2M809-002.

SMALLER, LIGHTER-WEIGHT ALTERNATIVE FOR D3899 PERFORMANCE Amphenol 2M micro-miniature connectors are a small, lightweight option for mil-spec performance that can withstand harsh environments. They are quick-mating and a variety of styles and options are available. For full product details, please see our specifications below. • Intermateable with Glenair® Mighty Mouse APPLICATIONS • Headsets • Avionics boxes • Tactical equipment • Handheld equiptment • Airframes 2M801 2M803 2M804 2M805 Type Dual-Start ACME Thread Bayonet Push-Pull Tri-Start ACME Thread # of Contacts 1 to 130 Threaded Coupling 1-1/2 1 to 55 1 to 55 1 to 130 1/4 Turn Lock Bayonet Push-Pull Quick-Disconnect Coupling Type Sealing turns to fully mate MIL-STD-810 Method 512 EMI-Shielding 1 Meter for 1 Hour Good Mating Cycles 2000 Cycles Electrical Performance Shock & Vibration Splashproof Fair 250 Cycles Aluminum; Tri-Start Thread Ratched MIL-STD-810 Method 512 MIL-STD-810 Method 512 1 Meter for 1 Hour Very Good 1 Meter for 1 Hour Excellent 2000 Cycles 500 Cycles Size 12: 23A, 1800 VAC 500 Cycles Stainless Steel Size 12: 23A, 1800 VAC Size 12: 23A, 1800 VAC Size 12: 23A, 1800 VAC Size 20: 7.5A, 750 VAC Size 20: 7.5A, 750 VAC Size 20: 7.5A, 750 VAC Size 20: 7.5A, 750 VAC Size 16: 13A, 1800 VAC Size 23: 5A, 500 VAC 37 g’s Random Vibration; 300 g’s Shock Size 16: 13A, 1800 VAC Size 23: 5A, 500 VAC 37 g’s Random Vibration; 300 g’s Shock Size 16: 13A, 1800 VAC Size 23: 5A, 500 VAC 37 g’s Random Vibration; 300 g’s Shock Size 16: 13A, 1800 VAC Size 23: 5A, 500 VAC 37 g’s Random Vibration; 300 g’s Shock 2M SERIES 2M Series 2M SERIES TECHNICAL SPECIFICATIONS MATERIALS AND FINISHES Shell Aluminum alloy 6061 T6, stainless steel passivated, 200C Insert Polyphenylene sulfide (PPS) Contact Retention Clip Beryllium copper, heat-treated, unplated Contacts 50u” gold-plated copper alloy Socket Contact Hood Passivated stainless steel Grommet & Seals Fluorosilicone rubber Adhesives Epoxy film Potting Compound for PCB & Solder Versions High-strength epoxy ELECTRICAL DATA Contact Sizes 23, 20, 20HD, 16, & 12 AWG Operating Voltage & Test Voltage (Mated Condition) CONTACT SIZE 23 20 20HD 16 12 Sea Level VAC 500 1800 750 1800 1800 40,000 Feet VAC 100 325 150 1000 1000 Current Rating (Max) CONTACT SIZE AMPERES 23 5 20 7.5 16 13 12 23 CONTACT SIZE MILLIVOLT DROP Contact Resistance Insulation Resistance 23 73 @ 5A test current 20 55 @ 7.5A test current 16 49 @ 13A test current 12 42 @ 23A test current 5,000 megaohms minimum MECHANICAL Operating Temperature -67 F to +302 F (-55C to +150 C) aluminium -67 F to +392 F (-55C to +200 C) stainless steel Sealing 1 meter for 1 hour (2M803 splashproof) 2M SERIES TECHNICAL SPECIFICATIONS Insulation Strip Length CONTACT SIZE STRIP LENGTH 23 0.150 (3.81) 20 0.188 (2.54) 20HD 0.150 (3.81) 16 0.188 (2.54) 12 0.188 (2.54) Mating Life 2000 cycles; 2M803 aluminum 250 cycles Salt Spray Plating C & M: 48-hours Plating MT, NF, ZN, ZNU, UCR: 500-hours Fungus Fungus inert Vibration 37g Gunfire Virbration No disconintuity greater than 1 microseconds; no cracking, breaking or loosening of parts, plug shall not disengage from receptacle. Connectors meet electrical requirements after vibration test. Shock 300 G, half-sine, 3ms, 3 axes EMI-Shieleding Effectiveness 55 dB min from 100 MHz to 1000 MHz Contact Type Crimp, solder or printed circuit Number of Contacts 1 to 130 Contact Retention CONTACT SIZE MIN. POUNDS MIN. NEWTONS 23 6 27 67 20 15 20HD 9 40 16 25 111 12 25 111 CONTACT SIZE MIN. OUNCES MIN. NEWTONS 23 0.5 0.14 Contact Seperation Force 20 0.7 0.19 20HD 0.7 0.19 16 2.0 0.56 12 3.0 0.83 Coupling Torque Polarization SHELL SIZE INCH / POUNDS 5, 6, 7 8 8, 9 9 10 12 12, 13 16 14, 15 28 16, 17 24 21 32 Dual-Start ACME Thread coupling, 3 keyways with optional keyway rotations, note insert remained fixed. All dimensions in inches (millimeters in parenthesis) 2M SERIES LAYOUTS BY NUMBER OF CONTACTS Front face of pin inserts shown. (Sockets mirror image) CONTACTS 1 2 2 2M801 2M803 2M804 2M805 # OF CONTACTS & SIZE DWV VOLTAGE (VAC) 6-1 6-1 6-1 8-1 1#16 1800 7-1 7-1 7-1 9-1 1#12 1800 CONTACTS 8-2 8-2 8-2 10-2 2#16 1800 2 1 1 2 1 10-2 10-2 10-2 12-2 2#12 1800 13-2 12-2 12-2 15-2 2#12 1800 3 4 1 A 2M801 2M803 2M804 2M805 # OF CONTACTS & SIZE DWV VOLTAGE (VAC) 1 B 2 3 5-3 5-3 5-3 NA 3#23 500 6-23 6-23 6-23 8-23 3#20HD 750 CONTACTS 2 3 C 2 4 3 13-3 12-3 12-3 15-3 3#12 1800 1 2M801 2M803 2M804 2M805 # OF CONTACTS & SIZE DWV VOLTAGE (VAC) 3 3 6 2 3 4 1 5 4 4 4 10-5 10-5 10-5 12-5 5#16 1800 16-5 14-5 14-5 18-5 5#12 1800 4 7 2 1 6 2M801 2M803 2M804 2M805 # OF CONTACTS & SIZE DWV VOLTAGE (VAC) 6 1 3 6 5 6 9-200 9-200 9-200 11-200 4#23, 2#16 1800 (#16), 500 (#23) CONTACTS 5 10-201 10-201 10-201 12-201 4#23, 2#12 1800 (#12), 500 (#23) 5 7 2 3 4 1 2 1 4 2 5 4 8-28 8-28 8-28 10-28 8#20HD 750 8 7 3 3 5 13-7 12-7 12-7 15-7 7#16 1800 4 17-7 NA NA 19-7 7#12 1800 10 3 6 2 7 6 4 6-7 6-7 6-7 8-7 7#23 500 1 5 2 7 5 8 3 2M801 2M803 2M804 2M805 # OF CONTACTS & SIZE DWV VOLTAGE (VAC) 1 4 3 5 8-200 8-200 8-200 10-200 4#23, 2#20 1000 (#20), 500 (#23) 1 4 3 6 6-6 6-6 6-6 8-6 6#23 500 6 (CONT.) 2 1 2 5 7-25 7-25 7-25 9-25 5#20HD 750 CONTACTS 3 2 2 5 3 4 6 2 5 2 9-4 9-4 9-4 11-4 4#16 1800 5 1 1 6-4 6-4 6-4 8-4 4#23 500 1 1 6 13-200 12-200 12-200 15-200 6#23, 2#12 1800 (#12), 500 (#23) 3 7 10 2 4 1 4 9 8 7-10 7-10 7-10 9-10 10#23 500 3 2 1 5 6 10 1 9 8 7 9-201 9-201 9-201 11-201 8#23, 12#20 1000 (#700), 500 (#23) 3 2 3 10 4 8 9 7 6 5 9-210 9-210 9-210 11-210 10#20HD 750 1 2 4 6 5 7 9 10 8 10-202 10-202 10-202 12-202 8#23, 2#16 1800 (#16), 500 (#23) 2M SERIES LAYOUTS BY NUMBER OF CONTACTS Front face of pin inserts shown. (Sockets mirror image) CONTACTS 12 2 1 5 2 8 7 9 12 6 10 11 2M801 2M803 2M804 2M805 # OF CONTACTS & SIZE DWV VOLTAGE (VAC) 5 3 4 13 1 4 5 2 1 3 3 9 7 6 12 10 10 11 16-12 14-12 14-12 18-12 12#16 1800 21-12 NA NA 23-12 12#12 1800 9 3 10 6 8 12 9 11 13-201 12-201 12-201 15-201 10#23, 2#12 1800(#12), 500(#23) 2 8 1 4 11 5 12 1 2 11 10 7 13 6 12 3 4 9 8-13 8-13 8-13 10-13 13#23 500 8 5 6 7 10-200 10-200 10-200 12-200 12#23, 1#12 1800(#12), 500(#23) CONTACTS 14 19 20 22 26 2 1 5 3 9 6 12 12 16 10 13 14 2M801 2M803 2M804 2M805 # OF CONTACTS & SIZE DWV VOLTAGE (VAC) 7 17-14 NA NA 19-14 14#16 1800 3 2 1 13 12 4 11 8 19 18 17 5 9-19 9-19 9-19 11-19 19#23 500 6 7 8 11 15 18 23 14 22 13-220 12-220 12-220 15-220 20#20HD 750 3 1 2 6 10 18 17 9 5 13 16 18 10 13 4 20 1 9 3 15 14 19 4 2 1 19 21-22 NA NA 23-22 22#16 1800 4 25 26 24 9 12 16 21 10-26 10-26 10-26 12-26 26#23 500 CONTACTS 35 37 41 55 69 1 30 18 1 20 5 15 35 25 2M801 2M803 2M804 2M805 # OF CONTACTS & SIZE DWV VOLTAGE (VAC) 10 9 15 22 28 33 16-235 14-235 14-235 18-235 35#20HD 750 CONTACTS 38 47 57 66 74 81 4 85 1 82 17-85 NA 15-85 19-85 85#23 500 37 18 5 34 25 15 36 30 15 7 16 26 116 106 125 21-130 NA NA 23-130 130#23 500 34 35 16 41 31 40 39 14 36 23 6 37 24 7 26 38 12 11 9 10 8 16 24 31 39 25 46 52 3 2 1 5 4 22 29 28 27 13 37 49 60 72 95 83 130 33 9 3 17-241 NA NA 19-241 41#20HD 750 1 5 12 48 20 59 29 39 71 48 82 94 58 105 75 67 115 124 21 17 32 10 16 23 29 130 6 2 19 1 4 13-37 12-37 12-37 15-37 37#23 500 85 19 11 28 2M801 2M803 2M804 2M805 # OF CONTACTS & SIZE DWV VOLTAGE (VAC) 20 1 55 54 53 16-55 14-55 14-55 18-55 55#23 500 25 4 24 23 10 22 17 21 25 32 20 40 47 3 2 26 45 44 58 42 57 67 56 39 18 17 49 62 63 52 34 53 37 35 9 14 15 21-269 NA NA 23-269 69#20HD 750 11 12 36 16 8 32 51 33 64 54 7 31 50 65 38 6 30 48 69 66 55 40 19 29 68 43 41 47 60 61 59 5 4 28 27 46 13 10 2M SERIES CREATE YOUR PAR T NUMBER 2M801 DUAL STAR T ACME THREADS 1 2 3 5 6 2M801-007-16 NF 8-13 P A SHELL STYLE PLATING SHELL SIZE - LAYOUT CONTACT TYPE KEYING STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE RECEPTACLES 2M801-009-01 In-Line with Integral Backshell Mates with PLUGS 2M801-007-16 2M801-010-01 Plug with Integral Backshell Anti-Decoupling Spring In-Line with Rear Accessory Threads 2M801-007-26 Self-Locking Plug with Ratchet Mechanism 2M801-009-02 Square Flange with Integral Backshell 2M801-010-02 2M801-008-16 Square Flange with Rear Accessory Threads Plug with Rear Accessory Thread Anti-Decoupling Spring 2M801-008-26 Self-Locking Plug with Ratchet Mechanism STEP 2: SEL ECT CL ASS 2M801-009-07 Jam Nut with Integral Backshell 2M801-010-07 Jam Nut with Rear Accessory Threads C = Aluminum/ Black Anodize (Non-Conductive) (RoHS) M = Aluminum/ Electroless Nickel (RoHS) NF = Aluminum/ Cadmium with Olive Drab Chromate MT = Aluminum/ Nickel-PTFE (Durmalon) (RoHS) Z1 = Stainless Steel/ Passivated ZN = Aluminum/ Zinc-Nickel with Olive Drab Chromate ZNU = Aluminum/ Zinc-Nickel with Black Chromate (RoHS) 310 STEP 4: SELECT CONTACT P = Pin CONTACT SIZE LAYOUT # OF CONTACTS 23 5-3 3 3 6-1 1 6-4 4 4 6-6 6 6 6-7 7 7 6-23 3 7-1 1 7-10 10 7-25 5 8-2 2 8-13 13 8-28 8 8-200 6 20 20HD 16 12 3 1 10 5 2 13 4 19 9-200 6 4 9-201 10 8 9-210 10 10-2 2 10-5 5 10-26 26 26 10-200 13 12 10-201 6 4 10-202 10 8 13-2 2 2 13-3 3 3 7 16-12 12 16-55 55 16-235 35 21-130 130 21-269 69 95 210 B° A° 7 5 22 F 37 20 12 275 2 16-5 21-22 75 2 13-220 21-12 275 E 1 2 41 230 140 Receptacle View 2 85 95 D 2 5 6 17-85 C 10 10 17-241 210 A° B° 8 7 210 75 2 12 14 150 2 13-201 17-7 A B 4 13-200 17-14 B KEYWAY DEGREE 2 19 37 A KEYWAY DEGREE 8 4 9-4 13-7 STEP 5: SELECT KEYING 1 9-19 13-37 S = Socket 2M SERIES STEP 3: SE L E CT L AY OU T Plug View 20 5 12 55 35 7 14 85 41 12 22 130 69 311 2M SERIES CREATE YOUR PAR T NUMBER 2M803 BAYONET 1 2 3 5 6 2M803-001-06 NF 8-13 P N SHELL STYLE PLATING SHELL SIZE - LAYOUT CONTACT TYPE KEYING STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE RECEPTACLES 2M803-003-01 In-Line with Integral Backshell 2M803-003-02 2-Hole Flange with Integral Backshell Mates with PLUGS 2M803-001-06 2M803-004-01 Plug with Integral Backshell In-Line with Rear Accessory Threads 2M803-002-06 2M803-004-02 Plug with Rear Accessory Thread 2-Hole Flange with Rear Accessory Threads STEP 2: SEL ECT CL ASS C 2M803-003-07 Jam Nut with Integral Backshell 316 2M803-004-07 Jam Nut with Rear Accessory Threads = Aluminum/ Black Anodize (Non-Conductive) (RoHS) M = Aluminum/ Electroless Nickel (RoHS) NF = Aluminum/ Cadmium with Olive Drab Chromate MT = Aluminum/ Nickel-PTFE (Durmalon) (RoHS) Z1 = Stainless Steel/ Passivated ZN = Aluminum/ Zinc-Nickel with Olive Drab Chromate ZNU = Aluminum/ Zinc-Nickel with Black Chromate (RoHS) STEP 4: SELECT CONTACT P = Pin CONTACT SIZE LAYOUT # OF CONTACTS 5-3 3 6-1 1 6-4 4 4 6-6 6 6 6-7 7 7 6-23 3 7-1 1 7-10 10 7-25 5 8-2 2 8-13 13 8-28 8 8-200 6 9-4 4 9-19 19 19 9-200 6 4 9-201 10 8 9-210 10 10-2 2 10-5 5 10-26 26 26 10-200 13 12 10-201 6 4 10-202 10 8 12-2 2 12-3 3 12-7 7 12-37 37 37 12-200 8 6 12-201 12 10 12-220 20 14-5 5 14-12 12 14-55 55 14-235 35 23 20 20HD 16 12 3 S = Socket 2M SERIES STEP 3: SE L E CT L AY OU T STEP 5: SELECT KEYING 1 3 1 10 5 2 A KEYWAY DEGREE B KEYWAY DEGREE N 150 210 X 75 210 Y 95 230 Z 140 275 13 8 4 2 4 A° B° 2 2 10 2 Receptacle View 5 1 2 2 2 B° A° 3 7 2 Plug View 2 20 5 12 55 35 317 2M SERIES CREATE YOUR PAR T NUMBER 2M804 PUSH-PULL QUICK DISCONNECT 1 2 3 5 6 2M804-001-06 NF 8-13 P A SHELL STYLE PLATING SHELL SIZE - LAYOUT CONTACT TYPE KEYING STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE RECEPTACLES 2M804-003-00 Front Mount Jam Nut with Integral Backshell 2M804-003-01 In-Line with Integral Backshell Mates with PLUGS 2M804-001-06 2M804-004-00 Plug with Integral Backshell Front Mount Jam Nut with Rear Accessory Threads 2M804-002-06 Plug with Rear Accessory Thread 2M804-004-01 In-Line with Rear Accessory Threads STEP 2: SEL ECT CL ASS 2M804-003-07 Rear Mount Jam Nut with Integral Backshell 2M804-004-07 Rear Mount Jam Nut with Rear Accessory Threads C = Aluminum/ Black Anodize (Non-Conductive) (RoHS) M = Aluminum/ Electroless Nickel (RoHS) NF = Aluminum/ Cadmium with Olive Drab Chromate MT = Aluminum/ Nickel-PTFE (Durmalon) (RoHS) Z1 = Stainless Steel/ Passivated ZN = Aluminum/ Zinc-Nickel with Olive Drab Chromate ZNU = Aluminum/ Zinc-Nickel with Black Chromate (RoHS) 322 # OF CONTACTS 5-3 3 6-1 1 6-4 4 4 6-6 6 6 6-7 7 7 6-23 3 7-1 1 10 7-25 5 8-2 2 8-13 13 8-28 8 8-200 6 23 1 5 2 13 8 4 19 9-200 6 4 9-201 10 8 9-210 10 10-2 2 10-5 5 10-26 26 26 10-200 13 12 10-201 6 4 10-202 10 8 12-2 2 12-3 3 12-7 7 12-37 37 37 12-200 8 6 12-201 12 10 12-220 20 14-55 55 14-235 35 12 10 4 5 16 2 S = Socket STEP 5: SELECT KEYING A KEYWAY DEGREE 3 19 12 20HD 1 9-4 14-5 20 3 9-19 14-12 P = Pin CONTACT SIZE LAYOUT 7-10 STEP 4: SELECT CONTACT 2M SERIES STEP 3: SE L E CT L AY OU T OMIT FOR NORMAL B KEYWAY DEGREE SINGLE MASTER KEYWAY A 150 210 B 75 210 C 95 230 D 140 275 4 2 2 10 2 A° B° 5 1 2 Receptacle View 2 2 3 7 2 B° A° 2 20 5 12 Plug View 55 35 323 2M SERIES CREATE YOUR PAR T NUMBER 2M805 TRI-STAR T THREADED COUPLING 1 2 3 5 6 2M805-001-16 NF 8-23 P A SHELL STYLE PLATING SHELL SIZE - LAYOUT CONTACT TYPE KEYING STEP 1: SELECT SHELL STYLE, PLUG OR RECEPTACLE RECEPTACLES 2M805-003-01 In-Line with Integral Backshell 2M805-003-02 Square Flange with Integral Backshell Mates with PLUGS 2M805-001-16 2M805-004-01 Plug with Integral Backshell Anti-Decoupling Spring In-Line with Rear Accessory Threads 2M805-002-16 2M805-004-02 Plug with Rear Accessory Thread Anti-Decoupling Spring Square Flange with Rear Accessory Threads STEP 2: SEL ECT CL ASS 2M805-003-07 Jam Nut with Integral Backshell 2M805-004-07 Jam Nut with Rear Accessory Threads C = Aluminum/ Black Anodize (Non-Conductive) (RoHS) M = Aluminum/ Electroless Nickel (RoHS) NF = Aluminum/ Cadmium with Olive Drab Chromate MT = Aluminum/ Nickel-PTFE (Durmalon) (RoHS) Z1 = Stainless Steel/ Passivated ZN = Aluminum/ Zinc-Nickel with Olive Drab Chromate ZNU = Aluminum/ Zinc-Nickel with Black Chromate (RoHS) 328 # OF CONTACTS 8-1 1 8-4 4 4 8-6 6 6 8-7 7 7 8-23 3 9-1 1 9-10 10 9-25 5 10-2 2 10-13 13 10-28 8 10-200 6 23 5 2 13 11-200 6 4 11-201 10 8 11-210 10 12-2 2 5 26 12-200 13 12 12-201 6 4 12-202 10 8 15-2 2 15-3 3 15-7 7 37 6 15-201 12 10 15-220 20 18-5 5 18-12 12 18-55 55 18-235 35 130 23-269 69 210 C 95 230 D 140 275 2 A° B° 2 Receptacle View 1 2 2 3 8 23-130 210 75 B° A° 7 37 22 150 B 2 15-37 23-22 A 2 5 15-200 12 B KEYWAY DEGREE 2 26 41 A KEYWAY DEGREE 10 12-5 23-12 STEP 5: SELECT KEYING 4 12-26 19-241 S = Socket 8 4 19 85 12 10 4 19-85 16 1 19 7 20HD 3 11-4 14 20 1 11-19 19-7 P = Pin CONTACT SIZE LAYOUT 19-14 STEP 4: SELECT CONTACT 2M SERIES STEP 3: SE L E CT L AY OU T 2 2 Plug View 20 5 12 55 35 7 14 85 41 12 22 130 69 329 2M SERIES CONTACT TOOLS PINS Insert head first CONTACT SIZE AWG WIRE SIZE AWG COLOR BANDS PIN CONTACT 1 2 3 22,24,26,& 28 2M809-001 N/A N/A N/A 26,28, & 30 2M809-042 Blue N/A N/A 20HD 20,22, & 24 2M809-204 N/A N/A N/A 20 20,22, & 24 M39029/58-363 Orange Blue Orange 16 16,18, & 20 M39029/58-364 Orange Blue Yellow 12 12 & 14 M39029/58-365 Orange Blue Green 23 WIRE STRIP LENGTH 0.15 (3.81) 0.15 (3.81) 0.15 (3.81) .188 (4.77) .188 (4.77) .188 (4.77) WIRE SEALING RANGE MIN. MAX. 0.024 (.609) 0.024 (.609) 0.040 (1.02) 0.040 (1.02) 0.065 (1.65) 0.097 (2.46) 0.052 (1.32) 0.052 (1.32) 0.083 (2.11) 0.083 (2.11) 0.109 (2.77) 0.142 (.361) WIRE HOLE FILLER HAND-CRIMP TOOL 2M809-155 (Black) M22520/2-01 MS27488-20-2 (Red) MS27488-20-2 (Red) MS27488-16-2 (Green) MS27488-12-2 (Orange) POSITIONER (LOCATOR) K1461-1 2M809-057 PLASTIC INSERTION/ EXTRACTION TOOL METAL INSERTION TOOL METAL EXTRACTION TOOL 2M809-088 DAK225-22 DRK225-22 2M809-203 N/A N/A M22520/2-01 2M809-206 M22520/1-01 M22520/1-04 M81969/14-10 11-008674-020 11-008675-020 M22520/1-01 M22520/1-04 M81969/14-03 11-008674-016 11-008675-016 M22520/1-01 M22520/1-04 M81969/14-04 11-008674-012 11-008675-012 WIRE HOLE FILLER HAND-CRIMP TOOL POSITIONER (LOCATOR) 2M809-155 (Black) M22520/2-01 SOCKETS Insert head first CONTACT SIZE AWG WIRE SIZE AWG COLOR BANDS PIN CONTACT 1 2 3 22,24,26,& 28 2M809-002 N/A N/A N/A 26,28, & 30 2M809-043 Blue N/A N/A 20HD 20,22, & 24 2M809-205 N/A N/A N/A 20 20,22, & 24 M39029/57-357 Orange Green Violet 16 16,18, & 20 M39029/57-358 Orange Green Gray 12 12 & 14 M39029/57-359 Orange Green White 23 All dimensions in inches WIRE STRIP LENGTH 0.15 (3.81) 0.15 (3.81) 0.15 (3.81) .188 (4.77) .188 (4.77) .188 (4.77) WIRE SEALING RANGE MIN. MAX. 0.024 (.609) 0.024 (.609) 0.040 (1.02) 0.040 (1.02) 0.065 (1.65) 0.097 (2.46) 0.052 (1.32) 0.052 (1.32) 0.083 (2.11) 0.083 (2.11) 0.109 (2.77) 0.142 (.361) MS27488-20-2 (Red) MS27488-20-2 (Red) MS27488-16-2 (Green) MS27488-12-2 (Orange) K1461-1 2M809-057 PLASTIC INSERTION/ EXTRACTION TOOL METAL INSERTION TOOL METAL EXTRACTION TOOL 2M809-088 DAK225-22 DRK225-22 2M809-203 N/A N/A M22520/2-01 2M809-206 M22520/1-01 M22520/1-04 M81969/14-10 11-008674-020 11-008675-020 M22520/1-01 M22520/1-04 M81969/14-03 11-008674-016 11-008675-016 M22520/1-01 M22520/1-04 M81969/14-04 11-008674-012 11-008675-012 2M SERIES 2M801 DIMENSIONS PLUG 1.000 (25.4) MAX B THREAD 2 SAFETY WIRE HOLES AT 180° MASTER KEY SHIELD TERMINATION .960 (24.4) MAX. B THREAD C DIA A DIA D THREAD STRAIGHT FLUTES SHELL SIZE 5 STYLE 16 IN. A DIA. 0.540 STYLE 26 MM. 6 0.600 15.24 8 0.750 19.05 7 0.680 9 20.57 0.880 13 1.050 16 17 1.300 21 .3750-.05P-.1L-2B 23.114 6.223 0.29 .4375-.05P-.1L-2B 21.59 MM. 0.245 0.39 9.906 0.445 11.303 0.56 14.224 .5625-.05P-.1L-2B 0.5 1.34 34.036 1.000-.1P-.2L-2B 0.805 20.447 39.37 1.65 41.91 1.3125-.1P-.2L-2B 1.11 28.194 1.4 .8125-.1P-.2L-2B 35.56 0.65 1.0625-.1P-.2L-2B .4375 - 28 .5000 - 28 12.7 31.50 29.21 .3125 - 32 .5000-.05P-.1L-2B .6250-.05P-.1L-2B 1.15 .250 - 32 7.366 24.892 33.02 1.550 19.812 IN. .3125-.05P-.1L-2B 17.78 D THREAD UNEF-2A 0.98 26.67 1.240 0.78 0.91 22.35 MM. 16.256 0.85 C DIA. B THREAD 0.64 0.7 17.27 0.810 10 IN. 13.72 A DIA. .5625 - 24 .6250 - 24 16.51 0.85 .6875 - 24 .9375 - 20 21.59 .9375 - 20 1.1875 - 18 JAM NUT RECEPTACLE 1.060 (26.9) MAX MASTER KEYWAY .060 (1.5) 430 (10.9) MAX .100 (2.54) MAX PANEL THICKNESS F DIA. B FLAT C FLAT A DIA. D THREAD G THREAD E THREAD RED BAND INDICATES FULL MATE SHELL SIZE A DIA. IN. B FLAT MM. IN. C FLAT D THREAD E THREAD MM. F DIA. G THREAD IN. MM. 5 0.575 14.61 0.350 8.89 0.545 .3125-.05P-.1L-2A .3125-.05P-.1L-2A 0.245 6.22 .2500-32 UN-2A 6 0.635 16.13 0.410 10.41 0.595 .3750-.05P-.1L-2A .3750-.05P-.1L-2A 0.290 7.37 .3125-32 UN-2A 7 0.755 19.18 0.536 13.61 0.723 .4375-.05P-.1L-2A .4375-.05P-.1L-2A 0.390 9.91 .4375-28 UN-2A 8 0.755 19.18 0.536 13.61 0.723 B DIA. .5000-.05P-.1L-2A .5000-.05P-.1L-2A 0.445 11.30 .5000-28 UN-2A 9 0.830 21.08 0.596 15.14 10 0.890 22.61 0.658 16.71 0.790 .5625-.05P-.1L-2A .5625-.05P-.1L-2A 0.500 12.70 .5625-24 UN-2A 0.855 .6250-.05P-.1L-2A .6250-.05P-.1L-2A 0.560 14.22 .6250-24 UN-2A A FLAT 13 1.078 27.38 0.845 21.46 1.044 .8125-.1P-.2L-2A .8125-.1P-.2L-2A 0.650 16.51 .6875-24 UN-2A 16 1.264 32.11 1.022 25.96 1.230 1.0000-.1P-.2L-2A 1.0000-.1P-.2L-2A 0.805 20.45 .9375-20 UN-2A 17 1.325 33.66 1.096 27.84 1.290 1.0625-.1P-.2L-2A 1.0625-.1P-.2L-2A 0.850 21.59 .9375-20 UN-2A 21 1.625 41.28 1.345 34.16 1.577 1.3125-.1P-.2L-2A 1.3125-.1P-.2L-2A 1.110 28.19 1.1875-18 UN-2A JAM NUT PANEL CUTOUT B DIA. A FLAT SHELL SIZE 5 6 7 8 9 CUTOUT DIMENSIONS 10 13 16 All dimensions in inches (millimeters in blue) 17 21 IN +/-.002 A FLAT B DIA. MM +/- 0.05 IN +/-.002 0.416 10.57 0.447 11.35 0.542 13.77 0.572 14.53 0.356 0.542 0.602 0.666 0.851 1.028 1.102 1.354 9.04 13.77 15.29 16.62 21.62 26.11 27.99 34.39 0.385 0.572 0.635 0.697 MM +/- 0.05 9.78 14.53 16.13 17.7 0.885 22.48 1.135 28.83 1.075 1.385 27.31 35.18 2M SERIES 2M801 DIMENSIONS SQUARE FLANGED RECEPTACLE B BSC .900 (22.9) MAX .430 (10.9) MAX MASTER KEYWAY C DIA. .060 (1.5) 4X D DIA. THRU A SQ F DIA. E THREAD G THREAD RED BAND INDICATES FULL MATE SHELL SIZE A IN. B BSC MM. C DIA. IN. MM. IN. 9.22 D DIA. IN. ± .003 MM. F DIA. E THREAD MM. ± .08 IN. G THREAD UN-2A MM. 5 0.530 13.46 0.363 0.680 17.27 0.093 2.36 .3125-.05P-.1L-2A 0.245 6.22 .2500-32 6 0.590 14.99 19.05 0.093 2.36 .3750-.05P-.1L-2A 0.290 7.37 .3125-32 21.59 0.093 2.36 .4375-.05P-1L-2A 0.390 9.91 .4375-28 23.83 0.093 2.36 .5000-.05P-1L-2A 0.445 11.30 .5000-28 7 0.650 16.51 0.423 C DIA.± 10.74 0.750 .003 (0.08) 0.483 12.27 0.850 8 0.712 18.08 0.545 13.84 0.938 9 0.850 21.59 0.607 15.42 1.125 28.58 0.128 3.25 .5625-.05P-.1L-2A 0.500 12.70 .5625-24 10 0.890 22.61 0.670 17.02 1.188 30.18 0.128 3.25 .6250-.05P-1L-2A 0.560 14.22 .6250-24 B BSC 13 1.030 26.16 0.812 20.62 1.375 34.93 0.128 3.25 .8125-.1P-.2L-2A 0.650 16.51 .6875-24 16 1.219 30.96 24.92 1.625 41.28 0.128 3.25 1.0000-.1P-.2L-2A 0.805 20.45 .9375-20 17 1.280 32.51 0.981 A DIA. 1.060 26.92 1.700 43.18 0.128 3.25 1.0625-.1P-.2L-2A 0.850 21.59 .9375-20 21 1.430 36.32 1.205 30.61 1.938 49.23 0.128 3.25 1.3125-.1P-.2L-2A 1.110 28.19 1.1875-18 FLANGE MOUNT PANEL CUTOUT SHELL SIZE C DIA. ± .003 (0.08) IN. 5 0.330 6 0.390 7 B BSC 0.450 8 0.510 9 0.575 10 0.640 13 A DIA. 0.825 16 1.015 17 1.075 21 IN-LINE RECEPTACLE 1.325 MASTER KEYWAY B BSC C DIA. A DIA. MM. 8.38 9.91 11.43 12.95 14.61 16.26 20.96 25.78 27.31 33.66 0.363 0.423 0.483 0.545 0.607 0.670 0.812 0.981 1.060 1.205 MM. 9.22 10.74 12.27 13.84 15.42 17.02 20.65 24.92 26.92 30.61 IN. A DIA. 5 0.355 7 0.48 6 8 MM. B FLAT MM. 0.385 9.78 0.325 12.19 0.445 0.128 0.128 3.25 3.25 3.25 3.25 G THREAD BAND INDICATES FULL MATE D DIA. ERED THREAD IN. MM. 0.29 7.37 8.13 .3125-.05P-.1L-2A 0.245 11.3 .4375-.05P-.1L-2A 0.39 6.22 .2500-32 12.95 .5000-.05P-.1L-2A 0.445 11.3 .5000-28 16.89 16.13 .6250-.05P-.1L-2A 0.56 14.22 .6250-24 25.65 1.0000-.1P-.2L-2A 0.805 20.44 .9375-20 35.18 1.3125-.1P-2L-2A 1.11 28.19 1.1875-18 13 0.855 21.72 0.825 B BSC 0.665 1.04 1.11 1.405 26.42 28.19 A DIA. 35.69 0.635 1.01 1.07 1.385 14.61 20.96 27.18 .3750-.05P-.1L-2A G THREAD UNEF-2A 13.72 C DIA.± .003 0.51 (0.08) 0.575 21 0.128 0.128 3.25 3.25 0.54 15.37 17 0.128 0.128 2.36 2.36 10.54 0.605 16 0.093 0.093 2.36 2.36 0.415 9 10 0.093 MM. F DIA. IN. 9.02 0.093 C DIA. .060 (1.5) E THREAD SHELL SIZE IN. .900 (22.9) MAX .430 (10.9) MAX 4X D DIA. THRU A SQ B DIA. IN. .5625-.05P-.1L-2A .8125-.1P-.2L-2A 1.0625-.1P-.2L-2A 0.5 0.65 0.85 9.91 12.7 16.51 21.59 .3125-32 .4375-28 .5625-24 .6875-24 .9375-20 All dimensions in inches (millimeters in blue) 2M SERIES 2M803 DIMENSIONS BAYONET COUPLING PLUG STRAIGHT FLUTES C DIA. B DIA. MAX A THREAD .930 (23.6) MAX .930 (23.6) MAX SHELL SIZE A THREAD 5 6 B DIA. MAX. C DIA. IN. MM. IN. MM. .2500-32 UNEF-2A 0.470 11.94 0.210 5.33 .3125-32 UNEF-2A 0.535 13.59 0.280 7.11 7 .4375-28 UNEF-2A 0.615 15.62 0.390 9.91 8 .5000-28 UNEF-2A 0.670 17.02 0.455 11.56 9 .5625-24 UNEF-2A 0.740 18.80 0.510 12.95 10 .6250-24 UNEF-2A 0.805 20.45 0.570 14.48 12 .6875-24 UNEF-2A 0.890 27.60 0.650 16.51 14 .9375-20 UNEF-2A 1.095 27.81 0.805 20.45 IN-LINE MASTER KEYWAY .910 (23.11) MAX .910 (23.11) MAX A DIA. B DIA. D DIA. B DIA. C THREAD SHELL SIZE A MAX. B DIA. IN. MM. IN. MM. 5 0.380 9.65 0.300 7.62 6 0.465 11.81 0.362 7 0.500 12.70 0.436 8 0.570 14.48 0.508 D DIA. IN. MM. .2500-32 UNEF-2A 0.230 5.84 9.19 .3125-32 UNEF-2A 0.286 7.26 11.07 .4375-28 UNEF-2A 0.390 9.91 12.90 .5000-28 UNEF-2A 0.440 11.18 9 0.652 16.56 0.561 14.25 .5625-24 UNEF-2A 0.500 12.70 10 0.715 18.15 0.635 16.13 .6250-24 UNEF-2A 0.562 14.27 12 0.805 20.45 0.714 18.14 .6875-24 UNEF-2A 0.650 16.51 14 0.915 23.24 0.865 21.97 .9375-20 UNEF-2A 0.805 20.45 All dimensions in inches (millimeters in blue) 318 C THREAD C 2M SERIES E THREAD 2M803 DIMENSIONS BAYONET COUPLING FLANGE MOUNT RECEPTACLE MASTER KEYWAY .485 (12.32) .880 (22.35) MAX .880 (22.35) MAX .850 (21.59) MAX .485 (12.32) MASTER KEYWAY .485 (12.32) .110/.103 (2.79/2.62) 2 PLCS A MAX A MAX .425 (10.80) .425 (10.80) .110/.103 (2.79/2.62) 2 PLCS D DIA .425 (10.80) D DIA F DIA D DIA B BSC C REF D DIA F DIA E THREAD B BSC C REF 45° E THREAD A MAX. SHELL SIZE IN. 5 0.703 6 .850 (21.59) MAX .485 (12.32) .425 (10.80) B BSC. 45°MM. C REF. D DIA. IN. MM. IN. MM. IN. MM. 17.86 0.513 13.03 0.460 11.68 0.300 7.62 0.788 20.02 0.598 15.19 0.522 13.26 0.362 7 0.890 22.61 0.708 17.98 0.590 14.99 8 1.154 29.31 0.964 24.49 0.668 F DIA. E THREAD IN. MM. .2500-32 UNEF-2A 0.230 5.84 9.19 .3125-32 UNEF-2A 0.286 7.26 0.436 11.07 .4375-28 UNEF-2A 0.390 9.91 16.97 0.500 12.70 .5000-28 UNEF-2A 0.440 11.18 9 1.207 30.66 1.017 25.83 0.721 18.31 0.561 14.25 .5625-24 UNEF-2A 0.500 12.70 10 1.291 32.79 1.101 27.97 0.795 20.19 0.635 16.13 .6250-24 UNEF-2A 0.562 14.27 12 1.394 35.41 1.204 30.58 0.874 22.20 0.714 18.14 .6875-24 UNEF-2A 0.650 16.51 14 1.545 39.24 1.280 32.51 1.050 26.67 0.865 21.97 .9375-20 UNEF-2A 0.805 20.45 2X DIA .122 (3.1) A BSC FLANGE MOUNT PANEL CUTOUTS 2X DIA .122 (3.1) B DIA SHELL SIZE 2X DIA .122 (3.1) 5 6 A BSC A BSC B DIA JAM NUT RECEPTACLES A BSC. IN. 9.25 10.92 7 0.708 17.98 0.520 13.21 8 9 10 12 14 0.964 1.017 1.101 1.204 1.280 17.98 25.83 27.97 30.58 32.51 0.592 0.645 0.726 0.832 0.945 15.04 16.38 18.44 21.13 24.00 B DIA A DIA. MM. B FLAT IN. MM. E THREAD MM. 0.410 10.41 0.593 15.10 14.61 0.545 13.84 0.350 7 0.755 19.18 0.723 18.36 0.536 8 9 10 12 14 0.635 0.830 0.830 0.955 1.078 1.264 16.13 21.08 21.08 24.26 27.38 32.11 0.595 0.790 0.790 0.925 1.044 1.230 15.11 20.11 20.07 23.51 26.52 31.24 0.596 0.721 0.845 1.022 D DIA. E THREAD .100 (2.54) MAX PANEL THICKNESS C FLAT 0.575 G DIA. D DIA. IN. 5 6 1.060 (26.92) MAX .580 (14.73) A DIA. B FLATS TYP IN. MM. 0.365 0.430 C FLAT SHELL SIZE B DIA. 13.03 15.19 .580 (14.73) B IN. 0.513 0.598 1.030 (26.16) MAX MASTER KEYWAY MM. D DIA. F THREAD 7.62 .3750-32 UNEF-2A .2500-32 UNEF-2A 0.230 .5625-32 UN-2A .4375-28 UNEF-2A 0.390 MM. 0.362 9.19 8.89 0.300 13.61 0.436 11.07 0.561 14.25 15.14 18.31 21.46 25.96 0.635 0.714 0.865 .100 (2.54) MAX PANEL THICKNESS E THREAD IN. 0.500 F THREAD 12.70 16.13 18.14 21.97 .4375-28 UNEF-2A .6250-28 UN-2A .6250-28 UN-2A .7500-28 UN-2A .8750-28 UN-2A 1.0625-20 UN-2A G DIA. .3125-32 UNEF-2A .5000-28 UNEF-2A .5625-24 UNEF-2A .6250-24 UNEF-2A .6875-24 UNEF-2A .9375-20 UNEF-2A IN. MM. 0.286 7.26 5.84 9.91 0.440 11.18 0.562 14.27 0.500 12.70 0.650 16.51 0.805 20.45 JAM NUT PANEL CUTOUTS B DIA. A FLAT All dimensions in inches (millimeters in blue) SHELL SIZE 5 6 7 8 9 10 12 14 IN. 0.355 0.415 0.541 .603/.599 0.601 .731/.727 0.850 1.031 A FLAT MM. 9.02 10.54 13.74 15.32/15.21 15.27 18.57/18.47 21.59 23.19 IN. 0.382 0.445 0.572 0.635 0.643 0.76 0.885 1.072 B DIA. MM. 9.70 11.30 14.53 16.13 16.33 18.29 22.48 27.23 319 2M SERIES 2M804 DIMENSIONS PUSH-PULL QUICK DISCONNECT PLUG 2M804-001-06 2M804-002-06 .990 (25.15) .950 (24.13) MAX .561 (14.25) KEY .561(14.25) .060 (1.52) .060 (1.52) A DIA. D DIA. C DIA. D DIA. C DIA. B DIA. E THREAD A DIA. B DIA. C DIA. D DIA. SHELL SIZE IN. MM. IN. MM. IN. MM. IN. MM. 5 0.420 10.67 0.246 6.25 0.219 5.56 0.260 6.60 .2500-32 UNEF-2A 6 0.495 12.57 0.286 7.26 0.275 6.99 0.325 8.26 .3125-32 UNEF-2A 7 0.562 14.28 0.390 9.91 0.351 8.92 0.390 9.90 .4375-28 UNEF-2A 8 0.605 15.37 0.442 11.23 0.398 10.11 0.440 11.18 .5000-28 UNEF-2A E THREAD 9 0.670 17.02 0.500 12.70 0.450 11.43 0.495 12.57 .5625-24 UNEF-2A 10 0.745 18.92 0.564 14.33 0.529 13.44 0.563 14.30 .6250-24 UNEF-2A 12 0.852 21.64 0.650 16.51 0.646 16.41 0.685 17.40 .6875-24 UNEF-2A 14 0.985 25.02 0.805 20.45 0.761 19.33 0.810 20.57 .9375-20 UNEF-2A IN-LINE RECEPTACLE 2M804-004-01 2M804-003-01 RED STRIPE 1.160 (29.5) MASTER KEYWAY .790 (20.1) .000/.120* (0.00/3.05) 1.160 (29.5) .000/.120* (0.00/3.05) C DIA. A DIA. 2X .18 (4.6) SHELL SIZE A DIA. B THREAD C DIA. IN. MM. IN. MM. 5 0.450 11.43 .2500-32 UNEF-2A 0.246 6.25 6 0.520 13.21 .3125-32 UNEF-2A 0.286 7.26 7 0.580 14.73 .4375-28 UNEF-2A 0.390 9.91 8 0.603 15.32 .5000-28 UNEF-2A 0.442 11.23 9 0.695 17.65 .5625-24 UNEF-2A 0.500 12.70 10 0.735 18.67 .6250-24 UNEF-2A 0.564 14.33 12 0.880 22.35 .6875-24 UNEF-2A 0.650 16.51 14 1.010 25.65 .9375-20 UNEF-2A 0.805 20.45 All dimensions in inches (millimeters in blue) 324 B THREAD 2M SERIES 2M804 DIMENSIONS PUSH-PULL QUICK DISCONNECT REAR MOUNT JAM NUT 2M804-004-07 2M804-003-07 RED STRIPE 1.095 (27.8) MAX .198 (5.0) MASTER KEYWAY JAM NUT 1.170 (29.7) MAX .000/.120* (0.00/3.05) O-RING O-RING SPRING SPRING .000/.120* (0.00/3.05) B DIA. C FLAT F DIA. G DIA. A DIA. .125 (3.2) MAX PANEL THICKNESS D THREAD SHELL SIZE IN. 5 6 7 8 9 10 12 14 A DIA. MM. 0.775 0.830 0.910 0.955 1.000 1.085 1.180 1.370 19.69 21.08 23.11 24.26 25.40 27.48 29.97 34.80 IN. B DIA. MM. 0.562 0.625 0.750 0.750 0.812 0.875 1.000 1.125 14.27 15.87 19.05 19.05 20.62 22.22 25.40 28.57 C FLAT IN. MM. 0.415 0.467 0.594 0.594 0.655 0.721 0.843 0.968 10.54 14.40 15.09 15.09 16.64 18.31 21.41 24.59 E THREAD D THREAD E THREAD .4375-32 UN-2A .5000-32 UN-2A .6250-28 UN-2A .6250-28 UN-2A .6875-28 UN-2A .7500-28 UN-2A .8750-28 UN-2A 1.0000-28 UN-2A .2500-32 UNEF-2A .3125-32 UNEF-2A .4375-28 UNEF-2A .5000-28 UNEF-2A .5625-24 UNEF-2A .6250-24 UNEF-2A .6875-24 UNEF-2A .9375-20 UNEF-2A IN. F DIA. 0.450 0.520 0.580 0.603 0.695 0.735 0.880 1.010 MM. 11.43 13.21 14.73 15.32 17.65 18.67 22.35 25.65 G DIA. IN. MM. 0.235 0.286 0.390 0.442 0.500 0.564 0.650 0.805 5.97 7.26 9.91 11.23 12.70 14.33 16.51 20.45 REAR MOUNT JAM NUT PANEL CUTOUT SHELL SIZE B DIA. IN. ±.002 5 6 7 8 9 10 12 14 A FLAT A FLAT 0.423 0.475 0.602 0.602 0.663 0.729 0.851 0.976 MM. ± 0.05 IN. ±.005 10.74 12.07 15.29 15.29 16.84 18.82 21.62 24.79 B DIA. 0.448 0.510 0.635 0.635 0.698 0.760 0.885 1.010 MM. ± 0.13 11.38 12.95 16.13 16.13 17.73 19.30 22.48 25.65 FRONT MOUNT JAM NUT 2M804-004-00 2M804-003-00 RED STRIPE MASTER KEYWAY 1.150 (29.2) MAX O-RING 2 PLCS .472 (12.0) .000/.120* (0.00/3.05) 1.170 (29.7) .000/.120* (0.00/3.05) E DIA. F FLAT D DIA. A DIA. SHELL SIZE 5 6 7 8 9 10 12 14 IN. A DIA. MM. 0.830 0.885 0.955 0.955 1.075 1.140 1.340 1.390 21.08 22.48 25.27 25.27 27.31 28.95 34.04 35.31 B THREAD .5000-32 UN-2A .5625-32 UN-2A .6875-28 UN-2A .6875-28 UN-2A .7500-28 UN-2A .8125-28 UN-2A 1.0000-28 UN-2A 1.0625-20 UN-2A .500 (12.7) MAX PANEL THICKNESS C THREAD B THREAD C THREAD .2500-32 .3125-32 .4375-28 .5000-28 .5625-24 .6250-24 .6875-24 .9375-20 UNEF-2A UNEF-2A UNEF-2A UNEF-2A UNEF-2A UNEF-2A UNEF-2A UNEF-2A IN. D DIA. 0.246 0.286 0.390 0.442 0.500 0.564 0.650 0.805 MM. 6.25 7.26 9.91 11.23 12.70 14.33 16.51 20.45 IN. 0.625 0.688 0.812 0.812 0.875 0.938 1.125 1.188 E DIA. MM. 15.87 17.47 20.62 20.62 22.22 23.82 28.57 30.18 IN. F FLAT. 0.470 0.530 0.663 0.663 0.720 0.780 0.970 1.020 MM. 11.94 13.46 16.84 16.84 18.29 19.81 24.64 25.91 FRONT MOUNT JAM NUT PANEL CUTOUT B DIA. A FLAT All dimensions in inches (millimeters in blue) SHELL SIZE 5 6 IN. ±.002 0.477 0.537 A FLAT MM. ± 0.05 IN. ±.005 12.12 13.64 0.510 0.573 B DIA. MM. ± 0.13 12.95 14.55 7 0.670 17.02 0.698 17.73 8 9 10 12 14 0.670 0.727 0.787 0.977 1.027 17.02 18.47 20.19 24.82 26.09 0.698 0.760 0.823 1.010 1.073 17.73 19.30 20.90 25.65 27.25 325 2M SERIES 2M805 DIMENSIONS PLUG 2M805-001 2M805-002 MASTER KEY 1.188 (30.18) MAX EMI/RFI SPRING A THREAD B DIA. C DIA. STRAIGHT FLUTES SELF-LOCKING COUPLING 1.188 (30.18) MAX EMI/RFI SPRING A THREAD C DIA. D THREAD SELF-LOCKING COUPLING B DIA. STRAIGHT FLUTES C DIA. MM. IN. MM. D THREADS ACCESSORY 0.317 8.05 0.691 17.55 .3750-32 UNEF-2A 0.397 10.08 0.787 19.99 .4375-28 UNEF-2A .6250.1P-.3L-TS-2B 0.473 12.01 0.826 20.98 .5000-28 UNEF-2A 11 .6875.1P-.3L-TS-2B 0.519 13.18 0.916 23.27 .5625-24 UNEF-2A 12 .7500.1P-.3L-TS-2B 0.585 14.86 0.982 24.94 .6250-24 UNEF-2A 15 .9375.1P-.3L-TS-2B 0.687 17.45 1.097 27.86 .7500-20 UNEF-2A 18 1.1250.1P-.3L-TS-2B 0.884 22.45 1.29 32.77 .9375-20 UNEF-2A 19 1.1875.1P-.3L-TS-2B 0.884 22.45 1.31 33.27 .9375-20 UNEF-2A 23 1.4375.1P-.3L-TS-2B 1.135 28.83 1.562 39.67 1.1875-18 UNEF-2A SHELL SIZE A THREADS 8 .5000.1P-.3L-TS-2B 9 .5625.1P-.3L-TS-2B 10 IN. IN-LINE RECEPTACLE MASTER KEYWAY 1.030 (26.16) MAX .430 (10.92) MAX C THREAD .060 (1.52) A DIA. 1.030 (26.16) MAX .430 (10.92) MAX C THREAD .150 (3.81)* MAX .150 (3.81)* MAX .060 (1.52) D DIA. B FLAT RED BAND E THREAD INDICATES FULL MATE WHEN COVERED RED BAND INDICATES FULL MATE WHEN COVERED SHELL SIZE A DIA. B FLAT IN. MM. IN. C THREADS D DIA. IN. MM. E THREADS ACCESSORY 8 0.540 13.72 0.510 12.95 .5000.1P-.3L-TS-2A 0.316 8.05 .3750-32 UNEF-2A 9 0.605 15.37 0.575 14.61 .5625.1P-.3L-TS-2A 0.397 10.08 .4375-28 UNEF-2A 10 0.668 16.96 0.638 16.21 .6250.1P-.3L-TS-2A 0.472 12.01 .5000-28 UNEF-2A 11 0.730 18.54 0.700 17.78 .6875.1P-.3L-TS-2A 0.519 13.18 .5625-24 UNEF-2A 12 0.793 20.14 0.763 19.38 .7500.1P-.3L-TS-2A 0.585 14.86 .6250-24 UNEF-2A 15 0.980 24.89 0.950 24.13 .9375.1P-.3L-TS-2A 0.687 17.45 .7500-20 UNEF-2A 18 1.165 29.59 1.135 28.83 1.1250.1P-.3L-TS-2A 0.884 22.45 .9375-20 UNEF-2A 19 1.235 31.37 1.205 30.61 1.1875.1P-.3L-TS-2A 0.884 22.45 .9375-20 UNEF-2A 23 1.485 37.72 1.455 39.96 1.4375.1P-.3L-TS-2A 1.134 28.80 1.1875-18 UNEF-2A All dimensions in inches (millimeters in blue) 330 MM. 2M SERIES 2M805 DIMENSIONS SQUARE FLANGED RECEPTACLE 2M805-003-02 2M805-004-02 B BSC .430 10.92 MAX .060 1.52 C DIA. .150 3.81* MAX E THREAD 8 A SQ. 0.850 MM. 21.59 0.660 24.77 0.785 9 0.913 23.19 11 1.039 26.39 10 0.975 12 1.099 15 1.288 18 1.475 19 1.537 23 1.787 B BSC. IN. 27.91 32.74 37.47 71.06 45.39 C DIA. MM. 16.76 1.150 19.94 1.330 0.723 18.36 0.848 21.54 0.909 IN. 23.09 1.058 1.410 35.81 33.78 38.10 44.45 2.000 33.71 1.570 31.24 1.750 31.88 1.327 29.21 1.230 1.500 26.87 1.255 MM. 50.80 2.094 39.88 53.19 2.440 61.98 E THREAD RED BAND INDICATES FULL MATE 4X D DIA. IN. .150 3.81* MAX F DIA. A SQ SHELL SIZE 1.030 26.16 MAX .430 10.92 MAX .060 1.52 1.030 26.16 MAX MASTER KEYWAY G THREAD RED BAND INDICATES FULL MATE D DIA. F DIA. E THREADS IN. ±.003 MM. ±.08 IN. MM. 0.397 10.08 0.519 13.18 0.094 2.39 .5000.1P-.3L-TS-2A 0.316 0.094 2.39 .6250.1P-.3L-TS-2A 0.472 0.094 2.39 0.094 .5625.1P-.3L-TS-2A 2.39 0.094 .6875.1P-.3L-TS-2A 2.39 0.128 3.25 0.128 0.128 .9375.1P-.3L-TS-2A 3.25 1.1250.1P-.3L-TS-2A 3.25 1.4375.1P-.3L-TS-2A 3.25 0.128 .7500.1P-.3L-TS-2A 1.1875.1P-.3L-TS-2A 0.585 0.687 0.884 0.884 1.134 G THREADS ACCESSORY 8.05 .3750-32 UNEF-2A 12.01 .5000-28 UNEF-2A .4375-28 UNEF-2A .5625-24 UNEF-2A 14.86 .6250-24 UNEF-2A 17.45 .7500-20 UNEF-2A 22.45 .9375-20 UNEF-2A 22.45 .9375-20 UNEF-2A 28.80 1.1875-18 UNEF-2A F THREADS G ACCESSORY THREADS 8.05 .5625-28 UNEF-2A .3750-32 UNEF-2A 12.01 .6875-28 UN-2A .5000-28 UNEF-2A JAM NUT RECEPTACLE 2M805-003-07 2M805-004-07 1.188 (30.18) MAX MASTER KEYWAY .060 (1.52) A DIA. C FLAT TYP IN. A DIA. MM. B FLAT IN. .060 (1.52) MM. D THREAD F THREAD D THREAD .100 (2.54) MAX PANEL THICKNESS C FLAT IN. MM. D THREADS F THREAD IN. E DIA. 0.760 19.30 0.535 13.59 0.730 18.54 .5000.1P-.3L-TS-2A 0.317 10 0.880 22.35 0.661 16.79 0.850 21.59 .6250.1P-.3L-TS-2A 0.473 11 12 15 18 19 23 0.880 0.955 1.060 1.203 1.389 1.450 1.705 22.35 24.26 26.92 30.56 35.28 36.83 43.31 0.661 0.721 0.784 0.970 1.147 1.221 1.470 16.79 18.31 19.91 24.64 29.13 31.01 37.34 0.850 21.59 0.925 23.50 1.035 26.29 1.173 29.79 1.359 1.420 A FLAT All dimensions in inches (millimeters in blue) 8 9 10 11 12 15 18 19 23 .7500.1P-.3L-TS-2A .9375.1P-.3L-TS-2A 1.1250.1P-.3L-TS-2A 42.55 1.4375.1P-.3L-TS-2A SHELL SIZE B DIA. .6875.1P-.3L-TS-2A 34.52 36.07 1.675 .5625.1P-.3L-TS-2A 1.1875.1P-.3L-TS-2A G THREAD .100 (2.54) MAX PANEL THICKNESS RED BAND INDICATES FULL MATE 8 9 .430 (10.92) MAX E DIA. B FLAT SHELL SIZE 1.188 (30.18) MAX .430 (10.92) MAX MM. 0.397 10.08 0.519 13.18 0.585 0.687 0.884 0.884 1.134 14.86 .6875-28 UN-2A .7500-28 UN-2A 1.0000-28 UN-2A 22.45 1.2500-28 UN-2A 28.80 1.1875-28 UN-2A 1.5000-28 UN-2A JAM NUT PANEL CUTOUT A FLAT IN. ±.002 MM. ± 0.05 0.543 0.669 13.79 16.99 0.729 0.792 0.978 1.155 1.231 1.480 18.51 20.17 24.84 29.34 31.27 37.59 0.669 16.99 .5625-24 UNEF-2A .8125-28 UN-2A 17.45 22.45 IN. ±.005 0.572 0.698 0.698 0.760 0.822 1.010 1.198 1.260 1.510 .4375-28 UNEF-2A .6250-24 UNEF-2A .7500-20 UNEF-2A .9375-20 UNEF-2A .9375-20 UNEF-2A 1.1875-18 UNEF-2A B DIA MM. ± 0.13 14.53 17.73 17.73 19.30 20.88 25.65 30.43 32.00 38.35 331 2M SERIES 2M801 ACCESSORIES SQUARE FLANGED GASKETS E RAD D DIA. B DIA. .032 C A TYP BSC SHELL SIZE 5 6 7 8 9 10 13 16 17 21 PART NUMBER FLUOROSILICONE VITON® CONDUCTIVE 2M809-108V12 2M809-108X12 2M809-108F11 2M809-108V11 2M809-108F13 2M809-108V13 2M809-108F12 2M809-108F14 2M809-108F16 2M809-108F15 2M809-108F17 2M809-108F18 2M809-108F19 2M809-108F43 2M809-108V14 2M809-108V16 2M809-108V15 2M809-108V17 2M809-108V18 2M809-108V19 2M809-108V43 A BSC. IN. MM. 0.423 10.74 0.542 13.84 2M809-108X11 0.363 2M809-108X13 0.483 2M809-108X14 2M809-108X16 2M809-108X15 2M809-108X17 2M809-108X18 2M809-108X19 2M809-108X43 0.719 0.719 0.812 0.981 1.060 1.322 B DIA. IN. MM. 0.405 10.29 0.530 13.46 9.22 0.342 12.27 0.467 15.42 17.02 20.62 24.92 26.92 33.58 0.560 C TYP. IN. 11.86 0.650 16.51 0.093 0.590 14.99 0.712 18.08 0.850 1.219 30.96 1.280 32.51 1.570 39.88 1.98 1.98 0.078 1.98 0.105 2.67 0.105 2.67 0.105 2.67 0.105 3.18 0.125 1.98 0.078 3.18 0.125 0.078 2.36 3.18 0.125 MM. 0.078 3.18 0.125 IN. 2.36 3.18 0.125 26.16 E RAD. 2.36 0.125 22.61 1.030 33.83 0.093 21.59 0.890 27.74 1.332 2.36 0.093 26.16 1.092 0.093 13.46 21.39 1.030 MM. 0.530 16.64 0.842 IN. 8.69 14.22 0.655 D DIA. MM. 2.67 0.105 3.18 2.67 0.105 2.67 SHRINK BOOTS FOR INTEGRAL ENDBELL High Performance Elastomer Zero-Halogen Pre-Coated with high-tempature adhesive Low-Smoke, Zero-Halogen Toxicity Requirements • Operating temperature -94 F to +302 F (-70 C to +150 C) • Meets U.S. and E.U. standards • Rated for 3000 hours of continous operation at +302 F (+150 C) • Pre-coated with high-tempature adhesive • Excellent resistance to fuels, oils, and solvents • Operating temperature -22 F to +257 F (-30 C to +125 C) • Spec VG95343 Part 6 • Good resistance to fuels, oils, and solvents • Spec NAVSEA 5617649 H E D E B G B C F G A MIN. STRAIGHT BOOT CABLE RANGE BOOT SIZE 1 2 3 4 5 6 SHELL SIZE 5 6, 7 8, 9 10, 13 16, 17 21 HIGH-PERFORMANCE ELASTOMER STRAIGHT 2M809S060-1 2M809S060-2 2M809S060-3 2M809S060-4 2M809S060-5 2M809S060-6 RIGHT ANGLE 2M809A060-1 2M809A060-2 2M809A060-3 2M809A060-4 2M809A060-5 2M809A060-6 ZERO-HALOGEN MAX. STRAIGHT RIGHT ANGLE IN. 2M809S060-1H 2M809A060-1H * 0.350 2M809S060-2H 2M809S060-3H 2M809S060-4H 2M809S060-5H 2M809S060-6H * Size 1 Zero-halogen right-angle supplied less lip, see graphic 2M809A060-2H 2M809A060-3H 2M809A060-4H 2M809A060-5H 2M809A060-6H D C H 0.650 0.920 1.120 1.220 1.680 RIGHT ANGLE BOOT CABLE RANGE MIN. MAX. MM. IN. MM. IN. 9.0 0.080 2.0 0.240 16.5 23.4 28.4 31.0 42.7 0.150 0.220 0.260 0.280 0.390 3.8 5.6 6.6 7.1 9.9 0.650 0.920 1.120 1.220 1.680 MM. 6.0 16.5 23.3 28.5 30.9 42.6 MIN. IN. 0.080 0.100 0.220 0.250 0.280 0.380 MM. 2.0 2.5 5.6 6.3 7.1 9.7 2M SERIES 2M801 ACCESSORIES DUSTCAPS SHELL SIZE FOR 2M801 FOR PLUGS WITH RING ATTACHMENT 5 2M667-217-XX-G502-4 6 2M667-217-XX-G702-4 8 2M667-218-XX-G601-3 2M667-218-XX-G615-4 2M667-218-XX-G801-3 2M667-217-XX-G902-4 2M667-218-XX-G902-3 2M667-218-XX-G514-4 2M667-218-XX-G716-4 2M667-218-XX-G816-4 2M667-218-XX-G917-4 10 2M667-217-XX-G1002-5 2M667-218-XX-G1002-3 2M667-218-XX-G1018-4 16 2M667-217-XX-G1602-6 2M667-218-XX-G1602-3 2M667-218-XX-G1620-4 13 2M667-217-XX-G1302-5 17 2M667-218-XX-G1302-3 2M667-217-XX-G1702-6 21 Aluminum/ Aluminum/ Aluminum/ Aluminum/ FOR JAM NUT RECEPTACLES WITH LARGE RING ATTACHMENT 2M667-218-XX-G701-3 2M667-217-XX-G802-4 9 FOR FLANGED RECEPTACLES WITH RING ATTACHMENT 2M667-218-XX-G501-3 2M667-217-XX-G602-4 7 C M NF MT METAL DUSTCAPS WITH NYLON ROPE LANYARD 2M667-218-XX-G1702-3 2M667-217-XX-G2102-6 Black Anodize (Non-Conductive) (RoHS) Electroless Nickel (RoHS) Cadmium with Olive Drab Chromate Nickel-PTFE (Durmalon) (RoHS) 2M667-218-XX-G2102-3 2M667-218-XX-G1319-4 2M667-218-XX-G1721-4 2M667-218-XX-G1724-4 Z1 Stainless Steel/ Passivated ZN Aluminum/ Zinc-Nickel with Olive Drab Chromate ZNU Aluminum/ Zinc-Nickel with Black Chromate (RoHS) REPLACE XX WITH PLATING CODE STRAIN RELIEF CABLE CLAMP WITH ROTATABLE COUPLING SHELL SIZE PART NUMBER THREAD SIZE 2B CABLE ENTRY DIA. 5 2M620MS065-XX05 .2500-32 UNEF 0.11 6 2M620MS065-XX06 .3125-32 UNEF 0.17 7 2M620MS065-XX07 .4375-28 UNEF 0.23 8 2M620MS065-XX08 .5000-28 UNEF 0.30 9 2M620MS065-XX09 .5625-24 UNEF 0.30 10 2M620MS065-XX10 .6250-24 UNEF 0.36 13 2M620MS065-XX12 .6875-24 UNEF 0.42 16 2M620MS065-XX14 .9375-20 UNEF 0.48 17 2M620MS065-XX15 .9375-20 UNEF 0.61 21 2M620MS065-XX17 1.1875-18 UNEF 0.86 C Aluminum/ Black Anodize (Non-Conductive) (RoHS) M Aluminum/ Electroless Nickel (RoHS) NF Aluminum/ Cadmium with Olive Drab Chromate MT Aluminum/ Nickel-PTFE (Durmalon) (RoHS) Z1 Stainless Steel/ Passivated ZN Aluminum/ Zinc-Nickel with Olive Drab Chromate ZNU Aluminum/ Zinc-Nickel with Black Chromate (RoHS) REPLACE XX WITH PLATING CODE ADDITIONAL BACKSHELLS DESCRIPTION Thread-On BAND-IT Adapter PART NUMBER PREFIX STRAIGHT 2M440MS135 X 2M440ML135 90° X 2M440MK135 Low-Profile BAND-IT Adapter Environmental Backshell X 2M440MS134 X 2M370MS038 X 2M370MA038 X 2M370MB038 2M380MS137 EMI Backshell X X 2M380MA137 X 2M380MB137 2M390MS077 Environmental EMI Backshell 2M390MA077 2M390MB077 45° X X X X 2M SERIES 2M803 ACCESSORIES 2 HOLE FLANGED GASKETS C MAX .115 DIA. TYP D REF A BSC SHELL SIZE 5 6 7 8 9 10 12 14 17 21 FLUOROSILICONE B DIA. PART NUMBER VITON® CONDUCTIVE 2M809-108V32 2M809-108X32 2M809-108F31 2M809-108V31 2M809-108F33 2M809-108V33 2M809-108F32 2M809-108F34 2M809-108F35 2M809-108F36 2M809-108F37 2M809-108F38 2M809-108F19 2M809-108F43 2M809-108V34 2M809-108V35 2M809-108V36 2M809-108V37 2M809-108V38 2M809-108V19 2M809-108V43 A BSC. IN. MM. IN. B DIA. 2M809-108X31 0.513 13.03 0.345 2M809-108X33 0.708 17.98 0.475 2M809-108X34 2M809-108X35 2M809-108X36 2M809-108X37 2M809-108X38 2M809-108X19 2M809-108X43 0.598 0.964 1.017 1.101 1.204 1.280 1.060 1.322 15.19 24.51 25.83 32.51 26.92 33.58 11.68 12.07 0.900 22.86 0.590 14.99 0.795 1.160 15.37 1.215 17.32 1.295 19.23 1.400 23.11 1.092 1.555 27.74 1.332 MM. 0.460 13.84 0.910 IN. 18.03 0.545 0.757 D DIA. MM. 0.710 10.29 0.682 30.58 IN. 8.00 0.405 0.605 27.97 C TYP. MM. 1.280 33.83 1.570 20.19 0.522 29.46 13.26 0.670 30.86 17.02 0.721 32.89 18.31 0.795 35.56 20.19 0.874 39.50 22.20 1.050 32.51 26.67 0.125 39.88 3.18 0.125 3.18 SHRINK BOOTS FOR INTEGRAL ENDBELL High-Performance Elastomer Zero-Halogen Pre-Coated with high-tempature adhesive Low-Smoke, Zero-Halogen Toxicity Requirements • Operating temperature -94 F to +302 F (-70 C to +150 C) • Meets U.S. and E.U. standards • Rated for 3000 hours of continous operation at +302 F (+150 C) • Pre-coated with high-tempature adhesive • Excellent resistance to fuels, oils, and solvents • Operating temperature -22 F to +257 F (-30 C to +125 C) • Spec VG95343 Part 6 • Good resistance to fuels, oils, and solvents • Spec NAVSEA 5617649 H E D E B G B C F G A MIN. STRAIGHT BOOT CABLE RANGE BOOT SIZE 1 SHELL SIZE RIGHT ANGLE STRAIGHT RIGHT ANGLE IN. 2M809A060-1 2M809S060-1H 2M809A060-1H * 0.350 8, 9 2M809S060-3 2M809A060-3 2M809S060-3H 2M809A060-3H 0.920 4 10, 12 14 2M809S060-2 2M809S060-4 2M809S060-5 2M809A060-2 2M809A060-4 2M809A060-5 2M809S060-2H 2M809S060-4H 2M809S060-5H * Size 1 zero-halogen right-angle supplied less lip, see graphic 320 MAX. 2M809S060-1 6, 7 5 STRAIGHT ZERO-HALOGEN 5 2 3 HIGH-PERFORMANCE ELASTOMER 2M809A060-2H 2M809A060-4H 2M809A060-5H D C H MIN. MAX. MM. IN. MM. IN. 9.0 0.080 2.0 0.240 23.4 0.220 5.6 0.920 0.650 16.5 1.120 28.4 1.220 RIGHT ANGLE BOOT CABLE RANGE 31.0 0.150 0.260 0.280 3.8 6.6 7.1 MM. IN. MM. 6.0 0.080 2.0 23.3 0.220 5.6 0.650 16.5 1.120 28.5 1.220 MIN. 30.9 0.100 0.250 0.280 2.5 6.3 7.1 2M SERIES 2M803 ACCESSORIES DUSTCAPS SHELL SIZE FOR 2M803 FOR PLUGS WITH RING ATTACHMENT 5 2M660-082-XX-G502-4 6 2M660-082-XX-G702-4 8 2M660-083-XX-G601-3 2M660-083-XX-G615-4 2M660-083-XX-G801-3 2M660-082-XX-G902-4 2M660-083-XX-G902-3 2M660-083-XX-G514-4 2M660-083-XX-G716-4 2M660-083-XX-G817-4 2M660-083-XX-G918-4 10 2M660-082-XX-G1002-5 2M660-083-XX-G1002-3 2M660-083-XX-G1019-4 14 2M660-082-XX-G1402-6 2M660-083-XX-G1402-3 2M660-083-XX-G1420-4 12 Aluminum/ Aluminum/ Aluminum/ Aluminum/ FOR JAM NUT RECEPTACLES WITH LARGE RING ATTACHMENT 2M660-083-XX-G701-3 2M660-082-XX-G802-4 9 FOR FLANGED RECEPTACLES WITH RING ATTACHMENT 2M660-083-XX-G501-3 2M660-082-XX-G602-4 7 C M NF MT METAL DUSTCAPS WITH NYLON ROPE LANYARD 2M660-082-XX-G1202-5 Black Anodize (Non-Conductive) (RoHS) Electroless Nickel (RoHS) Cadmium with Olive Drab Chromate Nickel-PTFE (Durmalon) (RoHS) 2M660-083-XX-G1202-3 2M660-083-XX-G1219-4 Z1 Stainless Steel/ Passivated ZN Aluminum/ Zinc-Nickel with Olive Drab Chromate ZNU Aluminum/ Zinc-Nickel with Black Chromate (RoHS) REPLACE XX WITH PLATING CODE STRAIN RELIEF CABLE CLAMP WITH ROTATABLE COUPLING SHELL SIZE PART NUMBER THREAD SIZE 2B CABLE ENTRY DIA. 5 2M620MS065-XX05 .2500-32 UNEF 0.11 6 2M620MS065-XX06 .3125-32 UNEF 0.17 7 2M620MS065-XX07 .4375-28 UNEF 0.23 8 2M620MS065-XX08 .5000-28 UNEF 0.30 9 2M620MS065-XX09 .5625-24 UNEF 0.30 10 2M620MS065-XX10 .6250-24 UNEF 0.36 12 2M620MS065-XX12 .6875-24 UNEF 0.42 14 2M620MS065-XX14 .9375-20 UNEF 0.48 C Aluminum/ Black Anodize (Non-Conductive) (RoHS) M Aluminum/ Electroless Nickel (RoHS) NF Aluminum/ Cadmium with Olive Drab Chromate MT Aluminum/ Nickel-PTFE (Durmalon) (RoHS) Z1 Stainless Steel/ Passivated ZN Aluminum/ Zinc-Nickel with Olive Drab Chromate ZNU Aluminum/ Zinc-Nickel with Black Chromate (RoHS) REPLACE XX WITH PLATING CODE ADDITIONAL BACKSHELLS DESCRIPTION Thread-On BAND-IT Adapter PART NUMBER PREFIX STRAIGHT 2M440MS135 X 2M440ML135 90° X 2M440MK135 Low-Profile BAND-IT Adapter Environmental Backshell X 2M440MS134 X 2M370MS038 X 2M370MA038 X 2M370MB038 2M380MS137 EMI Backshell X X 2M380MA137 X 2M380MB137 2M390MS077 Environmental EMI Backshell 2M390MA077 2M390MB077 45° X X X X 321 2M SERIES 2M804 ACCESSORIES SHRINK BOOTS FOR INTEGRAL ENDBELL High Performance Elastomer Zero Halogen Pre-Coated with high-tempature adhesive Low-Smoke, Zero-Halogen Toxicity Requirements • Operating temperature -94 F to +302 F (-70 C to +150 C) • Meets U.S. and E.U. standards • Rated for 3000 hours of continous operation at +302 F (+150 C) • Pre-coated with high-tempature adhesive • Excellent resistance to fuels, oils, and solvents • Operating temperature -22 F to +257 F (-30 C to +125 C) • Spec VG95343 Part 6 • Good resistance to fuels, oils, and solvents • Spec NAVSEA 5617649 H E D E B G B C F G A MIN. STRAIGHT BOOT CABLE RANGE BOOT SIZE SHELL SIZE 1 RIGHT ANGLE MAX. STRAIGHT RIGHT ANGLE IN. 2M809S060-1 2M809A060-1 2M809S060-1H 2M809A060-1H * 0.350 8, 9 2M809S060-3 2M809A060-3 2M809S060-3H 2M809A060-3H 0.920 6, 7 4 10, 12 5 STRAIGHT ZERO-HALOGEN 5 2 3 HIGH-PERFORMANCE ELASTOMER 14 2M809S060-2 2M809S060-4 2M809S060-5 2M809A060-2 2M809A060-4 2M809A060-5 2M809S060-2H 2M809S060-4H 2M809S060-5H 2M809A060-2H 2M809A060-4H 2M809A060-5H D C H MIN. MAX. MM. IN. MM. IN. 9.0 0.080 2.0 0.240 23.4 0.220 5.6 0.920 0.650 16.5 1.120 28.4 1.220 RIGHT ANGLE BOOT CABLE RANGE 31.0 0.150 0.260 0.280 3.8 6.6 7.1 MM. IN. MM. 6.0 0.080 2.0 23.3 0.220 5.6 0.650 16.5 1.120 28.5 1.220 MIN. 30.9 0.100 0.250 0.280 2.5 6.3 7.1 * Size 1 Zero-halogen right-angle supplied less lip, see graphic METAL DUSTCAPS SHELL SIZE FOR 2M804 FOR FLANGED RECEPTACLES WITH RING ATTACHMENT 5 2M809-198-XX5-G02-4 2M667-202-XX5-G01-3R 7 2M809-198-XX7-G02-4 2M667-202-XX7-G01-3R 6 8 9 326 2M809-198-XX6-G02-4 2M809-198-XX8-G02-4 2M809-198-XX9-G02-4 2M667-202-XX6-G01-3R 2M667-202-XX8-G01-3R 2M667-202-XX9-G02-3R FOR JAM NUT RECEPTACLES REAR MOUNT WITH LARGE RING ATTACHMENT FOR JAM NUT RECEPTACLES FRONT MOUNT WITH LARGE RING ATTACHMENT 2M667-202-XX6-G15-4R 2M667-202-XX6-G16-4R 2M667-202-XX5-G14-4R 2M667-202-XX7-G16-4R 2M667-202-XX8-G16-4R 2M667-202-XX9-G17-4R 2M667-202-XX5-G16-4R 2M667-202-XX7-G18-4R 2M667-202-XX8-G18-4R 2M667-202-XX9-G19-4R 10 2M809-198-XX10-G02-5 2M667-202-XX10-G02-3R 2M667-202-XX10-G18-4R 2M667-202-XX10-G19-4R 14 2M809-198-XX14-G02-6 2M667-202-XX14-G02-3R 2M667-202-XX14-G20-4R 2M667-202-XX14-G20-4R 12 C M NF MT METAL DUSTCAPS WITH NYLON ROPE LANYARD FOR PLUGS WITH RING ATTACHMENT Aluminum/ Aluminum/ Aluminum/ Aluminum/ 2M809-198-XX12-G02-5 2M667-202-XX12-G02-3R Black Anodize (Non-Conductive) (RoHS) Electroless Nickel (RoHS) Cadmium with Olive Drab Chromate Nickel-PTFE (Durmalon) (RoHS) 2M667-202-XX12-G19-4R 2M667-202-XX12-G20-4R Z1 Stainless Steel/ Passivated ZN Aluminum/ Zinc-Nickel with Olive Drab Chromate ZNU Aluminum/ Zinc-Nickel with Black Chromate (RoHS) REPLACE XX WITH PLATING CODE 2M SERIES 2M804 ACCESSORIES RUBBER DUSTCAPS RUBBER NON-CONDUCTIVE DUSTCAPS WITH NYLON ROPE LANYARD SHELL SIZE FOR 2M804 FOR PLUG WITH RING ATTACHMENT FOR FLANGED RECEPTACLE WITH RING ATTACHEMENT 5 2M809-083-5G4-02 2M809-087-5G4-15 7 2M809-083-7G4-02 2M809-087-7G4-17 6 2M809-083-6G4-02 8 2M809-087-6G4-08 2M809-083-8G4-02 9 2M809-087-8G4-17 2M809-083-9G4-02 2M809-087-9G4-18 FOR JAM NUT RECEPTACLES FRONT MOUNT WITH LARGE RING ATTACHMENT 2M809-087-5G4-08 2M809-087-6G4-16 2M809-087-7G4-18 2M809-087-8G4-18 2M809-087-9G4-10 10 2M809-083-10G5-02 2M809-087-10G4-10 2M809-087-10G4-25 14 2M809-083-14G6-02 2M809-087-14G4-12 2M809-087-14G4-20 12 2M809-083-12G5-02 2M809-087-12G4-19 2M809-087-12G4-12 STRAIN RELIEF CABLE CLAMP WITH ROTATABLE COUPLING SHELL SIZE PART NUMBER THREAD SIZE 2B CABLE ENTRY DIA. 5 2M620MS065-XX05 .2500-32 UNEF 0.11 6 2M620MS065-XX06 .3125-32 UNEF 0.17 7 2M620MS065-XX07 .4375-28 UNEF 0.23 8 2M620MS065-XX08 .5000-28 UNEF 0.30 9 2M620MS065-XX09 .5625-24 UNEF 0.30 10 2M620MS065-XX10 .6250-24 UNEF 0.36 12 2M620MS065-XX12 .6875-24 UNEF 0.42 14 2M620MS065-XX14 .9375-20 UNEF 0.48 C Aluminum/ Black Anodize (Non-Conductive) (RoHS) M Aluminum/ Electroless Nickel (RoHS) NF Aluminum/ Cadmium with Olive Drab Chromate MT Aluminum/ Nickel-PTFE (Durmalon) (RoHS) Z1 Stainless Steel/ Passivated ZN Aluminum/ Zinc-Nickel with Olive Drab Chromate ZNU Aluminum/ Zinc-Nickel with Black Chromate (RoHS) REPLACE XX WITH PLATING CODE All Dimensions in inches (millimeters in parenthesis). ADDITIONAL BACKSHELLS DESCRIPTION Thread-On BAND-IT Adapter PART NUMBER PREFIX STRAIGHT 2M440MS135 X 2M440ML135 90° X 2M440MK135 Low-Profile BAND-IT Adapter Environmental Backshell X 2M440MS134 X 2M370MS038 X 2M370MA038 X 2M370MB038 2M380MS137 EMI Backshell X X 2M380MA137 X 2M380MB137 2M390MS077 Environmental EMI Backshell 2M390MA077 2M390MB077 45° X X X X 327 2M SERIES 2M805 ACCESSORIES SQUARE FLANGED GASKETS E RAD D DIA. B DIA. .032 C A TYP BSC SHELL SIZE 8 9 10 11 12 15 18 19 21 23 PART NUMBER FLUOROSILICONE VITON® CONDUCTIVE 2M809-108V21 2M809-108X21 2M809-108F20 2M809-108V20 2M809-108F22 2M809-108V22 2M809-108F21 2M809-108F23 2M809-108F24 2M809-108F25 2M809-108F26 2M809-108F27 2M809-108F43 2M809-108F28 2M809-108V23 2M809-108V24 2M809-108V25 2M809-108V26 2M809-108V27 2M809-108V43 2M809-108V28 A BSC. IN. MM. B DIA. IN. C TYP. MM. IN. D DIA. MM. IN. MM. 0.093 2.36 2M809-108X20 0.660 16.76 0.530 13.46 0.850 21.46 0.093 2M809-108X22 0.785 19.94 0.660 16.76 0.975 24.77 0.093 2M809-108X23 2M809-108X24 2M809-108X25 2M809-108X26 2M809-108X27 2M809-108X43 2M809-108X28 0.723 0.848 0.909 1.058 1.255 1.327 1.322 1.570 18.36 21.54 23.09 26.87 31.88 33.71 33.58 39.88 0.590 14.99 0.720 0.913 18.29 0.780 1.039 19.81 0.970 1.332 1.537 33.83 1.458 37.47 39.04 1.570 37.03 39.88 1.797 1.98 1.98 0.078 1.98 0.105 2.67 0.105 2.67 0.105 3.18 0.125 1.98 0.078 3.18 0.125 45.64 0.078 3.18 0.125 1.98 2.36 3.18 0.125 0.078 0.078 2.36 0.125 MM. 2.36 2.36 0.093 32.72 1.475 30.99 0.093 27.91 1.288 29.46 1.220 26.39 1.099 24.64 1.160 23.19 E RAD. IN. 2.67 0.105 3.18 2.67 0.105 2.67 SHRINK BOOTS FOR INTEGRAL ENDBELL High-Performance Elastomer Zero-Halogen Pre-Coated with Hiegh-Tempature Adhesive Low-Smoke, Zero-Halogen Toxicity Requirements • Operating temperature -94 F to +302 F (-70 C to +150 C) • Meets U.S. and E.U. standards • Rated for 3000 hours of continous operation at +302 F (+150 C) • Pre-coated with high-tempature adhesive • Excellent resistance to fuels, oils, and solvents • Operating temperature -22 F to +257 F (-30 C to +125 C) • Spec VG95343 Part 6 • Good resistance to fuels, oils, and solvents • Spec NAVSEA 5617649 H E D E B G B C F G A MIN. STRAIGHT BOOT CABLE RANGE BOOT SIZE 2 STRAIGHT RIGHT ANGLE ZERO-HALOGEN MAX. MIN. MAX. MIN. STRAIGHT RIGHT ANGLE IN. MM. IN. MM. IN. MM. IN. MM. 2M809S060-2 2M809A060-2 2M809S060-2H 2M809A060-2H 0.650 16.5 0.150 3.8 0.650 16.5 0.100 2.5 12,15 2M809S060-4 2M809A060-4 2M809S060-4H 2M809A060-4H 1.120 28.4 0.260 6.6 1.120 28.5 0.250 6.3 10,11 5 18,19 6 HIGH-PERFORMANCE ELASTOMER RIGHT ANGLE BOOT CABLE RANGE 8, 9 3 4 332 SHELL SIZE D C H 23 2M809S060-3 2M809S060-5 2M809S060-6 2M809A060-3 2M809A060-5 2M809A060-6 2M809S060-3H 2M809S060-5H 2M809S060-6H 2M809A060-3H 2M809A060-5H 2M809A060-6H 0.920 1.220 1.680 23.4 31.0 42.7 0.220 0.280 0.390 5.6 7.1 9.9 0.920 1.220 1.680 23.3 30.9 42.7 0.220 0.280 0.380 5.6 7.1 9.7 2M SERIES 2M805 ACCESSORIES DUSTCAPS SHELL SIZE FOR 2M805 FOR PLUGS WITH RING ATTACHMENT 8 2M667-261-XX-G0802-4 9 2M667-261-XX-G1002-5 11 2M667-262-XX-G1802-5 2M667-261-XX-G1902-6 23 Aluminum/ Aluminum/ Aluminum/ Aluminum/ 2M667-262-XX-G1502-5 2M667-261-XX-G1802-6 19 2M667-262-XX-G1902-5 2M667-261-XX-G2302-6 Black Anodize (Non-Conductive) (RoHS) Electroless Nickel (RoHS) Cadmium with Olive Drab Chromate Nickel-PTFE (Durmalon) (RoHS) 2M667-262-XX-G0918-4 2M667-262-XX-G1201-5 2M667-261-XX-G1502-6 18 2M667-262-XX-G0901-4 2M667-262-XX-G1101-5 2M667-261-XX-G1202-5 15 FOR JAM NUT RECEPTACLES WITH LARGE RING ATTACHMENT 2M667-262-XX-G1001-5 2M667-261-XX-G1102-5 12 FOR FLANGED RECEPTACLES WITH RING ATTACHMENT 2M667-262-XX-G0801-4 2M667-261-XX-G0902-4 10 C M NF MT METAL DUSTCAPS WITH NYLON ROPE LANYARD 2M667-262-XX-G2302-5 2M667-262-XX-G0816-4 2M667-262-XX-G1018-5 2M667-262-XX-G1119-5 2M667-262-XX-G1219-5 2M667-262-XX-G1520-5 2M667-262-XX-G1822-5 2M667-262-XX-G1923-5 2M667-262-XX-G2325-5 Z1 Stainless Steel/ Passivated ZN Aluminum/ Zinc-Nickel with Olive Drab Chromate ZNU Aluminum/ Zinc-Nickel with Black Chromate (RoHS) REPLACE XX WITH PLATING CODE STRAIN RELIEF CABLE CLAMP WITH ROTATABLE COUPLING SHELL SIZE PART NUMBER THREAD SIZE 2B CABLE ENTRY DIA. 8 2M620MS065-XX11 .2500-32 UNEF 0.11 9 2M620MS065-XX07 .3125-32 UNEF 0.17 10 2M620MS065-XX08 .4375-28 UNEF 0.23 11 2M620MS065-XX09 .5000-28 UNEF 0.30 12 2M620MS065-XX10 .5625-24 UNEF 0.30 15 2M620MS065-XX13 .6250-24 UNEF 0.36 18, 19 2M620MS065-XX14 .9375-20 UNEF 0.48 18, 19 2M620MS065-XX15 .9375-20 UNEF 0.61 23 2M620MS065-XX17 1.1875-18 UNEF 0.86 C Aluminum/ Black Anodize (Non-Conductive) (RoHS) M Aluminum/ Electroless Nickel (RoHS) NF Aluminum/ Cadmium with Olive Drab Chromate MT Aluminum/ Nickel-PTFE (Durmalon) (RoHS) Z1 Stainless Steel/ Passivated ZN Aluminum/ Zinc-Nickel with Olive Drab Chromate ZNU Aluminum/ Zinc-Nickel with Black Chromate (RoHS) REPLACE XX WITH PLATING CODE ADDITIONAL BACKSHELLS DESCRIPTION Thread-On BAND-IT Adapter PART NUMBER PREFIX STRAIGHT 2M440MS135 X 2M440ML135 90° X 2M440MK135 Low-Profile BAND-IT Adapter Environmental Backshell X 2M440MS134 X 2M370MS038 X 2M370MA038 X 2M370MB038 2M380MS137 EMI Backshell X X 2M380MA137 X 2M380MB137 2M390MS077 Environmental EMI Backshell 2M390MA077 2M390MB077 45° X X X X 333 WIRE STRIPPING Strip insulation from the end of wire to be crimped. (See table for proper stripping dimensions.) Do not cut or damage wire strands. CONTACT SIZE A A 23, 20HD .150 (3.18) 20 .188 (4.77) 16 .188 (4.77) 12 .188 (4.77) CONTACT CRIMPING Incorrect Correct STEP 1: Insert wire into rear of contact. Wire insulation must press against rear of contact. Wire must be visible through inspection hole. STEP 2: M22520 series crimp tool and locator is recommended. See Contact and Tool Table on pages 182 and 183 for choice of turret head and selection setting according to contact size, part number and wire gauge size. CONTACT INSERTION STEP 3: Insert contact and wire into tool jaws. To crimp, squeeze handles together fully until ratchet releases and allows handles to expand; otherwise, contact cannot be extracted from tool jaws. Maintain slight insertion pressure on wire while crimping contact to wire. STEP 1: Remove hardware from plug or receptacle and slip over wire bundle in proper order for reassembly. STEP 2: Using proper plastic or metal insertion tool for corresponding contact, position wire in tip of the tool so that the tool tip presses against the contact shoulder. STEP 3: Press tool against contact shoulder and, with firm and even pressure, insert wired contact and tool tip into center contact cavity. STEP 4: When contact bottoms, a slight “click” can be heard as tines of metal retaining clip snap into place behind contact shoulder. STEP 5: Remove tool and pull back lightly on wire to make sure contact is properly seated. Repeat operation with remainder of contacts to be inserted, beginning with the center cavity and working outward in alternating rows. STEP 6: After all contacts are inserted, fill any empty cavities with wire sealing plugs. Reassemble plug or receptacle hardware. STEP 2: Using plastic or metal extraction tool with proper color code corresponding to contact size, place wire in tool. STEP 3: Insert tool into contact cavity until tool tip bottoms against the contact shoulder, expanding clip retaining tines. CONTACT EXTRACTION STEP 1: Remove hardware from plug or receptacle and slide hardware back along wire bundle. STEP 4: Hold wire firmly in tool and extract wired contact and tool. Repeat operation for all contacts to be extracted. STEP 5: Fill any empty cavities with wire sealing plugs. Reassemble plug or receptacle hardware. All dimensions in inches 2M SERIES ASSEMBLY INSTRUCTIONS