Contactors & Control Relays
Safety Contactors
100S-D Specifications Conformity to Standards
IEC 60947-4 IEC 60947-4 Annex F IEC 60947 Type “2” Coordination CSA 22.2 No. 14 UL 508
Approvals Description
Bulletin 100S-D safety contactors are designed to provide safe isolation of hazardous motion loads, utilizing “mirror contact” performance. Mirror contacts provide reliable indication about the open/closed status of the main power poles. CE marked for all applicable directives CSA Certified UL Listed SUVA Certified
Features
• • • • 45…220 kW @500V 60…600 Hp @460V 75…700 Hp @575V Electronic and Conventional Coils AC & DC Integrated PLC Interface Low Power Pick-Up & Hold-In Wide Voltage Ranges • Complete Range of Accessories • Environmentally-Friendly • Compact Dimensions
9-9
Contactors & Control Relays
Safety Contactors
100S-D Product Selection 3-pole AC Contactors
• Conventional and Electronic AC Coils • 3 Main Contacts • Non-Reversing
Ie [A] 60°C 40°C Switching of 3-Phase Motors—AC-2, AC-3 kW (50 Hz) Hp (60 Hz) Auxiliary Contacts N.O. N.C. ➊
AC-3 AC-1 230V 400V 415V 95 110 140 180 210 250 300 420 630 860 ⊗ 160 160 250 250 350 350 450 500 800 1000 25 32 45 55 63 80 90 132 200 250 50 55 75 90 110 132 160 220 355 500 50 55 75 100 110 150 160 250 355 500
500V 55 63
690V 80 100
1000V 200V 230V 460V 575V 45 55 75 90 110 133 163 225 425 425 25 40 40 50 60 75 100 150 200 250 30 40 50 60 75 100 125 175 250 300 60 75 100 150 150 200 250 350 500 600 75 100 125 150 200 250 300 400 600 700 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
Catalogue Number 100S-D95⊗22C 100S-D110⊗22C 100S-D140⊗22C 100S-D180⊗22C 100S-D210⊗22C 100S-D250⊗22C 100S-D300⊗22C 100S-D420⊗22C 100S-D630⊗22C 100S-D860⊗22C
80/90➌ 110/132➌ 90/110➌ 132/160➌ 150 160 200 300 450 560 200 250 300 425 500 600
AC Coil Voltage Code
The Catalogue Number as listed is incomplete. Select a coil voltage code from the table below to complete the Catalogue Number. Example: 120V 60 Hz: Catalogue Number 104S-C09⊗210C becomes Catalogue Number 104S-C09D210C .
Conventional Coil 100S-D95… 100S-D180 100S-D95… 100S-D110
V 50 Hz 60 Hz 50/60 Hz
24 K J KJ
48 Y X —
100 — — KP
110 D — KN
120 — D —
200 — — KG
208 — H —
220… 230 A — —
230 — — KF
240 T A KA
277 — T —
380… 400 N — —
415 B — —
440 G N —
480 — B —
500 M — —
550 C — —
600 — C —
Electronic Coil w/PLC Interface ➋ 100S-D95… 100S-D250 100S-D300… 100S-D420 100S-D630… 100S-D860
V 50/60 Hz 50/60 Hz 50/60 Hz
24 EJ — —
42… 64 EY EY —
100 EP EP EP
110… 130 ED ED ED
200 EG EG EG
208… 277 EA EA EA
380… 415 EN EN EN
440… 480 EN EN EB
500 EN EN EM
600 — — EC
➊ The N.C. contacts meet IEC 60947-4 Annex F requirements to mirror contact performance. The N.C. mirror contacts are wired in series or parallel and must
be used as monitoring contacts with feedback to the safety circuit.
➋ Signal voltage of the Cat. No. 100S-D… electronic interface:Ue: 24V DC/Ie: 15 mA
Pick-Up Voltage: 13.0V DC…30.2V DC Drop-Out Voltage: -3.0V DC…+5.0V DC ➌ Higher kW rating only applies to contactors with electronic coil.
9-10
Contactors & Control Relays
Safety Contactors
100S-D Product Selection 3-Pole DC Contactors
• Conventional and Electronic DC Coils • 3 Main Contacts • Non-Reversing
Ie [A] 60°C 40°C Switching of 3-Phase Motors—AC-2, AC-3 kW (50 Hz) Hp (60 Hz) Auxiliary Contacts N.O. N.C. ➊
AC-3 AC-1 230V 400V 415V 500V 690V 1000V 200V 230V 460V 575V 95 160 25 50 50 55 80 45 25 30 60 75 3 2 3 2 3 2 2 2 2 2 2 2 2 2/1L 2 2/1L 2 2/1L 2 2 2 2 2 2 2 2
Catalogue Number 100S-D95⊗33LC ➋ 100S-D95⊗22C 100S-D110⊗33LC ➋ 100S-D110⊗22C 100S-D140⊗33LC ➋ 100S-D140⊗22C 100S-D180⊗22C 100S-D210⊗22C 100S-D250⊗22C 100S-D300⊗22C 100S-D420⊗22C 100S-D630⊗22C 100S-D860⊗22C
110
160
32
55
55
63 80
100 110
55
40
40
75
100
140
250
45
75
75
90 ➍ 132 ➍ 90 132 110 ➍ 160 ➍ 150 160 200 300 450 560 200 250 300 425 500 600
75
40
50
100
125
180 210 250 300 420 630 860 ⊗
250 350 350 450 500 800 1000
55 63 80 90 132 200 250
90 110 132 160 220 355 500
100 110 150 160 250 355 500
90 110 133 163 225 425 425
50 60 75 100 150 200 250
60 75 100 125 175 250 300
150 150 200 250 350 500 600
150 200 250 300 400 600 700
AC Coil Voltage Code
The Catalogue Number as listed is incomplete. Select a coil voltage code from the table below to complete the Catalogue Number. Example: 120V 60 Hz: Catalogue Number 104S-C09⊗210C becomes Catalogue Number 104S-C09D210C .
Conventional Coil 100S-D95…100S-D140 ➋ V DC 24 ZJ 48 ZY 110 ZD 125 ZS 220 ZA 250 ZT
Electronic Coil w/EI Interface ➌ 100S-D95…100S-D300 100S-D420 100S-D630…860
V DC DC DC
24 EZJ — —
48…72 EZY EZY —
110…130 EZD EZD ED
200…255 EZA EZA EA
➊ The N.C. contacts meet IEC 60947-4 Annex F requirements to mirror contact performance. The N.C. mirror contacts are wired in series or parallel and must
be used as monitoring contacts with feedback to the safety circuit.
➋ For conventional DC coil only. The pickup winding must be interconnected with the N.C. late-breaking auxiliary contacts. ➌ Signal voltage of the Cat. No. 100S-D… electronic interface:Ue: 24V DC/Ie: 15 mA
Pick-Up Voltage: 13.0V DC…30.2V DC Drop-Out Voltage: -3.0V DC…+5.0V DC ➍ Higher kW rating only applies to contactors with electronic coil.
9-11
Contactors & Control Relays
Safety Contactors
100S-C General Ratings
Catalogue Number 100S-C09...100S-C85 Rated Isolation Voltage Ui IEC, AS, BS, SEV, VDE 0660; UL; CSA Rated Impulse Voltage Uimp Rated Voltage Ue Main Contacts AC 50/60Hz DC Operating Frequency for AC Loads 115, 200, 208, 230, 240, 380, 400, 415, 460, 500, 575, 690V 24, 48, 110, 115, 220, 230, 300, 440V 50…60 Hz 690V 600V 8 kV
Switching Motor Loads
Catalogue Number Standard Ratings 230V 240V 400V 415V 500V AC-2, AC-3, AC-4-50Hz DOL & Reversing IEC 690V 230V 240V 400V 415V 500V 690V 1-Ph 115V 230V 115 V 230 V 3-Ph 200V AC-2, AC-3, AC-4-60Hz DOL & Reversing UL/CSA/IEC 230 V 460 V 575 V 200 V 230 V 460 V 575 V [A] [A] [A] [A] [A] [A] [kW] [kW] [kW] [kW] [kW] [kW] [A] [A] [HP] [HP] [A] [A] [A] [A] [HP] [HP] [HP] [HP] 12 12 9 9 7 5 3 3 4 4 4 4 9.8 10 1/2 1 1/2 7.8 6.8 7.6 9 2 2 5 7-1/2 15 15 12 12 10 7 4 4 5.5 5.5 5.5 5.5 9.8 12 1/2 2 11 9.6 11 11 3 3 7-1/2 10 20 20 16 16 14 9 5.5 5.5 7.5 7.5 7.5 7.5 16 17 1 3 17.5 15.2 14 17 5 5 10 15 26.5 26.5 23 23 20 12 7.5 7.5 11 11 13 10 24 17 2 3 17.5 22 21 17 5 7-1/2 15 15 25 35 30 30 25 18 10 10 15 15 15 15 24 28 2 5 25.3 28 27 27 7-1/2 10 20 25 38 38 37 37 30 21 11 11 18.5 20 20 18.5 34 28 3 5 32.2 28 34 32 10 10 25 30 44 44 43 43 38 25 13 13 22 22 25 22 34 40 3 7-1/2 32.2 42 40 32 10 15 30 30 62 62 60 60 55 34 18.5 18.5 32 32 37 32 56 50 5 10 48.3 54 52 52 15 20 40 50 72 72 72 72 67 42 22 22 40 40 45 40 56 68 5 15 62.1 68 65 62 20 25 50 60 85 85 85 85 80 49 25 25 45 45 55 45 80 68 7-1/2 15 78.2 80 77 62 25 30 60 60 100SC09 100SC12 100SC16 100SC23 100SC30 100SC37 100SC43 100SC60 100SC72 100SC85
9-12
Contactors & Control Relays
Safety Contactors
100S-D General Ratings
Catalogue Number 100S-D95...100S-D860 Rated Isolation Voltage Ui IEC, AS, BS, SEV, VDE 0660; UL; CSA Rated Impulse Voltage Uimp Rated Voltage Ue Main Contacts AC 50/60Hz DC Operating Frequency for AC Loads 115, 200, 208, 230, 240, 380, 400, 415, 460, 500, 575, 690, 1000V 24, 48, 110, 115, 220, 230, 300, 440V 50…60 Hz 690V 600V 12kV
Switching Motor Loads
Catalogue Number Conventional Coil Type Electronic-EI Standard Ratings 230V 240V 400V 415V 500V 690V AC-2, AC-3, AC-4-50Hz DOL & Reversing IEC 1000V 230V 240V 400V 415V 500V 690V 1000V 1-Ph 115V 230V 115 V 230 V 3-Ph 200V AC-2, AC-3, AC-4-60Hz DOL & Reversing UL/CSA/IEC 230 V 460 V 575 V 200 V 230 V 460 V 575 V [A] [A] [A] [A] [A] [A] [A] [kW] [kW] [kW] [kW] [kW] [kW] [kW] [A] [A] [HP] [HP] [A] [A] [A] [A] [HP] [HP] [HP] [HP] X 95 95 95 95 95 95 33 25 25 45 45 55 80 45 80 68 7.5 15 78.2 80 77 77 25 30 60 75 X 110 110 110 110 110 110 40 32 32 55 55 63 100 55 100 110 10 25 120 104 96 99 40 40 75 100 — 140 140 140 140 115 115 55 45 45 75 80 80 110 75 135 136 15 30 120 130 124 125 40 50 100 125 X 140 140 140 140 140 140 55 45 45 75 80 90 132 75 135 136 15 30 120 130 124 125 40 50 100 125 — 180 180 180 180 140 140 65 57 60 101 105 98 135 90 — 176 — 40 150 154 180 144 50 60 150 150 X 180 180 180 180 180 180 65 57 60 101 105 126 176 90 — 176 — 40 150 154 180 144 50 60 150 150 X 210 210 210 210 210 210 80 67 70 118 122 150 205 110 — 216 — 50 177 192 180 192 60 75 150 200 X 250 250 250 250 250 250 95 80 83 140 145 177 250 132 — — — — 221 248 240 242 75 100 200 250 X 300 300 300 300 300 300 115 97 101 170 174 213 300 160 — — — — 285 312 302 289 100 125 250 300 X 420 420 420 420 420 420 160 135 141 238 250 300 425 225 — — — — 414 420 414 382 150 175 350 400 — — — — 552 602 590 562 200 250 500 600 — — — — 692 720 702 651 250 300 600 700 200 200 355 355 450 250 250 500 500 560 X 630 630 630 630 630 X 860 860 860 860 753 100SD95 X 100SD110 X 100SD140 X 100SD140 — 100SD180 X 100SD180 — 100SD210 — 100SD250 — 100SD300 — 100SD420 — 100SD630 — 100SD860 —
9-13
Contactors & Control Relays
Safety Contactors
100S-C Coil Data
Catalogue Number Voltage Range AC: 50 Hz, 60 Hz, 50/60 Hz Pick-up Dropout Pick-up DC Dropout Coil Consumption AC: 50 Hz, 60 Hz, 50/60 Hz DC Operating Time AC: 50 Hz, 60 Hz, 50/60 Hz with RC Suppressor DC with Integ. Suppres. with Diode Suppres. Pick-up Hold-in Pick-up Hold-in [VA/W] [VA/W] [W] [W] 70/50 8/2.6 6.5 6.5 70/50 8/2.6 6.5 6.5 70/50 8/2.6 6.5 6.5 70/50 9/3 9.2 9.2 80/60 9/3 9.2 9.2 80/60 9/3 9.2 9.2 130/90 10/3.2 10.1 10.1 200/110 16/4.5 200 4.5 200/110 16/4.5 200 4.5 200/110 16/4.5 200 4.5 [x Us] [x Us] [x Us] [x Us] 0.3…0.6 0.8…1.1 0.1…0.6 100S-C09 100SC12 100SC16 100SC23 100SC30 100SC37 100SC43 100SC60 100SC72 100SC85
0.85…1.1
Pick-up Dropout Dropout Pick-up Dropout Dropout Dropout
[ms] [ms] [ms] [ms] [ms] [ms] [ms]
15…30 10…60 10…60 40…70 7…15 14…20 70…95
15…30 10…60 10…60 40…70 7…15 14…20 70…95
15…30 10…60 10…60 40…70 7…15 14…20 70…95
15…30 10…60 10…60 40…70 7…15 17…23 80…125
15…30 10…60 10…60 50…80 7…15 17…23 80...125
15…30 10…60 10…60 50…80 7…15 17…23 80...125
15…30 10…60 10…60 50…80 7…15 17…23 80...125
20…40 10…60 10…60 20…40 — 20…35 80...125
20…40 10…60 10…60 20…40 — 20…35 80...125
20…40 10…60 10…60 20…40 — 20…35 80...125
9-14
Contactors & Control Relays
Safety Contactors
100S-D Coil Data
Catalogue Number Conventional Coil Type Electronic-EI Voltage Range AC: 50 Hz, 60 Hz, 50/60 Hz Pick-up Dropout Pick-up DC Dropout Coil Consumption AC: 50 Hz, 60 Hz, 50/60 Hz DC Operating Time AC: 50 Hz, 60 Hz, 50/60 Hz with RC Suppressor DC with Integ. Suppres. with Diode Suppres. Pick-up Hold-in Pick-up Hold-in [VA/W] [VA/W] [W] [W] 190 ➊ 6 75…90 Pick-up Dropout Dropout Pick-up Dropout Dropout Dropout [ms] [ms] [ms] [ms] [ms] [ms] — [ms] — — — — — 30…60 — 75…90 30…60 375 ➊ 7 75…90 30…60 — 75…90 30…60 1980 ➊ 30 60…100 70…145 — 60…100 70…145 [x Us] [x Us] [x Us] [x Us] 0.3…0.5 0.85…1.1 0.3…0.5 370/243 ➊ 12/6 590/355➊ 15/7 0.3…0.8 0.80…1.1 0.3…0.8 1915/1720 ➊ 33/30 X X — X — X 0.85…1.1 X X X X 100SD95 X 100SD110 X 100SD140 X 100SD140 — 100SD180 X 100SD180 — 100SD210 — 100SD250 — 100SD300 — 100SD420 — 100S-D630 — 100S-D860 —
X
0.85…1.1
X
➊ Electronic coil drives are designed to minimize coil consumption. However, this design may cause a large inrush (
