Presence Sensing Safety Devices
Safety Edges
Safedge™ Profiles Specifications
Standards EN1760-2, EN 954-1, ISO13849-1, IEC/EN60204-1, ANSI B11.19, AS 4024.5 CE marked for all applicable directives, cULus and TÜV, c-tick not required Operates on 4V DC supplied from control unit
Approvals Power supply
Operating temperature EPDM material -5°C to +55°C (23°F to 131°F) NBR/CR material 0°C to + 55°C (32°F to 131°F) Humidity Enclosure Protection Conductor Size Materials EPDM Ethylene Propylene Diene Modified Rubber NBR/CR Acrylonitrile (34% nitrile) Butadiene Rubber/Chloropriene Rubber Mounting Weight Any position using Type C112 “C” rail See Ordering Details 90% RH IP67 (NEMA 6P) (18AWG)
Description
The ability of the Safedge profile to out perform competition lies in its innovative design. It uses a combination of non conductive rubber and flexible wire cored conductive rubber bonded together so it keeps bouncing back into shape even after repeated compressions. The Safedge profiles come in 3 different cushions factors: 5mm (0.2in), 19mm (0.75in) and 41mm (1.6in). Cushion factor is the distance the profile can be depressed after a signal has been generated. The profiles are also offered with a sealing lip which is designed to reduce drafts between the profile and opposing surface. The profiles come in two different materials. Use the EPDM material in the presence of conductive fluids. The NBR/CR material performs better in the presence of oils. Review the chemical resistance chart to help make the best choice of material. If in doubt, a small sample of the profile should be tested for chemical resistance before a final selection is made. The Safedge profile has no rigid internal parts which can “break through” or cause fatigue failures after prolonged use. The multistranded copper wire core throughout the length of the strip insures that there are no problems of resistance build up on long lengths.
Chemical Resistance of Safedge Profile
Substance Acetic Acid (10%) Acetone Ammonium Hydroxide (35%) Benzene Diesel Oil Ethyl Alcohol (Ethanol) Hydrochloric Acid (10%) Lubricating Oil Nitric Acid (10%) Petrol Silicone Fluids Sodium Chloride (25%) Trichlorethylene Vegetable Oils (general) Water (distilled) Water (sea) Resistance—“S” Profile EPDM Good Good Good Poor Poor Good Good Poor Good Poor Good Good Good Good Good Good Resistance—“N” Profile NBR/CR Good Fair Good Poor Good Good Good Good Fair Fair Good Good Poor Good Good Good
Features
• • • • • • • Various profiles Conductive rubber technology Up to 50m lengths Aluminium, plastic or zinc coated steel, mounting rails Rubber boot optional Active corners Sealing lip available
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Safety Edges
Safedge™ Profiles Product Selection—Profiles
Code (Page 2-100) Dimension
28.5 (1.12)
Profile
Description Black, EPDM, Weight: 463g/m (0.33lbs/ft)
Cushion Factor
Length— m (ft) 5 (16.4)
Catalogue Number 440F-E0110S05 440F-E0110S10 440F-E0110S20 440F-E0110N05 440F-E0110N10 440F-E0110N20 440F-E0110R05 440F-E0110R10 440F-E0110R20 440F-E1610S05 440F-E1610S10 440F-E1610S20 440F-E1610N05 440F-E1610N10 440F-E1610N20 440F-E0310S05 440F-E0310S10 440F-E0310S20 440F-E0510S05 440F-E0510S10 440F-E0510S20 440F-E0804S05 440F-E0804S10 440F-E0804S20
A
24.5 (0.96)
0110S
5mm
10 (32.8) 20 (65.6)
28.5 (1.12)
5 (16.4) 0110N Black, NBR/CR, Weight: 460g/m (0.31lbs/ft) 5mm 10 (32.8) 20 (65.6)
C
24.5 (0.96)
28.5 (1.12)
5 (16.4) 0110R Red, EPDM, Weight: 502g/m (0.34lbs/ft) 5mm 10 (32.8) 20 (65.6)
B
24.5 (0.96)
28.5 (1.12)
5 (16.4) 1610S Black, EPDM, Weight: 843g/m (0.57lbs/ft) 19mm 10 (32.8) 20 (65.6) 5 (16.4) 1610N Black, NBR/CR, Weight: 837g/m (0.56lbs/ft) 19mm 10 (32.8) 20 (65.6)
E
43 (1.69)
14 (0.55) 28.5 (1.12)
F
43 (1.69)
14 (0.55)
30 (1.18) 68 (2.68) 36 (1.42)
5 (16.4) 0310S Black, EPDM, Weight: 1209g/m (0.81lbs/ft) 41mm 10 (32.8) 20 (65.6)
H
28.5 (1.12)
5 (16.4) 0510S Black, EPDM, with Sealing Lip Weight: 545g/m (0.37lbs/ft) 5mm 10 (32.8) 20 (65.6) 5 (16.4) 0804S Black, EPDM, with Sealing Lip Weight: 1013g/m (0.68lbs/ft) 19mm 10 (32.8) 20 (65.6)
D, J
24.5 (0.96) 28-30 (1.10-1.18) 25 (0.98)
14 (0.55)
G, K
43 (1.69) 17 (0.67)
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Presence Sensing Safety Devices
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Safedge™ Profiles Product Selection—Profiles
Code (Page 2-100) Dimension
30 (1.18)
Profile
Description
Cushion Factor
Length— m (ft) 5 (16.4)
Catalogue Number 440F-E0210S05 440F-E0210S10 440F-E0210S20 440F-E0118S05 440F-E0118S10 440F-E0118S20 440F-E1111S05 440F-E1111S10 440F-E1111S20
I, L
0210S
Black, EPDM, with Sealing Lip Weight: 1291g/m (0.87lbs/ft)
68 (2.68) 36 (1.42)
41mm (1.61in)
10 (32.8) 20 (65.6) 5 (16.4)
29 (1.14)
16 (0.63)
M
0118S
18 (0.71) 50 (1.97)
Black, EPDM Weight: 242g/m (0.163lbs/ft)
3.75mm (0.15in)
10 (32.8) 20 (65.6) 5 (16.4)
N, O
67 (2.64)
1111S
Black, EPDM Weight: 680g/m (0.457lbs/ft)
NA
10 (32.8) 20 (65.6)
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Safedge™ Profiles Product Selection—“C” Rails
Code Dimension—mm (inches)
10 (0.39) 25 (0.98)
Description Aluminium type; Type C112/A Suitable for all profiles. 3m (9.8ft) length Weight: 258g/m (0.17lbs/ft) Zinc-Coated Steel; Type C112/S Suitable for all profiles 2m (6.5ft) length Weight: 663g/m (0.45lbs/ft) PVC Black; Type C112/PB Suitable for all profiles 3m (9.8ft) length Weight: 111g/m (0.07lbs/ft) PVC Red; Type C112/PR Suitable for all profiles 3m (9.8ft) length Weight: 111g/m (0.07lbs/ft) PVC Yellow; Type C112/PY Suitable for all profiles 3m (9.8ft) length Weight: 111g/m (0.07lbs/ft) Aluminium Vertical Lip; Type C112/ A2 Suitable for all profiles 2m (6.5ft) length Weight: 368g/m (0.25lbs/ft) Aluminium Horizontal Lip; Type C112/A3 Suitable for all profiles 2m (6.5ft) length Weight: 388g/m (0.26lbs/ft) Aluminium Deep Channel; Type C112/A4 Suitable for all profiles 2m (6.5ft) length Weight: 345g/m (0.23lbs/ft) Aluminium; Suitable for Mini Profile Only 2m (6.5ft) length Weight: 150g/m (___lbs/ft) Aluminium Suitable for Rubber Boot Only ?m (ft) length Weight: 667g/m (0.448lbs/ft)
Catalogue Number
A
440F-R1212
B
10 (0.39) 25 (0.98) 10 (0.39) 25 (0.98) 10 (0.39) 25 (0.98) 10 (0.39) 25 (0.98) 25 (0.98)
440F-R1112
C
440F-R1212PB
D
440F-R1212PR
E
440F-R1212PY
F
10 (0.39) 20 (0.79)
440F-R1214
G
10 (0.39) 25 (0.98) 25 (0.98)
440F-R1215
H
18 (0.71) 25 (0.98)
440F-R1216
I
8.5 (0.33) 18 (0.71)
440F-R1219
J
45 (1.77) 13 (0.51)
440F-R2151
45 (1.77)
NA
10 (0.4)
Aluminium End Plate for C-Rail Option J 2 Plates 4 Screws, flat head, Philips, 10mm, #6, Weight: 7g (0.01lbs)
440F-R2152
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Presence Sensing Safety Devices
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Safedge™ Profiles Product Selection—Component Parts
Dimension Name Description 1m 2m Connector and Cable 5m 12m 15m 6kΩ (yellow) resistor for series termination Terminator 15kΩ (blue) for parallel termination 440F-A1309 Catalogue Number 440F-A1301 440F-A1302 440F-A1305 440F-A1306 440F-A1307 440F-A1308
Closing Cap material: EPDM Closing Cap Closing Cap material: NRB To close profiles 440F-E0310S and 440F-E1610S. Closing Cap To close profiles 440F-E1610N. With this connector you can directly connect two profiles. Suitable for 440F-E0110S and 440F-E0110R profiles. Kit contains one pair of pins suitable for one joint. When using profile 440F-E0110S select When using profile 440F-E0110R select 90° Corner Connector When using profile 440F-E0110N select When using profile 440F-E0310S select When using profile 440F-E1610S select When using profile 440F-E1610N select When using profile 440F-E0110N select 90° Corner Connector (vertical) When using profile 440F-E0110S or 440F-E0110R select When using profile 440F-E1610N select When using profile 440F-E1610S select When using profile 440F-E0310S select 45° Corner Connector
440F-A1302S
440F-A1302N
440F-A1303S
440F-A1303N
Axial Connector
440F-A0061S
Straight Pin Connector
440F-A0004 440F-A0071S 440F-A007IS 440F-A007IN 440F-A0073S 440F-A0074S 440F-A0074N 440F-A0072N 440F-A0072S 440F-A0075N 440F-A0075S 440F-A0076S
When using profile 440F-E0110N
440F-A0071N45
60° Corner Connector
When using profile 440F-E0110N
440F-A0071N60
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Presence Sensing Safety Devices
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Safedge™ Profiles Product Selection—Component Parts
Dimension Name Description Use only on Mini Profile—1m Connector and Cable Use only on Mini Profile—3m Use only on Mini Profile—5m Catalogue Number 440F-A1181 440F-A1183 440F-A1185
Terminator
Use only on Mini Profile— 8kΩ (yellow) resistor for series termination
440F-A1186
Closing Cap
Use only on Mini Profile— Closing Cap material: EPDM
440F-A1318
Cyanocrylate Adhesive
Contents: 3g. Sufficient for approximately 10 terminations.
440F-A0020
Shears
Use to cut profiles.
440F-A3084
Connection Box
Polycarbonate housing 53mm X 53mm X 35mm complete with two pole terminal and trumpet type screw on connector with strain and relief clamp. For use with coiled cable 2.5m (8.2ft) (extended) of flexible coiled cable. 3.5m (11.5ft) (extended) of flexible coiled cable.
Control Unit
440F-A0116
Coiled Connection Cable
440F-A2450 440F-A2700
Connection Box
Closing Cap “C” Rail Connection Box
Coiled Cable
Connector with Resistor
Example application of profile using coiled cable. The coiled cable can not be directly connected to the profile due to the weight of the cable. The proper use of the coiled cable is to connect the coiled cable to the profile through the connection box. The coiled cable should be secured to both the moving and stationary objects so as to prevent straining of the terminal connections.
Cable Connector
Closing Cap
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Presence Sensing Safety Devices
Safety Edges
Safedge™ Profiles Factory Assembled Product Selection (standard profile)
d (continued)
Cable Entrance Code
J K L M N O P Q R S T
440F-E ➊
C a
A b a
Profile
M c
V d
01270 e
Description
RHT right entrance with 10m cable SET straight entrance with 1m cable SET straight entrance with 2m cable SET straight entrance with 3m cable SET straight entrance with 5m cable SET straight entrance with 10m cable UNDER entrance with 1m cable UNDER entrance with 2m cable UNDER entrance with 3m cable UNDER entrance with 5m cable UNDER entrance with 10m cable
Code
A B C D E F G H I J K L N O
Description
0110S 0110R 0110N 0510S with Sealing Lip on Right Side 1610S 1610N 0804S with Sealing Lip on Right Side 0310S 0210S with Sealing Lip on Right Side 0510S with Sealing Lip on Left Side 0804S with Sealing Lip on Left Side 0210S with Sealing Lip on Left Side Rubber Boot over 0110S Rubber Boot over 1610S
e
Termination Code
A B C D E F G H I J K L M N O P Q R S T U V
Description
LHT left exit with 1m cable LHT left exit with 2m cable LHT left exit with 3m cable LHT left exit with 5m cable LHT left exit with 10m cable RHT right exit with 1m cable RHT right exit with 2m cable RHT right exit with 3m cable RHT right exit with 5m cable RHT right exit with 10m cable SET straight exit with 1m cable SET straight exit with 2m cable SET straight exit with 3m cable SET straight exit with 5m cable SET straight exit with 10m cable UNDER exit with 1m cable UNDER exit with 2m cable UNDER exit with 3m cable UNDER exit with 5m cable UNDER exit with 10m cable Parallel Termination—15kΩ Series Termination—6kΩ
b
“C” Rail Code
A B C D E F G H J N
Description
1212 aluminium for “Profile” codes A-L 1112 zinc coated steel for “Profile” codes A-L 1212PB PVC black for “Profile” codes A-L 1212PR PVC red for “Profile” codes A-L 1212PY PVC yellow for “Profile” codes A-L 1214 aluminium with vertical lip for “Profile” codes A-L 1215 aluminium with horizontal lip for “Profile” codes A-L 1216 aluminium deep rail for “Profile” codes A-L 2151 aluminium for “Profile” codes N and O No C-Rail (not needed)
c
Cable Entrance Code
A B C D E F G H I J K L
Description
LHT left entrance with 1m cable LHT left entrance with 2m cable LHT left entrance with 3m cable LHT left entrance with 5m cable LHT left entrance with 10m cable RHT right entrance with 1m cable RHT right entrance with 2m cable RHT right entrance with 3m cable RHT right entrance with 5m cable RHT right entrance with 10m cable SET straight entrance with 1m cable SET straight entrance with 2m cable
f
Length of Edge Code
5 digit number
Description
Enter length of edge in mm for example: 50m=50000; 500mm=00500 300mm minimum
➊ Order controller separately. See page 2-104 for selection details.
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Presence Sensing Safety Devices
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Safedge™ Profiles Factory Assembled Product Selection (mini-profile)
Code
K M N P R S
c
Cable Entrance Description
SET straight entrance 1m cable SET straight entrance 3m cable SET straight entrance 5m cable UNDER entrance 1m cable UNDER entrance 3m cable UNDER entrance 5m cable
d
Termination Code
K M
Description
SET straight entrance 1m cable SET straight entrance 3m cable SET straight entrance 5m cable UNDER entrance 1m cable UNDER entrance 3m cable UNDER entrance 5m cable Series Termination—8kΩ
440F-E ➊
M a
I b a
Profile
M c
V d
01270 e
N P R S V
Code
M
Description
0118S 3.75mm (0.15in) Cushion Factor Black, Mini Profile
e
Length Code
5 digit number
b
“C” Rail Code
I N
Description
Enter length of edge in mm for example: 50m=50000; 500mm=00500 300mm minimum
Description
1219 aluminium for “Profile” code M No C-Rail (not needed)
➊ Order controller separately. See page 2-104 for selection details.
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Safedge™ Profiles Factory Assembled Examples
440F-EDFHV00490
V
440F-ECAKV01250
F
Series Termination Type 1214 Aluminum Rail 6KΩ with Vertical Lip
A
Type C112/A Aluminum C Rail
H V
Series Termination 6KΩ RHT—Right Hand Entrance with 3m Cable
C K
SET Cable Entrance with 1m Cable
D
Type 0510S Profile with Sealing Lip 490mm long Note orientation of sealing lip to cable entrance
Type 0110N Oil Resistant Profile 1250 mm long
This is a single oil resistant profile which is 1250mm long. The edge is terminated with a Series Termination. A 1m cable enters straight into the closing cap from a DIN-rail mounted controller. The profile is mounted on a standard aluminium C rail.
This is single profile has a sealing lip and is 490mm long. The profile is terminated with a Series Termination. A 3m cable enters into the right hand side of the closing cap from a plastic surface mounted controller. The profile is mounted on an aluminium rail with a vertical lip for ease of mounting. The orientation of the sealing lip to the vertical lip can be reversed by the user by sliding the profile out of the C Rail, rotating the C Rail 180° and then re-inserting the profile back into the C Rail.
440F-EBGCU03560
G
440F-ECFGD01250 Type 1215 Aluminum Rail with Horizontal Lip
F
Type 1214 Aluminum Rail with Vertical Lip
G
RHT—Right Hand Entrance with 2m Cable
U
Parallel Termination 15KΩ
B C
LHT—Entrance with 3m Cable
D
LHT Cable Exit 5m
Type 0110R Profile 3560mm long
C
Type 0110N Oil Resistant Profile 1250mm long
This is a single oil resistant profile which is 1250mm long. The edge is terminated with a 1m cable. A 1m cable enters straight into the closing cap. The profile is mounted on a standard aluminium C rail. A control unit is not included. This edge is intended to be used in series with another length of edge which has a terminating resistor.
This is a red-coloured single profile which is 3560mm long. This profile is part of a parallel profile system, for ease of mounting, as it is terminated with a Parallel Termination. A 3m cable enters into the left side of the closing cap from a plastic surface mount controller. The profile is mounted on an aluminium C Rail with a horizontal lip for ease of mounting. The horizontal lip can be reversed by the user by sliding the profile out of the C Rail, rotating the C Rail and then re-inserting the profile back into the C Rail. A separate catalogue number must be entered for the other profile.
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