POWER SOLUTIONS
HCI® CONNECTOR SYSTEM
OVERVIEW
The HCI® connector system anticipates the continued trend toward
increased system power demands that is driving the need for
increased power density. The HCI® connector system is designed to
address requirements that extend beyond the capability of FCI’s
proven PwrBlade® connector system, the industry standard for DC
power supply interfaces and power distribution.
The HCI® connector system likewise provides capability for both
power and signal contacts in a single connector to enable power
distribution and power control. Integrated HCI® power connector
solutions, enabling DC power, AC power, and signal contacts in
a single molded housing, also provide incredible flexibility to
address requirements for custom configurations.
HCI® connector employ stamped and formed power contacts,
initially pioneered by FCI with its PwrBlade® system, as an
innovative and cost effective alternative to expensive screwmachined contacts for high-current applications.
The touch-proof HCI® housing is designed to optimize airflow. The
housing permits airflow through the connector by providing vents
above the signal field as well as vents above the power contacts
that permit airflow away from the mated interfaces and along the
entire length of the contacts.
Available HCI® options support standard coplanar (right-angle
header to right-angle receptacle) and backplane (right-angle
header to vertical receptacle) form factors.
FEATURES & BENEFITS
• Up to 144A/power contact without exceeding a 30°C
temperature rise in still air
• For high-wattage or high current density needs in
power supplies & power distribution applications
• Two and three position modules are available for use alongside
the ZipLine®, AirMax VS® or Millipacs® Hard Metric-compatible
connector series
• UL/CSA and TUV approved
• Provides power contacts for power distribution and signal contacts
for power control
• Board retention devices are provided to secure connectors
during wave solder process
• Number and placement of power and signal contacts
are highly configurable for custom power needs
• AC cable port option (cable passthrough) as well as direct attach
to busbars for power distribution are available
• Power contact spacing options exist for AC (400V max)
and DC (250V max) power
TARGET MARKETS/APPLICATIONS
• Highly vented housing design maximizes airflow effects
around and through the connector system
• AC/DC pluggable power supplies in data, telecom
& datacom/networking
• Rugged, molded-in guides enable blind mating
• Industrial PCs
• Connector housing does not overhang the board edge so
the board-to-board spacing can be adjusted if needed
• Industrial controls & instrumentation
• Up to 3 levels of sequential contact including a short detect pin
for hot swap applications
• Medical
HCI® CONNECTOR SYSTEM
TECHNICAL INFORMATION
MATERIALS
MECHANICAL PERFORMANCE
• Housings: High-temperature thermoplastic
(UL94V-0), black
• Mating force: The force to mate a receptacle
connector and compatible header shall not exceed
36.5 ounces per power contact and 3.5 ounces per
signal contact
• Contact base material:
•
Power – high-conductivity copper alloy
•
Signal – copper alloy
• Contact finish:
• Separable interface: 30μin. (0.76μm)
performance-based plating over nickel
• Board termination area: Matte tin over nickel
ELECTRICAL PERFORMANCE
• Current rating:
• 86 Amps – 10 contacts fully energized at 30°C
temperature rise in still air
• 144 Amps – 1 contact fully energized at 30°C
temperature rise in still air
• Power contact resistance: ≤0.5mΩ after
after environmental exposure
SPECIFICATIONS
• Product specification:
• GS-12-380
• Application specification:
• GS-20-070
APPROVALS AND CERTIFICATIONS
• UL-1977, CSA – 95 Amps per contacts with 10
contacts energized in still air
• TUV
Description
Part Numbers
2DC+ 16S + 4DC Right Angle Header
10074864-003LF
2DC+ 16S + 4DC Vertical Receptacle
10074866-001LF
2OS+ 8DC Right Angle Header
10078546-001LF
2OS+ 8DC Vertical Receptacle
10078548-001LF
10DC+ 24S Right Angle Header
10065864-003LF
10DC+ 24S Vertical Receptacle
10065127-001LF
11DC+ 24S Right Angle Header
10082091-003LF
11DC+ 24S Vertical Receptacle
10082093-001LF
7DC+ 24S + 4DC Right Angle Header
10082722-001LF
7DC+ 24S + 4DC Right Angle Receptacle
10082724-001LF
14DC+ 24S + 14DC Right Angle Header
10084757-001LF
14DC+ 24S + 14DC Vertical Receptacle
10084759-001LF
For more information,
please contact: Communications@fci.com
or visit us at www.fci.com
• Withdrawal force: The withdrawal force shall not
be less than 26 ounces per power contact and 0.64
ounces per signal contact
Disclaimer
Please note that the above information is subject to change without notice.
PWRHPCECA0613EA4
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