2M803-004-07NF8-2SX

2M803 1/4 Turn Bayonet Coupling Introduction and Specifications Page Guide Order........................... E-59 Weight......................... E-60 Plugs........................... E-61 Jam Nut....................... E-62 Flange Mount............... E-63 In-Line......................... E-64 PCB/ Flange Mt. & Jam Nut................... E-65 Protection Caps........... E-66-67 Amphenol’s 2M Micro38999 Connector Series… The New Aerospace Standard Averaging less than half the size and weight of their 38999 ancestors, Amphenol’s 2M Micro38999 series are an easy and inexpensive way to take weight out of your system. 2M meet or exceed most environmental and performance requirements listed in MIL-DTL-38999, so modernizing your equipment doesn’t mean sacrificing ruggedness. With almost 2,000,000 configurations in every termination style and a full complement of accessories available right out of the catalog, customization has never been easier. Smarter, faster and smaller: Amphenol’s 2M… the only connector you’ll ever need. 2M803 Features 2M803 2M803 • • • • Bayonet Coupling Quickest turn-mating of the 2M series 1,000 mating cycles Lightest of the 2M series Why 2M803? 2M803 connectors are very light; and their fast, sure-mate bayonet coupling make them the perfect choice for light duty applications that require frequent disconnect. Their small size and easy decoupling also make them the connector of choice for customers who have hard-to-reach panels. Unlike their other 2M counterparts, 2M803 connectors are not rated for immersion, and are recommended for general purpose connections that will not be exposed to the elements for very long. 2M803 MIL-DTL-38999 SERIES II Signal Count 1 to 55 1 to 187 Insulation Resistance 5,000 megaohms min 5,000 megaohms min Operating Temperature -65°C to +150°C -65°C to +175°C Shock 300 G ± 15 300 G ± 15 Vibration "37.0 G Random 30.0 G Sine" N/A Shielding Effectiveness "40 dB min. from 100 MHz to 1000 MHz" "45 dB min. from 100 MHz to 1000 MHz" Durability 2,000 mating cycles min. 500 mating cycles Shell to Shell Conductivity 100 mV drop max 200 mV drop max Contacts Per AS39029 Per AS39029 2M 2M803 VS 38999 SPECIFICATION 2M803 MATERIALS AND FINISHES Shells Aluminum Alloy or Stainless Steel Contacts Copper Alloy, gold plated Insulators Polyphenylene Sulfide (PPS) Contact Retention Beryllium Copper Alloy E 58 Grommet, Interfacial Seal, O-Ring Fluorosilicone Rubber Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M803 1/4 Turn Bayonet Coupling Ordering Guide for 2M803 Crimp Receptacles & Plugs Micro38999 1. 2. 3. 4. 5. 6. SERIES SHELL STYLE SERVICE CLASS SHELL SIZEINSERT AGGMT CONTACTS KEYING 2M803-00X -06 NF 6-7 P N Receptacle with Accessory Threads -02 Flange Mount PCB/SOLDER RECEPTACLES -02 Flange Mount -07 Jam Nut* *add "-501" as a suffix to the Jam Nut Part number to include a Hex Nut instead of a Spanner Nut. 4. SHELL SIZE-INSERT ARRANGEMENT ZN Olive Drab Zinc Nickel ZNU Part # Description E /2 002 / 95 / pheno l Am HS Ro U Black Zinc Nickel E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E /2 002 / 95 / pheno l Am Z1 Passivated ZM Electroless Nickel 5. CONTACTS Style CRIMP See Table on pages 7-20 Durmalon (Ni PTFE) HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E Receptacle with Solder Cup or PCB Termination with Special Sealing for Open Face (unmated) Water Immersion Requirements. 100% Leak Tested. To maintain a helium leak rate of 1x10-4 cc/sec. pressure differential from -65°C to 150°C. In-Line MT HS Ro E 2M803015 Receptacle for Solder Cup or PCB Termination, with Standard Epoxy Potting -01 Olive Drab Cadmium pheno l Am U E 2M803005 Jam Nut* NF E /2 002 / 95 / 2M803 2M803004 -07 Electroless Nickel HS Ro E Receptacle with Integral Backshell M pheno l Am U E 2M803003 PCB/SOLDER RECEPTACLES PCB/ SOLDER RECEPTACLES RECEPTACLE Anodized (Non-conductive) C Plug with Accessory Threads Anti-Decoupling C C 2M803002 -06 RoHS C Plug with Integral Backshell Description E 2M803001 PLUGS Part # E CRIMP PLUGS Material C Desciption C Part # C Description ALUMINUM PartPCB 3. SERVICE CLASS STAINLESS STEEL Type 2. SHELL STYLE C 1. SERIES E /2 002 / 95 / 6. KEYING Part # A° B° P Pin N 150° 210° S Socket X 75° 210° A Pin-Less Contacts Y 95° 230° B Socket-Less Contacts Z 140° 275° PCB/ SOLDER PCB/SOLDER RECEPTACLES P Pin-PCB S Socket-PCB E Pin-Solder Cup F Socket-Solder Cup A° B° Receptacle View B° A° Plug View For additional assistance building a part number and for 3D models, please visit www.amphenol-aerospace.com to access our 2M configurator. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com E C F 59 2M803 1/4 Turn Bayonet Coupling Weights 2M803 2M803 SERIES 2M803 MAXIMUM CONNECTOR WEIGHT IN GRAMS E 60 Insert Arrangements Cable Plug Jam Nut Receptacle Crimp Jam Nut Receptacle PCB Flange Receptacle Crimp Flange Receptacle PCB 5-3P 5-3S 6-1P 6-1S 6-4P 6-4S 6-7P 6-7S 7-1P 7-1S 7-10P 7-10S 8-2P 8-2S 8-13P 8-13S 8-200P 8-200S 9-4P 9-4S 9-19P 9-19S 9-200P 9-200S 9-201P 9-201S 10-5P 10-5S 10-26P 10-26S 10-200P 10-200S 10-201P 10-201S 10-202P 10-202S 12-2P 12-2S 12-3P 12-3S 12-7P 12-7S 12-37P 12-37S 12-200P 12-200S 12-201P 12-201S 14-5P 14-5S 14-55P 3.6 3.7 4.4 4.5 4.7 4.7 5.1 5.1 5.7 5.9 6.9 7.4 8.6 9.4 7.9 8.7 8.9 9.6 9.2 9.6 9.2 10.2 9.1 10.2 9.2 9.8 13.4 14.9 11.7 13.4 12.5 14.0 12.9 14.4 12.4 14.0 15.5 17.2 16.5 18.3 16.7 19.4 15.0 16.6 15.6 17.9 15.7 18.2 22.2 24.8 19.6 3.6 3.7 4.4 4.5 3.7 4.0 4.8 5.1 5.9 6.2 7.4 7.8 8.9 9.7 8.3 8.9 9.2 9.9 9.6 9.9 9.1 10.1 9.5 10.6 9.6 10.1 14.1 15.5 12.3 13.6 13.2 14.6 13.5 15.1 13.1 14.6 16.4 18.0 17.4 19.1 17.6 20.2 15.8 17.5 16.5 18.8 16.6 19.0 23.5 26.1 20.9 3.9 4.0 4.6 4.7 4.1 4.2 5.3 5.5 5.8 5.9 8.1 8.4 9.9 10.7 9.2 9.7 10.2 10.9 10.6 10.9 10.6 11.2 10.5 11.6 10.6 11.7 15.0 17.5 14.3 15.1 15.2 16.6 15.5 17.1 15.1 16.6 19.1 20.8 20.1 21.9 20.4 23.0 18.6 19.6 19.3 21.6 19.4 21.8 27.7 29.3 25.1 2.9 3.1 3.1 3.2 3.1 3.2 3.3 3.6 4.4 4.7 5.0 5.4 6.6 7.4 5.9 6.6 6.9 6.9 6.6 6.9 7.0 8.1 7.2 8.3 7.3 8.4 10.6 12.0 8.8 10.1 9.7 11.1 10.0 11.6 9.6 11.1 11.4 13.1 12.4 14.2 12.7 15.3 10.9 12.4 11.6 13.9 11.7 14.1 17.3 19.8 14.6 3.3 3.4 3.5 3.6 3.6 3.7 4.4 4.4 4.7 5.1 6.5 6.6 8.6 9.4 7.9 8.1 8.9 9.6 9.2 9.6 9.9 10.2 9.1 10.2 10.3 10.3 13.9 15.3 12.8 13.1 13.0 14.4 13.3 14.9 11.8 14.4 16.9 18.6 17.9 19.7 18.2 20.8 16.4 16.7 17.1 19.4 17.2 19.6 25.5 25.1 22.9 14-55S 22.6 23.9 27.1 14.6 23.9 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M803 1/4 Turn Bayonet Coupling Plug 2M803-001-06 and 2M803-002-06 Micro38999 2M803-001-06 2M803-002-06 KNURL C DIA. A THREAD .870 22.10 MAX .930 23.62 MAX Shell Size A Thread UNEF2A in. mm. in. mm. 5 .2500-32 .475 12.07 .245 6.22 6 .3125-32 .540 13.72 .290 7.37 7 .4375-28 .620 15.75 .390 9.91 8 .5000-28 .675 17.15 .450 11.43 9 .5625-24 .745 18.92 .500 12.70 10 .6250-24 .812 20.63 .562 14.28 12 .6875-24 .894 22.71 .650 16.51 14 .9375-20 1.060 26.92 .800 20.32 15 .9375-20 1.120 28.45 1.035 26.29 B Dia. Max 2M803 B DIA. MAX C Dia. E C F Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 61 2M803 1/4 Turn Bayonet Coupling Jam Nut 2M803-003-07 and 2M803-004-07 2M803-003-07 2M803-004-07 1.030 26.16 MAX 1.030 26.16 MAX .585 14.86 MASTER KEYWAY B .585 14.86 A DIA. C FLAT G DIA. D DIA. E THREAD B FLATS TYP D DIA. F THREAD E THREAD 2M803 2M803 .100 2.54 MAX PANEL THICKNESS B Flat A Dia. C Flat .100 2.54 MAX PANEL THICKNESS D Dia. G Dia. Shell Size in. mm in. mm. in. mm in. mm. E Thread F Thread in. mm. 5 .575 14.61 .545 13.84 .350 8.89 .300 7.62 .3750-32 UNEF-2A .2500-32 UNEF-2A .245 6.30 6 .635 16.13 .595 15.11 .410 10.41 .362 9.19 .4375-28 UNEF-2A .3125-32 UNEF-2A .290 7.44 7 .755 19.18 .723 18.36 .536 13.61 .436 11.07 .5625-32 UN-2A .4375-28 UNEF-2A .390 9.86 8 .830 21.08 .790 20.11 .593 15.10 .498 12.65 .6250-28 UN-2A .5000-28 UNEF-2A .450 11.38 9 .830 21.08 .790 20.07 .596 15.14 .561 14.25 .6250-28 UN-2A .5625-24 UNEF-2A .500 12.78 10 .955 24.26 .925 23.51 .721 18.31 .635 16.13 .7500-28 UN-2A .6250-24 UNEF-2A .562 14.30 12 1.078 27.38 1.044 26.52 .845 21.46 .714 18.14 .8750-28 UN-2A .6875-24 UNEF-2A .650 16.71 14 1.264 32.11 1.230 31.24 1.022 25.96 .865 21.97 1.0625-20 UN-2A .9375-20 UNEF-2A .805 20.40 15 1.322 33.58 1.287 32.69 1.093 27.76 .924 23.47 1.1250-28 UN-2A .9375-20 UNEF-2A .850 21.67 PANEL CUTOUT FOR JAM NUT RECEPTACLE A Flat B DIA. A FLAT Shell Size in. ±.002 mm. ± 0.05 in. mm. 5 6 7 8 9 10 12 14 .355 .415 .541 .601 .601 .729 .850 1.031 9.02 10.54 13.74 15.27 15.27 18.52 21.59 23.19 .382 .445 .572 .635 .643 .760 .885 1.072 9.70 11.30 14.53 16.13 16.33 18.29 22.48 27.23 E 62 B Dia Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M803 Bayonet Coupling Flange Mount 2M803-003-02 and 2M803-004-02 Micro38999 2M803-003-02 2M803-004-02 .875 22.23 MAX .875 22.23 MAX MASTER KEYWAY .485 12.32 .485 12.32 .106 2.69 2 PLCS .425 10.80 .425 10.80 A MAX .875 22.23 MAX MASTER KEYWAY .106 2.69 2 PLCSB BSC A MAX .485 12.32 .875 22.23 MAX .485 12.32 D DIA D DIA F DIA .425 10.80 .425 10.80 C REF D DIA E THREAD D DIA F DIA B BSC 45° 2M803 C REF E THREAD 45° A Max. B BSC. C Ref. D Dia. Shell Size in. mm in. mm. in. mm in. 5 .710 18.03 .513 13.03 .460 11.68 .300 F Dia. mm. E Thread UNEF-2A in. mm. 7.62 .2500-32 .245 6.30 6 .788 20.02 .598 15.19 .522 13.26 .362 9.19 .3125-32 .290 7.44 7 .895 22.73 .708 17.98 .590 14.99 .436 11.07 .4375-28 .390 9.86 8 1.154 29.31 .964 24.49 .668 16.97 .500 12.70 .5000-28 .450 11.38 9 1.210 30.73 1.017 25.83 .721 18.31 .561 14.25 .5625-24 .500 12.78 10 1.291 32.79 1.101 27.97 .795 20.19 .635 16.13 .6250-24 .562 14.30 12 1.395 35.43 1.204 30.58 .874 22.20 .714 18.14 .6875-24 .650 16.71 14 1.550 39.37 1.280 32.51 1.050 26.67 .865 21.97 .9375-20 .805 20.40 2XFLANGE DIA .122 MOUNT 3.1 PANEL CUTOUTS 2X DIA .122 3.1 A BSC A BSC B DIA Shell Size A BSC in. 5 .513 6 .598 7 .708 8 .964 9 B DIA1.017 10 1.101 12 1.204 14 1.280 B Dia mm. in. mm. 13.03 15.19 17.98 17.98 25.83 27.97 30.58 32.51 .365 .430 .520 .592 .645 .726 .832 .945 9.25 10.92 13.21 15.04 16.38 18.44 21.13 24.00 E C F Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 63 2M803 1/4 Turn Bayonet Coupling In-Line 2M803-003-01 and 2M803-004-01 MASTER KEYWAY 2M803-003-01 2M803-004-01 .845 21.46 MAX .860 21.84 MAX 2M803 2M803 A DIA. B DIA. D DIA. B DIA. C THREAD .350 8.89 A Max. B Dia. Shell Size in. mm. in. 5 .385 9.78 .300 .350 8.89 D Dia. mm. C Thread UNEF-2A in. mm. 7.62 .2500-32 .245 6.30 6 .465 11.81 .362 9.19 .3125-32 .290 7.44 7 .485 12.32 .438 11.13 .4375-28 .390 9.86 8 .566 14.38 .498 12.65 .5000-28 .450 11.38 9 .658 16.71 .564 14.33 .5625-24 .500 12.78 10 .720 18.29 .636 16.15 .6250-24 .562 14.30 12 .810 20.57 .713 18.11 .6875-24 .650 16.71 14 1.027 26.09 .865 21.97 .9375-20 .805 20.40 15 1.027 26.09 .924 23.47 .9375-20 .850 21.67 E 64 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M803 1/4 Turn PCB Bayonet Coupling Flange Mount & Jam Nut Receptacle 2M803-005-02 and 07 Micro38999 2M803-005-02 .700 17.78 MAX MASTER KEYWAY .260 6.60 A MAX .110/.103 2.79/2.62 2 PLCS .125 3.18 MIN D DIA. J DIA. SOLDER CUP B BSC C REF 4 X .025 0.64 STANDOFF .370 ± .015 45º 2M803 2M803-005-07 .860 21.84 MAX MASTER KEYWAY .275 6.99 MAX .125 3.18 MIN G DIA. F FLAT D DIA. J DIA. SOLDER CUP 4 X .025 0.64 STANDOFF H THREAD E FLATS .100 2.54 MAX PANEL THICKNESS .405 ± .015 Shell Size A Max. in. mm B BSC. in. mm. C Ref. in. mm D Dia. in. mm. E Flats in. mm. F Flats in. mm. G Dia. in. mm. H Thread 5 .710 18.03 .513 13.03 .460 11.68 .300 7.62 .545 13.84 .350 8.89 .575 14.61 .3750-32 UNEF-2A 6 .788 20.02 .598 15.19 .522 13.26 .362 9.19 .595 15.11 .410 10.42 .635 16.13 .4375-28 UNEF-2A 7 .895 22.73 .708 17.98 .590 14.99 .436 11.07 .723 18.36 .536 13.61 .755 19.18 .5625-32 UN-2A 8 1.154 29.31 .964 24.49 .665 16.97 .500 12.70 .790 20.07 .593 15.10 .830 21.08 .6250-28 UN-2A 9 1.210 30.73 1.017 25.83 .721 18.31 .561 14.25 .790 20.07 .596 15.14 .830 21.08 .6250-28 UN-2A 10 1.291 32.79 1.101 27.97 .795 20.19 .635 16.13 .925 23.51 .721 23.49 .955 24.26 .7500-28 UN-2A 12 1.395 35.43 1.204 30.58 .874 22.20 .714 18.14 1.044 26.52 .845 21.46 1.078 27.38 .8750-28 UN-2A 14 1.550 39.37 1.280 32.51 1.050 26.67 .865 21.97 1.230 31.24 1.022 25.96 1.264 32.11 1.0625-20 UN-2A N/A N/A .924 23.47 1.287 32.69 1.093 27.76 1.322 33.58 1.1250-28 UN-2A 15 N/A N/A N/A N/A J Dia. Tail Dia. #23 .018/.022 0.46/0.56 #20/20HD .025/.027 0.64/0.69 #16 .060/.064 1.52/1.63 #12 .092/.096 2.34/2.44 E C F Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 65 2M803 Protection Caps Ordering Guide for Protection Caps 2M660-082 and 2M660-083 2M803 FEATURES INCLUDE: 2M803 ¼ Turn Bayonet Protective Caps are available in plug and receptacle versions. Protective caps keep the connector interface dry and clean while not in use. Caps come in a variety of materials, lanyard styles and lengths to accommodate specific design requirements. • • • • Aluminum or Stainless Steel Bodies Rubber Gaskets for Environmental Sealing Stainless Steel Fittings Variety of attachments 1. 2. 3. 4. 5. 6. SERIES SERVICE CLASS ATTACHMENT TYPE SHELL SIZE ATTACHMENT CODE ATTACHMENT LENGTH IN INCHES 2M660-08X -M -G 6 04 -5 2. SERVICE CLASS -M Electroless Nickel -NF Olive Drab Cadmium -MT Durmalon (Ni PTFE) -ZN Olive Drab Zinc Nickel HS Ro HS Ro U HS Ro U 10 12 Large Ring 14 15 Split Ring E 66 Stainless Steel Sash Chain -SK Nylon Rope With Slip Knot Electroless Nickel NO LUG, FUSED END (00) HS Ro C STAINLESS STEEL 9 -S pheno l Am U E /2 002 / 95 / -T LUG TERMINAL pheno l Am HS Ro U E 8 E /2 002 / 95 / -ZM 5. ATTACHMENT CODE Small Ring No Attachment pheno l Am E 7 -N E /2 002 / 95 / Passivated 01 –.126 (3.20) I.D. 02 –.145 (3.68) I.D. 04 –.188 (4.78) I.D. 06 –.197 (5.00) I.D. 14 – .385 ( 9.78) I.D. 15 – .445 (11.30) I.D. 16 – .570 (14.48) I.D. 17 – .635 (16.13) I.D. 19 – .885 (22.48) I.D. 20 –1.070 (27.17) I.D. 22 –1.210 (32.38) I.D. 50 –.420 (10.67) I.D. 52 –.480 (12.19) I.D. 54 –.635 (16.13) I.D. 56 –.745 (18.92) I.D. 58 –.885 (22.48) I.D. 60 –1.010 (25.65) I.D. 64 –1.125 (28.58) I.D. 68 –1.345 (34.16) I.D. Stainless Steel Wire Rope, Teflon® Jacket E /2 002 / 95 / pheno l Am E 6 -H C U E 5 E /2 002 / 95 / -Z1 Omit for attachment Types N (No Attachment) and SK (Slip Knot) Nylon Rope HS Ro E Part # -G pheno l Am U SOLID RING 4. SHELL SIZE Description E /2 002 / 95 / pheno l Am Black Zinc Nickel Part # C Protection Caps 2M803 Receptacles HS Ro U C Black Anodized (Non-conductive) ALUMINUM 2M803 2M803 -C pheno l Am E Protection Caps 2M803 Plugs -ZNU 3. ATTACHMENT TYPE RoHS E 2M660-083 Description C 2M660-082 Part # C Material Description C 1. SERIES Part # E /2 002 / 95 / 2M809-083 PLUG COVER Stainless Steel Wire Rope, No Jacket A DIA. B DIA. Stainless 2M809-087 .50 DIA. LENGTH MEASURED REF AT .50 DIAMETER Steel WireRECEPTACLE COVER SLIP KNOT (SK) -U For Shell Size Rope, Polyurethane Jacket .725 18.42 C DIA. CABLE TIE (WS) 6. ATTACHMENT LENGTH IN INCHES LENGTH 5 6 7 8, 9 10, 12 14 15 .94 23.9 .56 14.2 -5 (SEE ORDERING INFORMATION) Inch Length Omit for attachment Type N (No Attachment) Example "-5" equals five inch length 5. ADDITIONAL ATTACHMENT CODE Omit for attachment Types N (No Attachment) and SK (Slip Knot) Large Ring 18 – .695 (17.65) I.D. 21 – .885 (22.48) I.D. 23 –1.275 (32.38) I.D. 24 –1.375 (34.92) I.D. 25 –1.530 (38.86) I.D. Assembly Instructions for Protection Cap, see page 100. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com D DIA. .30 7.6 2M803 1/4 Turn Bayonet Coupling Protective Cap 2M660-082 and 2M660-083 GASKET Micro38999 2M660-082 2M660-083 .791 20.1 MAX .700 17.78 MAX .633 16.08 MAX .525 13.34 MAX B DIA. A DIA. GASKET LENGTH ± .25 6.35 LENGTH ± .25 6.35 2M803 Shell Size 5 6 7 8 9 10 12 14 15 in. .620 .620 .620 .690 .760 .850 .940 1.170 1.230 A Max. mm. 15.75 15.75 15.75 17.53 19.30 21.59 23.88 29.72 31.24 Shell Size 6 7 9 12 B Max. in. mm. .541 13.74 .618 15.70 .743 18.87 .892 22.66 MATERIALS Cover Aluminum alloy or stainless steel Gasket Fluorosilicone rubber Wire, Hardware Stainless steel, passivated E C F Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 67