ALEV200-FT

High Voltage DC Contactor ALEV200 Series 500A+/900VDC Product Data Sheet Features HIGH CURRENT CARRY AND HIGH VOLTAGE Inert gas filled arc chamber suitable for high voltage switching Sealing Type: Epoxy/Resin -Bottom mount/side mount options available COMPACT STRUCTURE, LOW NOISE Small, low-profile designs with low noise while carrying or switching loads COIL ECONOMIZER Economized coils for low power consumption SAFE FOR EXPLOSIVE ENVIRONMENTS No arc leakage due to a hermetically sealed design HIGH RELIABILITY DESIGN Hermetic sealing creates a stable environment for high voltage switching NO SPECIFIC MOUNTING ARRANGEMENT Mountable in any orientation without reduction of performance VARIOUS APPLICATIONS Battery Disconnect, EV Charging, Energy Storage Systems, Photo Voltaic, Power Control, Circuit Protection and much more Nomenclature Series code: “ALEV200” = ALEV200 Series Coil Voltage Code: “B” = 12VDC “C” = 24VDC “E” = 48VDC “F” = 72VDC Options (applied in this order): Blank = Std. Options (Bottom Mount, Coil Wires, Without Aux. Contact & Polarized Load Terminals) “A” = With Aux. Contact (SPST-NO) “S” = Side Mount Version “T” = Threaded Coil Terminal (not available with Aux contact) P age 1 Certification Information 1. Meet RoHS (2011/65/EU) 2. CE certified ALEV200 C T High Voltage DC Contactor ALEV200 Series 500A+/900VDC Product Data Sheet OPERATE/RELEASE TIME MAIN CONTACT Contact Arrangement 1 Form X (SPST-NO) Operating Voltage 12-900VDC Rated current 500A Max. Short Circuit Current 2,000A@320VDC 1 cycle Withstand Voltage *1 Insulation Resistance*1 Between Open Contacts 4,000 VDC, ≤ 1mA Between Contacts to Coil 2,500VAC, ≤ 1mA Terminal to Terminal Terminals to Coil Voltage Drop (@200A) New product: Minimum 100 MΩ @500VDC ≤80mV Close (not including bounce) 30ms, Max. @20°C Release Time 12ms, Max. @20°C ENVIRONMENTAL DATA Shock 11ms % Sine Operating 20G Peak Vibration Sine, Peak 20G 80—2,000Hz Operating Temperature -40～+85°C Humidity 5%～85%RH Weight 1.32 lb. (0.60 kg) Note: *1: Does not meet Dielectric & IR after test. AUXILARY CONTACT EXPECTED LIFE 200A @ 450VDC 5000 Cycles Mechanical Life 200,000 Cycles Aux. Contact Arrangement 1 Form A Aux. Contact Current Max 2A@30VDC/3A@125VAC Aux. Contact Current Min 100mA@8V Aux. Contact Resistance 0.417 ohms @320VDC 0.150 ohms @125VAC Current Carry Curve COIL DATA Note: *When we using a higher conductor size, the current will increase P a ge 2 Voltage Rating 12 VDC 24 VDC 48 VDC 72 VDC Voltage (Max.) 15 VDC 30 VDC 60 VDC 90 VDC (Max.) Pick-up Voltage ( 20 ˚C) 9.0 VDC 19.0 VDC 38.0 VDC 57.0 VDC (Min.) Drop-out Voltage (20 ˚C) 0.5 - 4.0 VDC 1.0 - 6.0 VDC 3.0 - 10.0 VDC 4.0 - 14.0 VDC Coil Current (20˚C, Nominal Voltage) 1.1A 0.6A 0.3A 0.2A Rated Coil Resistance±5% (20˚C) 11 Ω 40 Ω 145 Ω 357 Ω High Voltage DC Contactor ALEV200 Series 500A+/900VDC Product Data Sheet Outline Dimensions : inches (mm) A. Bottom Mount: 2.69±0.02 [68.3±0.6] +C Positive Terminal Two M8 x 1.25 Screw Terminal， 2 Washers，2 Lock Washers, 2 Nuts Torque: 80-100 lb.in (8.8-11 N.m) 1.05±0.02 [26.7±0.6] -C Negative Terminal Two #10 Mounting Holes， Torque：15-30 lb.in（1.7-3.3N.m） Ø0.23±0.01 [Ø5.8±0.3] Ø2.29±0.02 [Ø58.2±0.6] Coil Wires: Black Aux. Contact (Opt.): White wires Wire Length 15.4±0.4 [390±10] 2.01±0.02 [51.2±0.6] 3.70±0.04 [94.1±1.0] 3.07±0.04 [78.1±1.0] 3.06±0.02 [77.7±0.6] Ø2.01±0.02 [Ø51.0±0.6] 0.50±0.02 [12.7±0.6] 2.69±0.02 [68.3±0.6] +C Positive Terminal 1.05±0.02 [26.7±0.6] Two M8 x 1.25 Screw Terminal， 2 Washers，2 Lock Washers, 2 Nuts Torque: 80-100 lb.in (8.8-11 N.m) -C Negative Terminal Two #10 Mounting Holes， Torque：15-30 lb.in（1.7-3.3N.m） Ø0.23±0.01 [Ø5.8±0.3] Ø2.29±0.02 [Ø58.2±0.6] Coil Terminals Two #10 - 32 Screw Terminal， 2 Washers，2 Lock Washers, 2 Nuts Torque: 15-30 lb.in (1.7-3.4 N.m) 3.70±0.04 [94.1±1.0] 3.07±0.04 [78.1±1.0] 3.06±0.02 [77.7±0.6] 0.50±0.02 [12.7±0.6] Pa ge 3 0.6±0.02 [15.3±0.6] 3.41±0.04 [86.7±1.0] Ø2.01±0.02 [Ø51.0±0.6] High Voltage DC Contactor ALEV200 Series 500A+/900VDC Product Data Sheet B. Side Mount: 0.50±0.02 [12.7±0.6] Two M8 x 1.25 Screw Terminal， 2 Washers，2 Lock Washers, 2 Nuts Torque: 80-100 lb.in (8.8-11 N.m) 1.04±0.02 [26.4±0.6] 1.24±0.02 [31.5±0.6] +C Positive Terminal 2.38±0.02 [60.5±0.6] -C Negative Terminal Ø2.29±0.02 [Ø58.2±0.6] 3.07±0.04 [78.1±1.0] Ø0.23±0.01 [Ø5.8±0.3] Coil Wires: Black Aux. Contact (Opt.): White wires Wire Length 15.4±0.4 [390±10] 3.70±0.04 [94.1±1.0] 2.69±0.02 [68.3±0.6] Ø2.01±0.02 [Ø51.0±0.6] Two #10 Mounting Holes， Torque：15-30 lb.in（1.7-3.3N.m） 3.06±0.02 [77.7±0.6] 0.50±0.02 [12.8±0.6] 1.05±0.02 [26.7±0.6] 1.24±0.02 [31.5±0.6] +C Positive Terminal 2.39±0.02 [60.5±0.6] Ø2.29±0.02 [Ø58.2±0.6] Coil Terminals Two #10 - 32 Screw Terminal， 2 Washers，2 Lock Washers, 2 Nuts Torque: 15-30 lb.in (1.7-3.4 N.m) 3.07±0.04 [78.1±1.0] Two M8 x 1.25 Screw Terminal， 2 Washers，2 Lock Washers, 2 Nuts Torque: 80-100 lb.in (8.8-11 N.m) -C Negative Terminal 0.6±0.02 [15.3±0.6] 3.70±0.04 [94.1±1.0] 3.41±0.04 [86.7±1.0] Ø0.23±0.01 [Ø5.8±0.3] 2.69±0.02 [68.3±0.6] 3.06±0.02 [77.7±0.6] [Ø51.0±0.6] Two #10 Mounting Holes， Torque：15-30 lb.in（1.7-3.3N.m） *Note: The wire gage is 22 AWG. *When stud terminals are specified for coil connections, the electrical connection is made at the base of the stud. Pa ge 4 Ø2.01±0.02 High Voltage DC Contactor ALEV200 Series 500A+/900VDC Product Data Sheet Application Notes 1. Be sure to use split washer to prevent nuts from loosening, all the terminals or copper conductor must be in direct contact with the contactor’s terminals. Nut tightening torque is specified below. Exceeding the maximum torque can lead to product failure. • Contact torque (M8): 80 - 100 lb.in (8.8 - 11 N.m) • Mounting torque: 15 - 30 lb.in (1.7 - 3.3 N.m) 2. Contact terminals are polarized so refer to drawing during connecting. We suggest using a varistor rather than diode as a surge protector. 3. Do not use if dropped. 4. Avoid installing in a strong magnetic field (close to a transformer or magnet), or near a heat source. 5. Electrical life: Use per load capability and life cycle limits so as not to cause a function failure (treat the contactor as a product with specified life and replace it when necessary). It is possible to make parts burn around the contactor once operating failure occurs. It is necessary to take layout into account and to make sure power shall be cut off within 1 second. 6. Lifetime of internal gas diffusion The contactor is sealed and filled with gas, lifetime of gas diffusion is determined by temperature in contact chamber (ambient temperature + temperature generated by contact operation). Operate only in an ambient temperature from -40 to +85 ˚C. 7. Drive power must be greater than coil power or it will reduce performance capability. 8. Avoid debris or oil contamination on the main terminals to optimize contact and avoid excess heat generation. 9. After continuous rated voltage / current has been applied to the coil and contacts, turning off the coil and immediately re-energizing the coil will result in a higher pick-up voltage than the rated value. This is due to increased coil resistance (coil temperature rise) of the device. Pa ge 5 Rev C - 1stMarch2023