199-DR1

Bulletin 700-SH Solid-State Relays Overview/Product Selection Bulletin 700-SH • • • • • • 40 A (resistive) Max. Continuous Load (Output) Current with Heat Sink 264V AC or 528V AC Max. Load Voltage Range Options 5…24V DC, 100…120V AC, 200…240V AC Control Input Voltage LED Indicator for Input/Logic ON/OFF Status Monitoring Built-in Varistor to Absorb Most Surges Protective Cover for Added Safety (Meets VDE 106 Finger Safe Standard) Table Of Contents Product Selection . . . . . . . Accessories . . . . . . . . . . . . Specifications . . . . . . . . . . Approximate Dimensions . . . . . . . . . . . . Basic Application Considerations . . . . . . . . . 51 52 53 56 57 Product Selection Input-to-Output Isolation Method Rated Output (Load) Max. Current and Voltage Range ➊ FactoryStocked Item (Single Pack) ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Zero Cross Function LED Indicator Rated Input Control Voltage Cat. No. Phototriac 5 A @ 24…240V AC Photocoupler 5…24V DC 100…120V AC 200…240V AC 700-SH05GZ25 700-SH05GA12 700-SH05GA22 700-SH10GZ25 700-SH10GA12 700-SH10GA22 700-SH10HZ25 700-SH25GZ25 700-SH25GA12 700-SH25GA22 700-SH25HZ25 700-SH40GZ25 700-SH40GA12 700-SH40GA22 700-SH40HZ25 Phototriac 10 A @ 24…240V AC Photocoupler 10 A @ 200…480V AC Phototriac Yes Yes 25 A @ 24…240V AC Photocoupler 5…24V DC 100…120V AC 200…240V AC 5…24V DC 5…24V DC 100…120V AC 200…240V AC Photocoupler Phototriac 25 A @ 200…480V AC 5…24V DC 5…24V DC 40 A @ 24…240V AC Photocoupler 40 A @ 200…480V AC ➊ Maximum load current when mounted on a heat sink 100…120V AC 200…240V AC 5…24V DC 51 Bulletin 700-SH Solid-State Relays Accessories Description Pkg. Qty Cat. No. Factory-Stocked Item Heat Sink— Panel or DIN Rail Mount ➊ 1 700-S10 ✔ Cat No. 700-S10 Heat Sink— Panel or DIN Rail Mount ➊ 1 700-S20 ✔ Cat No. 700-S20 Heat Sink— Panel or DIN Rail Mount ➊ 1 700-S30 ✔ Cat No. 700-S30 DIN Rail Mounting Pack Standard 35 x 7.5 mm DIN Rail, 1 meter long, 10 rails per package. Order must be for 10 rails or multiples of 10. Cat No. 199-DR1 10 199-DR1 ✔ ➊ For information regarding selection of the proper heat sink for your application, refer to "Heat Sink Size Vs. Load Current" graph on page 54 or "Load Current Vs. Ambient Temperature Characteristics" on page 55. 52 Bulletin 700-SH Solid-State Relays Specifications Control/Input Ratings Cat. No. Rated Control Voltage Operating Control Voltage Range Impedance ➊ Control Voltage Levels Pick-up Voltage 5...24V DC 700-SH_ _G… 100...120V AC 200...240V AC 700-SH_ _ H… 5...24V DC 75...132V AC 150…264V AC 4…32V DC 4...32V DC 15 mA max ➋ 4V DC max. 36 kΩ +/-20% 72 kΩ +/-20% 5 mA max. ➋ Load/Output Ratings Cat. No. Rated Load Voltage — 700-SH05G… 24…240V AC 700-SH10G… 700-SH10H… 700-SH25G… 700-SH25H… 700-SH40G… 700-SH40H… 200…480V AC 24…240V AC 200…480V AC 24…240V AC 200…480V AC 180…528 VAC 19…264V AC 180…528V AC 19…264V AC 180…528V AC 19 …264V AC 0.1 A 0.2 A 0.1 A 0.2 A 0.1 A 0.2 A 10 A 10 A 25 A 25 A 40 A 40 A 0.1 A 0.2 A 0.1 A 0.2 A 0.1 A 0.2 A 4A 4A 4A 4A 6A 6A 150 A (@50/60 Hz, 1 cycle) Load Voltage Range — Applicable Load Continuous Load With Heat Sink (A) ➍ Min. 0.1 A Max. 5A Current (Resistive) Without Heat Sink (A) ➍ Min. 0.1 A Max. 3A 60 A (@50/60 Hz, 1 cycle) Max. Inrush Current➎ 75V AC max. ➌ 150V AC max. ➌ 4V DC max. 1V DC min. 20V AC min. ➌ 40V AC min. ➌ 1V DC min. Drop-out Voltage 220 A (@ 50/60 Hz, 1 cycle) 440 A (@ 50/60 Hz, 1 cycle) The input impedance is measured at the maximum value of the rated supply voltage. With a constant current input system, SSR impedance varies with a change in input voltage. Refer to graphs, “Temperature Characteristics…” and “Must Release Voltage” on page 54 for further details. When specified heat sink is used. Refer to accessories, page 52 for applicable heat sinks. For more details, refer to graphs “Load Current Vs. Ambient Temperature Characteristics” on page 55, and the “Heat Sink vs. Load Current” graph on page 54. ➎ If the SSR operation is continuous ON/OFF, this value should be reduced by 50%. Refer to “Inrush Current Resistivity” graphs on page 54 for more details. ➊ ➋ ➌ ➍ 53 Bulletin 700-SH Solid-State Relays Specifications, Continued Characteristics Cat. No. Load Switching Method/ Device Pick-up Time Drop-out Time Output ON Voltage Drop Output Leakage Current Output VDRM, VCEO (V) Output di/dt (A/uS) Output dv/dt (V/uS) Output I2t (A2S) Output Tj °C Max. Insulation Resistance Dielectric Strength Vibration Resistance (max.) Shock Resistance (max.) Ambient Temperature Storage: -30°C…100°C (-22°F…212°F) with no icing or condensation Ambient Humidity Standards ➊ Weight Approx. 60g Operating: 45%…85% (no condensation) UL508, CSA C22.2, CE, TÜV Approx. 70g Approx. 80g 600 -SHO5G = 100, -SHO10G, -SH25G= 50 -SHO5G = 200, -SHO10G, -SH25G= 100 -SHO5G = 24.5, -SHO10G=112.5 -SH25G= 260 700-SH05G, -SH10G, SH25G Triac 1/2 of load power source + 1 ms max. (DC input) 3/2 of load power source + 1 ms max. (AC input) 1/2 of load power source + 1 ms max. (DC input) 3/2 of load power source + 1 ms max. (AC input) 1.6 V (RMS) max 5 mA max (at 100V AC) 10 mA max (at 200V AC) 600 50 100 1260 125 100 MΩ min (at 500 VDC) 2,500V AC, 50/60 Hz for 1 minute 10…55 Hz, 1.5 mm double amplitude (10 G) 1,000 m/s2 (100 G) Operating: -30°C…80°C (-22°F…176°F) with no icing or condensation 1.8 V (RMS) max 10 mA max. (@ 200V AC) 20 mA max. (@ 400V AC) 1200 100 300 260, SH40 = 1800 700-SH40G 700-SH10H, -SH25H, SH40H Thyristor ➊ Cat. No. 700-SH_ _ _HZ25 not CE or TÜV approved. Inrush Current Resistivity➋ ➌ ➋ Inrush current resistivity is the ability of an SSR to withstand a large surge current for a short period of time. Surges are considered non-repetitive (max. repeatability once every 2…5 seconds). Keep the inrush current to half the rated value if it occurs repetitively. Exceeding the non-repetitive inrush current will damage the SSR. ➌ The heat sink size refers to the combined area of the sides of the heat sink that radiate heat. For example, when a current of 18 A is allowed to flow through the SSR at 40°C, the graph shows that the heat sink size is about 450 cm2. Therefore, if the heat sink is square, one side of the heat sink must be 15 cm (152 x 2 = 450) or longer. 54 Bulletin 700-SH Solid-State Relays Specifications, Continued Load Current vs. Ambient Temperature Characteristics➊➋ ➊ For the above 5 graphs, the line “with iron plate measuring 100 x 100 x 0.8” means the SSR is mounted directly to an iron plate of at least this size. ➋ All graphs assume conductive grease is being used. Refer to page 56 for details of using conductive grease. 55 Bulletin 700-SH Solid-State Relays Approximate Dimensions Mounting Considerations➊➋➌➍➎ All units are in millimeters unless otherwise indicated. Dimensions are not intended for manufacturing purposes. Four, M4 x 8 4.5 dia. screws Mounting Holes Two, 4.3-dia. or M4 holes 58 max. 47.5 44 Terminal Arrangement/ Internal Connections (Top View) Load Load power supply 2 (+) 3 Input Load 1 47.6±0.2 Operating indicator 13.8 25 max. 27 max. (-) 4 Cat. No. 700-SH05… 4.5 25 43 max. 4.5 dia. Two, M5 x 12 screws Mounting Holes Two, 4.3-dia. or M4 holes 58 min.47.5 44 47.6±0.2 Operating indicator Cat. No. 700-SH40 13.8 25 max. 27 max. 4.5 25 43 max. Two, M4x8 ➊ The proper mounting orientation of the heat sink is so the heat fins run perpendicular to the floor (vertical) to maximize ventilation flow. ➋ If the fins do not run perpendicular to the floor, a 30% current derating is required. ➌ When attaching a heat sink to Bulletin 700-SH, apply heat conductive grease on the heat sink to maximize heat transfer between the SSR and the heat sink. Recommended types: Silicon based, Toshiba YG6240; Non-silicon based, AOS company type 53300. ➍ Tighten the SSR panel/heat sink mounting screws to a torque of 0.78…0.98 Nm (6.9…8.7 lb-in). ➎ Tighten the SSR terminal wiring screws as follows M4: 0.98…1.37 Nm (8.67…12.12 lb-in.), M5: 1.57…2.35 Nm (13.89…20.8 lb-in.) Heat Sinks➏ ➐ 4.6 dia. Two, M3 holes Two, M4 holes Two, 3.2-dia. holes 44 max. 30 47 max. 90±0.4 5 6 51 max. 4.5 35±0.2 Mounting Holes 35 30.5 0.3 Two, 4.4-dia. or M4 holes 47.6 77 max. 90±0.3 100 max. Two, M3 holes 5.6 Cat. No. 700-S10 Two, M4 holes Two, 3.2-dia. holes 35±0.2 Mounting Holes 4.6 dia. 35 30.5±0.3 71 max. 30 75 max. Two, 4.4-dia. or M4 holes 90±0.4 47.6 77 max. 90±0.3 100 max. 47.6 4.6 dia. Three, M4 holes 5.6 28 5 100 max. 13 4.5 Cat. No. 700-S20 Two, 3.2-dia. holes 35±0.2 Mounting Holes 35 100 max. 30 104 max. 90±0.4 Two, 4.4-dia. or M4 holes 56±0.3 77 max. 90±0.3 100 max. 5.6 28 5 100 max. 13 4.5 Cat. No. 700-S30 ➏ Tighten the heat sink mounting screws (M4) to a torque of 0.98…1.37 Nm (8.67…12.12 lb-in). ➐ Heat sink weight: cat. nos. 700-S10 = 200 g, 700-S20 = 400 g, 700-S30 = 560 g 56 Bulletin 700-SH Solid-State Relays Basic Application Considerations Load Connection • • For an AC load, use a power supply rated at 50 or 60 Hz. The maximum operating frequency is 10 Hz. The Bulletin 700-SH has a built-in varistor for surge/inrush protection of AC loads. If additional suppression is required, connect an external varistor across the load device terminals. Select a varistor which meets the load voltage condition outlined in the table below. Load Voltage 100…120V AC 200…240V AC 380…480V AC Varistor Voltage 240…270 V 440…470V 820…1000V 1000 A min. Varistor Surge Resistance Zero Cross Function A SSR with a zero cross function operates when an AC load voltage reaches the zero point or its vicinity. This reduces clicking noises when the load is switched, and minimizes the influence of an inductive load, such as a lamp, heater, or motor, on the power supply because the inrush current of the load is reduced. This can also minimize the scale of the inrush current protection circuit. Output (load voltage) Input ON OFF At a low applied voltage, such as 24V AC, the load current is not fully supplied. When the unit is switched ON, the voltage required to power the unit deprives the output signal of the necessary voltage level and thus creates loss time. The lower the load voltage is, the greater the loss time is. This condition, however, will not create any serious problems. Loss time For a DC inductive load, a diode should be connected parallel to the load to absorb the counter electromotive force (OFF) of the load. Load Input SSR Load power supply Note: For additional details when using Solid-State Relays, refer to pub. 700-AT001A--EN-E, “Solid-State Relay Application Guide" available at www.theautomationbookstore.com. 57