MONITORING REQUIRED IN SERVOS AND PERFORMANCE DRIVES POWER STAGE VOLTAGE MONITORING DEMAND INTERFACE CURRENT MONITORING NETWORK INTERFACE • OUR INTERFACE PRODUCTS INCLUDE: CAN, RS-232, AND RS-485 | Motor Control Systems and Design 4 ROTOR/LOAD POSITION FEEDBACK • HIGH RESOLUTION FEEDBACK SENSORS PROVIDE ACCURATE SHAFT POSITION INFORMATION • ADI OFFERS RDCs, ADCs, AND AMPs SUITABLE FOR MOTOR CONTROL POWER AND SUPPORT • ADI’S POWER MANAGEMENT PRODUCTS ARE BROADLY APPLICABLE WITHIN MOTOR CONTROL SYSTEMS • LARGE PORTFOLIO OF POWER MANAGEMENT PRODUCTS • DSP EZ-KIT LITE® EVALUATION BOARDS • SIMULINK® TOOLS INTEGRATION • MOTOR CONTROL DEVELOPMENT PLATFORM FOR MODEL-BASED CONTROL Digital Isolation with iCoupler Technology INVERTER VDC The iCoupler Transformer Isolation Advantage isoPower • Smaller size • Integrate with other functions • Lower cost at high performance • isoPower • Lower power consumption • Higher reliability ISOLATED GATE DRIVE I V, I W I DC TD GATE DRIVE ISOLATED FEEDBACK Safety and Standards • Basic and functional safety • 1200 VPEAK working voltage • IEC60664, IEC61800-5-x PWM MOTOR CONTROL ADC • Guaranteed 8 mm creepage I/F • Reinforced isolation • VDE-0884-10, IEC60747-5-5 DATA ISOLATION SYSTEM AND COMMUNICATIONS • UL1577 FEEDBACK INTERFACE ISOLATED COMMUNICATION INTERFACES Tx/Rx isoPower Isolated Gate Drivers Overcoming Limitations of Optocouplers and High Voltage Gate Driver Solutions Isolated gate drivers provide electrical isolation as well as strong gate drive capability, which is often required for safety and robustness in many system architectures. The isolated gate driver portfolio from Analog Devices offers designers performance and reliability advantages over designs utilizing optocouplers or pulse transformers. Utilizing ADI’s proven iCoupler® technology, the isolated gate driver family offers the advantage of a maximum propagation delay of 50 ns, less than 5 ns channel-tochannel matching, a 50-year lifetime for 400 V rms working voltage, and galvanic isolation in a single package. Part Number Insulation Rating (kV rms) Max Operating Temperature (°C) Isolated Output (V) Max Isolated Output (V) Min ADuM7223 2.5 125 18 4.5 ADuM3223 3 125 18 4.5 ADuM4223 5 125 18 4.5 ADuM3221 2.5 125 18 4.5 ADuM3220 2.5 125 18 4.5 ADuM7234 1 105 18 12 Isolated 𝚺-𝚫 Modulators—Voltage and Current Sensing The AD7403 is the industry’s highest performance isolated Σ-∆ modulator enabling even more accurate current and voltage sense feedback. Wider dynamic range enables the use of smaller shunts, improving system efficiency and motor to drive matching. Superior modulator performance coupled with an external clock of 20 MHz provides flexibility in performance/latency trade-offs in applications such as robotics where dynamic response is important. The AD7403 also features an isolation scheme with a higher continuous working voltage (VIORM) than the previous generation and is offered in packages providing 8.3 mm creepage and clearance. Clock (MHz) VIORM (VPEAK) Package AD7400A 10 (int) 848 16-lead SOIC_W AD7401A 20 (ext) 848 16-lead SOIC_W Part Number AD7403 20 (ext) 1250 16-lead SOIC_IC, 8-lead SOIC_IC, AD7402 10 (int) 1250 16-lead SOIC_IC, 8-lead SOIC_IC, AD7405 20 (ext) LVDS 1250 16-lead SOIC_IC www.analog.com/motorcontrol | 5 Standard Data Isolators Digital Isolators Deliver Peak Performance Without Compromise Channel Count Insulation Rating (kV rms) Max Data Rate (Mbps) Max Operating Temperature (°C) 1 2.5 Up to 100 Up to 125 Digital isolators with iCoupler technology enable designers to implement isolation in designs without the cost, size, power, performance, and reliability constraints found with optocouplers. With more than one billion channels shipped into the field, these magnetically isolated products are a safe, reliable, and easy to use alternative to optocouplers. DIGITAL ISOLATOR SOLUTION 2 2.5, 3.75, 5 Up to 100 Up to 125 3 2.5 Up to 90 Up to 125 4 2.5, 3.75, 5 Up to 150 Up to 125 5 1, 2.5 10 105 6 1 25 105 OPTOCOUPLER SOLUTION AVAGO RECOMMENDED INTERFACE CIRCUIT R1 C2 D1 C1 R2 C2 R5 HCPL-0631 D2 R6 DATA CONVERTER D4 HCPL-0601 25mm 10mm ADuM1401 R3 DATA CONVERTER R7 C1 HCPL-0601 16mm C3 R4 R8 D3 17mm Isolated RS-485 Transceivers for Intersystem Communication in Motor Control These isolated transceivers integrate Analog Devices iCoupler technology to combine a 3-channel isolator, a three-state differential line driver, a differential input receiver, and Analog Devices iso Power dc-to-dc converter into a single package. The devices are powered by a single 5 V or 3.3 V supply, realizing a fully integrated signal and power isolated RS-485 solution. The parts are fully specified over the industrial temperature range and are available in a highly integrated, 16-lead, wide-body SOIC package with >8 mm creepage and clearance. These devices enable designers to isolate communications in design without the cost, size, power, and reliability constraints found with traditional isolation products. Part Number Insulation Rating ESD Protection (kV rms) (kV) Data Rate RS-485 Power Supply (VNOM ) ADM2682E 5 15 16 Mbps 3.3, 5 ADM2687E 5 15 500 kbps 3.3, 5 ADM2582E 2.5 15 16 Mbps 3.3, 5 ADM2587E 2.5 15 500 kbps 3.3, 5 | Motor Control Systems and Design 6 V CC V ISOOUT isoPower DC-TO-DC CONVERTER OSCILLATOR RECTIFIER V ISOIN REGULATOR DIGITAL ISOL ATION iCoupler TRANSCEIVER Y TxD ENCODE DECODE DE ENCODE DECODE RxD DECODE ENCODE D Z A R B RE GND1 ISOLATION BARRIER GND2 isoPower Integrated, Isolated DC-to-DC Converters These isolated dc-to-dc converters expand ADI’s isolated power portfolio by providing designers with a compact, easy to implement, cost-effective approach to meeting both isolated power and data requirements. The combination of size and output power also addresses the growing space and power constraints engineers must consider when designing motor drives. Part Number Insulation Rating (kV rms) Max Data Rate (Mbps) ADM3260 2.5 1 ADuM5000 2.5 — ADuM5200 2.5 25 ADuM5400 2.5 ADuM6000 5 ADuM6200 5 ADuM6400 5 Propagation Delay (ns) Isolated Output Supply (mA) Isolated Output (V) Min 95 30 4.5 — 100 3.3 60 100 3.3 25 60 100 3.3 — — 100 3.3 25 60 100 3.3 25 60 100 3.3 The isoPower Difference NEW DC-to-DC module. isoPower solution. Optocoupler design. www.analog.com/motorcontrol | 7 Power Management Digital Power Factor Correction with PMBus for Motor Control Systems Motor control systems are increasingly migrating from passive harmonic correction inductors to active power factor correction ( PFC) systems to improve total harmonic distortion (THD), reduce system size and weight, and improve efficiency of single-phase and 3-phase designs. The ADP1047 and ADP1048 digital power factor correction series offer versatile controllers with input power metering capability to ±1% accuracy. The ADP1047 is a single-phase device, while the ADP1048 is an interleaved controller that can also be configured as a bridgeless PFC for high system efficiency. The ADP1047/ADP1048 can be programmed using the easy to use graphic user interface (GUI ) with programming implementation in hardware state machine for robust and reliable motor control PFC solutions. The PMBus™ interface allows parameters to be adjusted and reported, including the accurate measurement of input voltage, current, power, and temperature. The ADP1047/ADP1048 PFC family can communicate with motor controllers, such as ADSP-CM408F, to optimize efficiency and motor control system performance. Part Number Key Features Description Single-phase PFC ADP1047 controller with accurate power metering Interleaved PFC controller with accurate power ADP1048 metering; capable of supporting high efficiency bridgeless topology Inrush control, real-time efficiency optimization, enhanced dynamic response, synchronization, and spread spectrum Inrush control, real-time efficiency optimization, enhanced dynamic response, synchronization, spread spectrum, and light load shedding Intuitive graphical user interface simplifies programming. VIN (V) Interface EEPROM PWM Housekeeping Outputs I/O Protection Package 3.3 I2C/PMBus Yes 2 PSON, inrush control, ACOK, PGOOD Programmable ac fault detection, 24-lead QSOP OCP, OVP, OTP 3.3 I2C/PMBus Yes 2 PSON, inrush control, ACOK, PGOOD Programmable ac fault detection, 24-lead QSOP OCP, OVP, OTP PFC Evaluation Tools and Software Evaluation boards can be ordered and the GUI can be downloaded free of charge from analog.com. There are a number of reference designs, applications notes, and video guides to get started: • ADP1047 300 W interleaved evaluation board—ADP1048_600_EVALZ • ADP1048 600 W interleaved evaluation board—ADP1047_300_EVALZ • ADP1048 bridgeless reference design • GUI and user guides available from analog.com High Speed MOSFET Drivers The ADP36xx family of 2 A and 4 A high speed FET drivers complement the ADP1047/ADP1048 digital PFC controllers. These devices use a standard industry footprint but add faster switching performance and advanced protection features. ADP1048 600 W interleaved evaluation board. VIN (V) Peak Drive Current (A) Dual noninverting 4.5 to 18 4 No ADP3633/ADP3634/ADP3635 ADP3623/ADP3624/ADP3625 Dual inverting (33), dual noninverting (34), invert/noninvert (35) 9.5 to 18 4.5 to 18 4 ADP3629/ADP3630/ADP3631 Dual inverting (29), dual noninverting (30), invert/noninvert (31) 9.5 to 18 2 Part Number Description ADP3654 | Motor Control Systems and Design 8 Precision OT Protection Enable/Shutdown OT Warning Signal Package No No 8-lead MSOP_EP 8-lead SOIC_N_EP Yes Yes Yes 8-lead MSOP_EP 8-lead SOIC_N_EP Yes Yes Yes 8-lead MSOP_EP 8-lead SOIC_N Integrated Regulators Devices Delivering Best-in-Class Efficiency, System Performance, and Size ADI regulator products for motor control offer a selection of power integrated point of load (POL) devices supporting a wide range of power distribution options. This includes standalone switch regulators with 5 V, 12 V, and 24 V process to multirail solutions that support load requirements from the milliamperes to multiple ampere loads while maintaining effective efficiency and performance; to linear regulators offering low noise solutions that help increase precision in fine position sensing applications. Switching/Multirail Regulators Part Number ADP2119 ADP2120 ADP2164 ADP230x ADP2370 ADP2384 Product Description 1.2 MHz synchronous stepdown dc-to-dc regulator 1.2 MHz synchronous stepdown dc-to-dc regulator High efficiency synchronous step-down dc-to-dc regulator with selectable switching frequency (600 kHz or 1.2 MHz) Nonsynchronous step-down switching regulator 1.2 MHz/600 kHz low quiescent current step-down dc-to-dc regulator Synchronous step-down dc-to-dc regulator with programmable switching frequency VIN Range (V) IOUT Max (A) 2.3 to 5.5 2 Part Number Product Description Synchronous step-down dc-to-dc regulator with programmable switching frequency Synchronous step-down dc-to-dc regulator with adjustable switching frequency 300 kHz to 1 MHz ADP2386 2.3 to 5.5 1.25 2.7 to 6.5 4 3.0 to 20 ADP2300/ ADP2301: 1.2, ADP2302: 2, ADP2303: 3 3.2 to 15 0.8 4.5 to 20 4 ADP2441 ADP5024 3-channel regulator with dual 3 MHz switching regulator and one LDO ADP5134 4-channel regulator with dual 3 MHz switching regulator and dual LDO ADP5052 5-channel integrated power solution with quad stepdown synchronous switching regulators and one LDO VIN Range (V) IOUT Max (A) 4.5 to 20 6 4.5 to 36 1 Switches: 2.3 to 5.5, LDO: 1.7 to 5.5 Switches: 2.3 to 5.5, LDOs: 1.7 to 5.5 Switches: 4.5 to 15, LDOs: 1.7 to 5.5 Switches: 1.2 each, LDO: 0.300 Switches: 1.2 each, LDOs: 0.300 Switches: 4, 4/1.2, 1.2, LDO: 0.200 ADP5134 Micro PMU Advantages 0402 CHIP RESISTOR ADP5134 4-CHANNEL MICRO PMU 0402 CHIP RESISTOR 0402 CHIP RESISTOR 0402 CHIP CAPACITOR 0402 CHIP CAPACITOR 0402 CHIP CAPACITOR 0402 CHIP CAPACITOR 0402 CHIP RESISTOR 0402 CHIP CAPACITOR 0402 CHIP RESISTOR 0402 CHIP CAPACITOR 0402 CHIP RESISTOR 0402 CHIP RESISTOR 0603 CHIP CAPACITOR 0402 CHIP RESISTOR 0806 CHIP INDUCTOR 0603 CHIP CAPACITOR 0603 CHIP CAPACITOR 0402 CHIP CAPACITOR 300mA LDO SOT-23-5 0402 CHIP CAPACITOR 0806 CHIP INDUCTOR 0402 CHIP RESISTOR 0402 CHIP RESISTOR 0402 CHIP RESISTOR 10.6 mm 0402 CHIP RESISTOR 0402 CHIP CAPACITOR 0402 CHIP RESISTOR 300mA LDO SOT-23-5 6.8 mm 0806 CHIP INDUCTOR 0402 CHIP RESISTOR 800mA BUCK SOT-23-5 0806 CHIP INDUCTOR 0603 CHIP CAPACITOR 0603 CHIP CAPACITOR 800mA BUCK SOT-23-5 MICRO PMU IMPLEMENTATION 0402 CHIP RESISTOR 0402 CHIP CAPACITOR 10.4mm 0603 CHIP CAPACITOR TRADITIONAL IMPLEMENTATION 25% LESS BOARD SPACE REQUIRED 0402 CHIP RESISTOR 9.3mm Linear Regulators Part Number Product Description VIN Range (V) IOUT Max (A) ADP151 Ultralow noise CMOS linear regulator 2.2 to 5.5 0.2 ADP7102/ADP7104 Low noise CMOS LDO 3.3 to 20 ADP7102: 0.300 ADP7104: 0.500 ADP7105 Low noise CMOS LDO with soft start 3.3 to 20 0.5 ADP7118 Low noise CMOS LDO 2.7 to 20 0.2 2.7 to 40 4.5 to 16 ADP7142 ADM7150 Low noise, high PSRR CMOS LDO Ultralow noise, high PSRR LDO Part Number Product Description ADM7170/ADM7171/ Low noise, high PSRR LDO ADM7172 VIN Range (V) IOUT Max (A) 2.3 to 6.5 0.5/1.0/2.0 ADP124/ADP125 Low quiescent current CMOS linear regulator 2.3 to 5.5 0.5 ADP222/ADP223/ ADP224/ADP225 Dual, low noise, high PSRR linear regulators 2.5 to 5.5 0.300 each 0.2 ADP322/ADP323 Triple, low noise, high PSRR linear regulators 2.5 to 5.5 0.200 each 0.8 ADP7182 Low noise, negative linear regulator –2.7 to –28 –0.200 www.analog.com/motorcontrol | 9 Position and Current Sense Feedback Simultaneous Sampling ADCs Current, Voltage, and Position Sensing Products ADI offers an extensive portfolio of simultaneous sampling ADCs incorporating high performance, resolution, and accuracy with multiple channel combinations that serve a variety of motor control feedback and sensing needs. Small packaged dual devices are ideal for position sensing applications such as robotics or for current sensing in space constrained IDMs. Bipolar input devices suit current and voltage feedback in high power applications. Multichannel devices suit the topologies of multiaxis designs while fast conversion times offer low latency resulting in fast dynamic response. No. Simultaneous Channels Total Channel Count Sample Rate/Sim Channel Resolution (Bits) AD7265/AD7266 2 12 1 MSPS/ 2 MSPS 12 AD7262/AD7264 2 2 1 MSPS 12/14 10 to 16 Part Number AD7352/AD7356/ AD7357 2 2 3 MSPS/ 5 MSPS/4.75 MSPS AD7656-1/AD7657-1/ AD7658-1 6 6 250 kSPS 16/14/12 8/6/4 8/6/4 200 kSPS 16 AD7607/AD7608/ AD7609 8 8 200 kSPS 14/18/18 AD7366/AD7367 2 4 1 MSPS 12/14 8–8 8 500 kSPS to 125 kSPS 16 2 2 1 MSPS 16 AD7606/AD7606-6/ AD7606-4 ADAS3023 AD7902/AD7903 Resolver-to-Digital Converters Many motor control systems operate at variable shaft rotation speeds. To provide the most accurate position information, a system with flexible resolution is required. The resolver-to-digital converter that provides resolution change on-the-fly is the AD2S1210. This converter delivers an integrated solution including an excitation oscillator with programmable frequency, programmable threshold levels, very wide analog input range, and information indicating the exact nature of detected faults. The AD2S1210 provides a high level of functionality required to interface to resolvers with a reduced number of external components. Part Number AD2S1200 Resolution (Bits) Accuracy (Arcmin) Max Tracking Rate (rps) 12 11 1000 AD2S1205 12 11 1250 AD2S1210 10 to 16 2.5 3125 10 | Motor Control Systems and Design Processors Processor Value Out of Box Experience • ARM and DSP cores • Support of MATLAB® and model-based design • Strong DMA capability • 230 VAC and 48 VDC development platforms • Real-time Ethernet (1588) • Strong local support team MOTOR CONTROL PWM ADC SYNC • High performance/cost ratio AFE TIMER System Value 𝚺 SINC3 • Embedded sinc filters for isolated Σ-∆ TRIP • High amount of local RAM and flash • Fast embedded 16-bit ADCs Motor Control ASSPs—ADSP-CM40x Mixed-Signal Processors for High End Drive and Servo Control ADSP-CM40x mixed-signal processors offer control processing performance combined with high speed, high accuracy analog-to-digital conversion aimed at the needs of next-generation industrial motor drives and servos. Based on the ARM Cortex-M4, the ADSP-CM40x combines industry-leading 240 MHz core clock speed, large 384 kB SRAM, and 2 MB flash memories with industry-leading dual 16-bit ADCs. In addition to its raw digital and analog performance capabilities, the ADSP-CM40x offers a number of features including sinc filters for glueless connection to AD740x ∑-∆ modulators and a harmonic analysis engine for power spectrum analysis. Package Speed (MHz) SRAM/Flash Dual ADC Accuracy (ENOB) Comms 24 mm × 24 mm, 176-lead LQFP 240 384 kB/2 MB 13 USB, Ethernet Model ADSP-CM408BSWZ-AF ADSP-CM408BSWZ-BF 24 mm × 24 mm, 176-lead LQFP 240 384 kB/2 MB 13 USB ADSP-CM407BSWZ-AF 24 mm × 24 mm, 176-lead LQFP 240 384 kB/2 MB 11 USB, Ethernet ADSP-CM407BSWZ-BF 24 mm × 24 mm, 176-lead LQFP 240 384 kB/2 MB 11 USB ADSP-CM403BSWZ-CF 14 mm × 14 mm, 120-lead LQFP 240 384 kB/2 MB 13 None ADSP-CM403BSWZ-EF 14 mm × 14 mm, 120-lead LQFP 150 128 kB/512 kB 13 None ADSP-CM403BSWZ-FF 14 mm × 14 mm, 120-lead LQFP 100 128 kB/256 kB 13 None ADSP-CM402BSWZ-EF 14 mm × 14 mm, 120-lead LQFP 150 128 kB/512 kB 11 None ADSP-CM402BSWZ-FF 14 mm × 14 mm, 120-lead LQFP 100 128 kB/256 kB 11 None PERIPHERALS SYSTEM CONTROL BLOCKS JTAG, SWD, CoreSight™ TRACE PLL AND POWER MANAGEMENT FAULT MANAGEMENT EVENT CONTROL 1 × TWI/I2C SYSTEM WATCHDOGS 4 × QUADRATURE ENCLOSURE 12 × PWM PAIRS L1 CACHE 8 × TIMER 16kB L1 INSTRUCTION CACHE L1 MEMORY UP TO 384kB PARITY-ENABLED ZERO-WAIT-STATE SRAM 2 × CAN 3 × UART CORTEX-M4 2 × SPI 2 × SPORT SYSTEM FABRIC GPIO (40 OR 91) MICROCONTROLLER 1 × EMAC WITH IEEE 1588 (OPTIONAL) L3 MEMORY UP TO 2MB FLASH (EXECUTABLE) ANALOG FRONT END ADCC DACC 2 × ADC (16-BIT) 2 × DAC HARMONIC ANALYSIS ENGINE (HAE) HARDWARE FUNCTIONS SINC FILTERS STATIC MEMORY CONTROLLER ASYNC INTERFACE USB FS OTG (OPTIONAL) www.analog.com/motorcontrol | 11 ADSP-214xx SHARC Floating-Point DSPs for Motion Controllers and High End Drive and Servo Control The SHARC® processor family dominates the floating-point DSP market with exceptional core performance, memory size, memory performance, and cost per MFLOP. As the fourth generation of SHARC 32-bit floating-point DSPs, the ADSP-214xx continues the legacy with unparalleled performance and features. The ADSP-214xx processors incorporate up to 800 MMACs of performance, 5 MB of on chip memory, FFT/FIR/IIR accelerators, and a host of external memory interfaces and peripherals that make these processors well suited for motion controllers and high end motor drive and servo systems. Package Speed (MHz) On-Chip SRAM (MB) GPIOs Parallel Interfaces Accelerators ADSP-21469BBCZ-3 24 mm × 24 mm, 176-lead LQFP 450 5 34 DDR2, AMI, link ports FFT/FIR/IIR ADSP-21489BSWZ-3A 14 mm × 14 mm, 100-lead LQFP 350 5 32 — FFT/FIR/IIR ADSP-21489BSWZ-3B 24 mm × 24 mm, 176-lead LQFP 350 5 34 SDRAM FFT/FIR/IIR ADSP-21489BSWZ-4A 14 mm × 14 mm, 100-lead LQFP 400 5 32 — FFT/FIR/IIR ADSP-21489BSWZ-4B 24 mm × 24 mm, 176-lead LQFP 400 5 34 SDRAM FFT/FIR/IIR ADSP-21488BSWZ-3A 14 mm × 14 mm, 100-lead LQFP 350 3 32 — FFT/FIR/IIR ADSP-21488BSWZ-3B 24 mm × 24 mm, 176-lead LQFP 350 3 34 SDRAM FFT/FIR/IIR ADSP-21488BSWZ-4A 14 mm × 14 mm, 100-lead LQFP 400 3 32 — FFT/FIR/IIR ADSP-21488BSWZ-4B 24 mm × 24 mm, 176-lead LQFP 400 3 34 SDRAM FFT/FIR/IIR Model INTERNAL MEMORY SIMD CORE INSTRUCTION CACHE 5 STAGE SEQUENCER DAG1/2 TIMER PEX PEY FLAGX/IRQX/ TMREXP JTAG THERMAL DIODE DMD 64-BIT BLOCK 0 RAM/ROM BLOCK 1 RAM/ROM BLOCK 2 RAM BLOCK 3 RAM B0D 64-BIT B1D 64-BIT B2D 64-BIT B3D 64-BIT DMD 64-BIT CORE BUS CROSS BAR PMD 64-BIT INTERNAL MEMORY I/F PMD 64-BIT IOD0 32-BIT EPD BUS 64-BIT FIR IIR PERIPHERAL BUS 32-BIT IODO BUS PERIPHERAL BUS CORE PCG TIMER TWI SPI/B UART FLAGS C–D 1–0 DPI ROUTING/PINS DPI PERIPHERALS 12 | Motor Control Systems and Design S/PDIF PCG ASRC PDAP/ SPORT Tx/Dx A–D 3–0 IDP 7–0 7–0 DAI ROUTING/PINS DAI PERIPHERALS IOD1 32-BIT FFT FIR DTCP/ MTM IIR SPEP BUS LINK CORE PWM MLB PORT FLAGS 3–0 1–0 EP AMI DDR2 CTL EXTERNAL PORT PIN MUX PERIPHERALS EXTERNAL PORT FPGA Motor Control Solutions AD-FMCMOTCON1 evaluation board kit. The AD-FMCMOTCON1-EBZ evaluation board kit offers designers a complete motor drive system demonstrating efficient and high dynamic control of 3-phase PMSM and induction motors. The kit consists of two boards: a controller board, designed to connect to any Xilinx FPGA or SoC platforms with FPGA mezzanine card (FMC) connectors, and a drive board as shown above. Complete drive system demonstrating efficient control of multiple motor types: • High quality power sources • Reliable power, control, and feedback signals isolation • Accurate measurement of motor current and voltage signals • High speed interfaces for control signals to allow fast controller response • Industrial Ethernet high speed interfaces suitable for communication protocols like PROFINET, EtherCAT, and Powerlink • Flexible control with FPGA/SoC interface The hardware is provided with example reference designs showing how to use the control solution with Xilinx FPGAs/SoCs and Simulink from MathWorks. Additionally, the system can be extended with the AD-DYNO1-EBZ Analog Devices dynamometer, which is a dynamically adjustable load that can be used to test real-time motor control performance. ADI Reference Design Framework CORTEX-A9 DMA AXI PROGRAMMING LOGIC ADC (Ia, Ib, VBUS ) AXI PROCESSING SYSTEM FIELD ORIENTED CONTROLLER 𝚺-𝚫 ADC UART ETHERNET DMA USB 2.0 DMA AXI PWM ENCODER (POSITION, SPEED) HDMI/S/P-DIF ISOLATION USER APPLICATION DMA AXI IIO SCOPE AXI INTERCONNECT LINUX POWER INVERTERS ENCODER INTERFACE AD-FMCMOTCON1 C CODE HDL CODE www.analog.com/motorcontrol | 13 Standard Linear Products Current Sense Amplifiers Current sense amplifiers are used when a shunt resistor is placed in the high side or low side and high accuracy over temperature is required in harsh environments. In motor control, normally the bidirectional capability will be needed. In order to build fast and accurate control loops, the step response time and common-mode voltage step immunity are critical. V+ IU 3-PHASE PWM GENERATOR IV M IW GND –IN GND REF2 NC AD8207 AD8210 AD8418 +IN –IN REF1 GND V+ REF2 OUT NC +IN AD8207 AD8210 AD8418 REF1 V+ OUT ADC MICROCONTROLLER Input CMV (V) Gain (V/V) Bandwidth (kHz) Max TCVOS (𝛍V/°C) AD8205/AD8206 –2 to +65 50/20 50/100 15 AD8207 –4 to +65 20 100 1 Zero drift AD8216 0 to 65 3 3000 20 Fast output response AD8218 4 to 80 20 500 0.5 Zero drift, low cost AD8417/AD8418 –2 to +70 60/20 250 0.5 Zero drift, low cost AD8210 –2 to +65 20 500 8 High precision Comparator Propagation delay 90 ns typ — Current output Part Number AD8214 5 to 65 AD8210 Difference amplifier. 14 | Motor Control Systems and Design Current sense amplifier. AD8214 Threshold detector. Comments Difference Amplifiers Difference amplifiers can be used for voltage and current sensing in motor control systems because they can reject very high common-mode voltage. They will enable the low voltage converters to interface with the high voltage industrial environment. This is especially true when functional isolation is needed. Excellent drift and CMRR are the advantages of ADI’s difference amplifiers. Gain Drift (ppm/°C) Max VOS Drift (𝛍V/°C) Max 1 5 10 1 10 10 0.1 to 100 adj 5 no external 8 no external CMV (∙V) CMRR (dB) Min Gain AD8479 600 90 AD629 270 86 AD628 120 75 Part Number There are other cases that will need attenuation and/or level shifting in the signal conditioning. In industrial sites, anything higher than the power supply common-mode voltage will be seen by these difference amplifiers. CMV (∙V) CMRR (dB) Min Gain Gain Drift (ppm/°C) Max IQ/Amp (mA) Comment –12.3 to +12 86 0.2 1 2.3 With level shifter AD8276/AD8277 −2 (VS + 0.1) to +2 (VS − 1.5) 86 1 1 0.2 AD8277 is dual AD8278/AD8279 −3 (VS + 0.1) to +3 (VS − 1.5) 80 0.5 or 2 1 0.2 AD8279 is dual AD8273/AD8274 3 (–VS) + 4.5 to 3 (+VS) – 4.5 77 0.5 or 2 2 2.6 AD8273 is dual Part Number AD8275 Precision Op Amps Precision op amps are used as signal conditioning in the motor control systems. They will be used as the sensor to ADC interface, thus the rail-to-rail input and output in high linearity will be needed. They can also be used between the resolver-to-digital converter (RDC) and the resolver to provide high current in high slew rate and accuracy. Wider bandwidth amplifiers will be used to detect the fast changing current in the system. Part Number Power Supply (V) Offset Voltage (𝛍V) Max TCVOS (𝛍V/°C) Max Short Circuit Current (mA) Bandwidth (MHz) Slew Rate (V/𝛍s) Comment ADA4077 10 to 30 25 0.25 22 4 1 General-purpose precision ADA4096 3 to 30 300 1 10 0.8 0.4 General-purpose RRIO RDC driver OP279 4.5 to 12 4000 4 50 5 3 ADA4661 3 to 18 150 3.1 220 4 2 RDC driver ADA4666 3 to 18 2200 3.1 220 4 2 Low cost RDC driver AD8662 5 to 16 1000 9 19 4 3.5 RDC driver ADA4500 2.7 to 5.5 120 5.5 26 10.1 5.5 RRIO, zero crossover AD8602 2.7 to 5.5 500 2 30 8 5 Low cost AD8515 1.8 to 5 6000 4 (typ) 20 5 2.7 Low cost, smaller package AD8606 2.7 to 5.5 65 4.5 80 10 5 Low cost, smaller package ADA4897 3 to 10 500 0.2 (typ) 135 230 120 AD8027 2.7 to 12 800 1.5 (typ) 120 190 90 High speed current measurement High speed current measurement Precision Voltage References Voltage references are used as converter voltage reference or signal conditioning. Low drift and low cost parts are needed in motor control. Part Number ADR43x Power Supply (V) Output Voltage (V) Max Drift (ppm/°C) Load Current (mA) Up to 18 2.048, 2.5, 3, 4.5, 4.096, 5 3 +30/–20 Low noise Comment ADR34xx Up to 5.5 1.2, 2.048, 2.5, 3, 4.096, 5 8 +10/–3 Low power, small size of 6-lead SOT-23, low cost ADR1581 5 1.25 50 N/A Low cost, small size of 3-lead SOT-23 www.analog.com/motorcontrol | 15 Reference Designs Analog Devices reference designs enable design engineers to apply ADI’s vast applications expertise quickly and with a high level of confidence toward their own design using circuits that are built and tested by the experts to ensure both performance and function. Low cost hardware allows for evaluation and rapid prototyping with several development platforms. Thorough documentation and design files ease application understanding and minimize system integration issues. Hardware Enables Design and Integration Files Support Documentation Provides • A modular approach to system designs • Schematic, layout, BOM downloads • Expert applications knowledge • Application ready software • Linux code for driver development • Understanding of circuit capabilities • Fast prototyping with FPGA and MCU • Simplified application integration • Tested and verified performance data Circuit Note Title Number Applications Products Used in This Circuit CN0288 LVDT Signal Conditioning Circuit  Servos and robotics AD598, AD7992, AD8615 CN0301 Universal LVDT Signal Conditioning Circuit Servos and robotics AD698, AD7992, AD8615 CN0303 MEMS-Based Vibration Analyzer with Frequency Response Compensation • Servos and robotics • Drives • Application specific motor control • Servos and robotics CN0323 Magnetoresistive Angle Measurement • Drives • Application specific motor control CN0196 CN0313 H-Bridge Driver Circuit Using Isolated Half-Bridge Drivers  EMC Compliant RS-485 Transceiver Protection Circuits AD7866, AD8227, AD8615 CN0301 circuit evaluation board. AD7866, AD8227, AD8615 ADCMP350, ADG787, ADP1720, • Drives ADuC7061, ADuM3100, • Application specific motor control ADuM7234 • Servos and robotics CN0323 circuit evaluation board. • Servos and robotics • Drives ADM3485E • Application specific motor control • Servos and robotics AD7171, AD8212, AD8605, ADR381, • Application specific motor control ADuM5402 CN0218 500 V Common-Mode Voltage Current Monitor • Drives CN0192 High Current Driver for the AD2S1210 Resolver-to-Digital Reference Signal Output • Servos and robotics CN0185 A Novel Analog-to-Analog Isolator Using an Isolated Sigma-Delta Modulator Isolated DC-to-DC Converter and Active Filter Application specific motor control  AD7400A, AD8646, ADP121, ADP3301, ADuM5000 CN0116 High Voltage High Precision Current Sensing with Output Level Shifting Using the AD8210 Current Sense Amplifier and the AD8274 Difference Amplifier  Application specific motor control AD780, AD8210, AD8274 CN0100 Measuring −48 V High-Side Current Using the AD629 Difference Amplifier AD8603 Op Amp AD780 Reference and AD7453 12-Bit ADC Single-Supply Components  Application specific motor control AD629, AD7453, AD780, AD8603 CN0313 circuit evaluation board. 16 | Motor Control Systems and Design • Application specific motor control AD2S1210, AD8662 CN0218 circuit evaluation board. CN0185 circuit evaluation board. Model-Based Design — Making Design Easy System Design Value for Any Motor Control System Model-based design was developed to help simplify the difficulties and complexities inherent in control systems designs using traditional nonautomated methods. Model-based design provides the designer with a virtual design environment that enables developers to use a single model of their entire system for data analysis, model visualization, testing, validation, and eventually product deployment. Once the model is built and tested, accurate real-time software is automatically generated, saving time and reducing overall development costs as compared to traditional manual coding. Modelbased design with automatic code generation can also be used in rapid prototyping, further reducing the design cycle. By its nature, model-based design provides a structure for software reuse that permits established designs to be effectively scaled up or down in complexity depending upon the desired application and reliably upgraded in a more simplistic and costeffective manner. SYSTEM MODEL TEST SIGNALS PC MOTOR/ INVERTER MODEL CONTROLLER MODEL VERIFY CODE GENERATION SYSTEM MOTOR/ INVERTER EMBEDDED CONTROLLER HW TARGET MOTOR DRIVE SYSTEM Model-based design saves valuable design resources by cutting design time and providing final designs that are more accurate and more closely approximate predesign expectations for performance, systems functionality, and features and schedule. It provides: Benefits • Faster design iterations that produce desired performance, functionality, and capabilities. • Design cycles that are more predictable and result in faster product shipments • Reduction in design, development, and implementation EXECUTABLE MODELS • UNAMBIGUOUS • ONLY “ONE TRUTH” ARM LIBRARY • M3/M4 SUPPORT MOTOR CONTROL • FOC FUNCTIONS LEGACY CODE • EXISTING CODE DEVICE DRIVERS • FUNCTIONAL MODEL C-CODE EXECUTABLE SPECIFICATIONS SIMULATION • REDUCES “REAL” PROTOTYPES • SYSTEMATIC “WHAT IF” ANALYSIS DESIGN WITH SIMULATION MODEL DEVICE DRIVERS • SW ENABLEMENT PACKAGE TEST WITH DESIGN • DETECTS ERRORS EARLIER CONTINUOUS TEST AND VERIFICATION SYSTEM RESOURCES • ALLOCATION AND SETUP C-CODE C-CODE SCHEDULING • IRQS/RTOS APPLICATION CODE • STATE MACHINES AUTOMATIC CODE GENERATION EXECUTABLE AUTOMATIC CODE GENERATION • MINIMIZES CODING ERRORS ADSP-CM40x B6 VDC VDC_MEAS DUTY + DCP – DCM DC_LINK DUTY_ABC VABC A A B B C C IABC A B C VA VB RPM [RPM] IABC [IABC] THETA [THETA] VC DISCRETE, s = 0.0001s [ALL_ABC] PMSM POWER GUI POWER INVERTER AND MOTOR (MODEL) PMSMCTRL [ABC_ADC] [DUTY_ABC] CNT_A [CNT_A] [CNT_A] DUTY_ABC CNT_B [CNT_B] [CNT_B] CNT_C [CNT_C] [CNT_C] ePWM [RPM] [THETA_QEP] [VDC_ADC] [IABC_ADC] K– [VDC_ADC] VDC_ADC [PD] MC ALGORITHM (SIMULINK) SLATERPMSM [THETA_QEP] CC AND LINK IABC_SNS IABC [IABC] QEP_cnt QEP_CNT THETA_SNS VDC_SNS VDC [VDC] VOLTAGE SENSOR THETA_SNS THETA QEP [THETA] HALL_ABC [PD] MC ‘C’ CODE DEVICE DRIVERS APPLICATION CODE VDC_SNS ADC EMBEDDED DECODER [IABC] IABC_SNS CURRENT SENSOR ADSP-CM40x T MC APPLICATION FIRMWARE IABC_ADC DEVICE DRIVERS PD HALL_ABC PD HALL [HALL_ABC] POSITION SENSOR SENSORS, INTERFACES, AND DEVICE DRIVERS www.analog.com/motorcontrol | 17 Motor Control Architectures and Solutions 2 3 POWER POWER AC MOTOR AC MOTOR >25A CONTROL CONTROL COMMUNICATIONS 1 SAFETY EARTH SAFETY EARTH COMMUNICATIONS ISOLATED COMMUNICATIONS ISOLATED CONTROL 4 POWER POWER AC MOTOR AC MOTOR +– +– 𝚺-𝚫 𝚺-𝚫
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