Presence Sensing Safety Devices
Safety Light Curtains
GuardShield Type 4 Specifications
Standards Approvals Protected Height Scanning Range/Resolution Resolution Enclosure Rating Connection Type EN 61496 Parts 1 & 2 TUV and CE marked for all applicable directives; UL 61496, UL 1998 160mm...1760mm (6.3in...69.3in) in 160mm (6.3in) increments 0.3-7m/14mm (0.98-22.9ft/0.55in) 0.3m-18m/30mm (0.98-59ft/1.18in) 14mm/30mm (0.55in/1.18in) IP 65 Transmitter: 4-pin micro QD Receiver: 8-pin micro QD 24V DC ± 20% 5 Vss 0.9...2 Amps (no-load) 0.4A max (no load) Optical, without separate synchronization channel 2 x PNP, 0.5 A, short circuit protected 1 x PNP 0.5A max. Uv - 2V Depending on number of beams Short circuit and overload 30m (100ft) max. Manual or automatic restart Type 4 (self-checking) per EN 61496 -10°C to 55°C (14°F to 131°F) 15%...95% (not condensing) -25°C to 75°C (-13°F to 167°F) Length dependent upon protected height; (see dimensional drawings) 40 mm x 50 mm (1.57in x 1.96in) 870nm IEC60068-2-6, frequency 10Hz to 55Hz Amplitude: 0.35mm (0.01in) IEC60068-2-29 acceleration 10g, pulse duration 16ms
Description
The Allen-Bradley Guardmaster GuardShield safety light curtain is an economical, fully featured, Type 4 safety light curtain in a uniquely styled housing. GuardShield safety light curtains are general purpose presence sensing devices designed for use on hazardous machinery providing point of operation, as well as perimeter and access guarding. This self-contained, two box, safety light curtain has DIP switch selectable operating modes and are available in both 14mm and 30mm resolutions. Modes of operation such as fixed and floating blanking, beam coding, start/restart interlock, external device monitoring (EDM), machine test signal, are selected by dip-switches settings. These dipswitches are located beneath a security door, which are conveniently located on both the transmitter and receiver end caps. The GuardShield’s torsionally rigid, extruded aluminium, polyurethane powder coated housing, combined with an Environmental rating of IP65, allows the GuardShield to be used in guarding applications across a broad range of industries.
Supply Voltage Uv Maximum Residual Ripple Power Consumption Synchronization Outputs—Safety Output—Non safety Minimum Output Voltage Response Time Protection Cable Length Mode of Operation Safety Category Operating Ambient Temp. Air Humidity Storage Temperature Approximate Dimensions Height Housing Cross Section Transmitter Wavelength Vibration Resistance Shock
Features
• • • • • Fixed blanking—teachable Floating blanking—one or two beam Beam coding External Device Monitoring (EDM) Start/restart interlock
Note: The external power supply must be capable of buffering brief power failures of 20ms as specified in IEC 60204.
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Presence Sensing Safety Devices
Safety Light Curtains
GuardShield Type 4 Product Selection
1. Safety Light Curtains—Standard System The Allen-Bradley Guardmaster GuardShield safety light curtains are ordered as pairs⎯transmitter and receiver⎯and are shipped under one part number. Each GuardShield transmitter and receiver is packaged with two right angle mounting brackets. After selecting the appropriate light curtain pair, ensure that required interfaces and accessories are ordered as well.
Protected Height mm (inch) 160 (6.3) 320 (12.6) 480 (18.9) 640 (25.2) 800 (31.5) 960 (37.8) 1120 (44.1) 1280 (50.4) 1440 (56.7) 1600 (63.0) 1760 (69.1) Resolution mm (inch) 14 (0.55) 14 (0.55) 14 (0.55) 14 (0.55) 14 (0.55) 14 (0.55) 14 (0.55) 14 (0.55) 14 (0.55) 14 (0.55) 14 (0.55) No. Beams 16 32 48 64 80 96 112 128 144 160 176 Catalogue Number 440L-P4J0160YD 440L-P4J0320YD 440L-P4J0480YD 440L-P4J0640YD 440L-P4J0800YD 440L-P4J0960YD 440L-P4J1120YD 440L-P4J1280YD 440L-P4J1440YD 440L-P4J1600YD 440L-P4J1760YD Protected Height mm (inch) 160 (6.3) 320 (12.6) 480 (18.9) 640 (25.2) 800 (31.5) 960 (37.8) 1120 (44.1) 1280 (50.4) 1440 (56.7) 1600 (63.0) 1760 (69.1) Resolution mm (inch) 30 (1.18) 30 (1.18) 30 (1.18) 30 (1.18) 30 (1.18) 30 (1.18) 30 (1.18) 30 (1.18) 30 (1.18) 30 (1.18) 30 (1.18) No. Beams 8 16 24 32 40 48 56 64 72 80 88 Catalogue Number 440L-P4K0160YD 440L-P4K0320YD 440L-P4K0480YD 440L-P4K0640YD 440L-P4K0800YD 440L-P4K0960YD 440L-P4K1120YD 440L-P4K1280YD 440L-P4K1440YD 440L-P4K1600YD 440L-P4K1760YD
Note: The GuardShield transmitter requires a 4-pin cable and the receiver requires an 8-pin cable.
2. Cordsets⎯2 Required (one for transmitter and one for receiver)
Female Connector (Sensor End) Face View of Female Transmitter 2 (6.5) 1 Brown 2 White 3 Blue 4 Black 5 (16.4) 22AWG 300V 3A 10 (32.8) 15 (49.2) 20 (65.6) 30 (98.4) Receiver 1 White 2 Brown 3 Green 4 Yellow 5 Grey 6 Pink 7 Blue 8 Red 2 (6.5) 5 (16.4) 24AWG 36V DC/30V AC 1.5A 10 (32.8) 15 (49.2) 20 (65.6) 30 (98.4) 889D-F8AB-2 889D-F8AB-5 889D-F8AB-10 889D-F8AB-15 889D-F8AB-20 889D-F8AB-30 889D-F4AC-2 889D-F4AC-5 889D-F4AC-10 889D-F4AC-15 889D-F4AC-20 889D-F4AC-30 Connector Style Pin/Wire Colour Cable Wire Rating Length—m (ft) Catalogue Number
1
4
2 3
Straight
1 7 6 8 5
2 3 4
Straight
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Presence Sensing Safety Devices
Safety Light Curtains
GuardShield Type 4 Product Selection (continued)
Cordsets Approximate Dimensions⎯mm (inches) Dimensions are not intended to be used for installation purposes.
42 (1.7)
14.5 (0.57)
Illustrations are not drawn to scale.
Straight female
3. Safety Relay Interfaces—Optional
Relay Input Safety Outputs Auxiliary Outputs Terminals Power Supply 24V AC/DC 1NC, 2NC, or Light Curtain Reset Automatic/Manual Monitored Manual Automatic/Manual Monitored Manual Automatic/Manual 230V AC Catalogue Number 440R-N23132 440R-N23135 440R-N23131 440R-N23134 440R-N23130 440R-N23133 440R-N23117 440R-N23116 440R-N23115 440R-N23114 440R-N23113 440R-N23112 440R-N23123 440R-N23122 440R-N23121 440R-N23120 440R-N23119 440R-N23118 440R-C23139 Automatic/Manual or Monitored Manual
3 N.O.
1 N.C.
Removable
115V AC
MSR127RP
Light Curtain or Single Channel (MSR126T) Dual Channel (MSR126.1T) Light Curtain or Single Channel (MSR126R) 2 N.O. None Fixed 24V AC/DC 115V AC 230V AC 24V AC/DC 115V AC 230V AC 24V AC/DC 115V AC 230V AC 24V AC/DC 115V AC 230V AC 24V AC/DC Light Curtain or Safety Mat 2 N.C. 2 PNP Solid State
Monitored Manual
Automatic/Manual
MSR126
Monitored Manual
Dual Channel (MSR126.1R)
3 N.O.
Removable
115V AC
440R-C23137
230V AC
440R-C23136
MSR131RTP
4. Safety Relay Interfaces⎯Optional (Used for muting applications)
Relay Input Voltage Reset Floating Blanking Fixed Blanking PSDI Muting Outputs More Details Catalogue Number
24V DC
Manual
no
no
yes
yes
2 N.O. Safety 1 N.C. Aux.
4-21
440R-P23071
MSR22LM
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Presence Sensing Safety Devices
Safety Light Curtains
GuardShield Type 4 Product Selection (continued)
5. Accessories⎯Optional
Description Steel L-shaped end cap mounting bracket (4 per package) 440L-AF6101 Note: Four brackets supplied with each GuardShield pair. Catalogue Number
Aluminium middle mounting bracket for vibratory applications
440L-AF6108
Power supply: Output 24V DC, 3 Amps, 72W
1606-XLP72E
Laser Alignment Tool
440L-ALAT
Mounting Stand
440L-AMSTD
GuardShield Laser Alignment Tool Bracket
440L-AF6109
Mounting Stand—440L-AMSTD
Laser Alignment Tool
66.8 (2.63) 19.05 (0.75)
25.4 (1.0) 1828.8 (72)
63.5 (2.5) 62.48 (2.46) 11.1 (7/16) Dia.
12.19 (0.48) 4 (0.15)
Laser Alignment Tool (LAT)— 440L-ALAT
12.7 (1/2) Dia. 19.05 (0.75) 17.78 (0.70)
4.29 (0.169) hole dia. 81° x 2.66 (0.105) countersink
35.56 (1.4) 6.35 (0.25) 304.8 (12) 6.35 (0.25) 25.4 (1.0) 76.2 (3.0) 381.0 (15) 44.45 (1.75)
GuardShield LAT Bracket— 440L-AF6109
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Presence Sensing Safety Devices
Safety Light Curtains
GuardShield Type 4
Weld Shields The GuardShield weld shields are sold as pairs in the same lengths as the protective heights of the GuardShield safety light curtain. These polycarbonate weld shields are designed as disposable devices whose purpose is to protect the front window of the GuardShield from damage.
3.0 (0.118) Thick
37.3 (1.47) 49.5 (1.95) R12 2X 10.16 (0.40)
L
R24 2X
GS Weld Shield Catalog Numbers 440L-AGWS0160 440L-AGWS0320 440L-AGWS0480 440L-AGWS0640 440L-AGWS0800 440L-AGWS0960 440L-AGWS1120 440L-AGWS1280 440L-AGWS1440 440L-AGWS1600 440L-AGWS1760
Dimension “L” mm (in) 175.3 (6.9) 335.3 (13.20) 495.3 (19.50) 655.3 (25.80) 815.3 (32.10) 975.4 (38.40) 1135.4 (44.70) 1295.4 (51.00) 1455.4 (57.30) 1615.4 (63.60) 1778 (70.00)
6. Corner Mirror for Multi-Sided Guarding Specially constructed glass mirrors for 2 and 3 sided safeguarding applications.
Note: Each mirror reduces maximum scan range by 10% per mirror. For GuardShield Models 160 320 480 640 800 960 1120 1280 1440 1600 1760 Mounting kit for mirrors. Each kit contains 1 bracket with fasteners. Order 2 kits per mirror. Mounting stand for mirror and light curtains (see page 2-21) Catalogue Number 440L-AM1200300 440L-AM1200450 440L-AM1200600 440L-AM1200750 440L-AM1200900 440L-AM1201050 440L-AM1201200 440L-AM1201350 440L-AM1201500 440L-AM1201650 440L-AM1201800 440L-AM120BRK 440L-AMSTD
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Presence Sensing Safety Devices
Safety Light Curtains
GuardShield Type 4 Approximate Dimensions—mm (inches)
Dimensions are not intended to be used for installation purposes.
Required Mounting Bracket (included with Light Curtain) 20 (0.79) 52 (2.04) 52 (2.05) 42 (1.65) 18.9 (0.74) 14.5 (0.57) 40 (1.57) 11 (0.43) Safety Light Curtain 42 (1.65) 20 (0.79)
40 (1.57)
3.0 (0.11)
32 (1.25)
C Optional Middle Mounting Bracket 49.2 (1.93) 30 (1.18) 20 (0.78)
B
A
40.2 (1.58) 62 (2.44)
24 (0.94) >80 (3.14)
75 (2.95)
Note: Should be used in vibration applications. A Protective Height 160 ±0.5 320 ±0.5 480 ±0.5 640 ±0.5 800 ±0.6 960 ±0.6 1120 ±0.6 1280 ±0.7 1440 ±0.7 1600 ±0.8 1760 ±0.8 B Mounting Value 276 436 596 756 916 1076 1236 1396 1556 1716 1876 C Total Length 312 ±1.5 472 ±1.5 632 ±1.5 792 ±1.5 952 ±1.5 1112 ±1.5 1272 ±1.8 1432 ±1.8 1592 ±1.8 1752 ±2.0 1912 ±2.0
Type 440L-P4J0160YD 440L-P4J0320YD 440L-P4J0480YD 440L-P4J0640YD 440L-P4J0800YD 440L-P4J0960YD 440L-P4J1120YD 440L-P4J1280YD 440L-P4J1440YD 440L-P4J1600YD 440L-P4J1760YD
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Presence Sensing Safety Devices
Safety Light Curtains
GuardShield Type 4 Wiring Diagram
Wiring diagram is not intended to be used for installation purposes.
+24V DC Sender Receiver Brown Brown Red Gray OSSD 1 S2 (Start/Restart)
S1 Test Machine Test Signal Black Pink OSSD 2
K2
Bulletin 100S Safety Contactors or 700S Safety Relays
K1
Yellow White Blue Green 24V Ground Auxiliary Signal ➊ MPCE/EDM
M
Blue
➊ Auxiliary output is non safety. Can be connected to a lamp, motor or status to a PLC.
K1, K2 S1 S2
To MSR127 Safety Relay Module +24V
Safety relay or safety contactor for OSSD 1 and OSSD 2 connection Switch for external system test (optional) Switch for reset of light curtain from start/restart interlock
L1
L2
L3
Test
4
Transmitter
3
2 5
Receiver
7
OSSD 1 OSSD 2
6
A K4
S52
S12
13
23
33
41 K4
MSR127
K5 A2 S21 S22 S34 14 24 34 42
K5
Reset DC Common
K4
K5
M
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