Two-Hand Control Devices
Zero-Force Touch Buttons
800Z General Purpose Specifications
Standards Approvals Power Supply Relay Output Transistor Output Power Consumption Relay Output Transistor Output Outputs Relay Output Transistor Output Output Ratings Relay Output Transistor Output Min. Switched Current/ Voltage (Relay Output) Pollution Degree Operating Temperature Humidity Enclosure Protection Material Housing/Guard Valox 357 Gaskets BUNA-N Relay Contacts AgSnO Any position 5 wire (single common) 4 wire (single common) 10-40V DC, 20-30V AC, or 85-264V AC 10-30V DC 1.44W, 19.2VA 100mA at 24V DC = 2.23W (no load) 1 N.O. & 1 N.C. PNP or NPN See Load Life Curves 150mA 8mA/5V DC 2 -25°C to +55°C (-13° to +131°F) 95% RH IP66 (NEMA 4/4X/13), 1200 psi washdown EN574, EN954-1, IEC/EN60947-5-1, IEC/EN60204-1 cULus, C-Tick, and CE marked for all applicable directives
Description
The general purpose Bulletin 800Z Zero-Force Touch Buttons are designed for use by machine control systems requiring the use of two hands. An interlinked sensor surface weaves two capacitive sensors in offset planes for superior product sensitivity. The 800Z touch buttons are ergonomically designed for ease of operation. No force is required to operate the switch; simply touching the surface of the switch will initiate an output. The 800Z can detect the hand though most industrial gloves. The contour of the 800Z touch buttons serves two purposes; it easily conforms to the shape of the hand while helping prevent defeatability when two-hand control is needed. Two bi-coloured diagnostic LEDs provide guidance during operation. The power/fault LED blinks at different rates to provide diagnostic information to the user. The 800Z detects the presence of a hand during power-up, noise, and conductive film build-up over time.
Mounting Cable
Features
• • • • Zero Force to operate Ergonomic design EMC protection Diagnostic LEDs
Electrical Life EM-Relay inductive load See Load Life Curves Vibration 1.5mm (0.06in) 10-55Hz Shock 100g,11ms half-sine
Load Life Curves for General Purpose Product Line
Relay Output—Maximum DC Load Breaking Capacity
300 200 100
DC Voltage
Relay Output—Electrical Endurance
10
250V AC
10
Resistive Load Operations
6
50 40 30 20 10 0.1 0.2 0.5
10
5
cosϕ = 1 cosϕ = 0.7 cosϕ = 0.4
1
2
5
10
20
104
0
1
2
3
4
5
6
7
8
DC Current (A)
Switching Current (A)
11-2
Two-Hand Control Devices
Zero-Force Touch Buttons
800Z General Purpose Product Selection
Mounting Hole Size Input Voltage Range and Output Type 85...264V AC Input Relay Output Catalogue Number Guard 6ft Cabled—5-Wire 5-Pin Mini QD 800Z-GF3Q5 800Z-GF3Q5B 800Z-GL3Q5 800Z-GL3Q5B 800Z-GF2Q5 800Z-GF2Q5B 800Z-GL2Q5 800Z-GL2Q5B 889D-F5AC-2 5-Pin Micro QD
800Z-GF3065 No Guard 800Z-GF3065B Black Guard 30.5 mm Mounting Hole 800Z-GL3065 No Guard 10...40V DC and 20...30V AC Input Relay Output 800Z-GL3065B Black Guard 800Z-GF2065 No Guard 85...264V AC Input Relay Output 800Z-GF2065B Black Guard 22.5 mm Mounting Hole 800Z-GL2065 No Guard 10...40V DC and 20...30V AC Input Relay Output 800Z-GL2065B Black Guard Recommended standard cordset, 2m (6.5ft). See pages 15-12 and 15-10 for additional lengths..
889N-F5AE-6F
Use the configurator below to build an 800Z touch button to suit your application.
800Z – G
a
Input Voltage and Output Type Code Description Relay Output Input: 10...40V DC and 20...30V AC Output: Relay Input: 85...264V AC Output: Relay Transistor Output 10...30V DC; NPN (Sinking) Output 10...30V DC; PNP (Sourcing) Output
L
a
3
b c
065
c
B
d
e d
Guard Option Code Blank B Y Description No Guard Black Guard Yellow Guard
Electrical Connection Code Q4 064 124 244 Q5 065 125 245 Description Sinking/Sourcing Output ➊ 4-Pin QD 6 ft (1.8 m) Cabled 12 ft (3.6 m) Cabled 24 ft (7.2 m) Cabled Relay Output ➋ 5-Pin QD 1.8m (6ft) Cabled 3.6m (12ft) Cabled 7.2m (24ft) Cabled Code Blank K1 K2 K3
L F N P
e
Kit Option ➌ Description No Kit 24V AC/DC Relay Kit 120V AC Relay Kit 240V AC Relay Kit
b
Mounting Hole Size Code 2 3 Description 22.5mm (0.88in) 30.5mm (1.20in)
➊ These devices are transistor outputs. ➋ These devices have separate N.O. and N.C. output relays with a shared common. ➌ Safety relays should be used in two-hand control applications. Kits not available for solid-state (transistor output) devices. Kits include two identical touch buttons and one MSR125HP safety relay with removeable terminals.
11-3
Two-Hand Control Devices
Zero-Force Touch Buttons
800Z General Purpose Accessories
Description Colour Catalogue Number 800Z-G3AG1
Yellow These guards prevent accidental activation of the touch button surface and protect it from damage. Can be used for both the 22.5mm and 30.5mm mounting products. Black
800Z-G3AG2
Guards
Mounting Ring Nut for 22.5mm holes. Used on 22.5mm devices.
Plastic
800Z-G2AH1
Plastic Mounting Kit
Mounting Ring Nut for 30.5mm holes. Used on 30.5mm devices.
Plastic
800Z-G3AH1
Plastic Mounting Kit
57mm (2.25in) Extension
60-2681
30.5mm Swivel/Tilt Mounting Assembly This bracket allows you to orient the touch button in any position. It can be mounted on any vertical or horizontal surface. Compatible with 30.5mm mounting only.
29mm (1.15in) Extension
60-2439
Swivel Assembly
Shiny Metal 30.5mm to 22.5mm Hole Size Adaptor This adaptor allows a 22.5mm push button operator to be installed in a panel with existing 30.5mm mounting holes. Black Metal
800E-AHA1
800E-AHA2
Adaptor
11-4
Two-Hand Control Devices
Zero-Force Touch Buttons
800Z General Purpose Approximate Dimensions—mm (inches)
40.9 (1.61) 48.3 (1.90) 22mm Version Micro Quick Disconnect 56.9 (2.24) 129.3 (5.09)
35.1 (1.38)
69.9 (2.75)
40.9 (1.61) 30mm Version Mini Quick Disconnect 22mm Version Cable
40.9 (1.61) 22.4 (0.88) 129.3 (5.09)
110.3 (4.34)
39.4 (1.55)
General Purpose with Guards
40.9 (1.61) 30mm Version Cable 22.4 (0.88)
General Purpose
Typical Wiring Diagram
Electrical Connections: 10...40V DC and 20...30V AC Input Voltage (Relay Output); 85...264V AC Input Voltage (Relay Output)
Note: Separate N.O. and N.C. output relays with shared common.
Brown (+) L1 Blue (-) L2
Black (N.O.) White (N.C.) Gray (Common)
5 Conductor Cabled (Relay Output) for 800Z-GL_ _ _
Electrical Connections: 10...30V DC Input Voltage (Transistor Output); 150mA max. per circuit output
(+)
(-)
(+)
(-)
Brown (+) Blue (-) Load Black (N.O.) White (N.C.) Load
Brown (+) Blue (-) Black (N.O.) Load White (N.C.) Load
4 Conductor Cabled Sinking (NPN)
4 Conductor Cabled Sourcing (NPN)
Applications Details
LED Blink Rate ** ** ** *** *** *** **** **** **** Diagnostic Power Up Noise Detection Margin Detection Description Device touched during power-up. Device will resume 10 seconds after removal of hand. Device detected an unacceptable level of noise (>20V/m). Device will resume once noise subsides. A conductive film is building up on the sensing surface. Device will resume once cleared.
11-5
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