Two-Hand Control Devices
Zero-Force Touch Buttons
800Z Heavy Industrial Specifications
Standards Approvals Power Supply Power Consumption Output Ratings Min. Switched Current/ Voltage Pollution Degree Operating Temperature Humidity Enclosure Protection Material Housing/Guard Gaskets Mounting Conductor Size EN574, EN954-1, IEC/EN60947-5-1, IEC/EN60204-1 cULus, C-Tick, and CE marked for all applicable directives 10-40V DC, 20-30V AC, or 85-264V AC 1.44W, 19.2VA See Load Life Curves 8mA/5V DC 2 -25°C to +55°C (-13° to +131°F) 95% RH IP66 (NEMA 4/13) Valox 357 3.2mm (1/16in) Cork-BUNA-N Any position
Description
The heavy industrial Bulletin 800Z Zero-Force Touch Buttons are designed for use by machine control systems requiring the use of two hands. An interlinked sensor surface weaves two capacitive sensors in offset planes for superior product sensitivity. The 800Z touch buttons are ergonomically designed to require for ease of operation. No force is required to operate the switch; simply touching the surface of the switch will initiate an output. The 800Z can detect the hand though most industrial gloves. The contour of the 800Z touch buttons serves two purposes; it easily conforms to the shape of the hand while helping prevent defeatability when two-hand control is needed. Two bi-coloured diagnostic LEDs provide guidance during operation. The power/fault LED blinks at different rates to provide diagnostic information to the user. The 800Z detects the presence of a hand during power-up, noise, and conductive film build-up over time.
0.5-4mm2 (#12-22AWG) Terminal Protection IP2X Electrical Life EM-Relay inductive load See Load Life Curves Vibration 1.5mm (0.06in) 10-55Hz Shock 100g,11ms half-sine
Features
• • • • • Zero Force to operate Ergonomic design EMC protection Diagnostic LEDs Replaceable Relays
Load Life Curves for Heavy Industrial
Relay Output—Maximum Load Breaking Capacity
50
AC Resistive Load
Relay Output—Electrical Endurance
5000 3000 1000 500 300 100 50 25V AC Inductive 30 Load (pf=0.4) 30V DC Inductive Load L/R=7ms 10 01234567
250V AC Resistive Load 30V DC Resistive Load
10 8 5 3 1 0.5 0.3 0.1 0 3 5 10
DC Inductive Load L/R = 7ms
AC Inductive Load (pf=0.4) DC Resistive Load
30 50 100
300 500 1,000
Service Life (x 103 Operations)
Rated Operating Current (A)
8
9 10 11
Rated Operating Voltage (V)
Rated Operating Current (A)
11-6
Two-Hand Control Devices
Zero-Force Touch Buttons
800Z Heavy Industrial Product Selection
Mounting Style Input Voltage Range and Output Type 10...40V DC and 20...30V AC Input Relay Output 85...264V AC Input Relay Output Catalogue Number Guard No Guard Yellow Guard No Guard Yellow Guard Terminal Block 800Z-HL1 800Z-HL1Y 800Z-HF1 800Z-HF1Y
Flush Mount
Use the configurator below to build an 800Z touch button to suit your application.
800Z – H
a
Voltage Code L Output: Relay Input: 85...264V AC F Output: Relay Code Blank Y Description Input: 10...40V DC and 20...30V AC Code 1
L
a b
1
b
Y
c
d d
Kit Option ➋ Code Blank K1 Description No Kit 24V AC/DC Relay Kit 120V AC Relay Kit 240V AC Relay Kit
Mounting Type/Connection ➊ Description Flush Mounting/Terminal Block
c
Guard Option Description No Guard Yellow Guard
K2 K3
➊ Heavy industrial devices have an eight-position terminal block connection. See wiring diagrams on page 11-10 for details. ➋ Safety relays should be used in two-hand control applications. Kits include two identical touch buttons and one MSR125HP safety relay with removeable terminals.
11-7
Two-Hand Control Devices
Zero-Force Touch Buttons
800Z Heavy Industrial Accessories
Description Input Voltage Catalogue Number
Replacement Relay Must be ordered in multiples of 2.
Full Voltage 10...264V AC
800Z-N12
Replaceable Output Relay
This guard prevents accidental activation of the touch surface and protects it from damage. Longer mounting screws are included. Guards are required in most two hand safety applications (see applicable standards).
Yellow
800Z-HAG1
Guard
Single Hub The heavy industrial line products mount directly on these bases. The conduit hub(s) come with a 3/4 inch opening. Double Hub
800P-B1
800P-B2
Base
These replacement screws are the proper length to mount the heavy industrial touch button with metal guard to an 800P-B1 or 800P-B2 base, or a custom mounting surface. Note: Must be ordered in multiples of 4. Replacement screws for base mounting. Note: Must be ordered in multiples of 4.
800Z-HAH1
800Z-HAH2
Mounting Screws
This adaptor is used if mounting touch button onto a 114.3 x 60.3mm (4-1/2in x 2-3/8in) enclosure pattern.
800P-N150
Adaptor
11-8
Two-Hand Control Devices
Zero-Force Touch Buttons
800Z Heavy Industrial Approximate Dimensions—mm (inches)
50 (1.97) 30.5 (1.20) 115.8 (4.56) Replaceable Relay 115.6 (4.55) Terminal Block
73.2 (2.88)
95.7 (3.77)
Heavy Industrial
54 (2 1/8)
82.6 (3 1/4)
73 (2 7/8)
108.5 (4.27)
47.6 (1 7/8) 4 Holes for #6-32 Screw 143.4 (5.64)
Cutout and Mounting Screw Locations for a Flush Mounted Cover
Note: Dimensions are not intended to be used for manufacturing purposes.
Heavy Industrial with Guard
11-9
Two-Hand Control Devices
Zero-Force Touch Buttons
800Z Heavy Industrial Typical Wiring Diagram
N.C.2
K2
COM2 N.O.2 N.C.1
K1
COM1 N.O.1 (–) L2 (+) L1
Terminal Block
Applications Details
LED Blink Rate ** ** ** *** *** *** **** **** **** Diagnostic Power Up Noise Detection Margin Detection Description Device touched during power-up. Device will resume 10 seconds after removal of hand. Device detected an unacceptable level of noise (>20V/m). Device will resume once noise subsides. A conductive film is building up on the sensing surface. Device will resume once cleared.
11-10
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