BRB5W

UL 489 Without Altech Busbar System Altech UL1077/508 Busbar System UL 508 UL508 listed E205412 UL1077/508 Listed Busbars With Altech Busbar System The advantages of this busbar system are: • • • • 30% Installation time savings Panel space savings Reduced maintenance High electrical ratings Universal UL1077/508 Busbar fits most Supplementary Protectors and Manual Motor Controllers in the market! UL1077/508 Busbar System Please contact Altech for details and further information. • 1-57 different pin configurations • 1/2 pole spacing (auxiliary switch) available • Power Feeding: Power Feed Lugs (115A), Direct Power Feed (115A), Power Feed Block (200A) • UL recognized and listed for Altech’s R-Series, ABL’s UR, V-EA and MA Series of Manual Motor Controllers and Supplementary Protectors • UL recognized and listed for use with most popular UL1077 supplementary protectors and UL508 Manual Motor Controllers in the market. • Customers can cut the Busbar without losing the UL approval • Line/Load reversible Earth Leakage Circuit Breakers UL 1077 Equipment Breakers UL 1077 The Altech Busbar System is an innovative way to jumper up to 57 poles of Manual Motor Controllers (MMC) and Supplementary Protectors (SP). Technical Specifications Material of Busbar Material of Insulation (Housing) Electrical Ratings ANNEX Short Circuit Withstand Rating Applying Standards Busbars UL1077/ 508 Copper Polyamide 18mm2: 80A/600V AC/DC* 25mm2: 100A/600V AC/DC* 10kA UL508, VDE0660 Part 100 and 502, VDE 0606, VDE 0659 * 1000VDC ratings can be achieved by using all poles at the same voltage and polarity. 70 Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • P 908.806-9400 • F 908.806.9490 • www.altechcorp.com UL 489 Altech UL1077/508 Busbar System Power Feed Methods 80A/100A per phase 1) Start/ End Feed Method 1 2 3 (P50UT) 80A/100A 80A/100A 1 2 3 80A/100A per phase 80A/100A 80A/100A 80A/100A 80A/100A (P50UB) UL 1077 With the P50UT Power Feed Lug or the P50UB Modular Direct Power Feed as a Start/End Feeding Device a maximum input current of 80A/100A per Phase can be achieved. 80A with 18mm² Busbar and 100A with 25mm² Busbar. UL 508 P50UT* / P50UB* 115A per phase 1 2) Center/ Middle Feed Method 2 3 (P50UT) 80A/100A 80A/100A 80A/100A 35A/15A 35A/15A 35A/15A 80A/100A 80A/100A 80A/100A 1 2 3 115A per phase 80/100A 80/100A 80/100A 80/100A 80/100A 80/100A With the P95UB Power Feed Block as a Center/Middle Feeding Device a maximum input current of 160A/200A per Phase can be achieved (160A with 18mm² Busbar and 200A with 25mm² Busbar). Note: The Power Feed Block can only be used with a standard spacing 3 Phase UL1077/508 Busbar. Earth Leakage Circuit Breakers P95UB* (P50UB) (P95UB) 1 2 3 ANNEX With the P50UT Power Feed Lug or the P50UB Modular Direct Power Feed as a Center/Middle Feeding Device a maximum input current of 115A per Phase can be achieved. (18mm²: 80A + 35A; 25mm²: 100A + 15A) 35A/15A 35A/15A 35A/15A UL 1077 Equipment Breakers P50UT* / P50UB* 160A/200A per phase * For complete specifications and description of Feeding Devices see page 78-79. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • P 908.806-9400 • F 908.806.9490 • www.altechcorp.com 71 18mm2 for 80A UL 508 5.8 mm 1.5 mm 25mm² 15.9 mm 17.8 mm 5.5 mm 2 mm 17.6 mm 5.8 mm 18mm² 11x17.8 = 195.8 mm UL508 listed E205412 15.9 mm UL 489 1 PHASE BUSBAR - standard spacing 17.6 mm shown: 1P18U1/12 212 mm 18mm2 for 80A* Type/ Cat. No. Earth Leakage Circuit Breakers UL 1077 Equipment Breakers UL 1077 1P18U1/2 1P18U1/3 1P18U1/4 1P18U1/5 1P18U1/6 1P18U1/7 1P18U1/8 1P18U1/9 1P18U1/10 1P18U1/11 1P18U1/12 1P18U1/13 1P18U1/14 1P18U1/15 1P18U1/16 1P18U1/17 1P18U1/18 1P18U1/19 1P18U1/20 1P18U1/21 1P18U1/22 1P18U1/23 1P18U1/24 1P18U1/25 1P18U1/26 1P18U1/27 1P18U1/28 1P18U1/29 18mm2 for 80A* No. of Pins Length [mm] 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 32 54 79 88 106 122 140 158 177 195 212 230 248 269 286 304 322 340 354 374 392 410 428 446 464 482 500 518 Type/ Cat. No. 1P18U1/30 1P18U1/31 1P18U1/32 1P18U1/33 1P18U1/34 1P18U1/35 1P18U1/36 1P18U1/37 1P18U1/38 1P18U1/39 1P18U1/40 1P18U1/41 1P18U1/42 1P18U1/43 1P18U1/44 1P18U1/45 1P18U1/46 1P18U1/47 1P18U1/48 1P18U1/49 1P18U1/50 1P18U1/51 1P18U1/52 1P18U1/53 1P18U1/54 1P18U1/55 1P18U1/56 1P18U1/57 No. of Pins Length [mm] 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 536 554 572 590 608 626 638 656 674 692 710 728 746 764 782 800 818 836 854 872 890 908 926 942 960 978 996 1014 BRB5W Insulation Cap 18/25CAP1P End Cap ANNEX ACCESSORIES Type/Cat. No: Description: P50UT-LP Power Feed Lug P50UB Modular Direct Power Feed * 25mm2 version for 100A available upon request. 72 Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • P 908.806-9400 • F 908.806.9490 • www.altechcorp.com UL 489 1 PHASE BUSBAR - 1/2 pole spacing 18mm2 for 80A 18mm² 15.9 mm 17.6 mm Length [mm] 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 40 68 95 122 150 176 204 230 258 284 316 338 365 392 420 446 474 500 Type/ Cat. No. 1P18U1H/20 1P18U1H/21 1P18U1H/22 1P18U1H/23 1P18U1H/24 1P18U1H/25 1P18U1H/26 1P18U1H/27 1P18U1H/28 1P18U1H/29 1P18U1H/30 1P18U1H/31 1P18U1H/32 1P18U1H/33 1P18U1H/34 1P18U1H/35 1P18U1H/36 No. of Pins Length [mm] 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 528 554 582 608 635 662 690 716 744 770 798 824 852 878 905 932 960 Earth Leakage Circuit Breakers No. of Pins UL 1077 18mm2 for 80A* UL 1077 Equipment Breakers 18mm2 for 80A* 1P18U1H/2 1P18U1H/3 1P18U1H/4 1P18U1H/5 1P18U1H/6 1P18U1H/7 1P18U1H/8 1P18U1H/9 1P18U1H/10 1P18U1H/11 1P18U1H/12 1P18U1H/13 1P18U1H/14 1P18U1H/15 1P18U1H/16 1P18U1H/17 1P18U1H/18 1P18U1H/19 17.6 mm shown: 1P18U1H/12 316 mm Type/ Cat. No. 2 mm P50UT-LP Power Feed Lug P50UB Modular Direct Power Feed BRB5W Insulation Cap ANNEX ACCESSORIES Type/Cat. No: Description: UL 508 5.8 mm 1.5 mm 25mm² 5.8 mm 27 mm 3.5 mm 15.9 mm 11x27 = 297 mm UL508 listed E205412 18/25CAP1P End Cap * 25mm2 version for 100A available upon request. Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • P 908.806-9400 • F 908.806.9490 • www.altechcorp.com 73 18mm2 for 80A / 25mm2 for 100A 18mm² 25mm² 1.5 mm 24 mm UL508 listed E205412 UL 508 21.6 mm 18mm2 for 80A Type/ Cat. No. 25mm2 for 100A No. of Pins Length [mm] 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 69 104 140 177 214 249 283 319 357 390 426 460 498 532 568 604 640 675 710 746 782 818 854 888 924 960 994 Type/ Cat. No. 2P25U3/4 2P25U3/6 2P25U3/8 2P25U3/10 2P25U3/12 2P25U3/14 2P25U3/16 2P25U3/18 2P25U3/20 2P25U3/22 2P25U3/24 2P25U3/26 2P25U3/28 2P25U3/30 2P25U3/32 2P25U3/34 2P25U3/36 2P25U3/38 2P25U3/40 2P25U3/42 2P25U3/44 2P25U3/46 2P25U3/48 2P25U3/50 2P25U3/52 2P25U3/54 2P25U3/56 No. of Pins Length [mm] 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 69 104 140 177 214 249 283 319 357 390 426 460 498 532 568 604 640 675 710 746 782 818 854 888 924 960 994 ACCESSORIES ANNEX Earth Leakage Circuit Breakers UL 1077 Equipment Breakers UL 1077 2P18U3/4 2P18U3/6 2P18U3/8 2P18U3/10 2P18U3/12 2P18U3/14 2P18U3/16 2P18U3/18 2P18U3/20 2P18U3/22 2P18U3/24 2P18U3/26 2P18U3/28 2P18U3/30 2P18U3/32 2P18U3/34 2P18U3/36 2P18U3/38 2P18U3/40 2P18U3/42 2P18U3/44 2P18U3/46 2P18U3/48 2P18U3/50 2P18U3/52 2P18U3/54 2P18U3/56 21.6 mm shown: 2P18U3/12 214 mm Type/Cat. No: Description: 74 P50UT Power Feed Lug P50UB Modular Direct Power Feed BRB5W Insulation Cap 18/25CAP3P End Cap Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • P 908.806-9400 • F 908.806.9490 • www.altechcorp.com 36.5 mm 2 mm 24 mm 11x17.8 = 195.8 mm 17.8 mm 6 mm 36.5 mm UL 489 2 PHASE BUSBAR - standard spacing UL 489 2 PHASE BUSBAR - 1/2 pole spacing 18mm2 for 80A / 25mm2 for 100A 5x44.5 = 222.5 mm 18mm² 1.5 mm 21.6 mm 255.5 mm No. of Pins Length [mm] 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 78 124 168 212 256 302 346 390 435 480 524 568 612 658 702 746 790 835 880 924 968 1012 1058 1102 1146 1192 1235 Type/ Cat. No. 2P25U3H/4 2P25U3H/6 2P25U3H/8 2P25U3H/10 2P25U3H/12 2P25U3H/14 2P25U3H/16 2P25U3H/18 2P25U3H/20 2P25U3H/22 2P25U3H/24 2P25U3H/26 2P25U3H/28 2P25U3H/30 2P25U3H/32 2P25U3H/34 2P25U3H/36 2P25U3H/38 2P25U3H/40 2P25U3H/42 2P25U3H/44 2P25U3H/46 2P25U3H/48 2P25U3H/50 2P25U3H/52 2P25U3H/54 2P25U3H/63 No. of Pins Length [mm] 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 78 124 168 212 256 302 346 390 435 480 524 568 612 658 702 746 790 835 880 924 968 1012 1058 1102 1146 1192 1235 UL 1077 2P18U3H/4 2P18U3H/6 2P18U3H/8 2P18U3H/10 2P18U3H/12 2P18U3H/14 2P18U3H/16 2P18U3H/18 2P18U3H/20 2P18U3H/22 2P18U3H/24 2P18U3H/26 2P18U3H/28 2P18U3H/30 2P18U3H/32 2P18U3H/34 2P18U3H/36 2P18U3H/38 2P18U3H/40 2P18U3H/42 2P18U3H/44 2P18U3H/46 2P18U3H/48 2P18U3H/50 2P18U3H/52 2P18U3H/54 2P18U3H/56 25mm2 for 100A UL 1077 Equipment Breakers Type/ Cat. No. shown: 2P18U3H/12 Earth Leakage Circuit Breakers 18mm2 for 80A 21.6 mm UL 508 36.5 mm 2 mm 24 mm UL508 listed E205412 25mm² 36.5 mm 17.8 mm 6 mm 24 mm 44.5 mm Type/Cat. No: Description: P50UT Power Feed Lug P50UB Modular Direct Power Feed BRB5W Insulation Cap ANNEX ACCESSORIES 18/25CAP3P End Cap Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • P 908.806-9400 • F 908.806.9490 • www.altechcorp.com 75 18mm2 for 80A / 25mm2 for 100A 18mm² 25mm² 24 mm UL508 listed E205412 UL 508 21.6 mm shown: 3P18U3/12 214 mm 18mm2 for 80A Type/ Cat. No. UL 1077 Equipment Breakers UL 1077 3P18U3/6 3P18U3/9 3P18U3/12 3P18U3/15 3P18U3/18 3P18U3/21 3P18U3/24 3P18U3/27 3P18U3/30 3P18U3/33 3P18U3/36 3P18U3/39 3P18U3/42 3P18U3/45 3P18U3/48 3P18U3/51 3P18U3/54 3P18U3/57 25mm2 for 100A No. of Pins Length [mm] 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 104 159 214 266 318 374 427 481 545 586 639 692 746 800 854 906 960 1012 Type/ Cat. No. 3P25U3/6 3P25U3/9 3P25U3/12 3P25U3/15 3P25U3/18 3P25U3/21 3P25U3/24 3P25U3/27 3P25U3/30 3P25U3/33 3P25U3/36 3P25U3/39 3P25U3/42 3P25U3/45 3P25U3/48 3P25U3/51 3P25U3/54 3P25U3/57 No. of Pins Length [mm] 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 104 159 214 266 318 374 427 481 545 586 639 692 746 800 854 906 960 1012 Earth Leakage Circuit Breakers ACCESSORIES ANNEX Type/Cat. No: Description: Type/Cat. No: Description: 76 P50UT Power Feed Lug P50UB Modular Direct Power Feed BRB5W Insulation Cap P95UB Power Feed Block 18/25CAP3P End Cap Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • P 908.806-9400 • F 908.806.9490 • www.altechcorp.com 36.5 mm 2 mm 1.5 mm 24 mm 11x17.8 = 195.8 mm 17.8 mm 6 mm 36.5 mm UL 489 3 PHASE BUSBAR - standard spacing 21.6 mm UL 489 3 PHASE BUSBAR - 1/2 pole spacing 18mm2 for 80A / 25mm2 for 100A 3x62.3 = 186.9 mm 62.3 mm 18mm² 25mm² 2 mm 24 mm 36.5 mm 1.5 mm 21.6 mm 21.6 mm shown: 3P18U3H/12 236.5 mm 3P18U3H/6 3P18U3H/9 3P18U3H/12 3P18U3H/15 3P18U3H/18 3P18U3H/21 3P18U3H/24 3P18U3H/27 3P18U3H/30 3P18U3H/33 3P18U3H/36 3P18U3H/39 3P18U3H/42 3P18U3H/45 3P18U3H/48 3P18U3H/51 3P18U3H/54 3P18U3H/57 No. of Pins Length [mm] 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 114 176 235 302 364 426 488 550 612 675 738 800 862 924 982 1048 1112 1174 Type/ Cat. No. 3P25U3H/6 3P25U3H/9 3P25U3H/12 3P25U3H/15 3P25U3H/18 3P25U3H/21 3P25U3H/24 3P25U3H/27 3P25U3H/30 3P25U3H/33 3P25U3H/36 3P25U3H/39 3P25U3H/42 3P25U3H/45 3P25U3H/48 3P25U3H/51 3P25U3H/54 3P25U3H/57 No. of Pins Length [mm] 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 114 176 235 302 364 426 488 550 612 675 738 800 862 924 982 1048 1112 1174 UL 1077 Type/ Cat. No. 25mm2 for 100A UL 1077 Equipment Breakers 18mm2 for 80A UL 508 2x17.8 = 35.6 mm 24 mm 36.5 mm 17.8 mm 6 mm UL508 listed E205412 P50UT Power Feed Lug P50UB Modular Direct Power Feed Type/Cat. No: Description: BRB5W Insulation Cap 18/25CAP3P End Cap Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • P 908.806-9400 • F 908.806.9490 • www.altechcorp.com ANNEX Type/Cat. No: Description: Earth Leakage Circuit Breakers ACCESSORIES 77 Power Feed Lug Power Feed Lug Easy connection of power supply wires to the busbar/MCB. Power Feed Devices ensure permanent connection. P50UT-LP 115A/1000V AC/DC 10-1/0 AWG Cu 60°C P50UT 115A/1000V AC/DC 10-1/0 AWG Cu 60°C 5.6Nm (50lb. in.) 5.6Nm (50lb. in.) Material of Lug/ Terminal Brass Insulation Material Polyamide For use with UL1077/508 18 and 25mm2 1 phase busbars Dimensions Brass Polyamide UL1077/508 18 and 25mm2 2, 3 phase busbars Ø11 UL508 listed E205412 Cable Side P50UB 115A/1000V AC/DC 14-1 AWG Cu 75°C 3.5Nm/31 lb. in. (14-6AWG) 4Nm/35.4 lb. in. (4-1AWG) Busbar Side 2.5Nm/22 lb. in. Brass Polyamide UL1077/508 18 and 25mm2 1, 2, 3 phase busbars Ø11 21 mm 12.3 mm Type/Cat. No. Electrical Ratings Wire Range Wire Temperature Rating Recommended/ Required Torque UL508 listed E205412 21 mm UL 508 UL508 listed E205412 UL 1077 Modular Direct Power Feed 17.75 mm 10.4 mm UL 489 Power Feed Devices 4 mm 40 mm 28.5 mm 28.8 mm 29.8 mm 18.5 mm 37.6 mm 13.9 mm 16.1 mm 28.5 mm 59 mm UL 1077 Equipment Breakers 16.2 mm 6 mm 3 mm 6.3 mm 3 mm Earth Leakage Circuit Breakers Assembly Instructions ANNEX 3P18U3/XX + 3 x P50UT 3P18U3/XX + 3 x P50UB The power feed lugs (Cat. # P50UT) fit together with the lugs of the busbar in the terminals of the connected device. 78 Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • P 908.806-9400 • F 908.806.9490 • www.altechcorp.com 17.75 mm UL 489 Dimensions 31.6 mm 31.6 mm 35.6 mm 35.6 mm UL 508 P95UB 200A/ 600V AC/DC 1-4/0 AWG Cu 75°C 62.5 mm 19.5Nm (175lb. in.) NOTE: The Power Feed Block uses the space of 5 Pins of the standard spacing Busbar (see drawing below). Phase 1 connects to Pin 1, Phase 2 to Pin 3 and Phase 3 to Pin 5. Pin 2 and 4 are not in use. Pin 6 should be covered with an insulation cap if phase sequence stays the same. Therefore, the Power Feed Block covers 6 pins to connect to the three phases. 1 1 2 2 3 3 Phase 1 1 4 2 5 3 6 UL 1077 Equipment Breakers Assembly Instructions 88.3 mm Phase Pin Phase 2 Phase 3 Earth Leakage Circuit Breakers Brass Polyamide UL1077/508 18 and 25mm2 3 phase busbars (standard spacing only) 63 mm Type/Cat. No. Electrical Ratings Wire Range Wire Temperature Rating Recommended/ Required Torque Material of Lug/ Terminal Insulation Material For use with 43.5 mm UL508 listed E205412 Miscellaneous Accessories End Caps Insulation Caps 18/25CAP3P Type/Cat. No: 18/25CAP1P For use with: 18/25mm2 1 phase Busbar Type/Cat. No: BRB5W (5 per strip) For use with: 18/25mm2 1, 2, 3 phase Busbar ANNEX 18/25CAP1P UL 1077 Power Feed Block Type/Cat. No: 18/25CAP3P For use with: 18/25mm2 2, 3 phase Busbar Altech Corp.® • 35 Royal Road • Flemington, NJ 08822-6000 • P 908.806-9400 • F 908.806.9490 • www.altechcorp.com 79