10-40450-28S

Bombardier Transportation Design Guide for Amphenol ® GT Series Reverse Bayonet Coupling Connectors L-2123 Date: 10-01-2004 FOR USE BY BOMBARDIER & BOMBARDIER’S SUBCONTRACTORS Amphenol Table of Contents Page No. Amphenol GT Connectors with Reverse Bayonet Coupling for Bombardier - General Description . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Insert Availability, Alternate Positioning . . . . . . . . . . . . . . . . . . . . . . . . . 2 Contact Arrangements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3, 4 Part Number Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Part Numbers Receptacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Part Numbers Straight Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Part Numbers Angle Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Shell Styles for Bombardier GT030 Square Flange Receptacle for Rear Panel Mounting . . . . . . 9 GT030RV Square Flange Receptacle for Rear Panel Mounting. . . . 10 GT06F Straight Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 GT06CFZ Straight Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 GT06RV Straight Plug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 GT08F 90° Angle Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 GT08CFZ 90° Angle Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Accessories for Bombardier Sealing Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Receptacle Protection Caps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Plug Protection Caps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Rear Mounting Data, Panel Cut-out Dimensions, Sealing Plugs, Sealing Ranges, Backshell Torque Forces . . . . . . . . 19 Crimp Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20, 21 Amphenol ® GT Connectors with reverse bayonet coupling for Bombardier The GT Connector is the preferred connector for the mass transit industry. It was chosen by Bombardier for its heavy duty features and its proven reliability. This publication was designed for use by Bombardier and Bombardier subcontractors. It is the intention of Amphenol to supply this information in order to simplify the ordering processes of Bombardier for GT Reverse Bayonet connectors. It will be updated as needed to provide the most current information. Amphenol® GT Reverse Bayonet Coupling Connectors Features: • Quick positive coupling • Audible, tactile and visual indication of full coupling • Waterproof • No lockwiring required • High shock and vibration capabilities • Inserts are made from low smoke/flame retardant or Neoprene • Operating temperature range: –55°C to +125°C • Available in both crimp and solder terminations • Contacts available in gold and silver plating • Numerous finishes available • Black zinc alloy plating (cadmium free) available • Rugged construction; aluminum or stainless steel components • Intermateable with existing VG95234 connectors • 2000 couplings minimum • UL recognized GT Connector Shell Styles Presented in this Publication Square Flange Receptacle for Rear Panel Mounting Straight Plug For further information on GT Connectors consult Amphenol catalog 12-024 or contact: Amphenol Corporation Amphenol Industrial Operations 40-60 Delaware Avenue Sidney, New York 13838-1395 Phone: 607-563-5011 Fax: 607-563-5351 www.amphenol-industrial.com 90° Plug 1 GT Series for Bombardier insert availability and alternate positioning INSERT AVAILABILITY Contact Size Insert Arrangement Service Rating Total Contacts 10SL-3 A 3 3 14S-6 Inst. 6 6 16S-1 A 7 16-10 A 3 18-1 A/Inst. 10 18-11 A 5 18-12 A 6 20-4 D 4 20-29 A 17 22-2 D 3 22-14 A 19 24-22 D 4 24-96 Inst. 28 28-6 D 3 28-21 A 37 28-22 D 6 28-84 A 9 32-AF A 55 36-10 A 48 40-35 D 35 40-56 A 85 40-AP E 2 40-AS A 40 40-AT A 43 40-AV D 3 0 4 8 12 16 2/0 4/0 7 3 10 5 6 ALTERNATE POSITIONING To avoid cross-plugging problems in applications requiring the use of more than one connector of the same size and arrangement, alternate rotations are available as indicated in the chart below. As shown in the diagram below, the front face of the pin insert is rotated within the shell in a clockwise direction from the normal shell key. The socket insert would be rotated counter-clockwise the same number of degrees in respect to the normal shell key. 4 17 3 19 4 28 3 Position W Position X Position Y Position Z 37 3 3 View looking into front face of pin insert or rear of socket insert. 55 Insert Arrangement W X Y 16-10 90 180 270 – 16S-1 80 – – 280 18-1 70 145 215 290 – 170 265 – 80 – – 280 9 48 35 85 2 1 25 15 18-11 24 18 18-12 3 Degrees Z 20-4 45 110 250 – 20-29 80 – – 280 22-2 70 145 215 290 22-14 80 110 250 280 24-22 45 110 250 – 24-96 65 – – – 28-6 70 145 215 290 28-21 80 110 250 280 28-22 70 145 215 290 32-AF 80 110 250 280 36-10 80 125 235 280 40-35 70 130 230 290 40-56 72 144 216 288 Additional rotations available; consult Amphenol for information. 2 GT Series for Bombardier contact arrangements front face of pin insert or rear face of socket insert illustrated Front of Socket Insert Insert Arrangement 10SL-3 14S-6 16S-1 16-10 18-1 A Inst. A A B, C, F, G = A; Bal. = Inst. Service Rating Number of Contacts 3 6 7 3 10 Contact Size 16 16 16 12 16 18-11 18-12 20-4 Service Rating A A Number of Contacts 5 6 Contact Size 12 Insert Arrangement Insert Arrangement 20-29 22-2 D A D 4 17 3 16 12 16 8 28-21 22-14 24-22 24-96 28-6 Service Rating A D Inst. D A Number of Contacts 19 4 28 3 37 Contact Size 16 8 16 4 16 Insert Arrangement 28-22 28-84 D Service Rating 32-AF 36-10 A A A Number of Contacts 3 3 9 55 48 Contact Size 4 16 8 16 16 CONTACT LEGEND 3 16 12 8 4 0 GT Series for Bombardier contact arrangements front face of pin insert or rear face of socket insert illustrated 40-35 40-56 40-AP Service Rating Insert Arrangement D A E Number of Contacts 35 85 2 Contact Size 12 16 4/0 40-AS 40-AT 40-AV A A D Insert Arrangement Service Rating Number of Contacts 25 15 1 24 18 3 Contact Size 12 16 8 12 16 2/0 CONTACT LEGEND 4 16 12 8 4 0 2/0 4/0 GT Connectors for Bombardier part number description PICTORIAL DESCRIPTION OF GT CLASSES RECEPTACLES: GT030, GT030RV Amphenol GT Part Number System GT CL 1 030 RV FF 36-10 P W (025) 2 3 4 5 6 7 8 1. Contact Style and Insert Material CL = Crimp with low smoke/flame retardant inserts 2. Shell Style 030 - Square flange receptacle - rear panel mount 06 - Straight plug 08 - 90° angle plug STRAIGHT PLUGS: GT06F, GT06CFZ, GT06RV 3. Connector Class - For details see pictorial description at right and see pages X-X for detailed drawings. No letter designates connector with no adapter, but with threaded rear to accept an accessory attachment. CFZ -Adapter, jacketed cable clamp, individual wire sealing grommet, environmental F - Adapter, clamp for individual wires, individual wire sealing grommet, environmental. RV - Adapter, individual wire sealing grommet, environmental 4. Designation for Mounting Holes Receptacle Only FF - UN Threads (consult Amphenol) FM - Metric Threads (consult Amphenol) No designation for standard through mounting holes. 5. Shell Size and Arrangement See page 2. 6. Contact Style P designates pin contacts S designates socket contacts 90° PLUGS: 7. Alternate Position W, X, Y and Z - See page 2. No suffix required for normal position. 8. Connector Modification (025) Black zinc cobalt (LC) Less contacts 5 GT08F, GT08CFZ GT Connectors for Bombardier Amphenol part numbers, receptacles GT030 Square Flange Receptacle GT030RV Square Flange Receptacle GTCL03010SL-3(P/S)(025)(LC) GTCL030RV10SL-3(P/S)(025)(LC) GTCL03014S-6(P/S)(025)(LC) GTCL030RV14S-6(P/S)(025)(LC) GTCL03016S-1(P/S)(025)(LC) GTCL030RV16S-1(P/S)(025)(LC) GTCL03016-10(P/S)(025)(LC) GTCL030RV16-10(P/S)(025)(LC) GTCL03018-1(P/S)(025)(LC) GTCL030RV18-1(P/S)(025)(LC) GTCL03018-11(P/S)(025)(LC) GTCL030RV18-11(P/S)(025)(LC) GTCL03018-12(P/S)(025)(LC) GTCL030RV18-12(P/S)(025)(LC) GTCL03020-4(P/S)(025)(LC) GTCL030RV20-4(P/S)(025)(LC) GTCL03020-29(P/S)(025)(LC) GTCL030RV20-29(P/S)(025)(LC) GTCL03022-2(P/S)(025)(LC) GTCL030RV22-2(P/S)(025)(LC) GTCL03022-14(P/S)(025)(LC) GTCL030RV22-14(P/S)(025)(LC) GTCL03024-22(P/S)(025)(LC) GTCL030RV24-22(P/S)(025)(LC) GTCL03024-96(P/S)(025)(LC) GTCL030RV24-96(P/S)(025)(LC) GTCL03028-6(P/S)(025)(LC) GTCL030RV28-6(P/S)(025)(LC) GTCL03028-21(P/S)(025)(LC) GTCL030RV28-21(P/S)(025)(LC) GTCL03028-22(P/S)(025)(LC) GTCL030RV28-22(P/S)(025)(LC) GTCL03028-84(P/S)(025)(LC) GTCL030RV28-84(P/S)(025)(LC) GTCL03032-AF(P/S)(025)(LC) GTCL030RV32-AF(P/S)(025)(LC) GTCL03036-10(P/S)(025)(LC) GTCL030RV36-10(P/S)(025)(LC) GTCL03040-35(P/S)(025)(LC) GTCL030RV40-35(P/S)(025)(LC) GTCL03040-56(P/S)(025)(LC) GTCL030RV40-56(P/S)(025)(LC) GTCL03040-AP(P/S)(025)(LC) GTCL030RV40-AP(P/S)(025)(LC) GTCL03040-AS(P/S)(025)(LC) GTCL030RV40-AS(P/S)(025)(LC) GTCL03040-AT(P/S)(025)(LC) GTCL030RV40-AT(P/S)(025)(LC) GTCL03040-AV(P/S)(025)(LC) GTCL030RV40-AV(P/S)(025)(LC) See page 5 for complete description of how the Amphenol part numbers are built. 6 GT Connectors for Bombardier Amphenol part numbers, straight plugs GT06F Straight Plug GT06CFZ Straight Plug GT06RV Straight Plug GTCL06F10SL-3(P/S)(025)(LC) GTCL06CFZ10SL-3(P/S)(025)(LC) GTCL06RV10SL-3(P/S)(025)(LC) GTCL06F14S-6(P/S)(025)(LC) GTCL06CFZ14S-6(P/S)(025)(LC) GTCL06RV14S-6(P/S)(025)(LC) GTCL06F16S-1(P/S)(025)(LC) GTCL06CFZ16S-1(P/S)(025)(LC) GTCL06RV16S-1(P/S)(025)(LC) GTCL06F16-10(P/S)(025)(LC) GTCL06CFZ16-10(P/S)(025)(LC) GTCL06RV16-10(P/S)(025)(LC) GTCL06F18-1(P/S)(025)(LC) GTCL06CFZ18-1(P/S)(025)(LC) GTCL06RV18-1(P/S)(025)(LC) GTCL06F18-11(P/S)(025)(LC) GTCL06CFZ18-11(P/S)(025)(LC) GTCL06RV18-11(P/S)(025)(LC) GTCL06F18-12(P/S)(025)(LC) GTCL06CFZ18-12(P/S)(025)(LC) GTCL06RV18-12(P/S)(025)(LC) GTCL06F20-4(P/S)(025)(LC) GTCL06CFZ20-4(P/S)(025)(LC) GTCL06RV20-4(P/S)(025)(LC) GTCL06F20-29(P/S)(025)(LC) GTCL06CFZ20-29(P/S)(025)(LC) GTCL06RV20-29(P/S)(025)(LC) GTCL06F22-2(P/S)(025)(LC) GTCL06CFZ22-2(P/S)(025)(LC) GTCL06RV22-2(P/S)(025)(LC) GTCL06F22-14(P/S)(025)(LC) GTCL06CFZ22-14(P/S)(025)(LC) GTCL06RV22-14(P/S)(025)(LC) GTCL06F24-22(P/S)(025)(LC) GTCL06CFZ24-22(P/S)(025)(LC) GTCL06RV24-22(P/S)(025)(LC) GTCL06F24-96(P/S)(025)(LC) GTCL06CFZ24-96(P/S)(025)(LC) GTCL06RV24-96(P/S)(025)(LC) GTCL06F28-6(P/S)(025)(LC) GTCL06CFZ28-6(P/S)(025)(LC) GTCL06RV28-6(P/S)(025)(LC) GTCL06F28-21(P/S)(025)(LC) GTCL06CFZ28-21(P/S)(025)(LC) GTCL06RV28-21(P/S)(025)(LC) GTCL06F28-22(P/S)(025)(LC) GTCL06CFZ28-22(P/S)(025)(LC) GTCL06RV28-22(P/S)(025)(LC) GTCL06F28-84(P/S)(025)(LC) GTCL06CFZ28-84(P/S)(025)(LC) GTCL06RV28-84(P/S)(025)(LC) GTCL06F32-AF(P/S)(025)(LC) GTCL06CFZ32-AF(P/S)(025)(LC) GTCL06RV32-AF(P/S)(025)(LC) GTCL06F36-10(P/S)(025)(LC) GTCL06CFZ36-10(P/S)(025)(LC) GTCL06RV36-10(P/S)(025)(LC) GTCL06F40-35(P/S)(025)(LC) GTCL06CFZ40-35(P/S)(025)(LC) GTCL06RV40-35(P/S)(025)(LC) GTCL06F40-56(P/S)(025)(LC) GTCL06CFZ40-56(P/S)(025)(LC) GTCL06RV40-56(P/S)(025)(LC) GTCL06F40-AP(P/S)(025)(LC) GTCL06CFZ40-AP(P/S)(025)(LC) GTCL06RV40-AP(P/S)(025)(LC) GTCL06F40-AS(P/S)(025)(LC) GTCL06CFZ40-AS(P/S)(025)(LC) GTCL06RV40-AS(P/S)(025)(LC) GTCL06F40-AT(P/S)(025)(LC) GTCL06CFZ40-AT(P/S)(025)(LC) GTCL06RV40-AT(P/S)(025)(LC) GTCL06F40-AV(P/S)(025)(LC) GTCL06CFZ40-AV(P/S)(025)(LC) GTCL06RV40-AV(P/S)(025)(LC) See page 5 for complete description of how the Amphenol part numbers are built. 7 GT Connectors for Bombardier Amphenol part numbers, 90° angle plugs GT08F 90° Angle Plug GT08CFZ 90° Angle Plug GTCL08F10SL-3(P/S)(025)(LC) GTCL08CFZ10SL-3(P/S)(025)(LC) GTCL08F14S-6(P/S)(025)(LC) GTCL08CFZ14S-6(P/S)(025)(LC) GTCL08F16S-1(P/S)(025)(LC) GTCL08CFZ16S-1(P/S)(025)(LC) GTCL08F16-10(P/S)(025)(LC) GTCL08CFZ16-10(P/S)(025)(LC) GTCL08F18-1(P/S)(025)(LC) GTCL08CFZ18-1(P/S)(025)(LC) GTCL08F18-11(P/S)(025)(LC) GTCL08CFZ18-11(P/S)(025)(LC) GTCL08F18-12(P/S)(025)(LC) GTCL08CFZ18-12(P/S)(025)(LC) GTCL08F20-4(P/S)(025)(LC) GTCL08CFZ20-4(P/S)(025)(LC) GTCL08F20-29(P/S)(025)(LC) GTCL08CFZ20-29(P/S)(025)(LC) GTCL08F22-2(P/S)(025)(LC) GTCL08CFZ22-2(P/S)(025)(LC) GTCL08F22-14(P/S)(025)(LC) GTCL08CFZ22-14(P/S)(025)(LC) GTCL08F24-22(P/S)(025)(LC) GTCL08CFZ24-22(P/S)(025)(LC) GTCL08F24-96(P/S)(025)(LC) GTCL08CFZ24-96(P/S)(025)(LC) GTCL08F28-6(P/S)(025)(LC) GTCL08CFZ28-6(P/S)(025)(LC) GTCL08F28-21(P/S)(025)(LC) GTCL08CFZ28-21(P/S)(025)(LC) GTCL08F28-22(P/S)(025)(LC) GTCL08CFZ28-22(P/S)(025)(LC) GTCL08F28-84(P/S)(025)(LC) GTCL08CFZ28-84(P/S)(025)(LC) GTCL08F32-AF(P/S)(025)(LC) GTCL08CFZ32-AF(P/S)(025)(LC) GTCL08F36-10(P/S)(025)(LC) GTCL08CFZ36-10(P/S)(025)(LC) GTCL08F40-35(P/S)(025)(LC) GTCL08CFZ40-35(P/S)(025)(LC) GTCL08F40-56(P/S)(025)(LC) GTCL08CFZ40-56(P/S)(025)(LC) GTCL08F40-AP(P/S)(025)(LC) GTCL08CFZ40-AP(P/S)(025)(LC) GTCL08F40-AS(P/S)(025)(LC) GTCL08CFZ40-AS(P/S)(025)(LC) GTCL08F40-AT(P/S)(025)(LC) GTCL08CFZ40-AT(P/S)(025)(LC) GTCL08F40-AV(P/S)(025)(LC) GTCL08CFZ40-AV(P/S)(025)(LC) See page 5 for complete description of how the Amphenol part numbers are built. 8 GT030 for Bombardier square flange receptacle for rear panel mounting • • • Four through mounting holes or optional threaded holes Threaded rear to accept accessory attachment Environment proof when mounted with a proper sealing gasket (see page 16) Inches Shell Size B Thread Class 2A L ± .012 M + .016 – .000 N + .000 – .006 P ± .008 R ± .004 S ± .012 T + .004 – .000 10SL .6250-24UNEF 1.087 .717 .717 .110 .717 1.000 .126 14S .7500-20UNEF 1.087 .717 .969 .126 .906 1.181 .126 16S .8750-20UNEF 1.087 .717 1.079 .126 .969 1.280 .126 16 .8750-20UNEF 1.331 .846 1.079 .126 .969 1.280 .126 18 1.0000-20UNEF 1.331 .907 1.213 .157 1.063 1.378 .126 20 1.1250-18UNEF 1.331 .907 1.346 .157 1.157 1.496 .126 22 1.2500-18UNEF 1.331 .907 1.472 .157 1.252 1.614 .126 24 1.3750-18UNEF 1.331 .907 1.610 .157 1.374 1.752 .146 28 1.6250-18UNEF 1.406 .947 1.839 .157 1.563 2.000 .146 32 1.8750-16UN 1.469 .947 2.102 .157 1.752 2.244 .169 36 2.0625-16UN 1.469 .947 2.346 .157 1.937 2.500 .169 40 2.3125-16UN 1.469 .947 2.579 .157 2.185 2.752 .169 Millimeters Shell Size L ± 0.3 M + 0.4 – 0.0 N + 0.00 – 0.15 P ± 0.2 R ± 0.1 S ± 0.3 T + 0.1 – 0.0 10SL 27.6 18.2 18.2 2.8 18.2 25.4 3.2 14S 27.6 18.2 24.6 3.2 23.0 30.0 3.2 16S 27.6 18.2 27.4 3.2 24.6 32.5 3.2 16 33.8 21.5 27.4 3.2 24.6 32.5 3.2 18 33.8 23.05 30.8 4.0 27.0 35.0 3.2 20 33.8 23.05 34.2 4.0 29.4 38.0 3.2 22 33.8 23.05 37.4 4.0 31.8 41.0 3.2 24 33.8 23.05 40.9 4.0 34.9 44.5 3.7 28 35.7 24.05 46.7 4.0 39.7 50.8 3.7 32 37.3 24.05 53.4 4.0 44.5 57.0 4.3 36 37.3 24.05 59.6 4.0 49.2 63.5 4.3 40 37.3 24.05 65.5 4.0 55.5 69.9 4.3 All dimensions for reference only. 9 GT030RV for Bombardier square flange receptacle for rear panel mounting • • • Four through mounting holes or optional threaded holes With wire sealing grommet for individual wires Environment proof Inches Shell Size L Max. M + .016 – .000 10SL 1.890 .717 .717 14S 1.890 .717 .969 16S 1.890 .717 16 2.205 18 2.244 20 N + .000 – .006 R ± .004 S ± .012 T + .004 – .000 .110 .717 1.000 .126 .126 .906 1.181 .126 .945 1.079 .126 .969 1.280 .126 1.024 .846 1.079 .126 .969 1.280 .126 1.024 .907 1.213 .157 1.063 1.378 .126 1.161 2.244 .907 1.346 .157 1.157 1.496 .126 1.299 22 2.244 .907 1.472 .157 1.252 1.614 .126 1.417 24 2.244 .907 1.610 .157 1.374 1.752 .146 1.575 28 2.244 .947 1.839 .157 1.563 2.000 .146 1.811 32 2.362 .947 2.102 .157 1.752 2.244 .169 2.028 36 2.362 .947 2.346 .157 1.937 2.500 .169 2.283 40 2.362 .947 2.579 .157 2.185 2.752 .169 2.539 P ± .008 KK Max. .787 Millimeters Shell Size L Max. M + 0.4 – 0.0 N + 0.00 – 0.15 P ± 0.2 R ± 0.1 S ± 0.3 T + 0.1 – 0.0 KK Max. 10SL 48.0 18.20 18.2 2.8 18.2 25.4 3.2 20.0 14S 48.0 18.20 24.6 3.2 23.0 30.0 3.2 24.0 16S 48.0 18.20 27.4 3.2 24.6 32.5 3.2 26.0 16 56.0 21.50 27.4 3.2 24.6 32.5 3.2 26.0 18 57.0 23.05 30.8 4.0 27.0 35.0 3.2 29.5 20 57.0 23.05 34.2 4.0 29.4 38.0 3.2 33.0 22 57.0 23.05 37.4 4.0 31.8 41.0 3.2 36.0 24 57.0 23.05 40.9 4.0 34.9 44.5 3.7 40.0 28 57.0 24.05 46.7 4.0 39.7 50.8 3.7 46.0 32 60.0 24.05 53.4 4.0 44.5 57.0 4.3 51.5 36 60.0 24.05 59.6 4.0 49.2 63.5 4.3 58.0 40 60.0 24.05 65.5 4.0 55.5 69.9 4.3 64.5 All dimensions for reference only. 10 GT06F for Bombardier straight plug • • • With a wire sealing grommet and cable clamp For use with individual wires Environment proof Inches Shell Size L Max. Q Max. Z Nominal KK Max. LL Max. 10SL 14S 2.165 .898 2.362 1.150 .220 .894 4.724 .312 1.083 16S 2.756 4.724 1.260 .437 1.181 16 4.724 2.756 1.260 .437 1.181 4.921 18 2.953 1.437 .562 1.299 4.921 20 2.953 1.571 .625 1.476 4.921 22 2.953 1.697 .625 1.476 4.921 24 3.543 1.835 .750 1.705 4.921 28 3.543 2.102 .750 1.705 4.921 32 3.543 2.366 .937 2.035 4.921 36 3.937 2.610 1.250 2.283 5.315 40 4.921 2.850 1.375 2.579 5.709 Millimeters Shell Size L Max. Q Max. Z Nominal KK Max. LL Max. 10SL 55 22.8 5.58 22.7 120 14S 60 29.2 7.92 27.5 120 16S 70 32.0 11.09 30.0 120 16 70 32.0 11.09 30.0 125 18 75 36.5 14.27 33.0 125 20 75 39.9 15.87 37.5 125 22 75 43.1 15.87 37.5 125 24 90 46.6 19.05 43.3 125 28 90 53.4 19.05 43.3 125 32 90 60.1 23.79 51.7 125 36 100 66.3 31.75 58.0 135 40 125 72.4 34.92 65.5 145 All dimensions for reference only. 11 GT06CFZ for Bombardier straight plug • • • • With a wire sealing grommet With a cable clamp and seal For use with jacketed cable Environment proof Inches Z Shell Size J Approx. L Approx. Q Max. Open Closed 10SL .551 2.752 .898 .312 .094 14S .732 2.898 1.150 .438 .230 16S .732 2.898 1.260 .531 .315 16 .653 3.216 1.260 .531 .315 18 .705 3.307 1.437 .625 .378 20 .705 3.311 1.571 .748 .445 22 .744 3.350 1.697 .748 .445 24 .689 3.484 1.835 .937 .610 28 .921 3.736 2.102 .937 .610 32 1.016 4.142 2.366 1.250 .921 36 1.031 4.390 2.610 1.378 .921 40 1.614 4.640 2.854 1.624 1.177 Millimeters Shell Size J Approx. L Approx. Q Max. Z Open Closed 10SL 14.0 69.6 22.8 7.93 2.38 14S 18.6 73.6 29.2 11.12 5.84 16S 18.6 73.6 32.0 13.48 8.00 16 16.6 81.7 32.0 13.48 8.00 18 17.9 84.0 36.5 15.87 9.60 20 17.9 84.1 39.9 19.00 11.30 22 18.9 85.1 43.1 19.00 11.30 24 17.5 88.5 46.6 23.80 15.50 28 23.4 94.9 53.4 23.80 15.50 32 25.8 105.2 60.1 31.75 23.40 36 26.2 111.5 66.3 35.00 23.40 40 41.0 111.5 72.5 41.25 29.90 All dimensions for reference only. 12 GT06RV for Bombardier straight plug • • • With a wire sealing grommet For use with individual wires Environment proof Inches Shell Size L Max. Q Max. KK Max. 10SL 1.417 .898 14S 1.437 1.150 .787 .945 16S 1.437 1.260 1.024 16 1.929 1.260 1.024 18 1.929 1.437 1.161 20 1.969 1.571 1.299 22 1.969 1.697 1.417 24 2.008 1.835 1.543 28 2.008 2.102 1.811 32 2.087 2.366 2.028 36 2.106 2.610 2.283 40 2.126 2.850 2.539 Millimeters Shell Size L Max. Q Max. KK Max. 10SL 36.0 22.8 20.0 14S 36.5 29.2 24.0 16S 36.5 32.0 26.0 16 49.0 32.0 26.0 18 49.0 36.5 29.5 20 50.0 39.9 33.0 22 50.0 43.1 36.0 24 51.0 46.6 40.0 28 51.0 53.4 46.0 32 53.0 60.1 51.5 36 53.5 66.3 58.0 40 54.0 72.4 64.5 All dimensions for reference only. 13 GT08F for Bombardier 90° angle plug • • • With a wire sealing grommet and cable clamp For use with individual wires Environment proof Inches Shell Size K Max. L Max. Q Max. Z Max. KK Max. LL Max. 10SL 1.654 14S 1.654 1.772 .898 1.850 1.150 .220 .894 3.937 .312 1.083 16S 1.772 1.890 3.937 1.299 .437 1.181 16 1.772 3.937 2.244 1.299 .437 1.181 18 3.937 2.087 2.283 1.437 .562 1.299 3.937 20 2.087 2.402 1.571 .625 1.476 3.937 22 2.087 2.402 1.697 .625 1.476 3.937 24 2.283 2.598 1.835 .750 1.705 3.937 28 2.283 2.598 2.102 .750 1.705 3.937 32 2.598 2.835 2.366 .937 2.061 4.331 36 2.717 2.953 2.610 1.250 2.283 4.331 40 3.740 3.071 2.850 1.375 2.579 5.512 Millimeters Shell Size K Max. L Max. Q Max. Z Max. KK Max. LL Max. 10SL 42 45 22.8 5.58 22.7 100 14S 42 47 29.2 7.92 27.5 100 16S 45 48 33.0 11.09 30.0 100 16 45 57 33.0 11.09 30.0 100 18 53 58 36.5 14.27 33.0 100 20 53 61 39.9 15.87 37.5 100 22 53 61 43.1 15.87 37.5 100 24 58 66 46.6 19.05 43.3 100 28 58 66 53.4 19.05 43.3 100 32 66 72 60.1 23.79 51.7 110 36 69 75 66.3 31.75 58.0 110 40 95 78 72.4 34.92 65.5 140 All dimensions for reference only. 14 GT08CFZ for Bombardier 90° angle plug • • • With a wire sealing grommet Includes clamp to grip and seal jacketed cable Environment proof Inches Q Dia. Z Shell Size* K Max. L Max. 10SL 2.402 1.772 .898 .312 .094 .890 18 2.677 2.283 1.437 .625 .378 1.220 20 2.677 2.402 1.571 .748 .445 1.469 22 2.677 2.402 1.697 .748 .445 1.469 24 2.992 2.598 1.835 .937 .610 1.654 28 2.992 2.598 2.102 .937 .610 1.654 32 3.425 2.835 2.366 1.250 .921 2.126 36 3.858 2.953 2.610 1.378 .921 2.248 40 4.055 3.071 2.850 1.624 1.177 2.500 Open Closed KK ± .008 Millimeters Shell Size* K Max. L Max. Q Dia. Z Open Closed KK ± 0.2 10SL 61 45 22.8 7.93 2.38 22.6 18 68 58 36.5 15.87 9.60 31.0 20 68 61 39.9 19.00 11.30 37.3 22 68 61 43.1 19.00 11.30 37.3 24 76 66 46.6 23.80 15.50 42.0 28 76 66 53.4 23.80 15.50 42.0 32 87 72 60.1 31.75 23.40 54.0 36 98 75 66.3 35.00 23.40 57.1 40 103 78 72.4 41.25 29.90 63.5 All dimensions for reference only. * 14S, 16S and 16 shell sizes are available upon request. 15 GT Connector accessories for Bombardier 10-40450, 10-36675, 10-580649 sealing gaskets PLAIN FLAT GASKET The Amphenol ® plain flat gasket of synthetic rubber material is provided to take complete advantage of waterproof and pressure sealing features. It is for use with the flange mounted receptacle. SHIELDING GASKET This flat gasket is provided to give the maximum in connector performance. Its special feature is in providing the maximum radio shielding under difficult conditions of high receiver sensitivity and low signal strength while retaining the sealing characteristics of the plain gasket. This gasket is for use with the flange mounting receptacle. LOW TEMPERATURE GASKET This gasket is provided for applications where the major requirement is resistance to the injurious effects of extremely low temperature. Even at temperatures as low as –67°F this gasket retains its resiliency and will seal a pressure differential of 30 psi. Additional versions of gaskets are available including low smoke zero halogen, and also high temperature and conductive types. Consult Amphenol lndustrial Operations, Sidney NY, for further information. Installation Dimensions MS Shell Size A ± .010 Front Panel Versions B + .016 – .000 Rear Panel Version B + .016 – .000 C + .016 – .000 Order Data for Front Panel Mount Gaskets D ± .010 10SL .719 .625 .724 1.000 .172 14S .906 .875 .976 1.188 .172 16S .969 1.000 1.087 1.281 .172 16 .969 1.000 1.087 1.281 .172 18 20 1.063 1.156 1.125 1.250 1.220 1.354 1.375 1.500 .203 .203 22 1.250 1.375 1.480 1.625 .203 24 1.375 1.500 1.618 1.750 .203 28 32 1.563 1.750 1.750 2.000 1.846 2.110 2.000 2.250 .203 .219 36 1.938 2.188 2.354 2.500 .219 40 2.188 2.438 2.587 2.750 .219 10SL Front Panel Shielding Version A ± 0.2 Front Panel Versions B + 0.4 – 0.0 Rear Panel Version B + 0.4 – 0.0 C + 0.4 – 0.0 18.2 15.9 18.4 25.4 10-40450-10S 10-36675-10 LS-40450-10 10-40450-14S 10-36675-14 LS-40450-14 10-40450-16 10-40450-16S 10-36675-16 LS-40450-16 10-40450-18 10-40450-18S 10-36675-18 LS-40450-18 10-40450-20 10-40450-20S 10-36675-20 LS-40450-20 10-40450-22 10-40450-22S 10-36675-22 LS-40450-22 10-40450-24 10-40450-24S 10-36675-24 LS-40450-24 10-40450-28 10-40450-28S 10-36675-28 LS-40450-26 10-40450-32 10-40450-32S 10-36675-32 LS-40450-32 10-40450-36 10-40450-36S 10-36675-36 LS-40450-36 10-40450-40 10-40450-40S 10-36675-40 LS-40450-40 D ± 0.2 Rear Panel Low Smoke ZH Version 10-580649-11 LS-580649-11 4.36 10-580649-14 LS-580649-14 LS-580649-16 14S 23.0 22.2 24.8 30.2 4.36 10-580649-16 16S 24.6 25.4 27.6 32.5 4.36 10-580649-18 LS-580649-18 16 24.6 25.4 27.6 32.5 4.36 10-580649-20 LS-580649-20 18 27.0 28.57 31.0 35.0 5.15 10-580649-22 LS-580649-22 LS-580649-24 20 29.4 31.75 34.4 38.1 5.15 10-580649-24 22 31.8 34.9 37.6 41.2 5.15 10-580649-26 LS-580649-26 24 34.9 38.1 41.1 44.5 5.15 10-580649-32 LS-580649-32 28 39.7 44.45 46.9 50.8 5.15 10-580649-36 LS-580649-36 10-580649-40 LS-580649-40 32 44.5 50.8 53.6 57.2 5.56 49.2 55.57 59.8 63.5 5.56 40 55.6 61.92 65.7 69.9 5.56 Front Panel Low Smoke ZH Version 10-40450-14 Rear Panel Plain Version 36 Front Panel Low Temperature Version 10-40450-10 Order Data for Rear Panel Mount Gaskets Installation Dimensions MS Shell Size Front Panel Plain Version 16 GT Connector accessories for Bombardier receptacle protection caps • • Protective metal caps which seal the front of receptacles Includes a chain for retention of the cap at the required location * 10-580902-XXY * To complete order number, add shell size and suffix number. For example, shell size 11 with black zinc cobalt plate would be 10-580902-11Y. Inches D + .020 – .000 L Max. 11 .173 .700 .905 5.000 14 .173 .700 1.181 5.000 16 .173 .700 1.280 5.000 17 .173 .900 1.280 5.000 18 .173 .900 1.457 5.000 20 .173 .900 1.594 5.000 22 .173 .900 1.713 5.000 24 .173 .900 1.850 5.000 28 .220 .900 2.126 7.480 32 .261 .900 2.382 7.480 36 .261 .900 2.638 7.480 40 .261 .900 2.874 7.480 Shell Size D + 0.5 – 0.0 N Max. LL Approx. Shell Size N Max. LL Approx. Millimeters 11 4.4 17.8 23.0 127 14 4.4 17.8 30.0 127 16 4.4 17.8 32.5 127 17 4.4 22.9 32.5 127 18 4.4 22.9 37.0 127 20 4.4 22.9 40.5 127 22 4.4 22.9 43.5 127 24 4.4 22.9 47.0 127 28 5.6 22.9 54.0 190 32 5.6 22.9 60.5 190 36 5.6 22.9 67.0 175 40 5.6 22.9 73.0 190 All dimensions for reference only. 17 L Max. GT Connector accessories for Bombardier plug protection caps • • Protective metal caps which seal the front of plugs Includes a chain for retention of the cap at the required location * 10-580903-XXY * To complete order number, add shell size and suffix number. For example, shell size 11 with black zinc cobalt plate would be 10-580903-11Y. Inches D + .020 – .000 L Max. 11 .157 14 .157 16 Shell Size N Max. LL Approx. .945 .807 5.000 .945 1.059 5.000 .157 .945 1.169 5.000 17 .157 .945 1.169 5.000 18 .157 .945 1.303 5.000 20 .189 1.260 1.437 5.520 22 .189 1.260 1.563 5.520 24 .189 1.260 1.701 5.520 28 .220 1.260 1.929 7.480 32 .261 1.260 2.193 7.480 36 .261 1.260 2.437 7.480 40 .261 1.260 2.665 7.480 N Max. LL Approx. Millimeters Shell Size D + 0.5 – 0.0 11 4.0 24 20.5 127 14 4.0 24 26.9 127 16 4.0 24 29.7 127 17 4.0 24 29.7 127 18 4.0 24 33.1 127 20 4.8 32 36.5 140 22 4.8 32 39.7 140 24 4.8 32 43.2 140 28 4.8 32 49.0 190 32 5.6 32 55.7 190 36 5.6 32 61.9 190 40 5.6 32 67.7 190 All dimensions for reference only. 18 L Max. GT accessories for Bombardier rear mounting data, panel cut-out dimensions, sealing plugs, sealing ranges, backshell torque forces REAR MOUNTING DATA MAXIMUM PANEL THICKNESS GROMMET HOLE SEALING RANGES RECOMMENDED TORQUE FORCES CONNECTOR BACKSHELLS Sealing Range Hole Size (mm) Inches 16 2.3 – 3.0 .090 – .118 12 3.2 – 4.5 .126 – .177 8 3.8 – 6.5 .150 – .256 4 7.1 – 9.3 .279 – .366 0 10.0 – 13.7 .394 – .539 Dimension D GT030 Inches (mm) 10SL Size .303 7.70 14S .303 7.70 16S .303 7.70 16 .242 6.15 18 .303 7.70 20 .303 7.70 22 .303 7.70 24 .303 7.70 28 .343 8.70 32 .309 7.85 36 .309 7.85 40 .309 7.85 In./Lb. Max. Size 10SL 26 14S 44 16 50 16S 50 18 55 20 65 22 85 24 90 28 114 32 120 36 153 40 170 SEALING PLUG 10-405996-XX Sealing plugs are used to fill unused holes in multi-holed grommet configurations. PANEL CUT-OUT DIMENSIONS Connector Styles A Dia. Hole Size 030 Rear Mount 030 B ±.004 C Dia. 10SL .126 .717 1 3/4 14S .126 .906 1 16S/16 .126 .969 1 1/8 18 .126 1.063 1 1/4 20 .126 1.157 1 3/8 22 .126 1.252 1 1/2 24 .146 1.374 1 5/8 28 .146 1.563 1 7/8 32 .169 1.752 2 1/8 36 .169 1.937 2 3/8 40 .169 2.185 2 5/8 Shell Size Inches Contact Size Wire Size A Dia. ±.010 B ±.005 C ±.010 10-405996-16 16 20-16 Blue .083 .133 .564** 10-405996-12 12 14-12 Yellow .121 .171 .564** 10-405996-8 8 10-8 Red .185 .315 .470 10-405996-4 4 4-6 Blue .310 .415 .470 10-405996-0 0 0-2 Yellow .440 .605 1.000 Order No. Color Code Millimeters A Dia. ± 0.2 B ± 0.1 C ± 0.2 2.1 3.4 14.3*** 3.1 4.3 14.3*** 4.7 8.0 11.9 7.9 10.5 11.9 11.2 15.4 25.4 ** ± .020 (in.) *** ± 0.5 (mm) All dimensions for reference only. 19 GT Connectors crimp contacts and application tools Machined from copper alloys and silver-plated for maximum corrosion resistance, with a minimum millivolt drop and a maximum current carrying capacity, the size 16 and 12 socket contacts are of the closed entry design. Crimp contacts are available for all MS insert arrangements and are identified with an Amphenol® proprietary number. CRIMP CONTACTS CRIMP CONTACT DATA APPLICATION TOOLS PART NUMBER PIN CONTACT SILVER GOLD(“D”) SOCKET CONTACT (split leaf) SILVER MATING SIZE GOLD(“D”) WIRE WELL SUFFIX 10-40553 10-597160-15D 10-597109-161 10-597109-16D 10-606014-40 10-597160-40D 10-597109-401 10-597109-40D 10-606014-221 10-597160-19D 10-597109-191 10-597109-19D 10-606014-291 10-597160-34D 10-597109-341 10-597109-34D 10-606014-46 10-597160-46D 10-597109-461 10-597109-46D 20-24 10-40557 10-597160-16D 10-597109-171 10-597109-17D 16-18-20 10-606014-022 10-597160-22D 10-597109-221 10-597109-22D 12-14 10-606014-171 10-597160-17D 10-597109-141 10-597109-14D 10-606014-311 10-597160-33D 10-597109-331 10-597109-33D 10-606014-361 10-597160-36D 10-597109-361 10-597109-36D 20-24 10-606014-391 10-597160-39D 10-597109-391 10-597109-39D 24-26 10-606014-43 10-597160-43D 10-597109-431 10-597109-43D 20-26 10-606014-121 10-597160-12D 10-597109-131 10-597109-13D 12-14 10-606014-231 10-597160-23D 10-597109-231 10-597109-23D 8-10 10-606014-251 10-597160-26D 10-597109-261 10-597109-26D 10-606014-271 10-597160-27D 10-597109-271 10-597109-27D 14-16-18 10-606014-261 10-597160-24D 10-597109-241 10-597109-24D 18-20 10-606014-201 10-597160-20D 10-597109-201 10-597109-20D 20-22 10-40792 10-597160-8D 10-40793 10-597109-8D 8 10-606014-41 10-597160-41D 10-597109-411 10-597109-41D 10-606014-321 10-597160-28D 10-606015-321 10-597109-28D 10-606014-381 10-597160-38D 10-597109-381 10-597109-38D 12-14 10-40564 10-597160-4D 10-40565 10-597109-4D 4 10-606014-58 10-597160-58D 10-597109-581 10-597109-58D 10-606014-331 10-597160-35D 10-597109-351 10-597109-35D 10-606014-44 10-597160-44D 10-606015-441 10-597109-44D 10 10-606014-45 10-597160-45D 10-597109-451 10-597109-45D 16 10-581806-000 10-597160-1D 10-581808-000 10-597159-1D 10-606014-341 10-597160-29D 10-597109-291 10-597109-29D 10-606014-351 10-597160-30D 10-606015-351 10-597109-30D 10-597276-48 10-597276-48D 10-606015-48 10-597109-48D 10-597276-47 10-597276-47D Crimp Tools Locator/ Color 16-18-20 12-14 16S 14-16 Red 20-22 14-16 16 12 8 20-22 TH29-1 or Equivalant 10-12 10-12 8 Pico 400BHD Pico 414DA-8N Pico Pin - 4025 Socket - 4026 Pico 414DA-4N Pico 4043 Pico 414DA-0N Pico Pin - 4042-1 Socket - 4042 0 0 0-2 4 2/0 10-597109-47D 4/0 2/0 20 4/0 Pin - Blue Socket - Green Green 6 6 4 Daniels AF8 or Equivalant Pico 500 10-606015-47 Positioner/ Die Set Pico 514DA2/ 0N Pico 514DA4/ 0N Pico Pin - 6490 Socket - 6491 GT Connectors crimp contacts, cont. CRIMP CONTACTS Mating Size Wire Barrel Size 16 Short 16 16 Long 16 12 Allowable Wire Size Test Current** Amps 16 18 20 22 13 10 7.5 5 16 18 20 22 13 10 7.5 5 12 12 14 23 17 8 8 8 10 46 33 4 4 4 6 80 60 0 0 0 2 150 125 ** Contact ratings as stated are test ratings only. The connector may not withstand full rated current through all contacts continuously. Please note that the electrical data given is not an establishment of electrical safety factors. This is left entirely in the designer’s hands as he can best determine which peak voltage, switching surges, transients, etc. can be expected in a particular circuit. Table I Table II MIL-SPEC CONTACT ARRANGEMENT SERVICE RATING ALTITUDE VOLTAGE DERATING** CHART MS Service Rating Recommended Operating Voltage* at Sea Level Effective Creepage Mechanical Distance Spacing AC (RMS) Nom. Nom. Nominal Distance Standard Sea Level Conditions Pressure Altitude † 50,000 Feet Pressure Altitude † 70,000 Feet Inst. 250 200 1/16 Airspace Creepage Minimum Flashover Voltage AC (RMS) A 700 500 1/8 1/16 Inst. 1/32 1/16 1400 1000 550 400 325 260 D 1250 900 3/16 1/8 A 1/16 1/8 2800 2000 800 600 450 360 E 1750 1250 1/4 3/16 D 1/8 3/16 3600 2800 900 675 500 400 B 2450 1750 5/16 1/4 E 3/16 1/4 4500 3500 1000 750 550 440 C 4200 3000 1 5/16 B 1/4 5/16 5700 4500 1100 825 600 480 C 5/16 1 8500 7000 1300 975 700 560 DC * The values listed in Table I represent operating values which include a generous safety factor. It may be necessary for some applications to exceed the operating voltages listed here. If this is necessary, designers will find Table II useful for determining the degree to which the recommended values of Table I can be exceeded. MS Service Rating Test Voltage AC (RMS) Minimum Flashover Voltage AC (RMS) Test Voltage AC (RMS) Minimum Flashover Voltage AC (RMS) Test Voltage AC (RMS) † Not corrected for changes in density due to variations in temperature ** No attempt has been made to recommend operating voltages. The designer must determine his own operating voltage by the application of a safety factor to the above derating chart to compensate for circuit transients, surges, etc. 21