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2M809-206

2M809-206

  • 厂商:

    AMPHENOL(安费诺)

  • 封装:

    -

  • 描述:

    2M LOCATOR #20HD

  • 数据手册
  • 价格&库存
2M809-206 数据手册
About Amphenol® Aerospace Your Source for Interconnect Products Customer Service: Mon.-Friday 8 am - 5 pm Phone: (800)678-0141 Fax: (607)563-5157 Online: www.amphenol-aerospace.com 2M Specs Amphenol Aerospace 40-60 Delaware Avenue Sidney, NY 13838-1395 Contacts & Tools CONTACT US: ABOUT AMPHENOL AEROSPACE: 2M801 Amphenol Aerospace, a Division of Amphenol Corporation, is one of the largest manufacturers of interconnect products in the world for the Military, Commercial Aerospace and Industrial markets. Amphenol designs, manufactures and markets circular and rectangular, electronic, fiber optic, EMI/EMP filter, and a variety of special applications connectors and interconnect systems. Amphenol Nexus Technologies in Stamford, CT Designs and manufactures audio connectors for military, aviation, medical, telecommunications, auto racing, power boats & farm equipment. HD38999 Amphenol Printed Circuits, (APC) facility in Nashua, NH Manufactures, designs and engineers flex circuit products and printed circuit boards. Amphenol facility in Nogales, Mexico Houses the manufacture of several industrial and aerospace product lines. 2M Accessories Amphenol Backplane Systems (ABS) facility in Nashua, NH Houses the manufacturing, design and engineering of backplane systems. Amphenol Aerospace, Amphenol Commercial Air and Amphenol Industrial Operations Main Facility in Sidney, N.Y. USA 2M805 Amphenol Canada Corp. (ACC) facility in Toronto, ON Offers a comprehensive range of filtered and rectangular connector products for commercial, military and aerospace applications. 2M804 Amphenol’s interconnect products are supplied to thousands of OEMs worldwide and are supported by our worldwide sales and engineering force, including the largest global network of electronic distributors. 2M803 Our 675,000 square foot facility is nestled at the foothills of the Catskill Mountains in Sidney NY. The Amphenol complex houses state-of-the-art manufacturing technologies including CNC machining, die-casting, molding, impact and extruding, plating, screw machining and process controls. Our fully equipped material evaluation lab and engineering organization utilize the latest in computer aided design software and analysis tools, allowing us to design, test, and qualify advanced interconnect systems. Amphenol Borisch in Grand Rapids, MI A full service electronics manufacturer specializing in defense contractors with wiring harnesses, circuit boards and other electrical hardware. Micro-D AMPHENOL AEROSPACE’S PHILOSOPHY RESPONSIVENESS: Identify and respond to the market and product needs more rapidly than any other supplier. QUALITY ASSURANCE: Amphenol Aerospace has been awarded both AS9100 - Revision B and ISO9001:2000 Quality Assurance Certifications. Performance is the sum of these principles. It is the measure of how well we continually and consistently implement our basic strategy and key principles. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Nexus FOCUS: Concentrate all resources on serving a limited number of tightly defined markets, and understanding the needs of those markets. INNOVATION: Provide these markets new, creative solutions in both products and services. Terrapin As a basic business philosophy, Amphenol Aerospace is dedicated to concentrating on those advanced and challenging market segments that demand an extraordinary level of supplier support and reaction. Our approach to implement this strategy is based on the following key principles: 1 Micro-Miniature Interconnects Introduction 2M Specs Contacts & Tools Quick Reference by Product Family 2M Micro-Miniature Connectors 2M801 Pages 2m801 . . . . . . . . . . . . . . . . . . . . . . . . . 34-51 2M803 . . . . . . . . . . . . . . . . . . . . . . . . . 52-64 2M804 . . . . . . . . . . . . . . . . . . . . . . . . . 65-87 2M805 . . . . . . . . . . . . . . . . . . . . . . . . . 88-104 Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 105-106 Accessories . . .. . .. . .. . .. . .. . .. 107-124 2M803 HD38999 High Density Connectors 2M804 Pages Contact Arrangement . . . . . . . . . . 126 HD38999 Ordering Guide . . . . . . . 127 General Information. . .. . .. . .. . . 128 HD38999 Shell Styles . . .. . .. . .. 129-133 Custom Designed HD38999 . . .. 134 2M Accessories 2M805 Micro-D Micro Miniature Rectangular Pages Micro-D Innovations . . . . . . . . . . . 137 Terms, Specs, & Performance . . 138-143 Micro-D Harnessed Connectors.144-148 Micro-D Printed Circuit Board. . 149-161 Series 101 Micro-D Plastic . . . . . 162-168 Micro-D Hardware & Acc . . .. . .. 169-177 Strip, Hi-Density, Filter, Custom . 178-192 Part Number Cross Reference. . 193-202 Terrapin Connectors Micro-D HD38999 Pages Intro & Mating Options. . . . . . . . . . 203-205 Part #, Keyway, Perform, Insert. 206-208 Plugs. . . . . . . . . . . . . . . . . . . . . . . . . . 209-214 Receptacles. . .. . .. . .. . .. . .. . .. 215-221 Accessories . . .. . .. . .. . .. . .. . .. 222-227 Nexus Connectors • 71% in weight savings compared to MIL-DTL-38999 • 52% smaller than MIL-DTL-38999 • Broad family with many styles and options • Designed for high-reliability aerospace/ defense/C4I applications • For use in harshest environments • 30% to 50% more contact density than the highest density Mil-Spec 38999 connector of its size. • Designed to utilize Mil-Spec 38999 components with the exception of contacts and insert arrangements • Available in Metal, composite, sealed & filtered versions, hermetic and custom versions • • Small rectangular interconnect with reduced space requirement and reduced weight compared to other rectangulars Exceed the requirements of the US military standard M83513 • Miniature Circular interconnects with push-pull termination • Designed for harsh environments; used extensively in soldier communication applications • Designed and manufactured to the exacting specifications of MIL-DTL-55116 • Half the size of standard 38999 connectors Terrapin Pages About Nexus . . . . . . . . . . . . . . . . . . . 228 TAC Connectors. . . . . . . . . . . . . . . . 229 Watertight Breakaway . . . . . . . . . . 230 AP and AJ Series . . . . . . . . . . . . . . 231 HD SIM Rectangular Connectors Nexus Pages EN4165/ARINC 809/SIM. . . . . . . . 232 EN4165/SIM High Density . . .. . . 232 2 • Modular interconnects that are lightweight, compact, with easy push-pull termination • Available in shielded or non-shielded versions • 7 keying positions • Filtered with EN4165/SIM Modules Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Largest Smallest to largest by Jam Nut Size Smallest 1.264 1.240 1.340 1.325 1.300 1.400 1.625 1.550 1.650 21 0.890 0.880 0.980 10 16 17 0.830 0.810 0.910 9 1.078 1.050 1.150 0.755 0.680 0.780 0.755 0.750 0.850 7 8 13 0.635 0.600 0.700 6 130 55 85 37 26 19 10 13 7 3 14 12 10 9 7 8 6 5 1.264 1.095 1.078 0.944 0.890 0.875 0.830 0.790 0.755 0.650 0.755 0.750 0.635 0.565 0.575 0.500 55 37 26 19 10 13 7 3 1.370 1.450 14 15 1.085 1.180 0.955 1.000 8 9 10 12 0.910 0.830 0.775 7 6 5 85 55 26 37 13 19 10 7 3 23 18 19 55 85 37 26 19 10 13 7 1.705 1.562 130 1.389 1.290 1.450 1.310 1.203 1.097 1.060 0.982 12 15 0.955 0.916 0.880 0.787 0.880 0.826 9 10 11 0.760 0.691 10 1.080 0.855 1.005 0.780 0.930 0.705 8 9 0.895 0.630 0.750 0.550 7 6 TAC Page 226-229 37 26 19 14 7 0.680 0.440 6, 7 (Rigid) 0.750 0.534 10 (Rigid) 0.632 0.534 10 (Spring-loaded) 1.816 1.942 2.007 2.190 19 23 25 1.630 1.357 1.240 1.042 .915 21 17 15 13 11 9 1.875 1.750 1.625 1.500 1.391 1.266 1.141 0.969 0.859 3 187 151 121 88 73 55 32 19 9 Coupling Max Nut O.D. No. of (Stan- Condard) tacts HD38999 Page 123-132 CouJam pling Max Panel Nut InNut No. of Mount Line Max No. of Shell Max Max Con- Max Contacts Size O.D. O.D. tacts O.D. O.D. 0.565 0.440 6, 7 (Spring-loaded) Terrapin Page 201-225 Jam Cou- Max Nut pling No. of Nut Con- Shell Max O.D. tacts Size O.D. 8 Jam Max Nut No. of Con- Shell Max tacts Size O.D. 2M805 Page 86-102 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 1.105 0.985 0.745 0.865 0.614 0.670 0.575 0.495 0.427 Coupling Max O.D. 2M804 Page 63-85 Max Jam Cou- No. Nut of pling Nut Con- Shell Max O.D. tacts Size O.D. 2M803 Page 50-62 Jam Max Nut No. of Nut O.D. Con- Shell Max (-26) tacts Size O.D. 0.575 0.540 0.640 Nut O.D. (-16) 5 Jam Nut Shell Max Size O.D. Coupling Page 32-49 2M801 Circular Interconnects Micro-Miniature Comparison Chart Description Pages 2M Table of Contents 4-5 2M Selection Table 6 Crimp Contacts, Contact Tools, Crimp Tensile Strength & Torque Values 7 Assembly Instuctions 8-9 Grommet Sealing Plugs, Spanner Tools for Tightening Jam Nuts, HoldingTool for Backshells 10 Micro Band Shield Termination Tool & Instructions 11 Insert Arrangement Chart 12 Insert Arrangement Patterns 13-15 Straight PCB Footprints 16-24 Performance Specs, Material & Finishes 27 Complete Product Specifications 28-33 Dualok New Product Line 34 2M801 Series General Information 35 Connector Weights 36 Ordering Guide for 2M801-007, 008, 009, 010 37 2M801-007 & 2M801-008 38 2M801-009-07 & 2M801-010-07 39 2M801-009-02 & 2M801-010-02 40 2M801-009-01 & 2M801-010-01 41 2M801 PC Board Ordering Guide for 2M801-011, 2M801-033 42-43 2M801 Hermetic Recept Ordering Guide for 2M801-012 44 Hermetic Jam Nut 2M801-012-07 45 Hermetic Square Flange 2M801-012-02 46 Hermetic Weld Mount 2M801-012-03 47 Right Angle PCB 2M801-023 48 2M801-023-07 Jam Nut 49 2M801 Protection Caps Ordering Guide for 2M667-217 & 218 50-51 2M803 1/4 Turn Bayonet General Information 52 Connector Weights 53 Ordering Guide for 2M803 Crimp Receptacles & Plugs 54 2M803-001-06 & 2M803-002-06 Plug 55 2M803-003-07, 2M803-004-07 Jam Nut 56 2M803-003-02, 2M803-004-02 Flange Mount 57 2M803-003-01 & 004-01, In-Line 58 2M803 PC Board Recept Ordering Guide for 2M803-005, 2M803-015 59-60 2M803 Hermetic Recept Ordering Guide for 2M803-006 Hermetic 61 2M803-006-02 & 07 Flange Mount and Jam Nut 62 Ordering Guide for 2M660-082 & 2M660-083 63 Protection Caps 64 Section Contacts & Tools 2M Specs Contacts & Tools 2M Series Table of Contents 2M801 Insert Arrangements 2M803 2M Specifications Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M801 Dualok 2M801 Dual Start 2M803 Protection Caps 4 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M Series Table of Contents Description Pages 2M804 Push-Pull General Information 65 Connector Weights 66 Ordering Guide for 2M804-001, -002, -003, -004 67 68 69 70 2M804-004-01/-003-01 In-Line Recept. 71 2M804 Plug Panel Mount Ordering Guide for 2M804-009, 2M804-021 2M804-009-07, 2M804-021-07 Jam Nut Panel Mount 2M804-009-00, 2M804-021-00 Jam Nut Plug 2M804-009-02, 2M804-021-02 Plug Flange Panel Mount Ordering Guide for 2M804-006 Push-Pull Hermetic Receptacle 2M804-006-07 Rear Panel Jam Nut Hermetic 2M804-006-00 Front Panel Jam Nut Hermetic Ordering Guide for 2M667-202 Protection Caps Ordering Guide for 2M809-198 Protection Caps 2M809-198, 2M667-202 2M804 Push-Pull Plug Rubber Caps 75 2M804 Push-Pull Spring-Loaded Caps 87 2M805 General Information 88 Connector Weight in Grams 89 Ordering Guide for 2M805 Plug & Receptacles 2M805-001, 2M805-002 Plug 2M805-003-01/-004-01 In-Line Receptacle 2M805-003-02/-004-02 Square Flange Receptacle 90 91 92 2M804 Protection Caps 79 80 81 82 83 84 85-86 2M Accessories HD38999 93 94 95 Micro-D 2M805-003-07/-004-07 Jam Nut Receptacle 2M805 PCB or Solder Cup Ordering Guide for 2M805-005, 2M805-017 2M805-005-02, 2M805-017-02 PC Tail/Solder Cup Square Flange 2M805-005-07, 2M805-017-07 PC Tail/Solder Cup Jam Nut 2M805 Hermetic Recept Order Guide for 2M805-006 78 2M805 2M805 Tri-Start 76 77 2M804 2M804 Hermetic Recept 2M803 2M804 Ordering Guide 72 2M804-005-07, 2M804-020-07 Rear Panel Jam Nut Receptacles 73 2M804-005-00, 2M804-020-00 Push Pull PCB or Solder Cup 74 2M801 2M804 PC Board Recept 2M Specs 2M804-001-06, 2M804-002-06 Plug 2M804-004-07/-003-07 Jam Nut Rear Panel 2M804-004-00/-003-00 Jam Nut Front Panel Contacts & Tools Section 96 97 98 2M805 Protection Cap Backshells & Accessories Shrink Boots, Hex Nuts, Flange Gaskets, Strain Relief Clamps, Backshells 100 101 102-103 104 105-106 Nexus 2M Filter High Density 2M805-006-03 Tri-Start Solder Mount Hermetic 2M805-006-07 Tri-Start Jam Nut Hermetic 2M667-261, 2M667-262 2M805 Technology Filter Advantages & Characteristics Terrapin 2M805-006-02 Tri-Start Flange Mount Hermetic 99 107-124 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 5 2M Series Selection Table 2M803 2M801 2M Specs Contacts & Tools 2M801, 2M803, 2M804 and 2M805 2M801 HD38999 2M Accessories 2M805 2M804 Series 2M803 2M804 2M805 Pages Page 34-51 Pages 52-64 Pages 65-87 Pages 88-104 Type Dual-Start ACME Thread Bayonet Push-Pull Tri-Start ACME Thread Description More rugged keys and threads. Faster mating. Quick-mating, light duty, general purpose. Not rated for immersion, 50 milliohms shell-to-shell resistance. Breakaway connector for headsets and tactical equipment. Goldplated spring for long mating life and superior EMI shielding. "Anti-Decoupling" ratchet mechanism and ground spring for military airframes and avionics boxes. Fast mating. Contacts 1 to 130 1 to 55 1 to 85 1 to 130 Coupling Threaded Coupling with 1 1/2 Turns to Full Mate 1/4 turn lock Bayonet Push, Pull Quick-Disconnect Tri-Start Thread Water Immersion, Mated MIL-STD-810 Method 512 1 Meter for 1 Hour Splashproof MIL-STD-810 Method 512 1 Meter for 1 Hour MIL-STD-810 Method 512 1 Meter for 1 Hour EMI Shielding Good Fair Very Good Excellent Vibration and Shock 37 g's Random Vibration; 300 g's Shock 37 g's Random Vibration; 300 g's Shock 37 g's Random Vibration; 300 g's Shock 37 g's Random Vibration; 300 g's Shock 250 Cycles Aluminum 2000 Cycles Stainless Steel 2000 Cycles 500 Cycles Micro-D Ref. page 25 Nexus Terrapin Mating Cycles 2000 Cycles 6 Electrical Performance #12: 23 AMP, 1800 VAC #16: 13 AMP, 1800 VAC #20: 7.5 AMP, 750 VAC #23: 5 AMP, 500 VAC #12: 23 AMP, 1800 VAC #16: 13 AMP, 1800 VAC #20: 7.5 AMP, 750 VAC #23: 5 AMP, 500 VAC #12: 23 AMP, 1800 VAC #16: 13 AMP, 1800 VAC #20: 7.5 AMP, 750 VAC #23: 5 AMP, 500 VAC #12: 23 AMP, 1800 VAC #16: 13 AMP, 1800 VAC #20: 7.5 AMP, 750 VAC #23: 5 AMP, 500 VAC FILTERED See page 105 and 106 See page 105 and 106 See page 105 and 106 See page 105 and 106 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M Series Contacts and Tools Contacts & Tools Crimp Contacts Part Number 1st 2nd 3rd #22-#28 2M809-001 N/A N/A N/A #26-#30 2M809-042* Blue N/A N/A #22-#28 2M809-002 N/A N/A N/A Socket #26-#30 2M809-043* Blue N/A N/A Pin #20-#24 2M809-204 N/A N/A N/A #20-#24 2M809-205 N/A N/A N/A Orange Type AMPS Pin Pin #23 5 Socket 7.5 Socket Pin #20 7.5 Socket Pin 13 Socket Pin #12 23 Socket M39029/58-363 Orange Blue #20-#24 M39029/57-357 Orange Green Violet #16-#20 M39029/58-364 Orange Blue Orange #16-#20 M39029/57-358 Orange Green Gray #12-#14 M39029/58-365 Orange Blue Green #12-#14 M39029/57-359 Orange Green White 2M803 #16 #20-#24 2M801 #20HD Color Band Wire Size AWG 2M Specs Contact Size *Special order please consult Amphenol-Aerospace for information. 2M804 Crimp Tensile Strength Contact Tools Tooling Part Numbers Contact Size Crimper Positioner DAK225-22 (Daniels Insertion Only) Wire Gage Nickel Coated Copper Wire M22520/2-01 #23, #20HD #22 12 8 #20HD M22520/2-01 2M809-206 2M809-20HDR (Removal only) #23, #20HD #24 8 6 #20 M22520/1-01 M22520/1-04 M81969/14-10 #23 #26 5 3 #16 M22520/1-01 M22520/1-04 M81969/14-03 #23 #28 3 2 #12 M22520/1-01 M22520/1-04 M81969/14-04 #23 #30 1.5 1.5 2M809-005 2M809-23R (Removal only) Tensile Strength for size #23 and #20HD only Values represent minimums and are in pounds 2M Accessories #23 2M805 Contact Size Silver or Tin Coated Copper Wire Insertion/ Removal Number HD38999 Series 2M Torque Values Series 2M801, 2M803, 2M805 Recommended Torque Values Shell Size Series 2M805 Coupling Torque In-LBs. Min. Max. Jam Nut Tightening N-m Min. In-LBs. Max. Min. Max. N-m Min. Backshell Tightening In-LBs. Max. Min. Max. N-m Min. Micro-D Shell Size Series 2M801, 2M803 Max. 5 - 25 35 2.8 4.0 20 25 2.2 2.8 13 17 1.5 1.9 6 8 35 40 4.0 4.5 20 25 2.2 2.8 18 22 2.0 2.5 9 35 40 4.0 4.5 20 25 2.2 2.8 30 40 3.4 4.5 10 40 50 4.5 5.7 20 25 2.2 2.8 30 40 3.4 4.5 9 11 40 50 4.5 5.7 20 25 2.2 2.8 35 45 4.0 5.1 10 12 50 60 5.7 6.8 25 30 2.8 3.3 35 45 4.0 5.1 12, 13 15 50 60 5.7 6.8 25 30 2.8 3.3 35 45 4.0 5.1 14, 16 18 55 65 6.2 7.3 25 30 2.8 3.3 35 45 4.0 5.1 19 55 65 6.2 7.3 25 30 2.8 3.3 35 45 4.0 5.1 21 23 55 65 6.2 7.3 25 30 2.8 3.3 35 45 4.0 5.1 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Nexus 15, 17 Terrapin 7 8 7 2M Series Contacts & Tools Assembly Instructions Wire Stripping 2M801 2M Specs 1. Strip wire to required length. (See Figure at right). When using hot wire stripping, do not wipe melted insulation material on wire strands; with mechanical strippers do not cut or nick strands. 2. See Table 1 for proper finished outside wire dimensions. 3. Twist strands together to form a firm bundle. 4. Insert stripped wire into contact applying slight pressure until wire insulation butts against wire well. Check inspection hole to see that wire strands are visible. If there are strayed wire strands, entire wire end should be re-twisted. When wire is stripped and properly installed into contact, the next step is to crimp the wire inside the contact by using the proper crimping tool. Stripping Dimensions A 2M803 2M804 2M805 2M Accessories HD38999 1. Insert stripped wire into contact crimp pot. Wire must be visible through inspection hole. 2. Using correct crimp tool and locator, cycle the tool once to be sure the indentors are open, insert contact and wire into locator. Squeeze tool handles firmly and completely to insure a proper crimp. The tool will not release unless the crimp indentors in the tool head have been fully actuated. 3. Release crimped contact and wire from tool. Be certain the wire is visible through inspection hole in contact. Contact Size 10 12 16 20/20HD 23 VISUAL INSPECTION HOLE Examples of M22520 Series Crimping Tools: Shown top: tool used for small size 23 contacts. Shown bottom: tool used for size 20, 16 or 12 contacts and has a positioner that can be dialed for each contact size. 2. Use proper plastic or metal insertion 3. Next align the tool and contact up tool for corresponding contact. (Conto the properly identified cavity at sult Insertion Tool table on preceding rear of connector plug. Use firm, page). Slide correct tool (with plastic even pressure; do not use excestool use colored end) over wire insulasive pressure. It is recommended tion and slide forward until tool bottoms to start at the center cavity. Contact against rear contact shoulder. must be aligned with grommet hole and not inserted at an angle. Push forward until contact is felt to snap into position within insert. Terrapin Micro-D Wire Dimension (inches)** Min. Max. .135 .162 .097 .142 .065 .109 .040 .077 .025 .048 ** Min. diameters to insure moisture proof assembly; max. diameters to permit use of metal removal tools. Contact Insertion 1. First remove hardware from the plug and receptacle and slide the hardware over wires in proper sequence. A .115 (2.92) .188 (4.77) .188 (4.77) .188 (4.77) Table 1 Crimping See table on preceding page for more information on crimp contacts, contact tools, and crimp tensile strength Wire Size 23 20/20HD 16 12 Nexus Plastic tool with contact in proper position. Note: All plastic tools are double-ended. The colored side is the insertion tool and the white side is the removal tool. 8 Metal tool with contact. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Continued on next page. 2M Series Assembly Instructions 5. After all contacts are inserted, fill any empty cavities with wire sealing plugs. (Refer to sealing plug chart on page 10) 2M801 6. Reassemble plug or receptacle hardware - slide forward and tighten using connector pliers. Connector holding tools are recommended while tightening back accessories. When using strain relief, center wires at bar clamp. Slide clamp grommet into position and tighten clamp bar screws. When tightening screws, pressure should be applied in the same direction that clamp is threaded to rear threads of connector. When not using clamp grommet, build up wire bundle with vinyl tape so clamp bar will maintain pressure on wires. 2M Specs 4. Remove tool and pull back lightly on wire, making sure contact stays properly seated and isn’t dragged back with the tool. Repeat operation with remainder of contacts to be inserted, beginning with the center cavity and working outward in alternating rows. Contacts & Tools Contact Insertion, cont. 2M803 2M804 CAUTION, when inserting or removing contacts, do not spread or rotate tool tips. 2M805 Contact Removal 2. Use proper plastic or metal removal tool for corresponding contact. (Consult Removal Tool table on page 135). Slide correct size tool over wire insulation. 3. Insert plastic or metal removal tool into contact cavity until tool tips enter rear grommet and come to a positive stop. Hold tool tip firmly against positive stop on contact shoulder. Grip wire and simultaneously remove tool and contact. (On occasion, it may be necessary to remove tool, rotate 90° and reinsert.) 2M Accessories 1. Remove hardware from plug or receptacle and slide hardware back along wire bundle. HD38999 Micro-D Use white end of plastic tool for removal of contacts. Removal of contacts with metal tool. Terrapin Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 9 2M Series Contacts and Tools Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools Grommet Sealing Plugs, Spanner Tool & Holding Tool 10 Grommet Sealing Plugs Size Color Part Number Military Part Number #23 Black 2M809-155 (None) #20 Red 2M859-012 MS27488-20-2 #16 Green 2M859-013 MS27488-16-2 #12 Orange 2M859-014 MS27488-12-2 Spanner Tool for Tightening Series 2M Jam Nuts Holding Tool Part Number (Add P or R) Shell Size 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 23 Series 2M801 2M600-146-02 2M600-146-03 2M600-146-05 2M600-146-05 2M600-146-06 2M600-146-07 2M600-146-10 2M600-146-13 2M600-146-14 Series 2M803 2M600-137-05 2M600-137-06 2M600-137-07 2M600-137-08 2M600-137-09 2M600-137-10 Series 2M804 Style 07 2M600-146-03 2M600-146-04 2M600-146-06 2M600-146-06 2M600-146-07 2M600-146-08 2M600-137-12 2M600-141-10 Series 2M804 Style 00 Series 2M805 2M600-147-05 2M600-147-06 2M600-147-07 2M600-147-07 2M600-154-08 2M600-147-09 2M600-154-09 2M600-147-10 2M600-154-09 2M600-154-11 2M600-147-12 2M600-154-12 2M600-137-14 2M600-137-15 2M600-141-12 2M600-141-13 2M600-147-14 2M600-147-15 2M600-154-15 2M600-154-18 2M600-154-19 2M600-146-17 2M600-154-23 Connector Holding Tool for Tightening Backshells Accessories Shell Size 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 23 Series 2M801 2M600MM005-05 2M600MM005-06 2M600MM005-07 2M600MM005-08 2M600MM005-06 2M600MM005-10 • • • • • 2M600MM005-13 • 2M600MM005-16 • 2M600MM005-17 • 2M600MM005-21 • Holding Tool Part Number (Add P or R) Series 2M803 Series 2M804 2M600-140-5 2M600-141-5 u 2M600-140-6 2M600-141-6 u 2M600-140-7 2M600-141-7 u 2M600-140-8 2M600-141-8 u 2M600-140-9 2M600-141-9 u 2M600-140-10 2M600-141-10 × × × × × × Series 2M805 2M600-140-12 u 2M600-141-12 × 2M600-155-8 2M600-155-9 2M600-155-10 2M600-155-11 2M600-155-12 × × × × × 2M600-140-14 2M600-140-15 u u 2M600-141-14 2M600-141-15 × × 2M600-155-15 × 2M600-155-18 2M600-155-19 × × 2M600-155-23 × • Add P for plug holder or R for receptacle holder, followed by polarizing position (N, X, Y, Z) u Add P for Plug holder or R for Receptacle holder, followed by polarizing position (A, B, C, D). × Add P for Plug holder or R for Receptacle holder. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M Series Contacts and Tools Micro Band Shield Termination Tool Contacts & Tools Micro Band Shield Termination System: 2M Specs Micro Band Termination: For assembling cables to overmolded style 2M connectors or backshells The Band-It® system offers quick termination of cable shields and flexibility to be utilized on a wide range of parts with just one band size. These rugged straps have passed numerous hazardous environmental testing, including shock and vibration. Approved for use in military and aerospace applications. 2M801 MATERIALS: Micro Band Installation Tool. Use with .120" (3.05 mm) wide bands. 6.75 inches (172 mm.) length, 1.2 pounds (0.6 Kg.) Micro Band, .120" (3.05 mm) wide. Available in two lengths, flat or pre-coiled. Stainless steel. Length Part Number mm 206.38 361.95 2M600-061 Part Number Flat 2M600-057 2M600-083 Accommodates Diameter inch mm .88 22.35 1.88 47.75 2M804 inch 8.125 14.250 2M803 Description Micro Band Installation Tool Micro Band Shield Termination Instructions: 2. 5. 8. Retention Lip Conductors Braid .400 (10.2mm) MIN Braid Over Termination Area Adapter Incline Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5 Fig. 6 Tail Length Indicator Mark Buckle Micro-D 7. Adapter HD38999 6. Aligning the band and tool with the shield termination area, squeeze blue pull-up handle repeatedly in full strokes until it locks against tool body. (This indicates the band is compressed to the tool precalibrated tension.) NOTE: To loosen or remove band before locking and cut-off, squeeze gray gripper release lever on tool and pull band out. To loosen or remove band after blue pull-up handle locks against tool body, squeeze pull-up handle and push tension release lever on top of tool forward. Let tension handle return to original position and use the gripper release lever to remove band. Complete the clamping process by squeezing the black cut-off handle to form lock and trim excess band. To remove excess band from tool, squeeze gray gripper release handle, pull out and dispose. Inspect shield termination. 2M Accessories 3. Prepare cable braid for termination process (Figure 1). Push braid forward over adapter retention lip to the adapter incline point (or .4” [10.2mm] minimum braid length). Milk braid as required to remove slack and winsure a snug fit around the shield termination area (Figure 2). Prepare the band in the following manner: IMPORTANT: Due to connector/adapter circumference, it may be necessary to prepare the band around the cable or retention area. A. Roll band through the buckle slot twice. (Band must be double-coiled!) B. Pull on band until mark ( |) is within approximately .250 inch (6.4mm) of buckle slot (Figure 3). The band may be tightened further if desired. NOTE: Prepared band should have this ( |) mark visible approximately where shown in Figure 3. 2M805 1. 4. NOTE: To free tool handles, squeeze handles together and move holding clips to center of tool. Micro Band Fig. 7 Fig. 8 Nexus Squeeze gray gripper release lever and insert band into the front end opening of the tool. (Circular portion of looped band must always face downward.) Terrapin Shield Termination Clamping Process (Figures 4 thru 8) Band-It® is a registered trademark of Band-It - IDEX Inc. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 11 2M Series Contacts and Tools Contacts & Tools Inserts Arrangements SERIES 2M INSERT ARRANGEMENTS Size #23 Contacts 5 Amp Max. Current 500 VAC #23-#28 AWG #23 #20 2M803 2M804 3 5-3 5-3 5-3 NA 4 6-4 6-4 6-4 8-4 6 6-6 6-6 6-6 8-6 7 6-7 6-7 6-7 8-7 10 7-10 7-10 7-10 9-10 13 8-13 8-13 8-13 10-13 19 9-19 9-19 9-19 11-19 26 10-26 10-26 10-26 12-26 37 13-37 12-37 12-37 15-37 55 16-55 14-55 14-55 18-55 85 17-85 NA 15-85 19-85 130 21-130 NA NA 23-130 3 6-23 6-23 6-23 8-23 5 7-25 7-25 7-25 9-25 8 8-28 8-28 8-28 10-28 Size #20HD Contacts 7.5 Amp Max. Current 750 VAC #20-#24 AWG. 2M Accessories HD38999 Size #16 Contacts 13 Amp Max. Current 1800 VAC #16-#20 AWG #20HD Insert Arrangement 2M801 2M805 2M804 2M803 2M801 2M Specs Contact Quantity Contact Size #16 #12 10 9-210 9-210 9-210 11-210 20 13-220 12-220 12-220 15-220 35 16-235 14-235 14-235 18-235 41 17-241 NA NA 19-241 69 21-269 NA NA 23-269 1 6-1 6-1 6-1 8-1 2 8-2 8-2 8-2 10-2 4 9-4 9-4 9-4 11-4 5 10-5 10-5 10-5 12-5 7 13-7 12-7 12-7 15-7 12 16-12 14-12 14-12 18-12 14 17-14 NA NA 19-14 22 21-22 NA NA 23-22 1 7-1 7-1 7-1 9-1 2 10-2 10-2 10-2 12-2 2 13-2 12-2 12-2 15-2 3 13-3 12-3 12-3 15-3 5 16-5 14-5 14-5 18-5 7 17-7 NA NA 19-7 Size #12 Contacts 23 Amp Max. Current 1800 VAC #12-14 AWG Insert Arrangements with Mixed Size (Combo) Layouts 2 8 2 21-12 NA NA 23-12 8-200 8-200 8-200 10-200 9-201 9-201 9-201 11-201 4 2 9-200 9-200 9-200 11-200 8 2 10-202 10-202 10-202 12-202 4 2 10-201 10-201 10-201 12-201 6 2 13-200 12-200 12-200 15-200 10 2 13-201 12-201 12-201 15-201 12 1 10-200 10-200 10-200 12-200 Nexus Terrapin Micro-D 12 4 12 2M805 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M Series Technical Information Insert Arrangements 2 1 B 4 C 6 2 3 4 1 5 3 2 3 4 1 6 7 5 16 20 1 20HD 20 23 2 3 7 2 1 4 10 3 8 9 5-3 6-1 6-4 6-6 6-7 6-23 7-1 7-10 2M805 NA 8-1 8-4 8-6 8-7 8-23 9-1 9-10 3 1 4 6 7 3 1 10 Contact Size #23 #16 #23 #23 #23 #20HD #12 #23 DWV Voltage (VAC) 500 1800 500 500 500 750 1800 500 5 13 5 5 5 7.5 23 5 Current Rating (Amps) 2 2 9 3 10 1 3 5 4 2 8 1 4 11 5 2 1 7 13 6 12 7 3 8 6 1 6 5 1 2 4 3 3 4 2M801, 2M803, 2M804 7-25 8-2 8-13 8-28 2M805 9-25 10-2 10-13 10-28 5 2 13 8 2 4 4 #20HD #16 #23 #20HD #20 #23 #16 DWV Voltage (VAC) 750 1800 500 750 1000 500 1800 Current Rating (Amps) 7.5 13 5 7.5 7 5 13 No. of Contacts 12 16 8 19 18 17 9-19 2M805 11-19 4 13 2 8 9 7 5 10 5 9-200 9 7 8 5 9-210 10-2 11-210 12-2 No. of Contacts 19 2 4 2 8 10 2 Contact Size #23 #16 #23 #20 #23 #20HD #12 DWV Voltage (VAC) 500 1800 500 1000 500 750 1800 5 13 5 7.5 5 7.5 23 Current Rating (Amps) 3 5 4 3 5 7 9 10 12 1 2 4 6 5 1 9 8 2 11 10 3 4 8 7 6 2M801, 2M803, 2M804 10-5 10-201 10-202 10-200 2M805 12-5 12-201 12-202 12-200 No. of Contacts 5 2 4 2 8 5 Terrapin 6 4 3 1 1 12 #16 #12 #23 #16 #23 #12 #23 DWV Voltage (VAC) 1800 1800 500 1800 500 1800 500 13 23 5 13 5 23 5 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Nexus Contact Size Current Rating (Amps) Micro-D 2 2 1 11-201 1 2 3 10 4 6 9-201 11-200 2 1 1 6 3 6 3 11-4 HD38999 2M801, 2M803, 2M804 4 1 2 4 10-200 2M Accessories 3 2 1 7 9-4 2M805 Contact Size 8-200 2M804 5 2 4 2M803 1 2M801 2M801, 2M803, 2M804 No. of Contacts 2M Specs A CONTACT LEGEND 12 Contacts & Tools Front face of pin inserts illustrated (Socket Reversed) 13 2M Series Technical Information Front face of pin inserts illustrated (Socket Reversed) 6 2M805 2M Accessories 16 20 20HD 2 1 9 12 16 21 6 3 5 2 3 2 7 4 13-2 13-3 13-7 2M803, 2M804 10-26 12-2 12-3 12-7 2M805 12-26 15-2 15-3 15-7 No. of Contacts 26 2 3 7 Contact Size #23 #12 #12 #16 DWV Voltage (VAC) 500 1800 1800 1800 5 23 23 13 Current Rating (Amps) 9 15 22 28 33 1 4 37 34 2 3 5 10 16 23 29 4 5 2 1 3 1 4 5 8 7 7 6 10 6 12 9 11 11 10 8 2 1 13 12 19 3 4 15 14 16 20 5 18 17 9 8 7 2M801 13-37 13-200 13-201 13-220 2M803, 2M804 12-37 12-200 12-201 12-220 2M805 15-37 15-200 15-201 15-220 No. of Contacts 37 2 6 2 10 20 Contact Size #23 #12 #23 #12 #23 #20HD DWV Voltage (VAC) 500 1800 500 1800 500 750 5 23 5 23 5 7.5 HD38999 1 2 5 9 3 4 16 24 31 39 46 52 3 2 1 55 54 53 2 4 10 17 25 32 40 47 5 1 30 3 4 8 7 9 12 11 6 10 6 18 1 20 5 15 35 25 10 2M801 16-5 16-55 16-12 16-235 2M803, 2M804 14-5 14-55 14-12 14-235 2M805 18-5 18-55 18-12 18-235 5 55 12 35 Contact Size #12 #23 #16 #20HD DWV Voltage (VAC) 1800 500 1800 750 23 5 13 7.5 No. of Contacts Current Rating (Amps) 23 1 1 4 20 10-26 Micro-D Terrapin Nexus 25 26 24 CONTACT LEGEND 12 2M801 Current Rating (Amps) 14 3 1 2 11 15 18 23 2M804 2M803 2M801 2M Specs Contacts & Tools Insert Arrangements Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M Series Technical Reference Insert Arrangements 2 2 3 5 10 13 14 20 23 1 4 82 85 17-7 17-14 19-7 19-14 19-85 7 14 85 17-85 2M804 15-85 2M805 No. of Contacts #12 #16 #23 DWV Voltage (VAC) 1800 1800 500 23 13 5 Current Rating (Amps) 3 21 4 34 35 22 17 32 36 23 6 41 16 31 40 37 24 7 39 14 26 38 29 28 27 13 12 11 8 3 9 5 9 5 13 6 25 1 10 14 18 9 12 10 22 10 19 11 17-241 21-12 21-22 2M805 19-241 23-12 23-22 41 12 22 #20HD #12 #16 DWV Voltage (VAC) 750 1800 1800 Current Rating (Amps) 7.5 23 13 6 1 37 49 60 72 95 83 116 106 125 130 1 25 24 23 45 44 43 58 21 42 57 67 56 63 52 34 35 14 11 10 13 15 21-130 21-269 2M805 23-269 130 69 Contact Size #23 #20HD DWV Voltage (VAC) 500 750 5 7.5 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Nexus 23-130 No. of Contacts Terrapin 2M801 Current Rating (Amps) 9 12 36 16 8 32 51 33 53 37 7 31 50 65 54 38 17 49 64 55 39 18 69 66 6 30 62 68 40 19 29 48 60 61 59 22 47 5 4 28 27 46 41 20 3 2 26 Micro-D 48 59 71 82 94 105 115 124 7 16 26 HD38999 25 15 36 2M Accessories 2M801 Contact Size 2M805 30 15 33 4 5 2 19 18 1 2M804 2 20 1 2M803 Contact Size No. of Contacts 5 12 20 29 39 48 58 75 67 2M801 2M801 38 47 57 66 74 81 6 12 20HD 19 11 28 3 9 4 20 1 5 7 6 16 2M Specs 1 CONTACT LEGEND 12 Contacts & Tools Front face of pin inserts illustrated (Socket Reversed) 15 2M Series Technical Information 2M801 2M Specs Contacts & Tools Straight PCB Footprints Socket inserts are a mirror image of pin side. Socket side shown for cavity locations only, reference pin side for dimensions. Insert Arrangement A 2M803 .031 1 3 2 3 4 1 7 10 2 4 3 .038 4 5 .076 .038 1 6 2 3 4 5 7-10, 9-10 10 #23 Contacts .022 Max. Dia. Tail .066 1 3 4 2 1 6 4 5 2 1 7 6 3 7 3 4 4 1 4 4 7 10 .076 3 2 5 .114 3 8 3 2 .038 1 .066 2 6 4 9 2 1 6-7, 8-7 (7) #23 Contacts .022 Max. Dia. Tail 3 7 1 .076 .038 6-6, 8-6 (6) #23 Contacts .022 Max. Dia. Tail 5 3 .038 6-4, 8-4 (4) #23 Contacts .022 Max. Dia Tail 5 1 2 2 .061 3 1 C .044 2 1 A B .053 6-23, 8-23 (3) #20HD Contacts .023 Max. Dia. Tail 6 .020 B C 2 3 2M804 2M805 2M Accessories HD38999 Micro-D Terrapin A 5-3 (3) #23 Contacts .022 Max. Dia Tall 4 Nexus .038 C 6 Socket Connector B 1 16 Pin Connector 8 .066 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 1 3 8 10 7 2M Series Technical Reference Straight PCB Footprints .086 2 3 5 .053 .073 4 1 5 2 4 3 1 2 3 .028 .090 4 5 2M801 7-25, 9-25 (5) #20HD Contacts .028 Max. Dia Tall Socket Connector 2M Specs 1 Pin Connector Contacts & Tools Insert Arrangement .085 2 2M803 1 8-2, 10-2 (2) #16 Contacts 2 1 7 3 8 6 1 4 2 3 8 6 .122 .027 2 3 .076 4 4 5 1 8 7 6 5 2M805 5 7 .110 2M804 .119 .096 .053 8-28, 10-28 (8) #20HD Contacts .038 .070 1 4 3 6 5 2 7 13 6 12 .114 .076 3 .038 9 13 10 4 .132 2 3 4 5 6 2 8 6 7 13 9 3 10 12 11 5 4 1 1 7 6 12 11 5 .066 Terrapin 8-13, 10-13 (13) #23 Contacts .022 Max. Dia. Tail 8 1 Micro-D 4 11 5 6 .124 HD38999 2 8 1 3 4 8-200, 10-200 (2) #20 Contacts (4) #23 Contacts 9 3 10 1 2 5 2M Accessories 2 .0885 2 4 3 9-4, 11-4 (4) #16 Contacts 1 2 2 1 4 3 3 4 Nexus 1 .0885 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 17 2M Series Technical Information 2M801 2M Specs Contacts & Tools Straight PCB Footprints Insert Arrangement Pin Connector Socket Connector .038 .085 1 2 2 4 1 .142 3 4 5 6 9-200, 11-200 (4) #23 Contacts (2) #16 Contacts 6 2 1 3 4 3 5 5 6 2M803 .114 .038 4 2 5 9 8 3 4 1 6 10 2M804 3 2 .124 5 6 7 9 10 9-201, 11-201 (2) #20 Contacts (8) #23 Contacts 3 4 6 5 7 8 2 1 1 8 7 9 10 .070 Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 .133 18 .053 1 2 8 9 7 3 10 4 6 5 .140 8 .070 7 9-210, 11-210 (10) #20HD Contacts 9 2 2 1 3 10 10 4 4 6 1 3 9 8 7 5 6 5 .152 7 12 16 3 2 1 .114 .076 .038 4 8 19 18 17 13 9-19, 11-19 (19) #20 Contacts .022 Max. Dia Tail 1 3 7 .132 8 12 16 13 19 3 1 4 .066 4 7 12 16 8 13 17 17 19 .125 2 1 2 1 10-2, 12-2 (2) #12 Contacts Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 1 2 2M Series Technical Reference Straight PCB Footprints Pin Connector .138 2 1 Socket Connector .085 .117 2 2 2M Specs 1 3 5 Contacts & Tools Insert Arrangement 1 4 .145 5 3 10-5, 12-5 (5) #16 Contacts 4 3 4 .118 5 5 1 3 8 4 .194 5 6 9 10 1 12 .149 11 .086 10 4 4 9 5 5 .172 8 6 11 15 18 23 9 6 1 26 .076 .152 2 4 7 9 12 16 .038 .114 .190 21 12 4 9 2 8 7 1 6 11 15 18 23 16 21 3 26 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Nexus 10-26, 12-26 (26) #23 Contacts .022 Max. Dia. Tail 3 .197 .132 .066 11 10 6 7 12 3 3 4 9 12 16 21 2 1 2 Terrapin 25 26 24 8 8 10 Micro-D 11 15 18 23 3 1 2 6 7 .172 .149 .086 10-200, 10-200 (1) #12 Contact (12) #23 Contacts 6 5 HD38999 7 3 2M Accessories 9 1 2M805 3 4 8 6 4 5 7 9 2 11 10 2 2 6 10-202, 12-202 (2) #16 Contacts (8) #23 Contacts 12 1 4 3 2M804 .156 5 10 2 .085 .066 7 9 6 2 4 6 1 3 2M803 .156 5 1 1 2 10-201, 12-201 (2) #12 Contacts (4) #23 Contacts 3 4 .115 .038 1 6 5 .045 4 2M801 2 3 19 2M Series Technical Information Insert Arrangement 2M801 Pin Connector 2 1 2 12-2, 13-2, 15-2 (2) #12 Contacts 2M803 1 2 2M804 .070 2 2 3 3 .115 12-3, 13-3, 15-3 (3) #12 Contacts .147 2M805 2M Accessories HD38999 Micro-D 1 .135 3 1 1 6 6 2 7 .085 4 .170 3 5 3 4 12-7, 13-7, 15-7 (7) #16 Contacts 6 7 7 3 5 1 2 2 5 4 .147 .115 .066 3 2 1 4 5 8 7 6 1 1 3 4 5 8 4 5 .128 .166 7 12-200, 13-200, 15-200 (2) #12 Contacts (6) #23 Contacts 3 2 2 6 Nexus 20 2 1 1 1 Terrapin Socket Connector .125 2M Specs Contacts & Tools Straight PCB Footprints Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 7 6 8 2M Series Technical Reference Straight PCB Footprints Pin Connector .236 7 .115 .076 .038 .170 2 6 10 12 9 11 5 8 18 8 7 6 16 17 9 12-220, 13-220, 15-220 (20) #20HD Contacts .221 34 5 10 16 23 29 9 5 6 6 7 7 20 17 8 .103 .182 .220 12 11 19 18 10 9 .228 .190 .152 1 4 5 15 22 28 33 12-37, 13-37, 15-37 (37) #23 Contacts .022 Max. Dia. Tail 15 16 34 37 1 4 5 .197 10 .132 16 10 16 23 .066 29 23 29 34 9 15 22 HD38999 37 .114 .076 .038 4 1 13 14 2M Accessories 9 15 22 28 33 1 .196 5 2 3 2M805 8 4 4 .026 .126 12 2M804 11 10 .092 9 10 2M803 17 9 20 5 18 10 12 19 .079 3 2M801 11 4 7 11 15 14 4 5 8 .207 .147 .053 1 2 2 6 8 .106 3 16 20 3 11 13 15 14 19 9 12 .166 13 12 4 3 6 10 .215 2 1 1 7 12-201, 13-201, 15-201 (2) #12 Contacts (10) #23 Contacts 1 Socket Connector 2M Specs 4 5 2 1 3 Contacts & Tools Insert Arrangement 28 33 37 Micro-D .115 1 2 2 Terrapin 1 1 2 .159 5 3 .195 .060 3 5 Nexus 4 4 14-5, 16-5, 18-5 (5) #12 Contacts 5 3 4 .186 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 21 2M Series Technical Information Insert Arrangement 2 5 2M801 2M803 2M804 2M805 2M Accessories HD38999 Micro-D Terrapin Nexus 1 2 3 4 8 7 9 22 Pin Connector Socket Connector .255 .170 .085 2M Specs Contacts & Tools Straight PCB Footprints 12 5 .241 1 4 2 1 3 3 .054 4 5 6 10 11 8 9 .094 7 11 12 10 6 6 .201 10 9 8 7 12 11 14-12, 16-12, 18-12 (12) #16 Contacts 9 16 24 31 39 46 52 3 2 1 4 55 54 53 10 17 25 32 40 47 16 9 14-55, 16-55, 18-55 (55) #23 Contacts .022 Max. Dia. Tail 30 18 1 55 4 10 17 25 32 .066 40 .132 47 .197 53 .263 10 17 25 32 40 2 18 1 3 30 19 20 4 16 21 5 29 35 31 22 28 15 6 34 32 23 14 33 7 27 26 24 13 8 25 12 9 10 11 17 5 35 25 52 .076 .152 .228 20 15 3 24 31 39 46 .266 .190 .114 .038 1 4 10 14-235, 16-235, 18-235 (35) #20HD Contacts .023 Max. Dia. Tail Pin. No. X Y in. mm. in. mm. 1 3 53 55 47 3 2 4 20 5 21 22 6 23 7 24 8 9 Pin. No. X in. Y mm. in. mm. Pin. No. 1 19 30 18 31 35 32 33 9 16 24 31 39 46 52 17 29 16 28 34 27 26 10 25 12 11 15 14 13 X in. Y mm. in. mm. 1 -.053 -1.35 .301 7.65 13 -.234 -5.94 -.196 -4.98 25 .000 0.00 -.209 -5.31 2 .053 1.35 .301 7.65 14 -.287 -7.29 -.104 -2.64 26 -.100 -2.54 -.172 -4.37 3 .153 3.89 .264 6.71 15 -.305 -7.75 .000 0.00 27 -.181 -4.60 -.104 -2.64 4 .234 5.94 .196 4.98 16 -.287 7.29 .104 2.64 28 -.199 -5.05 .000 0.00 5 .287 7.29 .104 2.64 17 -.234 -5.94 .196 4.98 29 -.181 -4.60 .104 2.64 6 .305 7.75 .000 0.00 18 -.153 -3.89 .264 6.71 30 -.100 -2.54 .172 4.37 7 .287 7.29 -.104 -2.64 19 .000 0.00 .209 5.31 31 -.053 -1.35 .073 1.85 8 .234 5.94 -.196 -4.98 20 .100 2.54 .172 4.37 32 .053 1.35 .073 1.85 9 .153 3.89 -.264 -6.71 21 .181 4.60 .104 2.64 33 .086 2.18 -.028 -0.71 10 .053 1.35 -.301 -7.65 22 .199 5.05 .000 0.00 34 .000 0.00 -.090 -2.29 11 -.053 -1.35 -.301 -7.65 23 .181 4.60 -.104 -2.64 35 -.086 -2.18 -.028 -0.71 12 -.153 -3.89 -.264 -6.71 24 .100 2.54 -.172 -4.37 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M Series Technical Reference Straight PCB Footprints Pin Connector Contacts & Tools Insert Arrangement Socket Connector .230 1 2M Specs .115 2 .199 7 6 1 2 1 2 3 7 3 3 6 7 2M801 6 5 4 4 5 15-7, 17-7, 19-7 (7) #12 Contacts 5 4 2M803 .255 .170 .085 1 .294 5 3 9 2 8 9 10 13 .147 18 2 5 18 17 30 15 16 39 14 38 29 28 27 13 12 11 26 8 32 30 16 10 15 X in. .335 .335 .302 .240 .154 .053 -.053 -.154 -.240 -.302 -.335 -.335 -.302 -.240 Y mm. 8.51 8.51 7.67 6.10 3.91 1.35 -1.35 -3.91 -6.10 -7.67 -8.51 -6.51 -7.67 -6.10 7 8 15 16 17 18 19 20 21 22 23 24 25 26 27 28 X mm. -7.67 -8.51 -8.51 -7.67 -6.10 -3.91 0.00 2.69 4.78 5.74 5.41 3.84 1.40 -1.40 in. -.154 -.053 .053 .154 .240 .302 .228 .202 .130 .028 -.081 -.171 -.222 -.222 Y mm. -3.91 -1.35 1.35 3.91 6.10 7.67 5.79 5.13 3.30 0.71 -2.06 -4.34 -5.64 -5.64 Pin. No. 29 30 31 32 33 34 35 36 37 38 39 40 41 34 37 40 31 39 16 30 38 27 10 in. -.302 -.335 -.335 -.302 -.240 -.154 .000 .106 .188 .226 .213 .151 .055 -.055 32 18 33 41 26 9 10 Pin. No. 36 25 7 9 35 23 24 6 8 26 11 6 25 27 12 5 19 28 11 in. -.151 -.213 -.226 -.188 -.106 -.053 .053 .119 .096 .000 -.096 -.119 .000 12 X mm. -3.84 -5.41 -5.74 -4.78 -2.69 -1.35 1.35 3.02 2.44 0.00 -2.44 -3.02 0.00 29 17 15 14 13 in. -.171 -.081 .028 .130 .202 .110 .110 .027 -.076 -.122 -.076 .027 .000 Y mm. -4.34 -2.06 0.71 3.30 5.13 2.79 2.79 0.69 -1.93 -3.10 -1.93 0.69 0.00 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Nexus mm. -1.35 1.35 391 6.10 7.67 8.51 8.51 7.67 6.10 3.91 1.35 -1.35 -3.91 -6.10 38 29 28 24 37 39 13 in. -.053 .053 .154 .240 .302 .335 .335 .302 .240 .154 -.053 -.053 -.154 -.240 36 41 22 21 4 Terrapin Pin. No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 23 1 20 Micro-D 15-241, 16-241, 18241 (41) #20HD Contacts .028 Max. Dia. Tail 40 5 12 14 2 3 4 9 11 10 13 22 35 8 7 3 21 34 31 25 9 2 1 5 HD38999 21 4 34 35 22 36 23 6 41 31 40 37 24 7 33 17 32 6 13 33 19 3 4 2M Accessories 19 6 10 14 20 3 7 11 12 15-14, 17-14, 19-14 (14) #16 Contacts 20 1 3 2M805 12 2 1 1 4 5 6 14 2M804 2 23 2M Series Technical Information Insert Arrangement 2M801 .330 19 11 28 38 47 57 66 74 81 1 4 82 85 5 12 20 29 39 48 58 75 67 .132 Socket Connector .342 4 1 4 1 20 20 28 47 39 28 39 47 58 66 .264 .198 .066 58 66 85 82 82 85 1 2 .076 .152 .228 .304 17-85, 19-85 (85) #23 Contacts .022 Max. Dia. Tail 2M804 2M803 Pin Connector .266 .190 .114 .038 2M Specs Contacts & Tools Straight PCB Footprints .230 .338 2M805 2 1 2 1 .139 5 5 3 9 6 4 2M Accessories .060 12 10 10 12 .259 11 6 7 8 9 4 3 3 5 7 6 9 8 12 10 11 11 .115 .345 HD38999 21-12, 23-12 (12) #12 Contacts .255 .085 Micro-D .294 .147 5 Terrapin 4 9 5 13 Nexus 6 7 10 11 14 15 4 9 8 12 16 3 4 13 17 18 9 2 8 7 12 13 18 17 1 6 16 11 15 10 14 18 22 24 1 3 2 1 19 21-22, 23-22 (22) #16 Contacts 19 20 21 22 22 21 .170 .340 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 20 19 5 10 14 2M Series Technical Reference Straight PCB Footprints Pin Connector Contacts & Tools Insert Arrangement Socket Connector 2M Specs 1 26 24 23 44 22 43 58 21 42 57 41 20 56 38 35 14 58 11 20 10 40 19 18 13 62 69 32 51 33 9 34 10 38 15 16 52 53 54 55 39 17 50 64 65 7 7 31 49 63 6 6 30 8 37 14 33 51 10 34 11 12 36 50 9 11 35 12 13 49 8 32 47 62 61 69 65 37 39 38 16 15 44 23 59 43 57 56 55 24 45 58 66 54 36 26 25 60 67 53 14 46 68 64 52 1 27 48 63 35 13 28 29 30 31 2 17 42 21 41 40 22 20 19 18 2M804 15 61 66 56 41 48 67 57 21 9 47 68 42 12 36 16 8 32 52 34 53 37 31 51 33 65 54 43 7 50 63 64 55 17 49 59 22 6 30 62 69 66 39 18 29 48 68 67 40 19 47 60 61 59 4 28 27 46 45 44 23 5 60 29 3 4 5 5 2M803 25 3 2 46 45 24 28 27 4 2M801 25 3 2 1 26 21-269, 23-269 (69) #20HD Contacts .028 Max. Dia. Tail X Y Pin. No. X Y Pin. No. X 2M805 Pin. No. Y mm. in. mm. in. mm. in. mm. in. mm. in. mm. -.159 -4.04 .418 10.62 24 -.379 -9.63 .198 5.03 47 -.053 -1.35 .234 5.94 2 -.053 -1.35 .418 10.62 25 -.326 -8.28 .290 7.37 48 .053 1.35 .234 5.94 3 .053 1.35 .418 10.62 26 -.251 -6.38 .365 9.27 49 .145 3.68 .181 4.60 4 .159 4.04 .418 10.62 27 -.106 -2.69 .326 8.28 50 .220 5.59 .106 2.69 5 .251 6.38 .365 9.27 28 .000 0.00 .326 8.28 51 .220 5.59 .000 0.00 6 .326 8.28 .290 7.37 29 .106 -2.69 .326 8.28 52 .220 5.59 -.106 -2.69 7 .379 9.63 .198 5.03 30 .198 5.03 .273 6.93 53 .145 3.68 -.181 -4.60 10.97 .106 2.69 31 .273 6.93 .198 5.03 54 .053 1.35 -.234 -5.94 10.97 .000 0.00 32 .326 8.28 .106 2.69 55 -.053 -1.35 -.234 -5.94 10 .432 10.97 -.106 -2.69 33 .326 8.28 .000 0.00 56 -.145 -3.68 -.181 -4.60 11 .379 9.63 -.198 -5.03 34 .326 8.28 -.106 -2.69 57 -.220 -5.59 -.106 -2.69 12 .326 8.28 -.290 -7.37 35 .273 6.93 -.198 -5.03 58 .220 -5.59 .000 0.00 13 .251 6.38 -.365 -9.27 36 .198 5.03 -.273 -6.93 59 -.220 -5.59 .106 2.69 .159 4.04 -.418 -10.62 37 .106 2.69 -.326 -8.28 60 -.145 -3.68 .181 4.60 .053 1.35 -.418 -10.62 38 .000 0.00 -.326 -8.28 61 -.053 -1.35 .128 3.25 16 -.053 -1.35 -.418 -10.62 39 -.106 -2.69 -.326 -8.28 62 .053 1.35 .128 3.25 17 -.159 -4.04 -.418 -10.62 40 -.198 -5.03 -.273 -6.93 63 .128 3.25 .053 1.35 18 -.251 -6.38 -.365 -9.27 41 -.273 -6.93 -.198 -5.03 64 .128 3.25 -.053 -1.35 19 -.326 -8.28 -.290 -7.37 42 -.326 -8.28 -.106 -2.69 65 .053 1.35 -.128 -3.25 20 -.379 -9.63 -.198 -5.03 43 -.326 -8.28 .000 0.00 66 -.053 -1.35 -.128 -3.25 21 -.432 -10.97 -.106 -2.69 44 -.326 -8.28 .106 2.69 67 -.128 -3.25 -.053 -1.35 .432 -10.97 .000 0.00 45 -.273 -6.93 .198 5.03 68 -.128 -3.25 .053 1.35 -.432 -10.97 .106 2.69 46 -.198 -5.03 .273 6.93 69 .000 0.00 .000 0.00 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Nexus 22 23 Terrapin 14 15 Micro-D .432 .432 HD38999 8 9 2M Accessories in. 1 25 Insert Arrangement 2M Specs Contacts & Tools Straight PCB Footprints Pin Connector .114 .266 .418 .038 .190 2M801 25 36 48 59 71 82 94 105 115 124 2M803 2M804 25 15 36 1 2M805 7 16 26 37 49 60 72 95 83 6 .380 .228 130 1 .132 .066 7 125 .264 .132 .330 .198 .396 .304 .152 .076 21-130, 23-130 (130) #23 Contacts .022 Max. Dia Tail Socket Connector .038 6 1 7 130 125 .396 .330 .264 .342 16 26 37 49 60 72 83 95 106 116 16 26 37 49 60 72 83 95 106 116 7 1 125 .066 .264 .132 .330 .198 .396 6 .266 .418 15 130 25 36 48 59 71 82 94 105 115 124 .304 Nexus .152 26 .114 .190 .198 .132 .066 .396 .330 .264 16 26 37 49 60 72 83 95 106 116 116 106 125 130 Terrapin 5 124 6 48 59 71 82 94 105 115 124 2M Accessories HD38999 15 .198 .342 15 Micro-D 5 2M Series Technical Information Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com .380 .228 .076 2M Series Technical Reference Performance Specs, Materials and Finishes 2M Specs Current Rating (Maximum) Size #23 Contact: 5 AMPS. Size #20 contact: 7.5 AMPS. Size #16 contact: 13 AMPS. Size #12 contact: 23 AMPS. Contacts & Tools Performance Specifications 2M801 Test Voltage (Dielectric Withstanding Voltage) Size #23 contacts: 500 VAC RMS sea level, 100 VAC RMS 40,000 feet Mated Connectors Size #20 contacts: 1800 VAC RMS sea level, 325 VAC RMS 40,000 feet Size #20HD contacts: 750 VAC RMS sea level, 150 VAC RMS 40,000 feet Size #16 contacts: 1800 VAC RMS sea level, 1000 VAC RMS 40,000 feet Size #12 contacts: 1800 VAC RMS sea level, 1000 VAC RMS 40,000 feet Insulation Resistance 5000 megohms minimum 2M803 Contact Resistance Size #23 Contact: 73 millivolt drop at 5 AMPS. test current Size #20 contact: 55 millivolt drop at 7.5 AMPS. test current Size #16 contact: 49 millivolt drop at 13 AMPS. test current Size #12 contact: 42 millivolt drop at 23 AMPS. test current Operating Temperature -65° C. to +150° C. Immersion, Mated 1 meter water immersion for 1 hour (2M803 Series splash proof only) Shock 300 g 2M804 Vibration 37 g Magnetic Permeability 2.0 μ maximum Please refer to the comprehensive 2M Series Product Specification for additional parameters and test methods. Filter and Hermetic designs have different specifications. (Please refer to individual sections) 2M805 MATERIALS AND FINISHES Stainless Steel Shell, Barrel Coupling Nut Passivated Stainless Steel, 200° C Front and Rear Inserts Polyphenylene Sulfide (PPS) Contact Retention Clip Beryllium copper, heat-treated Grommet, Peripheral Seal and Interfacial Seal Fluorosilicone Rubber 2M Accessories Aluminum Shell, Barrel, and Coupling Nut Aluminum alloy 6061 T6 Contacts Gold Plated Copper alloy HD38999 Socket Contact Hood Passivated Stainless steel Adhesives Various Epoxies & RTV's Potting Compound, PCB and Solder Cup Versions High Strength Epoxy Micro-D Terrapin Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 27 2M Series Technical Reference Description 2M801 2M803 2M805 2M804 Low level contact resistance 2M Accessories Procedure SAE AS39029 Table V Contact resistance Wire Size 12 14 16 20 22 24 26 28 Test Current 23 17 13 7.5 5 3 2 1.5 Wire Size 16 20 22 24 26 28 Max Voltage Drop 42 40 49 55 73 45 52 54 Max. Milliohms 5 9 15 20 31 50 EIA-364-06 Test current in amperes. Voltage drop in millivolts. Silver-coated copper wire, +25°C. EIA-364-23 100 milliamperes maximum and 20 millivolts maximum open circuit voltage Insulation resistance 5000 megohms minimum EIA-364-21 500 volts DC ± 50 volts. Test between adjacent contacts and contacts to shell. Dielectric withstanding voltage, sea level No breakdown or flashover #23 contacts 500 volts #20HD contacts 750 volts #16 contacts 1800 volts #12 contacts 1800 volts EIA-364-20 AC rms 60 Hz. One minute dwell. Unmated or mated Dielectric withstanding voltage, 40,000 feet altitude No breakdown or flashover #23 contacts 100 volts #20HD contacts 150 volts #16 contacts 1000 volts #12 contacts 1000 volts EIA-364-20 AC rms 60 Hz. One minute dwell. mated condition Current carrying capacity Contact Size 12 16 20 23 Max Current 23 13 7.5 5 EIA-364-70 Method 1 Nexus Terrapin Micro-D HD38999 Requirement Electrical 2M Specs Contacts & Tools Complete Product Specifications 28 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M Series Technical Reference Complete Product Specifications Requirement Procedure The maximum voltage drop across a mated pair shall not exceed the values shown. Series Voltage Drop Shell-to-shell conductivity, 2M801 2.5 after conditioning (48 hours salt spray) 2M803 200 2M804 4 2M805 2 EIA-364-83 Electroless nickel plated connectors. 2M801 EIA-364-83 Electroless nickel plated connectors. Shell-to-shell conductivity, Initial 2M Specs The maximum voltage drop across a mated pair shall not exceed the values shown. Series Voltage Drop 2M801 2.5 2M803 100 2M804 2 2M805 2 Contacts & Tools Description 2M803 dB Min. Attenuation 100 MHz 75 60 200 MHz 70 55 300 MHz 65 55 400 MHz 63 50 800 MHz 58 45 1000 MHz 55 40 EIA-364-21 Electroless Nickel Plated Connectors 2M Accessories Series 2M803 2M805 Series 2M801, 2M804, 2M805 2M804 Shielding effectiveness, low frequency (100MHz-1000 MHz) Frequency dB Min. Attenuation Series 2M805 1 GHz 55 85 3 GHz 50 69 5 GHz 45 66 19 GHz 40 65 EIA-364-66 Electroless nickel plated connectors Micro-D Series 2M801, 2M804 HD38999 Shielding effectiveness, high frequency (1Ghz-10GHz) Frequency Terrapin Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 29 2M Series Technical Reference Description Vibration, Sine No discontinuity of greater than 1 microsecond, no cracking, breaking or loosening of parts, plug shall not become disengaged from receptacle. Connectors shall meet electrical requirements after vibration test. MIL-STD-202 Method 204, test Condition G 12 sweep cycles per axes, 20 min. per 10-2000-10Hz Vibration, Random No discontinuity of greater than 1 microsecond, no cracking, breaking or loosening of parts, plug shall not become disengaged from receptacle. Connectors shall meet electrical requirements after vibration test. EIA-364-28 Test Condition V Letter I 100 milliamp test current 50- 2,000 Hz 37.80 g rms Gunfire Vibration No discontinuity of greater than 1 microsecond, no cracking, breaking or loosening of parts, plug shall not become disengaged from receptacle. Connectors shall meet electrical requirements after vibration test. MIL-STD-810F Method 519.5 Mechanical Shock No discontinuity of greater than 1 microsecond, no cracking, breaking or loosening of parts, plug shall not become disengaged from receptacle. Connectors shall meet electrical requirements after shock test. EIA-364-27 Condition D 300 G, halfsine, 3ms, 3 axes Mechanical durability, at ambient temperature No deterioration which will adversely affect the connector after 2000 cycles (where applicable) of mating and unmating. Connectors shall meet contact resistance, insulation resistance, shell-to-shell resistance, DWV, and mating and unmating force. EIA-364-09 Solderability, PC tail contacts 95% solder coverage. Smooth, bright and even finish. EIA-364-52 Category 3 8 hours steam aging prior to test 245° C, 4-5 sec. dwell 10X magnification Resistance To Soldering Heat No damage to connector. Connectors shall meet insulation resistance and waterproof sealing requirements. EIA-364-56 260° C, 10 seconds (PC tail) 2M805 2M Accessories Procedure Nexus Terrapin Micro-D HD38999 Requirement mechanical 2M804 2M803 2M801 2M Specs Contacts & Tools Complete Product Specifications 30 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M Series Technical Reference Complete Product Specifications Procedure Impact No impairment of function. Connector shall meet contact resistance, insulation resistance and waterproof sealing. EIA-364-42 1 meter 8 drops Min. Newtons 27 67 40 111 111 EIA-364-29 Contact separation force Contact Size 23 20 16 12 Min. Ounces 0.5 0.7 2.0 3.0 Min. Newtons 0.14 0.19 0.56 0.83 SAE AS39029 2M803 Min. Pounds 6 15 9 25 25 2M801 Contact retention Contact Size 23 20 20HD 16 12 2M Specs Requirement Contacts & Tools Description 2M804 Threaded coupling connector coupling torque shall not exceed the following requirements. Shell Size Inch Pounds 5, 6, 7 8, 9 8 8,9 10, 11 9 10 12 12 12, 13 15 16 14, 15 18 28 16, 17 19 24 32 23 HD38999 21 2M Accessories Coupling torque Series 2M805 2M805 Series 2M801 36 Series 2M804 push/pull connectors 10.6 6-4 10.8 6-7 11.4 7-10 12.0 8-13 12.6 9-19 13.8 10-26 15.2 12-37 17.4 14-55 21.0 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Nexus 5-3 Terrapin Unmating force (Series 2M804) Pounds Micro-D Contact Arrangement 31 2M Series Technical Reference Description 2M801 2M804 2M803 Insert retention 2M Accessories 2M805 Magnetic Permeability Procedure Shell Size Series Series Series 2M803, 2M801 2M805 2M804 5 5 6 6 8 7 7 9 8 8 10 9 9 11 10 10 12 12 13 15 14 16 18 15 17 19 21 23 Min. Force in Pounds 100 100 100 100 100 100 100 100 100 100 2 μ maximum. EIA-365-35 EIA-364-54 ENVIRONMENTAL Operating temperature Water immersion, mated Water immersion, open face panel mount receptacles with non-removable printed circuit board or solder cup contacts -65° to +150°C No evidence of water penetration into mated connectors. ≥100W insulation resistance. Connectors with waterblock potting process. 1 X 10-4 cc/second maximum helium leak rate at 1 atmosphere pressure differential following thermal shock conditioning. MIL-STD-810F Method 512.4 1 meter immersion 1 hour EIA-365-02 3 cycles thermal shock -57°C to +71°C 75 min. dwell 5 minute transfer rate Humidity, cyclic (damp heat, cyclic) (moisture resistance) No deterioration which will adversely affect the connector. 100 megohms minimum insulation resistance during the final cycle. Following the recovery period, connectors shall meet contact resistance, shell-to-shell resistance and DWV requirements. EIA-364-31 Condition B Method III 80-98% RH 10 cycles (10 days) +25° C to +65° C Step 7b vibration deleted. 24 hour recovery period. Nexus Terrapin Micro-D HD38999 Requirement No impairment of function. Connector shall meet contact resistance, insulation resistance and waterproof sealing. 2M Specs Contacts & Tools Complete Product Specifications 32 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M Series Technical Reference Complete Product Specifications Mated connectors shall withstand the effects of blowing sand and dust MIL-STD-810F, Method 510.4 Connector materials shall be fungus inert. MIL-STD-810F, Method 508.5 No visible damage from immersion in various fuels and oils. Connector shall meet coupling torque and dielectric withstanding voltage requirements. EIA-364-10 Unmated connectors Corrosion (salt mist) Sand and dust Fungus Fluid immersion No evidence of moisture on connector EIA-364-03 interface or contacts. Connector shall meet dielectric withstanding voltage. HD38999 Altitude immersion 2M Accessories No exposure of base metal. Connectors shall meet DWV and contact resistance requirements following the test. EIA-364-26 5% salt solution 35° C Unmated connectors Code C: 48 hours Code M: 48 hours Code MT: 500 hours Code NF: 500 hours Code ZN: 500 hours Code ZNU: 500 hours Code UCR: 500 hours 2M805 EIA-364-32 Test Condition IV 5 cycles consisting of -65° C 30 minutes, +25° C 5 minutes max., +150° C 30 minutes, +25° C 5 minutes max. 2M804 Thermal shock No mechanical damage or loosening of parts. Following thermal shock, connector shall meet contact resistance, DWV, insulation resistance and shell-to-shell resistance requirements. 2M803 21 day humidity (damp heat, long term) 2M801 Procedure EIA-364-31 Condition C Method II 90-95% RH 40° C Apply 100 volts DC during test. 4 hours drying time at ambient temperature prior to final measurements. 2M Specs Requirement No deterioration which will adversely affect the connector. Following the drying period, connectors shall meet 100 megohms minimum, contact resistance, shell-to-shell resistance, DWV, mating and unmating requirements. Contacts & Tools Description Micro-D Terrapin Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 33 2M801 Dual-Start ACME Threads Dual k Amphenol now offers a Dual k Plug for High Vibration Applications! Meets or Exceeds MIL-DTL-38999 Series III Vibration Levels NEW! Amphenol’s 2M801 DuaLok line is now available for extreme vibration applications. The NEW 2M DuaLok plug features a newly developed locking mechanism which ensures solid coupling and metal-to-metal bottoming in the most severe vibration environments. Patent pending. Consult Amphenol Aerospace for ordering information. 2M804 2M803 2M801 2M Specs Contacts & Tools DuaLok 2M801 1.120 2M Accessories 2M805 B Thread Nexus Terrapin Micro-D HD38999 E Dia. 34 V Thread Shell Size E DIA. In. B Thread V Thread mm. 5 .653 16.59 .3125-.05P-1L-2B .2500-32 UNEF-2A 6 .715 18.16 .3750-.05P-1L-2B .3125-32 UNEF-2A 7 .868 22.05 .4375-.05P-1L-2B .4375-28 UNEF-2A 8 .930 23.62 .5000-.05P-.1L-2B .5000-28 UNEF-2A 9 .993 25.22 .5625-.05P-.1L-2B .5625-24 UNEF-2A 10 1.060 26.92 .6250-.05P-1L-2B .6250-24 UNEF-2A 13 1.153 29.29 .8125-.1P-.2L-2B .6875-24 UNEF-2A 16 1.340 34.04 1.0000-.1P-.2L-2B .9375-20 UNEF-2A 17 1.402 35.61 1.0625-.1P-.2L-2B .9375-20 UNEF-2A 21 1.653 41.99 1.3125-.1p-.2L-2B 1.1875-18 UNEF-2A Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M Series 801 Dual-Start Acme Threads General Information Contacts & Tools 2M801 Series Micro-Miniature Connector: 2M Specs Amphenol’s 2M801 Series of connectors is ideal for applications where space is limited or a high density interconnect is needed. The series features Plugs with or without anti-decoupling mechanisms and a Dual Start ACME thread that provides full mating in 1 ½ turns. Plugs and Receptacles are provided in two different styles to accommodate the attachment of backshell with rear accessory threads or with integral backshell. The integral backshell allows for use of EMI shielding attachments and/or overmolding. Contact termination styles include Crimp, PC Tail, and Solder Cup with others available upon request. Custom and Filter configurations are available, please consult Amphenol Aerospace for ordering information. 2M801 2M803 2M801 FEATURES INCLUDE: • Anti-Vibration Self locking Plugs (-26) • Dual-Start ACME Thread for 1 ½ Turn Full mating • Sealed Receptacles: - Hermetic (1x10-8 cc/second) - Epoxy Backfilled (1x10-4 cc/second) • ROHS Compliant Platings available • Insert Arrangements up to 130 contacts 2M804 2M805 2M801 SPECIFICATIONS DWV Insulation Resistance Operating Temperature Shock Durability 5000 megohms min. -65°C to +150°C 300 g’s 37 g’s HD38999 Random Vibration Shielding Effectiveness See Insert Arrangements (pg. 13-15) 2M Accessories Current Rating See Insert Arrangements (pg. 13-15) 55 dB min. from 100MHz to 1000MHz 2000 mating cycles (-16) plug 500 mating cycles (-26) plug Micro-D 2M801 MATERIALS AND FINISHES Shells Contacts Aluminum Alloy or Stainless Steel Copper Alloy, gold plated Terrapin Insulators Polyphenylene Sulfide (PPS) Contact Retention Beryllium Copper Alloy Grommet, Interfacial Seal, O-Ring Fluorosilicone Rubber Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 35 2M Series 801 Dual-Start Acme Threads SERIES 2M801 MAXIMUM CONNECTOR WEIGHT IN GRAMS Insert Arrg. Plug 5-3P 4.4 3.4 3.6 2.0 Jam Nut Recept. Crimp Jam Nut Recept. PCB Sq. Flange Recept. Crimp Insert Arrg. Plug 2.2 10-201S 16.7 13.5 Sq. Flange Recept. PCB Jam Nut Recept. Crimp Sq. Flange Recept. PCB 14.4 15.0 11.7 5-3S 4.5 3.5 3.7 2.0 2.4 10-202P 14.9 11.7 12.6 13.2 9.9 6-1P 5.6 4.3 4.6 2.7 2.9 10-202S 16.3 13.1 14.0 14.6 11.3 6-1S 5.9 4.6 4.9 3.0 3.2 13-2P 18.9 17.2 17.2 17.2 15.1 6-4P 5.6 4.3 4.6 2.7 2.9 13-2S 20.4 18.7 18.7 18.7 16.6 6-4S 5.8 4.5 4.7 2.8 3.0 13-3P 19.8 18.1 18.1 18.1 16.0 6-7P 5.4 4.1 4.6 2.9 3.4 13-3S 21.4 19.7 19.7 19.7 17.6 6-7S 5.6 4.4 4.7 3.2 3.5 13-7P 20.0 18.3 18.3 18.3 16.2 7-1P 7.8 6.5 7.2 4.5 5.2 13-7S 22.4 20.7 20.7 20.7 18.6 7-1S 8.3 7.0 7.7 5.0 5.7 13-37P 18.4 16.7 16.7 16.7 14.6 7-10P 7.6 6.3 7.7 4.3 5.0 13-37S 19.9 17.6 17.6 17.6 15.5 7-10S 8.0 6.7 7.0 4.7 5.2 13-200P 19.0 17.3 17.3 17.3 15.2 8-2P 8.9 7.7 7.2 5.6 6.8 13-200S 21.1 19.4 19.4 19.4 17.3 8-2S 9.6 8.4 8.7 6.3 7.5 13-201P 19.1 17.4 174 17.4 15.3 8-13P 8.3 7.1 9.4 5.0 6.2 13-201S 21.3 19.6 19.6 19.6 17.5 8-13S 8.9 7.6 8.1 5.6 6.5 16-5P 28.5 22.6 24.4 25.4 23.0 8-200P 9.2 8.0 8.5 5.9 7.1 16-5S 31.2 25.3 28.1 28.1 25.7 8-200S 9.8 8.6 9.0 6.5 7.7 16-12P 29.2 23.3 26.1 26.1 23.7 9-4P 10.9 8.7 10.7 7.6 8.6 16-12S 32.5 26.6 29.4 29.4 27.0 9-4S 11.8 10.6 11.6 8.5 9.5 16-55P 26.5 20.6 24.3 24.3 21.9 9-19P 10.1 7.9 9.2 5.8 7.1 16-55S 29.2 23.3 26.1 26.1 23.7 9-19S 10.9 8.7 9.7 6.6 7.6 17-7P 29.8 27.0 29.4 29.4 25.2 9-200P 10.4 9.2 10.2 7.1 8.1 17-7S 33.0 30.2 32.6 32.6 28.4 9-200S 11.4 10.2 11.2 8.1 9.1 17-14P 32.6 29.8 32.2 32.2 28.0 9-201P 9.6 8.4 9.4 6.6 7.6 17-14S 32.3 29.5 31.9 31.9 27.7 9-201S 11.5 10.3 11.3 8.2 9.2 17-85P 28.1 23.2 29.0 29.0 25.3 10-5P 15.8 12.6 13.5 14.1 12.8 17-85S 31.0 26.2 30.6 30.6 26.4 10-5S 17.1 13.9 14.8 15.4 14.1 21-12P 35.0 31.4 34.4 26.4 31.4 10-26P 14.2 11.0 11.9 12.5 8.7 21-12S 39.6 36.0 39.0 31.0 36.0 10-26S 15.3 12.1 12.5 16.7 9.2 21-22P 37.3 33.7 36.7 28.7 33.7 10-200P 15.0 11.8 12.7 13.3 10.0 21-22S 43.6 40.0 43.0 35.0 40.0 32.9 29.3 32.3 24.3 29.3 39.4 35.8 38.8 30.8 35.8 10-200S 16.3 13.1 14.0 14.6 11.3 21-130P 10-201P 15.3 12.1 13.3 13.6 10.3 21-130S Nexus 36 Sq. Flange Recept. Crimp Jam Nut Recept. PCB Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools Connector Weights Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M801 Dual-Start ACME Threads Ordering Guide for 2M801 Contacts & Tools M Z1 C HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E / 2mphen 0 0 2 / 9 5 o/ l A pheno l Am HS Ro U E /2 002 / 95 / CONTACTS P Pin S Socket KEYING Stainless Steel/ Passivated Aluminum/Zinc-Nickel w/Olive Drab Chromate Aluminum/Zinc-Nickel with Black Chromate pheno l Am HS Ro U E /2 002 / 95 / Jam Nut #16 #12 3 #23 10-200 12 1 10-201 4 2 8 #20 #20HD #16 4 10-202 6-6 6 13-2 2 6-7 7 13-3 3 10 7-25 5 8-2 8-13 4 9-201 8 9-210 2 10-26 5 26 A° B° 5 12 B° A° 55 35 7 14 Plug View 85 41 12 21-22 22 130 Nexus 21-269 210° 2 21-12 21-130 95° 20 17-241 10 10-2 10-5 10 17-85 275° F Receptacle View 17-14 2 275° 75° 2 17-7 2 140° E Terrapin 19 13-201 16-235 4 9-200 6 16-55 2 9-4 9-19 13-200 16-12 8 4 D Micro-D 8-28 8-200 37 16-5 13 230° 7 13-37 13-220 2 210° 95° HD38999 7-10 1 75° C 2 13-7 3 7-1 B #12 6-4 6-23 210° 2M Accessories 1 No. of Contacts Insert Arrg. B° 150° 2M805 Insert Arrangements A° A 2M804 ZNU E /2 002 / 95 / Aluminum/Electroless Nickel Aluminum/Cadmium with Olive Drab Chromate Aluminum/Nickel-PTFE (Durmalon) E Square Flange E -02 U E ZN 6-1 pheno l Am HS Ro In-Line #20HD HS Ro E /2 002 / 95 / E #20 pheno l Am U See Insert Arrangements on Pages 13-15 Aluminum/Black Anodize (Non-Conductive) 2M803 MT -01 No. of Contacts #23 HS Ro E /2 002 / 95 / NF Insert Arrangements 5-3 pheno l Am U E Shell style 2M801-009 2M801-010 C 2M801 Self-Locking Plug with Ratchet Mechanism SHELL SIZE - INSERT ARRANGEMENTS Finish E -26 Plug with Anti-Decoupling Spring SERVICE CLASS E -16 -07 Insert Arrg. A C P Shell style 2M801-007 2M801-008 SERIES 2M801-007 Plugs with Integral Backshell 2M801-008 Plugs with Rear Accessory Thread 2M801-009 Receptacle with Integral Backshell 2M801-010 Receptacle with Accessory Thread 6-7 C NF C -16 Alternate Position C 2M801-0XX Shell Size- Contact Type Insert Arrg. C Service Class C Shell Style 2M Specs Series 69 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 37 2M801 Dual-Start ACME Threads Plug 2M801-007 1.040 26.42 MAX B THREAD MASTER KEY B THREAD KNURLES Shell Size Style 26 A Dia. in. A Dia. mm. in. C Dia. mm. B Thread in. mm. D Thread UNEF-2A 5 .537 13.64 .655 16.64 .3125-.05P-.1L-2B .245 6.22 .2500-32 6 .600 15.24 .700 17.78 .3750-.05P-.1L-2B .290 7.37 .3125-32 7 .690 17.53 .785 19.94 .4375-.05P-.1L-2B .390 9.91 .4375-28 8 .750 19.05 .850 21.59 .5000-.05P-.1L-2B .445 11.30 .5000-28 9 .810 20.57 .910 23.11 .5625-.05P-.1L-2B .500 12.70 .5625-24 10 .880 22.35 .980 24.89 .6250-.05P-.1L-2B .560 14.22 .6250-24 13 1.050 26.67 1.150 29.21 .8125-.1P-.2L-2B .650 16.51 .6875-24 1.240 31.50 1.340 34.04 1.0000-.1P-.2L-2B .805 20.45 .9375-20 1.300 33.02 1.400 35.56 1.0625-.1P-.2L-2B .850 21.59 .9375-20 21 1.550 39.37 1.650 41.91 1.3125-.1P-.2L-2B 1.135 28.83 1.1875-18 Terrapin Micro-D 16 17 Nexus 38 1.065 27.05 MAX D THREAD 2M804 2M805 2M Accessories 2 SAFETY WIRE HOLES AT 180° C DIA A DIA Style 16 HD38999 2M801-008 SHIELD TERMINATION 2M803 2M801 2M Specs Contacts & Tools 2M801-007 and 2M801-008 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M801 Dual-Start ACME Threads Jam Nut 2M801-009-07 and 2M801-010-07 Contacts & Tools 2M801-010-07 1.070 27.18 MAX .060 1.5 .425 10.80 MAX 2M801 MASTER KEYWAY 2M Specs 2M801-009-07 .100 2.54 MAX PANEL THICKNESS 1.015 25.78 MAX 2M803 F DIA. B FLAT A DIA. C FLAT D THREAD G THREAD E THREAD 2M804 RED BAND INDICATES FULL MATE Shell Size B Flat in. mm. in. .575 14.61 .350 C Flat mm. 8.89 in. mm. .545 13.84 F Dia. D Thread .3125-.05P-.1L-2A E Thread in. .3750-28 UN-2A mm. .245 G Thread 6.22 .2500-32 UNEF-2A 6 .635 16.13 .410 10.41 .595 15.11 .3750-.05P-.1L-2A .4375-28 UN-2A .290 7.37 .3125-32 UNEF-2A 7 .755 19.18 .536 13.61 .723 18.36 .4375-.05P-.1L-2A .5625-32 UN-2A .390 9.91 .4375-28 UNEF-2A .755 19.18 .536 13.61 .723 18.36 .5000-.05P-.1L-2A .5625-32 UN-2A .445 11.30 .5000-28 UNEF-2A .830 21.08 .596 15.14 .790 20.07 .5625-.05P-.1L-2A B.6250-28 DIA. UN-2A .500 12.70 .5625-24 UNEF-2A 10 .890 22.61 .658 16.71 .855 21.72 .6250-.05P-.1L-2A .6875-28 UN-2A .560 14.22 .6250-24 UNEF-2A 13 1.078 27.38 .845 21.46 1.044 26.52 .8125-.1P-.2L-2A .8750-28 UN-2A .650 16.51 .6875-24 UNEF-2A 16 1.264 32.11 1.022 25.96 1.230 31.24 1.0000-.1P-.2L-2A 1.0625-20 UN-2A .805 20.45 .9375-20 UNEF-2A 17 1.325 33.66 1.096 27.84 1.290 32.77 1.0625-.1P-.2L-2A 1.125-28 UN-2A .850 21.59 .9375-20 UNEF-2A 21 1.625 41.28 1.345 34.16 1.577 40.06 1.3125-.1P-.2L-2A 1.375-28 UN-2A 1.135 28.83 1.1875-18 UNEF-2A A FLAT 2M Accessories 8 9 2M805 5 A Dia. HD38999 JAM NUT PANEL CUTOUT Shell Size B DIA. mm. ± 0.05 in. ± .002 mm. ± 0.05 .356 9.04 .385 9.78 6 .416 10.57 .447 11.35 7 .542 13.77 .572 14.53 8 .542 13.77 .572 14.53 9 .602 15.29 .635 16.13 10 .666 16.62 .697 17.70 13 .851 21.62 .885 22.48 16 1.028 26.11 1.075 27.31 17 1.102 27.99 1.135 28.83 21 1.354 34.39 1.385 35.18 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Nexus 5 Terrapin A FLAT in. ± .002 B Dia. Micro-D A Flat 39 2M801 Dual-Start ACME Threads Square Flange 2M Specs Contacts & Tools Receptacle 2M801-009-02 & 2M801-010-02 2M801-009-02 .900 22.86 MAX .425 10.80 MAX MASTER KEYWAY B BSC C DIA. 2M801 4X D DIA. THRU 2M803 F DIA. E THREAD 2M804 G THREAD RED BAND INDICATES FULL MATE 2M805 A Shell Size 5 6 8 in. B BSC mm. in. .530 13.46 .363 .590 14.99 Terrapin C Dia. D Dia. F Dia. in. ± .003 mm. ± .08 mm. 9.22 .680 17.27 .093 2.36 .3125-.05P-.1L-2A .245 6.22 .2500-32 .423 10.74 .750 19.05 .093 2.36 .3750-.05P-.1L-2A .290 7.37 .3125-32 16.510.08 .483 C.650 DIA.± .003 12.27 .850 21.59 .093 2.36 .4375-.05P-1L-2A .390 9.91 .4375-28 13.84 .940 23.88 .093 2.36 .5000-.05P-1L-2A .445 11.30 .5000-28 18.08 .545 E Thread in. G Thread UNEF-2A in. .712 mm. mm. 9 .850 21.59 .607 15.42 1.125 28.58 .128 3.25 .5625-.05P-.1L-2A .500 12.70 .5625-24 10 .890 22.61 .670 17.02 1.190 30.23 .128 3.25 .6250-.05P-1L-2A .560 14.22 .6250-24 13 1.030 16 1.219 26.16 .812 20.62 1.375 34.93 .128 3.25 .8125-.1P-.2L-2A .650 16.51 .6875-24 30.96 .981 24.92 1.625 41.28 .128 3.25 1.0000-.1P-.2L-2A .805 20.45 .9375-20 B BSC 17 1.280 32.51 1.060 26.92 1.700 43.18 .128 3.25 1.0625-.1P-.2L-2A .850 21.59 .9375-20 21 1.430 36.32 1.205 30.61 1.940 49.28 .128 3.25 1.3125-.1P-.2L-2A 1.135 28.19 1.1875-18 A DIA. PANEL CUTOUT Micro-D HD38999 2M Accessories 7 Nexus .855 21.72 MAX .060 1.52 A SQ 40 2M801-010-02 C DIA. ± .003 0.08 B BSC A DIA. Shell Size A Dia. in. B Dia. mm. in. C Dia. mm. in. mm. 5 .330 8.38 .363 9.22 .093 2.36 6 .390 9.91 .423 10.74 .093 2.36 7 .450 11.43 .483 12.27 .093 2.36 8 .510 12.95 .545 13.84 .093 2.36 9 .575 14.61 .607 15.42 .128 3.25 10 .640 16.26 .670 17.02 .128 3.25 13 .825 20.96 .812 20.65 .128 3.25 16 1.015 25.78 .981 24.92 .128 3.25 17 1.075 27.31 1.060 26.92 .128 3.25 21 1.325 33.66 1.205 30.61 .128 3.25 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M801 Dual-Start ACME Threads In-Line 2M801-009-01 and 2M801-010-01 Contacts & Tools MASTER KEYWAY .060 1.5 A DIA. 2M801-010-01 .425 10.80 MAX 2M801 .890 22.61 MAX 2M Specs 2M801-009-01 .855 21.72 MAX B FLAT 2M803 D DIA. C THREAD A Dia. in. B Flat mm. in. D Dia. mm. C Thread in. mm. E Thread UNEF-2A .355 9.02 .325 8.13 .3125-.05P-.1L-2A .245 6.22 .2500-32 6 .415 10.54 .385 9.78 .3750-.05P-.1L-2A .290 7.37 .3125-32 7 .480 12.19 .445 11.30 .4375-.05P-.1L-2A .390 9.91 .4375-28 8 .540 13.72 .510 12.95 .5000-.05P-.1L-2A .445 11.30 .5000-28 .605 15.37 .575 14.61 .5625-.05P-.1L-2A .500 12.70 .5625-24 .665 16.89 .635 16.13 .6250-.05P-.1L-2A .560 14.22 .6250-24 13 .855 21.72 .825 20.96 .8125-.1P-.2L-2A .650 16.51 .6875-24 16 1.040 26.42 1.010 25.65 1.0000-.1P-.2L-2A .805 20.44 .9375-20 17 1.110 28.19 1.070 27.18 1.0625-.1P-.2L-2A .850 21.59 .9375-20 21 1.405 35.69 1.385 35.18 1.3125-.1P-2L-2A 1.135 28.83 1.1875-18 HD38999 9 10 2M Accessories 5 2M805 Shell Size 2M804 E THREAD RED BAND INDICATES FULL MATE Micro-D Terrapin Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 41 2M801 Dual-Start ACME Threads 2M801 Series of PC Board Receptacles: 2M801 Series of PC Board Receptacles are intended for use of terminating the connector directly to a Circuit Board or Flex assembly. These connectors can also be supplied with Solder cup termination for direct wire attachment. 2M801 FEATURES INCLUDE: • Low profile shells for minimum box protrusion • Shell Standoffs for PC Board washout • Non-removable PC and/or Solder cup contacts • Environmental Sealing Service Class 2M801-0XX -02 NF Shell Size- Contact Type Insert Arrg. 6-7 Alternate Position P A° SERIES 210° 75° 210° C 95° 230° D 140° 275° E 75° 275° F 95° 210° SERVICE CLASS Finish Jam Nut C E /2 002 / 95 / pheno l Am HS Ro U Aluminum/Electroless Nickel E /2 002 / 95 / Aluminum/Cadmium with Olive Drab Chromate NF pheno l Am HS Ro MT E /2 002 / 95 / pheno l Am HS Ro U Stainless Steel/Passivated E /2 002 / 95 / pheno l Am ZN HS Ro E U E /2 002 / 95 / pheno l Am HS Ro ZNU E U pheno l Am C E /2 002 / 95 / A° B° Aluminum/Nickel-PTFE (Durmalon) C U Z1 U Aluminum/Black Anodize (Non-Conductive) C -07 U E Square Flange HS Ro M Shell style -02 pheno l Am C C Receptacle with Solder Cup or PCB Termination with Special Sealing for Open Face (unmated) Water Immersion Requirements. 100% Leak Tested. To maintain a helium leak rate of 1-10-4 cc/sec. pressure differential from -55°C to 150° C. C 2M801-033 Receptacle for Solder Cup or PCB Termination with Epoxy Potting E Nexus 150° B See Insert Arrangements on Pages 13-15 C 2M801-011 B° (Normal) A SHELL SIZE - INSERT ARRANGEMENTS HS Ro 42 KEYING A E Micro-D Shell Style E Terrapin Series E HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools Ordering Guide for PCB Receptacles 2M801-011 & 033 E /2 002 / 95 / Aluminum/Zinc-Nickel w/Olive Drab Chromate Aluminum/Zinc-Nickel with Black Chromate Receptacle View CONTACTS P Pin - PCB S Socket - PCB E Pin - Solder Cup F Socket - Solder Cup Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M801 Dual-Start ACME Threads Jam Nut and Square Flange 2M801-011 and 2M801-033 Contacts & Tools 2M801-011-02 2M801-033-02 .925 23.5 MAX .060 1.5 .100 2.54 MAX PANEL THICKNESS .280 7.1 MAX .752 19.10 MAX H BSC .280 7.1 MAX .060 1.5 .125 3.18 MIN .125 3.18 MIN PC TAIL J DIA. PC TAIL L DIA. .025 C FLAT A DIA. F DIA. G SQ L DIA. SOLDER CUP .025 D THD 4X DIA. K THRU E THREAD F DIA 2M803 B FLAT 2M801 MASTER KEYWAY 2M Specs 2M801-011-07 2M801-033-07 SOLDER CUP RED BAND INDICATES FULL MATE 2M804 D THREAD .360 ± .015 .428 ± .015 RED BAND INDICATES FULL MATE B Flat in. mm. .350 8.89 .410 10.41 .536 13.61 .536 13.61 C Flat in. mm. .545 13.84 .595 15.11 .723 18.36 .723 18.36 .830 21.08 .596 .790 20.07 .5625-.05P-.1L-2A .890 1.078 1.264 1.325 1.625 15.14 22.61 .658 16.71 .855 27.38 .845 21.46 1.044 32.11 1.022 25.96 1.230 33.66 1.096 27.84 1.290 41.28 1.345 34.16 1.577 21.72 26.52 31.24 32.77 40.06 D Thread .3125-.05P-.1L-2A .3750-.05P-.1L-2A .4375-.05P-.1L-2A .5000-.05P-.1L-2A E Thread UN-2A .3750-28 .4375-28 .5625-32 .5625-32 F Dia. in. mm. .244 6.20 .330 8.38 .432 10.97 .493 12.52 .6250-28 .551 14.00 .6250-.05P-.1L-2A .8125-.1P-.2L-2A 1.0000-.1P-.2L-2A 1.0625-.1P-.2L-2A 1.3125-.1P-.2L-2A .6875-28 .620 .8750-28 .703 1.0625-20 .863 1.1250-28 .912 1.3750-28 1.170 15.75 17.86 21.92 23.16 29.72 G Sq. in. mm. .530 13.46 .590 14.99 .650 16.51 .712 18.08 H BSC in. mm. .363 9.22 .423 10.74 .483 12.27 .545 13.84 .850 21.56 .607 15.42 1.125 28.58 .128 3.25 22.61 .670 26.16 .812 30.96 .981 32.51 1.060 36.32 1.205 17.02 20.62 24.92 26.92 30.61 1.188 1.375 1.625 1.700 1.940 .890 1.030 1.219 1.280 1.430 J Dia. in. mm. .680 17.27 .750 19.05 .850 21.59 .938 23.83 30.18 34.93 41.28 43.18 49.28 K Dia. in. mm. .093 2.36 .093 2.36 .093 2.36 .093 3.25 .128 .128 .128 .128 .128 3.25 3.25 3.25 3.25 3.25 HD38999 L Dia. Tail Dia. #23 .018/.022 0.46/0.56 #20/20HD .025/.027 0.64/0.69 #16 .060/.064 1.52/1.63 #12 .092/.096 2.34/2.44 2M Accessories 9 10 13 16 17 21 A Dia. in. mm. .575 14.61 .635 16.13 .755 19.18 .755 19.18 2M805 Shell Size 5 6 7 8 PANEL CUTOUT Jam Nut 07 Shell Size C DIA. ± .003 0.08 C DIA. ± .003 0.08 B BSC B BSC A DIA. A DIA. D FLAT D FLAT mm. in. mm. C Dia. D Flat in. mm. in. ±.002 E Dia. mm. ± 0.05 in. ±.002 mm. ± 0.05 5 .330 8.38 .363 9.22 .093 2.36 .356 9.04 .385 9.78 6 .390 9.91 .423 10.74 .093 2.36 .416 10.57 .447 11.35 7 .450 11.43 .483 12.27 .093 2.36 .542 13.77 .572 14.53 .510 12.95 .545 13.84 .093 2.36 .542 13.77 .572 14.53 .575 14.61 .607 15.42 .128 3.25 .602 15.29 .635 16.13 10 .640 16.26 .670 17.02 .128 3.25 .666 16.92 .697 17.70 13 .825 20.96 .812 20.65 .128 3.25 .851 21.62 .885 22.48 16 1.015 25.78 .981 24.92 .128 3.25 1.028 26.11 1.075 27.31 17 1.075 27.31 1.060 26.92 .128 3.25 1.102 27.99 1.135 28.83 21 1.330 33.78 1.322 33.58 .128 3.25 1.354 34.39 1.385 35.18 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Nexus 8 9 Terrapin E DIA.E DIA. in. B Dia. Micro-D Square Flange 02 A Dia. 43 2M801 Dual-Start ACME Threads 2M801 Series of Hermetic Receptacles: 2M801 Series of Hermetic Receptacles provide superior sealing of 1x10 -8 cc/second helium leak rate and are 100% tested prior to shipping. This superior sealing is accomplished through the use of glass insulator fused to stainless steel shells and iron alloy contacts. 2M801 FEATURES INCLUDE: • Low profile shells for minimum box protrusion • Shell Standoffs for PC Board washout • Non-removable PC and/or Solder cup contacts • Hermetic Sealing Series Shell Style Service Class 2M801-012 -02 Z1 Shell Size- Contact Type Insert Arrg. 6-7 A SHELL SIZE - INSERT ARRANGEMENTS SERIES 2M801-012 Alternate Position P See Insert Arrangements on Pages 13-15 Hermetic Receptacles with Printed Circuit Board Contacts or Solder cup contacts CONTACTS P Pin - Solder Cup C Pin - PCB Tail Shell style -02 Square Flange -03 Weld Mount (only available is Z1 finish) -07 Jam Nut A° B° (Normal) A 150° 210° B 75° 210° C 95° 230° D 140° 275° E 75° 275° F 95° 210° Finish pheno l Am E U E /2 002 / 95 / Stainless Steel with Olive Drab Cadmium Finish ZB pheno l Am E U A° B° Stainless Steel/ Nickel Plated C HS Ro ZL Micro-D Stainless Steel/Passivated C HS Ro Z1 E /2 002 / 95 / pheno l Am E /2 002 / 95 / Nexus Terrapin E C HS Ro U 44 KEYING SERVICE CLASS HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools Ordering Guide for Hermetic Receptacle 2M801-012 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Receptacle View 2M801 Dual-Start ACME Threads Hermetic Jam Nut Connector 2M801-012-07 Contacts & Tools .925 23.5 MAX .100 25.4 MAX PANEL THICKNESS .280 7.1 MAX .060 1.5 2M801 MASTER KEYWAY 2M Specs 2M801-012-07 .125 3.18 MIN PC TAIL B FLAT C FLAT .025 D THREAD F DIA. 2M803 A DIA. G DIA. SOLDER CUP E THREAD 2M804 RED BAND INDICATES FULL MATE .428 ± .015 A Dia. in. mm. B Flat in. mm. C Flat in. mm. F Dia. E Thread UN-2A D Thread 14.61 .350 8.89 .545 13.84 .3125-.05P-.1L-2A .3750-28 .244 16.13 .410 10.41 .595 15.11 .3750-.05P-.1L-2A .4375-28 .330 7 .755 19.18 .536 13.61 .723 18.36 .4375-.05P-.1L-2A .5625-32 .432 8 .755 19.18 .536 13.61 .723 18.36 .5000-.05P-.1L-2A .5625-32 .493 9 .830 21.08 .596 15.14 .790 20.07 .5625-.05P-.1L-2A .6250-28 .551 10 .890 22.61 .658 16.71 .855 21.72 .6250-.05P-.1L-2A .6875-28 .620 .8125-.1P-.2L-2A 13 1.078 27.38 .845 21.46 1.044 26.52 1.264 32.11 1.022 25.96 1.230 31.24 .8750-28 .703 1.0000-.1P-.2L-2A 1.0625-20 .863 .912 17 1.325 33.66 1.096 27.84 1.290 32.77 1.0625-.1P-.2L-2A 1.125-28 21 1.625 41.28 1.345 34.16 1.577 40.06 1.3125-.1P-.2L-2A 1.375-28 1.170 HD38999 6.20 #23 8.38 .018/.022 0.46/0.56 10.97 #20/20HD 12.52 .025/.027 14.00 0.64/0.69 #16 15.75 .060/.064 17.86 1.52/1.63 21.92 #12 .092/.096 23.16 2.34/2.44 29.72 .575 .635 2M Accessories mm. 5 16 G Dia. Tail Dia. in. 6 2M805 Shell Size PANEL CUTOUT A Flat B DIA. mm. ± 0.05 in. ±.002 mm. ± 0.05 5 .356 9.04 .385 9.78 6 .416 10.57 .447 11.35 7 .542 13.77 .572 14.53 8 .542 13.77 .572 14.53 9 .602 15.29 .635 16.13 10 .666 16.92 .697 17.70 13 .851 21.62 .885 22.48 1.028 26.11 1.075 27.31 1.102 27.99 1.135 28.83 21 1.354 34.39 1.385 35.18 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Nexus 16 17 Terrapin A FLAT in. ±.002 Micro-D Shell Size B Dia. 45 2M801 Dual-Start ACME Threads 2M Specs Contacts & Tools Hermetic Square Flange Connector 2M801-012-02 2M801-012-02 2M801 .752 19.10 MAX B BSC .280 7.1 MAX .060 1.5 C DIA. .125 3.18 MIN 2M803 PC TAIL A SQ G DIA. SOLDER CUP .025 E THREAD 2M804 4X D DIA. F DIA. .100 (2.54) MAX PANEL THICKNESS RED BAND INDICATES FULL MATE A SQ. Shell Size in. mm. B BSC in. mm. Terrapin Nexus 46 C Dia. in. mm. D Dia. F Dia. in. mm. ± ±.003 0.08 E Thread G. Dia. Tail Dia. in. mm. 6.20 #23 8.38 .018/.022 0.46/0.56 10.97 #20/20HD 12.52 .025/.027 14.00 0.64/0.69 #16 15.75 .060/.064 17.86 1.52/1.63 21.92 #12 .092/.096 23.16 2.34/2.44 29.72 5 .530 13.46 .363 9.22 .680 17.27 .093 2.36 .3125-.05P-.1L-2A .244 6 .590 14.99 .423 10.74 .750 19.05 .093 2.36 .3750-.05P-.1L-2A .330 7 .650 16.51 .483 12.27 .850 21.59 .093 2.36 .4375-.05P-.1L-2A .432 8 .712 18.08 .545 13.84 .938 23.83 .093 2.36 .5000-.05P-.1L-2A .493 9 .850 21.56 .607 15.42 1.125 28.58 .128 3.25 .5625-.05P-.1L-2A .551 10 .890 22.61 .670 17.02 1.188 30.18 .128 3.25 .6250-.05P-.1L-2A .620 13 1.030 26.16 .812 20.62 1.375 34.93 .128 3.25 .8125-.1P-.2L-2A .703 16 1.219 31.96 .981 24.92 1.625 41.28 .128 3.25 1.0000-.1P-.2L-2A .863 .912 17 1.280 32.51 1.060 26.92 1.700 43.18 .128 3.25 1.0625-.1P-.2L-2A 21 1.430 36.32 1.205 30.61 1.940 49.28 .128 3.25 1.3125-.1P-.2L-2A 1.170 PANEL CUTOUT Shell Size Micro-D HD38999 2M Accessories 2M805 .360 ± .015 C DIA. ± .003 0.08 B BSC A DIA. A Dia. in. B BSC mm. in. mm. C Dia. in. mm. 5 .330 8.38 .363 9.22 .093 2.36 6 .390 9.91 .423 10.74 .093 2.36 7 .450 11.43 .483 12.27 .093 2.36 8 .510 12.95 .545 13.84 .093 2.36 9 .575 14.61 .607 15.42 .128 3.25 10 .640 16.26 .670 17.02 .128 3.25 13 .825 20.96 .812 20.65 .128 3.25 16 1.015 25.78 .981 24.92 .128 3.25 17 1.075 27.31 1.060 26.92 .128 3.25 21 1.325 33.66 1.205 30.61 .128 3.25 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M801 Dual-Start ACME Threads Hermetic Weld Mount Connector 2M801-012-03 Contacts & Tools .752 19.10 MAX VIEW A A DIA. E DIA. VIEW A .039 1.00 . 013 0.33 .280 7.11 MAX .125 3.18 MIN PC TAIL E DIA. D DIA. +.005 .13/-.000 30° C DIA. SOLDER CUP .025 0.64 VIEW A (SIZE 5 AND 6 ONLY) 2M Accessories PANEL CUTOUT .039 1.00 Shell Size A Dia in. mm. C Dia. B Thread in. mm. D Dia. Panel Cutout G. PC Tail Dia. 8.10 #23 9.55 .018/.022 0.46/0.56 11.13 #20/20HD 11.13 .025/.027 14.30 0.64/0.69 #16 11.13 .060/.064 20.68 1.52/1.63 25.58 #12 .092/.096 27.10 2.34/2.44 33.53 5 .395 10.03 .3125-.05P-.1L-2A .244 6.20 .319 .455 11.56 .3750-.05P-.1L-2A .330 8.38 .379 7 .520 13.21 .4375-.05P-.1L-2A .432 11.97 .438 8 .580 14.73 .5000-.05P-.1L-2A .493 12.52 .502 9 .645 16.38 .5625-.05P-.1L-2A .551 14.00 .563 10 .705 18.01 .6250-.05P-.1L-2A .620 15.75 .627 .703 17.86 .814 13 .895 22.73 .8125-.1P-.2L-2A 16 1.080 27.43 1.0000-.1P-.2L-2A .863 21.92 1.007 .912 23.16 1.067 17 1.145 29.08 1.0625-.1P-.2L-2A 21 1.395 35.43 1.3125-.1P-.2L-2A 1.170 29.72 1.320 Terrapin mm. Micro-D in. 6 HD38999 ED BAND NDICATES ULL MATE PAN 2M805 THREAD VIEW A (SIZE 5 AND 6 ONLY) 2M804 .752 19.10 MAX 2M803 RED BAND INDICATES FULL MATE 30° C DIA. SOLDER CUP .025 0.64 B THREAD . 013 0.33 2M801 MASTER KEYWAY .280 7.11 MAX .125 3.18 MIN PC TAIL 2M Specs 2M801-012-03 Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 47 2M801 Dual-Start ACME Threads 2M801 Series Right Angle PCB Receptacle: 2M801 Right Angle PCB Receptacles are ideal for applications where space and weight are at a premium. This receptacle design can withstand high temperature environments while maintaining an environmental seal. 2M801 FEATURES INCLUDE: • Dual-Start ACME Thread • Right Angle Contacts • High Temperature Housing • Threaded Inserts • Environmentally Sealed Series Shell Style Service Class 2M801-023 -07 Z1 pheno l Am C U C HS Ro E /2 002 / 95 / pheno l Am Arrangement 5-3 3 Shell style 6-4 4 Jam Nut 6-7 7 7-10 10 8-2 2 Finish 8-13 13 Aluminum/Black Anodize (Non-Conductive) 9-19 19 U pheno l Am Note: Consult factory for available arrangements. E /2 002 / 95 / pheno l Am C HS Ro U E /2 002 / 95 / pheno l Am HS Ro E U Stainless Steel/Passivated C HS Ro U E /2 002 / 95 / Aluminum/Zinc-Nickel w/Olive Drab Chromate Aluminum/Zinc-Nickel with Black Chromate C HS Ro E /2 002 / 95 / Nexus E 48 150° 210° B 75° 210° C 95° 230° D 140° 275° E 75° 275° F 95° 210° A° B° Aluminum/Nickel-PTFE (Durmalon) pheno l Am U A° B° (Normal) A E /2 002 / 95 / pheno l Am E ZNU Socket C HS Ro U E ZN Pin S KEYING Aluminum/Cadmium with Olive Drab Chromate E Z1 P E /2 002 / 95 / NF MT Aluminum/Electroless Nickel CONTACTS C HS Ro M A No. of Contacts SERVICE CLASS C HD38999 P Alternate Position SHELL SIZE - INSERT ARRANGEMENTS -07 E Micro-D 6-7 PCB Receptacle for Right Angle PC Board E Terrapin Shell Size- Contact Type Insert Arrg. SERIES 2M801-023 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools Ordering Guide for Right Angle PCB Receptacle 2M801-023 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Receptacle View 2M801 Dual-Start ACME Threads Jam Nut Connector 2M801-023-07 Contacts & Tools MASTER KEYWAY B FLATS .100 (2.54) MAX PANEL THICKNESS E THREAD 2M Specs D THREAD P DIA. A FLAT N FLAT F G .055/.065 (1.40/1.65) .020 ± .002 (0.51 ± 0.05) MASTER KEYWAY IS LOCATED AT TOP DEAD CENTER FOR ALL ARRANGEMENTS EXCEPT FOR THE 8-13. RED FULL MATE INDICATOR BAND FLAT FLAT 2M803 MASTER KEYWAY 2M801 C DIA. H J .630 (16.00) MAX 2M804 K L 2M805 #2-56 THREADED INSERT 2 PLCS. MASTER KEYWAY 5-3, 6-4, 6-7, 7-10, AND 9-19 MASTER KEYWAY LOCATION in. ±.005 5-3 6-4 B C Dia. mm. in. F Dia. mm. in. mm. G H .350 8.89 .545 13.84 .575 14.61 .3125-.05P-.1L-DS-2A .3750-28 UN-2A .225 5.72 .275 6.99 .260 .410 10.41 .595 15.11 .635 16.13 .3750-.05P-.1L-DS-2A .4375-28 UN-2A .225 5.72 .292 7.42 .345 6-7 .410 10.41 .595 15.11 .635 16.13 .3750-.05P-.1L-DS-2A .4375-28 UN-2A .225 5.72 .265 7-10 .536 13.61 .723 18.36 .755 19.18 .4375-.05P-.1L-DS-2A .5625-32 UN-2A .296 7.52 8-2 .536 13.61 .723 18.36 .755 19.18 .5000-.05P-.1L-DS-2A .5625-32 UN-2A .319 8.10 8-13 .536 13.61 .723 18.36 .755 19.18 .5000-.05P-.1L-DS-2A .5625-32 UN-2A .319 9-19 .595 15.11 .790 20.01 .830 21.08 .5625-.05P-.1L-DS-2A .6250-28 UN-2A .360 Shell Size in. mm. 5-3 .490 14.45 .357 9.07 6-4 .589 15.19 .418 10.62 .448 11.37 D Thread L N P in. mm. ±.002 ±.0.05 in. mm. ±.005 ±0.13 .385 in. J mm. in. K in. mm. 6.60 .165 4.19 .310 7.87 8.76 .224 5.69 .385 9.78 6.73 .345 8.76 .187 4.75 .408 10.36 .273 6.93 .345 8.76 .170 4.32 .452 11.48 .316 .803 .490 12.45 .230 5.84 .490 4.31 8.10 .316 8.03 .490 12.45 .230 5.84 .490 12.45 9.14 .275 6.99 .490 12.45 .342 8.69 .600 15.24 E Thread in. mm. ±.035 ±0.89 mm. Micro-D in. HD38999 mm. ±.0.13 2M Accessories A Shell Size 8-13 MASTER KEYWAY LOCATION 9.78 .589 15.19 .418 10.62 .448 11.37 .710 18.03 .544 13.82 .573 14.55 8-2 .710 18.03 .544 13.82 .573 14.55 8-13 .710 18.03 .544 13.82 .573 14.55 9-19 .800 20.32 .603 15.32 .635 16.13 Terrapin 6-7 7-10 Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 49 2M801 Dual-Start ACME Threads Protection Caps: 2M801 Double Start Protective Caps are available in plug and receptacle versions. Protective caps keep the connector interface dry and clean while not in use. Caps come in a variety of materials, lanyard styles and lengths to accommodate specific design requirements. 2M801 FEATURES INCLUDE: • Aluminum or Stainless Steel Bodies • Rubber Gaskets for Environmental Sealing • Stainless Steel Fittings • Variety of attachments Series 2M667-21X 2M667-217 2M667-218 -S Shell Size -G Nylon Rope -H -N -S -SK -U Stainless Steel Wire Rope, Teflon® Jacket No Attachment Stainless Steel Sash Chain Nylon Rope With Slip Knot Stainless Steel Wire Rope, No Jacket Stainless Steel Wire Rope, Polyurethane Jacket SERVICE CLASS Finish pheno l Am U C HS Ro E E /2 002 / 95 / pheno l Am U Aluminum/Electroless Nickel E /2 002 / 95 / Aluminum/Cadmium with Olive Drab Chromate -NF pheno l Am E E E C HS Ro E /2 002 / 95 / pheno l Am E U C HS Ro -ZNU 5 6 7 8 9 10 13 16 17 21 ATTACHMENT CODE Omit for attachment Types N (No Attachment) and Slip Knot 01 –.126 (3.20) I.D. 02 –.145 (3.68) I.D. Small Ring 04 –.188 (4.78) I.D. 06 –.197 (5.00) I.D. 14 –.385 (9.78) I.D. 15 –.445 (11.30) I.D. 16 –.570 (14.48) I.D. 17 –.635 (16.13) I.D. 18 –.695 (17.65) I.D. Large Ring 19 –.885 (22.48) I.D. 20 –1.070 (27.17) I.D. 21 –1.135 (28.83) I.D. 22 –1.210 (30.73) I.D. 23 –1.275 (32.39) I.D. 24 –1.375 (34.94) I.D. 50 –.420 (10.67) I.D. 52 –.480 (12.19) I.D. 54 –.635 (16.13) I.D. 56 –.745 (18.92) I.D. Split Ring 58 –.885 (22.48) I.D. 60 –1.010 (25.65) I.D. 64 –1.125 (28.58) I.D. 68 –1.345 (34.16) I.D. Aluminum/Nickel-PTFE (Durmalon) Stainless Steel/Passivated E /2 002 / 95 / pheno l Am U SHELL SIZE -5 C HS Ro -ZN 04 Omit for attachment Attachment Length in Inches Type N (No Attachment) Example "-5" equals 5 inch length E /2 002 / 95 / pheno l Am U 5 Attachment Code C HS Ro U -Z1 Nexus Aluminum/Black Anodize (Non-Conductive) C HS Ro -M E Micro-D Attachment Type ATTACHMENT TYPE -T -MT Terrapin -NF Protection Cap for 2M801 Plugs Protection Cap for 2M801 Receptacles -C E /2 002 / 95 / Aluminum/Zinc-Nickel w/Olive Drab Chromate Aluminum/Zinc-Nickel with Black Chromate pheno l Am E C HS Ro U 50 Service Class SERIES HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools Ordering Guide for Metal Protection Cap 2M667-217 & 218 E /2 002 / 95 / Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M801 Dual-Start ACME Threads Metal Protective Cap 2M667-217 and 2M667-218 B C THREAD -2B LENGTH ± .25 6.4 B LENGTH ± .25 6.4 2M804 C THREAD -2B 2M803 C THREAD -2A 2M805 A Max. LANYARD OPTIONS B Max. in. mm. in. mm. C 5 .463 11.76 .549 12.40 .3125-.05P-1L 6 .523 13.28 .612 14.10 .3750-.05P-1L 7 .588 14.94 .699 15.62 .4375-.05P-1L 8 .648 16.46 .757 17.15 .5000-.05-.1L .713 18.11 .812 21.34 .5625-.05P-.1L .773 19.63 .892 22.95 .6250-.05P-1L 13 .963 24.46 1.062 25.27 .8125-.1P-.2L 16 1.148 29.16 1.256 32.03 1.0000-.1P-.2L 17 1.213 30.81 N/A N/A 1.0625-.1P-.2L 21 1.473 37.41 N/A N/A 1.3125-.1P-.2L flexible, good abrasion resistance, good resistance to fuels, .120" 3mm diameter Polyurethane Coated Wire Rope Black polyurethane over stainless steel rope, very flexible, excellent abrasion resistance, excellent resistance to fuels, .080" 2mm diameter HD38999 9 10 Nylon Rope -55° to +100°C., black, 2M Accessories Shell Size 2M801 .615 15.62 MAX A MAX LENGTH ± .25 6.4 .615 15.62 MA 2M Specs .655 16.64 MAX GASKET .660 16.77 MAX GASKET Contacts & Tools GASKET 2M667-218 (Receptacle) 2M667-217 (Plug) .660 16.77 M Teflon® Jacketed Wire Rope Translucent FEP jacket over stainless steel, -55° to +200°C., fair flexibility, good abrasion resistance, .100" diameter MATERIALS Micro-D Sash Chain Stainless steel, #8 Chain Cover Aluminum alloy or stainless steel Gasket Silicone rubber Wire, Hardware Stainless steel, passivated Slip Knot (SK) for attaching Covers 55° to +100°C., black, flexible, to Cables good abrasion resistance, good Terrapin resistance to fuels, .120" 3mm diameter. Length includes .5" 13mm diameter loop. Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 51 2M803 1/4 Turn Bayonet Coupling 2M801 2M Specs Contacts & Tools Introduction and Specifications 2M803 Series Micro-Miniature Connectors: Amphenol’s 2M803 Series of connectors are ideal for applications where space is limited or a high density interconnect is needed. The series features bayonet connectors with ¼ turn full mate coupling. Plugs and Receptacles are provided in two different styles to accomodate the attachment of backshell with rear accessory threads or with integral backshell. The integral backshell allows for use of EMI shielding attachments and/or overmolding. Contact termination styles include Crimp, PC Tail, and Solder cup with others available upon request. Custom and Filter configurations are available, please consult factory for ordering information. 2M803 FEATURES INCLUDES: 2M803 • Bayonet Coupling for ¼ Full mating • Sealed Receptacles: - Hermetic (1x10-8 cc/second) • ROHS Compliant Platings available • Insert Arrangements up to 55 contacts 2M Accessories 2M805 2M804 - Epoxy Backfilled (1x10-4 cc/second) 2M803 SPECIFICATIONS Current Rating DWV Insulation Resistance Micro-D HD38999 Operating Temperature Shock Random Vibration Shielding Effectiveness Durability See Insert Arrangements (pg. 13-15) 5000 megohms min. -65°C to +150°C 300 g’s 37 g’s 40 dB min. from 100MHz to 1000MHz Aluminum: 250 mating cycles Stainless Steel: 2000 mating cycles 2M803 MATERIALS AND FINISHES Shells Contacts Insulators Contact Retention Grommet, Interfacial Seal, O’Ring Aluminum Alloy or Stainless Steel Copper Alloy, gold plated Polyphenylene Sulfide (PPS) Beryllium Copper Alloy Fluorosilicone Rubber Nexus Terrapin See Insert Arrangements (pg. 13-15) 52 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M803 1/4 Turn Bayonet Coupling Weights Insert Arrangements Cable Plug Jam Nut Receptacle Crimp Jam Nut Receptacle PCB Flange Receptacle Crimp Flange Receptacle PCB 2.9 3.3 5-3S 3.7 3.7 4.0 3.1 3.4 6-1P 4.4 4.4 4.6 3.1 3.5 6-1S 4.5 4.5 4.7 3.2 3.6 6-4P 4.7 3.7 4.1 3.1 3.6 6-4S 4.7 4.0 4.2 3.2 3.7 6-7P 5.1 4.8 5.3 3.3 4.4 6-7S 5.1 5.1 5.5 3.6 4.4 7-1P 5.7 5.9 5.8 4.4 4.7 7-1S 5.9 6.2 5.9 4.7 5.1 7-10P 6.9 7.4 8.1 5.0 6.5 7-10S 7.4 7.8 8.4 5.4 6.6 8-2P 8.6 8.9 9.9 6.6 8.6 8-2S 9.4 9.7 10.7 7.4 9.4 8-13P 7.9 8.3 9.2 5.9 7.9 8-13S 8.7 8.9 9.7 6.6 8.1 8-200P 8.9 9.2 10.2 6.9 8.9 8-200S 9.6 9.9 10.9 6.9 9.6 9-4P 9.2 9.6 10.6 6.6 9.2 9-4S 9.6 9.9 10.9 6.9 9.6 9-19P 9.2 9.1 10.6 7.0 9.9 9-19S 10.2 10.1 11.2 8.1 10.2 9.1 9.5 10.5 7.2 9.1 9-200S 10.2 10.6 11.6 8.3 10.2 10.3 8.4 10.3 10-5P 13.4 14.1 15.0 10.6 13.9 10-5S 14.9 15.5 17.5 12.0 15.3 10-26P 11.7 12.3 14.3 8.8 12.8 10-26S 13.4 13.6 15.1 10.1 13.1 10-200P 12.5 13.2 15.2 9.7 13.0 10-200S 14.0 14.6 16.6 11.1 14.4 10-201P 12.9 13.5 15.5 10.0 13.3 10-201S 14.4 15.1 17.1 11.6 14.9 10-202P 12.4 13.1 15.1 9.6 11.8 10-202S 14.0 14.6 16.6 11.1 14.4 12-2P 15.5 16.4 19.1 11.4 16.9 12-2S 17.2 18.0 20.8 13.1 18.6 12-3P 16.5 17.4 20.1 12.4 17.9 12-3S 18.3 19.1 21.9 14.2 19.7 12-7P 16.7 17.6 20.4 12.7 18.2 12-7S 19.4 20.2 23.0 15.3 20.8 12-37P 15.0 15.8 18.6 10.9 16.4 12-37S 16.6 17.5 19.6 12.4 16.7 12-200P 15.6 16.5 19.3 11.6 17.1 12-200S 17.9 18.8 21.6 13.9 19.4 12-201P 15.7 16.6 19.4 11.7 17.2 12-201S 18.2 19.0 21.8 14.1 19.6 14-5P 22.2 23.5 27.7 17.3 25.5 14-5S 24.8 26.1 29.3 19.8 25.1 14-55P 19.6 20.9 25.1 14.6 22.9 14-55S 22.6 23.9 27.1 14.6 23.9 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Nexus 7.3 11.7 Terrapin 10.6 10.1 Micro-D 9.6 9.8 HD38999 9.2 9-201S 2M Accessories 9-201P 2M805 9-200P 2M804 3.9 2M803 3.6 2M801 3.6 2M Specs 5-3P Contacts & Tools SERIES 2M803 MAXIMUM CONNECTOR WEIGHT IN GRAMS 53 2M803 1/4 Turn Bayonet Coupling Series Shell Style Service Class 2M803-00X -06 NF 2M801 2M Accessories 5-3 #20HD #16 #12 1 U HS Ro Insert Arrg. 26 4 6-7 7 10-202 8 6-23 7-1 1 7-25 2 8-28 8 9-210 10-2 275° Aluminum/Nickel-PTFE (Durmalon) Stainless Steel/Passivated E /2 002 / 95 / Aluminum/Zinc-Nickel w/Olive Drab Chromate Aluminum/Zinc-Nickel with Black Chromate #20 #20HD #16 A° B° 2 2 3 37 12-200 6 2 12-201 10 2 14-55 14-235 B° A° 7 20 5 14-12 2 Receptacle View 1 14-5 4 #12 2 12-220 2 9-4 8 230° 140° 12-3 12-37 5 9-201 95° Z 12-7 10 4 Y 12-2 3 19 210° 5 10-26 12 9-200 75° No. of Contacts #23 10-201 9-19 E /2 002 / 95 / pheno l Am 10-200 4 C ZNU HS Ro U 6 13 X Aluminum/Cadmium with Olive Drab Chromate C ZN 4 8-200 Aluminum/Electroless Nickel E /2 002 / 95 / pheno l Am 6-6 8-13 C HS Ro U 6-4 7-10 B 210° E /2 002 / 95 / pheno l Am Z1 A 150° C U Key Rotation N C HS Ro MT Key Position Aluminum/Black Anodize (Non-Conductive) 10-5 3 6-1 KEYING Insert Arrangements No. of Contacts #20 pheno l Am E In-Line HS Ro E -01 Socket E /2 002 / 95 / E Flange Mount pheno l Am U E Jam Nut E /2 002 / 95 / E Plug -02 U NF insert Arrangements #23 HS Ro M Shell style 2M803-003, 2M803-004 Insert Arrg. pheno l Am C -07 S Finish Shell style 2M803-001, 2M803-002 -06 Pin SERVICE CLASS Receptacle with Rear Accessory Thread 2M803-004 P E /2 002 / 95 / C 2M803 U Receptacle with Integral Backshell for Direct Attachment of Cable Shield and Overmold 2M805 2M804 HS Ro Plug with Crimp Contact, Rear Accessory Thread 2M803-002 CONTACTS pheno l Am E HD38999 See Insert Arrangements on Pages 13-15 E Micro-D N Plug with Crimp Contact, Integral Backshell for Direct Attachment of Cable Shield and Overmold 8-2 Terrapin P SHELL SIZE - INSERT ARRANGEMENTS 2M803-003 Nexus 6-7 Alternate Position SERIES 2M803-001 54 Shell Size- Contact Type Insert Arrg. C 2M Specs Contacts & Tools Ordering Guide for 2M803 Crimp Receptacles & Plugs 12 55 35 2 10 2 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Plug View 2M803 1/4 Turn Bayonet Coupling Plug 2M803-001-06 and 2M803-002-06 Contacts & Tools 2M Specs 2M803-001-06 2M803-002-06 2M801 KNURL 2M803 C DIA. A THREAD .930 23.6 MAX .930 23.6 MAX B Dia. Max A Thread in. 2M805 Shell Size 2M804 B DIA. MAX C Dia. mm. in. mm. .475 12.07 .245 6.22 6 .3125-32 UNEF-2A .540 13.72 .290 7.37 7 .4375-28 UNEF-2A .620 15.75 .390 9.91 8 .5000-28 UNEF-2A .675 17.15 .450 11.43 9 .5625-24 UNEF-2A .745 18.92 .500 12.70 10 .6250-24 UNEF-2A .812 20.63 .562 14.28 12 .6875-24 UNEF-2A .894 22.71 .650 16.51 14 .9375-20 UNEF-2A 1.060 26.92 .800 20.32 15 .9375-20 UNEF-2A 1.120 28.45 1.035 26.29 HD38999 .2500-32 UNEF-2A 2M Accessories 5 Micro-D Terrapin Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 55 2M803 1/4 Turn Bayonet Coupling Jam Nut Contacts & Tools 2M803-003-07 and 2M803-004-07 2M801 2M Specs 2M803-003-07 2M803-004-07 1.030 26.16 MAX 1.060 26.92 MAX .585 14.86 MASTER KEYWAY B .585 14.86 A DIA. G DIA. D DIA. D DIA. 2M803 C FLAT E THREAD B FLATS TYP 2M Accessories 2M805 2M804 .100 2.54 MAX PANEL THICKNESS B Flat A Dia. C Flat mm in. mm. G Dia. in. mm in. mm. in. F Thread in. 5 .575 14.61 .545 13.84 .350 8.89 .300 7.62 .3750-32 UN-2A E Thread .2500-32 UNEF-2A .245 6.22 6 .635 16.13 .595 15.11 .410 10.41 .362 9.19 .4375-28 UN-2A .3125-32 UNEF-2A .290 7.37 7 .755 19.18 .723 18.36 .536 13.61 .436 11.07 .5625-32 UN-2A .4375-28 UNEF-2A .390 9.91 8 .830 21.08 .790 20.11 .593 15.10 .500 12.70 .6250-28 UN-2A .5000-28 UNEF-2A .450 11.43 56 mm. 9 .830 21.08 .790 20.07 .596 15.14 .561 14.25 .6250-28 UN-2A .5625-24 UNEF-2A .500 12.70 10 .955 24.26 .925 23.51 .721 18.31 .635 16.13 .7500-28 UN-2A .6250-24 UNEF-2A .562 14.27 12 1.078 27.38 1.044 26.52 .845 21.46 .714 18.14 .8750-28 UN-2A .6875-24 UNEF-2A .650 16.51 14 1.264 32.11 1.230 31.24 1.022 25.96 .865 21.97 1.0625-20 UN-2A .9375-20 UNEF-2A .805 20.45 15 1.322 33.58 1.287 32.69 1.093 27.76 .924 23.47 1.1250-28 UN-2A .9375-20 UNEF-2A .850 21.59 PANEL CUTOUT FOR JAM NUT RECEPTACLE A Flat Shell Size B DIA. A FLAT in. ±.002 B Dia mm. ± 0.05 in. mm. 5 .355 9.02 .382 9.70 6 .415 10.54 .445 11.30 7 .541 13.74 .572 14.53 8 .601 15.27 .635 16.13 9 .601 15.27 .643 16.33 10 .729 18.52 .760 18.29 12 .850 21.59 .885 22.48 14 1.031 23.19 1.072 27.23 Nexus Terrapin .100 2.54 MAX PANEL THICKNESS D Dia. Micro-D HD38999 Shell Size F THREAD E THREAD Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M803 Bayonet Coupling Flange Mount 2M803-003-02 and 2M803-004-02 Contacts & Tools MASTER KEYWAY A MAX A MAX .875 22.23 MAX .485 12.32 .875 22.23 MAX .875 22.23 MAX .485 12.32 .875 22.23 MAX .485 12.32 .425 10.80 .425 10.80 2M801 MASTER KEYWAY .485 12.32 .106 2.69 .425 10.80 .106 2 PLCS 2.69 2 PLCS 2M803-004-02 2M Specs 2M803-003-02 .425 10.80 D DIA D DIA F DIA D DIA F DIA 2M803 D DIA B BSC C REF B BSC E THREAD C REF E THREAD 2M804 45° 45° A Max. B BSC. C Ref. D Dia. 2M805 Shell Size F Dia. mm in. mm. in. mm in. .710 18.03 .513 13.03 .460 11.68 .300 mm. 7.62 .2500-32 UNEF-2A E Thread .245 in. mm. 6.22 6 .788 20.02 .598 15.19 .522 13.26 .362 9.19 .3125-32 UNEF-2A .290 7.37 7 .895 22.73 .708 17.98 .590 14.99 .436 11.07 .4375-28 UNEF-2A .390 9.91 8 1.154 29.31 .964 24.49 .668 16.97 .500 12.70 .5000-28 UNEF-2A .450 11.43 9 1.210 30.73 1.017 25.83 .721 18.31 .561 14.25 .5625-24 UNEF-2A .500 12.70 10 1.291 32.79 1.101 27.97 .795 20.19 .635 16.13 .6250-24 UNEF-2A .562 14.27 1.395 35.43 1.204 30.58 .874 22.20 .714 18.14 .6875-24 UNEF-2A .650 16.51 1.550 39.37 1.280 32.51 1.050 26.67 .865 21.97 .9375-20 UNEF-2A .805 20.45 HD38999 12 14 2M Accessories in. 5 FLANGE MOUNT PANEL CUTOUTS 2X DIA .122 3.1 Shell Size A BSC B DIA B DIA in. B Dia mm. in. mm. 5 .513 13.03 .365 9.25 6 .598 15.19 .430 10.92 7 .708 17.98 .520 13.21 8 .964 17.98 .592 15.04 9 1.017 25.83 .645 16.38 10 1.101 27.97 .726 18.44 12 1.204 30.58 .832 21.13 14 1.280 32.51 .945 24.00 Terrapin A BSC A BSC Micro-D 2X DIA .122 3.1 Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 57 2M803 1/4 Turn Bayonet Coupling In-Line 2M803-003-01 MASTER KEYWAY 2M803-004-01 .860 21.84 MAX .845 21.46 MAX A DIA. 2M801 2M Specs Contacts & Tools 2M803-003-01 and 2M803-004-01 B DIA. B DIA. D DIA. Shell Size B Dia. A Max. in. mm. in. mm. D Dia. C Thread in. 5 .380 9.65 .300 7.62 .2500-32 UNEF-2A .245 mm. 6.22 6 .465 11.81 .362 9.19 .3125-32 UNEF-2A .290 7.37 7 .485 12.32 .438 11.13 .4375-28 UNEF-2A .390 9.91 8 .566 14.38 .498 12.65 .5000-28 UNEF-2A .450 11.43 9 .658 16.71 .564 14.33 .5625-24 UNEF-2A .500 12.70 10 .720 18.29 .635 16.13 .6250-24 UNEF-2A .562 14.27 12 .810 20.57 .636 16.15 .6875-24 UNEF-2A .650 16.51 14 1.027 26.09 .713 18.11 .9375-20 UNEF-2A .805 20.45 15 1.027 26.09 .924 23.47 .9375-20 UNEF-2A .850 21.59 Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 C THREAD 58 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M803 1/4 Turn Bayonet Coupling PCB Ordering Guide for 2M803 Printed Circuit Board Receptacles Contacts & Tools 2M803 Series of PC Board Receptacles 2M Specs 2M803 Series of PC Board Receptacles are intended for use of terminating the connector directly to a Circuit Board or Flex assembly. These connectors can also be supplied with Solder cup termination for direct wire attachment. 2M801 2M803 FEATURES INCLUDE: • Low profile shells for minimum box protrusion • Shell Standoffs for PC Board washout 2M803 • Non-removable PC and/or Solder cup contacts • Environmental Sealing Shell Style Service Class 2M803-0XX -07 ZNU Shell Size- Contact Type Insert Arrg. 9-19 P 2M804 Series Alternate Position N 2M805 SHELL SIZE - INSERT ARRANGEMENTS SERIES CONTACTS pheno l Am E U C HS Ro E /2 002 / 95 / C HS Ro U E /2 002 / 95 / pheno l Am HS Ro U E M pheno l Am C Jam Nut Pin - Solder Cup F Socket - Solder Cup /2 002 / 95 A B N (Normal) 150° 210° X 75° 210° Aluminum/Cadmium with Olive Drab Chromate Y 95° 230° Z 140° 275° Micro-D C Aluminum/Nickel-PTFE (Durmalon) C Stainless Steel/Passivated C E /2 002 / 95 / pheno l Am HS Ro E E /2 002 / 95 / Aluminum/Zinc-Nickel w/Olive Drab Chromate Aluminum/Zinc-Nickel with Black Chromate Terrapin HS Ro U Key Rotation E /2 002 / 95 / pheno l Am E ZNU HS Ro U Key Position E /2 002 / 95 / pheno l Am U E ZN HS Ro E Z1 pheno l Am U KEYING Aluminum/Electroless Nickel /E NF MT Aluminum/Black Anodize (Non-Conductive) C -07 Socket - PC Tail E Finish E Flange Mount S SERVICE CLASS Shell style -02 Pin - PC Tail HD38999 Receptacle with Solder Cup or PCB Termination with Special Sealing for Open Face (unmated) Water Immersion Requirements. 100% Leak Tested. To maintain a helium leak rate of 1x10-4 cc/sec. pressure differential from -65°C to 150°C. P 2M Accessories 2M803-015 Receptacle for Solder Cup or PCB Termination, with Standard Epoxy Potting C 2M803-005 See Insert Arrangements on Pages 13-15 A° B° Receptacle View Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 59 2M803 1/4 Turn Bayonet Coupling Contacts & Tools Flange Mount & Jam Nut Receptacle 2M803-005-02 & 07 2M Specs 2M803-005-02 .770 19.56 MAX MASTER KEYWAY .260 6.60 A MAX .110/.103 2.79/2.62 2 PLCS 2M801 .125 3.18 MIN 2M803 D DIA. J DIA. SOLDER CUP B BSC C REF 4 X .025 0.64 STANDOFF .370 ± .015 2M804 45º 2M803-005-07 .860 21.84 MAX MASTER KEYWAY 2M805 F FLAT 2M Accessories HD38999 Micro-D .125 3.18 MIN G DIA. D DIA. J DIA. SOLDER CUP 4 X .025 0.64 STANDOFF H THREAD E FLATS .100 2.54 MAX PANEL THICKNESS .405 ± .015 Shell Size 5 A Max. B BSC. C Ref. D Dia. in. mm in. mm. in. mm in. .710 18.03 .513 13.03 .460 11.68 .300 E Flats mm. 7.62 F Flats in. mm. in. .545 13.84 .350 mm. 8.89 G Dia. in. mm. .575 14.61 6 .788 20.02 .598 15.19 .522 13.26 .362 9.19 .595 15.11 .410 10.42 .635 16.13 7 .895 22.73 .708 17.98 .590 14.99 .436 11.07 .723 18.36 .536 13.61 .755 19.18 8 1.154 29.31 .964 24.49 .665 16.89 .498 12.65 .790 20.07 .593 15.10 .830 21.08 9 1.210 30.73 1.017 25.83 .721 18.31 .561 14.25 .790 20.07 .596 15.14 .830 21.08 10 1.291 32.79 1.101 27.97 .795 20.19 .635 16.13 .925 23.51 .721 23.49 .955 24.26 12 1.395 35.43 1.204 30.58 .874 22.20 .714 18.14 1.044 26.52 .845 21.46 1.078 27.38 14 1.550 39.37 1.280 32.51 1.050 26.67 .865 21.97 1.230 31.24 1.022 25.96 1.264 32.11 Nexus Terrapin .275 6.99 60 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com H Thread J Dia. Tail Dia. .3750-32 UN-2A #23 .018/.022 .4375-28 UN-2A 0.46/0.56 .5625-32 UN-2A #20/20HD .6250-32 UN-2A .025/.027 0.64/0.69 .6250-28 UN-2A #16 .7500-28 UN-2A .060/.064 .8750-28 UN-2A 1.52/1.63 #12 1.0625-20 UN-2A .092/.096 2.34/2.44 2M803 1/4 Turn Bayonet Coupling Hermetic Ordering Guide for 2M803-006 Receptacles Contacts & Tools 2M803 Series of Hermetic Receptacles: 2M Specs 2M803 Series of Hermetic Receptacles provide superior sealing of 1x10-8 cc/second helium leak rate and are 100% tested prior to shipping. This superior sealing is accomplished through the use of glass insulator fused to stainless steel shells and iron alloy contacts. 2M803 FEATURES INCLUDE: 2M801 • Low profile shells for minimum box protrusion • Shell Standoffs for PC Board washout • Non-removable PC and/or 2M803 Solder cup contacts • Hermetic Sealing Shell Style Service Class 2M803-006 -07 Z1 Shell Size- Contact Type Insert Arrg. 6-7 P Alternate Position N 2M804 Series SHELL SIZE - INSERT ARRANGEMENTS SERIES Hermetic Receptacles with PCB Contacts or Solder Cup Contacts CONTACTS Pin - PC Tail pheno l Am HS Ro Z1 ZL U U HS Ro E Stainless Steel/Nickel Plated Key Position Key Rotation A B N (Normal) 150° 210° X 75° 210° Y 95° 230° Z 140° 275° E C E /2 002 / 95 / KEYING HD38999 HS Ro U E /2 002 / 95 / pheno l Am pheno l Am Stainless Steel/Passivated C Jam Nut C Finish C -07 Pin - Solder Cup SERVICE CLASS E Flange Mount P 2M Accessories Shell style -02 2M805 2M803-006 See Insert Arrangements on Pages 13-15 E /2 002 / 95 / Micro-D A° B° Receptacle View Terrapin Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 61 2M803 1/4 Turn Bayonet Coupling Contacts & Tools Flange Mount and Jam Nut 2M803-006-02 & -07 2M803-006-02 2M Specs .770 19.56 MAX MASTER KEYWAY A MAX .280 7.11 .110/.103 2.79/2.62 2 PLCS 2M801 .125 3.18 MIN D DIA. J DIA. 2M803 SOLDER CUP B BSC C REF 4 X .025 0.64 STANDOFF .405 ± .015 2M804 45º 2M803-006-07 .860 21.84 MAX .580 17.73 MASTER KEYWAY 2M805 F FLAT J DIA. SOLDER CUP 2M Accessories HD38999 Micro-D D DIA. 4 X .025 0.64 STANDOFF H THREAD E FLATS .100 2.54 MAX PANEL THICKNESS .405 ± .015 Shell Size A Max. in. B BSC. mm in. C Ref. mm. in. D Dia. mm in. E Flats mm. in. mm. F Flat in. G Dia. mm. in. mm. 5 .710 18.03 .513 13.03 .460 11.68 .300 7.62 .545 13.84 .350 8.89 .575 14.61 6 .788 20.02 .598 15.19 .522 13.26 .362 9.19 .595 15.11 .410 10.42 .635 16.13 7 .895 22.73 .708 17.98 .590 14.99 .436 11.07 .723 18.36 .536 13.61 .755 19.18 8 1.154 29.31 .964 24.49 .665 16.89 .498 12.65 .790 20.07 .593 15.10 .830 21.08 9 1.210 30.73 1.017 25.83 .721 18.31 .561 14.25 .790 20.07 .596 15.14 .830 21.08 10 1.291 32.79 1.101 27.97 .795 20.19 .635 16.13 .925 23.51 .721 .721 .955 24.26 12 1.395 35.43 1.204 30.58 .874 22.20 .714 18.14 1.044 26.52 .845 21.46 1.078 27.38 14 1.550 39.37 1.280 32.51 1.050 26.67 .865 21.97 1.230 31.24 1.022 25.96 1.264 32.11 15 N/A N/A N/A N/A N/A N/A .924 23.47 1.287 32.69 1.093 27.76 1.322 33.58 Nexus Terrapin .125 3.18 MIN G DIA. 62 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com H Thread J PC Tail Dia. .3750-32 UN-2A #23 .4375-28 UN-2A .018/.022 0.46/0.56 .5625-32 UN-2A #20/20HD .6250-32 UN-2A .025/.027 0.64/0.69 .6250-28 UN-2A #16 .7500-28 UN-2A .060/.064 1.52/1.63 .8750-28 UN-2A #12 1.0625-20 UN-2A .092/.096 2.34/2.44 1.1250-28 UN-2A 2M803 1/4 Turn Bayonet Coupling Ordering Guide for Protection Caps 2M660-082 & 2M660-083 Contacts & Tools 2M Specs 2M803 ¼ Turn Bayonet Protective Caps are available in plug and receptacle versions. Protective caps keep the connector interface dry and clean while not in use. Caps come in a variety of materials, lanyard styles and lengths to accommodate specific design requirements. 2M801 2M803 Series Service Class -M -G Nylon Rope Protection Cap for Bayonet Receptacle Connectors -N -H -S -SK -T -U 04 SHELL SIZE Stainless Steel Wire Rope, Teflon® Jacket No Attachment Stainless Steel Sash Chain Nylon Rope With Slip Knot Stainless Steel Wire Rope, No Jacket Stainless Steel Wire Rope, Polyurethane Jacket 5 Omit for attachment Types N (No Attachment) and SK (Slip Knot) 01 –.126 (3.20) I.D. 02 –.145 (3.68) I.D. Small Ring 04 –.188 (4.78) I.D. 06 –.197 (5.00) I.D. 14 –.385 (9.78) I.D. 15 –.445 (11.30) I.D. 16 –.570 (14.48) I.D. Large Ring 17 –.635 (16.13) I.D. 18 –.695 (17.65) I.D. 19 –.885 (22.48) I.D. 20 –1.070 (27.17) I.D. 50 –.420 (10.67) I.D. 52 –.480 (12.19) I.D. 54 –.635 (16.13) I.D. 56 –.745 (18.92) I.D. Split Ring 58 –.885 (22.48) I.D. 60 –1.010 (25.65) I.D. 64 –1.125 (28.58) I.D. 68 –1.345 (34.16) I.D. 9 10 12 14 15 C U E E /2 002 / 95 / pheno l Am HS Ro -M Aluminum/Electroless Nickel C U Aluminum/Black Anodize (Non-Conductive) E E /2 002 / 95 / Aluminum/Cadmium with Olive Drab Chromate -NF pheno l Am HS Ro -MT E E /2 002 / 95 / pheno l Am HS Ro -Z1 E E /2 002 / 95 / pheno l Am C U U E /2 002 / 95 / pheno l Am E C HS Ro E /2 002 / 95 / Aluminum/Zinc-Nickel w/Olive Drab Chromate Aluminum/Zinc-Nickel with Black Chromate Terrapin E HS Ro -ZNU Stainless Steel/Passivated C U -ZN Aluminum/Nickel-PTFE (Durmalon) C U Micro-D ATTACHMENT CODE 8 HD38999 -C Omit for attachment Type N (No Attachment) Example "-5" equals five inch length 7 Finish HS Ro -5 6 SERVICE CLASS pheno l Am Attachment Length in Inches 2M Accessories Protection Cap for Bayonet Plug Connectors Attachment Code 2M805 2M660-083 6 ATTACHMENT TYPE SERIES 2M660-082 -G Shell Size 2M804 2M660-08X Attachment Type pheno l Am HS Ro C Nexus E U E /2 002 / 95 / Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 63 2M803 1/4 Turn Bayonet Coupling .660 .660 16.77.660 MAX .660 16.77 16.77MAX MAX 16.77 MAX .615 .615 15.62.615 MAX .615 15.62 15.62MAX MAX 15.62 MAX Contacts & Tools Protective Cap 2M660-082 & 2M660-083 GASKET GASKET GASKET GASKET 2M660-083 2M Specs 2M660-082 .700 17.78 MAX .791 20.1 MAX .643 16.33 MAX 2M801 GASKET .526 13.36 MAX A DIA. 2M803 A DIA. GASKET 2M804 LENGTH ± .25 6.35 HD38999 2M Accessories 2M805 ENGTH LENGTH LENGTH .25 6.4 LENGTH ±.25 .256.4 6.4 ± .25 6.4 Shell Size Micro-D LENGTH ± .25 6.35 A Max. in. mm. 5 .620 15.75 6 .620 15.75 7 .620 15.75 8 .690 17.53 9 .760 19.30 10 .850 21.59 12 .940 23.88 14 1.170 29.72 15 1.230 31.24 MATERIALS LANYARD OPTIONS Nylon Rope -55° to +100°C., black, flexible, good abrasion resistance, good resistance to fuels, .120" 3mm diameter Polyurethane Coated Wire Rope Black polyurethane over stainless steel rope, very flexible, excellent abrasion resistance, excellent resistance to fuels, .080" 2mm diameter Teflon® Jacketed Wire Rope Translucent FEP jacket over stainless steel, -55° to +200°C., fair flexibility, good abrasion resistance, .100" diameter Sash Chain Cover Aluminum alloy or stainless steel Gasket Fluorosilicone rubber Stainless steel Wire, Hardware Stainless steel, passivated Slip Knot (SK) for attaching Covers 55° to +100°C., black, flexible, to Cables good abrasion resistance, good resistance to fuels, .120" 3mm diameter. Length includes .5" 13mm diameter loop. Nexus Terrapin B BB C THREAD B CCTHREAD THREAD -2B C THREAD -2B -2B -2B 64 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M804 Push-Pull Quick-Disconnect General Information Amphenol Aerospace Contacts & Tools 2M804 Series Micro Miniature Connectors: 2M Specs Amphenol’s 2M804 Series of connectors are ideal for applications where space is limited and a quick disconnect connector is needed. The series features a push to mate, pull to unmate connector with EMI spring installed in the receptacle for improved EMI performance. Plugs and receptacles are provided in two different styles to accommodate the attachment of backshell with rear accessory threads or with integral backshell. The integral backshell allows for use of EMI shielding attachments and/or overmolding. Contact termination styles include: Crimp, PC Tail, and Solder cup with others available upon request. Custom and Filter configurations are available, please consult factory for ordering information. 2M801 2M804 FEATURES INCLUDE: • Push to mate, Pull to unmate coupling 2M803 • Flush mounting Receptacle on outside of panel • Sealed Receptacles: - Hermetic (1x10-8 cc/second) 2M804 - Epoxy Backfilled (1x10-4 cc/second) • ROHS Compliant Platings available • Insert Arrangements up to 85 contacts 2M805 See Insert Arrangements (pg. 13-15) DWV See Insert Arrangements (pg. 13-15) Insulation Resistance Operating Temperature Shielding Effectiveness Durability -65° C to +150° C 300 g’s HD38999 Shock Random Vibration 5000 megohms min. 2M Accessories 2M804 SPECIFICATIONS Current Rating 37 g’s 60 dB min. from 100MHz to 1000MHz 2000 mating cycles Micro-D 2M804 MATERIALS AND FINISHES Shells Contacts Grommet, Interfacial Seal, O’Ring Canted Coil Spring Copper Alloy, gold plated Terrapin Insulators Contact Retention Aluminum Alloy or Stainless Steel Polyphenylene Sulfide (PPS) Beryllium Copper Alloy Fluorosilicone Rubber Stainless Steel, Gold plated Nexus Contact Contact Amphenol Amphenol Aerospace Aerospace for more for more information information at at 800-678-0141 800-678-0141• •www.amphenol-aerospace.com www.amphenol-aerospace.com 65 2M804 Push-Pull Quick-Disconnect Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools Connector Weights 66 SERIES 2M804 WEIGHTS IN GRAMS SERIES 2M804 WEIGHTS IN GRAMS Jam Nut Receptacle Insert Arrg. 5-3P Plug 2.2 Rear Mount 8.0 Front Mount Jam Nut Receptacle In-Line Receptacle Insert Arrg. Rear Mount Plug Front Mount In-Line Receptacle 9.7 4.0 12-7S 14.5 25.3 29.9 24.6 5-3S 2.4 8.3 9.8 4.1 12-37P 10.1 21.5 25.5 22.4 6-1P 3.1 7.2 11.8 5.2 12-37S 11.8 23.1 27.2 22.1 6-1S 3.4 7.5 12.1 5.5 12-200P 10.3 21.1 25.7 20.5 6-4P 2.8 8.8 11.4 4.8 12-200S 12.5 23.3 27.9 22.7 6-4S 3.0 9.0 11.6 5.1 12-201P 10.7 21.5 26.1 22.8 6-7P 3.0 9.1 11.7 5.3 12-201S 13.0 23.8 28.4 23.1 6-7S 3.2 9.5 12.0 5.5 14-5P 15.4 28.3 33.6 26.3 7-1P 3.7 11.1 16.4 10.1 14-5S 18.4 31.2 36.5 29.3 7-1S 4.3 11.7 16.9 10.7 14-12P 16.2 29.0 34.3 27.1 7-10P 3.7 10.9 16.2 10.0 14-12S 19.8 32.7 38.0 30.7 7-10S 4.2 11.3 16.5 10.3 14-55P 12.8 25.6 30.9 23.7 8-2P 5.0 10.9 13.5 8.0 14-55S 15.6 28.3 33.8 26.5 8-2S 5.7 5.7 11.7 9.0 8-13P 4.3 10.6 12.4 7.4 SERIES 2M804 UNMATE FORCE 8-13S 4.8 11.0 13.0 8.1 8-200P 5.3 11.2 13.9 8.4 8-200S 6.1 12.0 14.6 9.1 9-4P 5.7 15.2 21.1 11.0 9-4S 6.7 16.2 22.1 12.0 5-3 10.6 47.1 6-4 10.8 48.0 Average Force Layout Pounds Newtons 9-19P 4.6 14.1 20.0 9.9 9-19S 4.8 14.9 21.1 9.8 6-7 11.4 50.7 12.0 53.4 9-200P 5.2 14.6 20.6 10.5 7-10 9-200S 6.3 15.7 21.7 11.6 8-13 12.6 56.0 11.1 9-19 13.8 61.4 9-201P 5.8 15.3 21.2 9-201S 10-5P 6.9 16.4 22.3 12.2 10-26 15.2 67.6 7.3 15.5 23.3 11.9 12-37 17.4 77.4 14-55 21.0 93.4 10-5S 8.7 16.9 24.8 13.3 10-26P 5.4 13.6 20.5 10.1 10-26S 6.2 13.9 21.1 10.5 10-200P 6.2 14.4 22.2 10.8 10-200S 7.6 15.8 23.7 12.2 10-201P 6.3 14.5 22.3 10.9 10-201S 7.7 16.0 23.8 12.3 10-202P 6.3 14.5 22.3 10.9 10-202S 7.8 16.1 23.9 12.4 12-2P 10.7 21.5 26.1 20.8 12-2S 12.3 23.1 27.7 22.4 12-3P 11.7 22.4 27.1 21.8 12-3S 13.4 24.2 28.8 23.4 12-7P 11.9 22.7 27.3 22.0 Note: Contact Amphenol if modified force values are needed. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M804 Push-Pull Crimp Receptacles Ordering Guide for 2M804-001, 002, 003, 004 Contacts & Tools 2. 3. Shell Style Service Class 2M804-00X -06 ZNU 4. 5. 6-7 P 6. Shell Size- Contact Type Insert Arrg. 2M Specs 1. Series For single master key omit (leave blank) Alternate Position 2M801 SHELL SIZE - INSERT ARRANGEMENTS SERIES See Insert Arrangements on Pages 13-15 Plug with Integral Backshell 2M804-002 Plug with Accessory Thread 2M804-003 Receptacle with Integral Backshell 2M804-004 Receptacle with Accessory Thread E U C U C E /2 002 / 95 / pheno l Am E /2 002 / 95 / Insert Arrg. 10-26 26 4 10-200 12 6 10-201 4 6-7 7 10-202 8 1 7-25 8-2 2 8 10-2 3 6 12-201 10 2 2 20 5 15-85 Plug View 12 55 14-235 2 2 B° A° 37 35 Nexus 9-210 2 7 12-200 14-55 Receptacle View 2 14-12 4 #12 1 14-5 2 19 4 #16 2 12-220 9-4 A° B° Terrapin 8-28 8 #20HD 12-3 12-37 5 9-200 #20 12-7 10 9-201 Aluminum/Zinc-Nickel w/Olive Drab Chromate Aluminum/Zinc-Nickel with Black Chromate 12-2 3 7-1 9-19 275° Stainless Steel/Passivated Micro-D 6-23 4 230° 140° 5 6-6 8-200 95° D No. of Contacts #23 6-4 13 C 10-5 1 8-13 Aluminum/Nickel-PTFE (Durmalon) HD38999 #12 3 6-1 7-10 C HS Ro E #16 210° 2M Accessories HS Ro E 5-3 No. of Contacts #20HD 210° 75° insert Arrangements Insert Arrangements #20 150° E /2 002 / 95 / pheno l Am U A C HS Ro U B Single Master Key B E /2 002 / 95 / pheno l Am U A Aluminum/Cadmium with Olive Drab Chromate C U Aluminum/Electroless Nickel Key Rotation 2M805 Z1 HS Ro E Jam Nut for Rear Panel Mounting pheno l Am E MT Omit E /2 002 / 95 / NF In-Line for FreeHanging Cable Key Position Aluminum/Black Anodize (Non-Conductive) C HS Ro U ZNU #23 E /2 002 / 95 / pheno l Am M Jam Nut for Front Panel Mounting C HS Ro 2M804 pheno l Am ZN Insert Arrg. KEYING Finish Plug E -07 Socket E /2 002 / 95 / E -01 Pin S SERVICE CLASS Shell style 2M804-003 2M804-004 -00 P C HS Ro Shell style 2M804-001 2M804-002 -06 CONTACTS pheno l Am 2M803 2M804-001 85 10 2 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 67 2M804 Push-Pull Plug Connector Contacts & Tools 2M804-001-06 and 2M804-002-06 2M Specs 2M804-001-06 1.008 25.60 MAX .560 14.22 MASTER KEY 2M801 2M804-002-06 .958 24.33 MAX .560 14.22 .060 1.52 .060 1.52 A DIA. D DIA. C DIA. D DIA. C DIA. 2M803 B DIA. Shell Size B Dia. A Dia. C Dia. D Dia. in. mm in. 5 .418 10.62 .248 6.30 .218 5.54 .245 6.22 .2500-32 UNEF-2A 6 .488 12.40 .293 7.44 .275 6.99 .310 7.87 .3125-32 UNEF-2A 7 .561 14.25 .388 9.86 .350 8.89 .378 9.60 .4375-28 UNEF-2A 8 .603 15.32 .448 11.38 .395 10.03 .426 10.82 .5000-28 UNEF-2A 9 .663 16.84 .503 12.78 .450 11.43 .482 12.24 .5625-24 UNEF-2A 10 .743 18.87 .563 14.30 .525 13.34 .555 14.10 .6250-24 UNEF-2A 12 .851 21.62 .653 16.59 .642 16.31 .672 17.07 .6875-24 UNEF-2A 14 .978 24.84 .803 20.40 .761 19.33 .795 20.19 .9375-20 UNEF-2A 15 1.038 26.37 .853 21.67 .837 21.26 .863 21.92 .9375-20 UNEF-2A mm. in. mm in. mm. E Thread Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 E THREAD 68 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M804 Push-Pull Jam Nut Rear Panel 2M804-004-07 and 2M804-003-07 Contacts & Tools 2M804-004-07 2M804-003-07 RED STRIPE 1.183 30.05 MAX .000/.120* 0.00/3.05 O-RING MASTER KEYWAY JAM NUT 2M Specs 1.190 30.23 MAX .198 5.0 O-RING SPRING SPRING F DIA. 2M801 C FLAT .000/.120* 0.00/3.05 G DIA. 2M803 A DIA. E THREAD .915 23.24 MAX .125 3.2 MAX PANEL THICKNESS D THREAD 2M804 .915 23.24 MAX *Grommet protrudes for power/combo arrangements A Dia. in. mm C Flat in. mm F Dia. D Thread E Thread in. 2M805 Shell Size G Dia. mm. in. mm. .773 19.63 .414 10.52 .4375-32 UN-2A .2500-32 UNEF-2A .448 11.38 .245 6.22 .833 21.16 .468 11.89 .5000-32 UN-2A .3125-32 UNEF-2A .513 13.03 .290 7.37 7 .903 22.94 .593 15.06 .6250-28 UN-2A .4375-28 UNEF-2A .573 14.55 .390 9.91 8 .958 24.33 .593 15.06 .6250-28 UN-2A .5000-28 UNEF-2A .596 15.14 .442 11.23 9 .998 25.35 .653 16.59 .6875-28 UN-2A .5625-24 UNEF-2A .691 17.55 .500 12.70 10 1.083 27.51 .721 18.31 .7500-28 UN-2A .6250-24 UNEF-2A .728 18.49 .564 14.33 1.183 30.05 .843 21.41 .8750-28 UN-2A .6875-24 UNEF-2A .883 22.43 .650 16.51 1.323 33.60 .968 24.59 1.0000-28 UN-2A .9375-20 UNEF-2A 1.003 25.48 .805 20.45 15 1.373 34.87 1.036 26.31 1.0625-20 UN-2A 1.063 27.00 HD38999 12 14 2M Accessories 5 6 JAM NUT PANEL CUTOUT B DIA. in. ±.002 mm. ± 0.05 in. ±.005 mm. ± 0.13 5 .423 10.74 .448 11.38 6 .475 12.07 .510 12.95 7 .602 15.29 .635 16.13 8 .602 15.29 .635 16.13 .663 16.84 .698 17.73 .729 18.82 .760 19.30 12 .851 21.62 .885 22.48 14 .976 24.79 1.010 25.65 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Nexus 9 10 Terrapin A FLAT Shell Size B Dia. Micro-D A Flat 69 2M804 Push-Pull Jam Nut Front Panel Receptacle 2M804-004-00 RED STRIPE .000/.120* 0.00/3.05 1.155 29.34 MAX O-RING 2 PLCS MASTER KEYWAY 2M804-003-00 1.170 29.7 MAX .000/.120* 0.00/3.05 1.027 26.09 MAX 2M803 2M801 2M Specs Contacts & Tools 2M804-004-00 and 2M804-003-00 F FLAT D DIA. A DIA. 2M804 .500 12.7 MAX PANEL THICKNESS 1.042 26.47 MAX C THREAD B THREAD Shell Size A Dia. in. D Dia. mm Terrapin Nexus 70 B Thread C Thread in. F Flat. mm. in. mm. 5 .830 21.08 .5000-32 UN-2A .2500-32 UNEF-2A .245 6.22 .470 11.94 6 .885 22.48 .5625-32 UN-2A .3125-32 UNEF-2A .290 7.37 .530 13.46 7 .955 25.27 .6875-28 UN-2A .4375-28 UNEF-2A .390 9.91 .663 16.84 8 .955 25.27 .6875-28 UN-2A .5000-28 UNEF-2A .442 11.23 .663 16.84 9 1.075 27.31 .7500-28 UN-2A .5625-24 UNEF-2A .500 12.70 .720 18.29 10 1.140 28.95 .8125-28 UN-2A .6250-24 UNEF-2A .564 14.33 .780 19.81 12 1.340 34.04 1.0000-28 UN-2A .6875-24 UNEF-2A .650 16.51 .970 24.64 14 1.390 35.31 1.0625-20 UN-2A .9375-20 UNEF-2A .805 20.45 1.020 25.91 15 1.453 36.91 1.1250-28 UN-2A .9375-20 UNEF-2A .850 21.59 1.113 28.27 PANEL CUTOUT A Flat Micro-D HD38999 2M Accessories 2M805 *Grommet protrudes for power/combo arrangements B DIA. A FLAT B Dia. in. ±.002 mm. ± 0.05 5 .477 12.12 .510 12.95 6 .537 13.64 .573 14.55 7 .670 17.02 .698 17.73 8 .670 17.02 .698 17.73 9 .727 18.47 .760 19.30 10 .787 20.19 .823 20.90 12 .977 24.82 1.010 25.65 14 1.027 26.09 1.073 27.25 Shell Size in. ±.005 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com mm. ± 0.13 2M804 Push-Pull In-Line Receptacle 2M804-004-01 and 2M804-003-01 Contacts & Tools 2M Specs 2M804-004-01 2M804-003-01 RED STRIPE 1.173 29.79 MAX 1.173 29.79 MAX .000/.120* 0.00/3.05 .790 20.1 2M801 MASTER KEYWAY .000/.120* 0.00/3.05 2M803 C DIA. A DIA. B THREAD 2M804 2X .18 4.6 *Grommet protrudes for power/combo arrangements A Dia. in. 2M805 Shell Size C Dia. mm B Thread in. mm. .450 11.43 .2500-32 UNEF-2A .245 6.22 6 .520 13.21 .3125-32 UNEF-2A .290 7.37 7 .580 14.73 .4375-28 UNEF-2A .390 9.91 8 .603 15.32 .5000-28 UNEF-2A .442 11.23 .695 17.65 .5625-24 UNEF-2A .500 12.70 .735 18.67 .6250-24 UNEF-2A .564 14.33 12 .880 22.35 .6875-24 UNEF-2A .650 16.51 14 1.010 25.65 .9375-20 UNEF-2A .805 20.45 15 1.061 26.95 .9375-20 UNEF-2A .853 21.67 HD38999 9 10 2M Accessories 5 Micro-D Terrapin Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 71 2M804 Push-Pull PCB or Solder Cup Receptacle 2M Specs Contacts & Tools Ordering Guide 2M804-005 and 2M804-020 2M804 Series of PC Board Receptacles: 2M804 Series of PC Board Receptacles are intended for use of terminating the connector directly to a Circuit Board or Flex assembly. These connectors can also be supplied with Solder cup termination for direct wire attachment. 2M804 FEATURES INCLUDE: 2M801 • Flush mounting Receptacle on outside of panel • Shell Standoffs for PC Board washout • Non-removable PC and/or Solder cup contacts Series Shell Style Service Class 2M804-0XX -07 ZNU 2M805 SHELL SIZE - INSERT ARRANGEMENTS Receptacle with Solder cup or PCB Termination with Standard Epoxy Potting CONTACTS Receptacle with Solder Cup or PCB Termination with Special Sealing for Open Face (unmated) Water Immersion Requirements. 100% Leak Tested. To maintain a helium leak rate of 1x10-4 cc/sec. pressure differential from -65°C to 150°C. S Socket - PC Tail E Pin - Solder Cup F Socket - Solder Cup Finish KEYING -07 Jam Nut for Rear Panel Mounting M E /2 002 / 95 / pheno l Am HS Ro U HS Ro pheno l Am HS Ro U E E C E E /2 002 / 95 / pheno l Am HS Ro E U 150° 210° Aluminum/Nickel-PTFE (Durmalon) 75° 210° C 95° 230° D 140° 275° E /2 002 / 95 / HS Ro E /2 002 / 95 / B Single Master Keyway B Stainless Steel/Passivated pheno l Am A A E /2 002 / 95 / ZN ZNU Omit Key Rotation Aluminum/Cadmium with Olive Drab Chromate C U U E /2 002 / 95 / Key Position Aluminum/Electroless Nickel pheno l Am E Z1 Aluminum/Black Anodize (Non-Conductive) E /2 002 / 95 / NF MT HS Ro U C C HS Ro C Jam Nut for Front Panel Mounting pheno l Am E -00 pheno l Am Terrapin Pin - PC Tail SERVICE CLASS Shell style U P C 2M804-020 See Insert Arrangements on Pages 13-15 C 2M Accessories P For single master key omit (leave blank) E HD38999 9-19 Alternate Position SERIES 2M804-005 Micro-D Shell Size- Contact Type Insert Arrg. C 2M804 2M803 • Environmental Sealing Aluminum/Zinc-Nickel w/Olive Drab Chromate Aluminum/Zinc-Nickel with Black Chromate Nexus A° B° Receptacle View 72 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M804 Push-Pull Rear Panel Jam Nut Recept. 2M804-005-07, 2M804-020-07 Contacts & Tools .957 24.31 MAX 2M Specs 2M804-005-07 2M804-020-07 .682 17.32 MAX MASTER KEYWAY .125 3.18 MIN G DIA. 2M801 F E DIA. DIA. C FLAT PC TAIL CONTACT SOLDER CUP A DIA. 2M803 .025 0.64 D THREAD .125 3.18 MAX PANEL THICKNESS .817±.015 2M804 A Dia. C Flat E Dia. mm in. mm. 5 .775 19.69 .415 10.54 .4375-32 UN-2A .275 6 .830 21.08 .467 14.40 .5000-32 UN-2A 7 .910 23.11 .594 15.09 8 .955 24.26 .594 15.09 D Thread in. F Dia. mm. in. mm. 6.98 .450 11.43 G PC Tail Dia. .330 8.38 .510 12.95 .6250-28 UN-2A .432 10.97 .570 14.48 .6250-28 UN-2A .493 12.52 .593 15.06 1.000 25.40 .655 16.64 .6875-28 UN-2A .551 14.00 .685 17.40 1.085 27.48 .721 18.31 .7500-28 UN-2A .620 15.75 .725 18.42 12 1.190 30.23 .843 21.41 .8750-28 UN-2A .703 17.86 .880 22.35 14 1.325 33.66 .968 24.59 1.0000-28 UN-2A .863 21.92 1.000 25.40 15 1.373 34.87 1.036 26.31 1.0625-20 UN-2A .913 23.19 1.063 27.00 #20/20HD .025/.027 0.64/0.69 #16 .060/.064 1.52/1.63 #12 .092/.096 2.34/2.44 HD38999 9 10 #23 .018/.022 0.46/0.56 2M Accessories in. 2M805 Shell Size JAM NUT PANEL CUTOUT A Flat A FLAT in. ±.005 mm. ± 0.13 5 .423 10.74 .448 11.38 6 .475 12.07 .510 12.95 7 .602 15.29 .635 16.13 8 .602 15.29 .635 16.13 9 .663 16.84 .698 17.73 10 .729 18.82 .760 19.30 12 .851 21.62 .885 22.48 14 .976 24.79 1.010 25.65 Terrapin mm. ± 0.05 Micro-D in. ±.002 Shell Size B DIA. B Dia. Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 73 2M804 Push-Pull PCB or Solder Cup Receptacles 2M801 2M Specs Contacts & Tools 2M804-005-00 and 2M804-020-00 2M804-005-00 2M804-020-00 .935 23.75 MAX .803 20.40 MAX .125 3.18 MIN MASTER KEYWAY F DIA. 2M803 PC TAIL CONTACT C DIA. .025 0.64 2M805 2M804 A DIA. .300 7.62 MAX PANEL THICKNESS 2M Accessories SOLDER CUP B THREAD .943 ± .015 Shell Size 5 HD38999 E FLAT A Dia. in. .830 C Dia. mm B Thread in. 21.08 .5000-32 UN-2A .275 E Flat. mm. 6.98 in. .470 mm. F Dia. Tail Dia. 11.94 6 .885 22.48 .5625-28 UN-2A .330 8.38 .530 13.46 7 .995 25.27 .6875-28 UN-2A .432 10.97 .663 16.84 8 .995 25.27 .6875-28 UN-2A .493 12.52 .663 16.84 9 1.075 27.31 .7500-28 UN-2A .551 14.00 .720 18.29 10 1.140 28.95 .8125-28 UN-2A .620 15.75 .780 19.81 12 1.340 34.04 1.0000-28 UN-2A .703 17.86 .970 24.64 14 1.390 35.31 1.0625-20 UN-2A .863 21.92 1.020 25.91 15 1.453 36.91 1.1250-28 UN-2A .913 23.19 1.113 28.27 #23 .018/.022 0.46/0.56 #20/20HD .025/.027 0.64/0.69 #16 .060/.064 1.52/1.63 #12 .092/.096 2.34/2.44 JAM NUT PANEL CUTOUT Micro-D A Flat Shell Size Nexus Terrapin B DIA. 74 A FLAT B Dia. in. ±.002 mm. ± 0.05 in. ±.005 5 .477 12.12 .510 12.95 6 .537 13.64 .573 14.55 7 .670 17.02 .698 17.73 8 .670 17.02 .698 17.73 9 .727 18.47 .760 19.30 10 .787 20.00 .823 20.90 12 .977 24.82 1.010 25.65 14 1.027 26.10 1.073 27.75 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com mm. ± 0.13 2M804 Push-Pull Plug Panel Mount Ordering Guide for 2M804-009 and 2M804-021 Contacts & Tools 2M804 Panel Mount Plugs: 2M Specs 2M804 Series of Panel Mount Plugs are intended for use of terminating the connector directly to a Circuit Board or Flex assembly. These connectors can also be supplied with solder cup termination for direct wire attachment. 2M801 2M804 FEATURES INCLUDE: • Low profile shells for minimum box protrusion • Shell Standoffs for PC Board washout • Non-removable PC and/or Solder cup contacts • Environmental Sealing 2M803 Shell Style Service Class 2M804-0XX -06 ZNU Shell Size- Contact Type Insert Arrg. 9-19 For single master key omit (leave blank) Alternate Position P 2M804 Series CONTACTS Plugs with Solder Cup or PCB Termination with Special Sealing for Open Face (unmated) Water Immersion Requirements. 100% Leak Tested. To maintain a helium leak rate of 1x10-4 cc/sec. pressure differential from -65°C to 150°C. Pin - PC Tail S Socket - PC Tail E Pin - Solder Cup F Socket - Solder Cup SERVICE CLASS KEYING pheno l Am HS Ro C -07 Jam Nut for Rear Panel Mounting M -02 Flange Mount, Rear Panel C U E E /2 002 / 95 / pheno l Am HS Ro C U E E /2 002 / 95 / Aluminum/Cadmium with Olive Drab Chromate NF C pheno l Am HS Ro C U C HS Ro C HS Ro E /2 002 / 95 / HS Ro Aluminum/Zinc-Nickel w/Olive Drab Chromate Aluminum/Zinc-Nickel with Black Chromate Omit Key Rotation A B Single Master Key A 150° 210° B 75° 210° C 95° 230° D 140° 275° Terrapin E /2 002 / 95 / pheno l Am pheno l Am E B° A° E /2 002 / 95 / Nexus U Stainless Steel/Passivated E /2 002 / 95 / pheno l Am U Aluminum/Nickel-PTFE (Durmalon) E /2 002 / 95 / U E ZNU U E ZN HS Ro E Z1 pheno l Am E MT Aluminum/Electroless Nickel Key Position Micro-D Jam Nut for Front Panel Mounting Aluminum/Black Anodize (Non-Conductive) HD38999 Finish Shell style -00 P 2M Accessories 2M804-021 See Insert Arrangements on Pages 13-15 Plugs with Solder Cup or PCB Termination with Standard Epoxy Potting C 2M804-009 2M805 SHELL SIZE - INSERT ARRANGEMENTS SERIES Plug View Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 75 2M804 Push-Pull Jam Nut Panel Mount Plug Contacts & Tools 2M804-009-07 and 2M804-021-07 2M Specs 2M804-009-07 2M804-021-07 .125 3.18 MAX PANEL THK PC TAIL CONTACT 2M801 A DIA. MASTER KEY C THREAD G DIA. D E DIA DIA 2M803 SOLDER CUP F FLAT B DIA. 2M804 .025 0.64 TYP .560 14.22 .125 3.18 TYP MIN .950 24.13 MAX Shell Size 5 A Dia. in. .775 B Dia. mm. in. 19.69 .244 D Dia. mm. 6.20 C Thread in. .4375-32 UN-2A .219 E Dia. mm. 5.56 in. F Flat. mm. .245 6.22 Terrapin Nexus mm. .415 10.54 6 .830 21.08 .330 8.38 .5000-32 UN-2A .275 6.99 .310 7.87 .467 11.86 .910 23.11 .432 10.97 .6250-28 UN-2A .351 8.92 .378 9.60 .594 15.09 8 .955 24.26 .493 12.52 .6250-28 UN-2A .398 10.11 .426 10.82 .594 15.09 9 1.000 25.40 .551 14.00 .6875-28 UN-2A .450 11.43 .482 12.24 .655 16.64 10 1.085 27.56 .620 15.75 .7500-28 UN-2A .529 13.44 .555 14.10 .721 18.31 12 1.180 29.97 .703 17.86 .8750-28 UN-2A .646 16.41 .672 17.07 .843 21.41 14 1.325 33.66 .863 21.92 1.0000-28 UN-2A .761 19.33 .795 20.19 .968 24.59 G PC Tail Dia. #23 .018/.022 0.46/0.56 #20/20HD .025/.027 0.64/0.69 #16 .060/.064 1.52/1.63 #12 .092/.096 2.34/2.44 JAM NUT PANEL CUTOUT A Flat Shell Size B DIA. 76 in. 7 Micro-D HD38999 2M Accessories 2M805 .245 ± .015 A FLAT B Dia. in. ±.002 mm. ± 0.05 in. ±.005 mm. ± 0.13 5 .423 10.74 .448 11.38 6 .475 12.07 .510 12.95 7 .588 14.94 .635 16.13 8 .602 15.29 .635 16.13 9 .663 16.84 .698 17.73 10 .729 18.82 .760 19.30 12 .851 21.62 .885 22.48 14 .976 24.79 1.010 25.65 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M804 Push-Pull Front Panel Jam Nut Plug 2M804-009-00, 2M804-021-00 Contacts & Tools 2M Specs 2M804-009-00 2M804-021-00 .495±.015 .319 8.10 MAX 2M803 A FLAT 2M801 MASTER KEY .125 3.18 MAX PANEL THICKNESS C THREAD PC TAIL CONTACT G DIA. D E DIA DIA SOLDER CUP .025 0.64 TYP F DIA. .560 14.22 .125 3.18 MIN A Flat. 1.010 25.65 MAX B Dia. mm. in. 5 .415 10.54 .244 6 .467 11.86 7 .594 15.09 8 .594 9 D Dia. mm. C Thread in. E Dia. mm. in. F Dia. mm. in. mm. G PC Tail Dia. .4375-32 UN-2A .219 5.56 .245 6.22 .775 19.69 .330 8.38 .5000-32 UN-2A .275 6.99 .310 7.87 .830 21.08 .432 10.97 .6250-28 UN-2A .351 8.92 .378 9.60 .910 23.11 15.09 .493 12.52 .6250-28 UN-2A .398 10.11 .426 10.82 .955 24.26 .655 16.64 .551 14.00 .6875-28 UN-2A .450 11.43 .482 12.24 1.000 25.40 10 .721 18.31 .620 15.75 .7500-28 UN-2A .529 13.44 .555 14.10 1.085 27.56 12 .843 21.41 .703 17.86 .8750-28 UN-2A .646 16.41 .672 17.07 1.180 29.97 14 .968 24.59 .863 21.92 1.0000-28 UN-2A .761 19.33 .795 20.19 1.325 33.66 #23 .018/.022 0.46/0.56 #20/20HD .025/.027 0.64/0.69 #16 .060/.064 1.52/1.63 HD38999 6.20 2M Accessories in. 2M805 Shell Size 2M804 B DIA. #12 .092/.096 2.34/2.44 A Flat Shell Size B DIA. B Dia. mm. ± 0.05 in. ±.005 mm. ± 0.13 5 .423 10.74 .448 11.38 6 .475 12.07 .510 12.95 7 .588 14.94 .635 16.13 8 .602 15.29 .635 16.13 9 .663 16.84 .698 17.73 10 .729 18.82 .760 19.30 12 .851 21.62 .885 22.48 14 .976 24.79 1.010 25.65 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Nexus in. ±.002 Terrapin A FLAT Micro-D JAM NUT PANEL CUTOUT 77 2M804 Push-Pull Plug Flange Panel Mount Contacts & Tools 2M804-009-02 and 2M804-021-02 2M801 2M Specs 2M804-009-02 2M804-021-02 A .950 24.13 MAX .050 1.27 PC TAIL CONTACT B MASTER KEY .720 18.29 2M803 G Dia. E Dia. F Dia. SOLDER CUP 2M804 C DIA. .025 0.64 .560 14.22 .125 3.18 MIN #4-40 THREADED LOCKNUT 2 PL .202 5.13 MAX A Shell Size 5 B in. mm. 1.055 26.80 in. ± .005 .755 C Dia. mm. ± 0.13 19.18 in. .323 E Dia. mm. 8.20 in. .245 F Dia mm. 6.22 in. .320 mm. 8.13 6 1.120 28.45 .820 20.83 .388 9.86 .310 7.87 .385 9.78 7 1.185 30.10 .885 22.48 .453 11.51 .378 9.60 .450 11.43 8 1.230 31.24 .930 23.62 .498 12.65 .426 10.82 .495 12.57 9 1.290 32.77 .990 25.15 .558 14.17 .482 12.24 .555 14.10 10 1.360 34.54 1.060 26.92 .628 15.95 .555 14.10 .625 15.88 12 1.485 37.72 1.185 30.10 .753 19.13 .672 17.07 .750 19.05 14 1.600 40.64 1.300 33.02 .868 22.05 .795 20.19 .865 21.97 G PC Tail Dia. #23 .018/.022 0.46/0.56 #20/20HD .025/.027 0.64/0.69 #16 .060/.064 1.52/1.63 #12 .092/.096 2.34/2.44 Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 .385 ± .015 78 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M804 Push-Pull Hermetic Receptacle Ordering Guide for 2M804-006 Contacts & Tools 2M804 Series of Hermetic Receptacles: 2M Specs 2M804 Series of Hermetic Receptacles provide superior sealing of 1x10-8 cc/second helium leak rate and are 100% tested prior to shipping. This superior sealing is accomplished through the use of glass insulator fused to stainless steel shells and iron alloy contacts. 2M804 FEATURES INCLUDE: 2M801 • Low profile shells for minimum box protrusion • Shell Standoffs for PC Board washout • Non-removable PC and/or Solder cup contacts 2M803 • Hermetic Sealing Shell Style Service Class 2M804-006 -07 Z1 Shell Size- Contact Type Insert Arrg. 9-19 P 2M804 Series For single master key omit (leave blank) Alternate Position A See Insert Arrangements on Pages 13-15 Hermetic Receptacle with Printed Circuit Board Contacts or Solder Cup Contacts. CONTACTS Pin - Solder Cup C Pin - PC Tail KEYING SERVICE CLASS Jam Nut for Front Panel Mounting Finish ZL Z1 U U E E E /2 002 / 95 / Key Position Omit Stainless Steel/Passivated C HS Ro HS Ro U E /2 002 / 95 / pheno l Am pheno l Am Stainless Steel/ Nickel Plated C HS Ro E /2 002 / 95 / Key Rotation A B Single Master Keyway 150° 210° 75° 210° C 95° 230° D 140° 275° Micro-D A B HD38999 Jam Nut for Rear Panel Mounting pheno l Am E -07 P 2M Accessories Shell style -00 C 2M804-006 2M805 SHELL SIZE - INSERT ARRANGEMENTS SERIES Terrapin A° B° Receptacle View Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 79 2M804 Push-Pull Rear Panel Jam Nut Hermetic Contacts & Tools 2M804-006-07 2M Specs 2M804-006-07 .957 24.31 MAX .682 17.32 MAX .125 3.18 MIN 2M801 MASTER KEYWAY G DIA. PC TAIL E F CONTACT DIA. DIA. C FLAT 2M803 SOLDER CUP A DIA. .025 0.64 D THREAD .817 ± .015 Shell Size 5 A Dia. C Flat E Dia. in. mm. in. mm. D Threads in. .775 19.69 .415 10.54 .4375-32 UN-2A .275 Micro-D 6.99 in. mm. .450 11.43 G PC Tail Dia. 6 .830 21.08 .467 14.40 .5000-32 UN-2A .330 8.38 .510 12.95 .910 23.11 .594 15.09 .6250-28 UN-2A .432 10.97 .570 14.48 8 .955 24.26 .594 15.09 .6250-28 UN-2A .493 12.52 .593 15.06 9 1.000 25.40 .655 16.64 .6875-28 UN-2A .551 14.00 .685 17.40 10 1.085 27.48 .721 18.31 .7500-28 UN-2A .620 15.75 .725 18.42 12 1.190 30.23 .843 21.41 .8750-28 UN-2A .703 17.86 .880 22.35 14 1.325 33.66 .968 24.59 1.0000-28 UN-2A .863 21.92 1.000 25.40 #23 .018/.022 0.46/0.56 #20/20HD .025/.027 0.64/0.69 #16 .060/.064 1.52/1.63 #12 .092/.096 2.34/2.44 JAM NUT PANEL CUTOUT A Flat in. ±.002 mm. ± 0.05 in. ±.005 5 .423 10.74 .448 11.38 6 .475 12.07 .510 12.95 7 .602 15.29 .635 16.13 8 .602 15.29 .635 16.13 9 .663 16.84 .698 17.73 10 .729 18.82 .760 19.30 12 .851 21.62 .885 22.48 14 .976 24.79 1.010 25.65 Shell Size B DIA. A FLAT B Dia. Nexus Terrapin F Dia. mm. 7 HD38999 2M Accessories 2M805 2M804 .125 3.18 MAX PANEL THICKNESS 80 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com mm. ± 0.13 2M804 Front Panel Jam Nut Hermetic 2M804-006-00 Contacts & Tools 2M Specs 2M804-006-00 .935 23.75 MAX .803 20.40 MAX PC TAIL CONTACT 2M801 .125 3.18 MIN MASTER KEYWAY F DIA. C DIA. SOLDER CUP 2M803 E FLAT .025 0.64 A DIA. A Dia. in. B THREAD C Dia. mm B Thread in. E Flat. mm. in. mm. 5 .830 21.08 .5000-32 UN-2A .275 6.99 .470 11.94 6 .885 22.48 .6250-28 UN-2A .330 8.38 .530 13.46 .995 25.27 .6250-28 UN-2A .432 10.97 .663 16.84 .995 25.27 .6875-28 UN-2A .493 12.52 .663 16.84 9 1.075 27.31 .7500-28 UN-2A .551 14.00 .720 18.29 10 1.140 28.95 .8750-28 UN-2A .620 15.75 .780 19.81 12 1.340 34.04 1.0000-28 UN-2A .703 17.86 .970 24.64 14 1.390 35.31 1.0625-20 UN-2A .863 21.92 1.020 25.91 #23 .018/.022 0.46/0.56 #20/20HD .025/.027 0.64/0.69 2M Accessories 7 8 F PC Tail Dia. 2M805 Shell Size 2M804 .300 7.62 MAX PANEL THICKNESS #16 .060/.064 1.52/1.63 #12 .092/.096 2.34/2.44 HD38999 JAM NUT PANEL CUTOUT A Flat Shell Size A FLAT mm. ± 0.05 in. ±.005 mm. ± 0.13 5 .477 12.12 .510 12.95 6 .537 13.64 .635 16.13 7 .670 17.02 .635 16.13 8 .670 17.02 .698 17.73 .727 18.47 .760 19.30 .787 19.81 .885 22.48 12 .977 24.82 1.010 25.65 14 1.027 26.09 1.073 27.25 Terrapin 9 10 Micro-D B DIA. B Dia. in. ±.002 Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 81 2M804 Push-Pull Receptacles Protection Caps 2M804 Push-Pull Protective Caps are available in plug and receptacle versions. Protective caps keep the connector interface dry and clean while not in use. Caps come in a variety of materials, lanyard styles and lengths to accommodate specific design requirements. 2M803 2M801 2M Specs Contacts & Tools Ordering Guide for 2M667-202 2M804 Series 2M667-202 Shell Size -M 9 SHELL SIZE SERIES 2M667202 2M805 Service Class Protection Caps 2M804 Receptacles 5 6 7 8 9 2M Accessories 10 12 14 HD38999 -C U C HS Ro E /2 002 / 95 / pheno l Am HS Ro Stainless Steel -H Wire Rope, Teflon® Jacket -N No Attachment Stainless Steel Sash -S Chain Nylon Rope With -SK Slip Knot Stainless Steel Wire -T Rope, No Jacket Stainless Steel Wire -U Rope, Polyurethane Jacket Aluminum/Black Anodize (Non-Conductive) Aluminum/Electroless Nickel E /2 002 / 95 / Aluminum/Cadmium with Olive Drab Chromate -NF pheno l Am HS Ro E U Aluminum/Nickel-PTFE (Durmalon) HS Ro C E U E /2 002 / 95 / pheno l Am E C HS Ro U E /2 002 / 95 / ATTACHMENT CODE Omit for attachment Types N (No Attachment) and SK (Slip Knot) 01 –.126 (3.20) I.D. 02 –.145 (3.68) I.D. Small Ring 04 –.188 (4.78) I.D. 06 –.197 (5.00) I.D. 14 –.385 (9.78) I.D. 15 –.445 (11.30) I.D. 16 –.570 (14.48) I.D. 17 –.635 (16.13) I.D. Large Ring 18 –.695 (17.65) I.D. 19 –.885 (22.48) I.D. 20 –1.070 (27.17) I.D. 21 –1.135 (28.83) I.D. 25 –0.820 (20.8) I.D. 50 –.420 (10.67) I.D. 52 –.480 (12.19) I.D. 54 –.635 (16.13) I.D. 56 –.745 (18.92) I.D. Split Ring 58 –.885 (22.48) I.D. 60 –1.010 (25.65) I.D. 64 –1.125 (28.58) I.D. 68 –1.345 (34.16) I.D. Aluminum/Zinc-Nickel w/Olive Drab Chromate Aluminum/Zinc-Nickel with Black Chromate pheno l Am 82 C E Nexus HS Ro U Supplied with Pull Ring Omit for None Stainless Steel/Passivated HS Ro -ZNU R E /2 002 / 95 / pheno l Am -ZN PULL RING OPTIONS C E U Omit for attachment Type N (No Attachment) Example "-5" equals five inch length R E /2 002 / 95 / pheno l Am -Z1 -5 C -MT 04 Attachment Length in Inches Pull Ring Option -G Nylon Rope C E U Attachment Code ATTACHMENT TYPE Finish pheno l Am E Micro-D -G SERVICE CLASS -M Terrapin Attachment Type E /2 002 / 95 / Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M804 Push-Pull Plug Protection Caps Ordering Guide for 2M809-198 Contacts & Tools Service Class 2M809-198 -M 6 Protection Cap for 2M804 Plug 5 6 7 9 10 12 14 -G ATTACHMENT TYPE C E U E /2 002 / 95 / pheno l Am E U Aluminum/Electroless Nickel C HS Ro -M Aluminum/Black Anodize (Non-Conductive) E /2 002 / 95 / pheno l Am E U E /2 002 / 95 / pheno l Am E U Stainless Steel/Passivated C HS Ro -Z1 Aluminum/Nickel-PTFE (Durmalon) C HS Ro -MT E /2 002 / 95 / pheno l Am -ZN E U C HS Ro E /2 002 / 95 / pheno l Am E /2 002 / 95 / HD38999 E U C HS Ro -ZNU Aluminum/Zinc-Nickel w/Olive Drab Chromate Aluminum/Zinc-Nickel with Black Chromate 2M Accessories Aluminum/Cadmium with Olive Drab Chromate -NF ATTACHMENT CODE Omit for attachment Types N (No Attachment) and SK (Slip Knot) 01 –.126 (3.20) I.D. 02 –.145 (3.68) I.D. Small Ring 04 –.188 (4.78) I.D. 06 –.197 (5.00) I.D. 14 –.385 (9.78) I.D. 15 –.445 (11.30) I.D. 16 –.570 (14.48) I.D. 17 –.635 (16.13) I.D. 18 –.695 (17.65) I.D. 19 –.885 (22.48) I.D. Large Ring 20 –1.070 (27.17) I.D. 21 –1.135 (28.83) I.D. 22 –1.210 (30.73) I.D. 23 –1.275 (32.39) I.D. 24 –1.375 (34.94) I.D. 24 –0.820 (20.8) I.D. 50 –.420 (10.67) I.D. 52 –.480 (12.19) I.D. 54 –.635 (16.13) I.D. 56 –.745 (18.92) I.D. Split Ring 58 –.885 (22.48) I.D. 60 –1.010 (25.65) I.D. 64 –1.125 (28.58) I.D. 68 –1.345 (34.16) I.D. 2M805 -C -5 Omit for attachment Type N (No Attachment) Example "-5" equals five inch length 2M804 Stainless Steel -H Wire Rope, Teflon® Jacket -N No Attachment Stainless Steel Sash -S Chain Nylon Rope With -SK Slip Knot Stainless Steel Wire -T Rope, No Jacket Stainless Steel Wire -U Rope, Polyurethane Jacket Finish HS Ro 04 Attachment Length in Inches -G Nylon Rope SERVICE CLASS pheno l Am Attachment Code 2M803 8 Attachment Type 2M801 SHELL SIZE SERIES pheno l Am HS Ro E U C 2M809-198 Shell Size 2M Specs Series E /2 002 / 95 / Micro-D Terrapin Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 83 2M804 Push-Pull Protection Cap Contacts & Tools Metal Protection Cap 2M809-198 and 2M667-202 2M Specs GASKET GASKET GASKET GASKET 2M809-198 2M667-202 2M801 B DIA. MAX C DIA. MAX A DIA. MAX 2M803 LENGTH ± .25 6.4 .750 19.05 .580 14.73 MAX LENGTH LENGTH ±LENGTH .25 6.4 ±±LENGTH .25 .256.4 6.4 ± .25 6.4 Shell Size 5 A Max. B Max. C Max. in. mm. in. mm. in. mm. .496 12.60 .740 18.80 .490 12.45 6 .540 13.72 .740 18.80 .490 12.45 7 .645 16.38 .820 20.83 .570 14.48 8 .665 16.89 .870 22.10 .619 15.72 9 .720 18.29 .920 23.37 .670 17.02 10 .790 20.07 1.030 26.16 .783 19.89 12 .915 23.24 1.110 28.19 .860 21.84 14 1.040 26.42 1.230 31.24 .980 24.89 OPTIONAL PULL RING B BB C THREAD B CCTHREAD THREAD -2B C THREAD -2B -2B -2B LENGTH ± .25 6.4 LANYARD OPTIONS Nylon Rope -55° to +100°C., black, flexible, good abrasion resistance, good resistance to fuels, .120" 3mm diameter Polyurethane Coated Wire Rope Black polyurethane over stainless steel rope, very flexible, excellent abrasion resistance, excellent resistance to fuels, .080" 2mm diameter Teflon® Jacketed Wire Rope Translucent FEP jacket over stainless steel, -55° to +200°C., fair flexibility, good abrasion resistance, .100" diameter Sash Chain MATERIALS AND FINISHES Cover Aluminum alloy or stainless steel O-Ring Fluorosilicone rubber Wire, Hardware Stainless steel, passivated Stainless steel Slip Knot (SK) for attaching Covers 55° to +100°C., black, flexible, to Cables good abrasion resistance, good resistance to fuels, .120" 3mm diameter. Length includes .5" 13mm diameter loop. Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 1.10 27.94 MAX 84 .660 .660 16.77.66 M .66 16.77 16.77M 16.77 .615 .615 15.62.615 MA .615 15.62 15.62MA M 15.62 M Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M804 Push-Pull Plug Rubber Caps Ordering Guide for 2M809-083 and 2M809-087 Contacts & Tools 2M Specs Push-Pull Rubber Protective Caps can be used on the 2M804 push-pull plugs and receptacles. These molded rubber covers are ideal for a protective splash-proof option. 2M801 2M803 2M809-083 Attachment Type Shell Size -6 G Protection Cap for 2M804 Plugs ATTACHMENT TYPE G Nylon Rope N No Attachment SHELL SIZE -5 -6 -8 -9 -10 -14 Conductive Rubber Omit for Standard Neoprene C Conductive Rubber -01 –.126 (3.20) I.D. –.145 (3.68) I.D. –.188 (4.78) I.D. –.197 (5.00) I.D. –.385 (9.78) I.D. –.510 (13.11) I.D. –.583 (14.81) I.D. –.766 (19.4) I.D. –.896 (25.76) I.D. –1.015 (25.78) I.D. – .445 (11.30) I.D. –.570 (14.48) I.D. –.635 (16.13) I.D. –.695 (17.65) I.D. –.885 (22.48) I.D. –1.070 (27.18) I.D. –1.135 (28.83) I.D. – 0.820 (20.8) I.D. Small Ring Large Ring Terrapin -02 -04 -06 -07 -08 -09 -10 -11 -12 -15 -16 -17 -18 -19 -20 -21 -25 Micro-D -12 ATTACHMENT CODE Nylon Cable tie, 1.77 Inch (45mm) -WS Maximum Wire Bundle Diameter -SK Slip Knot Lanyard with no -00 attachment (fused End) HD38999 -7 C 2M Accessories Protection Cap for 2M804 Receptacles -04 Conductive Rubber 2M805 2M809-087 5 Attachment Code Example "-5" equals five inch length SERIES 2M809-083 Lanyard Length 2M804 Series Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 85 2M804 Push-Pull Plug Rubber Caps 2M Specs Contacts & Tools Rubber Caps 2M809-083 and 2M809-087 2M801 2M809-083 PLUG COVER SOLID RING 2M803 .94 23.9 .56 14.2 LUG TERMINAL A DIA. B DIA. 2M804 NO LUG, FUSED END (00) SLIP KNOT (SK) 2M805 .69 17.5 C DIA. CABLE TIE (WS) 2M Accessories LENGTH (SEE ORDERING INFORMATION) HD38999 Micro-D 86 .30 7.6 D DIA. A Dia. Shell Size B Dia. C Dia. mm. in. ± .005 5 .23 5.8 .56 14.2 .27 6.9 .59 15.0 6 .29 7.4 .56 14.2 .33 8.4 .65 16.5 7 .36 9.1 .56 14.2 .40 10.2 .78 19.8 8 .41 10.4 .68 17.3 .44 11.2 .78 19.8 in. mm. ± 0.13 MATERIALS D Dia. in. mm. in. mm. 9 .46 11.7 .68 17.3 .50 12.7 .84 21.3 10 .54 13.7 .79 20.1 .57 14.5 .90 22.9 12 .55 14.0 .79 20.1 .69 17.5 1.03 26.2 14 .78 19.8 1.11 28.2 .82 20.8 1.15 29.2 Cover Neoprene rubber blend, black Lanyard .062" (1.57) diameter nylon cord, black Cable Tie 6/6 nylon, black SST locking tab Ring Stainless steel Nexus Terrapin 2M809-087 RECEPTACLE COVER .50 DIA. LENGTH MEASURED REF AT .50 DIAMETER Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M804 Push-Pull Spring-Loaded Caps Ordering Guide for 2M667-282 2M Specs Protection Covers are used on 2M804 Jam Nut Receptacles. Spring loaded cover stays closed when cable is disconnected. A silicone gasket is used to provide a seal when closed. Cover is available in Aluminum alloy or stainless steel. Contacts & Tools Protection Covers: Part Number Aluminum Shell Size Nickel Olive Drab Stainless Steel Nickel-PTFE Black Zinc-Nickel Passivated 2M667-282M05 2M667-282NF05 2M667-282MT05 2M667-282ZNU05 2M667-282Z105 2M667-282M06 2M667-282NF06 2M667-282MT06 2M667-282ZNU06 2M667-282Z106 7 2M667-282M07 2M667-282NF07 2M667-282MT07 2M667-282ZNU07 2M667-282Z107 2M667-282M08 2M667-282NF08 2M667-282MT08 2M667-282ZNU08 2M667-282Z108 2M667-282M08 2M667-282NF09 2M667-282MT09 2M667-282ZNU09 2M667-282Z109 10 2M667-282M10 2M667-282NF10 2M667-282MT10 2M667-282ZNU10 2M667-282Z110 12 2M667-282M12 2M667-282NF12 2M667-282MT12 2M667-282ZNU12 2M667-282Z112 14 2M667-282M14 2M667-282NF14 2M667-282MT14 2M667-282ZNU14 2M667-282Z114 2M804 Dimensions A 2M803 8 9 2M801 5 6 Materials B Cover, Housing Aluminum Alloy or Stainless Steel in. mm. in. mm. Gasket Silicone Rubber 5 .63 16.0 .93 23.6 Sleeve Delrin 6 .69 17.5 .99 25.1 Spring, Shaft Stainless Steel 7 .82 20.8 1.11 28.2 8 .82 20.8 1.11 28.2 .88 22.4 1.18 30.0 .94 23.9 1.24 31.5 12 1.07 27.2 1.36 34.5 14 1.19 30.2 1.49 37.8 2M Accessories 9 10 2M805 Shell Size HD38999 Micro-D Terrapin Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 87 2M805 Tri-Start Threaded Coupling 2M805 Series Micro Miniature Connectors: Amphenol’s 2M805 Series of connectors offers the best EMI and Vibration performance among all the 2M connector series. The series features a Tri-Start thread with 1 turn full mate coupling. An EMI ground strap and shell-to-shell bottoming provide superior EMI shielding. Plugs and Receptacles are provided in two different styles to accommodate the attachment of backshell with rear accessory threads or with integral backshell. The integral backshell allows for use of EMI shielding attachments and/or overmolding. Contact termination styles include Crimp, PC Tail, and Solder Cup with others available upon request. Custom and Filter configurations are available, please consult factory for ordering information. 2M805 FEATURES INCLUDE: • Anti-Vibration Self locking Plugs • Tri-Start thread for 1 turn full mating • Superior EMI shielding • Sealed Receptacles: - Hermetic (1x10-6 cc/second) - Epoxy Backfilled (1x10-4 cc/second) • ROHS Compliant Plating • Insert Arrangements up to 130 contacts 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools General Information 2M Accessories 2M805 SPECIFICATIONS Current Rating See Insert Arrangements (pg. 13-15) DWV Insulation Resistance Operating Temperature Micro-D HD38999 Shock Random Vibration Shielding Effectiveness Durability See Insert Arrangements (pg. 13-15) 5000 megohms min. -65° C to +150° C 300 g’s 37 g’s 65 dB min. from 100MHz to 1000MHz 500 mating cycles 2M805 MATERIALS AND FINISHES Shells Contacts Aluminum Alloy or Stainless Steel Copper Alloy, gold plated Grommet, Interfacial Seal, O’Ring Fluorosilicone Rubber Nexus Terrapin Insulators Polyphenylene Sulfide (PPS) Contact Retention Beryllium Copper Alloy 88 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M805 Tri-Start Threaded Coupling Connector Weight in Grams Sq. Flange Recept. Crimp SERIES 2M805 CONNECTOR WEIGHT IN GRAMS Cable Plug J/N Recept. Crimp J/N Recept. PCB Sq. Flange Recept. Crimp Sq. Flange Recept. PCB 7.5 5.8 5.7 5.8 4.6 12-202P 16.6 12.9 15.3 11.2 12.1 8-1S 7.9 6.3 6.2 6.3 5.1 12-202S 18.2 14.4 16.8 12.8 13.6 8-4P 8.3 6.6 6.5 6.6 5.4 15-2P 20.7 20.2 21.8 17.1 19.5 8-4S 8.8 7.2 7.0 7.2 5.9 15-2S 22.3 21.9 23.4 18.7 21.1 8-7P 7.3 5.6 5.5 5.6 4.4 15-3P 21.7 21.2 22.8 18.0 20.5 8-7S 7.7 6.1 5.9 6.1 4.8 15-3S 23.4 23.0 24.5 19.8 22.2 9-1P 10.9 9.0 9.0 6.8 7.7 15-7P 21.9 21.5 23.0 18.3 20.7 9-1S 11.4 9.6 9.6 7.4 8.3 15-7S 24.5 24.1 25.6 20.9 23.3 9-10P 10.7 8.8 8.8 6.6 7.5 15-37P 20.1 19.7 21.2 16.5 18.9 9-10S 11.6 9.7 9.7 7.5 8.4 15-37S 23.0 22.6 24.1 19.4 21.8 10-2P 13.3 10.2 10.3 8.9 9.4 15-200P 20.4 19.9 21.5 16.7 19.1 10-2S 14.1 11.0 11.1 9.7 10.1 15-200S 22.6 22.1 23.7 18.9 21.3 10-13P 12.7 9.6 9.7 8.3 8.7 15-201P 20.7 20.2 21.8 17.1 19.5 10-13S 13.4 10.3 10.5 9.0 9.5 15-201S 23.0 22.6 24.1 19.4 21.8 10-200P 13.9 10.8 10.9 9.5 9.9 18-5P 29.9 31.6 30.1 26.1 29.0 10-200S 14.7 11.7 11.8 10.3 10.8 18-5S 32.9 34.5 33.1 29.0 32.0 11-4P 15.4 12.1 13.1 10.3 11.3 18-12P 30.7 32.3 30.9 26.8 29.8 14.1 11.3 12.3 18-12S 34.3 36.0 34.5 30.5 33.4 11.0 12.0 9.2 10.2 18-55P 27.3 28.9 27.5 23.4 26.4 11-19S 15.4 12.1 13.1 10.3 11.3 18-55S 30.7 32.3 30.9 26.8 29.8 11-200P 14.9 11.6 12.5 9.8 10.8 19-7P 27.9 30.0 33.1 25.1 33.0 11-200S 16.0 12.7 13.6 10.9 11.9 19-7S 31.0 33.1 36.2 28.2 36.1 11-201P 15.4 12.1 13.1 10.3 11.3 19-14P 32.9 35.0 38.1 30.0 38.0 11-201S 16.6 13.3 14.3 11.6 12.5 19-14S 32.6 34.7 37.7 29.7 37.6 12-5P 17.6 13.9 16.3 12.2 13.1 19-85P 26.6 28.7 31.8 23.8 31.7 12-5S 19.0 15.3 17.7 13.6 14.5 19-85S 31.1 33.2 36.3 28.3 36.2 12-26P 15.8 12.1 14.5 10.5 11.3 23-17P 40.2 42.9 44.4 36.7 43.9 12-26S 17.4 13.6 16.1 12.0 12.9 23-12S 45.2 48.0 49.5 41.8 49.0 12-200P 16.5 12.8 15.2 11.1 12.0 23-22P 42.7 45.4 47.0 39.3 46.4 12-200S 17.9 14.2 16.6 12.5 13.4 23-22S 49.6 52.4 53.9 46.2 53.4 12-201P 16.6 12.9 15.3 11.2 12.1 23-130P 37.8 40.6 42.1 34.4 41.6 12-201S 18.0 14.3 16.7 12.7 13.5 23-130S 44.9 47.7 49.3 41.6 48.7 HD38999 13.1 14.3 2M Accessories 16.4 2M805 11-4S 11-19P 2M804 8-1P Insert Arrange 2M803 Cable Plug 2M801 Insert Arrange J/N Recept. Crimp 2M Specs J/N Recept. PCB Sq. Flange Recept. PCB Contacts & Tools SERIES 2M805 CONNECTOR WEIGHT IN GRAMS Micro-D Terrapin Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 89 2M805 Tri-Start Threaded Coupling 2M Specs Contacts & Tools Ordering Guide for 2M805 Plug & Receptacle Series 2M805 Connector Series 2M805-00X Shell Style -16 Service Class C Shell SizeInsert Arrg. Contact Type 15-37 S Alternate Position A 2M805-001 Plug with Integral Backshell 2M805-002 Plug with Accessory Thread 2M805-003 Receptacle with Integral Backshell 2M805-004 Receptacle with Accessory Thread C Socket KEYING Jam Nut for Rear Panel Mounting Receptacle C HS Ro U B 75° 210° Aluminum/Cadmium with Olive Drab Chromate C 95° 230° D 140° 275° Aluminum/Nickel-PTFE (Durmalon) E /2 002 / 95 / pheno l Am HS Ro Z1 B 210° Aluminum/Electroless Nickel C pheno l Am A 150° C -07 Normal A U Stainless Steel/Passivated C MT E /2 002 / 95 / pheno l Am ZN ZNU U HS Ro U C Square Flange Receptacle Key Rotation Key Position Aluminum/Black Anodize (Non-Conductive) E /2 002 / 95 / E /2 002 / 95 / pheno l Am HS Ro C 2M804 2M805 HS Ro E 2M Accessories pheno l Am U E HD38999 -02 E /2 002 / 95 / E Micro-D NF E /2 002 / 95 / Aluminum/Zinc-Nickel w/Olive Drab Chromate Aluminum/Zinc-Nickel with Black Chromate A° B° insert Arrangements #12 1 10 5 2 13 8 2 4 2 2 10 2 5 26 12 U M In-Line Receptacle 3 19 4 8 HS Ro C -01 4 6 7 4 pheno l Am E 8-1 8-4 8-6 8-7 8-23 9-1 9-10 9-25 10-2 10-13 10-28 10-200 11-4 11-19 11-200 11-201 11-210 12-2 12-5 12-26 12-200 S Finish insert Arrangements #23 Pin SERVICE CLASS Shell style 2M805-003, 2M805-004 Insert Arrg. P E /2 002 / 95 / E Terrapin U E Nexus HS Ro Plug Connector with Ratcheting Anti-Decoupling Mechanism No. of Contacts #20 #20HD #16 1 CONTACTS pheno l Am Shell style 2M805-001, 2M805-002 -16 90 See Insert Arrangements on Pages 13-15 E 2M803 2M801 SHELL SIZE - INSERT ARRANGEMENTS SERIES 1 Insert Arrg. 12-201 12-202 15-2 15-3 15-7 15-37 15-200 15-201 15-220 18-5 18-12 18-55 18-235 19-7 19-14 19-85 19-241 23-12 23-22 23-130 23-269 No. of Contacts #23 #20 #20HD 4 8 #16 #12 Receptacle View 2 2 2 3 7 B° A° 37 6 10 2 2 20 5 12 55 35 7 14 85 41 12 22 130 69 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Plug View 2M805 Tri-Start Plug 2M805-001 and 2M805-002 Contacts & Tools 2M805-002 A THREAD A THREAD C DIA. 2M804 D THREAD KNURL SELF-LOCKING COUPLING 2M803 B DIA. C DIA. 1.150 29.21 MAX EMI/RFI SPRING 2M801 1.150 29.21 MAX EMI/RFI SPRING MASTER KEY 2M Specs 2M805-001 SELF-LOCKING COUPLING KNURL 2M805 B Dia. A Threads in. C Dia. mm. in. mm. D Threads Accessory .5000.1P-.3L-TS-2B .317 8.05 .691 17.55 .3750-32 UNEF-2A 9 .5625.1P-.3L-TS-2B .397 10.08 .787 19.99 .4375-28 UNEF-2A 10 .6250.1P-.3L-TS-2B .473 12.01 .826 20.98 .5000-28 UNEF-2A 11 .6875.1P-.3L-TS-2B .519 13.18 .925 23.50 .5625-24 UNEF-2A 12 .7500.1P-.3L-TS-2B .585 14.86 .982 24.94 .6250-24 UNEF-2A 15 .9375.1P-.3L-TS-2B .687 17.45 1.105 28.07 .7500-20 UNEF-2A 18 1.1250.1P-.3L-TS-2B .884 22.45 1.275 32.39 .9375-20 UNEF-2A 19 1.1875.1P-.3L-TS-2B .884 22.45 1.310 33.27 .9375-20 UNEF-2A 23 1.4375.1P-.3L-TS-2B 1.135 28.83 1.562 39.67 1.1875-18 UNEF-2A HD38999 8 2M Accessories Shell Size Micro-D Terrapin Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 91 2M805 Tri-Start In-Line Receptacle 2M801 2M Specs Contacts & Tools 2M805-003-01 and 2M805-004-01 2M805-003-01 C THREAD MASTER KEYWAY .060 1.52 1.010 25.65 MAX .420 10.67 MAX 2M803 2M804 2M805 2M Accessories 1.005 25.53 MAX .415 C THREAD 10.54 MAX .150 3.81* MAX .060 1.52 .150 3.81* MAX A DIA. D DIA. B FLAT RED BAND E THREAD INDICATES FULL MATE WHEN COVERED RED BAND INDICATES FULL MATE WHEN COVERED * Grommet protrudes for power/combo arrangement Shell Size A Dia. B Flat D Dia. in. mm. in. mm. C Threads in. mm. E Threads Accessory 8 .540 13.72 .510 12.95 .5000.1P-.3L-TS-2A .316 8.05 .3750-32 UNEF-2A 9 .605 15.37 .575 14.61 .5625.1P-.3L-TS-2A .397 10.08 .4375-28 UNEF-2A 10 .668 16.96 .638 16.21 .6250.1P-.3L-TS-2A .472 12.01 .5000-28 UNEF-2A 11 .730 18.54 .700 17.78 .6875.1P-.3L-TS-2A .519 13.18 .5625-24 UNEF-2A 12 .793 20.14 .763 19.38 .7500.1P-.3L-TS-2A .585 14.86 .6250-24 UNEF-2A 15 .980 24.89 .950 24.13 .9375.1P-.3L-TS-2A .687 17.45 .7500-20 UNEF-2A 18 1.165 29.59 1.135 28.83 1.1250.1P-.3L-TS-2A .884 22.45 .9375-20 UNEF-2A 19 1.235 31.37 1.205 30.61 1.1875.1P-.3L-TS-2A .884 22.45 .9375-20 UNEF-2A 23 1.485 37.72 1.455 39.96 1.4375.1P-.3L-TS-2A 1.134 28.80 1.1875-18 UNEF-2A Nexus Terrapin Micro-D HD38999 2M805-004-01 92 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M805 Tri-Start Square Flange Receptacle 2M805-003-02 and 2M805-004-02 Contacts & Tools 2M805-004-02 B BSC .420 10.67 MAX .060 1.52 C DIA. .150 3.81* MAX 2M801 1.005 25.53 MAX .420 10.67 MAX .060 1.52 1.010 25.65 MAX MASTER KEYWAY 2M Specs 2M805-003-02 .150 3.81* MAX 2M803 F DIA. A SQ E THREAD RED BAND INDICATES FULL MATE 4X D DIA. 2M804 E THREAD G THREAD RED BAND INDICATES FULL MATE 2M805 * Grommet protrudes for power/combo arrangement B BSC. C Dia. D Dia. in. ±.003 F Dia. mm. ±.08 in. mm. in. mm. in. mm. 8 .850 21.59 .660 16.76 1.150 29.21 .094 2.39 .5000 .1P-.3L-TS-2A E Threads in. .316 mm. 8.05 G Threads Accessory .3750-32 UNEF-2A 9 .913 23.19 .723 18.36 1.230 31.24 .094 2.39 .5625.1P-.3L-TS-2A .397 10.08 .4375-28 UNEF-2A 10 .975 24.77 .785 19.94 1.330 33.78 .094 2.39 .6250.1P-.3L-TS-2A .472 12.01 .5000-28 UNEF-2A 1.039 26.39 .848 21.54 1.410 35.81 .094 2.39 .6875.1P-.3L-TS-2A .519 13.18 .5625-24 UNEF-2A 1.099 27.91 .909 23.09 1.500 38.10 .094 2.39 .7500.1P-.3L-TS-2A .585 14.86 .6250-24 UNEF-2A 15 1.288 32.74 1.058 26.87 1.750 44.45 .128 3.25 .9375.1P-.3L-TS-2A .687 17.45 .7500-20 UNEF-2A 1.475 37.47 1.255 31.88 2.000 50.80 .128 3.25 1.1250.1P-.3L-TS-2A .884 22.45 .9375-20 UNEF-2A 1.537 71.06 1.327 33.71 2.094 53.19 .128 3.25 1.1875.1P-.3L-TS-2A .884 22.45 .9375-20 UNEF-2A 23 1.787 45.39 1.570 39.88 2.440 61.98 .128 3.25 1.4375.1P-.3L-TS-2A 1.134 28.80 1.1875-18 UNEF-2A Micro-D 18 19 HD38999 11 12 2M Accessories A Sq. Shell Size Terrapin Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 93 2M805 Tri-Start Jam Nut Receptacle 2M805-003-07 2M805-004-07 1.145 29.08 MAX 1.150 29.21 MAX MASTER KEYWAY .060 1.52 .420 10.67 MAX .420 10.67 MAX .060 1.52 E DIA. B FLAT G THREAD A DIA. 2M804 2M803 2M801 2M Specs Contacts & Tools 2M805-003-07 and 2M805-004-07 D THREAD C FLAT TYP D THREAD F THREAD .100 2.54 MAX PANEL THICKNESS F THREAD .100 2.54 MAX PANEL THICKNESS A Dia. Shell Size in. mm. B Flat in. mm. C Flat in. mm. E Dia. D Threads in. mm. 8 .760 19.30 .535 13.59 .730 18.54 .5000.1P-.3L-TS-2A .317 8.05 .5625-28 UN-2A .3750-32 UNEF-2A .880 22.35 .661 16.79 .850 21.59 .5625.1P-.3L-TS-2A .397 10.08 .6875-28 UN-2A .4375-28 UNEF-2A 10 .880 22.35 .661 16.79 .850 21.59 .6250.1P-.3L-TS-2A .473 12.01 .6875-28 UN-2A .5000-28 UNEF-2A 11 .955 24.26 .721 18.31 .925 23.50 .6875.1P-.3L-TS-2A .519 13.18 .7500-28 UN-2A .5625-24 UNEF-2A 12 1.060 26.92 .784 19.91 1.035 26.29 .7500.1P-.3L-TS-2A .585 14.86 .8125-28 UN-2A .6250-24 UNEF-2A 15 1.203 30.56 .970 24.64 1.173 29.79 .9375.1P-.3L-TS-2A .687 17.45 1.0000-28 UN-2A .7500-20 UNEF-2A 18 1.389 35.28 1.147 29.13 1.359 34.52 1.1250.1P-.3L-TS-2A .884 22.45 1.1875-28 UN-2A .9375-20 UNEF-2A 19 1.450 36.83 1.221 31.01 1.420 36.07 1.1875.1P-.3L-TS-2A .884 22.45 1.2500-28 UN-2A .9375-20 UNEF-2A 23 1.705 43.31 1.470 37.34 1.675 42.55 1.4375.1P-.3L-TS-2A 1.134 28.80 1.5000-28 UN-2A 1.1875-18 UNEF-2A PANEL CUTOUT FOR JAM NUT A Flat Nexus Terrapin B DIA. 94 G Threads Accessory F Threads 9 Micro-D HD38999 2M Accessories 2M805 RED BAND INDICATES FULL MATE A FLAT Shell Size in. ±.002 B Dia mm. ± 0.05 in. ±.005 mm. ± 0.13 8 .543 13.79 .572 9 .669 16.99 .698 17.73 10 .669 16.99 .698 17.73 11 .729 18.51 .760 19.30 12 .792 20.17 .822 20.88 15 .978 24.84 1.010 25.65 18 1.155 29.34 1.198 30.43 19 1.231 31.27 1.260 32.00 23 1.480 37.59 1.510 38.35 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 14.53 2M805 Tri-Start PCB or Solder Cup Recept. Ordering Guide for 2M805-005 and 2M805-017 Contacts & Tools PC Board Receptacles: 2M Specs 2M805 Series of PC Board Receptacles are intended for use of terminating the connector directly to a Circuit Board or Flex assembly. These connectors can also be supplied with solder cup termination for direct wire attachment. Shell Style Service Class 2M805-0XX -02 C Shell Size- Contact Type Insert Arrg. 15-37 S Alternate Position A 2M803 Series 2M801 2M805 FEATURES INCLUDE: • Low profile shells for minimum box protrusion • Shell Standoffs for PC Board washout • Non-removable PC and/or Solder cup contacts • Environmental Sealing SHELL SIZE - INSERT ARRANGEMENTS CONTACTS P Pin - PC Tail S Socket - PC Tail E Pin - Solder Cup F Socket - Solder Cup Jam Nut for Rear Panel Mounting Receptacle M C -07 U E /2 002 / 95 / pheno l Am HS Ro U /2 002 / 95 HS Ro B (Normal) A 150° 210° B 75° 210° Aluminum/Cadmium with Olive Drab Chromate C 95° 230° D 140° 275° Aluminum/Nickel-PTFE (Durmalon) C HD38999 pheno l Am HS Ro Stainless Steel/Passivated C U E /2 002 / 95 / pheno l Am E HS Ro ZN ZNU U U C E E /2 002 / 95 / A E /2 002 / 95 / E Z1 pheno l Am U E HS Ro MT Key Rotation Key Position Aluminum/Electroless Nickel /E NF pheno l Am Aluminum/Black Anodize (Non-Conductive) C C E Square Flange Receptacle HS Ro E -02 pheno l Am 2M Accessories Shell style U KEYING SERVICE CLASS Finish 2M805 Receptacle for Solder Cup or PCB Termination with Special Sealing for open face (unmated) Water Immersion Requirements. 100% leak tested to maintain a helium leak rate of 1x10-4 cc/sec. at 1 atmosphere pressure differential from -65°C to 150°C E /2 002 / 95 / pheno l Am HS Ro E C 2M805-017 Receptacle for Solder Cup or PCB Termination, with Standard Epoxy Potting C 2M805-005 2M804 See Insert Arrangements on Pages 13-15 SERIES A° B° Micro-D E /2 002 / 95 / Aluminum/Zinc-Nickel w/Olive Drab Chromate Aluminum/Zinc-Nickel with Black Chromate Receptacle View Terrapin B° A° Nexus Plug View Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 95 2M805 Tri-Start PC Solder Cup Square Flange Contacts & Tools 2M805-005-02 and 2M805-017-02 .827 21.00 MAX MASTER KEYWAY B BSC C DIA. .060 1.52 .180 4.57 MAX PC TAIL CONTACT .125 3.18 MIN 2M803 2M801 2M Specs 2M805-005-02 2M805-017-02 A SQ G DIA. 4X D DIA. .025 0.64 2M804 E THREAD 2M Accessories 2M805 RED BAND .320 ± .015 INDICATES FULL MATE A Sq. Shell Size 8 B BSC. C Dia. in. mm. in. mm. in. mm. .850 21.59 .660 16.76 1.150 29.21 D Dia. in. ±.003 .094 F Dia. mm. ±.08 2.39 E Threads .5000.1P-.3L-TS-2A in. .330 mm. 8.38 9 .913 23.19 .723 18.36 1.230 31.24 .094 2.39 .5625.1P-.3L-TS-2A .432 10.97 10 .975 24.77 .785 19.94 1.330 33.78 .094 2.39 .6250.1P-.3L-TS-2A .493 12.52 11 1.039 26.39 .848 21.54 1.410 35.81 .094 2.39 .6875.1P-.3L-TS-2A .551 14.00 12 1.099 27.91 .909 23.09 1.500 38.10 .094 2.39 .7500.1P-.3L-TS-2A .620 15.78 15 1.288 32.74 1.058 26.87 1.750 44.45 .128 3.25 .9375.1P-.3L-TS-2A .703 17.86 18 1.475 37.47 1.255 31.88 2.000 50.80 .128 3.25 1.1250.1P-.3L-TS-2A .863 21.92 19 1.537 71.06 1.327 33.71 2.094 53.19 .128 3.25 1.1875.1P-.3L-TS-2A .912 23.16 23 1.787 45.39 1.570 39.88 2.440 61.98 .128 3.25 1.4375.1P-.3L-TS-2A 1.162 29.51 Terrapin Micro-D HD38999 SOLDER CUP CONTACT Nexus 96 F DIA. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com G PC Tail Dia. #23 .018/.022 0.46/0.56 #20/20HD .025/.027 0.64/0.69 #16 .060/.064 1.521/1.63 #12 .092/.096 2.34/2.44 2M805 Tri-Start PC Tail/Solder Cup Jam Nut 2M805-005-07 and 2M805-017-07 Contacts & Tools .905 22.99 MAX PC TAIL CONTACT .175 4.45 MAX .060 1.52 2M801 MASTER KEYWAY 2M Specs 2M805-005-07 2M805-017-07 .125 3.18 MIN E DIA. B FLAT A DIA. C FLAT .025 0.64 F THREAD D THREAD RED BAND INDICATES FULL MATE 2M803 G DIA. SOLDER CUP CONTACT 2M804 .100 2.54 MAX PANEL THICKNESS .320 ± .015 B Flat C Flat in. mm. in. mm. in. mm. .760 19.30 .535 13.59 .730 18.54 E Dia. D Threads .5000.1P-.3L-TS-2A in. mm. .330 8.38 F Threads G PC Tail Dia. .5625-28 UN-2A 9 .880 22.35 .661 16.79 .850 21.59 .5625.1P-.3L-TS-2A .432 10.97 .6875-28 UN-2A 10 .880 22.35 .661 16.79 .850 21.59 .6250.1P-.3L-TS-2A .493 12.52 .6875-28 UN-2A .955 24.26 .721 18.31 .925 23.50 .6875.1P-.3L-TS-2A .551 14.00 .7500-28 UN-2A 1.060 26.92 .784 19.91 1.035 26.29 .7500.1P-.3L-TS-2A .620 15.78 .8125-28 UN-2A 15 1.203 30.56 .970 24.64 1.173 29.79 .9375.1P-.3L-TS-2A .703 17.86 1.0000-28 UN-2A 18 1.389 35.28 1.147 29.13 1.359 34.52 1.1250.1P-.3L-TS-2A .863 21.92 1.1875-28 UN-2A 19 1.450 36.83 1.221 31.01 1.420 36.07 1.1875.1P-.3L-TS-2A .912 23.16 1.2500-28 UN-2A 23 1.705 43.31 1.470 37.34 1.675 42.55 1.4375.1P-.3L-TS-2A 1.162 29.51 1.5000-28 UN-2A #20/20HD .025/.027 0.64/0.69 #16 .060/.064 1.521/1.63 #12 .092/.096 2.34/2.44 HD38999 11 12 #23 .018/.022 0.46/0.56 2M Accessories 8 A Dia. 2M805 Shell Size Micro-D PANEL CUTOUT FOR JAM NUT A Flat B DIA. B Dia mm. ± 0.05 in. ±.005 mm. ± 0.13 .543 13.79 .572 14.53 9 .669 16.99 .698 17.73 10 .669 16.99 .698 17.73 11 .729 18.51 .760 19.30 12 .792 20.17 .822 20.88 15 .978 24.84 1.010 25.65 18 1.155 29.34 1.198 30.43 19 1.231 31.27 1.260 32.00 23 1.480 37.59 1.510 38.35 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Nexus 8 Terrapin A FLAT in. ±.002 Shell Size 97 2M805 Tri-Start Hermetic Receptacle 2M805 Series of Hermetic Receptacles: 2M805 Series of Hermetic Receptacles provide superior sealing of 1x10 -8 cc/second helium leak rate and are 100% tested prior to shipping. This superior sealing is accomplished through the use of glass insulator fused to stainless steel shells and iron alloy contacts. 2M805 FEATURES INCLUDE: • Low profile shells for minimum box protrusion • Shell Standoffs for PC Board washout • Non-removable PC and/or Solder cup contacts • Hermetic Sealing 2M803 2M801 2M Specs Contacts & Tools Ordering Guide for 2M805-006 Shell Style Service Class 2M805-006 -07 Z1 Shell Size- Contact Type Insert Arrg. 12-26 C Alternate Position A 2M804 Series SHELL SIZE - INSERT ARRANGEMENTS See Insert Arrangements on Pages 13-15 CONTACTS Shell style -03 Weld Mount (only available in Z1 Finish) -07 Jam Nut for Rear Panel Mounting Receptacle Pin - Solder Cup C Pin - PC Tail Finish pheno l Am HS Ro ZL Z1 U U Stainless Steel/ Nickel Plated E /2 002 / 95 / pheno l Am HS Ro E Stainless Steel/Passivated E /2 002 / 95 / pheno l Am U Key Position Key Rotation A B (Normal) A 150° 210° B 75° 210° C 95° 230° D 140° 275° C HS Ro Micro-D E /2 002 / 95 / A° B° Terrapin Receptacle View Nexus 98 KEYING SERVICE CLASS C Square Flange Receptacle P C -02 E HD38999 Hermetic Receptacle E 2M Accessories 2M805 SERIES 2M805-006 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M805 Tri-Start Flange Mount Hermetic 2M805-006-02 Contacts & Tools 2M Specs 2M805-006-02 MASTER KEYWAY B BSC C DIA. .060 1.52 2M801 .827 22.61 MAX .280 7.11 MAX PC TAIL CONTACT .125 3.18 MIN G DIA. 4X D DIA. F DIA. 2M804 .025 0.64 E THREAD 2M803 A SQ SOLDER CUP CONTACT 8 B BSC. C Dia. D Dia. in. ±.003 in. mm. in. mm. in. mm. .850 21.59 .660 16.76 1.150 29.21 .094 F Dia. mm. ±.08 2.39 E Threads .5000.1P-.3L-TS-2A in. .330 mm. 8.38 9 .913 23.19 .723 18.36 1.230 31.24 .094 2.39 .5625.1P-.3L-TS-2A .432 10.97 10 .975 24.77 .785 19.94 1.330 33.78 .094 2.39 .6250.1P-.3L-TS-2A .493 12.52 26.39 .848 21.54 1.410 35.81 .094 2.39 .6875.1P-.3L-TS-2A .551 14.00 27.91 .909 23.09 1.500 38.10 .094 2.39 .7500.1P-.3L-TS-2A .620 15.78 15 1.288 32.74 1.058 26.87 1.750 44.45 .128 3.25 .9375.1P-.3L-TS-2A .703 17.86 18 1.475 37.47 1.255 31.88 2.000 50.80 .128 3.25 1.1250.1P-.3L-TS-2A .863 21.92 19 1.537 71.06 1.327 33.71 2.094 53.19 .128 3.25 1.1875.1P-.3L-TS-2A .912 23.16 23 1.787 45.39 1.570 39.88 2.440 61.98 .128 3.25 1.4375.1P-.3L-TS-2A 1.162 29.51 #16 .060/.064 1.521/1.63 #12 .092/.096 2.34/2.44 Micro-D 1.039 1.099 #20/20HD .025/.027 0.64/0.69 HD38999 11 12 G PC Tail Dia. #23 .018/.022 0.46/0.56 2M Accessories A Sq. Shell Size 2M805 RED BAND INDICATES FULL MATE Terrapin Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 99 2M805 Tri-Start Solder Mount Hermetic 2M Specs Contacts & Tools 2M805-006-03 2M805-006-03 2M801 .827 22.61 MAX .280 7.11 MAX .039 0.99 MASTER KEYWAY PC TAIL CONTACT A DIA. 2M803 .125 3.18 MIN C DIA. .025 0.64 B THREAD SOLDER CUP CONTACT RED BAND INDICATES FULL MATE Shell Size A Dia. in. mm. C Dia. B Threads in. mm. 8 .625 15.88 .5000.1P-.3L-TS-2A .330 8.38 9 .688 17.48 .5625.1P-.3L-TS-2A .432 10.97 10 .750 19.75 .6250.1P-.3L-TS-2A .493 12.52 11 .812 20.62 .6875.1P-.3L-TS-2A .551 14.00 12 .875 22.23 .7500.1P-.3L-TS-2A .620 15.78 15 1.062 26.97 .9375.1P-.3L-TS-2A .703 17.86 18 1.250 31.75 1.1250.1P-.3L-TS-2A .863 21.92 19 1.312 33.32 1.1875.1P-.3L-TS-2A .912 23.16 23 1.563 39.70 1.4375.1P-.3L-TS-2A 1.162 29.51 D PC Tail Dia. #23 .018/.022 0.46/0.56 #20/20HD .025/.027 0.64/0.69 #16 .060/.064 1.521/1.63 #12 .092/.096 2.34/2.44 Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 D DIA. 100 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M805 Tri-Start Jam Nut Hermetic 2M805-006-07 Contacts & Tools 2M Specs 2M805-006-07 PC TAIL CONTACT .280 7.11 MAX .060 1.52 2M801 .905 22.99 MAX MASTER KEYWAY .125 3.18 MIN B FLAT SOLDER CUP CONTACT A DIA. C FLAT TYP .100 2.54 MAX PANEL THICKNESS RED BAND INDICATES FULL MATE 2M804 .025 0.64 F THREAD D THREAD 2M803 E DIA. G DIA. 2M805 A Dia. B Flat C Flat E Dia. in. mm. in. mm. in. mm. 8 .760 19.30 .535 13.59 .730 18.54 .5000.1P-.3L-TS-2A D Threads in. .330 mm. 8.38 F Threads G PC Tail Dia. .880 22.35 .661 16.79 .850 21.59 .5625.1P-.3L-TS-2A .432 10.97 10 .880 22.35 .661 16.79 .850 21.59 .6250.1P-.3L-TS-2A .493 12.52 .6875-28 UN-2A 11 .955 24.26 .721 18.31 .925 23.50 .6875.1P-.3L-TS-2A .551 14.00 12 1.060 26.92 .784 19.91 1.035 26.29 .7500.1P-.3L-TS-2A .620 15.78 15 1.203 30.56 .970 24.64 1.173 29.79 .9375.1P-.3L-TS-2A .703 17.86 18 1.389 35.28 1.147 29.13 1.359 34.52 1.1250.1P-.3L-TS-2A .863 21.92 19 1.450 36.83 1.221 31.01 1.420 36.07 1.1875.1P-.3L-TS-2A .912 23.16 23 1.705 43.31 1.470 37.34 1.675 42.55 1.4375.1P-.3L-TS-2A 1.162 29.51 #20/20HD .7500-28 UN-2A .025/.027 0.64/0.69 .8125-28 UN-2A #16 1.0000-28 UN-2A .060/.064 1.521/1.63 1.1875-28 UN-2A 1.2500-28 UN-2A #12 1.5000-28 UN-2A .092/.096 2.34/2.44 A Flat in. ±.002 Shell Size A FLAT mm. ± 0.05 in. ±.005 mm. ± 0.13 .543 13.79 .572 14.53 9 .669 16.99 .698 17.73 10 .669 16.99 .698 17.73 11 .729 18.51 .760 19.30 12 .792 20.17 .822 20.88 15 .978 24.84 1.010 25.65 18 1.155 29.34 1.198 30.43 19 1.231 31.27 1.260 32.00 23 1.480 37.59 1.510 38.35 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Nexus 8 Terrapin B DIA. B Dia Micro-D PANEL CUTOUT FOR JAM NUT HD38999 9 .5625-28 UN-2A #23 .6875-28 UN-2A .018/.022 0.46/0.56 2M Accessories Shell Size 101 2M805 Tri-Start Protection Cap Protection Caps: 2M805 Tri-Start Protection Caps are available in plug and receptacle versions. Protective caps keep the connector interface dry and clean while not in use. Caps come in a variety of materials, lanyard styles and lengths to accommodate specific design requirements. 2M803 2M801 2M Specs Contacts & Tools Ordering Guide for 2M667-261 and 2M667-262 Series 2M804 2M667-26X -NF Protection Caps for 2M805 Plugs -H Shell Size 9 -G Nylon Rope Protection Caps for 2M805 Receptacles Attachment Code 04 SHELL SIZE Stainless Steel -H Wire Rope, Teflon® Jacket -N No Attachment Stainless Steel Sash -S Chain Nylon Rope With -SK Slip Knot Stainless Steel Wire -T Rope, No Jacket Stainless Steel Wire -U Rope, Polyurethane Jacket 2M Accessories 2M667-262 Attachment Type ATTACHMENT TYPE SERIES 2M667-261 2M805 Service Class 8 9 ATTACHMENT CODE 11 Omit for attachment Types N (No Attachment) and Slip Knot 01 –.126 (3.20) I.D. 02 –.145 (3.68) I.D. Small Ring 04 –.188 (4.78) I.D. 06 –.197 (5.00) I.D. 14 –.385 (9.78) I.D. 16 –.570 (14.48) I.D. 17 –.635 (16.13) I.D. 18 –.695 (17.65) I.D. Large Ring 19 –.885 (22.48) I.D. 20 –1.070 (27.17) I.D. 22 –1.210 (30.73) I.D. 23 –1.275 (32.39) I.D. 25 –1.530 (38.86) I.D. 50 –.420 (10.67) I.D. 52 –.480 (12.19) I.D. 54 –.635 (16.13) I.D. 56 –.745 (18.92) I.D. Split Ring 58 –.885 (22.48) I.D. 60 –1.010 (25.65) I.D. 64 –1.125 (28.58) I.D. 68 –1.345 (34.16) I.D. 12 15 18 19 23 C E /2 002 / 95 / pheno l Am HS Ro U E -M U Aluminum/Cadmium with Olive Drab Chromate C C C C pheno l Am HS Ro U C Micro-D Terrapin E /2 002 / 95 / E /2 002 / 95 / Aluminum/Zinc-Nickel w/Olive Drab Chromate Aluminum/Zinc-Nickel with Black Chromate Nexus -ZNU HS Ro U Stainless Steel/Passivated E /2 002 / 95 / pheno l Am E E /2 002 / 95 / HS Ro U Aluminum/Nickel-PTFE (Durmalon) E /2 002 / 95 / pheno l Am E E U -ZN HS Ro E HS Ro pheno l Am U E -Z1 pheno l Am Aluminum/Electroless Nickel E /2 002 / 95 / -NF -MT Aluminum/Black Anodize (Non-Conductive) C -C E HD38999 Finish HS Ro -5 Omit for attachment Type N (No Attachment) Example "-5" equals five inch length 10 SERVICE CLASS pheno l Am Attachment Length in Inches 102 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M805 Tri-Start Flange Mount Hermetic Metal Protective Caps 2M667-261 and 2M667-262 Contacts & Tools .660 .66 16.77.6 M .6 16.77 16.77 16.77 .615 .615 15.62.615 MA .615 15.62 15.62MA M 15.62 M 2M667-261 2M667-262 GASKET .800 20.32 MAX A MAX B THREAD LENGTH ± .25 6.4 LENGTH ± .25 6.4 C THREAD 2M805 LANYARD OPTIONS Nylon Rope -55° to +100°C., black, A Max. in. mm. B Thread flexible, good abrasion resistance, good resistance to fuels, .120" 3mm diameter C Thread .653 16.59 .5000.1P-.3L-TS-2A .5000.1P-.3L-TS-2B .715 18.16 .5625.1P-.3L-TS-2A .5625.1P-.3L-TS-2B 10 .778 19.76 .6250.1P-.3L-TS-2A .6250.1P-.3L-TS-2B 11 .841 21.36 .6875.1P-.3L-TS-2A .6875.1P-.3L-TS-2B 12 .903 22.94 .7500.1P-.3L-TS-2A .7500.1P-.3L-TS-2B 15 1.091 27.71 .9375.1P-.3L-TS-2A .9375.1P-.3L-TS-2B 18 1.278 32.46 1.1250.1P-.3L-TS-2A 1.1250.1P-.3L-TS-2B 19 1.340 34.04 1.1875.1P-.3L-TS-2A 1.1875.1P-.3L-TS-2B 23 1.600 40.64 1.4375.1P-.3L-TS-2A 1.4375.1P-.3L-TS-2B Polyurethane Coated Wire Rope Black polyurethane over stainless steel rope, very flexible, excellent abrasion resistance, excellent resistance to fuels, .080" 2mm diameter Teflon® Jacketed Wire Rope Translucent FEP jacket over stainless steel, -55° to +200°C., fair flexibility, good abrasion resistance, .100" diameter MATERIALS AND FINISHES Stainless steel Cover Aluminum alloy or stainless steel Gasket Fluorosilicone rubber Wire, Hardware Stainless steel, passivated resistance to fuels, .120" 3mm diameter. Length includes .5" 13mm diameter loop. Terrapin Slip Knot (SK) for attaching Covers 55° to +100°C., black, flexible, to Cables good abrasion resistance, good Micro-D Sash Chain HD38999 8 9 2M Accessories LENGTH LENGTH ±LENGTH .25 6.4 ±±LENGTH .25 .256.4 6.4 ± .25 6.4 Shell Size 2M804 B BB C THREAD B CCTHREAD THREAD -2B C THREAD -2B -2B -2B 2M803 A MAX 2M801 .800 20.3 MAX GASKET 2M Specs GASKET GASKET GASKET GASKET Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 103 2M805 Technology 2M Micro-Miniature Double Flange Standoff Double Flange: Amphenol offers customized 2M receptacles with double flange standoffs. This enhancement allows the user to mount to PC board applications. Shells are available in aluminum and stainless steel. Consult Amphenol Aerospace for ordering information. 2M804 2M803 2M801 2M Specs Contacts & Tools Double Flange Standoff, PCB Header, & High Speed 2M PCB Header Assemblies: Header assemblies can be utilized in all 2M series. They can be attached to connectors with standard flange placement or directly to the circuit board. Utilizing a header assembly in your application allows for easy separation of the connector from the board. Pin or Socket arrangements are available. Consult Amphenol Aerospace for ordering information. 2M Micro-Miniature High Speed Amphenol’s 2M line is available in high speed variations when your application requires superior electrical performance and shielding. A variety of contacts can provide high speed transmission and operate in high frequency conditions. For a complete list of size 12 and 16 coax/twinax contacts refer to the high speed section of catalog 12-C Combined Circular Catalog. Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M Micro-Miniature PCB Header Assemblies 104 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M Filtered High Density Connectors Advantages 2M804 QUALITY Standard Electrical Tests Special Tests/Processes Available • Attenuation testing (through 100 MHz) • Leakage inspection • Thermal cycling/shock • Burn-in • De-gassing Micro-D Amphenol will work to provide the best solution in standard 2M packaging for the most cost effective solutions available. HD38999 2M Accessories • 100% Insulation Resistance testing • 100% Dielectric Withstanding Voltage testing • 100% Capacitance testing at 1KHz 2M805 All filter connectors undergo extensive mechanical and electrical testing to ensure consistent, quality hardware. 2M803 • Reduction in overall weight and space with the elimination of external filtering. • Reduction in solder joints • Fewer components equals a cost effective solution with increased reliability • Eliminates radiated and conducted EMI from entering the box • Perfect for retrofits or late design-in • Can utilize standard connector packaging 2M801 ADVANTAGES OF FILTER CONNECTORS 2M Specs Amphenol® EMI Protection Connectors have been designed and manufactured for over 45 years. Our EMI protection connectors offer the versatility of our standard 2M connectors with EMI protection to suit the demands of your application. Contacts & Tools For 2M Filtered High Density Connectors, Look to the leader... Terrapin RESOURCES Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Nexus Amphenol Aerospace Factory Direct: 607.563.5011 Filter Technical Support: FilterApps@Amphenol-aao.com Website: www.amphenol-aerospace.com/filters.asp 105 Note: Below are typical capacitance values. Other capacitance values are available. Please consult Amphenol Aerospace for availability. TYPICAL INSERTION LOSS 100 ATTENUATION (db) 2M803 2M801 2M Specs Contacts & Tools Filtered 2M Attenuation Characteristics MF-1 VHF-1 UHF-2 HF-1 VHF-2 UHF-1 80 All performance between 1000 and 10,000 is greater than 60 dB. Measurements were greater than equipment sensitivity (60 dB). 60 40 20 0 .15 .5 1 3 10 30 2M804 TYPICAL INSERTION LOSS (dB) PER MIL-STD-220, 5 ADC, 25°C 2M805 0 0 1 8 16 – – 0 0 3 10 19 – – 2500 pf VHF2 0 2 8 20 28 – – 7000 pf VHF1 5 9 17 23 40 – – 2M Accessories 375 pf UHF1 750 pf UHF2 1000 Most filter attenuation curves and capacitance values are expressed at 25°C. However, temperature can affect the capaci­tance of a barium titanate filter element, affecting the insertion loss that the element will cause. In order to assist the user in anticipating the effect of various tem­peratures, the following charts applicable to Amphenol filter con­ nectors utilizing VHF-1, VHF-2, UHF-1 and UHF-2 filters are provided. Please note that all insertion loss (attenuation) values given were measured with no load applied. The band designations refer to MIL-STD-2120. VHF-2 VHF-1 Typical Capacitance = 2,500 pf  Min. 1,900 pf  Max. 4,000 pf Band E, Type Pi Typical Capacitance = 7,000 pf  Min. 4,900 pf  Max. 12,000 pf Band G, Type Pi Temp. –55°C FCO – Room 1.27M +125°C – 1 1 0 2 8 6 21 18 2 9 42 24 44 62 45 61 72 62 1MHz 3MHz 10MHz 30MHz 100MHz 300MHz 1000MHz Temp. FCO 65 –55°C – 0 2 7 17 40 58 71 75 Room 3.3M 0 2 8 24 46 61 71 64 +125°C – 0 3 10 26 46 63 69 1MHz 3MHz 10MHz 30MHz 100MHz 300MHz 1000MHz Note: FCO = Cut-off Frequency Micro-D HD38999 300 FREQUENCY MHz Capacitance 1MHz 3MHz 10MHz 30MHz 100MHz 300MHz 1000MHz UHF-1 UHF-2 Typical Capacitance = 375 pf  Min. 290 pf  Max. 450 pf Band B, Type Pi Typical Capacitance = 750 pf  Min. 500 pf  Max. 1,100 pf Band C, Type Pi 1MHz 3MHz 10MHz 30MHz 100MHz 300MHz 1000MHz Temp. FCO Temp. FCO –55°C – 0 0 1 6 21 43 58 –55°C – Room 21.9M 0 0 1 8 18 42 56 Room 12.7M +125°C – 0 0 1 8 17 38 50 +125°C – 1MHz 3MHz 10MHz 30MHz 100MHz 300MHz 1000MHz 0 0 3 9 25 46 61 0 0 3 10 28 46 61 0 0 3 10 24 42 60 Please consult the Amphenol Circular Interconnects catalog 12-C4 for full Amphenol EMI/EMP Filter Protection information Nexus Terrapin 100 106 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M Series Backshells and Accessories 2M809S060, 2M809A060, Shrink Boots Shell Size Boot Size Straight Shrink Boots Part Number Right Angle Boots Part Number Pre-Coated with HiTemp Hot-Melt Adhesive Pre-Coated with HiTemp Hot-Melt Adhesive Series 2M801, 2M803, 2M804 Series 2M805 1 5 N/A 2M809S060-1 2M809A060-1 2 6, 7 8,9 2M809S060-2 2M809A060-2 3 8, 9 10,11 2M809S060-3 2M809A060-3 4 10, 12, 13 12, 15 2M809S060-4 2M809A060-4 Spec 5 14, 15, 16, 17 18, 19 2M809S060-5 2M809A060-5 Fluid Resistant Polymer VG 95343 Part 6 6 21 23 2M809S060-6 2M809A060-6 Spec Low Smoke Halogen Free NAVSEA 5617649 Straight Shrink Boot Part Number Right Angle Shrink Boots Part Number Boot Size Series 2M801, 2M803, 2M804 Series 2M805 Pre-Coated with HiTemp Hot-Melt Adhesive Pre-Coated with HiTemp Hot-Melt Adhesive 1 5 N/A 2M809S060-1H 2M809A060-1H 2 6, 7 8,9 2M809S060-2H 2M809A060-2H 3 8, 9 10,11 2M809S060-3H 2M809A060-3H 4 10, 12, 13 12, 15 2M809S060-4H 2M809A060-4H 5 14, 15, 16, 17 18, 19 2M809S060-5H 2M809A060-5H 6 21 23 2M809S060-6H 2M809A060-6H Size 1 right angle supplied less lip see page 108 HD38999 Series 2M Torque Values Series 2M801, 2M803, 2M804, 2M805 Recommended Torque Values Shell Size Series 2M805 5 - Backshell Tightening In-LBs. N-m Min. Max. Min. Max. 13 17 1.5 1.9 8 18 22 2.0 2.5 9 30 40 3.4 4.5 8 10 30 40 3.4 4.5 11 35 45 4.0 5.1 12 35 45 4.0 5.1 12, 13 15 35 45 4.0 5.1 14, 16 18 35 45 4.0 5.1 15, 17 19 35 45 4.0 5.1 21 23 35 45 4.0 5.1 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Nexus 9 10 Terrapin 6 7 Micro-D Shell Size Series 2M801, 2M803, 2M804 2M Accessories Material Shell Size 2M805 • Low Smoke, Zero Halogen • Toxicity Requirements: Meets U.S. and EU standards • Pre-coated with Adhesive • Operating Temperature: -30°C to +125°C • Good resistance to fuels, oils, and solvents 2M804 Zero Halogen - Lipped Shrink Boots 2M803 Material 2M801 • Pre-coated with Adhesive • Operating Temperature: -70°C to +150°C • Rated for 3000 hrs. continuous operation at +150°C • Excellent resistance to fuels, oils, and solvents 2M Specs High Performance Elastomer - Lipped Shrink Boot Contacts & Tools The 2M Series of Shrink Boots is intended for use with the 2M series of connectors supplied with Integral Backshells. All shrink boots are supplied pre-coated with Hi-Temperature, Hot-Melt adhesive that will seal the boot to both the cable and connector. The boots also contains a lip that will lock on to a grove on the connector for improved strain relief. 107 2M Backshells and Accessories Lipped Straight Shrink Boots STANDARD LENGTH AFTER SHRINKING 2M Specs Contacts & Tools 2M809S060, 2M809A060 Shrink Boots D MIN. C A MIN. H Boot Size A Min. B Max. C±20% D±10% E Ref. F Max. G Ref. H±30% in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. in. mm. 1 .350 9.0 .080 2.0 .020 0.6 .750 19.0 .350 9.0 .220 5.6 .300 7.6 .040 1.0 2 .650 16.5 .150 3.8 .050 1.3 1.000 25.4 .560 14.2 .310 7.9 .410 10.5 .050 1.3 3 .920 23.4 .220 5.6 .070 1.8 1.500 38.1 0.830 21.1 .410 10.4 .560 14.0 .070 1.8 4 1.120 28.4 .260 6.6 .070 1.8 2.160 54.9 1.090 27.7 .560 14.2 .700 17.8 .070 1.8 5 1.220 31.0 .280 7.1 .080 2.0 2.640 67.0 1.380 35.0 .700 17.8 .860 21.8 .080 2.0 6 1.680 42.7 .390 9.9 .080 2.0 4.080 103.6 2.220 56.4 1.110 28.2 1.270 32.2 .080 2.0 Lipped Right Angle Shrink Boots AS SUPPLIED (EXPANDED) AFTER SHRINKING AFTER SHRINKING SIZE 1 F HD38999 H H E B A G B Micro-D Terrapin Nexus 108 AS SUPPLIED (EXPANDED) B F G 2M Accessories 2M805 2M804 2M803 2M801 E E D D C C Boot Size A Min. in. B Ref. mm. in. mm. C±30% in. mm. D Max. in. E±20% mm. in. mm. F Ref. in. G±20% mm. in. H Max mm. in. mm. 1 .240 6.0 .510 13.0 .040 1.0 .300 7.6 .410 10.5 N/A N/A .020 0.5 .080 2.0 2 .650 16.5 .790 20.1 .040 1.0 .310 7.9 .720 18.3 .200 5.1 .060 1.6 .100 2.5 3 .920 23.3 .900 22.9 .050 1.3 .410 10.4 .800 20.3 .230 5.8 .050 1.3 .220 5.6 4 1.120 28.5 1.120 28.5 .060 1.5 .560 14.2 1.170 29.8 .280 7.1 .060 1.5 .250 6.3 5 1.220 30.9 1.200 30.5 .070 1.8 .700 17.8 1.400 35.6 .340 8.6 .070 1.8 .280 7.1 6 1.680 42.6 1.700 43.2 .080 2.0 1.100 27.9 2.100 53.3 .620 15.7 .080 2.0 .380 9.7 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M Backshells and Accessories Hex Nuts 2M809-035 Contacts & Tools Hex Jam Nuts for 2M Receptacles 2M Specs 2M801 A 2M803 THREAD (SEE TABLE) .100 ±.005 2.54 ± 0.13 B DIA. 2M804 HOLE FOR .032 0.81 MAX DIA SAFETY WIRE (3 @ 120°) 2M805 2M Accessories Part Number Aluminum Stainless Steel Nickel-PTFE 2M809-035MT01W 2M809-035MT02W 2M809-035MT03W 2M809-035MT04W 2M809-035MT05W 2M809-035MT06W 2M809-035MT16W 2M809-035MT07W 2M809-035MT08W 2M809-035MT09W 2M809-035MT10W 2M809-035MT17W 2M809-035MT11W 2M809-035MT12W 2M809-035MT13W 2M809-035MT18W 2M809-035MT14W 2M809-035MT15W 2M809-035MT19W 2M809-035MT20W 2M809-035MT21W Passivated 2M809-035Z101W 2M809-035Z102W 2M809-035Z103W 2M809-035Z104W 2M809-035Z105W 2M809-035Z106W 2M809-035Z116W 2M809-035Z107W 2M809-035Z108W 2M809-035Z109W 2M809-035Z110W 2M809-035Z117W 2M809-035Z111W 2M809-035Z112W 2M809-035Z113W 2M809-035Z118W 2M809-035Z114W 2M809-035Z115W 2M809-035Z119W 2M809-035Z120W 2M809-035Z121W Black ZincCobalt 2M809-035ZC01W 2M809-035ZC02W 2M809-035ZC03W 2M809-035ZC04W 2M809-035ZC05W 2M809-035ZC06W 2M809-035ZC16W 2M809-035ZC07W 2M809-035ZC08W 2M809-035ZC09W 2M809-035ZC10W 2M809-035ZC17W 2M809-035ZC11W 2M809-035ZC12W 2M809-035ZC13W 2M809-035ZC18W 2M809-035ZC14W 2M809-035ZC15W 2M809-035ZC19W 2M809-035ZC20W 2M809-035ZC21W Dimensions A Hex. B Dia. In. mm. In. mm. .375 9.53 .403 10.24 .4375 11.11 .475 12.07 .4375 11.11 .475 12.07 .500 12.70 .547 13.89 .5625 14.29 .620 15.75 .6875 17.46 .755 19.18 .6875 17.46 .755 19.18 .6875 17.46 .755 19.18 .750 19.05 .830 21.08 .8125 20.64 .898 22.81 .875 22.23 .970 24.64 .9375 23.81 1.030 26.16 1.000 25.40 1.078 27.38 1.0625 26.99 1.187 30.15 1.0625 26.99 1.187 30.15 1.125 28.58 1.200 30.48 1.1875 30.16 1.264 32.11 1.250 31.75 1.325 33.66 1.3125 33.34 1.415 35.94 1.375 34.93 1.490 37.85 1.625 41.28 1.750 44.45 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Nexus Black Zinc Nickel 2M809-035ZNU01W 2M809-035ZNU02W 2M809-035ZNU03W 2M809-035ZNU04W 2M809-035ZNU05W 2M809-035ZNU06W 2M809-035ZNU16W 2M809-035ZNU07W 2M809-035ZNU08W 2M809-035ZNU09W 2M809-035ZNU10W 2M809-035ZNU17W 2M809-035ZNU11W 2M809-035ZNU12W 2M809-035ZNU13W 2M809-035ZNU18W 2M809-035ZNU14W 2M809-035ZNU15W 2M809-035ZNU19W 2M809-035ZNU20W 2M809-035ZNU21W Terrapin Olive Drab Cadmium 2M809-035NF01W 2M809-035NF02W 2M809-035NF03W 2M809-035NF04W 2M809-035NF05W 2M809-035NF06W 2M809-035NF16W 2M809-035NF07W 2M809-035NF08W 2M809-035NF09W 2M809-035NF10W 2M809-035NF17W 2M809-035NF11W 2M809-035NF12W 2M809-035NF13W 2M809-035NF18W 2M809-035NF14W 2M809-035NF15W 2M809-035NF19W 2M809-035NF20W 2M809-035NF21W Micro-D Electroless Nickel 2M809-035M01W 2M809-035M02W 2M809-035M03W 2M809-035M04W 2M809-035M05W 2M809-035M06W 2M809-035M16W 2M809-035M07W 2M809-035M08W 2M809-035M09W 2M809-035M10W 2M809-035M17W 2M809-035M11W 2M809-035M12W 2M809-035M13W 2M809-035M18W 2M809-035M14W 2M809-035M15W 2M809-035M19W 2M809-035M20W 2M809-035M21W HD38999 Thread Size Class 2B .2500-32 UNEF .3125-28 UN .3125-32 UNEF .3750-28 UN .4375-28 UNEF .5625-24 UNEF .5625-28 UNEF .5625-32 UN .6250-28 UN .6875-28 UN .7500-28 UN .8125-28 UN .8750-28 UN .9375-20 UNEF .9375-28 UN 1.0000-28 UN 1.0625-20 UN 1.1250-28 UN 1.1875-28 UN 1.2500-28 UN 1.5000-28 UN 109 2M Backshells and Accessories Flange Gaskets for Series 2M801 Receptacles E RAD 2M Specs Contacts & Tools Flange Gaskets 2M809-108 D DIA. .032 B DIA. 2M801 C A TYP BSC 2M Accessories 2M805 2M804 2M803 Part Number Shell Size Fluorosilicone Viton® A Bsc. Conductive Fluorosilicone in. B Dia. mm. in. C Typ. mm. D Dia. E Rad. in. mm. in. 5 2M809-108F11 2M809-108V11 2M809-108X11 .363 9.22 .342 8.69 .530 13.46 .093 mm. 2.36 .078 in. 1.98 6 2M809-108F12 2M809-108V12 2M809-108X12 .423 10.74 .405 10.29 .590 14.99 .093 2.36 .078 1.98 7 2M809-108F13 2M809-108V13 2M809-108X13 .483 12.27 .467 11.86 .650 16.51 .093 2.36 .078 1.98 8 2M809-108F14 2M809-108V14 2M809-108X14 .542 13.84 .530 13.46 .712 18.08 .093 2.36 .078 1.98 9 2M809-108F16 2M809-108V16 2M809-108X16 .719 15.42 560 14.22 .850 21.59 .125 3.18 .105 2.67 10 2M809-108F15 2M809-108V15 2M809-108X15 .719 17.02 .655 16.64 .890 22.61 .125 3.18 .105 2.67 13 2M809-108F17 2M809-108V17 2M809-108X17 .812 20.62 .842 21.39 1.030 26.16 .125 3.18 .105 2.67 16 2M809-108F18 2M809-108V18 2M809-108X18 .981 24.92 1.030 26.16 1.219 30.96 .125 3.18 .105 2.67 17 2M809-108F19 2M809-108V19 2M809-108X19 1.060 26.92 1.092 27.74 1.280 32.51 .125 3.18 .105 2.67 21 2M809-108F43 2M809-108V43 2M809-108X43 1.322 33.58 1.332 33.83 1.570 39.88 .125 3.18 .105 2.67 Flange Gaskets for Series 2M803 Receptacles C MAX .115 DIA. TYP Nexus Terrapin Micro-D HD38999 D REF 110 mm. A BSC Part Number Shell Size 5 Fluorosilicone 2M809-108F31 Viton® 2M809-108V31 B DIA. A Bsc. Conductive Fluorosilicone 2M809-108X31 B Dia. in. mm. in. .513 13.03 .345 C Max. mm. 8.00 D Ref. in. mm. in. mm. .710 18.03 .460 11.68 6 2M809-108F32 2M809-108V32 2M809-108X32 .598 15.19 .405 10.29 .795 20.19 .522 13.26 7 2M809-108F33 2M809-108V33 2M809-108X33 .708 17.98 .475 12.07 .900 22.86 .590 14.99 8 2M809-108F34 2M809-108V34 2M809-108X34 .964 24.51 .545 13.84 1.160 29.46 .670 17.02 9 2M809-108F35 2M809-108V35 2M809-108X35 1.017 25.83 .605 15.37 1.215 30.86 .721 18.31 10 2M809-108F36 2M809-108V36 2M809-108X36 1.101 37.97 .682 17.32 1.295 32.89 .795 20.19 12 2M809-108F37 2M809-108V37 2M809-108X37 1.204 30.58 .757 19.23 1.400 35.56 .874 22.20 14 2M809-108F38 2M809-108V38 2M809-108X38 1.280 32.51 .910 23.11 1.555 39.50 1.050 26.67 15 2M809-108F39 2M809-108V39 2M809-108X39 1.370 34.80 .970 24.64 1.640 41.66 1.150 29.21 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M Backshells and Accessories Flange Gaskets 2M809-108 Contacts & Tools Flange Gaskets for Series 2M805 Receptacles D DIA. B DIA. .032 2M Specs E RAD C A TYP BSC 2M801 Part Number Fluorosilicone Viton® A Bsc. Conductive Fluorosilicone B Dia. C Typ. D Dia. mm. E Rad. in. mm. in. mm. in. mm. in. 8 2M809-108F20 2M809-108V20 2M809-108X20 .660 16.76 .530 13.46 .850 21.46 .093 2.36 .078 in. mm. 1.98 2M809-108F21 2M809-108V21 2M809-108X21 .723 18.36 .590 14.99 .913 23.19 .093 2.36 .078 1.98 2M809-108F22 2M809-108V22 2M809-108X22 .785 19.94 .660 16.76 .975 24.77 .093 2.36 .078 1.98 11 2M809-108F23 2M809-108V23 2M809-108X23 .848 21.54 .720 18.29 1.039 26.39 .093 2.36 .078 1.98 12 2M809-108F24 2M809-108V24 2M809-108X24 .909 23.09 .780 19.81 1.099 27.91 .093 2.36 .078 1.98 15 2M809-108F25 2M809-108V25 2M809-108X25 1.058 26.87 .970 24.64 1.288 32.72 .125 3.18 .105 2.67 18 2M809-108F26 2M809-108V26 2M809-108X26 1.255 31.88 1.160 29.46 1.475 37.47 .125 3.18 .105 2.67 2M809-108F27 2M809-108V27 2M809-108X27 1.327 33.71 1.220 30.99 1.537 39.04 .125 3.18 .105 2.67 2M809-108F28 2M809-108V28 2M809-108X28 1.570 39.88 1.458 37.03 1.797 45.64 .125 3.18 .105 2.67 2M805 19 23 2M804 9 10 2M803 Shell Size 2M Accessories HD38999 Micro-D Terrapin Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 111 2M Backshells and Accessories Contacts & Tools O-Rings 2M809-109 INSIDE DIA. O-Rings for Series 2M801 Jam Nut Receptacles 2M804 2M803 2M801 2M Specs Part Number Shell Size CROSS SECTION 2M805 2M Accessories Conductive Silicone Cho-Seal 1285 EPDM Conductive FluoroSilicone Cho-Seal 1298 Micro-D Terrapin Nexus in. mm. in. mm. 2M809-054-05F 2M809-054-05E 249-003-2M801-05B 249-003-801-05C .394 10.01 .047 1.19 6 2M809-054-06F 2M809-054-06E 249-003-2M801-06B 249-003-801-06C .459 11.66 .049 1.24 7 2M809-054-07F 2M809-054-07E 249-003-2M801-07B 249-003-801-07C .578 14.68 .040 1.02 8 2M809-054-08F 2M809-054-08E 249-003-2M801-08B 249-003-801-08C .578 14.68 .040 1.02 9 2M809-054-09F 2M809-054-09E 249-003-2M801-09B 249-003-801-09C .650 16.51 .045 1.14 10 2M809-054-10F 2M809-054-10E 249-003-2M801-10B 249-003-801-10C .709 18.01 .043 1.09 13 2M809-054-13F 2M809-054-13E 249-003-2M801-13B 249-003-801-13C .894 22.71 .047 1.19 16 2M809-054-16F 2M809-054-16E 249-003-2M801-16B 249-003-801-16C 1.086 27.58 .040 1.02 17 2M809-054-17F 2M809-054-17E 249-003-2M801-17B 249-003-801-17C 1.142 29.01 .043 1.09 21 2M809-054-21F 2M809-054-21E 249-003-2M801-21B 249-003-801-21C 1.535 38.99 .045 1.14 O-Rings for Series 2M804 Rear Mount Jam Nut Receptacles Part Number Fluorosilicone Conductive Silicone Cho-Seal 1285 EPDM Inside Diameter Conductive Fluorosilicone Cho-Seal 1298 in. mm. Cross Section in. mm. 5 2M809-055-05F 2M809-055-05E 249-003-2M804-05B 249-003-804-05C .505 12.83 .070 1.78 6 2M809-055-06F 2M809-055-06E 249-003-2M804-06B 249-003-804-06C .525 13.34 .071 1.80 7 2M809-055-07F 2M809-055-07E 249-003-2M804-07B 249-003-804-07C .638 16.21 .073 1.85 8 2M809-055-08F 2M809-055-08E 249-003-2M804-08B 249-003-804-08C .688 17.48 .070 1.78 9 2M809-055-09F 2M809-055-09E 249-003-2M804-09B 249-003-804-09C .750 19.05 .070 1.78 10 2M809-055-10F 2M809-055-10E 249-003-2M804-10B 249-003-804-10C .813 20.65 .063 1.60 12 2M809-055-12F 2M809-055-12E 249-003-2M804-12B 249-003-804-12C .943 23.95 .070 1.78 14 2M809-055-14F 2M809-055-14E 249-003-2M804-14B 249-003-804-14C 1.061 26.95 073 1.85 15 2M809-055-15F 2M809-055-15E 249-003-2M804-15B 249-003-804-15C 1.114 28.30 .070 1.78 O-Rings for Series 2M805 Jam Nut Receptacles Part Number 112 Cross-Section 5 Shell Size HD38999 Fluorosilicone Inside Dia. Shell Size 8 Fluorosilicone 2M809-150-08F EPDM Conductive Silicone Cho-Seal 1285 2M809-150-08E 249-003-2M805-08B Inside Diameter Cross Section Conductive Fluorosilicone Cho-Seal 1298 in. 249-003-805-08C .578 14.68 .040 1.02 mm. in. mm. 9 2M809-150-09F 2M809-150-09E 249-003-2M805-09B 249-003-805-09C .709 18.01 .045 1.14 10 2M809-150-10F 2M809-150-10E 249-003-2M805-10B 249-003-805-10C .709 18.01 .045 1.14 11 2M809-150-11F 2M809-150-11E 249-003-2M805-11B 249-003-805-11C .780 19.81 .047 1.19 12 2M809-150-12F 2M809-150-12E 249-003-2M805-12B 249-003-805-12C .894 22.71 .047 1.19 15 2M809-150-15F 2M809-150-15E 249-003-2M805-15B 249-003-805-15C 1.024 26.01 .047 1.19 18 2M809-150-18F 2M809-150-18E 249-003-2M805-18B 249-003-805-18C 1.201 30.51 .047 1.19 19 2M809-150-19F 2M809-150-19E 249-003-2M805-19B 249-003-805-19C 1.257 31.93 .047 1.19 23 2M809-150-23F 2M809-150-23E 249-003-2M805-23B 249-003-805-23C 1.530 38.86 .047 1.19 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M Strain Relief Clamp Ordering Information 2M620MS064 and 2M920MS065 Contacts & Tools 2M Specs Part Number Service Class 2M620MS06X Size Code -M 07 Direct Coupling Thread Size 05 .2500-32 UNEF .11 5 06 .3125-32 UNEF .17 6 11 .3750-32 UNEF .17 07 .4375-28 UNEF .23 7 9 08 .5000-28 UNEF .30 8 10 09 .5625-24 UNEF .30 9 11 10 .6250-24 UNEF .36 10 12 12 .6875-24 UNEF .42 12, 13 13 .7500-20 UNEF .42 14 .9375-20 UNEF .48 14, 15, 16, 17 18, 19 15 .9375-20 UNEF .61 14, 15, 16, 17 18, 19 17 1.1875-18 UNEF .86 21 23 Series 2M805 8 15 pheno l Am C E /2 002 / 95 / pheno l Am HS Ro Aluminum/Electroless Nickel E /2 002 / 95 / Aluminum/Cadmium with Olive Drab Chromate -NF C Aluminum/Nickel-PTFE (Durmalon) E /2 002 / 95 / pheno l Am HS Ro Aluminum Alloy 6061-T6 or 300 Series SST Hardware 300 Series Stainless Steel Stainless Steel/Passivated E /2 002 / 95 / -ZN E pheno l Am -ZNU U C HS Ro U E /2 002 / 95 / pheno l Am HS Ro E E /2 002 / 95 / Aluminum/Zinc-Nickel w/Olive Drab Chromate Aluminum/Zinc-Nickel with Black Chromate Micro-D Nut, Clamp, and Saddles C U MATERIALS HD38999 HS Ro U E -Z1 pheno l Am E -MT Aluminum/Black Anodize (Non-Conductive) C U E -M U E -C HS Ro C E 2M Accessories Finish E /2 002 / 95 / 2M805 SERVICE CLASS HS Ro U Size Code Series 2M801, 2M803, 2M804 2M804 pheno l Am Shell Size Cable Entry Diameter 2M803 2M620MS064 Rotatable Coupling C 2M620MS065 2M801 SIZE CODE PART NUMBER Terrapin Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 113 2M Strain Relief Clamp Dimensions A THREAD F CLOSED C B MAX G H MAX E D D E B Max. Size Code A Threads UNEF-2B C Max. D DIA. in. ± .015 E mm. ± 0.38 in. ± .015 F mm. ± 0.38 in. ± .030 G Max mm. ± 0.76 in. mm. in. mm. in. mm. in. .2500-32 .470 11.94 .688 17.48 .119 3.02 .496 12.60 .110 2.79 .625 15.88 .350 8.89 06 .3125-32 .530 13.46 .688 17.48 .182 4.62 .582 14.78 .170 4.32 .625 15.88 .415 10.54 11 .3750-32 .570 14.48 .688 17.48 .182 4.62 .582 14.78 .170 4.32 .625 15.88 .465 11.81 07 .4375-28 .637 16.18 .688 17.48 .244 6.20 .656 16.66 .230 5.08 .688 17.48 .530 13.46 08 .5000-28 .700 17.78 .688 17.48 .307 7.80 .726 18.44 .300 7.62 .688 17.48 .595 15.11 09 .5000-28 .758 19.25 .750 19.05 .307 7.80 .726 18.44 .300 7.62 .750 19.05 .650 16.51 10 .6250-24 .819 20.80 .750 19.05 .369 9.37 .885 22.48 .360 9.14 .875 22.23 .715 18.16 12 .6875-24 .896 22.76 .750 19.05 .423 10.97 .952 24.18 .420 10.67 .875 22.23 .785 19.94 13 .7500-20 .930 23.62 .750 19.05 .432 10.97 .952 24.18 .420 10.67 .875 22.23 .830 21.08 14 .9375-20 1.137 28.88 .750 19.05 .494 12.55 1.018 25.86 .480 12.19 1.000 25.40 1.020 25.91 15 .9375-20 1.137 28.88 .750 19.05 .619 15.72 1.148 29.16 .610 15.49 1.000 25.40 1.020 25.19 17 1.1875-18 1.397 35.48 .750 19.05 .869 22.07 1.400 35.56 .860 21.84 1.125 28.58 1.280 32.51 Nexus 114 H Max. 05 Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools 2M620MS064 and 2M620MS065 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com mm. 2M Thread-On BAND-IT® Adapter Ordering Information 2M440MS135, /MK135 and /ML135 Contacts & Tools Service Class M PART NUMBER Size Code 07 .188 05-17 04 .250 06-17 05 .312 07-17 Length Code Length (inches) .750 -6 .875 -7 06 .375 07-17 -8 1.000 07 .438 08-17 -9 1.125 12 .6875-24 13 .7500-20 08 .500 09-17 -10 1.250 09 .562 10-17 -11 1.375 14 .9375-20 17 1.1875-18 10 .625 12-17 -12 1.500 11 .688 14-17 -13 1.625 1.750 12 .750 14-17 -14 -15 1.875 13 .812 14-17 -16 2.000 14 .875 14-17 -17 2.125 Aluminum/Black Anodize (Non-Conductive) -18 2.250 -19 2.375 Aluminum/Electroless Nickel 2.500 -20 Specify Length in increments of .125 inches (3.18 mm.) 07 .4375-28 08 .5000-28 09 .5625-24 10 .6250-24 pheno l Am E /2 002 / 95 / SERVICE CLASS Finish C U E pheno l Am HS Ro M C U E E /2 002 / 95 / Aluminum/Cadmium with Olive Drab Chromate NF C pheno l Am HS Ro Stainless Steel/Passivated Shell Size C U E /2 002 / 95 / Aluminum/Zinc-Nickel w/Olive Drab Chromate Aluminum/Zinc-Nickel with Black Chromate Series 2M801 Series 2M803 Series 2M804 .2500-32 UNEF 05 5 5 5 .3125-32 UNEF 06 6 6 6 .3750-32 UNEF 11 .4375-28 UNEF 07 7 7 7 9 .5000-28 UNEF 08 8 8 8 10 Aluminum Alloy or 300 Series SST .5625-24 UNEF 09 9 9 9 11 .6250-24 UNEF 10 10 10 10 12 Band 300 Series SST .6875-24 UNEF 12 13 12 12 O-Ring Silicone Elastomer .7500-20 UNEF 13 .9375-20 UNEF 14 16,17 14, 15 14, 15 1.1875-18 UNEF 17 21 E /2 002 / 95 / pheno l Am C HS Ro U E ZNU C E U E /2 002 / 95 / MATERIALS Nut, Adapter Series 2M805 8 15 Micro-D Size Code ZN HS Ro HD38999 Accessory Thread pheno l Am 2M Accessories Aluminum/Nickel-PTFE (Durmalon) E /2 002 / 95 / E Z1 HS Ro U E MT pheno l Am 2M805 E /2 002 / 95 / 2M804 E C HS Ro 2M803 Straight Entry 2M440MS135 Only 03 Straight Entry 2M801 LENGTH 90° Entry C Omit for no band supplied K adapter is supplied with BAND-IT® shield termination band, pre-coiled 05-17 2M440ML135 HS Ro K .125 45° Entry pheno l Am Band Option -6 CABLE ENTRY SIZE 2M440MK135 U Length 05 02 SIZE CODE 05 .2500-32 06 3125-32 11 .3750-32 2M440MS135 Cable Entry Size 2M Specs Part Number 2M440MX135 18, 19 Terrapin 23 Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 115 2M Thread-On BAND-IT® Adapter Contacts & Tools 2M440MS135, 2M440MK135 and 2M440ML135 STRAIGHT ENTRY ROTATABLE COUPLING 2M440MS135 2M Specs O-RING LENGTH A THREAD .260 6.60 B TYP K 2M801 H J Size Code A Threads 05 .2500-32 06 .3125-32 11 .3750-32 07 .4375-28 08 .5000-28 09 .5625-24 10 .6250-24 12 .6875-24 13 .7500-20 14 .9375-20 17 1.1875-18 B Max in. .470 .530 .570 .637 .700 .758 .819 .896 .930 1.137 1.387 C Max. mm. 11.94 13.46 14.48 16.18 17.78 19.25 20.80 22.76 23.62 28.88 35.23 in. .530 .550 .580 .570 .580 .590 .610 .640 .660 .690 .720 D Max. mm. 13.46 13.97 14.22 14.48 14.73 14.99 15.49 16.26 16.76 17.53 18.29 in. .660 .670 .680 .690 .700 .710 .730 .750 .770 .800 .830 mm. 16.76 17.02 17.27 17.53 17.78 18.03 18.54 19.05 19.56 20.32 21.08 E Max. in. .630 .660 .680 .700 .740 .770 .800 .840 .880 .950 1.010 F Max. mm. 16.00 16.76 17.27 17.48 18.80 19.56 20.32 21.34 22.35 24.13 25.65 in. .780 .790 .810 .830 .860 .890 .920 .970 1.020 1.090 1.160 mm. 19.81 20.27 20.57 21.08 21.84 22.61 23.37 24.64 25.91 27.69 29.46 2M803 .090/.080 2.29/2.03 CABLE ENTRY 45º ENTRY ROTATABLE COUPLING 2M440MK135 2M804 C 2M Accessories 2M805 D 90º ENTRY ROTATABLE COUPLING 2M440ML135 Cable Entry Code H Dia. in. ± .015 J Dia. mm. ± 0.38 in. ± .015 K Dia. mm. ± 0.38 in. ± .015 mm. ± 0.38 Use With Size Codes 02 .125 3.18 .164 4.17 .266 6.76 05-14 03 .188 4.78 .227 5.77 .329 8.36 05-14 04 .250 6.35 .289 7.34 .391 9.93 06-14 05 .312 7.92 .351 8.92 .453 11.51 07-14 06 .375 9.53 .414 10.52 .516 13.11 07-14 07 .438 11.13 .477 12.12 .579 14.71 08-14 08 .500 12.70 .539 13.69 .641 16.28 09-14 09 .562 14.27 .601 15.27 .703 17.86 10-14 10 .625 15.88 .664 16.87 .766 19.46 12-14 11 .688 17.48 .727 18.47 .829 21.06 14 12 .750 19.05 .789 20.04 .891 22.63 14 13 .812 20.62 .851 21.62 .953 24.21 14 14 .875 22.23 .914 23.22 1.016 25.81 14 E Shell Size Size Code F A Threads 116 Series 2M801, 2M803, 2M804 Series 2M805 05 .2500-32 UNEF-2B 5 06 .3125-32 UNEF-2B 6 11 .3705-32 UNEF-2B 07 .4375-28 UNEF-2B 7 9 08 .5000-28 UNEF-2B 8 10 09 .5625-24 UNEF-2B 9 11 10 .6250-24 UNEF-2B 10 12 12 .6875-24 UNEF-2B 12, 13 13 .7500-20 UNEF-2B 14 .9375-20 UNEF-2B 14, 15, 16, 17 18, 19 17 1.1875-18 UNEF-2B 21 23 Nexus Terrapin Micro-D HD38999 CONNECTOR SHELL SIZE Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 8 15 2M Low-Profile BAND-IT® Adapter Order Info 2M440MS134 Contacts & Tools Service Class M Straight Entry 07 LENGTH 05-06, 11 Straight Entry 2M440MS135 Only 02 .125 05-07, 11 03 .175 05-08, 11 04 .234 06-08 05 .272 07-09 -8 1.000 06 .312 07-10 -9 1.125 12 .6875-24 13 .7500-20 07 .375 08-13 -10 1.250 08 .438 09-13 -11 1.375 14 .9375-20 17 1.1875-18 09 .500 10-13 -12 1.500 10 .562 12-14, 17 -13 1.625 11 .625 14, 17 -14 1.750 1.875 12 .688 14, 17 -15 -16 2.000 13 .750 14, 17 -17 2.125 14, 17 -18 2.250 -19 2.375 C C E /2 002 / 95 / pheno l Am Aluminum/Electroless Nickel C C E /2 002 / 95 / pheno l Am E C HS Ro E /2 002 / 95 / Aluminum/Zinc-Nickel w/Olive Drab Chromate Aluminum/Zinc-Nickel with Black Chromate MATERIALS Aluminum Alloy or 300 Series SST Band 300 Series SST O-Ring Silicone Elastomer Size Code Series 2M801 Series 2M803 Series 2M804 Series 2M805 .2500-32 UNEF 05 5 5 5 .3125-32 UNEF 06 6 6 6 .3750-32 UNEF 11 .4375-28 UNEF 07 7 7 7 9 .5000-28 UNEF 08 8 8 8 10 .5625-24 UNEF 09 9 9 9 11 .6250-24 UNEF 10 10 10 10 12 .6875-24 UNEF 12 13 12 12 .7500-20 UNEF 13 .9375-20 UNEF 14 16,17 14, 15 14, 15 1.1875-18 UNEF 17 21 8 Micro-D Nut, Adapter Accessory Thread HD38999 C HS Ro U Stainless Steel/Passivated E /2 002 / 95 / pheno l Am U Shell Size 2M Accessories HS Ro U Aluminum/Nickel-PTFE (Durmalon) E /2 002 / 95 / pheno l Am E ZNU HS Ro U E ZN 2.500 -20 Specify Length in increments of .125 inches (3.18 mm.) Aluminum/Cadmium with Olive Drab Chromate pheno l Am E Z1 Aluminum/Black Anodize (Non-Conductive) E /2 002 / 95 / NF MT .812 C HS Ro U E M U E C 14 2M805 Finish Length Code Length (inches) .750 -6 .875 -7 2M804 SERVICE CLASS HS Ro Omit for no band supplied K adapter is supplied with BAND-IT® shield termination band, pre-coiled .094 E /2 002 / 95 / pheno l Am K 2M803 E U Band Option -6 CABLE ENTRY SIZE 09 .5625-24 10 .6250-24 HS Ro Length 05 01 SIZE CODE 05 .2500-32 06 .3125-32 11 .3750-32 07 .4375-28 08 .5000-28 pheno l Am Cable Entry Size 2M801 PART NUMBER 2M440MS134 Size Code 2M Specs Part Number 2M440MS135 15 23 Terrapin 18, 19 Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 117 2M Low-Profile BAND-IT® Adapter Dimensions 2M Specs Contacts & Tools 2M440MS134 CONNECTOR SHELL SIZE .750 19.05 O-RING 2M801 A THREAD Size Code .260 6.60 B MAX C D E A Threads in. mm. 05 .2500-32 UNEF-2B .350 8.89 06 .3125-32 UNEF-2B .415 10.54 11 .3750-32 UNEF-2B .465 11.81 07 .4375-28 UNEF-2B .530 13.46 08 .5000-28 UNEF-2B .595 15.11 09 .5625-24 UNEF-2B .650 16.51 10 .6250-24 UNEF-2B .715 18.16 12 .6875-24 UNEF-2B .785 19.94 13 .7500-20 UNEF-2B .830 21.08 14 .9375-20 UNEF-2B 1.020 25.91 17 1.1875-18 UNEF-2B 1.280 32.51 CABLE ENTRY Cable Entry Code C Dia. in. ± .015 D Dia. mm. ± 0.38 in. ± .015 CONNECTOR SHELL SIZE E Dia. mm. ± 0.38 in. ± .015 mm. ± 0.38 Use With Size Codes Shell Size Size Code A Threads 118 Series 2M801, 2M803, 2M804 Series 2M805 01 .094 2.39 .133 3.38 .235 5.97 05-06 05 .2500-32 UNEF-2B 5 02 .125 3.18 .164 4.17 .266 6.76 05-07 06 .3125-32 UNEF-2B 6 03 .172 4.37 .211 5.36 .313 7.95 05-08 11 .375-32 UNEF-2B 04 .234 5.94 .273 6.93 .375 9.53 06-08 07 .4375-28 UNEF-2B 7 9 05 .272 6.91 .311 7.90 .413 10.49 07-09 08 .5000-28 UNEF-2B 8 10 8 06 .312 7.92 .351 8.92 .453 11.51 07-10 09 .5625-24 UNEF-2B 9 11 07 .375 9.53 .414 10.52 .516 13.11 08-12 10 .6250-24 UNEF-2B 10 12 08 .438 11.13 .477 12.12 .579 14.71 09-12 12 .6875-24 UNEF-2B 12, 13 .7500-20 UNEF-2B 09 .500 12.70 .539 13.69 .641 16.28 10-12 13 10 .562 14.27 .601 15.27 .703 17.88 12-14 14 .9375-20 UNEF-2B 14, 15, 16, 17 18, 19 11 .625 15.88 .664 16.87 .766 19.46 14 17 1.1875-18 UNEF-2B 21 23 12 .688 17.48 .727 18.47 .829 21.06 14 13 .750 19.05 .789 20.04 .891 22.63 14 14 .812 20.62 .851 21.62 .953 24.21 14 Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 .090/.080 2.29/2.03 B Max. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 15 2M Environmental Backshell Ordering Info 2M370MS37, MS038, 2M370MB038, 2M370MA038 Contacts & Tools 2M Specs Service Class M Size Code 07 SIZE CODE Straight Entry, Direct Coupling 2M370MS037 05 .2500-32 06 .3125-32 11 .3750-32 N CABLE ENTRY SIZE Max. Min. 01 .109 .031 02 .172 .078 03 .234 .140 09 .5625-24 10 .6250-24 04 .297 .203 05 .359 .265 12 .6875-24 13 .7500-20 06 .422 .484 14 .9375-20 17 1.1875-18 07 08 .547 09 .609 LENGTH Straight Entry 2M440MS. Only Length Length Code (inches) .625 -5 .750 .328 -7 -8 -9 .875 1.000 1.125 .390 -10 1.250 .463 -11 1.375 .515 -12 1.500 -13 1.625 -14 1.750 -15 1.875 Finish -16 2.000 Aluminum/Black Anodize (Non-Conductive) -17 2.125 -18 2.250 -19 2.375 2M370MB038* 45° Entry 2M370MA038* 90° Entry *Contact Factory for Stainless Steel Options SERVICE CLASS C E /2 002 / 95 / pheno l Am C E /2 002 / 95 / pheno l Am C U E /2 002 / 95 / pheno l Am E U C HS Ro E /2 002 / 95 / Aluminum/Zinc-Nickel w/Olive Drab Chromate Aluminum/Zinc-Nickel with Black Chromate pheno l Am Series 2M801 Series 2M803 Series 2M804 Series 2M805 .2500-32 UNEF 05 5 5 5 .3125-32 UNEF 06 6 6 6 .3750-32 UNEF 11 .4375-28 UNEF 07 7 7 7 9 .5000-28 UNEF 08 8 8 8 10 8 E /2 002 / 95 / .5625-24 UNEF 09 9 9 9 11 Adapter, Clamp, Nut and Saddles Aluminum Alloy 6061-T6 or 300 Series Stainless Steel .6250-24 UNEF 10 10 10 10 12 .6875-24 UNEF 12 13 12 12 .7500-20 UNEF 13 O-Rings Silicone Rubber .9375-20 UNEF 14 16,17 14, 15 14, 15 Hardware 300 Series Stainless Steel 1.1875-18 UNEF 17 21 MATERIALS Terrapin E U Size Code C HS Ro Accessory Thread Micro-D HS Ro E ZNU Shell Size Stainless Steel/Passivated C HS Ro U Aluminum/Nickel-PTFE (Durmalon) E /2 002 / 95 / pheno l Am E ZN HS Ro U HD38999 Aluminum/Cadmium with Olive Drab Chromate pheno l Am E Z1 2.500 -20 Specify Length in increments of .125 inches (3.18 mm.) E /2 002 / 95 / NF MT Aluminum/Electroless Nickel C HS Ro U E M HS Ro U E C pheno l Am 2M Accessories -6 2M805 Code 07 .4375-28 08 .5000-28 Omit for no band supplied N Compression Nut, Low Profile Band Option -6 2M804 Straight Entry Rotatable Coupling Length 05 2M803 PART NUMBER 2M370MS038 Cable Entry Size 2M801 Part Number 2M370MX03X 15 23 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Nexus 18, 19 119 2M Environmental Backshell 2M801 2M Specs Contacts & Tools 2M370MS037, MS038, MB038 & MA038 STRAIGHT ENTRY ROTATABLE COUPLING 2M370MS038 LENGTH A THREAD STRAIGHT ENTRY DIRECT COUPLING 2M370MS037 LENGTH .50 12.7 REF O-RING CLAMP STYLE N COMPRESSION NUT .50 12.7 REF O-RING B MAX TYP SADDLE CLAMP .22 5.6 REF C MAX TYP K CABLE SEALING DIA. H 2M803 J CLOSED 45º ENTRY ROTATABLE COUPLING 2M370MB038 90º ENTRY ROTATABLE COUPLING 2M370MA038 D 2M804 F E Size Code Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 G 120 B Max. A Threads UNEF-2B C Max. mm. Standard Length* in. mm. in. in. mm. 05 .2500-32 .470 11.94 .350 8.89 .750 19.05 06 .3125-32 .530 13.46 .415 10.54 .750 19.05 11 .3750-32 .570 14.48 .465 11.68 .750 19.05 07 .4375-28 .637 16.18 .530 13.46 .750 19.05 08 .5000-28 .700 17.78 .595 15.11 .750 19.05 09 .5000-28 .758 19.25 .650 16.51 .750 19.05 10 .6250-24 .819 20.80 .715 18.16 .750 19.05 12 .6875-24 .896 22.76 .785 19.94 .880 22.35 13 .7500-20 .930 23.62 .830 21.08 .880 22.35 14 .9375-20 1.137 28.88 1.020 25.91 1.000 25.40 17 1.1875-18 1.280 32.51 1.387 35.23 1.130 28.70 *Choose standard length for best availability CABLE ENTRY Cable Entry Code 01 Cable Sealing Dia. Max. .109 Min. .031 D Max. E Max. F Max. G Max. In. mm. in. mm. in. mm. in. mm. .603 15.32 .581 14.67 .724 18.39 .702 17.83 H Dia. J Dia. in. ± .015 mm. ± 0.38 in. ± .030 .496 12.60 .110 K Dia. mm. ± 0.76 2.79 in. ± .015 mm. ± 0.38 .398 10.11 02 .172 .078 .603 15.32 .581 14.67 .724 18.39 .702 17.83 .582 14.78 .170 4.32 .460 11.68 03 .234 .140 .603 15.32 .581 14.67 .724 18.39 .702 17.83 .656 16.66 .230 5.84 .523 13.28 04 .297 .203 .629 15.98 .607 15.42 .786 19.96 .764 19.41 .726 18.44 .300 7.62 .585 14.86 05 .359 .265 .629 15.98 .607 15.42 .786 19.96 .764 19.41 .885 22.48 .360 9.14 .647 16.43 06 .422 .328 .655 16.64 .633 16.00 .848 21.54 .826 20.98 .952 24.18 .420 10.67 .710 18.03 07 .484 .390 .655 16.64 .633 16.00 .848 21.54 .826 20.98 1.018 25.86 .480 12.19 .773 19.63 08 .547 .453 .707 17.96 .685 17.40 .911 23.14 .889 22.68 1.084 27.53 .550 13.97 .835 21.21 09 .609 .515 .707 17.96 .685 17.40 .911 23.14 .889 22.58 1.148 29.16 .610 15.49 .897 22.76 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M EMI Backshell Ordering Information 2M380MS137, MS135, 2M380MB137, 2M380MA137 Contacts & Tools 2M Specs Service Class Straight Entry, Direct Coupling 2M380MS135 45° Entry 90° Entry 2M380MA137 Length 05 -6 Code Saddle Clamp Dia. Fully Closed 01 .109 02 .172 09 .5625-24 10 .6250-24 03 .234 .297 12 .6875-24 13 .7500-20 04 05 .359 06 .422 07 .484 08 07 .4375-28 08 .5000-28 14 .9375-20 17 1.1875-18 C E /2 002 / 95 / HS Ro 1.125 -10 1.250 -11 1.375 -12 1.500 .547 -13 1.625 .609 -14 1.750 -15 1.875 -16 2.000 -17 2.125 -18 2.250 -19 2.375 C E /2 002 / 95 / 2.500 -20 Specify Length in increments of .125 inches (3.18 mm.) Aluminum/Electroless Nickel Aluminum/Cadmium with Olive Drab Chromate pheno l Am HS Ro E /2 002 / 95 / pheno l Am E C Stainless Steel/Passivated E /2 002 / 95 / pheno l Am E C HS Ro U E /2 002 / 95 / pheno l Am E C HS Ro U E /2 002 / 95 / Aluminum/Zinc-Nickel w/Olive Drab Chromate Aluminum/Zinc-Nickel with Black Chromate Aluminum Alloy 6061-T6 or 300 Series Stainless Steel O-Rings Silicone Rubber Hardware 300 Series Stainless Steel Series 2M801 Series 2M803 Series 2M804 Series 2M805 .2500-32 UNEF 05 5 5 5 .3125-32 UNEF 06 6 6 6 .3750-32 UNEF 11 .4375-28 UNEF 07 7 7 7 9 .5000-28 UNEF 08 8 8 8 10 .5625-24 UNEF 09 9 9 9 11 .6250-24 UNEF 10 10 10 10 12 .6875-24 UNEF 12 13 12 12 .7500-20 UNEF 13 .9375-20 UNEF 14 16,17 1.1875-18 UNEF 17 21 8 15 14, 15 14, 15 18, 19 23 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Nexus Adapter, Clamp, Nut and Saddles Size Code Terrapin MATERIALS Accessory Thread Micro-D HS Ro U Shell Size Aluminum/Nickel-PTFE (Durmalon) C E U ZN ZNU 1.000 -9 C E Z1 .875 E /2 002 / 95 / NF MT U Length Code Length (inches) .625 -5 .750 -6 HD38999 pheno l Am U Aluminum/Black Anodize (Non-Conductive) E E M HS Ro U Straight Entry 2M380MS Only -8 HS Ro Finish LENGTH -7 pheno l Am Omit for screw clamp with saddle bars N Optional Compression Nut, Low Profile 2M Accessories SERVICE CLASS C N CABLE ENTRY SIZE SIZE CODE 05 .2500-32 06 .3125-32 11 .3750-32 09 pheno l Am Band Option 2M805 2M380MB137 Cable Entry Size 2M804 Straight Entry Rotatable Coupling 07 2M803 PART NUMBER 2M380MS137 Size Code M 2M801 Part Number 2M380MX03X 121 2M EMI Backshell STRAIGHT ENTRY ROTATABLE COUPLING 2M380MS137 .50 12.7 REF LENGTH A THREAD STRAIGHT ENTRY DIRECT COUPLING 2M380MS135 .43 10.9 EMI RING B MAX TYP CLAMP STYLE N COMPRESSION NUT SADDLE CLAMP REF LENGTH A THREAD .15 3.8 REF EMI RING C MAX TYP L K H J CLOSED 45º ENTRY ROTATABLE COUPLING 2M380MB137 2M803 2M801 2M Specs Contacts & Tools 2M380MS137, MS135, MB138 & MA138 D HD38999 2M Accessories 2M805 2M804 E 90º ENTRY ROTATABLE COUPLING 2M380MA137 B Max. Size Code A Threads in. *Standard Length C Max. mm. in. mm. in. F mm. 8.89 05 .2500-32 UNEF-2B .470 11.94 .350 .750 .415 10.54 06 .3125-32 UNEF-2B .530 13.46 .750 .465 11.68 .750 11 .3750-32 UNEF-2B .570 14.48 .530 13.46 .750 07 .4375-28 UNEF-2B .637 16.18 .595 15.11 .750 08 .5000-28 UNEF-2B .700 17.78 .650 16.51 .750 09 .5000-28 UNEF-2B .758 19.25 .715 18.16 .750 10 .6250-24 UNEF-2B .819 20.80 .785 19.94 .880 12 .6875-24 UNEF-2B .896 22.76 .830 21.08 13 .7500-20 UNEF-2B .930 23.62 .880 14 .9375-20 UNEF-2B 1.137 28.88 1.020 25.91 1.000 17 1.1875-18 UNEF-2B 1.387 35.23 1.280 32.51 1.130 *Choose standard length for best availability 19.05 19.05 19.05 19.05 19.05 19.05 19.05 22.35 22.35 25.40 G 28.70 Nexus Terrapin Micro-D CABLE ENTRY 122 Cable Entry Code D Max. In. mm. E Max. in. mm. F Max. in. mm. H G Max. in. mm. in. ± .015 J Dia. Closed mm. ± 0.38 in. ± .030 mm. ± 0.76 K Dia. in. ± .015 L Dia. mm. ± 0.38 in. ± .015 mm. ± 0.38 01 .603 15.32 .581 14.67 .724 18.39 .702 17.83 .496 12.60 .110 2.79 .119 3.02 .398 10.11 02 .603 15.32 .581 14.67 .724 18.39 .702 17.83 .582 14.78 .170 4.32 .182 4.62 .460 11.68 03 .603 15.32 .581 14.67 .724 18.39 .702 17.83 .656 16.66 .230 5.84 .244 6.20 .523 13.28 04 .629 15.98 .607 15.42 .786 19.96 .764 19.41 .726 18.44 .300 7.62 .307 7.80 .585 14.86 05 .629 15.98 .607 15.42 .786 19.96 .764 19.41 .885 22.48 .360 9.14 .369 9.37 .647 16.43 06 .655 16.64 .633 16.00 .848 21.54 .826 20.98 .952 24.18 .420 10.67 .432 10.97 .710 18.03 07 .655 16.64 .633 16.00 .848 21.54 .826 20.98 1.018 25.86 .480 12.19 .494 12.55 .773 19.63 08 .707 17.96 .685 17.40 .911 23.14 .889 22.68 1.084 27.53 .550 13.97 .557 14.15 .835 21.21 09 .707 17.96 .685 17.40 .911 23.14 .889 22.58 1.148 29.16 .610 15.49 .619 15.72 .897 22.76 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M Environmental EMI Backshell Ordering Info 2M390MS077, MS076, 2M380MB077, 2M380MA077 Contacts & Tools 2M Specs Part Number Service Class M PART NUMBER 2M390MS077 07 SIZE CODE 05 .2500-32 06 .3125-32 11 .3750-32 Straight Entry Rotatable Coupling 07 .4375-28 08 .5000-28 Length 05 N CABLE ENTRY SIZE Max. Min. 01 .109 .031 02 03 04 05 06 07 08 09 10 11 .172 .234 .297 .359 .422 .484 .547 .609 .672 .734 .078 .140 .203 .265 .328 .390 .463 .515 .578 .640 LENGTH Straight Entry 2M390MS Only Length Code Length (inches) .625 -5 .750 -6 1.000 -9 1.125 -10 1.250 -11 1.375 -12 1.500 -13 1.625 -14 1.750 -15 1.875 -16 2.000 -17 2.125 -18 2.250 Finish -19 2.375 Aluminum/Black Anodize (Non-Conductive) 2.500 -20 Specify Length in increments of .125 inches (3.18 mm.) 2M390MA077 12 .6875-24 13 .7500-20 45° Entry Rotatable Coupling 14 .9375-20 17 1.1875-18 90° Entry Rotatable Coupling SERVICE CLASS C E U C HS Ro E /2 002 / 95 / pheno l Am E U Aluminum/Electroless Nickel C HS Ro M E /2 002 / 95 / Aluminum/Cadmium with Olive Drab Chromate NF E E /2 002 / 95 / pheno l Am E U E /2 002 / 95 / pheno l Am ZN E C HS Ro U E /2 002 / 95 / E U C HS Ro E /2 002 / 95 / Aluminum/Zinc-Nickel w/Olive Drab Chromate Aluminum/Zinc-Nickel with Black Chromate pheno l Am E U C HS Ro SERIES Aluminum Alloy 6061-T6 or 300 Series Stainless Steel O-Rings Silicone Rubber Hardware 300 Series Stainless Steel Series 2M801 Series 2M803 Series 2M804 Series 2M805 .2500-32 UNEF 05 5 5 5 .3125-32 UNEF 06 6 6 6 .3750-32 UNEF 11 .4375-28 UNEF 07 7 7 7 9 .5000-28 UNEF 08 8 8 8 10 .5625-24 UNEF 09 9 9 9 11 .6250-24 UNEF 10 10 10 10 12 .6875-24 UNEF 12 13 12 12 .7500-20 UNEF 13 .9375-20 UNEF 14 16,17 14, 15 14, 15 1.1875-18 UNEF 17 21 8 15 18, 19 23 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Nexus Adapter, Clamp, Nut and Saddles Size Code Terrapin E /2 002 / 95 / Shell Size Accessory Thread Micro-D pheno l Am ZNU Stainless Steel/Passivated C HS Ro Z1 Aluminum/Nickel-PTFE (Durmalon) C HS Ro U HD38999 pheno l Am MT 2M Accessories .875 -8 09 .5625-24 10 .6250-24 2M805 Code -7 2M390MB077 pheno l Am Omit for screw clamp with saddle bars N Optional Compression Nut, Low Profile Band Option -6 2M804 Straight Entry, Direct Coupling Cable Entry Size 2M803 2M390MS076 Size Code 2M801 2M390MX07X 123 2M Environmental EMI Backshell STRAIGHT ENTRY ROTATABLE COUPLING 2M390MS077 STRAIGHT ENTRY DIRECT COUPLING 2M390MS076 .860 21.84 REF O-RING A THREAD CLAMP STYLE N COMPRESSION NUT LENGTH LENGTH .860 21.84 REF O-RING A THREAD B MAX TYP 2M803 2M801 2M Specs Contacts & Tools 2M390MS077, MS076, MB077 & MA077 .58 14.7 REF C MAX 45º ENTRY ROTATABLE COUPLING 2M390MB077 K 90º ENTRY ROTATABLE COUPLING 2M390MA077 D 2M804 F E Size Code 2M Accessories 2M805 G SADDLE CLAMP B Max. A Threads UNEF-2B C Max. mm. *Standard Length in. mm. in. in. mm. 05 .2500-32 .470 11.94 .350 8.89 .750 19.05 06 .3125-32 .530 13.46 .415 10.54 .750 19.05 11 .3750-32 .570 14.48 .465 11.68 .750 19.05 07 .4375-28 .637 16.18 .530 13.46 .750 19.05 08 .5000-28 .700 17.78 .595 15.11 .750 19.05 09 .5625-24 .758 19.25 .650 16.51 .750 19.05 10 .6250-24 .819 20.80 .715 18.16 .750 19.05 12 .6875-24 .896 22.76 .785 19.94 .880 22.35 13 .7500-20 .930 23.62 .830 21.08 .880 22.35 14 .9375-20 1.137 28.88 1.020 25.91 1.000 25.40 17 1.1875-18 1.387 35.23 1.280 32.51 1.130 28.70 Nexus Terrapin Micro-D HD38999 *Choose standard length for best availability 124 CABLE SEALING DIA. H J CLOSED CABLE ENTRY Cable Sealing Dia. Cable Entry Code Max. Min. H D Max. In. mm. E Max. in. mm. F Max. in. mm. G Max. in. mm. J Dia. Closed K Dia. in. ± .010 mm. ± 0.25 in. ± .030 mm. ± 0.76 in. ± .010 mm. ± 0.25 01 .109 .031 .603 15.32 681 14.67 .724 18.39 .802 20.37 .496 12.60 .110 2.79 .398 10.11 02 .172 .078 .603 15.32 .681 14.67 .724 18.39 .802 20.37 .582 14.78 .170 4.32 .460 11.68 03 .234 .140 .603 15.32 .681 14.67 .724 18.39 .802 20.37 .656 16.66 .230 5.84 .523 13.28 04 .297 .203 .629 15.98 .707 15.42 .786 19.96 .864 21.95 .726 18.44 .300 7.62 .585 14.86 05 .359 .265 .629 15.98 .707 15.42 .786 19.96 .864 21.95 .885 22.48 .360 9.14 .647 16.43 06 .422 .328 .655 16.64 .733 16.00 .848 21.54 .926 23.52 .952 24.18 .420 10.67 .710 18.03 07 .484 .390 .655 16.64 .733 16.00 .848 21.54 .926 23.52 1.018 25.86 .480 12.19 .773 19.63 08 .547 .453 .707 17.96 .785 17.40 .911 23.14 .989 25.12 1.084 27.53 .550 13.97 .835 21.21 09 .609 .515 .707 17.96 .785 17.40 .911 23.14 .989 25.12 1.148 29.16 .610 15.49 .897 22.78 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com H 38999 High Density Contacts & Tools Contents Custom Designs 126 How To Order HD38999 127 Contact & Tools and Technical Data 128 Wall Mount Receptacle 129 Wall Mount Double Flange Receptacle 129 Line Receptacle 130 Box Mount Receptacle 130 Jam Nut Receptacle 131 Reduced Flange Jam Nut Receptacle 131 Double Flange Receptacle 132 Straight Plug with Integral Backshell 132 Straight Plug 133 CLUTCH-LOK Plug 133 Styles Available 134 2M804 Insert Arrangement 2M803 Plugs Pages 2M801 Receptacles Description 2M Specs Section 2M Accessories HD38999 HD38999 Connectors available styles: • Aluminum • Composite • Stainless Steel • Sealed (IP67) • Filtered Micro-D Terrapin The HD38999 family of connectors has 30% to 50% more contact density than the highest density Mil Spec 38999 connectors of its size. This series of connectors was designed to utilize mil-specified 38999 components with the exception of the contacts and insert arrangements. Utilizing existing mil-qualified 39029 size 23 contacts and 38999 insert materials, these connectors are essentially a drop-in replacement for the standard 38999 connector. This connector design benefits users in a couple of different ways. For those users who need to increase the amount of contacts in their application, the HD38999 series allows them to do so without increasing the size of their connector. For users who are looking to decrease the overall size of their system, they can do so by using smaller shell sizes without decreasing the number of contacts. Amphenol has qualified this series of connectors to the requirements of MIL-DTL-38999. Amphenol also manufacturers this high density series in Filter, Hermetic and customized versions to fit our customer’s needs. Please contact us if additional information is required. 2M805 High Density Interconnects Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 125 H 38999 HD38999 High Density Connectors 2M801 2M Specs Contacts & Tools High Density Insert Arrangements A connector that has the connections... Goes from 9 to 187 contacts! High Density Shell Sizes (Front of Pin Insert Shown) (all contacts are size 23) Increased number of contacts in HD38999 insert pattern compared to Standard 38999*contact density of same shell size. 1 18 1 12 11 1 2M803 8 7 6 9 5 18 10 2 3 17 13 19 9 2 6 32 4 5 11-19 6 13-32 19 2M804 9-9 3 7 3 15 16 8 4 29 14 1 30 2M805 1 31 2 4 15 84 17 24 31 39 25 32 2M Accessories 16 25 33 16 55 24 32 88 41 49 58 42 50 46 40 53 73 9 10 47 55 7 3 8 3 1 59 52 71 67 72 17-73 18 19-88 22 HD38999 15-55 18 66 73 1 1 Micro-D 1 5 6 12 13 14 32 33 43 56 66 44 55 67 78 79 89 Nexus Terrapin 90 99 100 108 109 116 117 121 11 21 21 32 44 57 69 82 94 107 119 130 140 22 22 23 5 33 45 58 70 83 95 108 120 131 147 141 148 151 11 20 12 23-151 51 45 46 59 72 86 60 73 101 87 115 128 142 102 116 129 143 155 156 167 168 176 177 184 187 25-187 59 * Standard inserts for 38999 series are shown in Amphenol’s Combined Circular Catalog,12-C3 126 32 33 185 21-121 42 3 4 4 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com H 38999 HD38999 High Density Connectors High Density Ordering Guide for HD38999 2. 3. 4. 5. 6. 7. Shell Styles Service Class Shell Size – Insert Arrangement Contact Type Alternate Positions PCB Options TV or PTV (Potted version) 06 RW 23-151 P B (P25) Step 6. Select an Alternate Position Step 1. Select a Connector Type MTV CTV CTVP Designates Tri-Start Series Connector Back panel mounted receptacle CLUTCH-LOK high vibration plug connector (Note: remove dashes in how to order part number when ordering CLUTCH-LOK) Tri-Start Composite Series connector Panel mounted composite receptacle Shell Size Key & keyway arrangement identification letter 9 Step 2. Select a Shell Style 26 13, and 15 17 and 19 Step 3. Select a Service Class C RECEPTACLE (front face shown) MAIN KEYWAY pheno l Am U C HS Ro Zinc-Nickel alternative to cadmium. Corrosion resistant, 500 hour salt spray, conductive, –65°C to +175°C E /2 002 / 95 / HS Ro U E /2 002 / 95 / Shell Sizes are MIL-DTL-38999, Series III, with the newer High Density insert arrangements shown on page 1. 9 19 32 55 73 88 121 151 187 Step 5. Select a Contact Type P S Designates Pin contacts Socket contacts MAIN KEYWAY ˚ ˚ AP BSC AR BSC ˚ ˚ DR BSC ˚ BP BSC ˚ ˚ CP BSC CR BSC ˚ DP BSC Step 7. Select a PCB Contact Option Pin Socket Pin Contacts Socket Contacts Contacts with Alignment Contacts with Alignment Disc* Disc** P1* P15* P2 P25* P3* P35 P1AD P15AD P2AD P25AD P3AD P35AD S1 S15 S2 S25 S3 S35 PCB tail stickout +/-.040 inch S1AD S15AD S2AD S25AD S3AD S35AD .100” nominal .150” nominal .200” nominal .250” nominal .300” nominal .350” nominal * Not available in TV40 wall mount double flange receptacle or TV47 jam nut double flange receptacle styles. ** See page 8 for more information on alignment discs for HD38999 connectors. Note: Standard tail diameter is 0.019 ±.001 Stick out is measured from the end of the connector shell to end of the contact Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Nexus Insert Arrangement Number 91113151719212325- (front face shown) Terrapin Shell Size PLUG BR BSC pheno l Am E Step 4. Select a Shell Size – Insert Arrangement 25 Micro-D DZ E /2 002 / 95 / C DT Durmalon plated, alternative to cadmium. Corrosion resistant, 500 hour extended salt spray EMI -50dB @ 10GHz specification min. without CR6 23, and HD38999 RK Corrosion resistant stainless steel, firewall capability, plus 500 hour salt spray resistance, EMI –45 dB @ 10 GHz specification min., 175°C U E RL Corrosion resistant stainless steel, electro-deposited nickel, 48 hours salt spray, 175°C, non-firewall HS Ro E RW Corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EMI -50dB @ 10GHz specification min.,175°C 21, pheno l Am 215 265 248 320 230 312 205 275 234 304 197 240 208 236 182 292 195 252 220 255 176 298 184 242 196 293 200 310 200 244 200 257 180 280 197 272 196 293 200 310 200 244 200 257 180 280 197 272 A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Inserts are not rotated in conjunction with the master key/keyway. 2M Accessories RF Designates Electroless nickel plated aluminum, optimum EMI shielding effectiveness -65dB @ 10GHz specification min., 48 hour salt spray, 175°C 140 132 118 140 155 131 141 156 145 156 146 141 142 170 169 140 145 153 142 170 169 140 145 153 2M805 97 96 11, BR° or CR° or DR° or BP° BSC CP° BSC DP° BSC 2M804 Designates Wall mount receptacle Wall mount double flange receptacle Line receptacle Box mount receptacle- contact Amphenol for availability. Straight plug Jam nut receptacle Jam nut double flange receptacle Proprietary CLUTCH-LOK high vibration straight plug (service Class RK only) Reduced flange jam nut receptacle (not available in composite) Straight plug with integral backshell (not available in composite) 00 40 01 02 06 07 47 High Density 2M803 N A B C D E N A B C D E N A B C D E N A B C D E AR° or AP° BSC 105 102 80 35 64 91 95 113 90 53 119 51 80 135 49 66 62 79 80 135 49 66 62 79 H 38999 2M801 P (prefix for Potted) TV TVP A, B, C, D, E or blank for normal. 2M Specs 1. Connector Type Contacts & Tools Easy Steps to build a part number... HD38999 127 H 38999 HD38999 High Density Connectors 2M Specs Contacts & Tools High Density General Information H 38999 Contacts & Tools Contact Part Numbers: Size 23 Sockets 10-597330-735 (M39029/17-172) Size 23 Pins 10-597331-735 (M39029/18-177) Sealing Plugs 10-405996-222 (MS27488-22-2) Crimp Barrel Dia.: 2M801 2M803 Crimp Tool: Daniels M22520/2-01 Positioner: Daniels M22520/2-16 Socket Daniels M22520/2-13 Pin Insertion Tool: Daniels DAK225-22 Removal Tool: Daniels DRK225-22 Insertion/Removal Tool: M81969/16-04 (Plastic) Crimp Barrel Depth: (Inches) .034-.036 (Inches) .151-.155 Note: Wire insulation diameter greater than 0.045 is too large for the extraction tool to work properly. Connector damage is possible. Technical Data HD38999 series was designed to meet and/or exceed the specifications of MILDTL-38999. The connector series has been tested to all the requirements of 38999 with the use of AS39029 size 23 contacts. Test reports are available upon request. The following is a summary of some of the performance requirements. Electrical: Terrapin 5.0 AMPS 3.0 AMPS 2.0 AMPS 1.5 AMPS Insulation Resistance: 5000 megohms min.@500 VDC 25C 140 Dielectric Withstanding Voltage: 1000 VRMS@sea level 120 Mechanical: Metallic Shells: Material: Aluminum alloy, Stainless Steel Protection: Electroless Nickel, O.D. Cadmium, Durmalon (Nickel PTFE), Zinc Nickel LEAKAGE dB 100 80 Composite Shells: Material: Thermoplastic Protection: Electroless Nickel, O.D. Cadmium, Durmalon (Nickel PTFE), Zinc Nickel 60 40 NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA Contacts: Material: Copper Alloy Protection: Gold over Nickel Insert Retention to Shell: 100 psi in axial load Durability: 500 full mating and unmating cycles 120 Vibration: 60G sine per MIL-DTL-38999L Para 4.5.23.2.1 5G2 Random per EIA-364-28E, Test condition A 1G2 Random per EIA-364-28E, Test condition I 100 Shock: Per EIA-364-27B, 300g 20 NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS 0 100 200 300 400 600 500 700 800 FREQUENCY MEGAHERTZ 140 80 Environmental: 60 40 NICKEL CLASS F, CLASS M TYPICAL SHIELD EFFECTIVENESS DATA NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS 20 0 1 2 3 4 5 6 7 FREQUENCY GIGAHERTZ Nexus 22 AWG: 24 AWG: 26 AWG: 28 AWG: Solid metal to metal coupling, EMI grounding fingers and conductive finishes have proven to be the ultimate in EMI/ EMP shielding effectiveness. The following chart illustrated shielding effectiveness data which is typical in HD38999 connectors. LEAKAGE dB Micro-D HD38999 2M Accessories 2M805 2M804 EMI Shielding Effectiveness: 128 High Density Tools: 8 9 10 Operating Temperature: –65°C to +175°C Salt Spray: Metallized: Electroless Nickel: 48 hours Anodic Coating, O. D. Cadmium, Durmalon, Zinc Nickel: 500 hours Salt Spray Composite: Electroless Nickel: 1000 hours O. D. Cadmium, Durmalon, Zinc Nickel: 500 hours Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com H 38999 HD38999 High Density Connectors High Density Wall Mount & Double Flange Receptacle Shell Styles 2 PLACES TVP00( CTVP00( M (TV) M1 (CTV) AA B THREAD L (TV) L1 (CTV) V THREAD ) - Crimp, Metal ) - Crimp, Composite A1 BACK PANEL MOUNTING See how to build a part number on pages 2 & 3 † Red band indicates fully mated †† Blue band indicates rear release contact retention system. M1 +.000 –.005 (CTV) .773 Z (TV) Z 1 (CTV) –A– A2 FRONT PANEL MOUNTING 1.240 MAX Inches R .719 1 R 2 .594 S T Max. ±.008 .948 .128 Z. Max. (TV) .153 A1 A2 AA Max. Z1 Back Front Panel Max. Panel Panel Thick(CTV) Mount Mount ness .198 .650 .510 .234 2M803 M L1 +.000 Max. –.005 (CTV) (TV) .514 .820 2M801 RED BAND† BLUE BAND†† T 4 PLACES .005 M TT 4 PLACES MS B Thread Shell Class 2A L Shell Size 0.1P-0.3L-TS Max. Size Code (Plated) (TV) 9 A .6250 .469 2M Specs R2 2 PLACES Wall Mounting Receptacle PANEL HOLE DIMENSIONS LL (TV) LL1 (CTV) R1 Contacts & Tools S 2 PLACES LL +.006 LL1 –.000 ±.005 TT (TV) (CTV) ±.008 .905 .908 .216 B .7500 .469 .514 .820 .773 .812 .719 1.043 .128 .153 .198 .800 .620 .234 .905 .908 .194 C .8750 .469 .514 .820 .773 .906 .812 1.137 .128 .153 .198 .910 .740 .234 .905 .908 .194 .173 D 1.0000 .469 .514 .820 .773 .969 .906 1.232 .128 .153 .198 1.040 .900 .234 .905 .908 E 1.1875 .469 .514 .820 .773 1.062 .969 1.323 .128 .153 .198 1.210 1.010 .234 .905 .908 .194 19 F 1.2500 .469 .514 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.280 1.130 .234 .905 .908 .194 21 G 1.3750 .500 .545 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.410 1.250 .204 .905 .904 .194 23 H 1.5000 .500 .545 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.530 1.360 .204 .905 .904 .242 25 J 1.6250 .500 .545 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.660 1.470 .204 .905 .904 .242 2M805 15 17 2M804 11 13 All dimensions for reference only TVP40( CTVP40( ) - Crimp, Metal ) - Crimp, Composite .673 ±.002 CONTACT STICKOUT* RED BAND † R 2 PLACES 45° .019 ±.001 .005 M M1 ±.003 (CTV) .770 R (Panel Mount) (CTV) .719 Inches R (Panel Mount (TV) NA S Max. (TV) 1.094 S Max. (CTV) .949 PCB Mounting Dimensions AA Max. Panel T Dia. (TV) W (CTV) Thickness TP TP .234 .752 .532 B 1.062 1.148 .7500 .820 .770 .812 .766 1.187 1.042 .234 .850 .601 13 C 1.250 1.250 .8750 .820 .770 .906 .859 1.281 1.136 .234 .994 .703 15 D 1.375 1.375 1.0000 .820 .770 .969 .938 1.344 1.230 .234 1.119 .791 17 E 1.500 1.500 1.1875 .820 .770 1.062 1.016 1.437 1.323 .234 1.237 .875 19 F 1.625 1.625 1.2500 .820 .770 1.156 1.110 1.531 1.449 .234 1.379 .975 21 G 1.750 1.750 1.3750 .820 .738 1.250 1.206 1.625 1.573 .204 1.489 1.053 23 H 1.875 1.875 1.5000 .820 .738 1.375 1.312 1.750 1.699 .204 1.619 1.195 25 J 2.000 2.000 1.6250 .820 .738 1.500 1.438 1.875 1.823 .204 1.744 1.233 Nexus 11 Terrapin M +.000 –.005 (TV) .820 T A Micro-D B Thread Class 2A 0.1P-0.3L-TS (Plated) .6250 B THREAD AA (4) CORROSION RESISTANT STEEL (4) CORROSION RESISTANT STEEL .112-40 UNC-3B SELF-LOCKING .112-40 UNC-3B INSERTS CLINCH NUTS PER MIL-N-45938/6-4C, M45938/6-6C EXCEPT SHELL SIZES 23 & 25 .005 M TV40 .138-32 UNC-3B PER MIL-N-45938/7-2P, M45938/7-4P EXCEPT FOR SHELL SIZES 23 & 25 HD38999 Shell MS Shell Size Size Code 9 A A Dia. ±.005 (CTV) 1.016 M (TV) M 1 (CTV) W 2 PLACES See how to build a part number on pages 2 & 3 * Contact stickout dimension: see Step 7 of how to order on page 2. † Red band indicates fully mated †† Blue band indicates rear release contact retention system. A Dia. ±.005 (TV) 1.016 BLUE BAND †† S 2 PLACES 2M Accessories Wall Mounting Double Flange Receptacle (Printed Circuit Board Mount) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 129 H 38999 Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools High Density 130 HD38999 High Density Connectors Line and Box Mount Receptacle LL (TV) LL1 (CTV) GG (TV) GG 1 (CTV) Shell Styles .280 MIN FULL THD M (TV) M 1 (CTV) B THREAD V THREAD Line Receptacle TV01( CTV01( ) - Crimp, Metal ) - Crimp, Composite See how to build a part number on pages 2 & 3 † Red band indicates fully mated †† Blue band indicates rear release contact retention system. Shell MS Shell Size Size Code RED BAND † S (TV) S1 (CTV) 2 PLACES Z (TV) Z 1(CTV) BLUE BAND †† L (TV) L1 (CTV) –A– 1.240 MAX Inches B Thread 0.1P0.3L-TS-2A (Plated) M +.000 –.005 (TV) M1 +.000 –.005 (CTV) L Max. (TV) L1 S Max. ±.010 S1 ±.010 (CTV) (TV) (CTV) Z Max (TV) Z1 Max (CTV) GG ±.010 (TV) GG1 ±.010 (CTV) LL +.006 –.000 (TV) LL1 ±.005 (CTV) .908 9 A .6250 .820 .773 .469 .514 .675 .635 .153 .198 .812 .699 .905 11 B .7500 .820 .773 .469 .514 .800 .765 .153 .198 .905 .875 .905 .908 13 C .8750 .820 .773 .469 .514 .925 .885 .153 .198 1.093 1.007 .905 .908 15 D 1.0000 .820 .773 .469 .514 1.050 1.100 .153 .198 1.219 1.140 .905 .908 17 E 1.1875 .820 .773 .469 .514 1.238 1.197 .153 .198 1.375 1.229 .905 .908 19 F 1.2500 .820 .773 .469 .514 1.300 1.260 .153 .198 1.469 1.380 .905 .908 21 G 1.3750 .790 .741 .500 .545 1.425 1.385 .183 .228 1.625 1.493 .905 .904 23 H 1.5000 .790 .741 .500 .545 1.550 1.510 .183 .228 1.750 1.626 .905 .904 25 J 1.6250 .790 .741 .500 .545 1.675 1.635 .183 .228 1.875 1.777 .905 .904 All dimensions for reference only Box Mount Receptacle TVP02( CTVP02( PANEL HOLE DIMENSIONS S 2 PLACES ) - Crimp, Metal )- Crimp, Composite R1 2 PLACES BLUE BAND†† R2 2 PLACES RED BAND† L (TV) L1 (CTV) Z (TV) Z 1(CTV) A1 BACK PANEL MOUNTING TT 4 PLACES T 4 PLACES .005 M B THREAD AA M (TV) M 1 (CTV) See how to build a part number on pages 2 & 3 † Red band indicates fully mated †† Blue band indicates rear release contact retention system. Consult Amphenol Aerospace for availability for composite box mount receptacles. MS B Thread Shell Class 2A Shell Size 0.1P-0.3L- L Max. L1 Max. Size Code TS (Plated) (TV) (CTV) 9 A .6250 .205 .250 M +.000 –.005 (TV) .820 M1 +.000 –.005 (CTV) .773 R1 .719 R2 .594 A2 FRONT PANEL MOUNTING LL (TV) LL1 (CTV) Z. S T Max. Max. ±.008 (TV) .948 .128 .153 A1 A2 AA Max. LL Z1 Back Front Panel +.006 Max. Panel Panel Thick–.000 (CTV) Mount Mount ness (TV) .198 .650 .510 .234 .905 Inches LL1 ±.005 TT (CTV) ±.008 .908 .216 11 B .7500 .205 .250 .820 .773 .812 .719 1.043 .128 .153 .198 .800 .620 .234 .905 .908 .194 13 C .8750 .205 .250 .820 .773 .906 .812 1.137 .128 .153 .198 .910 .740 .234 .905 .908 .194 15 D 1.0000 .205 .250 .820 .773 .969 .906 1.232 .128 .153 .198 1.040 .900 .234 .905 .908 .173 17 E 1.1875 .205 .250 .820 .773 1.062 .969 1.323 .128 .153 .198 1.210 1.010 .234 .905 .908 .194 19 F 1.2500 .205 .250 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.280 1.130 .234 .905 .908 .194 21 G 1.3750 .235 .280 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.410 1.250 .204 .905 .904 .194 23 H 1.5000 .235 .280 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.530 1.360 .204 .905 .904 .242 25 J 1.6250 .235 .280 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.660 1.470 .204 .905 .904 .242 All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com H 38999 HD38999 High Density Connectors High Density Jam Nut & Reduced Flange Jam Nut Receptacle BLUE BAND †† PANEL THICKNESS .062 MIN .125 MAX Shell Styles Contacts & Tools C .378 MAX ‘O’ RING D1 TV07( CTV07( ) - Crimp, Metal ) - Crimp, Composite 2M Specs Jam Nut Receptacle D2 V THREAD JAM NUT D-HOLE MOUNTING 2M801 RED BAND † .091 MAX B THREAD H –A– K REF SHELL SIZES 9/11 – .871 SHELL SIZES 13/25 – .878 1.280 MAX S 2 PLACES D2 +.000 –.010 2M803 See how to build a part number on pages 2 & 3 † Red band indicates fully mated †† Blue band indicates rear release contact retention system. H.059 dia. min., 3 lockwire holes. Formed lockwire hole design (6 holes) is optional Inches H Hex +.017 –.016 S ±.010 V Thread Metric R Thread (Plated) 9-7543 C Max. 9 A .6250 1.199 .693 .657 .875 1.062 M12X1-6g M17X1-6g 11 B .7500 1.386 .825 .770 1.000 1.250 M15X1-6g M20X1-6g 13 C .8750 1.511 1.010 .955 1.188 1.375 M18X1-6g M25X1-6g 15 D 1.0000 1.636 1.135 1.085 1.312 1.500 M22X1-6g M28X1-6g 17 E 1.1875 1.761 1.260 1.210 1.438 1.625 M25X1-6g M32X1-6g 19 F 1.2500 1.949 1.385 1.335 1.562 1.812 M28X1-6g M35X1-6g 21 G 1.3750 2.073 1.510 1.460 1.688 1.938 M31X1-6g M38X1-6g 23 H 1.5000 2.199 1.635 1.585 1.812 2.062 M34X1-6g M41X1-6g 25 J 1.6250 2.323 1.760 1.710 2.000 2.188 M37X1-6g M44X1-6g 2M805 MS Shell Size Code D1 +.010 –.000 2M804 Shell Size B Thread Class 2A 0.1P-0.3L-TS (Plated) All dimensions for reference only TV97( 2M Accessories Reduced Flange Jam Nut Receptacle 1.220 REF. C DIA. ) - Crimp, Metal M ‘O’ RING A D1 RED BAND† D2 BLUE BAND† B THREAD R THREAD A +.010 –.005 .125 ±.005 JAM NUT D-HOLE MOUNTING Micro-D See how to build a part number on pages 2 & 3 † Red band indicates fully mated †† Blue band indicates rear release contact retention system. .062 –.125 PANEL THICKNESS HD38999 .043 +.005 –.000 LOCK WIRE HOLES 4 PLACES .094 ±.005 4 PLACES Inches C Dia. Max. D1 +.010 –.000 D2 +.000 –.010 M 9 A .6250 .104 .915 .693 .657 .871 M17X1-6g 11 B .7500 .104 1.042 .825 .770 .871 M20X1-6g 13 C .8750 .104 1.240 1.010 .955 .878 M25X1-6g 15 D 1.0000 .104 1.357 1.135 1.085 .878 M28X1-6g 17 E 1.1875 .104 1.630 1.260 1.210 .878 M32X1-6g 19 F 1.2500 .135 1.816 1.385 1.335 .878 M35X1-6g 21 G 1.3750 .135 1.942 1.510 1.460 .878 M38X1-6g 23 H 1.5000 .135 2.067 1.635 1.585 .878 M41X1-6g 25 J 1.6250 .135 2.190 1.760 1.710 .878 M44X1-6g Nexus MS Shell Size Code R Thread (Plated) 9-7543 Terrapin Shell Size B Thread Class 2A 0.1P-0.3L-TS (Plated) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 131 H 38999 2M803 2M801 2M Specs Contacts & Tools High Density 2M804 2M805 2M Accessories HD38999 Micro-D Terrapin Jam Nut Double Flange & Straight Plug/Integral Backshell .673 ±.002 C .889 MAX. S Shell Styles RED BAND † BLUE †† BAND TV47( CTV47( CONTACT STICKOUT* 45 ° D1 .019 ±.001 Jam Nut Double Flange Receptacle (Printed Circuit Board Mount) W 2 PLACES ) - Crimp, Metal ) - Crimp, Composite D2 B THREAD R THREAD H HEX JAM NUT D-HOLE MOUNTING .062-.125 PANEL THICKNESS V (4) CORROSION RESISTANT STEEL .112-40 UNC-3B INSERTS .005 M M See how to build a part number on pages X & X * Contact stickout dimension: see Step 7 of how to order on page X. † Red band indicates fully mated †† Blue band indicates rear release contact retention system. H.059 dia. min., 3 lockwire holes. Formed lockwire hole design (6 holes) is optional Shell Size Nexus HD38999 High Density Connectors MS Shell Size Code B Thread Class 2A 0.1P-0.3L-TS (Plated) C ±.005 (Jam Nut Flange Dia. D1 +.010 –.000 D2 +.000 –.010 H Hex +.017 –.016 Inches M Dia. ±.005 R Thread Metric (Plated) S +.011 –.010 V Dia. (TV) TP .753 W (CTV) TP .532 9 A .6250 1.188 .700 .670 .875 1.016 M17X1-6g0.100R 1.062 11 B .7500 1.375 .825 .770 1.000 1.148 M20X1-6g0.100R 1.250 .850 .601 13 C .8750 1.500 1.010 .955 1.188 1.250 M25X1-6g0.100R 1.375 .994 .703 15 D 1.0000 1.625 1.135 1.085 1.312 1.375 M28X1-6g0.100R 1.500 1.119 .791 17 E 1.1875 1.750 1.260 1.210 1.438 1.500 M32X1-6g0.100R 1.625 1.237 .875 19 F 1.2500 1.937 1.385 1.335 1.562 1.625 M35X1-6g0.100R 1.812 1.379 .975 21 G 1.3750 2.062 1.510 1.460 1.688 1.750 M38X1-6g0.100R 1.937 1.489 1.053 23 H 1.5000 2.188 1.635 1.585 1.812 1.875 M41X1-6g0.100R 2.062 1.644 1.145 25 J 1.6250 2.312 1.760 1.710 2.000 2.000 M44X1-6g0.100R 2.188 1.744 1.233 All dimensions for reference only Straight Plug with Integral Backshell TV96( .500 ±.002 ) (TV Type) - Crimp, Metal .376 +.001 –.002 This MIL-DTL-38999 Series III style connector features an integral backshell design that eliminates the need for costly backshell accessories. The backshell feature is incorporated into the rear of the connector shell, allowing the user to attach the shield of their cable directly to the connector. This provides superior EMI shielding and ease for overmold applications. The straight plug with integral backshell is available in aluminum shells with OD Cad or Electroless Nickel plating. C 2 PLACES B 2 PLACES .063 +.001 –.002 .313 ±.002 1.600 MAX. See how to build a part number on pages 2 & 3 † Blue band indicates rear release contact retention system. Shell Size A DIA. BLUE BAND† Inches MS Shell Size Code A Max. B +.005 –.000 C +.003 –.002 9 A .859 .416 .472 11 B .969 .524 .580 13 C 1.141 .652 .708 15 D 1.266 .810 .866 17 E 1.391 .928 .984 19 F 1.500 1.046 1.102 21 G 1.625 1.164 1.220 23 H 1.750 1.282 1.338 25 J 1.875 1.400 1.456 All dimensions for reference only 132 PCB Mounting Dimensions Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com H 38999 HD38999 High Density Connectors High Density Straight Plug & CLUTCH-LOK Plug Contacts & Tools METAL 1.234 MAX Shell Styles 1.220 MAX B THREAD Q TV06( CTV06( 2M Specs Straight Plug ) - Crimp, Metal ) - Crimp, Composite V THREAD BLUE BAND† .359 MAX 2M801 .591 +.003 –.000 –A– COMPOSITE 1.234 MAX .359 MAX Q 2M804 V THREAD 2M803 B THREAD BLUE BAND† .591 +.003 –.000 –A– TV26( ) - Crimp, Metal, Proprietary 1.234 MAX 1.220 MAX B THREAD Q 2M Accessories V THREAD BLUE BAND† .359 MAX .591 +.003 –.000 See how to build a part number on pages 125 † Blue band indicates rear release contact retention system Inches Shell Size B Thread 0.1P-0.3L-TS-2B (Plated) Q Dia. Max. 9 .6250  .858 11 .7500  .984 13 .8750 1.157 15 1.0000 1.280 17 1.1875 1.406 19 1.2500 1.516 1.3750 1.642 1.5000 1.768 25 1.6250 1.890 Nexus 21 23 Terrapin • High degree of differential torque • Infinite free coupling and positive metal-to-metal bottoming with each mating • Only available with stainless steel shells • All the advantages of MIL-DTL-38999 Series III including EMI/RFI shielding, electrolytic erosion resistance and contact protection with recessed pins • Enhanced connector performance at affordable prices • Completely intermateable with all existing MIL-DTL-38999 Series III connectors –A– Micro-D CLUTCH-LOK features and benefits: HD38999 Designed for high vibration and harsh environments such as aircraft gas turbine engines, the CLUTCH-LOK is also an ideal choice for demanding applications such as aircraft, space and military ground vehicles. The unique clutch design of the Amphenol CLUTCH-LOK means that you don’t have to compromise the need for quick, smooth mating of plugs and receptacles in order to get increased uncoupling torque. The CLUTCH-LOK has proven to not only remain mated and pass all the Series III specification requirements, it also has proven to actually tighten itself under vibration. This is a powerful advantage over the traditionally high vibration application connectors. The CLUTCH-LOK is also a tremendous advantage in inaccessible, hard to reach areas where mating torque is difficult to apply and complete coupling is not verifiable by inspection. 2M805 CLUTCH-LOKTM Plug All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 133 H 38999 HD38999 High Density Connectors High Density H 38999 Alignment Disks Amphenol also offers PC tail connectors in high density. A custom designed HD38999 with double flanges is available in box mount and jam nut panel mounting which allows the user to mount to PC boards. Shells are available in composite, aluminum and stainless steel. Consult Amphenol Aerospace for ordering information. .032 ±.005 D DIA. 2M804 Shell Size 9 11 13 15 17 19 21 23 25 2M805 2M Accessories HD38999 Micro-D HD38999 Double Flange Receptacles for PC Board Applications Alignment disks keep contacts aligned for easier insertion into circuit boards. These are typically ordered with the connector - see step 7 of How to Order on page 125. D Dia. ±.010 .234 .350 .500 .725 .750 .850 .953 1.147 1.250 Filtered HD38999 Connectors - for EMI/EMP Protection High density patterns are available in filter 38999 connectors - consult Amphenol Aerospace for ordering. HD38999 for Gigabit Ethernet Applications The HD38999 is available for high speed (Gigabit Ethernet) data transmission in the size 9-9 insert pattern. Data transmission performance of this connector insert: • 10 Base T, 100 Base TX, and 1000 Base T networks using Cat 5e per TIA/ EIA568B and Class D per ISO/IEC 11801. (Test report available - consult Amphenol Aerospace for more information) Signal-Ground Pin Configuration Wiring Recommendations Orange Blue White/Orange 1 2 3 Brown 4 White/Blue 8 9 5 White/Green 7 6 Ground/or cavity not used Green White/Brown View Rear of Connector HD38999 Connector with 9-9 Insert Pattern (Rear View) Nexus Terrapin High Density Provide More Interconnect Solutions: 2M803 2M801 2M Specs Contacts & Tools Custom Designed HD38999 Connectors 134 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Micro-D Amphenol Aerospace Contacts & Tools Contents Section Micro-D Microminiature Innovations from Amphenol Single Row Metal Micro-D and Durmalon Plated Micro-D Cables and Nano-Miniature Capabilities Precision Stamped and Formed Micro-D Contacts Industry Terms for Micro-D Products Specifications Performance Data 137 138 139 140 141 142 143 Micro-D Harnessed Connectors: Series 100, 102, 104 Solder Cup Termination and Stranded Wire Termination (QPL to M83513/03 &/04) 144-148 PCB Micro-D Printed circuit board (PCB) Series 100, 102, 104 150-151 152-153 154-155 156, 158 157-158 Series 101: Micro-D Plastic Connectors (Narrow Width Profile): How to Order, Solder Cup or Crimp Termination (QPL to M83513/06 & /07) 162-163 168, 155 Micro-D Hardware and Accessories: "MDCE" Dust Caps Suitable for M83513 Connectors 169 "HM05" Standard Hardware (QPL to M83513/05) Custom Hardware (Pre-installed) 170 171 Micro-D Connector with Integrated EMI Backshell "MBS" EMI Backshell Straight/Right Angle Exit Suitable for M83513 Connectors 172 173-175 176-177 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Nexus "P/S" 2-in-1 Connector Intermates with M83513 Amphenol is not limited to the traditional M83513 rectangular connectors but has also developed and produced circular connectors, strip line connectors, PC board connectors, and hybrid connectors utilizing power, signal, coaxial and fiber optics contacts. Terrapin "CBR" Right Angle Termination (Mates Only with Series 101) Amphenol Micro-D provide small interconnect solutions, which will exceed the requirements of the US military standard M83513. What differentiates Amphenol from the competition is our overall connector design. Custom solutions can easily be engineered to ensure exact performance in any application. Micro-D 164 165 166, 151 167, 153 HD38999 Standard Wire Termination (QPL to M83513/06 &/09) How To Order "BS", "BR", & "CBR" "BS" Straight Termination (Mates Only with Series 101) "BR" Right Angle Termination (Mates Only with 101) ENGINEERED SOLUTIONS. DESIGNED TO FIT. 2M Accessories 159-161 Micro-D connector Saver/Adapter For Series 100, 101, 102, 104: 2M805 Plastic 149 2M804 How To Order Series 100, 102 &104 "BS" Straight Termination (QPL to M83513/22 thru /27) "BR" Right Angle Termination (QPL to M83513/16 thru /21) "CBR" Narrow Right Angle Termination (QPL to M83513/10 thru /15) "C6" Straight PCB Termination (QPL to M83513/28 thru /33) "C16" Straight PCB with Flange Termination Series 110 Reversed Polarization, CBR Termination Type Narrow (90 Degree) PCB 2M803 Harness 2M801 Pages 2M Specs Description 135 Contacts & Tools Amphenol Aerospace Section Description Pages Strip Series 105: Strip Connectors Plastic Connector, Solder Cup or Wire Termination 178-179 Hi-Density Series 106: HI-DENSITY CARD CONNECTORS Metal connector, stranded wire termination compact size, M83513 performance Metal Connector, Vertical PCB mount compact size, M83513 performance 2M801 2M Specs Contents 2M805 2M804 2M803 Filter 2M Accessories Specialty How To Order 182 Specifications 183 "BS" Termination Type 1 Vertical PCB (Filter) 184, 151 "CBR" Termination type 2 Vertical PCB (Filter) 185 Solder Cup Termination Type 3 (Filter) 186 "CBR" Termination Type 4 Right Angle PCB (Filter) Solid Wire Termination Type 5 Straight (Filter) 187 188 Specialty Connectors (size 9 thru 100) Combo/Hybrid Micro-D Signal with Power/Coaxial Contacts Surface Mount or Straddle Mount (Edge Card) Mates only with "Series 101 Panel Mount with O-ring Seal Minimum IP-67 High Temperature (200C) Part Number Cross Reference: MIL-SPEC/ Amphenol Nexus 136 189 189 189 189 Custom Harnessed Assemblies: Application specific Multiple cable Terminations Micro-D to PCB and Other Products 190 Custom Connectors: Application specific Double Bay (Vertical/Horizontal) Power/Coaxial Contacts Only Strip Connector with Hardware Shell /Backshell 191 References Wire Gauge and MIL-STD-681 (Sys 1) Color Code 180-181 Series M13 Filter Micro-D Connectors Pi or C Mates with M83513 Terrapin Micro-D HD38999 Custom 180-181 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 192 193-202 Micro-D Innovations from Amphenol Amphenol Aerospace Keyed and Composite Plated Micro-D Contacts & Tools 2M Specs Amphenol micro connectors provide small interconnect solutions which will exceed the requirements of the US military standard M83513. What differentiates Amphenol from our competition is our ability to evolve and innovate. Shown here and on the next page are new Micro-D solutions. 2M801 Amphenol is not limited to the traditional M83513 rectangular connectors and continues to offer new variations to support key programs and markets such as C4I, Medical, Space and Military Aerospace Defense. Raised Key-Way on Plug Keyway for Receptacle Connector • Five Keying Options for connector sizes 15, 21, 25, 31, 37, 51, 69, 100 • One Keying Option for connector size 9 (Option 3 only) OFFSET 2M804 The Keyed Micro-D was designed to allow multiple connectors of the same or similar wire counts to be mounted side by side without the fear of cross-mating. Amphenol’s Keyed Micro-D connectors also provide a fear-free environment when dealing with blind mate applications. 2M803 Keyed Micro-D OFFSET Keying Option 1 CL CL PLUG RECEPTACLE OFFSET 2M805 OFFSET Keying Option 2 CL CL PLUG RECEPTACLE CL Mated Pair Keyed Micro-D CL PLUG RECEPTACLE 2M Accessories Keying Option 3 CL Composite Plated Micro-D PLUG Keying Option 5 OFFSET CL CL OFFSET RECEPTACLE CL Micro-D Amphenol’s new composite plated Micro-D provides both shell-to-shell conductivity and weight savings that are required by many of today’s applications. Still meeting the Mil-Standard requirements of the M83513, this series will out-perform your expectations and be available in all Mil-Standard arrangements. OFFSET PLUG RECEPTACLE Terrapin Straight Micro-D, Composite OFFSET HD38999 Keying Option 4 Right Angle 90 Degree PCB Micro-D, Composite Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 137 More Micro-D Innovations Single Row Metal Micro-D and Durmalon Plated Micro-D Single Row Metal Micro-D The Single Row Micro-D series will give those who need the extra support of an aluminum shell while still offering a low profile single row solution; similar to Amphenol Strip Connector series, yet ruggedized to meet today’s evolving demands. The Single Row Micro-D design can be optimized for size and ruggedness, and additional features can be added which minimize potential “scooping” damage during the engagement of the connectors. This series will be available in pin counts of 1 to 30 contacts. Single Row, Metal Micro-D Single Row, Metal Micro-D with Right Angle PCB Mount Single Row, 30 Contact, Metal Shell Micro-D 2M803 2M801 2M Specs Contacts & Tools Amphenol Aerospace HD38999 Durmalon® Plated Micro-D A RoHs compliant alternative to cadmium, Amphenol’s Durmalon plating is a Mil-Qualified Nickel-PTFE that is proven to meet today’s rugged environmental demand. Qualified to meet MIL-DTL-38999 requirements, Amphenol’s Durmalon plating offers salt spray protection of up to 1,500 hours. Durmalon plating is a natural fit for the Micro-D product line as more applications expose our products to the elements. Micro-D 2M Accessories 2M805 2M804 Single Row, 30 Contact, Metal Shell, Scoop Resistant Micro-D Pre-Salt Spray Sample of Durmalon Plated Micro-D Shell Nexus Terrapin After 1560 Hours Salt Spray of Durmalon Plated Micro-D Shell 138 Mated Pair Micro-D with Durmalon Plating Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Cables and Nano-Miniature Capabilities Amphenol Aerospace Contacts & Tools Experience 2M Specs With over 40 years experience and multiple locations in North America and Asia, Amphenol Aerospace has diverse capabilities to design and manufacture harsh environment cable assemblies. Our engineers can design cables and harnesses to fit a wide variety of requirements. 2M803 Production 2M801 From simple point-point assemblies to ruggedized overmolded harnesses, Amphenol has the capabilities to meet a diverse range of cable needs. Amphenol's Cable Production 2M804 Production Capabilities Include: • Automated Twisters, strippers, cutters, crimpers, braider • Primary wire extrusion/jacketing • Custom overmold presses with in-house production tooling • High Speed twisted shielded pair RF capabilities • Full testing capabilities for DWV, IR, Continuity, etc. 2M805 Braider Amphenol’s Nano-Circular and Nano-Rectangular Series of connectors offer a contact spacing of 0.025 in pitch. This means you get even a greater density of connections in a smaller package. It will allow you to fit up to 4 times the connectors when in comparison to the standard Micro-D (0.050 in pitch) with the same amount of contacts. Amphenol’s Nano Series also offers up to 70% weight savings over the standard Micro-D, making a clear choice for those tight-fitting applications. Amphenol’s New Circular Micro-D Series allows the same contact pitch of .050 in spacing while utilizing a push /pull coupling mechanism that has less than a 2 lb. mate and unmate force. Designed for tight-fitting rugged environments, the Circular Micro-D features an aluminum shell and insert sizes down to a size 5. • 3A per contact • .050 in spacing • Shell Size’s 5 and up! Please contact Amphenol for more information. Micro-D • 1A per contact • .025 in spacing • Rugged and Lightweight HD38999 Circular Micro-D 2M Accessories Nano-Circular & Nano-Rectangular Terrapin Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 139 Micro-D Connectors Precision Stamped and Formed Micro-D Contacts Why use Amphenol precision stamped & formed contacts • AMPHENOL DESIGN not like other stamped and formed designs • FULLY QUALIFIED per MIL-DTL-83513 requirements • ONE PIECE CONTACT with EQUALLY SPACED compliant tines • GOLD OVER NICKEL versus gold over copper flash barrier • TIGHTER CONTROL over plating process • UNIFORM PLATING thickness • AUTOMATED STAMPING versus twist process variations • Integrated closed engaging end ENSURES UNIFORM INSERTION FORCES • LOW MATING/UNMATING FORCE • PREFERRED CONTACT for SPACE and SATELLITE applications • CONTINUOUS CONNECTION along the length of the contact beam (line contact) versus multi-point connection (point contact) Amphenol Competitor 3-Tyne compression 2 bundles of wires twisted, tip welded, squashed, crimped then plated Au/Ni Barrier (Uniform plating thickness) Au/Cu Flash Barrier (Inconsistent plating thickness) Micro-miniature contact system employs a precision stamped and formed pin contact recessed within the plug insulator. The contact system has proven reliability, exceeding the performance specifications of MIL-DTL-83513. Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools Amphenol Aerospace 140 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Micro-D Amphenol Aerospace Industry Terms for Micro-D Products Contacts & Tools 2M Specs How to describe what you really need? How to describe what you really need? RECEPTACLE / FEMALE / SOCKET CONNECTOR E-CLIP / RETAINER JACKSCREW 2M801 POTTING WELL 2M803 SOCKET CONTACT POLARIZATION / "D" SHAPE KEYSTONE INTERFACIAL SEAL / FACE SEAL 2M804 SLOT OR HEX HEAD (HEX HEAD SHOWN) PLUG / MALE / PIN CONNECTOR 2M805 THRU HOLE / STANDARD MOUNTING HOLE INSULATED WIRE (STRANDED) / PIGTAILS / FLYING LEADS OR UNINSULATED SOLID WIRE / STRAIGHT PCB TERMINATION SHELL / BODY EPOXY / POTTING HD38999 PIN CONTACT 2M Accessories SOLDER CUP CONTACT FLANGE DIELECTRIC INSULATOR / PLASTIC INSERT CONNECTOR MATING FACE Micro-D WIRE LENGTH SHELL WIDTH / HEIGHT Terrapin SHEL LENG L TH SHELL DEPTH Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 141 Micro-D Connectors Specifications The Amphenol Micro-D microminiature connector series offers proven military spec performance and reliability in rectangular and strip line micro connectors. Microminiature connectors are available in the following styles: • Rectangular D Style • Strip line Style • Filtered Connectors • High Density Card • Strip and custom card edge configurations • New single row metal style (see pg 136) • New keyed Micro-D Style (see pg 135) Micro-D Contacts: • Contacts on .050 (1.27) center. • Inserts in Micro-D miniature connectors are available with signal and coax/power contacts. The Amphenol microminiature contact system employs a precision stamped and formed pin contact recessed within the plug insulator. The socket contact is a precision fabricated tube. Pin and socket contacts are epoxy retained in high grade thermoplastic insulators. The contact system has proven reliability, exceeding the performance specifications of MIL-DTL-83513. Terminations are available in a broad range including: • Solder cup • Terminated to wire harness • Vertical and right angle PCB Micro-D Shell materials: • Plastic • Metal • New Composite (see pg 135) • New Durmalon® (see pg 136) and a variety of finishes A broad range of mounting hardware is available (jackscrews, posts, guide pins) as well as straight and angled backshells. Microminiature Connector The following data applies to standard Amphenol Micro-D connectors with wires or PCB termination. Variations from standard products may cause performance to vary from that mentioned below. Consult Amphenol Aerospace for special applications and requirements. Specifications Shell Material Std. Metal (100, 106, 110 & M13 Series): Aluminum alloy 6061-T6 per QQ-A-200/8 104 Series: Stainless steel Std. Plastic (101, 102 & 105 Series): Polyphenylene sulfide (Ryton) High Temp Plastic: High performance thermoplastic (PEEK or equivalent) Shell Finish (Metal Shell Only) Anodize ** Cadmium Gold Irridite/Alodine ** Electroless Nickel Tin Insulator / PCB Backshell Polyphenylene sulfide (Ryton) per MIL-M-24519, type GST-40F; color: black Contacts Copper alloy, 50 micro-inches gold plate over nickel Hardware Potting Material Stainless steel, passivated Std. Epoxy: High Temp Epoxy: Friction or Jackscrews into jackposts/threaded Inserts Contact Spacing .050 (1.27) centers Shell Styles (Gender) Plug (pin contacts) and receptacle (socket contacts) Terrapin Coupling Number of Contacts Standard Micro-D: Combo (Hybrid) Micro-D: High Density Connector (106 Series): Strip Connector (105 Series): Coaxial Cable RG-178/U Wire Size #24 thru #32 AWG (largest to smallest diameter) Contact Termination Multiple indent crimp 142 EP1730-1 or equivalent; color: black EP173859 or equivalent Wire Insulated Wire: MIL-W-16878/4 or /6 (available 7 or 19 strands) MIL-W-22759/11 or /33 Solid Uninsulated Wire: Copper per A-A-59551 (QQ-W-343) Nexus Micro-D HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools Amphenol Aerospace 9,15, 21, 25, 31, 37, 51, 69, 100 7W2 or 7C2 (5 signal, 2 power/coax) 24W4 or 24C4 (20 signal, 4 power/coax) 50, 54, 58, 62, 66, 70, 74, 104, 112, 120, 128, 136, 144, 152 1 thru 30 (no guide pins) 1 thru 29 (guide pin on one end) 1 thru 28 (guide pin on both ends) ** Does not apply for die-cast parts (consult Amphenol Aerospace before ordering) Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Micro-D Connectors Amphenol Aerospace Performance Data Contacts & Tools 2M Specs Microminiature Connector Performance Data The following data applies to standard Amphenol Micro-D connectors that are in accordance with M83513 spec. Variations from standard products may cause performance to vary from that mentioned below. Consult Amphenol Aerospace for special applications and requirements. 2M801 Specification/ Method * Limits 2M803 Test Description Contact Rating --- 3 amps max. Magnetic Permeability ASTM-A342/A342M 2.0 µ max. at sea level: 600 vac for solder pot and standard wire at 70,000 ft altitude (reduced barometric pressure): 150 vac for solder pot and standard wire Insulation Resistance 5000 megohms min. Contact Resistance EIA-364-21 EIA-364-23 2M804 D.W.V. EIA-364-20 (Test voltage rms 60 Hz ac volts) 8 milliohms at 3 amps 6.0 oz. max. Contact Separation Force MIL-DTL-83513 0.5 oz. min. Connector Mating Force MIL-DTL-83513 (10 oz. times no. of contacts) max. Connector Unmating Force MIL-DTL-83513 (0.5 oz. times no. of contacts) min. Thermal Shock EIA-364-32, condition I, 5 cycles (Temperature Cycling) No physical damage -55°C to +125°C (-67°F to +257°F) Mechanical Shock EIA-364-27, condition E (Specified Pulse) No physical damage and no loosening of parts No loss of continuity > 1 microsec. 2M Accessories MIL-DTL-83513 2M805 Contact Engagement Force Vibration EIA-364-28, condition IV No physical damage and no loosening of parts No loss of continuity > 1 microsec. 500 mating cycles at a rate of 200 ±100 CPH Salt Spray (Corrosion) EIA-364-26, condition B Meets mateability and contact resistance requirements Fluid Immersion MIL-DTL-83513 Meets mateability requirements HD38999 Durability MIL-DTL-83513 MIL-DTL-83513 50 lbs psi (axial load) Solderability MIL-STD-202, method 208 Withstand test condition Contact Retention E IA-364-29 5 lbs min. (axial load) Thermal Vacuum Outgassing SP-R-0022 or ASTM E595 (Space Classes) Terrapin Insert Retention (class M) Micro-D Humidity EIA-364-31 Meets D.W.V. and insulation resistance requirements 1 megohm min. after step 6, 1000 megohms min. after 24 hrs of conditioning Exceeds MIL-DTL-83513 requirements; standard is 1.0% max TML and 0.1% max VCM of original mass Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Nexus * Standards References MIL = Department of Defense ASTM = ASTM International EIA = Electronic Industries Association SP = NASA ** Does not apply for die-cast parts (consult Amphenol Aerospace before ordering) 143 Micro-D Connectors Amphenol Aerospace Contacts & Tools Insert Arrangements Series 100 to 104 & Combo Micro-D 2M Specs Shell sizes 9 thru 100 1 2M801 Cavity identification numbers are for reference only and do not appear on the connector. Coax and power contacts are not to MIL-spec. .025 (.64) TYP. .050 (1.27) TYP. 2 6 .043 (1.092) TYP. 3 7 4 5 8 1 9 2 9 3 4 PIN 5 4 9 2 7 8 1 7 2M803 3 8 1 4 5 6 5 4 3 2 7 4 13 12 11 10 1 5 6 7 8 9 6 5 10 11 12 13 8 9 9 8 7 4 3 2 1 25 24 23 22 21 20 19 18 17 16 15 14 SOCKET SOCKET 21 CONTACTS 25 CONTACTS 10 11 12 13 14 15 16 PIN PIN 2M804 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 SOCKET SOCKET 37 CONTACTS 31 CONTACTS 1 2M805 3 PIN 9 15 CONTACTS 6 2 PIN SOCKET SOCKET 2 7 15 14 13 12 11 10 6 9 CONTACTS 1 6 PIN 3 8 5 10 11 12 13 14 15 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PIN PIN 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 SOCKET SOCKET 69 CONTACTS 51 CONTACTS PIN HD38999 2M Accessories 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 SOCKET Micro-D 100 CONTACTS A1 Terrapin .714 (18.14) .460 (11.68) .320 (8.13) 1 2 4 3 5 1 A2 Nexus A2 8 3 9 3 2 5 5 .007 (.18) 6 7 10 11 12 13 PIN A2 4 A3 A4 14 15 16 17 18 19 20 PIN 1 4 7 A1 SOCKET 144 A1 2 5 SIGNAL & 2 COAX/POWER CONTACTS (SHELL SIZE 25) A4 A3 6 5 4 3 13 12 11 10 2 9 1 8 A2 A1 20 19 18 17 16 15 14 SOCKET 20 SIGNAL & 4 COAX/POWER CONTACTS (SHELL SIZE 51) Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Micro-D Connectors Amphenol Aerospace Panel Cutouts D TYP. D TYP. B C B C C B R.015 MAX (R.038 MAX) TYP.MAX R.015 (R.038 MAX) TYP. A FIGURE 2 SIZE 9-69 REAR MOUNTING FIGURE 2 SIZE 9-69 REAR MOUNTING D TYP. D TYP. C C FULL R. TYP. FULL R. TYP. Series 100, 102, 104 SERIES 100, 102, 104&&Combo COMBOMicro-D MICRO-D 9 9 21 25 37 37 51 SERIES 101 ONLY A B C D +.004 (0.10) +.004 (0.10) +.005 (0.13) +.005 (0.13) -.000 -.000 -.000 -.000 A (0.00) B (0.00) C (0.00) D (0.00) +.004 (0.10) +.004 (0.10) +.005 (0.13) +.005 (0.13) -.000 (0.00) -.000 (0.00) -.000 (0.00) -.000 (0.00) 21 25 31 37 51 51 69 Micro-D 51 31 37 R.046 MAX (R1.17 MAX) TYP.MAX R.046 (R1.17 MAX) TYP. 15 25 31 FIGURE FIGURE 9 21 25 A FIGURE 4 SIZE 100 REAR MOUNTING FIGURE 4 SIZE 100 REAR MOUNTING HD38999 31 SIZE 15 21 B 2M Accessories 15 SIZE 9 15 A 2M805 SIZE FIGURE +.004 (0.10) +.004 (0.10) +.005 (0.13) +.005 (0.13) -.000 -.000 -.000 -.000 A (0.00) B (0.00) C (0.00) D (0.00) +.004 (0.10) +.004 (0.10) +.005 (0.13) +.005 (0.13) -.000 (0.00) -.000 (0.00) -.000 (0.00) -.000 (0.00) B Series 101 SERIES 101only ONLY SERIES 100, A102, 104 &B COMBO CMICRO-D D SIZE FIGURE R.100 +.005/-.000 (R2.54 +.005/-.000) TYP.+.005/-.000 R.100 FOR +.005/-.000) SERIES 101 ONLY: (R2.54 R.075 +.005/-.000 TYP. (R1.91 +.13/-.000) FOR SERIES 101 ONLY: TYP.+.005/-.000 R.075 (R1.91 +.13/-.000) TYP. 2M804 A FIGURE 3 SIZE 100 FRONT MOUNTING FIGURE 3 SIZE 100 FRONT MOUNTING B B A 2M803 A FULL R. TYP. FULL R. TYP. B 2M801 R.015 MAX FULL R. (R.038 MAX) A TYP. TYP.MAX FIGURE 1 R.015 FULL R. SIZE 9-69 FRONT MOUNTING (R.038 MAX) TYP. TYP. FIGURE 1 SIZE 9-69 FRONT MOUNTING D TYP. D TYP. C 2M Specs C A FULL R. TYP. FULL R. TYP. Contacts & Tools Series 100 to 104 & Combo Micro-D C D TYP. D TYP. Notes: 1. Sizes 69 & 100 are not applicable for 101 series plastic connectors. 69 100 100 Terrapin Notes: 1. Shell sizes 9-69 front mounting (Figure 1) and rear mounting (Figure 2) cutouts accommodate #2-56 screws. 2. Shell size 100 front mounting (Figure 3) and rear mounting (Figure 4) cutouts accommodate #4-40 screws. Nexus Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 145 Micro-D Connectors Solder Cup and Crimp Termination - How to Order Qualified to M83513 (slash sheets 01 thru 04) Series 100, 102 & 104 Example: 100RN09S- 4A5FM2-20 Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools Amphenol Aerospace 146 Description: metal shell size 9 rcpt, nickel finish, 26 AWG wire type "A", non-std wire length 20 inches with M2 low profile jackscrews. 100 R x xxx x - x x x x xx - xxX Connector Series 100 = metal shell per M83513 102 = all plastic (dimensionally identical to metal shell per M83513) 104 = stainless steel (dimensionally identical to metal shell per M83513) Insulator Material R = Polyphenylene Sulfide (Ryton) Shell Finish Omit for series 102 & 104 A = anodize C = cadmium G = gold I = irridite/alodine N = electroless nickel T = tin Connector Size (number of contacts) 09, 15, 21, 25, 31, 37, 51, 69, 100 All sizes I.A.W. M83513 except size 69 (non-military) Connector Type P = Plug (pin) S = Receptacle (socket) Wire Size (AWG.) 1 = 32 2 = 30 3 = 28 4 = 26 (M83513 standard) *off shelf 5 = 25 (solid wire only) 6 = 24 Omit for solder cup contacts Wire Type General Applications: A = 7 strd, per NEMA-HP3 (MIL-W-16878/4) B = 7 strd, per NEMA-HP3 (formerly MIL-W-16878/6) C = 19 strd, per NEMA-HP3 (formerly MIL-W-16878/4) D = 19 strd, per NEMA-HP3 (formerly MIL-W-16878/6) Military/Aerospace Applications: E = per MIL-W-22759/11 (M83513 standard) F = per MIL-W-22759/33 (space grade) L = solid wire uninsulated Omit for solder cup contacts Non Std. Length (Inches) Stranded Wire (no decimal values) e.g. 1 = 1 inches, 100 = 100 inches Solid Wire (0.109 < length < 1.00) e.g. 110 = .110 inches, 999 = .999 inches Hardware (pre-installed by factory) B = standard mounting holes P = jackpost M2 = low profile jackscrew, allen head M3 = high profile jackscrew, allen head M5 = low profile jackscrew, slot head M6 = high profile jackscrew, slot head L = captive low profile jackscrew K = captive high profile jackscrew F = forward float mount R = reverse float mount Wire Length ((inches +1.00/-0.00) A = 18.00 B = 36.00 C = 72.00 D = 0.500 (solid wire only +0.20/-0.00) E = 1.00 (solid wire only +0.20/-0.00) F = Non std. length Omit for solder cup contacts Wire Color / Finish 1 = all white (M83513 standard) *off shelf" 2 = all yellow 3 = solid wire uninsulated, tin plated 4 = solid wire uninsulated, gold plated 5 = color coded per MIL-STD-681, system 1 6 = 1st 10 colors blk. thru wht. repeated (M83513 standard) *off shelf Omit for solder cup contacts Features Plastic and metal shells are intermateable and intermountable. Available in sizes 9 thru 100, solder cup or crimp termination. Wide selection of wire sizes, types, and color finish. Wide selection of hardware options. Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Micro-D Connectors M83513 Solder Cup and Crimp Termination - How to Order Amphenol Aerospace Solder Cup Termination: Contacts & Tools Qualified to M83513 (slash sheets 01 thru 04) 2M Specs M83513/XX - x x Specification Sheet 01 = plug (pin) 02 = receptacle (socket) 2M803 Insert Arrangement A=9 B = 15 C = 21 D = 25 E = 31 F = 37 G = 51 H = 100 2M801 Shell Finish C = cadmium N = electroless nickel P = passivated stainless steel 2M804 Crimp Termination: M83513/XX - x xX X Micro-D Terrapin Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com HD38999 Inches (mm) All dimensions for reference only Wire Type (inches +1.00/-0.00) 01 = M22759/11-26-9, 18" 02 = M22759/11-26-9, 36" 03 = M22759/11-26-(*), 18" 04 = M22759/11-26-(*), 36" 05 = A-A-59551, type S, 25 AWG, except shall be gold plated 10 micro-inches; 0.5" 06 = A-A-59551, type S, 25 AWG, except shall be gold plated 10 micro-inches; 1.0" 07 = A-A-59551, type S, 25 AWG, tin plated 100 micro-inches; 0.5" 08 = A-A-59551, type S, 25 AWG, tin plated 100 micro-inches; 1.0" 09 = M22759/33-26-9, 18" 10 = M22759/33-26-9, 36" 11 = M22759/33-26-(*), 18" 12 = M22759/33-26-(*), 36" 13 = M22759/11-26-9, 72" 14 = M22759/11-26-(*), 72" 15 = M22759/33-26-9, 72" 16 = M22759/33-26-(*), 72" 17 = 04035-26A-9, 18" 18 = 04035-26A-9, 36" 19 = 04035-26A-9, 72" 20 = 04035-26A-(*), 18" 21 = 04035-26A-(*), 36" 22 = 04035-26A-(*), 72" 2M Accessories Insert Arrangement A=9 B = 15 C = 21 D = 25 E = 31 F = 37 G = 51 H = 100 Shell Finish C = cadmium N = electroless nickel P = passivated stainless steel 2M805 Specification Sheet 03 = plug (pin) 04 = receptacle (socket) 147 Harnessed Connectors Series 100, 103 & 104 Qualified to M83513 (slash sheets 01 thru 04) WIRE TERMINATION (M83513/03 & /04) RECEPTACLE PLUG 2M Specs Contacts & Tools Amphenol Aerospace A THRU HOLE (2 PLCS) FOR SIZE 9-69 .092 .004 (2.34 0.10) FOR SIZE 100 .150/.145 .004 (3.81/3.68 0.10) B * INTERFACIAL SEAL NOT INCL. FOR PLASTIC SHELL A B E 2M801 E PIN 1 SKT 1 .036/.005 (.92/.12) C .144/.130 (3.66/3.30) FROM INSUL. SURFACE .186 (4.73) MAX 2M803 C .416 (10.52) MAX .198 (5.03) MAX .429 (10.90) MAX REF .093 (2.36) REF .093 (2.36) 2M804 WIRE LENGTH +1.00/-0.00 WIRE LENGTH +1.00/-0.00 2M805 F F SOLDER CUP TERMINATION PLUG / RECEPTACLE (M83513/01 & /02) 2M Accessories G D .110 (2.79) MAX .110 (2.79) MAX .110 (2.79) MAX G G D D .200 (5.08) MAX Nexus Terrapin Micro-D HD38999 SIZE 9-37 148 SIZE A MAX B ±.005 (0.13) 09 .785 (19.94) .565 (14.35) SIZE 100 SIZE 51 & 69 C MAX .200 (5.08) MAX D MAX E MAX F MAX G MAX P LUG R CP T P LU G R CP T .334 (8.48) .402 (10.21) .270 (6.86) .308 (7.82) .400 (10.16) .185 (4.70) .253 (6.43) 15 .935 (23.75) .715 (18.16) .484 (12.29) .552 (13.97) .270 (6.86) .308 (7.82) .550 (13.97) .185 (4.70) .253 (6.43) 21 1.085 (27.56) .865 (21.97) .634 (16.10) .702 (17.83) .270 (6.86) .308 (7.82) .700 (17.78) .185 (4.70) .253 (6.43) 25 1.185 (30.10) .965 (24.51) .734 (18.64) .802 (20.37) .270 (6.86) .308 (7.82) .800 (20.32) .185 (4.70) .253 (6.43) 31 1.335 (33.91) 1.115 (28.32) .884 (22.45) .952 (24.18) .270 (6.86) .308 (7.82) .950 (24.13) .185 (4.70) .253 (6.43) 37 1.485 (37.72) 1.265 (32.13) 1.034 (26.26) 1.102 (27.99) .270 (6.86) .308 (7.82) 1.100 (27.94) .185 (4.70) .253 (6.43) 51 1.435 (36.45) 1.215 (30.86) .984 (24.99) 1.052 (26.72) .310 (7.87) .351 (8.92) 1.050 (26.67) .229 (5.82) .296 (7.52) 69 1.735 (44.07) 1.515 (38.48) 1.289 (32.74) 1.357 (34.47) .310 (7.87) .351 (8.92) 1.350 (34.29) .229 (5.82) .296 (7.52) 100 2.170 (55.12) 1.800 (45.72) 1.384 (35.13) 1.508 (38.10) .360 (9.14) .394 (10.01) 1.442 (36.63) .271 (6.88) .394 (10.01) Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com PCB Connectors Amphenol Aerospace Series 100, 102 & 104 - How to Order Contacts & Tools Qualified to M83513 (slash sheets 10 thru 33) Description: Metal shell size 21 plug, nickel finish, CBR termination, PCB tail lead length .109 inches with jackposts included 2M Specs Example: 100RN21P-CBRP1 100 R x xxx x - BR x x x - xxX Shell Finish Omit for series 102 & 104 A = anodize C = cadmium G = gold I = irridite/alodine N = electroless nickel T = tin 2M803 Lead Length (inches) 1 = .109 ± .015 2 = .140 ± .015 3 = .172 ± .015 4 = .250 ± .015 F = non std. length Insulator Material R = Polyphenylene Sulfide (Ryton) Connector Type P = Plug (pin) S = Receptacle (socket) M83513/XX - x xX X X • Available in sizes 9 thru 100, straight and right angle PCB termination. • Solid copper 24 AWG PCB leads, tin plated, and solder dipped. • Wide selection of hardware options. • Consult Amphenol Aerospace for other wire size termination. Terrapin Lead Length (inches) 01 = .109 ± .015 02 = .140 ± .015 03 = .172 ± .015 Features Micro-D Shell Finish C = cadmium N = electroless nickel P = passivated stainless steel HD38999 Hardware N = no jackpost or threaded insert P = jackpost T = threaded insert W = jackpost and threaded insert Termination Type BS = straight PCB per M83513/22 thru /27 BR = 90° PCB per M83513/16 thru /21 CBR = narrow 90° PCB per M83513/10 thru /15 C6 = straight PCB per M83513/28 thru /33 C16 = straight PCB with flange (C6 PC configuration) 2M Accessories M83513 Ordering Information Printed Circuit Board Termination: 2M805 Hardware for BS, BR, CBR & C6: (pre-installed) P = jackpost Omit for no jackpost Hardware for C16: (pre-installed) B = standard mounting holes M2 = low profile jackscrew, allen head M3 = high profile jackscrew, allen head M5 = low profile jackscrew, slot head M6 = high profile jackscrew, slot head L = captive low profile jackscrew K = captive high profile jackscrew F = forward float mount R = reverse float mount 2M804 Threaded Insert (pre-installed) T = threaded insert (PCB mounting option) Omit for no threaded insert Connector Size (number of contacts) 09, 15, 21, 25, 31, 37, 51, 69, 100 All sizes I.A.W. M83513 except size 69 (non-military) Insert Arrangement A=9 B = 15 C = 21 D = 25 E = 31 F = 37 G = 51 (applicable for spec sheet 11, 14, 17, 20, 23, 26, 29 & 32) H = 100 (applicable for spec sheet 12, 15, 18, 21, 24, 27, 30 & 33) Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Nexus Specification Sheet 10 = plug (pin), CBR type, sizes 9-37 11 = plug (pin), CBR type, size 51 12 = plug (pin), CBR type, size 100 13 = receptacle (socket), CBR type, sizes 9-37 14 = receptacle (socket), CBR type, size 51 15 = receptacle (socket), CBR type, size 100 16 = plug (pin), BR type, sizes 9-37 17 = plug (pin), BR type, size 51 18 = plug (pin), BR type, size 100 19 = receptacle (socket), BR type, sizes 9-37 20 = receptacle (socket), BR type, size 51 21 = receptacle (socket), BR type, size 100 22 = plug (pin), BS type, sizes 9-37 23 = plug (pin), BS type, size 51 24 = plug (pin), BS type, size 100 25 = receptacle (socket), BS type, sizes 9-37 26 = receptacle (socket), BS type, size 51 27 = receptacle (socket), BS type, size 100 28 = plug (pin), C6 type, sizes 9-37 29 = plug (pin), C6 type, size 51 30 = plug (pin), C6 type, size 100 31 = receptacle (socket), C6 type, sizes 9-37 32 = receptacle (socket), C6 type, size 51 33 = receptacle (socket), C6 type, size 100 2M801 Non Std. Wire Length (Inches) (0.109 < length < 1.00) e.g. 125 = .125 inches Connector Series 100 = metal shell per M83513 102 = all plastic (dimensionally identical to metal shell per M83513) 104 = stainless steel (dimensionally identical to metal shell per M83513) 149 PCB Connectors Contacts & Tools Amphenol Aerospace Series 100, 102 & 104 Qualified to M83513 (slash sheets 22 thru 27) RECEPTACLE PLUG THRU HOLE (2 PLCS) BS STRAIGHT PCB CONFIGURATIONS * INTERFACIAL SEAL NOT FOR SIZE 9-69 .096 . .003 (2.44 0.08) FOR SIZE 100 .125 .003 (3.18 0.08) A 2M Specs B INCL. FOR PLASTIC SHELL A C B C G F F 2M801 JACKPOST (2 PLCS) #2-56 UNC-2B (SIZE 9-69) #4-40 UNC-2B (SIZE 100) SKT 1 PLUG A 2M803 E C RECEPTACLE THRU HOLE (2 PLCS) FOR SIZE 9-69 FOR SIZE 9-69 .096(4.82) .003 MAX (2.44 0.08) .190 FOR SIZE 100 FOR SIZE 100 .125 .003 (3.18 0.08) .185 (4.69) MAX D B D FOR PLASTIC SHELL * INTERFACIAL SEAL NOT INCL. A E B .198 (5.03) MAX .186 (4.72) MAX G C F J 2M804 J F H PIN 1 LEAD LENGTH .015 JACKPOST (2 PLCS) #2-56 UNC-2B (SIZE 9-69) #4-40 UNC-2B (SIZE 100) LEAD LENGTH .015 E HG SKT 1 .020 TYP. D .020 TYP. FOR SIZE 9-69 .190 (4.82) MAX FOR SIZE 100 .185 (4.69) MAX D 2M805 2M Accessories G PIN 1 E .198 (5.03) MAX .186 (4.72) MAX J J H H LEAD LENGTH .015 LEAD LENGTH .015 .020 TYP. HD38999 .020 TYP. A MAX B ±.005 (0.13) C ±.005 (0.13) D MAX 09 1.390 (35.31) 1.150 (29.21) .565 (14.35) 15 1.390 (35.31) 1.150 (29.21) .715 (18.16) 21 1.690 (43.93) 1.450 (36.83) 25 1.740 (44.20) 31 Terrapin Micro-D SIZE Nexus F MAX G MAX H MAX J MAX PLUG RCPT PLUG RCPT .785 (19.84) .334 (8.48) .402 (10.21) .185 (4.70) .253 (6.43) .308 (7.82) .165 (4.19) .355 (9.02) .935 (23.75) .484 (12.29) .552 (13.97) .185 (4.70) .253 (6.43) .308 (7.82) .165 (4.19) .355 (9.02) .865 (21.97) 1.085 (27.56) .634 (16.10) .702 (17.83) .185 (4.70) .253 (6.43) .308 (7.82) .165 (4.19) .355 (9.02) 1.500 (38.10) .965 (24.51) 1.185 (30.10) .734 (18.64) .802 (20.37) .185 (4.70) .253 (6.43) .308 (7.82) .165 (4.19) .355 (9.02) 2.040 (51.82) 1.800 (45.72) 1.115 (28.32) 1.335 (33.91) .884 (22.45) .952 (24.18) .185 (4.70) .253 (6.43) .308 (7.82) .165 (4.19) .355 (9.02) 37 2.340 (59.44) 2.100 (53.34) 1.265 (32.13) 1.485 (37.72) 1.034 (26.26) 1.102 (27.99) .185 (4.70) .253 (6.43) .308 (7.82) .165 (4.19) .355 (9.02) 51 2.270 (67.66) 2.000 (50.80) 1.215 (30.86) 1.435 (36.45) .296 (7.52) .351 (8.92) .165 (4.19) .355 (9.02) 69 2.870 (72.90) 2.600 (66.04) 1.515 (38.48) 1.735 (44.07) .165 (4.19) .355 (9.02) 3.070 A (77.98) 2.800 B (71.12) 1.800 C (45.72) MAX ±.005 (0.13) ±.005 (0.13) 2.170 D (55.12) MAX 1.289 (32.74) 1.357 (34.47) .228 (5.79) .296 (7.52) .351 (8.92) E F 1.384 (35.13) 1.508 (38.10) .271 (6.88) .394 (10.01) .460 G (11.68) MAX MAX MAX PLUG RCPT PLUG RCPT .303 H (7.70) MAX .550 J (12.70) MAX 100 SIZE 150 E MAX .984 (24.99) 1.052 (26.72) .228 (5.79) 09 1.390 (35.31) 1.150 (29.21) .565 (14.35) .785 (19.84) .334 (8.48) .402 (10.21) .185 (4.70) .253 (6.43) .308 (7.82) 15 1.390 (35.31) 1.150 (29.21) .715 (18.16) .935 (23.75) .484 (12.29) .552 (13.97) .185 (4.70) .253 (6.43) .308 (7.82) 21 1.690 (43.93) 1.450 (36.83) .865 (21.97) 1.085 (27.56) .634 (16.10) .702 (17.83) .185 (4.70) .253 (6.43) .308 (7.82) 25 1.740 (44.20) 1.500 (38.10) .965 (24.51) 1.185 (30.10) .734 (18.64) .802 (20.37) .185 (4.70) .253 (6.43) .308 (7.82) Amphenol Aerospace for more information at(22.45) 800-678-0141 • 31 Contact 2.040 (51.82) 1.800 (45.72) 1.115 (28.32) 1.335 (33.91) .884 .952 (24.18) 37 2.340 (59.44) 2.100 (53.34) 1.265 (32.13) 1.485 (37.72) .165 (4.19) .165 (4.19) www.amphenol-aerospace.com .185 (4.70) .253 (6.43) .308 (7.82) .165 (4.19) 1.034 (26.26) 1.102 (27.99) .185 (4.70) .253 (6.43) .308 (7.82) .355 (9.02) .165 (4.19) .355 (9.02) Inches (mm) All dimensions for reference only .165 (4.19) .355 (9.02) .165 (4.19) .355 (9.02) .355 (9.02) .355 (9.02) PCB Connectors Amphenol Aerospace Series 100, 101, 102 & 104 Contacts & Tools Qualified to M83513 (slash sheets 22 thru 27) Series 101, 102 & 104 are non QPL BS STRAIGHT PCB CONFIGURATIONS (REAR VIEW) .375 (9.53) .100 (2.54) TYP .050 (1.27) TYP .050 (1.27) 4 3 9 2 8 7 .225 (5.72) 1 11 15 6 14 13 12 1 2 3 6 4 7 11 10 9 8 1 5 2 3 4 5 6 7 12 11 10 23 9 22 3 4 16 8 7 21 20 5 17 6 5 19 4 18 17 3 16 2 15 16 1 15 31 14 14 13 12 29 28 27 30 11 10 26 6 7 18 8 19 9 20 21 10 11 22 23 1 12 13 24 2 25 3 4 17 18 5 19 6 20 9 25 7 21 8 24 15 35 34 14 33 23 24 17 18 19 20 21 7 6 23 5 22 4 3 21 20 19 2 1 18 17 9 23 10 24 25 11 26 12 13 27 14 28 29 15 16 30 31 13 32 12 31 11 10 30 29 9 28 8 7 6 5 4 27 26 25 24 23 29 30 31 32 33 3 2 18 1 22 21 20 34 35 36 37 17 35 25 26 27 28 16 34 51 50 2 13 32 31 30 49 48 4 5 3 19 20 36 SOCKET 15 14 33 11 29 47 46 6 23 24 38 39 40 10 28 44 8 9 25 26 41 8 7 6 26 25 5 24 23 43 42 PIN 41 40 10 12 13 27 42 37 CONTACTS 9 27 45 7 21 22 37 12 11 28 43 29 44 45 39 30 46 4 22 14 31 3 38 48 2 1 1 20 19 37 36 15 16 17 32 33 47 2 21 49 34 50 .100 (2.54) TYP. 2M Accessories 22 15 16 31 CONTACTS 1 21 14 .150 (3.81) PIN 20 13 2M805 17 16 1 SOCKET .150 (3.81) 36 8 22 25 CONTACTS 18 2 13 12 PIN SOCKET 37 3 14 .150 (3.81) PIN 2 4 15 2M804 24 5 16 21 CONTACTS .150 (3.81) 14 15 6 17 2M803 15 CONTACTS 1 7 SOCKET 9 CONTACTS 12 8 19 18 8 9 SOCKET 25 9 20 PIN SOCKET 13 10 21 PIN PIN .100 (2.54) TYP. .225 (5.72) 2M801 5 19 2M Specs .100 (2.54) x .100 (2.54) grid pattern, offset .050 (1.27) Cavity identification numbers are for reference only and do not appear on the connector. 18 35 51 SOCKET 51 CONTACTS .150 (3.81) 24 23 .100 (2.54) TYP. 1 22 46 21 20 45 44 19 18 43 42 17 41 16 40 15 14 13 38 37 36 39 12 11 35 10 34 9 8 33 32 7 31 6 5 30 29 4 3 28 27 26 25 69 68 67 66 65 64 63 62 61 60 59 58 PIN 57 56 55 54 53 52 51 50 49 48 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 25 26 48 27 28 49 50 7 29 51 30 31 52 53 32 33 54 55 34 56 35 36 57 58 37 59 38 39 60 61 40 62 41 42 43 63 64 65 44 66 HD38999 47 24 45 46 47 67 68 69 SOCKET 69 CONTACTS 26 25 51 24 50 75 23 22 49 48 74 100 99 73 98 21 47 72 97 20 46 71 96 19 18 45 44 70 69 95 94 17 43 68 93 16 42 67 92 15 14 41 66 91 40 13 39 65 64 90 12 38 63 89 88 11 10 9 8 37 36 35 61 60 59 62 87 .100 (2.54) TYP. 86 7 34 85 84 5 31 57 56 55 58 83 6 33 32 82 81 4 3 30 2 29 54 80 79 1 28 27 53 78 52 77 76 2 3 27 28 52 53 76 77 4 29 54 78 5 30 55 79 6 31 56 80 7 8 32 33 57 58 81 9 34 59 82 83 10 35 60 84 11 12 13 37 38 39 36 61 85 62 86 14 63 64 87 88 15 16 17 41 42 43 40 65 89 66 90 18 67 68 91 92 19 44 69 20 45 70 93 94 21 22 46 71 95 23 24 47 48 49 72 73 74 96 97 98 50 25 .050 (1.27) Terrapin PIN 1 Micro-D .150 (3.81) 26 51 75 99 100 SOCKET 100 CONTACTS Nexus Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 151 PCB Connectors Amphenol Aerospace Series 100, 102 & 104 Contacts & Tools Qualified to M83513 (slash sheets 16 thru* 21) INTERFACIAL SEAL NOT INCL. FOR PLASTIC SHELL A C BR 2M Specs PIN 1 LEAD LENGTH .015 C SKT 1 G E G LEAD LENGTH .015 JACKPOST (2 PLCS) #2-56 UNC-2B (SIZE 9-69) #4-40 UNC-2B (SIZE 100) RECEPTACLE PLUG 2M801 A RIGHT ANGLE (90 DEG) PCB CONFIGURATIONS E * INTERFACIAL SEAL NOT INCL. FOR PLASTIC SHELL FOR .190 FOR .185 2M805 2M Accessories THRU HOLE (2 PLCS) FOR SIZE 9-69 .096 .003 (2.44 0.08) FOR SIZE 100 .125 .003 (3.18 0.08) A SIZE 9-69 (4.82) MAX SIZE 100 (4.70) MAX C PIN 1 FOR SIZE 9-69 .125 .010 (3.18 0.25) FOR SIZE100 .225 .010 (5.72 0.25) 2M804 2M803 RECEPTACLE PLUG B B D E G E LEAD LENGTH .015 LEAD LENGTH .015 JACKPOST (2 PLCS) .150 #2-56 .010 UNC-2B (SIZE 9-69) #4-400.25) UNC-2BF (SIZE 100) (3.8 .100 (2.54) TYP. .100 (2.54) TYP. B FOR SIZE 9-69 .125 .010 (3.18 0.25) FOR SIZE100 .225 .010 (5.72 0.25) .150 .010 (3.8 0.25) THRU HOLE (2 PLCS) FOR SIZE 9-69 .096 .003 (2.44 0.08) FOR SIZE 100 .125 .003 (3.18 0.08) .050 (1.27) TYP. SIZE 9-69 (4.82) MAX SIZE 100 (4.70) MAX .050 (1.27) TYP. .100 (2.54) TYP. B D .198 (5.03) MAX .186 (4.72) MAX .150 .010 (3.8 0.25) F HD38999 Micro-D Terrapin F .100 (2.54) TYP. .100 (2.54) TYP. .050 (1.27) TYP. .100 (2.54) TYP. .100 (2.54) TYP. Nexus F D .150 .010 (3.8 0.25) D MAX E MAX SIZE A MAX B ±.007 (0.18) C ±.005 (0.13) PLUG RCPT PLUG 09 1.390 (35.31) 1.150 (29.21) .565 (14.35) .334 (8.48) .402 (10.21) .185 (4.70) 15 1.540 (39.12) 1.300 (33.02) .715 (18.16) .484 (12.29) .552 (13.97) 21 1.690 (42.93) 1.450 (36.83) .865 (21.97) .634 (16.10) .702 (17.83) F MAX G MAX .253 (6.43) .455 (11.56) .308 (7.82) .185 (4.70) .253 (6.43) .455 (11.56) .308 (7.82) .185 (4.70) .253 (6.43) .455 (11.56) .308 (7.82) RCPT 25 1.790 (45.47) 1.550 (39.37) .965 (24.51) .734 (18.64) .802 (20.37) .185 (4.70) .253 (6.43) .455 (11.56) .308 (7.82) 31 2.040 (51.82) 1.800 (45.72) 1.115 (28.32) .884 (22.45) .952 (24.18) .185 (4.70) .253 (6.43) .455 (11.56) .308 (7.82) .308 (7.82) 37 2.340 (59.44) 2.100 (53.34) 1.265 (32.13) 1.034 (26.26) 1.102 (27.99) .185 (4.70) .253 (6.43) .455 (11.56) 51 1.875 (47.63) 1.600 (40.64) 1.215 (30.86) .984 (24.99) 1.052 (26.72) .228 (5.79) .296 (7.52) .565 (14.35) .351 (8.92) 69 2.500 (63.50) 2.200 (55.88) 1.515 (38.48) 1.289 (32.74) 1.357 (34.47) D 1.508 (38.10) MAX .228 (5.79) .296 (7.52) E .394 (10.01) MAX .565 (14.35) .351 (8.92) 100 G .198 (5.03) MAX .186 (4.72) MAX .050 (1.27) TYP. 152 SKT 1 D .100 (2.54) TYP. FOR .190 FOR .185 A C 2.780 (70.61) A 2.500 (63.50) B 1.800 (45.72) C 1.386 (35.15) SIZE MAX ±.007 (0.18) ±.005 (0.13) PLUG .271 (6.88) RCPT PLUG .765 (19.43) F RCPT MAX .394 (10.01) G MAX 09 1.390 (35.31) 1.150 (29.21) .565 (14.35) .334 (8.48) .402 (10.21) .185 (4.70) .253 (6.43) .455 (11.56) .308 (7.82) 15 1.540 (39.12) 1.300 (33.02) .715 (18.16) .484 (12.29) .552 (13.97) .185 (4.70) .253 (6.43) .455 (11.56) .308 (7.82) 21 1.690 (42.93) 1.450 (36.83) .865 (21.97) .634 (16.10) .702 (17.83) .185 (4.70) .253 (6.43) .455 (11.56) Inches (mm) .308 (7.82) All dimensions for reference only 25 1.790 (45.47) 1.550 (39.37) .965 (24.51) .734 (18.64) .802 (20.37) .185 (4.70) .253 (6.43) .455 (11.56) .308 (7.82) 31 2.040 (51.82) 1.800 (45.72) 1.115 (28.32) .884 (22.45) .952 (24.18) .185 (4.70) .253 (6.43) .455 (11.56) .308 (7.82) 37 2.340 (59.44) 2.100 (53.34) 1.265 (32.13) 1.034 (26.26) 1.102 (27.99) .185 (4.70) .253 (6.43) .455 (11.56) .308 (7.82) 51 1.875 (47.63) 1.600 (40.64) 1.215 (30.86) .984 (24.99) 1.052 (26.72) .228 (5.79) .296 (7.52) .565 (14.35) .351 (8.92) Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com PCB Connectors Amphenol Aerospace Series 100, 101, 102 & 104 Contacts & Tools Qualified to M83513 (slash sheets 16 thru 21) Series 101, 102 & 104 are non QPL BR RIGHT ANGLE (90 DEG) PCB CONFIGURATIONS 1.150 (29.21) 1.300(33.02) 1.450(36.83) PIN PIN PIN 2M Specs .100 (2.54) x .100 (2.54) grid pattern, offset .050 (1.27) Cavity identification numbers are for reference only and do not appear on the connector. 6 7 1 8 2 .100 (2.54) TYP 9 3 4 9 5 10 11 12 13 14 15 1 2 .375(9.53) .050 (1.27) TYP .100 (2.54) TYP 3 8 4 7 3 6 7 12 13 14 15 16 17 18 19 20 21 1 2 8 3 4 5 15 14 13 12 11 10 6 8 1 7 6 5 4 3 11 10 1 9 6 7 8 3 4 3 2 1 4 5 6 7 8 9 10 11 12 13 14 15 16 .150 (3.81) SOCKET SOCKET 8 7 6 5 4 3 2 2M805 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 25 24 23 22 21 20 19 18 17 16 15 14 9 5 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 9 10 11 12 13 .175 (4.45) 13 12 11 10 6 2M804 5 7 PIN 14 15 16 17 18 19 20 21 22 23 24 25 4 8 1.800 (45.72) PIN 3 9 10 11 21 CONTACTS 1.550 (39.37) 1 2 8 21 20 19 18 17 16 15 14 13 12 9 2 15 CONTACTS 9 CONTACTS 7 SOCKET SOCKET 2 6 .225 (5.72) 2M803 9 5 .300 (7.62) SOCKET 5 4 2M801 .150 (3.81) 16 15 14 13 12 11 10 1 9 8 7 6 5 4 3 2 1 31 CONTACTS 25 CONTACTS 1.600 (40.64) 2.100 (53.34) PIN .050 (1.27) .150 (3.81) 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 1 2 3 4 5 6 7 8 2M Accessories PIN 9 10 11 12 13 14 15 16 17 18 19 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 .150 (3.81) 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 SOCKET SOCKET 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 9 8 7 6 5 4 3 2 1 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 37 CONTACTS HD38999 19 18 17 16 15 14 13 12 11 10 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 51 CONTACTS 2.200 2.500 (63.50) .050 (1.27) PIN PIN .150 (3.81) 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 1 2 3 4 5 6 7 8 Micro-D .150 (3.81) 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 1 SOCKET 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 SOCKET Terrapin 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 69 CONTACTS 8 7 6 5 4 3 2 1 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 100 CONTACTS Nexus Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 153 PCB Connectors Amphenol Aerospace Series 100, 102 & 104 RECEPTACLE *INTERFACIAL SEAL NOT INCL. FOR PLASTIC SHELL Qualified to M83513 (slash sheets 10 thru 15) PIN 1 C A B A SKT 1 B CBR RIGHT ANGLE (90 DEG) NARROW PROFILE .190 (4.83) PCB MAX CONFIGURATIONS E D D RECEPTACLE F A PIN 1 JACKPOSTB #2-56 UNC-2B TYP (SIZE 9-69) D .096 .003 TYP A (2.44 0.08) TYPB (SIZE 9-69) VIEW (4.83) MAX SHOWN FOR 9, 15, 21, AND 25 CONTACT ARRANGEMENTS D E SKT 1 PLUG .186 (4.72) MAX RCPT .198 (5.03) MAX H G F LEAD LENGTH .015 2M803 JACKPOST #2-56 UNC-2B TYP (SIZE 9-69) LEAD LENGTH .015 .096 .003 TYP H (2.44 0.08) TYP (SIZE 9-69) VIEW SHOWN FOR 9, 15, 21, AND 25 CONTACT ARRANGEMENTS G F FOR FOR FOR FOR 2M804 G F 31: 37: 51: 69: 1.085 1.185 1.225 1.485 (27.56) (30.10) (31.12) (37.72) PLUG .186 (4.72) MAX RCPT .198 (5.03) MAX H MAX MAX MAX MAX JACKPOST #4-40 UNC-2B TYP (SIZE 100) VIEW SHOWN FOR 31, 37, 51 and 69 CONTACT ARRANGEMENTS FOR FOR FOR FOR .185 (4.70) MAX 2M805 LEAD LENGTH .015 *INTERFACIAL SEAL NOT INCL. FOR PLASTIC SHELL C .190 E E H G PLUG LEAD LENGTH .015 2M801 2M Specs Contacts & Tools PLUG 31: 37: 51: 69: 1.085 1.185 1.225 1.485 (27.56) (30.10) (31.12) (37.72) MAX MAX MAX MAX JACKPOST #4-40 UNC-2B TYP (SIZE 100) VIEW SHOWN FOR 31, 37, 51 and 69 CONTACT ARRANGEMENTS H G 2M Accessories .185 (4.70) MAX H G ( .125 .003 TYP 3.18 0.08) TYP (SIZE 100) HD38999 ( F F .125 .003 TYP 3.18 0.08) TYP (SIZE 100) 1.815 (46.10) MAX 1.815 (46.10) MAX VIEW SHOWN FOR 100 CONTACT ARRANGEMENTS SIZE A SIZE MAX B A B MAX±.005 (0.13) ±.005 (0.13) C C MAX MAX PLUPG LUG RRC T CP PT D D MAX MAX E MAX E MAX PLUGPLUG R CPT R CPT F MAX FG MAX (0.25) ±.010 HG ±.010 (0.25) ±.010 (0.25) H ±.010 (0.25) Nexus Terrapin Micro-D VIEW SHOWN FOR 100 CONTACT ARRANGEMENTS 154 Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com PCB Connectors Amphenol Aerospace Series 100, 101, 102 & 104 Contacts & Tools Qualified to M83513 (slash sheets 10 thru 15) Series 101, 102 & 104 are non QPL CBR RIGHT ANGLE (90 DEG) NARROW PROFILE PCB CONFIGURATIONS .565 (14.35) .100 (2.54) TYP .083 (2.11) 5 4 2 8 7 1 3 7 8 6 5 12 14 13 .020 (0.51) PIN 7 5 3 8 8 11 11 10 .020 (0.51) 9 6 9 21 7 20 1 9 4 3 9 5 19 18 10 11 13 8 14 3 1 5 14 1 13 12 .020 (0.51) 8 17 10 7 9 11 15 SOCKET 15 CONTACTS 9 CONTACTS 15 6 4 SOCKET SOCKET 16 2 14 PIN 2 6 3 4 .083 (2.11) 7 12 5 17 2M803 6 4 10 1 PIN 2 2 2 3 .108 (2.73) .100 (2.54) TYP 1 4 6 15 .050 (1.27) TYP .865 (21.97) .715 (18.16) 2M801 9 2M Specs .100 (2.54) x .100 (2.54) grid pattern, offset .050 (1.27) Cavity identification numbers are for reference only and do not appear on the connector. 21 CONTACTS 1.265 (32.13) 1.115 (28.32) .965 (24.51) 15 13 16 14 11 12 23 21 20 19 18 16 14 PIN .083 (2.11) 2 3 4 6 8 31 .020 (0.51) 8 27 28 6 24 25 4 7 23 26 2 5 3 21 19 22 20 19 17 1 15 18 37 17 35 .020 (0.51) 18 PIN 33 36 10 11 12 2 4 34 18 25 CONTACTS 8 5 19 20 7 21 9 24 23 22 11 10 13 12 25 27 1 15 3 5 2 14 16 29 26 28 20 30 16 34 14 32 11 27 12 10 30 8 28 45 4 7 42 2 5 26 23 3 24 1 22 21 24 20 19 22 47 .050 (1.27) 43 44 68 17 15 13 18 16 14 41 39 37 20 45 46 .108 (2.73) 42 67 66 40 65 64 38 63 62 11 3 5 7 27 11 9 10 13 12 15 36 22 24 37 38 26 39 42 45 28 44 47 48 40 14 16 1 18 30 32 3 5 49 50 49 50 75 48 73 74 72 100 98 99 97 17 20 47 46 71 70 96 95 15 45 43 44 69 11 12 39 42 40 38 67 65 63 66 64 62 68 94 92 93 41 13 14 90 91 88 89 87 PIN 9 10 37 36 61 60 86 85 7 8 35 33 34 59 57 58 7 5 31 30 3 8 33 32 19 18 35 37 34 36 57 55 4 28 53 52 2 27 30 54 1 6 31 29 32 56 25 .050 (1.27) 26 51 49 50 48 PIN 5 6 3 32 56 28 52 54 52 80 83 81 79 56 78 76 76 18 39 38 59 58 17 19 16 37 34 36 52 54 5 7 4 29 30 53 53 84 82 32 55 57 3 27 30 28 33 35 53 15 14 41 43 45 44 63 65 67 62 23 22 40 42 61 60 21 20 24 47 46 64 66 69 68 SOCKET 2 27 13 12 69 CONTACTS 2 29 55 50 1 1 4 31 30 51 11 10 31 .100 .005 (2.54 .013) .275 (6.98) 18 16 28 29 17 16 54 78 9 6 31 32 55 56 80 8 11 10 33 35 37 34 36 57 58 82 13 12 59 60 84 15 17 19 21 23 14 16 18 22 39 38 61 40 41 43 45 42 44 46 63 65 62 64 86 88 20 66 90 67 68 92 47 69 70 94 49 48 71 25 24 26 51 Terrapin 51 21 19 22 15 14 Micro-D 48 8 29 28 49 1.800 (45.72) 23 26 13 12 25 27 10 33 61 59 9 6 27 26 51 51 CONTACTS 24 9 36 34 60 58 7 4 25 34 SOCKET .325 (8.26) 11 10 17 2 20 .020 (0.51) 20 21 HD38999 1 8 8 24 23 12 35 .183 (4.65) 6 22 23 SOCKET 69 4 24 25 37 CONTACTS PIN 2 27 1 2 1.515 (38.48) 6 9 3 4 2M Accessories 18 13 5 6 28 26 9 6 22 21 31 1.215 (30.86) 15 29 30 7 4 SOCKET 17 7 8 PIN .183 (4.65) 31 CONTACTS 25 31 32 9 10 2M805 17 SOCKET 6 3 11 14 12 .158 (.400) 1 26 13 16 2M804 30 29 25 9 10 50 73 75 72 74 96 98 100 77 100 CONTACTS SOCKET Nexus Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 155 PCB Connectors Amphenol Aerospace Series PLUG Contacts & Tools A B 2M Specs Qualified to M83513 (slash sheets 28 thru 33) A B C6 Straight PCB Termination Type CONFIGURATIONS E E SIZE 9-69 (4.82) MAX SIZE 100 (4.69) MAX JACKPOST (2 PLCS) #2-56 UNC-2B (SIZE 9-69) #4-40 UNC-2B (SIZE 100) C C RECEPTACLE PLUG * INTERFACIAL SEAL NOT INCL. FOR PLASTIC SHELL .198 (5.03) MAX A .186 (4.72) MAX A 2M803 B 2M804 D SKT 1 PIN 1 FOR .190 FOR .185 RECEPTACLE * INTERFACIAL SEAL NOT INCL. FOR PLASTIC SHELL D 2M801 100, 102 & 104 B F F D E LEAD LENGTH .015 FOR SIZE 9-69 .190 (4.82) MAX FOR SIZE 100 .185 (4.69) MAX E LEAD LENGTH .015 .225PIN (5.72) 1 MAX .015 MIN SKT 1 WASHOUT AREA JACKPOST (2 PLCS) #2-56 UNC-2B (SIZE 9-69) #4-40 UNC-2B (SIZEJACKPOST 100) AND THREADED C INSERT (PT) OPTION SHOWN JACKPOST ONLY C(P) SHOWN D THREADED INSERT .198 (5.03) MAX 2M Accessories 2M805 .186 (4.72) MAX F F .225 (5.72) MAX LEAD LENGTH .015 JACKPOST AND THREADED INSERT (PT) OPTION SHOWN A MAX B ±.005 (0.13) C MAX P LUG R CP T E MAX D MAX P LUG THREADED INSERT F MAX R CP T Nexus Terrapin Micro-D HD38999 JACKPOST ONLY (P) SHOWN SIZE LEAD LENGTH .015 .015 MIN WASHOUT AREA 156 SIZE A MAX B ±.005 (0.13) C MAX P LUG R CP T D MAX E MAX P LUG R CP T F MAX Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com PCB Connectors Amphenol Aerospace Series 100, 102 & 104 PLUG Contacts & Tools RECEPTACLE * INTERFACIAL SEAL NOT INCL. FOR PLASTIC SHELL A A B C16 Straight PCB with flange Termination Type E E 2M Specs D B D SKT 1 PIN 1 C 2M801 C REF .093 (2.36) PLUG .186 (4.72) MAX RECEPTACLE .198 (5.03 MAX) * INTERFACIAL SEAL NOT INCL. FOR PLASTIC SHELL A A B B F D E D LEAD LENGTH .015 E .015 MIN WASHOUT AREA SKT 1 LEAD LENGTH .015 PIN 1 2M803 F 2M804 G G C C FORWARD FLOAT MOUNT (F) SHOWN STANDARD MOUNTING HOLE (B) SHOWN REF .093 (2.36) .198 (5.03 MAX) .186 (4.72) MAX 2M805 F F G G STANDARD MOUNTING HOLE (B) SHOWN FORWARD FLOAT MOUNT (F) SHOWN A MAX B ±.005 (0.13) C MAX P LUG R CP T D MAX E MAX P LUG R CP T F MAX HD38999 SIZE 2M Accessories LEAD LENGTH .015 .015 MIN WASHOUT AREA LEAD LENGTH .015 G MAX Micro-D Terrapin SIZE B ±.005 (0.13) C MAX P LUG R CP T D MAX E MAX P LUG R CP T F MAX G MAX Nexus A MAX Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 157 PCB Connectors Contacts & Tools Amphenol Aerospace Series 100, 102 & 104 Qualified to M83513 (slash sheets 28 thru 33) Series 101, 102 & 104 are non QPL C6 & C16 VERTICAL MOUNT (TERMINATION VIEW) .100 TYP REF .038 .075 TYP .225 2M Specs Cavity identification numbers are for reference only and do not appear on the connector. .075 TYP .050 TYP .025 TYP 2M801 4 2 5 7 3 9 8 1 7 5 8 6 15 6 2M803 21 6 4 7 5 2 12 3 1 13 19 17 15 13 20 18 16 14 12 25 .965 PIN PIN 2 3 5 8 7 9 1 4 3 9 6 5 2 8 7 11 13 15 10 12 14 SOCKET 4 8 9 1 3 12 14 16 18 20 13 15 17 19 21 SOCKET 7 2 10 1 15 CONTACTS 9 7 8 5 6 3 1 4 18 2 19 2M805 29 27 25 23 21 19 17 30 28 26 24 22 20 18 37 16 14 17 15 12 13 10 11 8 9 35 33 31 29 36 34 32 30 6 7 4 5 11 .900 1.115 1.265 PIN PIN 6 5 8 7 10 9 11 12 13 16 18 20 22 24 15 17 19 21 23 25 SOCKET SOCKET 21 CONTACTS 25 CONTACTS .075 TYP .0375 TYP 18 17 16 15 13 11 10 7 5 34 32 14 12 28 9 1 8 6 3 4 2 35 33 31 30 29 27 26 24 23 20 1 27 25 23 21 28 26 24 22 20 .750 4 3 14 2 3 1 PIN 6 5 2 3 23 21 19 17 15 24 22 20 18 16 14 PIN 4 4 5 .600 9 CONTACTS 10 6 7 .865 .075 TYP 2M804 11 14 12 8 9 .500 6 15 13 10 11 .715 1 31 50 48 47 45 43 25 40 22 21 19 51 49 46 44 42 41 39 38 37 36 .2325 TYP .750 1.215 PIN 2 1 17 4 3 6 5 8 7 10 9 12 11 14 13 2 16 4 6 8 10 12 14 16 18 15 1 20 22 24 26 28 30 32 34 36 21 23 25 27 29 31 33 35 37 19 21 23 25 27 29 31 18 20 22 24 26 28 30 SOCKET SOCKET 31 CONTACTS 37 CONTACTS 3 2 5 4 7 8 10 13 15 16 18 6 25 9 11 12 14 33 17 19 21 22 24 26 27 29 30 32 34 35 20 38 23 41 43 28 46 31 49 51 36 37 39 40 42 44 45 47 48 50 SOCKET HD38999 .1875 .075 TYP .0375 TYP 24 22 20 19 17 15 14 11 10 8 6 23 21 43 18 16 38 13 12 34 9 7 5 29 4 3 .075 TYP .075 TYP 51 CONTACTS 1 25 24 22 21 19 18 16 15 13 12 10 9 2 7 6 4 3 1 26 50 23 47 20 44 17 41 14 38 11 35 8 32 5 29 2 47 45 44 42 40 39 37 36 35 33 32 30 28 27 25 51 49 48 46 45 43 42 40 39 37 36 34 33 31 30 28 27 46 67 65 41 62 60 59 58 57 55 31 52 50 26 69 68 66 64 63 61 .075 TYP .0375 TYP 100 74 73 71 70 68 67 65 64 62 61 59 58 56 55 53 52 56 54 53 51 49 48 75 98 72 95 69 92 66 89 63 86 60 83 57 80 54 77 99 97 96 94 93 91 90 88 87 85 84 82 81 79 78 76 .300 Micro-D 9 .350 2 16 1.050 .2325 TYP .2812 1.515 1.238 PIN 1 3 2 5 4 6 29 7 8 10 11 1.800 PIN 14 15 17 19 20 22 24 9 34 12 13 38 16 18 43 21 23 25 27 28 30 32 33 35 36 37 39 40 42 44 45 47 Terrapin 8 11 .565 .200 2M Accessories 10 1 2 13 11 9 14 12 10 .183 TYP MATING FACE VIEW 3 4 26 50 52 31 55 57 58 59 60 62 41 65 67 46 48 49 51 53 54 56 61 63 64 66 68 69 2 3 5 6 8 9 11 12 14 15 17 18 20 21 23 24 26 1 28 4 31 7 34 10 37 13 40 16 43 19 46 22 49 25 27 29 30 32 33 35 36 38 39 41 42 44 45 47 48 50 51 SOCKET 76 53 54 56 57 59 60 62 63 65 66 68 69 71 72 74 75 69 CONTACTS 52 78 55 81 58 84 61 87 64 90 67 93 70 96 73 99 77 79 80 82 83 85 86 88 89 91 92 94 95 97 98 100 SOCKET Nexus 100 CONTACTS 158 Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com PCB Connectors Amphenol Aerospace Series 110 - How to Order Description: metal shell size 21 plug, reversed polarization, nickel finish, CBR termination, PCB tail lead length .109 inches with jackposts included. 2M Specs Example: 110RN21P-CBRP1 Contacts & Tools Reversed polarization CBR Termination Type Narrow (90 Degree) PCB 110 R x xxx x - CBR x x x - xxX Insulator Material R = Polyphenylene Sulfide (Ryton) Lead Length (inches) 1 = .109 ± .015 2 = .140 ± .015 3 = .172 ± .015 4 = .250 ± .015 F = non std. length (add to end of part no.) Shell Finish A = anodize C = cadmium G = gold I = irridite/alodine N = electroless nickel T = tin 2M803 Non Std. Wire Length (0.109 < length < 1.00) e.g. 125 = .125 inches 2M801 Connector Series 110 = reversed CBR type metal shell per M83513 Hardware (pre-installed) P = jackpost Omit for no jackpost Connector Type P = Plug (pin) S = Receptacle (socket) Termination Type CBR = narrow 900 PCB (dimensionally same as M83513/10 thru /15) STANDARD CBR CONNECTOR 2M Accessories REVERSED POLARIZATION CBR CONNECTOR 2M805 Connector Size (number of contacts) 09, 15, 21, 25, 31, 37, 51, 69, 100 All sizes I.A.W. M83513 except size 69 (non-military) 2M804 Threaded Insert (pre-installed) T = threaded insert (PCB mounting option) Omit for no threaded insert HD38999 POLARIZATION / "D" SHAPE KEYSTONE Micro-D Features Terrapin • Polarization is reversed from a standard series 100 CBR type connector. • Available in sizes 9 thru 100, right angle PCB termination. • Solid copper 24 AWG PCB leads, tin plated, and solder dipped. • Wide selection of hardware options. Nexus Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 159 Contacts & Tools Amphenol Aerospace PCB Connectors Series 110 2M Specs Reverse Polarization CBR RIGHT ANGLE (90 DEG) NARROW PROFILE PCB CONFIGURATIONS PLUG .096 .003 TYP ( 2.44 0.08)TYP (SIZE 9-69) C RECEPTACLE A A B SKT 1 .190 (4.83) MAX B PIN 1 H 2M801 G E LEAD LENGTH D F D E LEAD LENGTH .015 2M803 JACKPOST #2-56 UNC-2B TYP. (SIZE 9-69) PLUG .186 (4.72) MAX RCPT .198 (5.03) MAX H G 2M804 .015 VIEW SHOWN FOR 9, 15, 21 AND 25 CONTACT ARRANGEMENTS F 2M805 FOR FOR FOR FOR 31: 37: 51: 69: 1.085 1.185 1.225 1.485 (27.56) (30.10) (31.12) (37.72) MAX MAX MAX MAX VIEW SHOWN FOR 31, 37 AND 51 CONTACT ARRANGEMENTS JACKPOST #4-40 UNC-2B TYP. (SIZE 100) 2M Accessories .185 (4.70) MAX H G F HD38999 .125 .003 TYP ( 3.18 0.08) TYP (SIZE 100) Nexus Terrapin Micro-D 1.815 (46.10) MAX 160 VIEW SHOWN FOR 31, 37 AND 51 CONTACT ARRANGEMENTS C MAX B ±.005 (0.13) 09 .785 (19.94) .565 (14.35) .334 (8.48) .402 (10.21) .308 (7.82) .185 (4.70) .253 (6.43) .420 (10.67) .250 (6.35) .230 (5.81) 15 .935 (23.75) .715 (18.16) .484 (12.29) .552 (13.97) .308 (7.82) .185 (4.70) .253 (6.43) .420 (10.67) .250 (6.35) .130 (3.30) 21 1.085 (27.56) .865 (21.97) .634 (16.10) .702 (17.83) .308 (7.82) .185 (4.70) .253 (6.43) .420 (10.67) .250 (6.35) .130 (3.30) 25 1.185 (30.10) .965 (24.51) .734 (18.64) .802 (20.37) .308 (7.82) .185 (4.70) .253 (6.43) .420 (10.67) .250 (6.35) .130 (3.30) 31 1.335 (33.91) 1.115 (28.32) .884 (22.45) .952 (24.18) .308 (7.82) .185 (4.70) .253 (6.43) .520 (13.21) .250 (6.35) .130 (3.30) 37 1.485 (37.72) 1.265 (32.13) 1.034 (26.26) 1.102 (27.99) .308 (7.82) .185 (4.70) .253 (6.43) .520 (13.21) .250 (6.35) .130 (3.30) 51 1.435 (36.45) 1.215 (30.86) .984 (24.99) 1.052 (26.72) .351 (8.92) .228 (5.79) .296 (7.52) .650 (16.15) .300 (7.62) .150 (3.81) 69 1.735 (44.07) 1.515 (38.48) 1.289 (32.74) 1.357 (34.47) .351 (8.92) .228 (5.79) .296 (7.52) .755 (19.18) .300 (7.62) .150 (3.81) 100 2.170 (55.12) 1.800 (45.72) 1.386 (35.15) 1.508 (38.10) .394 (10.01) .271 (6.88) .394 (10.01) 1.000 (25.40) .400 (10.16) .200 (5.08) PLUG R CPT D MAX E MAX A MAX SIZE PLUG R CPT F MAX G ±.010 (0.25) H ±.010 (0.25) Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com PCB Connectors Amphenol Aerospace Series 110 .565 (14.35) .100 (2.54) TYP .083 (2.11) 7 8 2 10 9 3 4 9 5 11 3 1 2 4 4 6 3 15 2 5 7 14 12 .020 (0.51) 8 3 1 1 8 13 6 2 4 7 5 4 5 9 2 19 21 9 11 1 10 8 21 10 11 .020 (0.51) 17 8 16 6 14 13 15 7 3 5 12 4 2 1 SOCKET 15 CONTACTS 9 CONTACTS 20 9 7 18 SOCKET SOCKET 19 18 .083 (2.11) 20 3 17 6 PIN 11 10 12 16 15 2M803 5 7 13 15 .108 (2.73) 14 8 14 6 PIN .100 (2.54) TYP 9 13 12 .020 (0.51) PIN .050 (1.27) TYP .865 (21.97) .715 (18.16) 2M801 6 1 2M Specs .100 (2.54) x .100 (2.54) grid pattern, offset .050 (1.27) Cavity identification numbers are for reference only and do not appear on the connector. Contacts & Tools Reverse Polarization CBR RIGHT ANGLE (90 DEG) NARROW PROFILE PCB CONFIGURATIONS 21 CONTACTS 1.265 (32.13) 1.115 (28.32) .965 (24.51) 17 19 14 15 17 2 19 20 5 3 21 7 4 9 6 8 23 25 22 10 1 24 13 11 2 12 PIN 25 21 20 22 11 9 10 18 5 8 6 24 26 8 5 27 9 7 29 28 31 20 22 30 16 21 11 13 10 12 1 15 PIN 16 17 6 14 31 15 4 1 3 16 2 14 25 CONTACTS 1.215 (30.86) 36 19 39 38 21 20 1 41 43 40 42 26 23 24 22 2 4 27 25 6 3 8 5 48 47 29 30 11 7 46 45 9 10 13 12 23 26 24 11 9 21 22 8 10 19 20 6 7 4 5 37 48 35 33 34 18 46 47 31 32 44 45 19 2 13 12 49 15 14 15 17 16 13 41 14 11 12 25 8 10 48 32 50 49 34 25 .050 (1.27) 52 51 27 26 54 56 58 55 57 35 31 33 34 53 29 28 17 18 39 55 24 30 2 6 4 7 69 36 32 4 3 22 5 3 46 20 2 27 57 59 56 29 28 1 31 30 3 2 58 61 60 34 7 6 63 66 39 38 40 11 10 90 89 65 37 36 9 8 88 87 62 64 33 35 32 5 4 86 1 6 5 9 59 13 15 12 14 PIN 95 69 71 73 75 72 74 50 70 43 45 42 44 17 16 15 45 37 10 13 14 11 26 27 24 25 9 7 12 8 19 18 14 12 63 65 67 64 66 68 40 42 44 62 38 11 13 10 63 61 66 64 42 43 40 41 22 39 16 15 22 23 5 6 20 21 3 4 1 2 69 47 46 41 43 45 20 22 24 18 17 19 .050 (1.27) 21 23 PIN 21 38 50 21 23 26 20 22 25 97 75 74 49 49 24 48 24 37 34 39 14 19 56 35 36 16 17 15 33 9 13 12 54 57 52 50 55 31 32 11 10 29 30 8 7 48 53 51 49 27 25 28 26 6 5 4 3 2 1 SOCKET 51 51 60 69 CONTACTS 99 99 59 58 62 20 18 100 98 98 100 97 47 46 61 60 36 8 7 .100 .005 (2.54 .013) 94 96 41 44 23 92 68 65 68 24 91 93 67 67 47 23 21 19 .275 (6.98) 85 17 29 28 30 26 25 48 23 22 96 95 73 72 47 46 21 20 94 92 93 90 91 88 89 71 69 67 70 68 66 45 44 19 18 43 42 17 16 86 84 82 87 85 83 63 61 59 65 64 41 39 40 38 15 13 14 12 62 37 60 35 36 11 10 77 52 57 33 55 53 56 54 31 29 32 7 8 76 79 58 34 9 80 78 81 27 30 28 5 6 Terrapin 54 84 81 83 18 Micro-D 53 80 82 .020 (0.51) 17 19 37 38 1.800 (45.72) 79 31 SOCKET 51 CONTACTS 78 36 16 37 CONTACTS SOCKET .325 (8.26) 15 14 SOCKET 1 42 40 9 13 12 37 34 31 CONTACTS 51 33 35 16 26 30 29 33 34 32 18 16 3 50 31 27 43 28 11 8 35 32 HD38999 50 35 36 1 .183 (4.65) 51 49 9 6 31 33 30 PIN .183 (4.65) 17 18 PIN 77 7 4 29 10 1.515 (38.48) 44 28 27 25 28 .108 (2.73) 76 5 2 28 25 27 2M Accessories 37 29 30 15 SOCKET 52 26 23 3 .020 (0.51) 14 24 .158 (.400) 19 7 22 25 2M805 12 23 24 4 3 .020 (0.51) .083 (2.11) 13 18 20 23 2M804 1 16 18 21 3 4 1 2 SOCKET 100 CONTACTS Nexus Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 161 Contacts & Tools Amphenol Aerospace Qualified to M83513 (slash sheets 06 thru 09) Example: 101R09P-4A5FM2-20 2M Specs 2M801 2M803 2M804 2M805 2M Accessories Series 101 Solder Cup or Crimp Termination - How to Order Description: Plastic shell size 9 plug, 26 AWG wire type "A", non-std wire length 20 inches with M2 low profile jackscrews. 101 R xxx x - x x x x xx - xxX Connector Series 101 = all plastic shell Insulator Material R = Polyphenylene Sulfide (Ryton) Connector Size (number of contacts) 09, 15, 21, 25, 31, 37, 51 Connector Type P = plug (pin) S = receptacle (socket) Wire Size (AWG.) 1 = 32 2 = 30 3 = 28 4 = 26 (M83513 standard) *off shelf 5 = 25 (solid wire only) 6 = 24 Omit for solder cup contacts Wire Type General Applications: A = 7 strd, per NEMA-HP3 (MIL-W-16878/4) B = 7 strd, per NEMA-HP3 ((MIL-W-16878/6) C = 19 strd, per NEMA-HP3 (MIL-W-16878/4) D = 19 strd, per NEMA-HP3 (MIL-W-16878/6) Military/Aerospace Applications: E = per MIL-W-22759/11 (M83513 standard) F = per MIL-W-22759/33 (space grade) L = solid wire uninsulated Omit for solder cup contacts Non Std. Length (Inches) Stranded Wire (no decimal values) e.g. 1 = 1 inches, 100 = 100 inches Solid Wire (0.109 < length < 1.00) e.g. 110 = .110 inches, 999 = .999 inches Hardware (pre-installed by factory) B = standard mounting holes P = jackpost M2 = low profile jackscrew, allen head M3 = high profile jackscrew, allen head M5 = low profile jackscrew, slot head M6 = high profile jackscrew, slot head L = captive low profile jackscrew K = captive high profile jackscrew F = forward float mount R = reverse float mount Wire Length ((inches +1.00/-0.00) A = 18.00 B = 36.00 C = 72.00 D = 0.500 (solid wire only +0.20/-0.00) E = 1.00 (solid wire only +0.20/-0.00) F = Non std. length (add to end of part no.) Omit for solder cup contacts Wire Color / Finish 1 = all white (M83513 standard) *off shelf 2 = all yellow 3 = solid wire uninsulated, tin plated 4 = solid wire uninsulated, gold plated 5 = color coded per mil-std-681, system 1 6 = 1st 10 colors blk. thru wht. repeated (M83513 standard) *off shelf Omit for solder cup contacts Nexus Terrapin Micro-D HD38999 Plastic Connectors 162 Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Plastic Connectors M83513 Solder Cup or Crimp Termination - How to Order Amphenol Aerospace 2M Specs Solder Cup Termination: Contacts & Tools Qualified to M83513 (slash sheets 06 thru 09) M83513/XX - x 2M801 Specification Sheet 06 = plug (pin) 07 = receptacle (socket) 2M803 Insert Arrangement A=9 B = 15 C = 21 D = 25 E = 31 F = 37 G = 51 Sizes 69 & 100 not available per M83513 Note: Mounting and mating hardware to be ordered separately per M83513. 2M804 2M805 Crimp Termination: M83513/XX - x xX HD38999 Insert Arrangement A=9 B = 15 C = 21 D = 25 E = 31 F = 37 G = 51 Sizes 69 & 100 not available per M83513 Micro-D Terrapin Wire Type (inches +1.00/-0.00) 01 = M22759/11-26-9, 18" 02 = M22759/11-26-9, 36" 03 = M22759/11-26-(*), 18" 04 = M22759/11-26-(*), 36" 05 = A-A-59551, type S, 25 AWG, except shall be gold plated 10 micro-inches; 0.5" 06 = A-A-59551, type S, 25 AWG, except shall be gold plated 10 micro-inches; 1.0" 07 = A-A-59551, type S, 25 AWG, tin plated 100 micro-inches; 0.5" 08 = A-A-59551, type S, 25 AWG, tin plated 100 micro-inches; 1.0" 09 = M22759/33-26-9, 18" 10 = M22759/33-26-9, 36" 11 = M22759/33-26-(*), 18" 12 = M22759/33-26-(*), 36" 13 = M22759/11-26-9, 72" 14 = M22759/11-26-(*), 72" 15 = M22759/33-26-9, 72" 16 = M22759/33-26-(*), 72" 17 = 04035-26A-9, 18" 18 = 04035-26A-9, 36" 19 = 04035-26A-9, 72" 20 = 04035-26A-(*), 18" 21 = 04035-26A-(*), 36" 22 = 04035-26A-(*), 72" 2M Accessories Specification Sheet 08 = plug (pin) 09 = receptacle (socket) Nexus Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 163 Plastic Harnessed Connectors Amphenol Aerospace 2M Specs Contacts & Tools Series 101 Qualified to M83513 (slashMICRO-D sheets 06 thruPLASTIC 09) WIRE TERMINATION (M83513/08 & /09) PLUG RECEPTACLE Interfacial seal not included for plastic shell A THRU HOLE (2 PLCS) FOR SIZE 9-69 .092 .004 (2.34 0.10) FOR SIZE 100 .150/.145 (3.81/3.68) B 2M801 PIN 1 B SKT 1 E .186 MAX 2M803 C .198 MAX C .429 (10.90) MAX .416 (10.52) MAX .093 (2.36) REF. 2M805 2M804 .093 (2.36) REF. WIRE LENGTH +1.00/-0.00 F 2M Accessories WIRE LENGTH +1.00/-0.00 F SOLDER CUP TERMINATION PLUG / RECEPTACLE .110 (2.79) MAX .110 (2.79) MAX (M83513/06 & /07) .110 (2.79) MAX HD38999 Micro-D Terrapin Nexus THRU HOLE (2 PLCS) FOR SIZE 9-69 .092 .004 (2.34 0.10) FOR SIZE 100 .150/.145 (3.81/3.68) A E G D D G 164 HARNESSED CONNECTORS Qualified to M83513 (slash sheets 06 thru 09) G D .200 (5.08) MAX .200 (5.08) MAX SIZE 100 SIZE 51 & 69 SIZE 9 - 3 7 SIZE A MAX B ±.005 (0.13) 09 .788 (20.02) .565 (14.35) C MAX P LUG R CP T .292 (7.42) .380 (9.65) D MAX E MAX F MAX .173 (4.39) .218 (5.54) .408 (10.36) G MAX P LU G R CP T .134 (3.40) .218 (5.54) 15 .938 (23.82) .715 (18.16) .442 (11.23) .530 (13.46) .173 (4.39) .218 (5.54) .588 (14.17) .134 (3.40) .218 (5.54) 21 1.088 (27.64) .865 (21.97) .592 (15.04) .680 (17.27) .173 (4.39) .218 (5.54) .708 (17.98) .134 (3.40) .218 (5.54) 25 1.188 (30.18) .965 (24.51) .692 (17.58) .780 (19.81) .173 (4.39) .218 (5.54) .808 (20.56) .134 (3.40) .218 (5.54) 31 1.338 (33.98) 1.115 (28.32) .842 (21.39) .930 (23.62) .173 (4.39) .218 (5.54) .958 (24.33) .134 (3.40) .218 (5.54) 37 1.488 (37.80) 1.265 (32.13) .992 (25.20) 1.080 (27.43) .173 (4.39) .218 (5.54) 1.108 (28.14) .134 (3.40) .218 (5.54) 51 1.438 (36.52) 1.215 (30.86) .942 (23.93) 1.030 (26.16) .220 (5.59) .260 (6.60) 1.058 (26.87) .177 (4.49) .260 (6.60) Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Plastic PCB Connectors Amphenol Aerospace Series 101- How to Order Contacts & Tools 2M Specs Example: 101R21P-CBRP1 Description: plastic shell size 21 plug, CBR termination, PCB tail lead length .109 inches with jackposts included. 100 R xX x - BR x x x - xxX 2M801 Non Std. Wire Length (Inches) (0.109 < length < 1.00) e.g. 125 = .125 inches Connector Series 101 = all plastic shell Insulator Material R = Polyphenylene Sulfide (Ryton) Connector Size (number of contacts) 09, 15, 21, 25, 31, 37, 51 Connector Type P = plug (pin) S = receptacle (socket) 2M803 Lead Length (inches) 1 = .109 ± .015 2 = .140 ± .015 3 = .172 ± .015 4 = .250 ± .015 F = non std. length (add to end of part no.) 2M804 Threaded Insert (pre-installed) T = threaded insert (PCB mounting option) Omit for no threaded insert Hardware for BS, BR, CBR: (pre-installed) P = jackpost Omit for no jackpost 2M805 Termination Type BS = straight PCB per M83513/22 thru /27 BR = 900 PCB per M83513/16 thru /21 CBR = narrow 900 PCB per M83513/10 thru /15 2M Accessories HD38999 Micro-D Features Terrapin • Available in sizes 9 thru 51, straight and right angle PCB termination. • Solid copper 24 AWG PCB leads, tin plated, and solder dipped. • Wide selection of hardware options. • Consult Amphenol Aerospace for other wire size termination. Nexus Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 165 Plastic PCB Connectors Contacts & Tools Amphenol Aerospace Series 101 BS Straight PCB Termination Type (Mates Only with Series 101) 2M Specs Refer to page 147 for straight PC configurations. RECEPTACLE PLUG A A B F C .186 (4.72) MAX F G C FOR SIZE 9-69 .190 (4.82) MAX FOR SIZE 100 .185 (4.69) MAX D E .198 (5.03) MAX G SKT 1 THRU HOLE (2 PLCS) FOR SIZE 9-69 .096 .003 (2.44 0.08) FOR SIZE 100 .125 .003 (3.18 0.08) JACKPOST (2 PLCS) #2-56 UNC-2B (SIZE 9-69) #4-40 UNC-2B (SIZE 100) JACKPOST (2 PLCS) #2-56 UNC-2B (SIZE 9-69) #4-40 UNC-2B (SIZE 100) FOR SIZE 9-69 .190 (4.82) MAX FOR SIZE 100 .185 (4.69) MAX D E J 2M805 2M804 PIN 1 THRU HOLE (2 PLCS) FOR SIZE 9-69 .096 .003 (2.44 0.08) FOR SIZE 100 .125 .003 (3.18 0.08) 2M803 2M801 B J H H LEAD LENGTH Nexus Terrapin Micro-D HD38999 2M Accessories LEAD LENGTH 166 E MAX F MAX SIZE A MAX B ±.007 (0.18) C ±.005 (0.13) D MAX PLUG RCPT PLUG 09 1.390 (35.31) 1.150 (29.21) .565 (14.35) .788 (20.02) .292 (7.42) .380 (9.65) .134 (3.40) .218 (5.54) 15 1.390 (35.31) 1.150 (29.21) .715 (18.16) .938 (23.82) .442 (11.23) .530 (13.46) .134 (3.40) .218 (5.54) 21 1.690 (43.93) 1.450 (36.83) .865 (21.97) 1.088 (27.64) .592 (15.04) .680 (17.27) .134 (3.40) .218 (5.54) 25 1.740 (44.20) 1.500 (38.10) .965 (24.51) 1.188 (30.18) .692 (17.58) .780 (19.81) .134 (3.40) .218 (5.54) 31 2.040 (51.82) 1.800 (45.72) 1.115 (28.32) 1.338 (33.98) .842 (21.39) .930 (23.62) .134 (3.40) .218 (5.54) 37 2.340 (59.44) 2.100 (53.34) 1.265 (32.13) 1.488 (37.80) .992 (25.20) 1.080 (27.43) .134 (3.40) .218 (5.54) 51 2.270 (67.66) 2.000 (50.80) 1.215 (30.86) 1.438 (36.53) .942 (23.93) 1.030 (26.16) .177 (4.49) .260 (6.60) RCPT Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Plastic PCB Connectors Amphenol Aerospace Series 101 Contacts & Tools BR 90 Degree PCB Termination Type (Mates only with Series 101) Refer to page 149 for right angle (90 DEG) PC configurations. RECEPTACLE A PIN 1 A C C LEAD LENGTH G G JACKPOST (2 PLCS) #2-56 UNC-2B (SIZE 9-69) #4-40 UNC-2B (SIZE 100) 2M803 FOR SIZE 9-69 .190 (4.82) MAX FOR SIZE 100 .185 (4.70) MAX B D FOR SIZE 9-69 .125 .010 (3.18 0.25) FOR SIZE100 .186 (4.72) .225 .010 MAX (5.72 0.25) D 2M805 .100 (2.54) TYP. .100 (2.54) TYP. .050 (1.27) TYP. THRU HOLE (2 PLCS) FOR SIZE 9-69 .096 .003 (2.44 0.08) FOR SIZE 100 .125 .003 (3.18 0.08) .100 (2.54) TYP. THRU HOLE (2 PLCS) FOR SIZE 9-69 .096 .003 (2.44 0.08) FOR SIZE 100 .125 .003 (3.18 0.08) 2M Accessories .100 (2.54) TYP. .198 (5.03) MAX .150 .010 (3.8 0.25) F .150 .010 (3.8 0.25) F .050 (1.27) TYP. 2M804 FOR SIZE 9-69 .125 .010 (3.18 0.25) FOR SIZE100 .225 .010 (5.72 0.25) E LEAD LENGTH JACKPOST (2 PLCS) #2-56 UNC-2B (SIZE 9-69) #4-40 UNC-2B (SIZE 100) B SKT 1 2M801 E FOR SIZE 9-69 .190 (4.82) MAX FOR SIZE 100 .185 (4.70) MAX 2M Specs PLUG HD38999 E MAX B ±.007 (0.18) C ±.005 (0.13) F MAX G MAX PLUG RCPT PLUG 09 1.390 (35.31) 1.150 (29.21) .565 (14.35) .292 (7.42) .380 (9.65) .134 (3.40) .218 (5.54) 15 1.540 (39.12) 1.300 (33.02) .715 (18.16) .442 (11.23) .530 (13.46) .455 (11.56) .218 (5.54) .134 (3.40) .218 (5.54) .455 (11.56) 21 1.690 (42.93) 1.450 (36.83) .865 (21.97) .592 (15.04) .218 (5.54) .680 (17.27) .134 (3.40) .218 (5.54) .455 (11.56) 25 1.790 (45.47) 1.550 (39.37) .965 (24.51) .218 (5.54) .692 (17.58) .780 (19.81) .134 (3.40) .218 (5.54) .455 (11.56) 31 2.040 (51.82) 1.800 (45.72) .218 (5.54) 1.115 (28.32) .842 (21.39) .930 (23.62) .134 (3.40) .218 (5.54) .455 (11.56) .218 (5.54) 37 2.340 (59.44) 51 1.875 (47.63) 2.100 (53.34) 1.265 (32.13) .992 (25.20) 1.080 (27.43) .134 (3.40) .218 (5.54) .455 (11.56) .218 (5.54) 1.600 (40.64) 1.215 (30.86) .942 (23.93) 1.030 (26.16) .177 (4.49) .260 (6.60) .565 (14.35) .260 (6.60) RCPT Terrapin A MAX Micro-D D MAX SIZE Nexus Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 167 Plastic PCB Connectors Amphenol Aerospace 2M Specs Contacts & Tools Series 101 CBR 90 Degree PCB Termination Type Refer to page 151 for right angle (90 DEG) narrow profile PCB configurations. MICRO-D CBR Termination Type SERIES 101 RECEPTACLE PLUG 2M801 A PIN 1 B A SKT 1 C B .190 (4.83) MAX E D D E H G F LEAD LENGTH LEAD LENGTH .096 (2.44 DIA. VIEW SHOWN FOR 9, 15, 21, AND 25 (SIZE CONTACT ARRANGEMENTS JACKPOST #2-56 UNC-2B TYP. (SIZE 9-51) 2M804 2M803 PLASTIC PCB CONNECTORS .003 0.08) TYP. 9-51) PLUG .186 (4.72) MAX RCPT .198 (5.03) MAX H G 2M805 F FOR 31: 1.085 (27.56) MAX FOR 37: 1.185 (30.10) MAX FOR 51: 1.225 (31.12) MAX 2M Accessories VIEW SHOWN FOR 31, 37 AND 51 CONTACT ARRANGEMENTS JACKPOST #4-56 UNC-2B TYP. (SIZE 100) .185 (4.70) MAX H HD38999 G .003 0.08) TYP. SIZE) F Nexus Terrapin Micro-D .125 (3.18 DIA. (100 168 1.815 (46.10) MAX VIEW SHOWN FOR 100 CONTACT ARRANGEMENTS C M AX B ±.005 (0.13) 09 .788 (20.02) .565 (14.35) .292 (7.42) .380 (9.65) .218 (5.54) .134 (3.40) .218 (5.54) .420 (10.67) .250 (6.35) .230 (5.81) 15 .938 (23.82) .715 (18.16) .442 (11.23) .530 (13.46) .218 (5.54) .134 (3.40) .218 (5.54) .420 (10.67) .250 (6.35) .130 (3.30) P LUG R CP T D M AX E M AX A M AX SIZE P LUG R CP T F M AX G ±.010 (0.25) H ±.010 (0.25) 21 1.088 (27.64) .865 (21.97) .592 (15.04) .680 (17.27) .218 (5.54) .134 (3.40) .218 (5.54) .420 (10.67) .250 (6.35) .130 (3.30) 25 1.188 (30.18) .965 (24.51) .692 (17.58) .780 (19.81) .218 (5.54) .134 (3.40) .218 (5.54) .420 (10.67) .250 (6.35) .130 (3.30) 31 1.338 (33.98) 1.115 (28.32) .842 (21.39) .930 (23.62) .218 (5.54) .134 (3.40) .218 (5.54) .520 (13.21) .250 (6.35) .130 (3.30) 37 1.488 (37.80) 1.265 (32.13) .992 (25.20) 1.080 (27.43) .218 (5.54) .134 (3.40) .218 (5.54) .520 (13.21) .250 (6.35) .130 (3.30) 51 1.438 (36.52) 1.215 (30.86) .942 (23.93) 1.030 (26.16) .260 (6.60) .177 (4.49) .260 (6.60) .650 (16.15) .300 (7.62) .150 (3.81) Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Dust Caps Amphenol Aerospace Series MDCE- How to Order Contacts & Tools Suitable for M83513 connectors MDCE-09P MDCE-15P MDCE-21P MDCE-25P MDCE-31P MDCE-37P MDCE-51P MDCE-69P MDCE-100P MDCE-09S MDCE-15S MDCE-21S MDCE-25S MDCE-31S MDCE-37S MDCE-51S MDCE-69S MDCE-100S 2M803 Connector Type P = plug (pin) S = receptacle (socket) P/N 2M801 Connector Size (number of contacts) 09 15 21 25 31 37 51 69 100 2M Specs MDCE-XXX - x 2M804 2M805 2M Accessories HD38999 Micro-D MATERIAL: Statically dissipative Color: pink / black Terrapin Nexus Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 169 Standard Hardware Qualified to M83513/05 MATING FACE LOW PROFILE JACKSCREW ASSEMBLY C THREAD 2M803 AMPHENOL P/N P/N CODE MIL-SPEC P/N A Dim. A D M5 M2 M83513/05-05 M83513/05-02 (SLOT ) (ALLEN) .258/.235 (6.55/5.97) HM05-15 HM05-12 M5 M2 M83513/05-15 M83513/05-12 (SLOT ) (ALLEN) .287±.005 (7.29±0.13) . 125 (3.18) . 187 (4.75) #2-56 UN C-2A #4-40 UNC-2A Dim. D .103/.070 (2.62/1.78) B DIA. .098 (2.49) N/A Dim. E (HEX) MATING FACE HIGH PROFILE JACKSCREW ASSEMBLY RETAINING CLIP (E-CLIP) 9-69 SHELL SIZE C THREAD 1 00 AMPHENOL P/N HM05-06 HM05-03 HM05-16 HM05-13 P/N CODE M6 M3 M6 M3 MIL-SPEC P/N M83513/05-06 (SLOT) M83513/05-03 (ALLEN) Dim. A 2M804 2M805 2M Accessories HD38999 HM05-02 Dim. C (THR EAD) .258/.235 (6.55/5.97) . 125 (3.18) . 187 (4.75) Dim. C (THR EAD) #4-40 UNC-2A Dim. D N/A ALLEN HEAD DETAIL REF .051 (#2-56) REF .094 (#4-40) REF .155 (#2-56) REF .230 (#4-40) B DIA. .287±.005 (7.29±0.13) #2-56 UN C-2A Dim. E (HEX) RETAINING CLIP DETAIL M83513/05-16 M83513/05-13 (SLOT) (ALLEN) Dim. B .610 (15.49) .452 (11.48) SLOT HEAD DETAIL REF .031 .062 (1.57) HEX .051 MIN (#2-56) .062 MIN (#4-40) HEX OR SLOT REF .010 (#2-56) REF .015 (#4-40) MATING FACE E DTHREAD JACKPOST ASSEMBLY A B SHELL SIZE 9-69 100 AMPHENOL P/N HM05-07 HM05-17 P P/N CODE M83513/05-07 M83513/05-17 Dim. B .190/.185 (4.83/4.70) .155 (3.94) .185/.180 (4.70/4.58) .170 (4.32) Dim. C (THR EAD) #2-56 UNC-2A #4-40 UNC-2A Dim. D #2-56 UNC-2B #4-40 UNC-2B Dim. E (HEX) .125 (3.18) .187 (4.75) MIL-SPEC P/N .475 .025 (12.07 0.64) Dim. A LOCK WASHER Micro-D 1 00 HM05-05 Dim. B A Terrapin 9-69 SHELL SIZE RETAINING CLIP (E-CLIP) 2M801 2M Specs Contacts & Tools Amphenol Aerospace NUT C THREAD NUT DETAIL .157 MAX (#2-56) .190 MAX (#4-40) LOCKWASHER DETAIL .200 MAX (#2-56) .270 MAX (#4-40) Nexus .065 MAX 170 .019 MAX Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Custom Hardware Amphenol Aerospace Contacts & Tools CUSTOM HARDWARE 2M Specs * Custom hardware pre-installed * Captive hardware provides secure mounting * Custom hardware are pre-installed by the factory * For special design hardware, consult Amphenol sales for more options * Captive hardware provides secure mounting * For special design hardware, consult Amphenol sales for more options FORWARD FLOAT A WASHER .093 (2.36) REF. .031 .03 (0.79 0.08) ALLOWABLE DIAMETRAL FLOAT .014 .004 (0.36 0.10) ALLOWABLE AXIAL FLOAT .020 (0.51) MAX S H E LL S IZ E (SAME DIMENSIONS AS FORWARD FLOAT) MATING FACE FLOAT MOUNT 9-69 100 F = FORWA RD FLOA T R = REVERSE FLOA T A .150±.003 (3.81±.076) .174±.005 (4.40±0.13) B .090±.0015 (2.99±.0038) .116±.002 (2.95±.051) C (T H R EA D ) 2M804 P / N C OD E 2M803 REVERSE FLOAT 2M801 .185 (4.70) MAX MATING FACE B N/A 2M805 WASHER MATING FACE C THREAD S H E LL S IZ E LOW PROFILE CAPTIVE 9-69 P / N C OD E A .155 (3.94) MAX N/A B C (T H R EA D ) 100 L 2M Accessories LOW PROFILE CAPTIVE JACKSCREW # 2-56 UNC-2A # 4-40 UNC-2A HD38999 ALLEN HEAD JACKSCREW .040 (1.02) MAX AXIAL FLOAT HIGH PROFILE CAPTIVE JACKSCREW MATING FACE C THREAD HIGH PROFILE CAPTIVE 9-69 P / N C OD E A N/A B C (T H R EA D ) 100 K # 2-56 UNC-2A Terrapin .735 (18.67) MAX .490 (12.45) MAX Micro-D S H E LL S IZ E # 4-40 UNC-2A SLOT HEAD JACKSCREW .040 (1.02) MAX AXIAL FLOAT Nexus Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 171 1.435 MAX Micro-D with Integrated EMI Backshell Contacts & Tools Amphenol Aerospace 1.215 .351 MAX Examples 1.435 MAX 2M Specs 1.215 1.600 2M801 .351 MAX Shell Size 15 THUMBSCREW SLOT HEAD (2 PLCS) Shell Size 21 2M803 .519 1.600 .362 DIA. 2M804 SHELL SIZE 51 SHOWN (CONSULT AMPHENOL AEROSPACE FOR OTHER SIZES OR INSERT PATTERNS) Shell Size 37 GROUNDING SCREW AND WASHER STRANDED WIRE OR CABLE STRAIN RELIEF THUMBSCREW SLOT HEAD (2 PLCS) 2M805 21 .519 HD38999 2M Accessories .362 DIA. Shell Size 51 SHELL SIZE 51 SHOWN (CONSULT AMPHENOL AEROSPACE FOR OTHER SIZES OR INSERT PATTERNS) GROUNDING SCREW AND WASHER IN RELIEF Features STRANDED WIRE OR CABLE Nexus Terrapin Micro-D • Easy assembly • All-in-one Micro-D connector and EMI backshell • Eliminate the use of retaining clip (E-clip) hardware • Built in strain relief • Grounding screw and washer included SOLDER CUP • Solder cup and wire termination available MICRO-D• Sizes 9 thru 100 available OR CRIMP COVER • Standard MIL-DTL-83513 insert pattern AVAILABLE or custom insert pattern available • Signal / Power / Coaxial contacts available • Consult Amphenol Aerospace for angled cable exit or specific cable diameter requirement RO-D SHELL SIGNAL CONTACTS 172 SOLDER CUP OR CRIMP AVAILABLE MICRO-D COVER MICRO-D SHELL SIGNAL CONTACTS POWER / COAX CONTACTS Material & Finishes Material: Finish: Hardware: Aluminum alloy (consult Amphenol Aerospace for zinc alloy) Electroless nickel Stainless steel Performance Information • D.W.V. 600 VAC (at sea level) • Insulation resistance: 5000 megaohms min. • Temperature rating: -55 deg C to +125 deg C (+85 deg C for zinc alloy) • Designed to meet MIL-DTL-83513 performance standards POWER / COAX CONTACTS Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Micro-D EMI Backshells Amphenol Aerospace Series MBS - How to Order Contacts & Tools Suitable for M83513 Connectors Description: Metal backshell size 9, nickel finish, cable exit "A" straight with "M5" hardware 2M Specs Example: MBS-09N-EA00-M5 MBS - XXX x - E x xX xX 2M801 MBS = EMI Backshell (aluminum alloy material) Connector Size (number of contacts) 09, 15, 21, 25, 31, 37, 51, 100 2M803 Shell Finish C = cadmium N = electroless nickel G = gold Z = customer specified plating (e.g. olive drab camium) 2M804 Exit Shape E = elliptical 2M805 Cable Exit Size A, B, C, D, E, F, G, H See page 172 for straight exit See page 173 for right angle exit Exit Angle 00 = straight 90 = right angle 2M Accessories Hardware M5 = low profile jackscrew (slot head) M6 = high profile jackscrew (slot head) P = jackpost Omit for no hardware HD38999 Features • The Amphenol Micro-D EMI backshell series MBS is designed for use with M83513 connectors. • It is a reliable means of providing EMI and strain relief for harnessed connectors. • Available for sizes 9 thru 100. • Available in straight or 90 deg exit angle (consult Amphenol Aerospace for 45 deg or alternate exit angle). • Backshells are machined from aluminum alloy and are offered with various plating options. Micro-D Performance Information Terrapin • Magnetic permeability (MIL-I-17214): less than 2 mu • Shielding efficiency: to 1 GHz, 60 db to > 100 db • Vibration (per MIL-STD-1344 Method 2004, condition C): No damage or discontinuity between shell and shield Nexus Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 173 SERIES MBS EMI Backshells Series MBS Suitable for M83513 Connectors CONNECTOR SHOWN FOR REFERENCE (ORDER SEPERATELY) Connector shown for reference (order separately) 2M801 2M Specs Contacts & Tools Amphenol Aerospace 2M803 NO HARDWARE SHOWN CONNECTOR MATING FACE WITH HARDWARE SHOWN D A MAX A 2M Accessories 2M805 2M804 SIZE C ±.005 (0.13) D ±.020 (0.51) 09 .785 (19.94) .565 (14.35) .340 (8.64) .762 (19.35) 15 .935 (23.75) .715 (18.16) .340 (8.64) .812 (20.62) 21 1.085 (27.56) .865 (21.97) .340 (8.64) .862 (21.89) 25 1.185 (30.10) .965 (24.51) .340 (8.64) .912 (23.16) 31 1.335 (33.91) 1.115 (28.32) .340 (8.64) .952 (24.18) 37 1.485 (37.72) 1.265 (32.13) .340 (8.64) .992 (25.20) 51 1.435 (36.45) 1.215 (30.86) .400 (10.16) 1.072 (27.32) 100 2.175 (55.25) 1.800 (45.72) .450 (11.43) 1.137 (28.88) RIBBED FOR TIE WRAP FEATURE MBS BACKSHELL B L HD38999 Micro-D Terrapin Nexus 174 B ±.005 (0.13) W R1 R2 SIZE W ±.010 (0.25) A .290 (7.37) .344 (8.74) .109 (2.77) .182 (4.62) 09 THRU 100 B .290 (7.37) .494 (12.55) .109 (2.77) .353 (8.97) 15 THRU 100 L ±.010 (0.25) R1 ±.010 (0.25) C R2 ±.020 (0.51) AVAILABLE ON SIZE C .290 (7.37) .644 (16.36) .109 (2.77) .757 (19.23) 21 THRU 100 D .304 (7.72) .744 (18.90) .109 (2.77) .940 (23.88) 25 THRU 100 E .304 (7.72) .894 (22.71) .109 (2.77) 1.488 (37.80) 31 THRU 100 F .304 (7.72) .994 (25.25) .109 (2.77) 1.893 (48.08) 37 THRU 100 G .304 (7.72) 1.044 (26.52) .109 (2.77) 2.128 (54.05) 37 AND 100 H .384 (9.75) 1.524 (38.71) .125 (3.18) 3.187 (80.95) 100 ONLY Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com EMI Backshells Amphenol Aerospace Series MBS Contacts & Tools SERIES Suitable for M83513MBS Connectors CONNECTOR SHOWN FOR REFERENCE (ORDER SEPERATELY) 2M Specs Connector shown for reference (order separately) 2M801 WITH HARDWARE SHOWN NO HARDWARE SHOWN 2M803 G W R1 B ±.005 (0.13) C ±.005 (0.13) G MAX H ±.010 (0.25) 09 .785 (19.94) .565 (14.35) .340 (8.64) .865 (21.97) .615 (15.62) 15 .935 (23.75) .715 (18.16) .340 (8.64) .865 (21.97) .615 (15.62) 21 1.085 (27.56) .865 (21.97) .340 (8.64) .865 (21.97) .615 (15.62) 25 1.185 (30.10) .965 (24.51) .340 (8.64) .885 (22.48) .625 (15.88) 31 1.335 (33.91) 1.115 (28.32) .340 (8.64) .885 (22.48) .625 (15.88) 37 1.485 (37.72) 1.265 (32.13) .340 (8.64) .885 (22.48) .625 (15.88) 51 1.435 (36.45) 1.215 (30.86) .400 (10.16) .925 (23.50) .645 (16.38) 100 2.175 (55.25) 1.800 (45.72) .450 (11.43) .980 (24.89) .657 (16.69) B C 2M Accessories MBS BACKSHELL CONNECTOR MATING FACE 2M805 R2 A MAX 2M804 L A SIZE HD38999 .320 H W ±.010 (0.25) L ±.010 (0.25) R1 ±.010 (0.25) R2 ±.020 (0.51) Micro-D SIZE AVAILABLE ON SIZE A .290 (7.37) .344 (8.74) .109 (2.77) .182 (4.62) 09 THRU 100 B .290 (7.37) .494 (12.55) .109 (2.77) .353 (8.97) 15 THRU 100 .290 (7.37) .644 (16.36) .109 (2.77) .757 (19.23) 21 THRU 100 .304 (7.72) .744 (18.90) .109 (2.77) .940 (23.88) 25 THRU 100 .304 (7.72) .894 (22.71) .109 (2.77) 1.488 (37.80) 31 THRU 100 .304 (7.72) .994 (25.25) .109 (2.77) 1.893 (48.08) 37 THRU 100 G .304 (7.72) 1.044 (26.52) .109 (2.77) 2.128 (54.05) 37 AND 100 H .384 (9.75) 1.524 (38.71) .125 (3.18) 3.187 (80.95) 100 ONLY Nexus E F Terrapin C D Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 175 Connector Saver Series 100, 101, 102 & 104 - How to Order Example: 100RN09P/S-B Description: metal shell size 9 plug and receptacle, nickel finish, with standard mounting holes. 100 R x xXX - p/s - x Hardware (pre-installed by Amphenol Aerospace) B = standard mounting holes F = standard float mount R = reverse float mount P = jackpost Connector Series 100 = metal shell per M83513 101 = all plastic per M83513/06 thru /09 102 = all plastic (dimensionally identical to metal shell per M83513) 104 = stainless steel per M83513 Insulator Material R = Polyphenylene Sulfide (Ryton) Shell Finish (omit for series 101, 102 & 104) A = anodize C = cadmium G = gold I = irridite/alodine N = electroless nickel T = tin FE Sp Op No OR Connector Size (number of contacts) 09, 15, 21, 25, 31, 37, 51, 69, 100 All sizes I.A.W. M83513 except size 69 (non-military) Exa De wit Connector Type P/S = connector saver (plug and receptacle) 100 R X Connector Series 100 = metal shell per M83513 101 = all plastic per M83513/06 thru /09 102 = all plastic (dimensionally identical to metal shell per M83513) 104 = stainless steel shell per M83513 (non QPL) Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools Amphenol Aerospace Insulator Material R = Polyphenylene Sulfide (Ryton) Features Shell Finish (omit for series 102 & 104) A = anodize C = cadmium G = gold I = irridate/alodine N = electroless nickel (2-in-1 connector) T = tin • Space reduction • Opposite mating genders Connector Sizefor (number • No termination required; ready use of contacts) 09, 15, 21, 25, 31, 37, 51, 69, 100 All sizes I.A.W. M83513 except size 69 (non-military) Nexus Connector Type P/S = connector saver (plug and receptacle) 176 Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Connector Saver Amphenol Aerospace Series 100, 101, 102 & 104 Contacts & Tools MICRO-D CONNECTOR MICRO-D CONNECTOR SAVERSAVERSAVER MICRO-D CONNECTOR 2M Specs PIN 1 A B B A C BC .195 .003 (4.95 METAL .08) FOR METAL PER M83513 .195 .003 (4.95 .08) .195 FOR PER .003 (4.95 .08)M83513 FOR METAL PER M83513 .180 .005 (4.57 PLASTIC .13) FOR PLASTIC PER M83513 .180 .005 (4.57 .13) .180 FOR .005 (4.57 PER .13) M83513 FOR PLASTIC PER M83513 C SKT 1 SKT 1 PIN 1 SKT 1 2M803 A PIN 1 2M801 .183 .003 (4.65 METAL .08) FOR METAL PER M83513 .183 .003 (4.65 .08) .183 FOR PER .003 (4.65 .08)M83513 FOR METAL PER M83513 .199 .005 (5.05 PLASTIC .13) FOR PLASTIC PER M83513 .199 .005 (5.05 .13) .199 FOR .005 (5.05 PER .13) M83513 FOR PLASTIC PER M83513 D D D B A B A B A 2M804 E G MAX E .350 .350 (8.89) MAX(8.89) .350 (8.89) MAX G PLUG PLUG PLUG SIZE 09 15 25 31 37 51 69 F G RECEPTACLE RECEPTACLE RECEPTACLE (Face seal included for 100 series only) (Face seal included 100included series only) (Faceforseal for 100 series only) A B C D E E F F G G A B A C B D SIZE C D E F G MAX ±.005 (0.13) MAX MAX MAXMAX MAX MAXMAX MAX SIZE MAX ±.005 (0.13) MAX MAX MAX ±.005 (0.13) MAX MAX MAX MAX MAX (19.94) .565 (14.35)(8.48) .334 .402 (8.48) .402 (10.21) .185 (4.70) .253.308 (6.43) .308 (7.82) .78509 (19.94).785 (14.35) (10.21) .253 (6.43) (7.82) 09 .565 .785 (19.94) .334.565 (14.35) .334 (8.48).185 (4.70) .402 (10.21) .185 (4.70) .253 (6.43) .308 (7.82) 15 .935 (23.75) .715 (18.16) .484 (12.29) .552 (13.97) .185 (4.70) .253 (6.43) .308 (7.82) .935 (23.75) 15 .715 .935 (18.16) (12.29) (13.97) .253 (6.43) .308 (7.82) (23.75) .484 .715 (18.16) .552 .484 (12.29).185 (4.70) .552 (13.97) .185 (4.70) .253 (6.43) .308 (7.82) 1.085 .865 (27.56) .865 (21.97) .634 (16.10) .702 (17.83) .185 (4.70) .253.308 (6.43) .308 (7.82) 1.08521(27.56) (21.97) (16.10) (17.83) .253 (6.43) (7.82) 21 1.085 (27.56).634 .865 (21.97) .702 .634 (16.10).185 (4.70) .702 (17.83) .185 (4.70) .253 (6.43) .308 (7.82) 1.185 .965 (30.10) .965 (24.51) .734 (18.64) .802 .185 (20.37) .185 (4.70) .253.308 (6.43) .308 (7.82) 1.18525(30.10) (24.51) .734 (18.64) .802 (20.37) (4.70) .253 (6.43) (7.82) 25 1.185 (30.10) .965 (24.51) .734 (18.64) .802 (20.37) .185 (4.70) .253 (6.43) .308 (7.82) 1.3351.115 (33.91) 1.115 (28.32) .884 (22.45) .952 (24.18) .185 (4.70) .253.308 (6.43) .308 (7.82) 1.33531(33.91) (28.32) (22.45) (24.18) .253 (6.43) (7.82) 31 1.335 (33.91).8841.115 (28.32).952 .884 (22.45).185 (4.70) .952 (24.18) .185 (4.70) .253 (6.43) .308 (7.82) 1.4851.265 (37.72) 1.265 (32.13) 1.034 (26.26) 1.102.185 (27.99) .185 (4.70) .253.308 (6.43) .308 (7.82) 1.48537(37.72) (32.13) (26.26) (27.99) (4.70) (27.99) .253 (6.43) (7.82) 37 1.485 (37.72)1.034 1.265 (32.13)1.1021.034 (26.26) 1.102 .185 (4.70) .253 (6.43) .308 (7.82) 51 1.435 (36.45) 1.215 (30.86) .984 (24.99) 1.052 (26.72) .228 (5.79) .296 (7.52) .351 (8.92) 1.435 (36.45) 511.2151.435 (30.86) (24.99) (26.72) (5.79) (26.72) .296 (7.52) .351 (8.92) (36.45).9841.215 (30.86)1.052.984 (24.99).228 1.052 .228 (5.79) .296 (7.52) .351 (8.92) 1.7351.515 (44.07) 1.515 (38.48) 1.289 (32.74) 1.357.228 (34.47) .228 (5.79) .296.351 (7.52) .351 (8.92) 1.73569(44.07) (38.48) (32.74) (34.47) (5.79) (34.47) .296 (7.52) (8.92) 69 1.735 (44.07)1.289 1.515 (38.48)1.3571.289 (32.74) 1.357 .228 (5.79) .296 (7.52) .351 (8.92) 100 2.1601.800 (54.86) 1.800 (45.72) 1.384 (35.13) 1.508.271 (38.10) .271 (6.88) .394.394 (10.01) .394 (10.01) 2.160 (54.86) (45.72) (35.13) (38.10) (6.88) (38.10) .394 (10.01) (10.01) 100 2.160 (54.86)1.384 1.800 (45.72)1.5081.384 (35.13) 1.508 .271 (6.88) .394 (10.01) .394 (10.01) Micro-D 100 G HD38999 21 F 2M Accessories & 104 SERIES 100, 102 100, & 104102 SERIES 100, 102 & 104 SERIES 2x .093 2x .093 2xF.093 (2.36) REF (2.36) REF(2.36) REF G 2M805 PLUG / RCPT PLUG / RCPT PLUG / RCPT 9-69 FOR SIZESFOR 9-69SIZES FOR SIZES E9-69 .092 .004 (2.34 .10) .092 .004 (2.34 .10) .092 .004 (2.34 .10) 100 FOR SIZE FOR 100 SIZEFOR SIZE G 100 .150/.145 (3.81/3.68) .150/.145 (3.81/3.68) .150/.145 (3.81/3.68) 101ONLY SERIES ONLY ¬ 100applicable) are not applicable) 101 SERIES (Sizes 69(Sizes & 100 69 are 101 SERIES ONLY (Sizes 69 & 100 are not applicable) SIZE 15 21 25 31 37 Nexus 51 Terrapin 09 A B C D E E F F G G A B A C B D SIZE C D E F G MAX ±.005 (0.13) MAX MAX MAXMAX MAX MAXMAX MAX SIZE MAX ±.005 (0.13) MAX MAX MAX ±.005 (0.13) MAX MAX MAX MAX MAX (20.02) .565 (14.35)(7.42) .292 (7.42) .380.134 (9.65) .134 (3.40) .218.218 (5.54) .218 (5.54) .78809 (20.02).788 (14.35) (9.65)(7.42) (3.40) .218 (5.54) (5.54) 09 .565 .788 (20.02) .292.565 (14.35) .380 .292 .380 (9.65) .134 (3.40) .218 (5.54) .218 (5.54) (23.82) .715 (18.16) .442 (11.23) .530 .134 (13.46) .134 (3.40) .218.218 (5.54) .218 (5.54) .93815 (23.82).938 .715 (18.16) .442 (11.23) .530 (13.46) (3.40) .218 (5.54) (5.54) 15 .938 (23.82) .715 (18.16) .442 (11.23) .530 (13.46) .134 (3.40) .218 (5.54) .218 (5.54) 1.088 .865 (27.64) .865 (21.97) .592 (15.04) .680 (17.27) .134 (3.40) .218.218 (5.54) .218 (5.54) 1.08821(27.64) (21.97) (15.04) (17.27) .218 (5.54) (5.54) 21 1.088 (27.64).592 .865 (21.97) .680 .592 (15.04).134 (3.40) .680 (17.27) .134 (3.40) .218 (5.54) .218 (5.54) 25 1.188 (30/18) .965 (24.51) .692 (17.58) .780 (19.81) .134 (3.40) .218 (5.54) .218 (5.54) 1.188 (30/18) 25 .9651.188 (24.51) (17.58) (19.81) .218 (5.54) .218 (5.54) (30/18).692 .965 (24.51) .780 .692 (17.58).134 (3.40) .780 (19.81) .134 (3.40) .218 (5.54) .218 (5.54) 1.3381.115 (33.98) 1.115 (28.32) .842 (21.39) .930 (23.62) .134 (3.40) .218.218 (5.54) .218 (5.54) 1.33831(33.98) (28.32) (21.39) (23.62) .218 (5.54) (5.54) 31 1.338 (33.98).8421.115 (28.32).930 .842 (21.39).134 (3.40) .930 (23.62) .134 (3.40) .218 (5.54) .218 (5.54) 1.4881.265 (37.80) 1.265 (32.13) .992 (25.20) 1.080 (27.43) .134 (3.40) .218.218 (5.54) .218 (5.54) 1.48837(37.80) (32.13) (25.20) (27.43) (3.40) (27.43) .218 (5.54) (5.54) 37 1.488 (37.80).9921.265 (32.13)1.080.992 (25.20).134 1.080 .134 (3.40) .218 (5.54) .218 (5.54) 51 1.438 (36.52) 1.215 (30.86) .942 (23.93) 1.030 (26.16) .177 (4.49) .260 (6.60) .260 (6.60) 1.438 (36.52) 511.2151.438 (30.86) (23.93) (26.16) (4.49) (26.16) .260 (6.60) .260 (6.60) (36.52).9421.215 (30.86)1.030.942 (23.93).177 1.030 .177 (4.49) .260 (6.60) .260 (6.60) Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 177 Strip Connectors Amphenol Aerospace Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools Series 105 - (Plastic) How to Order 178 Example: 105R21P-4A5A1 Description: Ryton material strip connector, size 21 plug, wire termination, 26 AWG, 7-strd per NEMA-HP3, color coded per MIL-STD-681 (sys 1) ,18" long with one guide pin on one end of the connector. 105 R xXX x - x x x - X x xXX Non Std. Length (Inches) Stranded Wire (no decimal values) e.g. 1 = 1 inches, 100 = 100 inches Solid Wire (0.109 < length < 1.00) e.g. 110 = .110 inches, 999 = .999 inches Connector Series 105 = Strip Connector Insulator Material R = Polyphenylene Sulfide (Ryton) Guide pin Guide pin for receptacle; guide pin hole for plug 1 = one end 2 = both end Omit for no guide pins Number of Contacts 1 to 30 (no guide pins) 1 to 29 (guide pin on one end) 1 to 28 (guide pin on both ends) Connector Type P = plug (pin) S = Receptacle (socket) Wire Size (Awg.) 1 = 32 2 = 30 3 = 28 4 = 26 (stranded) 5 = 25 (solid uninsulated) 6 = 24 Omit for solder cup contacts Wire Length (inches +1.00/-0.00) A = 18.00 B = 36.00 C = 72.00 D = 0.500 (solid wire only +0.20/-0.00) E = 1.00 (solid wire only +0.20/-0.00) F = non std. length (add to end of part no.) Omit for solder cup contacts STR Wire Color / Finish .050 1 = all white (M83513 standard) *off shelf 2 = all yellow 3 = solid wire uninsulated, tin plated & gold MATERIAL: 4 =FEATURES solid wire uninsulated, plated insulator: sulfide (Ryto 5 =One color piece coded per mil-std-681,Polyphenylene system 1 positions): 6 =Contacts 1st 10 colors(1-30 blk. thru wht. repeatedCopper alloy, gold plat (optional, one or both ends): 300 series Guidepin (M83513 standard) *off shelf" Wide selection of wire sizes, types, and colour fin Omit for solder cup contacts SERIES 105 Wire Type Naval Applications: A = 7 strd, per NEMA-HP3 (MIL-W-16878/4) B = 7 strd, per NEMA-HP3 (MIL-W-16878/6) C = 19 strd, per NEMA-HP3 (MIL-W-16878/4) D = 19 strd, per NEMA-HP3 (MIL-W-16878/6) Military/Aerospace Applications: E = per MIL-W-22759/11 (M83513 standard) F = per MIL-W-22759/33 (space grade) L = solid wire uninsulated Omit for solder cup contacts Coupling feature: Friction Contact spacing: .050" (1.27) centres ORDERING INFORMATION Example: 105R21P-4A5A1 Description: Ryton material strip connector, size 2 26 AWG, 7-strd per NEMA-HP3, colour coded pe 18" long with one guide pin on one end of the con 105 R XXX X - X X X - X X XXX Features • One piece insulator: Polyphenylene sulfide (Ryton) Non Std. Length Connector Series • Contacts (1-30 positions): Copper alloy, gold plate Stranded Wire (n 105 = Strip Connector • Guide pin (optional, one or both ends): 300 series stainless steele.g. 1 = 1 inch Solid Wire (0.10 Insulator Material • Wide selection of wire sizes, types, and color finish. R = Polyphenylene Sulfide (Ryton)• Coupling feature: Friction e.g. 110 = .11 • Contact spacing: .050" (1.27) center Guidepin Number of Contacts 1 to 30 (no guide pins) 1 to 29 (guide pin on one end) 1 to 28 (guide pin on both ends) Connector Type P = Plug (pin) S = Receptacle (socket) Guidepin for rec 1 = one end 2 = both end Omit for no guid Wire Length (in A = 18.00 B = 36.00 InchesC(mm) = 72.00 Wire Size (Awg.) All dimensions for reference D only = 0.500 (solid 1 = 32 E = 1.00 (solid w 2 = 30 F = non std. len 3 = 28 4 =more 26 (stranded) Omit for solder c Contact Amphenol Aerospace for information at 800-678-0141 • www.amphenol-aerospace.com 5 = 25 (solid uninsulated) Wire Colour / Fin 6 = 24 1 = all white (M8 Omit for solder cup contacts Strip Connectors Amphenol Aerospace Series 105 - Plastic Contacts & Tools .050" contact spacing 2M Specs RECEPTACLE A A .050 (1.27) TYP .050 (1.27) TYP SKT 1 (USING GUIDE PIN) SKT 1 (WITHOUT GUIDE PIN) PIN 1 (USING GUIDE PIN HOLE) PIN 1 (WITHOUT GUIDE PIN HOLE) .032 .003 DIA (0.81 0.08) .185 .010 (4.70 0.25) GUIDE PIN (ONE/BOTH ENDS) .126 .010 (3.20 0.25) 2M805 .283 .005 (7.19 0.13) .075 .005 (1.91 0.13) 2M804 GUIDE PIN HOLE (ONE/BOTH ENDS) 2M803 .075 .005 (1.91 0.13) 2M801 PLUG .125 .005 (3.18 0.13) WIRE LENGTH EPOXY .125 (3.18) MAX (INSULATED WIRE ONLY) A ±.005 (0.13) 01 .075 (1. 91) 16 . 825 (20.96) 02 .125 (3. 18) 17 . 875 (22.23) 03 .175 (4. 45) 18 . 925 (23.50) 04 .225 (5. 72) 19 . 975 (24.77) 05 .275 (6. 99) 20 1.025 (26.04) 06 .325 (8. 25) 21 1.075 (27.31) 07 .375 (9. 52) 22 1.125 (28.58) 08 . 425 (10.80) 23 1.175 (29.85) 09 . 475 (12.07) 24 1.225 (31.12) 10 . 525 (13.34) 25 1.275 (32.39) 11 . 575 (14.61) 26 1.325 (33.66) 12 . 625 (15.88) 27 1.375 (34.93) 13 . 675 (17.15) 28 1.425 (36.20) 14 . 725 (18.42) 29 1.475 (37.47) 15 . 775 (19.69) 30 1.525 (38.74) Terrapin SIZE Micro-D A ±.005 (0.13) HD38999 SIZE 2M Accessories WIRE LENGTH Nexus Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 179 Hi-Density Card Connectors Amphenol Aerospace .050" contact spacing Example: 106RN120P-BS Description: metal shell size 120 plug, nickel finish, vertical PCB mount, with polarizing hardware. 106 R x xXX x - x x X - xX Wire Length (inches +1.00/-0.00) e.g. 1 = 1 inches, 100 = 100 inches Omit for PCB termination Connector Series 106 = Hi-density card connector Insulator Material R = Polyphenylene Sulfide (Ryton) Wire Color / Finish 1 = all white (M83513 standard) *off shelf 2 = all yellow 6 = 1st 10 colors blk. thru wht. repeated (M83513 standard) *off shelf Omit for PCB termination Shell Finish A = anodize C = cadmium G = gold I = irridite/alodine N = electroless nickel T = tin Wire Type General Applications: A = 7 strd, per NEMA-HP3 (formerly MIL-W-16878/4) B = 7 strd, per NEMA-HP3 (formerly MIL-W-16878/6) C = 19 strd, per NEMA-HP3 (formerly MIL-W-16878/4) D = 19 strd, per NEMA-HP3 (formerly MIL-W-16878/6) Connector Size 50, 54, 58, 62, 66, 70, 74, 104, 112, 120, 128, 136, 144, 152 Connector Type P = Plug (pin) S = Receptacle (socket) CONTACT ARRANGEMENTS .025(.64) TYP .025(.64) TYP .050(1.27) TYP .050(1.27) TYP .050(1.27) TYP .050(1.27) TYP HD38999 Micro-D Terrapin Nexus ±.005 (0.13) 54 1.200 (30.48) 1.040 (26.62) .741 (18.82) PLUG .747 (18.97) .791 (20.09) .797 (20.24) 1.250 (31.75) 1.090 (27.69) .841 (21.36) .847 (21.51) 1.300 (33.02) 1.140 (28.96) .891 (22.63) .897 (22.78) 1.350 (34.29) 1.190 (30.23) .941 (23.90) .947 (24.05) 50 54 58 RCPT 1.150 (29.21) .990 (24.15) .741 (18.82) .747 (18.97) 1.200 (30.48) 1.040 (26.62) .791 (20.09) .797 (20.24) 1.250 (31.75) 1.090 (27.69) .841 (21.36) .847 (21.51) 1.240 (34.20) .991 (25.17) .997 (25.32) 104 70 1.8501.400 (46.99)(35.56) 1.690 (42.93) 1.441 (36.60) 1.447 (36.75) .050(1.27) TYP Features C MAX RCPT PLUG 1.140 (28.96) .891 (22.63) 70 62 1.4001.300 (35.56)(33.02) 1.240 (34.20) .991 (25.17) .997 (25.32).897 (22.78) 66 1.350 (34.29) 1.190 (30.23) .941 (23.90) .947 (24.05) 74 1.450 (36.83) 1.290 (32.77) 1.041 (26.44) 1.047 (26.59) .050(1.27) TYP .050(1.27) TYP SIZES 104-152 SIZES 104-152 ±.005 (0.13) C MAX .990 (24.15) 66 .025(.64) TYP .100(2.54) B ±.005 (0.13) B 1.150 (29.21) 62 SIZES 50-74 A ±.005 (0.13)A 50 58 .025(.64) TYP .100(2.54) SIZE SIZE SIZES 50-74 180 Termination Type Wire Harness (Wire Size AWG): 2 = 30 3 = 28 4 = 26 (M83513 standard) *off shelf 6 = 24 Vertical PCB Mount: BS = Straight PCB Termination CONTACT ARRANGEMENTS 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools Series 106 - How to Order 112 74 1.9501.450 (49.53)(36.83) 1.790 (45.47) 1.541 (39.14) 1.547 (39.29) 1.290 (32.77) 1.041 (26.44) 1.047 (26.59) 120 1042.0501.850 (52.07)(46.99) 1.890 (48.01) 1.641 (41.68) 1.647 (41.83) 1.690 (42.93) 1.441 (36.60) 1.447 (36.75) 128 1122.1501.950 (54.61)(49.53) 1.990 (50.55) 1.741 (44.22) 1.747 (44.37) 1.790 (45.47) 1.541 (39.14) 1.547 (39.29) 136 144 .050(1.27) TYP 152 2.250 (57.15) 2.090 (53.09) 1.841 (46.76) 1.847 (46.91) 2.350 (59.69) 2.190 (55.63) 1.941 (49.30) 1.947 (49.45) 2.450 (62.23) 2.290 (58.17) 2.041 (51.84) 2.047 (51.99) 120 2.050 (52.07) 1.890 (48.01) 1.641 (41.68) 1.647 (41.83) 128 2.150 (54.61) 1.990 (50.55) 1.741 (44.22) 1.747 (44.37) 136 2.250 (57.15) 2.090 (53.09) 1.841 (46.76) 1.847 (46.91) 144 2.350 (59.69) 2.190 (55.63) 1.941 (49.30) 1.947 (49.45) 152 2.450 (62.23) 2.290 (58.17) 2.041 (51.84) 2.047 (51.99) Designed for a space conscious industry. Provides an extremely dense and reliable interconnection for card-to-card and card-to-cable applications. Connector performance per M83513 specifications. Available in vertical mount for thru-hole applications and wire harness termination styles for both plug and receptacle. Wide selection of wire sizes (24 thru 30). Shell employs a polarizing "D" shape for correct mating. Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Hi-Density Card Connectors Amphenol Aerospace Series 106 Contacts & Tools A A PIN D1 B .150 (3.81) A1 A1 PIN A1 .050 (1.27) PIN A1 .050 (1.27) TYP .210 (5.34) (5.34) .340 .210 (8.64) .150 (3.81) B SKT A1 C .050 (1.27) 2-PC POLARIZED JACKPOST KEY ASSY. #2-56 UNC-2B THD 2-PC POLARIZED (2 PLCS) JACKPOST KEY ASSY. #2-56 UNC-2B THD (2 PLCS) A SKT A1 A1 A1 D1 SKT D1 .296 (7.52) MIN D1 2M801 .025 (.64) TYP .050 .025 (1.27)(.64) TYPTYP .423 (10.75) C PIN D1D1 D1 .423 .340 (10.75) (8.64) B .370 (9.40) B RECEPTACLE RECEPTACLE A 3-PC POLARIZED JACKSCREW ASSY. #2-56 UNC-2A THD 3-PC POLARIZED (2 PLCS) JACKSCREW ASSY. #2-56 UNC-2A THD (2 PLCS) .370 (9.40) .360 (9.15) PLUG PLUG 2M Specs .360 (9.15) Wire harness (stranded wire termination) .144 (7.52) / .130 MIN .296 (3.66 / 3.30) .144 / .130 (3.66 / 3.30) SKT D1 C .295 (7.49) METAL SHELLMAX 2M803 .295 (7.49) MAX C WIRE LENGTH +1.00/-0.00 WIRE LENGTH +1.00/-0.00 DIELECTRIC METAL SHELL INSULATOR DIELECTRIC POTTING INSULATOR PLUG APLUG VERTICAL PCB MOUNT (24 AWG WIRE, TIN DIPPED) VERTICAL PCB MOUNT (24 AWG WIRE, TIN DIPPED) RECEPTACLE RECEPTACLE A PIN D1 B D1 PIN D1 D1 .050 (1.27) A1 A1 JACKSCREW ASSEMBLY #2-56UNC-2A THD. 2 PL JACKSCREW ASSEMBLY #2-56UNC-2A THD. 2 PL PIN A1 (4.953) C .423 (10.744) C .210 (5.334) .423 .340 (10.744) (8.636) SKT A1 A1 D1 SKT D1 D1 SKT D1 .210 (5.334) Micro-D .340 (8.636) .296 (7.52) MIN .144 / .130 .296 (7.52) MIN (3.66 / 3.30) .144 / .130 (3.66 / 3.30) .062 A14 A1 B1 .025(0.635) TYP .050(1.27) TYP B15 C15 C1 D1 .375 D1 C32D32 C1 C32 B32 A32 D1 .375 C1 B1 A1B1 FLAT HEAD SCREW #2-56 UNC-2A THD (2 PLCS) FLAT HEAD SCREW #2-56 UNC-2A THD (2 PLCS) A1 Nexus D14 D32 B32 A32 C1 D1 D14 C15 .200 (5.08) .300 (7.62) B15 A1 B1 Terrapin .025(0.635) TYP .050(1.27) TYP .300 .200 (7.62) (5.08) .062 A14 HD38999 PIN A14 SKT A1 A1 PIN A1 (4.953) .195 .150 (3.81) .370 (3.40) PIN A14 .195 .050 (1.27) B C .370 (3.40) .360 (9.144) .150 (3.81) A .350 (8.89) MIN (2 PLCS) .350 (8.89) MIN (2.54) MIN (2.100 PLCS) (2 PLCS) .100 (2.54) MIN (2 PLCS) .360 (9.144) C 2M Accessories B A B .025 TYP (0.635) PIN D14 .050 TYP .025 TYP (1.27) (0.635) .050 TYP (1.27) 2M805 FLAT HEAD SCREW #2-56 UNC-2A THD (2 PLCS) FLAT HEAD SCREW #2-56 UNC-2A THD (2 PLCS) ALLEN KEY ACCESS .050 HEX (2 PLCS) ALLEN KEY ACCESS .050 HEX (2 PLCS) PIN D14 2M804 POTTING WIRE LENGTH +1.00/-0.00 WIRE LENGTH +1.00/-0.00 CONSULT AMPHENOL AEROSPACE FOR SPECIFIC PCB CONFIGURATIONS CONSULT AMPHENOL AEROSPACE FOR SPECIFIC PCB CONFIGURATIONS Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 181 Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools Amphenol Aerospace 182 Micro-D Filtered Series M13 - How to Order .050" contact spacing Example: M13-21S6APC11-000 Description: metal shell size 21 receptacle, nickel finish, 18" stranded wires per M22759/11, jackposts only, C-filter value 1000 pF (no deviations) M13 21 P 1 2 P T C 1 1 - 000 Connector Series M13 = Filtered Micro-D Deviation XXX (000 is standard part) Connector Size (number of contacts) 09, 15, 21, 25, 31 and 37 Plating 1 = Electroless Nickel 2 = Tin 3 = Cadmium (Clear Chromate) 4 = Gold 5 = Zn Ni Connector Type P = Plug (pin) S = Receptacle (socket) Filter Value ( pF +100%/-0%) A = 200 B = 400 C = 800 1 = 1000 2 = 2000 4 = 4000 8 = 8000 T = 10,000 H = 16,000 0 = MIXED CAP Termination Type 1 = vertical PCB "BS" 2 = vertical PCB "C6" 4 = right angle PCB "CBR" 5 = solid wire straight 6 = stranded wire Wire / Lead Length (inches) 1 = .109 +/- .015 2 = .140 +/- .015 3 = .172 +/- .015 4 = .250 +/- .015 For Termination Type 6 (inches +1.00/-0.00): A = 18.00 per M22759/11-26 (mil-std-681, system 1) B = 36.00 per M22759/11-26 (mil-std-681, system 1) C = 72.00 per M22759/11-26 (mil-std-681, system 1) Filter Type P = Pi-Filter C = C-Filter 0 = non-filtered equivalent part Material & Finishes Connector Shell: Aluminum Alloy Insulator: Polyphenyl Sulfide (PPS) Seals: Silicone Rubber or Equivalent Pin Contact: Beryllium Copper with 50 micro inches gold over nickel plating Socket Contact: Copper alloy with 50 micro inches gold over nickel plating Hardware: 300 series stainless steel PCB Terminals: Gold plated copper alloy, solder dipped Capacitors: Planar ceramic array Inductors: Ferrite EMI Ground Spring: Beryllium Copper Encapsulant: Thermally conductive epoxy Quality Conformance Inspection Series M13 connectors have been extensively qualified per the requirements of MIL-DTL-83513. All products shipped have the following inspection tests: • 100% visual and mechanical inspections • 100% capacitance, DWV, insulation resistance and dissipation factor testing • Sample insertion loss testing (AQL 1.0%) For high reliability applications, the following inspection tests or certifications are also available: • Thermal shock • Elevated temperature voltage conditioning • Elevated temperature insulation resistance and capacitance • Outgassing per JSC-SPR-0022 for space-borne applications • Baseline and single lot date code manufacturing • Other tests as required (consult the Amphenol Aerospace) Insert Option T = Threaded Insert (PCB terminations only) Omit if not used Mounting Hardware A = .093" diameter mounting hole B = .125" diameter mounting hole L = Jackpost (loose) P = Jackpost (fixed) Features Amphenol M13 connector series is a range of filtered MIL-DTL-83513 Micro-D products for military and aerospace applications. These extremely small filter connectors employ monolithic planar capacitors in a rugged, high density package ideally suited for applications where space and weight is restricted. Available in a variety of filter types and mechanical configurations including wired harnesses and PCB terminations. The M13 series are fully intermateable with all standard MIL-DTL-83513 connectors and meet the applicable performance and environmental requirements. Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Micro-D Filtered Amphenol Aerospace Series M13 Contacts & Tools .050" contact spacing C-Filter Specifications C, CLR, LRC 150-300 300-500 600-1200 1200 -3200 4000-8000 8000-16000 Insertion Loss (dB min.) Capacitance (pF) (@ 25 C, 1 kHz and 1.0 VRMS) .1 MHz - - - - - - (per MIL-STD-220) 1 MHz - - - - - - (@ 25C and no load) 10 MHz - - 2 5 13 18 6 12 17 24 33 40 25 31 38 43 54 60 Working Voltage (VDC) (@ 25 C and sea level) 100 Dielectric Withstanding Voltage (VDC) (@25 C and 50 mA max. charging current) 300 2M801 100 MHz 1000 MHz 2M Specs Filter Circuits (@25 C and working voltage) 5 Contact Current Rating (continuous max. DC amperes) 3 0.3 2M804 Filter RF Current Rating (amperes) (max. @ any frequency) 2M803 Insulation Resistance (Gohms) Pi-Filter Specifications Filter Circuits Pi Capacitance (pF) (@ 25 C, 1 kHz and 1.0 VRMS) 300-500 600-1200 1200-3200 4000-8000 8000-16000 .1 MHz - - - - - - (per MIL-STD-220) 1 MHz - - - - - 3 (@ 25 C and no load) 10 MHz - - 2 5 13 18 7 12 18 26 45 57 30 42 53 60 60 60 Working Voltage (VDC) (@25 C and sea level) 100 Dielectric Withstanding Voltage (VDC) (@25 C and 50 mA max. charging current) 300 2M Accessories 100 MHz 1000 MHz 2M805 150-300 Insertion Loss (dB min.) Insulation Resistance (Gohms) 5 Contact Current Rating (Continuous max. DC amperes) 3 Filter RF Current Rating (amperes) (max. @ any frequency) HD38999 (@25 C and working voltage) 0.3 Termination Type 3 Solder Cup Termination Type 4 Right Angle PCB "CBR" Termination Type 5 Solid Wire Straight Termination Type 6 Stranded Wire Nexus Termination Type 2 Vertical PCB "C6" Terrapin Termination Type 1 Vertical PCB "BS" Micro-D Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 183 Micro-D Filtered Amphenol Aerospace .600 (15.24) MAX C-FILTER .900 (22.86) MAX PI-FILTER Series M13 .015 MIN WASHOUT .050" contact spacing LEAD LENGTH .015 .015 MIN WASHOUT LEAD LENGTH .015 .020 TYP. .020 TYP. BS Termination type 1 vertical PCB 2M801 2M Specs Contacts & Tools .600 (15.24) MAX C-FILTER .900 (22.86) MAX PI-FILTER RECEPTACLE PLUG * INTERFACIAL SEAL INCLUDED 2M805 2M804 2M803 A B ±.005 (0.13) C ±.005 (0.13) D MAX 09C 1.390 (35.31) 1.150 (29.21 .565 (14.35) .785 (19.84) 15 1.390 (35.31) 1.150 (29.21) 21 1.690 (43.93) 25 1.740 (44.20) .715 (18.16) .935 (23.75) (7.82) MAX.865 (21.97) .308 1.450 .185 (36.83) 1.085 (27.56) MAX 1.500 (38.10) .965 (24.51) 1.185 (30.10) 31 2.040 (51.82) 1.800 (45.72) 1.115 (28.32) 1.335 (33.91) 37 E 2.340 (59.44) 2.100 (53.34) 1.265 (32.13) 1.485 (37.72) D .308 (7.82) MAX .186 (4.72) MAX D RCPT PLUG .334 (8.48) C (10.21) .402 .484 (12.29) .552 (13.97) .634 (16.10) .702 (17.83) .734 (18.64) .802 (20.37) .884 (22.45) .952 (24.18) .253 MAX 1.034 (26.26) 1.102 (27.99) E 98 ( 5.03) M A X REFER TO PAGE.190 16(4.82) FOR STRAIGHT PC .1CONFIGURATIONS (REAR VIEW).190 MAX (4.82) MAX .600 (15.24) MAX C-FILTER .900 (22.86) MAX PI-FILTER .600 (15.24) MAX C-FILTER .900 (22.86) MAX PI-FILTER .015 MIN WASHOUT LEAD LENGTH .015 .015 MIN WASHOUT LEAD LENGTH .015 .020 TYP. .020 TYP. Nexus Terrapin Micro-D HD38999 2M Accessories E A MAX B A MAX B SIZE 184 Size A Max. B ±.005 (0.13) C ±.005 (0.13) D Max. C Max. Plug Rcpt 09 1.390 (35.31) 1.150 (29.21) .565 (14.35) .785 (19.84) .334 (8.48) .402 (10.21) 15 1.390 (35.31) 1.150 (29.21) .715 (18.16) .935 (23.75) .484 (12.29) .552 (13.97) 21 1.690 (43.93) 1.450 (36.83) .865 (21.97) 1.085 (27.56) .634 (16.10) .702 (17.83) 25 1.740 (44.20) E MAX 31 1.500 (38.10) B .965 (24.51) C 1.185 (30.10)D .734 (18.64) A MAX ±.005 (0.13) ±.005 (0.13) MAX 2.040 (51.82) 1.800 (45.72) 1.115 (28.32) 1.335 (33.91) .884 (22.45) PLUG 37 2.34009 (59.44) (53.34) 1.485 (37.72) 1.034 (26.26) 1.102.402 (27.99) 1.3902.100 (35.31) 1.150 1.265 (29.21 (32.13) .565 (14.35) .785 (19.84) .334 (8.48) (10.21) SIZE .802 (20.37) .952 (24.18) RCPT 1.390149 (35.31) 1.150 (29.21) .935 (23.75) .484 (12.29) Refer 15 to page for Vertical Mount.715 PC(18.16) Configurations (Rear View) .552 (13.97) 21 1.690 (43.93) 1.450 (36.83) .865 (21.97) 1.085 (27.56) .634 (16.10) 25 1.740 (44.20) 1.500 (38.10) .965 (24.51) 1.185 (30.10) .734 (18.64) .702 (17.83) .802 (20.37) 31 2.040 (51.82) 1.800 (45.72) 1.115 (28.32) 1.335 (33.91) .884 (22.45) All dimensions for reference only .952 (24.18) 37 2.340 (59.44) 2.100 (53.34) 1.265 (32.13) 1.485 (37.72) 1.034 (26.26) 1.102 (27.99) Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com REFER TO PAGE 16 FOR STRAIGHT PC CONFIGURATIONS (REAR VIEW) Inches (mm) Micro-D Filtered .600 (15.24) MAX C-FILTER .900 (22.86) MAX PI-FILTER Amphenol Aerospace .600 (15.24) MAX C-FILTER .900 (22.86) MAX PI-FILTER Series M13 LEAD LENGTH .015 LEAD LENGTH .015 .050" contact spacing .015 MIN WASHOUT .020 TYP. .020 TYP. CBR Termination Type 2 Vertical PCB Contacts & Tools .015 MIN WASHOUT 2M Specs 2M801 PLUG RECEPTACLE * INTERFACIAL SEAL INCLUDED A B A C MAX B ±.005 (0.13) PLUG B 2M803 .308 (7.82) MAX SIZE A MAX RCPT .185(19.94) (4.70) MAX .785 .565 (14.35) 15 .935 (23.75) .715 (18.16) .334 .308 (8.48)(7.82).402 (10.21) MAX .484 (12.29) .552 (13.97) 21 1.085 (27.56) PIN 1 1.185 (30.10) .865 (21.97) .634 (16.10) .702 (17.83) 25 .965 (24.51) .734 (18.64) 31 1.335 (33.91) 1.115 (28.32) .884 (22.45) .802 SKT (20.37) 1 .952 (24.18) 37 1.485 (37.72) 1.265 (32.13) 1.034 (26.26) 1.102 (27.99) C .253 (6.43) MAX 2M804 09 C REFER TO PAGE 154 FOR VERTICAL MOUNT PC CONFIGURATIONS (REAR VIEW) .186 (4.72) MAX .190 (4.82) MAX .600 (15.24) MAX C-FILTER .900 (22.86) MAX PI-FILTER .190 ( 4.82) M A X 2M805 .198 ( 5.03) M A X .600 (15.24) MAX C-FILTER .900 (22.86) MAX PI-FILTER LEAD LENGTH .015 .015 MIN WASHOUT .015 MIN WASHOUT .020 TYP. .020 TYP. 2M Accessories LEAD LENGTH .015 HD38999 A Max. B ±.005 (0.13) C Max. Plug 09 .785 (19.94) .935 (23.75) .715 (18.16) 21SIZE 1.085MAX (27.56) .865 (21.97) ±.005 (0.13) 25 1.185 (30.10) .965 (24.51) 31 09 15 37 21 A .785 (19.94) B Rcpt .334 (8.48) .402 (10.21) .484 (12.29) C .552 (13.97) MAX .634 (16.10) .702 (17.83) PLUG RCPT .565 (14.35) .334 (8.48) .402 (10.21) .715 (18.16) .484 (12.29) .552 (13.97) .734 (18.64) .802 (20.37) 1.335 (33.91) 1.115 (28.32) 1.485 (37.72) 1.085 (27.56) 1.265 (32.13) .634 1.034 (26.26) .702 1.102 (27.99) .865 (21.97) (16.10) (17.83) .935 (23.75) .884 (22.45) Terrapin 15 .565 (14.35) Micro-D Size .952 (24.18) Inches (mm) All dimensions for reference only 31 1.335 (33.91) 1.115 (28.32) .884 (22.45) .952 (24.18) 37 1.485 (37.72) 1.265 (32.13) 1.034 (26.26) 1.102 (27.99) Nexus Refer to25page 156(30.10) for vertical Configurations 1.185 .965 mount (24.51) PC .734 (18.64) .802 (Rear (20.37) View) REFER TO PAGE 154 FOR VERTICAL MOUNT PC CONFIGURATIONS (REAR VIEW) Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 185 .125 (3.18) MAX SOLDER CUP ACCOMODATES 26 AWG MAX Filtered 2M Specs Contacts & Tools Amphenol Aerospace F F Series M13 REF .285 (7.24) REF .285 (7.24) .050" contact spacing * INTERFACIAL Solder cup termination type 3 A B B .308 (7.82) MAX .185 (4.70) MAX .308 (7.82) MAX 2M801 PIN 1 C A B 2M804 .370 (9.40) MAX C-FILTER .670 (17.02) MAX PI-FILTER .308 (7.82) MAX SOLDER CUP ACCOMODATES 26 AWG MAX 2M805 2M Accessories HD38999 Micro-D Terrapin Nexus * INTERFACIAL SEAL INCLUDED REF .093 (2.36) C A B .186 (4.72) MAX MAX ±.005 (0.13) F A MAX MAX PLUG RCPT .334 (8.48) .198 (5.03) MAX B 09 .785 (19.94) .565 (14.35) .402 (10.21) .400 (10.16) 15 .935 (23.75) .715 (18.16) .484 (12.29) .370 (9.40) MAX C-FILTER .552 (13.97) .550 (13.97) 21 1.085 (27.56) .865 (21.97) .634 (16.10) .702 (17.83) .700 (17.78) 25 1.185 (30.10) .965 (24.51) .734 (18.64) .802 (20.37) 31 1.335 (33.91) 1.115 (28.32) .884 (22.45) .800 (20.32) SKT 1 .950 (24.13) .952 (24.18) 37 1.485 (37.72) 1.265 (32.13) 1.034 (26.26) 1.102 (27.99) .185 (4.70) MAX .308 (7.82) MAX .670 (17.02) MAX PI-FILTER .125 (2.18) MAX PIN 1 C REF .093 (2.36) .253 (6.43) MAX .125 (3.18) MAX 1.100 (27.94) C SOLDER CUP REF ACCOMODATES .093 (2.36) 26 AWG MAX .186 (4.72) MAX F 186 .253 (6.43) MAX SKT 1 C REF .093 (2.36) SEAL INCLUDED A SIZE 2M803 SOLDER CUP ACCOMODATES 26 AWG MAX .198 (5.03) MAX F .370 (9.40) MAX C-FILTER .670 REF (17.02) PI-FILTER .285MAX (7.24) .370 (9.40) MAX C-FILTER REF .285 (7.24) .670 (17.02) MAX PI-FILTER .125 (2.18) MAX .125 (3.18) MAX SOLDER CUP ACCOMODATES 26 AWG MAX SOLDER CUP ACCOMODATES 26 AWG MAX F F REF .285 (7.24) REF .285 (7.24) C MAX F MAX SIZE A MAX B ±.005 (0.13) PLUG RCPT 09 .785 (19.94) .565 (14.35) .334 (8.48) .402 (10.21) .400 (10.16) 15 .935 (23.75) .715 (18.16) .484 (12.29) .552 (13.97) .550 (13.97) 21 1.085 (27.56) .865 (21.97) .634 (16.10) .702 (17.83) .700 (17.78) 25 1.185 (30.10) .965 (24.51) .734 (18.64) .802 (20.37) .800 (20.32) 31 1.335 (33.91) 1.115 (28.32) .884 (22.45) .952 (24.18) .950 (24.13) 37 1.485 (37.72) 1.265 (32.13) 1.034 (26.26) 1.102 (27.99) 1.100 (27.94) C MAX F MAX SIZE A MAX B ±.005 (0.13) PLUG RCPT 09 .785 (19.94) .565 (14.35) .334 (8.48) .402 (10.21) .400 (10.16) 15 .935 (23.75) .715 (18.16) .484 (12.29) .552 (13.97) .550 (13.97) 21 1.085 (27.56) .865 (21.97) .634 (16.10) .702 (17.83) .700 (17.78) 25 1.185 (30.10) .965 (24.51) .734 (18.64) .802 (20.37) .800 (20.32) 31 1.335 (33.91) 1.115 (28.32) .884 (22.45) .952 (24.18) .950 (24.13) Inches (mm) All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 37 1.485 (37.72) 1.265 (32.13) 1.034 (26.26) 1.102 (27.99) 1.100 (27.94) .186 (4.72) MAX .190 (4.82) MAX EMI Backshells .510 (12.95) MAX C-FILTER .810 (20.57) MAX PI-FILTER .198 (5.03) MAX .190 (4.82) MAX Amphenol Aerospace .510 (12.95) MAX C-FILTER .810 (20.57) MAX PI-FILTER Series M13 .152 FOR SIZE 9-25 .250 FOR SIZE 31 & 37 .152 FOR SIZE 9-25 .250 FOR SIZE 4 31right & 37 angle PCB CBR Termination Type PLUG Contacts & Tools .050" contact spacing 2M Specs RECEPTACLE * INTERFACIAL SEAL INCLUDED A A B B .185 (4.70) MAX .308 (7.82) MAX .253 (6.43) MAX PLUG LEAD LENGTH .015 .186 (4.72) MAX A M AX B .015 ±.005 (0.13) 09 .785 (19.94) .565 (14.35) C M AX .020 TYP. A P LUG RCP T B .334 (8.48) .402 (10.21) C 21 .185 (23.75) (4.70) MAX .715 (18.16) .308 (7.82) .935 .484 (12.29) MAX .190(27.56) (4.82) MAX.865 (21.97) 1.085 .634 (16.10) .702 (17.83) 25 1.185 (30.10) .965 (24.51) .734 (18.64) .802 (20.37) 31 1.335 (33.91) .020 TYP. 1.115 (28.32) .884 (22.45) 37 1.485 (37.72) LEAD LENGTH 1.265 1.034 (26.26) .510 (32.13) (12.95) .015MAX C-FILTER 15 .198 (5.03) MAX .552 (13.97) .253 (6.43) MAX .190 (4.82) MAX .952 (24.18) 2M804 LEAD LENGTH .510 (12.95).015 MAX C-FILTER .810 (20.57) MAX PI-FILTER C LEAD LENGTH SIZE 2M803 .308 (7.82) MAX RECEPTACLE * INTERFACIAL SEAL INCLUDED .020 TYP. A B 2M801 .308 (7.82) MAX .020 TYP. 1.102 (27.99) .810 (20.57) MAX PI-FILTER C REFER TO PAGE 151 FOR RIGHT ANGLE (90 DEG) NARROW PROFILE PC CONFIGURATIONS C .190 (4.82) MAX .198 (5.03) MAX .152 FOR SIZE 9-25 .250 FOR SIZE 31 & 37 .510 (12.95) MAX C-FILTER .810 (20.57) MAX PI-FILTER .190 (4.82) MAX .152 FOR SIZE 9-25 .250 FOR SIZE 31 & 37 2M Accessories .510 (12.95) MAX C-FILTER .810 (20.57) MAX PI-FILTER 09 .785 (19.94) B ±.005 (0.13) .565 (14.35) C M AX P LUG RCP T .334 (8.48) .402 (10.21) 15 .935 (23.75) .715 (18.16) .484 (12.29) .552 (13.97) 21 1.085 (27.56) .865 (21.97) .634 (16.10) .702 (17.83) 25 1.185 (30.10) .965 (24.51) 31 1.335 (33.91) A 1.485 M A(37.72) X 1.115 (28.32) B 1.265(0.13) (32.13) ±.005 .802 (20.37) Terrapin SIZE 37 .734 (18.64) Micro-D A M AX HD38999 .152 FOR SIZE 9-25 .250 FOR SIZE 31 & 37 .152 FOR SIZE 9-25 .250 FOR SIZE 31 & 37 SIZE 2M805 .186 (4.72) MAX .884 (22.45)C .952 (24.18) M A X 1.102 (27.99) 1.034 (26.26) P LUG RCP T Refer to page 153 for Right Angle (90 Deg) Narrow Profile PC Configurations 09 .785 (19.94) .565 (14.35) .334 (8.48) .402 (10.21) REFER TO PAGE 151 FOR RIGHT ANGLE (90 DEG) NARROW PROFILE PC CONFIGURATIONS 15 .935 (23.75) .715 (18.16) .484 (12.29) .552 (13.97) 1.085 (27.56) .865 (21.97) 1.185 (30.10) .965 (24.51) .634 (16.10) 31 1.335 (33.91) 1.115 (28.32) .884 (22.45) .952 (24.18) 37 1.485 (37.72) 1.265 (32.13) 1.034 (26.26) 1.102 (27.99) .734 (18.64) .702 (17.83) Nexus Inches (mm) All dimensions for reference only 21 25 .802 (20.37) Amphenol Aerospace more information at 800-678-0141 • www.amphenol-aerospace.com REFER TO PAGEContact 151 FOR RIGHT ANGLEfor(90 DEG) NARROW PROFILE PC CONFIGURATIONS 187 .015 MIN WASHOUT AREA Filtered Amphenol Aerospace Contacts & Tools .015 MIN WASHOUT AREA .020 TYP. .020 TYP. Series M13 .043 .025 .050 RECEPTACLE PLUG .043 .025 .050" contact spacing Solid wire termination type 5 straight * INTERFACIAL .050 SEAL INCLUDED 2M Specs A A B B .185 (4.70) MAX .308 (7.82) MAX .308 (7.82) MAX .253 (6.43) MAX 2M801 PIN 1 RECEPTACLE C * INTERFACIAL SEAL INCLUDED C A B 2M803 SKT 1 PLUG SIZE 2M804 A .785 .185(19.94) (4.70) MAX .565 (14.35) .935 (23.75) .715.650 (18.16) .484 (12.29) .308 (7.82) MAX (16.51) MAX PI-FILTER .552 (13.97) 21 1.085 (27.56) .865 (21.97) .634 (16.10) .702 (17.83) 1.185 (30.10) .965 (24.51) .734 (18.64) .802 (20.37) 1.335 (33.91) 1.115 (28.32) .020 37 TYP. 1.485 (37.72) 1.265 (32.13) 31 .334 (8.48) .402 (10.21) .350 (8.89) MAX C-FILTER PINLEAD 1 LENGTH .015 .198 (5.03) MAX RCPT B PLUG 09 25 C B .186 (4.72) MAX ±.005 (0.13) MAX 15 .308 (7.82) MAX .350 (8.89) MAX C-FILTER .650 (16.51) MAX PI-FILTER .015 MIN WASHOUT AREA A C MAX .015 MIN SKT 1 .884 (22.45) .952 (24.18) WASHOUT AREA 1.034 (26.26) 1.102 (27.99) C .253 (6.43) MAX LEAD LENGTH .015 .020 TYP. .350 (8.89) MAX C-FILTER .650 (16.51) MAX PI-FILTER Micro-D Terrapin Nexus 188 .043 .025 .050 .015 MIN WASHOUT AREA .198 (5.03) MAX .350 (8.89) MAX C-FILTER .650 (16.51) MAX PI-FILTER .043 .025 LEAD LENGTH .015 LEAD LENGTH .015 .050 .015 MIN WASHOUT AREA .020 TYP. .020 TYP. .043 .025 HD38999 2M Accessories 2M805 .186 (4.72) MAX .043 .025 .050 .050 C MAX SIZE A MAX B ±.005 (0.13) PLUG RCPT 09 .785 (19.94) .565 (14.35) .334 (8.48) .402 (10.21) 15 .935 (23.75) .715 (18.16) .484 (12.29) .552 (13.97) 21 1.085 (27.56) .865 (21.97) .634 (16.10) .702 (17.83) 25 1.185 (30.10) .965 (24.51) .734 (18.64) .802 (20.37) 31 1.335 (33.91) 1.115 (28.32) .884 (22.45) .952 (24.18) 37 1.485 (37.72) 1.265 (32.13) 1.034 (26.26) 1.102 (27.99) C MAX SIZE A MAX B ±.005 (0.13) PLUG RCPT 09 .785 (19.94) .565 (14.35) .334 (8.48) .402 (10.21) 15 .935 (23.75) .715 (18.16) .484 (12.29) .552 (13.97) 21 1.085 (27.56) .865 (21.97) .634 (16.10) .702 (17.83) 25 1.185 (30.10) .965 (24.51) .734 (18.64) .802 (20.37) 31 1.335 (33.91) 1.115 (28.32) .884 (22.45) .952 (24.18) Inches (mm) All dimensions for reference only (37.72) at1.265 (32.13) 1.034 (26.26) 1.102 (27.99) Contact Amphenol Aerospace for37 more1.485 information 800-678-0141 • www.amphenol-aerospace.com Specialty Connectors Amphenol Aerospace Combo/Hybrid Micro-D 2M Specs Need A Special Connector? Contacts & Tools Panel mount w/o-ring seal, Surface mount/straddle mount high temperature CONNECTORS SPECIALTY CONNECTORS Amphenol has designed a range of specialty connectors to meet yourSPECIALTY specific requirements. COMBO / HYBRID HYBRID MICRO-D MICRO-D SPECIALTY CONNECTORS COMBO / Our connectors are designed to be compact, robust, and multi-functional. PANEL MOUNT MOUNT W/O-RING SEAL COMBO / HYBRID MICRO-DSEAL PANEL W/O-RING STRADDLE MOUNT Please contact Amphenol Aerospace for more SURFACE information. PANEL MOUNT MOUNT //W/O-RING SEAL SURFACE MOUNT STRADDLE MOUNT NEED NEED A A SPECIAL SPECIAL CONNECTOR? CONNECTOR? NEED A SPECIAL CONNECTOR? Amphenol has a Amphenol has designed designed a range range of of specialty specialty HIGH SURFACE MOUNT / STRADDLE MOUNT HIGH TEMPERATURE TEMPERATURE HIGH TEMPERATURE 2M801 connectors connectors to to meet meet your your specific specific requirements. requirements. Amphenol has designed a range of connectors your specific requirements. Our are to be robust, and multi-functional. Our connectors connectors are designed designed to specialty be compact, compact, robust, to andmeet multi-functional. Our Please connectors are us designed be compact, robust, and multi-functional. contact for Please contact us for more moreto information. information. Please contact us for more information. 2M803 Combo/Hybrid Micro-D COMBO COMBO // HYBRID HYBRID MICRO-D MICRO-D • Suitable /forHYBRID compact designs COMBO MICRO-D ** Suitable compact designs • Coax / Powerfor contacts Suitable for/ Signal compact designs * Coax Coaxfor// compact Power // Signal Signal contacts Suitable designs * Power contacts • Metal or plastic shell Metal or plastic plastic shell Coax / Power / Signalshell contacts ** Metal or •Metal Available sizes 9 thru 100 ** Available or plasticsizes shell9 Available sizes 9 thru thru 100 100 •Available Available in various finishes ** Available in shell finishes sizes thrushell 100 Available in9 various various shell finishes ** Wire or PCB termination •Available Wire or PCB termination in various shell finishes Wire or PCB termination * Standard to custom hardware available or PCB termination •Wire Standard to custom hardware available * Standard to custom hardware available 2M804 * * * * * * * Standard to custom hardware available Panel Mount W/O-Ring Seal PANEL PANEL MOUNT MOUNT W/O-RING W/O-RING SEAL SEAL PANEL MOUNT W/O-RING SEAL • Suitable for external panel applications * Suitable for external panel applications Blind mounting holes Surface Mount/Straddle Mount SURFACE MOUNT MOUNT // STRADDLE STRADDLE MOUNT MOUNT SURFACE 2M Accessories * Suitable for external panel applications • Meets IP-67 sealing requirement Meets IP-67 sealing requirement Suitable for IP-67 external panelrequirement applications ** Meets sealing •Meets Metal or plastic shell ** Metal plastic shell IP-67or Metal orsealing plastic requirement shell •Metal Available sizes 9 thru 100 100 ** Available sizes 9 or plastic shell Available sizes 9 thru thru 100 ** Available in shell finishes •Available Available in various finishes sizes thrushell 100 Available in9 various various shell finishes * Wire or PCB termination in shell finishes •Available Wire or PCB termination * Wire or various PCB termination * Standard to custom hardware available or PCB termination * Standard to custom hardware available •Wire Standard to custom hardware available ** Blind mounting holes Standard to custom hardware available Blind mounting holes • Blind mounting holes 2M805 * * * * * * * * HD38999 • Suitable forMOUNT limited board space SURFACE / STRADDLE MOUNT ** Suitable for limited board • Vertical or horizontal mount Suitable for limited board space space ** Vertical or * •Suitable for spacing limited board mount space .050" pad Vertical or horizontal horizontal mount ** .050" pad spacing * •Vertical orplastic horizontal .050" pad spacing Metal or shellmount ** Metal or plastic shell * •.050" pad spacing Metal or plastic Available sizes 9 thrushell 37 ** Available thru * Metal or plasticsizes shell9 Available sizes 9 thru 37 37 available • Standard to custom hardware * Standard to custom available * Available sizes 9 thru 37 hardware * Standard to custom hardware available * Standard to custom hardware available Micro-D High Temperature Micro-D (200°C) HIGH TEMPERATURE MICRO-D (200C) Terrapin HIGH for TEMPERATURE MICRO-D (200C) • Suitable oil and gas applications HIGH TEMPERATURE MICRO-D (200C) ** Suitable for and • Metal or plastic shell Suitable for oil oil and gas gas applications applications Metal oroilplastic plastic shellapplications * •Suitable for and dielectric gas ** Metal or shell Special high temp insulator Special highshell temp dielectric dielectric insulator insulator * •Metal or plastic ** Special high temp High temp solder ** High temp solder * Special high temp dielectric insulator High temp solder • Available sizes 9 thru 100 ** Available sizes * High temp solder Available sizes 9 9 thru thru 100 100 Available in various finishes ** Available in shell finishes * •Available sizes thrushell 100 Available in9 various various shell finishes * Wire gauge range 32 AWG 24 • Wire gauge range 32 AWG to 24to AWG * Available various shell32finishes * Wire in gauge range AWG to 24 AWG AWG * Multiple wire lengths (+1.00 -0.00) * •Wire gauge range 32 (+1.00 AWG to/ -0.00) 24// AWG Multiple wire lengths * Multiple wire lengths (+1.00 -0.00) * Standard to custom hardware available * •Multiple wire (+1.00 / -0.00) * Standard to custom hardware available Standard to lengths custom hardware available * Standard to custom hardware available Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 189 PREMIUM SERVICE, FAST RESPONSE TIME! IMAGINE THE POSSIBILITIES! Amphenol designs and manufactures the Right Solution for your needs! SINGLE OR MULTIPLE CABLE/WIRE TERMINATIONS (MICRO-D TOPremium MICRO-D, TWISTED AVAILABLE) service, fast PAIRS response time... imagine the possibilities! SINGLE OR MULTIPLE CABLE/WIRE TERMINATIONS (MICRO-D TO MICRO-D, TWISTED PAIRS AVAILABLE) Design Capabilities Single or Multiple Cable/Wire Terminations (Micro-D to D-SUB, Shielded Teflon Cable) • Specialize in cabling arrangements • Cabling styles - Over Molded, Backshell, Shielded and Twisted Pairs, PCBs • Multiple Micro-D to Micro-D SINGLE OR MULTIPLE • Micro-D to D-Sub CABLE/WIRE TERMINATIONS • Micro-D to D38999 (MICRO-D TO D-SUB, • Micro-D to Flex SHIELDED TEFLON CABLE) • Space grade assemblies MICRO-D TO PCB TERMINATION SINGLE OR MULTIPLE CABLE/WIRE TERMINATIONS (MICRO-D TO D-SUB, SHIELDED TEFLON CABLE) MICRO-D TO PCB TERMINATION Micro-D to PCB Termination Micro-D to header MICRO-D TO HEADER or other products OR OTHER PRODUCT termination TERMINATION AMPHENOL DESIGNS & MANUFACTURES TO HEADER THE RIGHT SOLUTION FOR MICRO-D YOUR NEEDS! OR OTHER PRODUCT TERMINATION PREMIUM SERVICE, FAST RESPONSE TIME! MICRO-D TO HEADER OR OTHER PRODUCT IMAGINE THE POSSIBILITIES! TERMINATION Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools THE RIGHT SOLUTION FOR YOUR NEEDS! Custom Cable-Harnessed Assemblies Amphenol AMPHENOL DESIGNS & MANUFACTURES PREMIUM SERVICE, FAST RESPONSE TIME! Aerospace THE RIGHT IMAGINE THE SOLUTION POSSIBILITIES!FOR YOUR NEEDS! 190 SINGLE Single OR MULTIPLE CABLE/WIRE TERMINATIONS or Multiple Cable/Wire Terminations (MICRO-D TO MICRO-D, TWISTED PAIRS AVAILABLE) (Micro-D to Micro-D, Twisted Pairs Available) Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Custom Connectors AMPHENOL THE RIGHT SOLUTION FOR YOUR Contacts & Tools DesignAMPHENOL Capabilities Amphenol DESIGNS & Aerospace MANUFACT PREMIUM SERVICE, FAST RESPONSE TIM AMPHENOL DESIGNS & MANUFACTURES IMAGINE THE POSSIBILITIES! THE RIGHT SOLUTION FOR YOUR NEEDS! DESIGNS & MANUFACTURES 2M Specs AMPHENOL DESIGNS & MANUFACTUR THE RIGHT SOLUTION FOR SOLUTION YOUR NEEDS! THE RIGHT FOR YOUR NE • Contact arrangements up to 372 positions PREMIUM SERVICE, FAST RESPONSE TIME! • Contact styles - Fiber Optic, Power, Signal, RF IMAGINE • Mounting styles - SMT, Through Hole, Press Fit, Solder Cup, Blind Mate THE POSSIBILITIES! CUSTOM INSERT PATTERN • Custom contact lengths for multiple PCB thickness • Custom connector shell designs available (SIGNAL & POWER OR • Standard to custom hardware available COAX CONTACTS) 2M801 PREMIUM SERVICE, FAST RESPONSE TIME! PREMIUM SERVICE, FAST RESPONSE TIME! IMAGINE THE POSSIBILITIES! CUSTOM INSERT PATTERN IMAGINE THE POSSIBILITIES! (SIGNAL & POWER OR COAX CONTACTS) COAX CONTACTS) CUSTOM CUSTOM INSERT PATTERN (SIGNAL & POWER OR COAX CONTACTS) 2M803 Custom Insert Pattern CUSTOM PATTERN (Signal & PowerINSERT or coax Contacts) (SIGNAL & POWER OR CUSTOM SURFACE MOUNT WITH GUID WITH GUIDE PINS AND THREADED MOUN MOUNTING FEATURES 2M804 CUSTOM STRIP LINE CONNECTOR WITH MOUNTING FEATURES CUSTOM STRIP LINE CONNECTOR CUSTOM SURFACE MOUNT WITH MOUNTING FEATURES CUSTOM SUR WITH GUIDE PINS AND THREADED AMPHENOL Custom StripDESIGNS Line Connector & MANUFACTURES WITH GUIDE PIN MOUNTING FEATURES Mounting Features MOUNTING THE with RIGHT SOLUTION FOR YOUR NEEDS! 2M805 AMPHENOL DESIGNS & MANUFACTUR THE RIGHT SOLUTION FOR YOUR NEE COAX CONTACTS) Double or Multiple Bay (Vertical/Horizontal Orientation) (SIGNAL & POWER OR CONTACTS) IP-67 COAX O-RING PANEL MOUNT HD38999 NS & MANUFACTURES ON FOR YOUR NEEDS! FAST RESPONSE TIME! POSSIBILITIES! 2M Accessories PREMIUM SERVICE, FAST RESPONSE TIME! IMAGINE THE POSSIBILITIES! CUSTOM SHELL, PCB CONNECTOR (CBR TERMINATION SHOWN) TIME! PREMIUM SERVICE, FAST RESPONSE CUSTOM STRIP LINE CONNECTOR IMAGINE THE POSSIBILITIES! CUSTOM STRIP LINE CONNECTOR IP-67 O-RING PANEL MOUNT WITH MOUNTING FEATURES WITH MOUNTING FEATURES CUSTOM SH CUSTOM INSERT PATTERN (SIGNAL & POWER OR (CBR TER CUSTOM INSERT PATTERN CUSTOM SURFACE MOUNT WITH GUIDE PINS AND THREADED MOUNTING FEATURES CUSTOM CUSTOM STRIP LINE CONNECTOR WITH MOUNTING FEATURES STRIP LINE CONNECTOR IP-67 CUSTOM O-RING PANEL MOUNT WITH MOUNTING FEATURES CUSTOM SHELL, PCB CONNECTOR Custom PCB Connector (CBR Shell, TERMINATION SHOWN) (CBR Termination Shown) CUSTOM SHELL, P DOUBLE OR MULTIPLE BAY MICRO-D (CBR TERMINAT (VERTICAL / HORIZONTAL ORIENTATION IP-67 O-RING PANEL MOUNT IP-67 O-Ring Panel Mount Nexus IP-67Features O-RING PANEL MOUNT Mounting DOUBLE (VERTICAL / HORIZONTAL ORIENTATION) Terrapin CUSTOM SURFACE MOUNT Custom Surface Mount WITH GUIDE PINS AND THREADED withMOUNTING Guide Pins and Threaded FEATURES SHELL, PCB CONNECTOR CUSTOM SHELL, (CBR TERMINATION SHOWN) OR MULTIPLE BAY MICRO-D (CBR TERMINA Micro-D IP-67 O-RING PANEL MOUNT CUSTOM SURF WITH GUIDE PINS MOUNTING DOUBLE OR MULTIPLE BAY MICRO-D DOUBLE OR MULTIPLE BAY MICRO-D (VERTICAL / HORIZONTAL ORIENTATION) (VERTICAL / HORIZONTAL ORIENTATION) Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 191 DOUBLE OR MULTIPLE BAY MICRO-D (VERTICAL / HORIZONTAL ORIENTATION) Wire Gauge Chart AWG 0000 (4/0) 000 (3/0) 00 (2/0) 0 (1/0) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 MIL-STD-681 (System 1) Color Code diameter (INCH) (MM) 0.46 11.684 0.4096 10.404 0.3648 9.266 0.3249 8.252 0.2893 7.348 0.2576 6.544 0.2294 5.827 0.2043 5.189 0.1819 4.621 0.162 4.115 0.1443 3.665 0.1285 3.264 0.1144 2.906 0.1019 2.588 0.0907 2.305 0.0808 2.053 0.072 1.828 0.0641 1.628 0.0571 1.45 0.0508 1.291 0.0453 1.15 0.0403 1.024 0.0359 0.912 0.032 0.812 0.0285 0.723 0.0253 0.644 0.0226 0.573 0.0201 0.511 0.0179 0.455 0.0159 0.405 0.0142 0.361 0.0126 0.321 0.0113 0.286 0.01 0.255 0.00893 0.227 0.00795 0.202 0.00708 0.18 0.0063 0.16 0.00561 0.143 0.005 0.127 0.00445 0.113 0.00397 0.101 0.00353 0.0897 0.00314 0.0799 PIN BASE COLOR 1st STRIPE 2nd STRIPE 1 BLACK - - 2 BROWN - - 3 RED - - 4 ORANGE - - 5 YELLOW - - 6 GREEN - - 7 BLUE - - 8 VIOLET - - 9 GREY - - 10 WHITE - - 11 WHITE BLACK - 12 WHITE BROWN - 13 WHITE RED - 14 WHITE ORANGE - 15 WHITE YELLOW - 16 WHITE GREEN - 17 WHITE BLUE - 18 WHITE VIOLET - 19 WHITE GREY - 20 WHITE BLACK BROWN 21 WHITE BLACK RED 22 WHITE BLACK ORANGE 23 WHITE BLACK YELLOW 24 WHITE BLACK GREEN 25 WHITE BLACK BLUE 26 WHITE BLACK VIOLET 27 WHITE BLACK GREY 28 WHITE BROWN RED 29 WHITE BROWN ORANGE 30 WHITE BROWN YELLOW 31 WHITE BROWN GREEN 32 WHITE BROWN BLUE 33 WHITE BROWN VIOLET 34 WHITE BROWN GREY 35 WHITE RED ORANGE 36 WHITE RED YELLOW 37 WHITE RED GREEN 38 WHITE RED BLUE 39 WHITE RED VIOLET 40 WHITE RED GREY 41 WHITE ORANGE YELLOW 42 WHITE ORANGE GREEN 43 WHITE ORANGE BLUE 44 WHITE ORANGE VIOLET 45 WHITE ORANGE GREY 46 WHITE YELLOW GREEN 47 WHITE YELLOW BLUE 48 WHITE YELLOW VIOLET 49 WHITE YELLOW GREY 50 WHITE GREEN BLUE 3rd STRIPE - PIN BASE Color 1st STRIPE 51 WHITE 52 WHITE 53 WHITE 54 WHITE 55 WHITE 56 WHITE 57 WHITE 58 WHITE 59 WHITE 60 WHITE 61 WHITE 62 WHITE 63 WHITE 64 WHITE 65 WHITE 66 WHITE 67 WHITE 68 WHITE 69 WHITE 70 WHITE 71 WHITE 72 WHITE 73 WHITE 74 WHITE 75 WHITE 76 WHITE 77 WHITE 78 WHITE 79 WHITE 80 WHITE 81 WHITE 82 WHITE 83 WHITE 84 WHITE 85 WHITE 86 WHITE 87 WHITE 88 WHITE 89 WHITE 90 WHITE 91 WHITE 92 WHITE 93 WHITE 94 WHITE 95 WHITE 96 WHITE 97 WHITE 98 WHITE 99 WHITE 100 WHITE GREEN VIOLET GREEN GREY BLUE VIOLET BLUE GREY VIOLET GREY BLACK BROWN RED BLACK BROWN ORANGE BLACK BROWN YELLOW BLACK BROWN GREEN BLACK BROWN BLUE BLACK BROWN VIOLET BLACK BROWN GREY BLACK RED ORANGE BLACK RED YELLOW BLACK RED GREEN BLACK RED BLUE BLACK RED VIOLET BLACK RED GREY BLACK ORANGE YELLOW BLACK ORANGE GREEN BLACK ORANGE BLUE BLACK ORANGE VIOLET BLACK ORANGE GREY BLACK YELLOW GREEN BLACK YELLOW BLUE BLACK YELLOW VIOLET BLACK YELLOW GREY BLACK GREEN BLUE BLACK GREEN VIOLET BLACK GREEN GREY BLACK BLUE VIOLET BLACK BLUE GREY BLACK VIOLET GREY BROWN RED ORANGE BROWN RED YELLOW BROWN RED GREEN BROWN RED BLUE BROWN RED VIOLET BROWN RED GREY BROWN ORANGE YELLOW BROWN ORANGE GREEN BROWN ORANGE BLUE BROWN ORANGE VIOLET BROWN ORANGE GREY BROWN YELLOW GREEN BROWN YELLOW BLUE BROWN YELLOW VIOLET BROWN YELLOW GREY BROWN GREEN BLUE BROWN GREEN VIOLET Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools Amphenol Aerospace 192 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2nd STRIPE 3rd STRIPE Part Number Cross Reference Amphenol Aerospace 2M804 2M805 2M Accessories HD38999 Micro-D Terrapin Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M803 M83513/03-C12N 100RC21P-4F6BB M83513/03-C13C 100RC21P-4E1CB M83513/03-C13N 100RN21P-4E1CB M83513/03-C14C 100RC21P-4E6CB M83513/03-C14N 100RN21P-4E6CB M83513/03-C15C 100RC21P-4F1CB M83513/03-C15N 100RN21P-4F1CB M83513/03-C16C 100RC21P-4F6CB M83513/03-C16N 100RN21P-4F6CB M83513/03-D01C 100RC25P-4E1AB M83513/03-D01N 100RN25P-4E1AB M83513/03-D02C 100RC25P-4E1BB M83513/03-D02N 100RN25P-4E1BB M83513/03-D03C 100RC25P-4E6AB M83513/03-D03N 100RN25P-4E6AB M83513/03-D04C 100RC25P-4E6BB M83513/03-D04N 100RN25P-4E6BB M83513/03-D05C 100RC25P-5L4DB M83513/03-D05N 100RN25P-5L4DB M83513/03-D06C 100RC25P-5L4EB M83513/03-D06N 100RN25P-5L4EB M83513/03-D07C 100RC25P-5L3DB M83513/03-D07N 100RN25P-5L3DB M83513/03-D08C 100RC25P-5L3EB M83513/03-D08N 100RN25P-5L3EB M83513/03-D09C 100RC25P-4F1AB M83513/03-D09N 100RN25P-4F1AB M83513/03-D10C 100RC25P-4F1BB M83513/03-D10N 100RN25P-4F1BB M83513/03-D11C 100RC25P-4F6AB M83513/03-D11N 100RN25P-4F6AB M83513/03-D12C 100RC25P-4F6BB M83513/03-D12N 100RN25P-4F6BB M83513/03-D13C 100RC25P-4E1CB M83513/03-D13N 100RN25P-4E1CB M83513/03-D14C 100RC25P-4E6CB M83513/03-D14N 100RN25P-4E6CB M83513/03-D15C 100RC25P-4F1CB M83513/03-D15N 100RN25P-4F1CB M83513/03-D16C 100RC25P-4F6CB M83513/03-D16N 100RN25P-4F6CB M83513/03-E01C 100RC31P-4E1AB M83513/03-E01N 100RN31P-4E1AB M83513/03-E02C 100RC31P-4E1BB M83513/03-E02N 100RN31P-4E1BB M83513/03-E03C 100RC31P-4E6AB M83513/03-E03N 100RN31P-4E6AB M83513/03-E04C 100RC31P-4E6BB M83513/03-E04N 100RN31P-4E6BB M83513/03-E05C 100RC31P-5L4DB M83513/03-E05N 100RN31P-5L4DB M83513/03-E06C 100RC31P-5L4EB M83513/03-E06N 100RN31P-5L4EB M83513/03-E07C 100RC31P-5L3DB M83513/03-E07N 100RN31P-5L3DB M83513/03-E08C 100RC31P-5L3EB M83513/03-E08N 100RN31P-5L3EB M83513/03-E09C 100RC31P-4F1AB M83513/03-E09N 100RN31P-4F1AB 2M801 Mil-Spec Amphenol M83513/03-A15C 100RN09P-4F1CB M83513/03-A15N 100RN09P-4F1CB M83513/03-A16C 100RC09P-4F6CB M83513/03-A16N 100RN09P-4F6CB M83513/03-B01C 100RC15P-4E1AB M83513/03-B01N 100RN15P-4E1AB M83513/03-B02C 100RC15P-4E1BB M83513/03-B02N 100RN15P-4E1BB M83513/03-B03C 100RC15P-4E6AB M83513/03-B03N 100RN15P-4E6AB M83513/03-B04C 100RC15P-4E6BB M83513/03-B04N 100RN15P-4E6BB M83513/03-B05C 100RC15P-5L4DB M83513/03-B05N 100RN15P-5L4DB M83513/03-B06C 100RC15P-5L4EB M83513/03-B06N 100RN15P-5L4EB M83513/03-B07C 100RC15P-5L3DB M83513/03-B07N 100RN15P-5L3DB M83513/03-B08C 100RC15P-5L3EB M83513/03-B08N 100RN15P-5L3EB M83513/03-B09C 100RC15P-4F1AB M83513/03-B09N 100RN15P-4F1AB M83513/03-B10C 100RC15P-4F1BB M83513/03-B10N 100RN15P-4F1BB M83513/03-B11C 100RC15P-4F6AB M83513/03-B11N 100RN15P-4F6AB M83513/03-B12C 100RC15P-4F6BB M83513/03-B12N 100RC15P-4F6BB M83513/03-B13C 100RC15P-4E1CB M83513/03-B13N 100RN15P-4E1CB M83513/03-B14C 100RC15P-4E6CB M83513/03-B14N 100RN15P-4E6CB M83513/03-B15C 100RC15P-4F1CB M83513/03-B15N 100RN15P-4F1CB M83513/03-B16C 100RC15P-4F6CB M83513/03-B16N 100RN15P-4F6CB M83513/03-C01C 100RC21P-4E1AB M83513/03-C01N 100RN21P-4E1AB M83513/03-C02C 100RC21P-4E1BB M83513/03-C02N 100RN21P-4E1BB M83513/03-C03C 100RC21P-4E6AB M83513/03-C03N 100RN21P-4E6AB M83513/03-C04C 100RC21P-4E6BB M83513/03-C04N 100RN21P-4E6BB M83513/03-C05C 100RC21P-5L4DB M83513/03-C05N 100RN21P-5L4DB M83513/03-C06C 100RC21P-5L4EB M83513/03-C06N 100RN21P-5L4EB M83513/03-C07C 100RC21P-5L3DB M83513/03-C07N 100RN21P-5L3DB M83513/03-C08C 100RC21P-5L3EB M83513/03-C08N 100RN21P-5L3EB M83513/03-C09C 100RC21P-4F1AB M83513/03-C09N 100RN21P-4F1AB M83513/03-C10C 100RC21P-4F1BB M83513/03-C10N 100RN21P-4F1BB M83513/03-C11C 100RC21P-4F6AB M83513/03-C11N 100RN21P-4F6AB M83513/03-C12C 100RC21P-4F6BB 2M Specs Mil-Spec Amphenol Contacts & Tools Mil-Spec Amphenol M83513/01-AC 100RC09P-B M83513/01-AN 100RN09P-B M83513/01-BC 100RC15P-B M83513/01-BN 100RN15P-B M83513/01-CC 100RC21P-B M83513/01-CN 100RN21P-B M83513/01-DC 100RC25P-B M83513/01-DN 100RN25P-B M83513/01-EC 100RC31P-B M83513/01-EN 100RN31P-B M83513/01-FC 100RC37P-B M83513/01-FN 100RN37P-B M83513/01-GC 100RC51P-B M83513/01-GN 100RN51P-B M83513/01-HC 100RC100P-B M83513/01-HN 100RN100P-B M83513/02-AC 100RC09S-B M83513/02-AN 100RN09S-B M83513/02-BC 100RC15S-B M83513/02-BN 100RN15S-B M83513/02-CC 100RC21S-B M83513/02-CN 100RN21S-B M83513/02-DC 100RC25S-B M83513/02-DN 100RN25S-B M83513/02-EC 100RC31S-B M83513/02-EN 100RN31S-B M83513/02-FC 100RC37S-B M83513/02-FN 100RN37S-B M83513/02-GC 100RC51S-B M83513/02-GN 100RN51S-B M83513/02-HC 100RC100S-B M83513/02-HN 100RN100S-B M83513/03-A01C 100RC09P-4E1AB M83513/03-A01N 100RN09P-4E1AB M83513/03-A02C 100RC09P-4E1BB M83513/03-A02N 100RN09P-4E1BB M83513/03-A03C 100RC09P-4E6AB M83513/03-A03N 100RN09P-4E6AB M83513/03-A04C 100RC09P-4E6BB M83513/03-A04N 100RN09P-4E6BB M83513/03-A05C 100RC09P-5L4DB M83513/03-A05N 100RN09P-5L4DB M83513/03-A06C 100RC09P-5L4EB M83513/03-A06N 100RN09P-5L4EB M83513/03-A07C 100RC09P-5L3DB M83513/03-A07N 100RN09P-5L3DB M83513/03-A08C 100RC09P-5L3EB M83513/03-A08N 100RN09P-5L3EB M83513/03-A09C 100RC09P-4F1AB M83513/03-A09N 100RN09P-4F1AB M83513/03-A10C 100RC09P-4F1BB M83513/03-A10N 100RN09P-4F1BB M83513/03-A11C 100RC09P-4F6AB M83513/03-A11N 100RN09P-4F6AB M83513/03-A12C 100RC09P-4F6BB M83513/03-A12N 100RN09P-4F6BB M83513/03-A13C 100RC09P-4E1CB M83513/03-A13N 100RN09P-4E1CB M83513/03-A14C 100RC09P-4E6CB 193 Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools Amphenol Aerospace 194 Part Number Cross Reference Mil-Spec Amphenol Mil-Spec Amphenol Mil-Spec Amphenol M83513/03-E10C 100RC31P-4F1BB M83513/03-E10N 100RN31P-4F1BB M83513/03-E11C 100RC31P-4F6AB M83513/03-E11N 100RN31P-4F6AB M83513/03-E12C 100RC31P-4F6BB M83513/03-E12N 100RC31P-4F6BB M83513/03-E13C 100RC31P-4E1CB M83513/03-E13N 100RN31P-4E1CB M83513/03-E14C 100RC31P-4E6CB M83513/03-E14N 100RN31P-4E6CB M83513/03-E15C 100RC31P-4F1CB M83513/03-E15N 100RN31P-4F1CB M83513/03-E16C 100RC31P-4F6CB M83513/03-E16N 100RN31P-4F6CB M83513/03-F01C 100RC37P-4E1AB M83513/03-F01N 100RN37P-4E1AB M83513/03-F02C 100RC37P-4E1BB M83513/03-F02N 100RN37P-4E1BB M83513/03-F03C 100RC37P-4E6AB M83513/03-F03N 100RN37P-4E6AB M83513/03-F04C 100RC37P-4E6BB M83513/03-F04N 100RN37P-4E6BB M83513/03-F05C 100RC37P-5L4DB M83513/03-F05N 100RN37P-5L4DB M83513/03-F06C 100RC37P-5L4EB M83513/03-F06N 100RN37P-5L4EB M83513/03-F07C 100RC37P-5L3DB M83513/03-F07N 100RN37P-5L3DB M83513/03-F08C 100RC37P-5L3EB M83513/03-F08N 100RN37P-5L3EB M83513/03-F09C 100RC37P-4F1AB M83513/03-F09N 100RN37P-4F1AB M83513/03-F10C 100RC37P-4F1BB M83513/03-F10N 100RN37P-4F1BB M83513/03-F11C 100RC37P-4F6AB M83513/03-F11N 100RN37P-4F6AB M83513/03-F12C 100RC37P-4F6BB M83513/03-F12N 100RC37P-4F6BB M83513/03-F13C 100RC37P-4E1CB M83513/03-F13N 100RN37P-4E1CB M83513/03-F14C 100RC37P-4E6CB M83513/03-F14N 100RN37P-4E6CB M83513/03-F15C 100RC37P-4F1CB M83513/03-F15N 100RN37P-4F1CB M83513/03-F16C 100RC37P-4F6CB M83513/03-F16N 100RN37P-4F6CB M83513/03-G01C 100RC51P-4E1AB M83513/03-G01N 100RN51P-4E1AB M83513/03-G02C 100RC51P-4E1BB M83513/03-G02N 100RN51P-4E1BB M83513/03-G03C 100RC51P-4E6AB M83513/03-G03N 100RN51P-4E6AB M83513/03-G04C 100RC51P-4E6BB M83513/03-G04N 100RN51P-4E6BB M83513/03-G05C 100RC51P-5L4DB M83513/03-G05N 100RN51P-5L4DB M83513/03-G06C 100RC51P-5L4EB M83513/03-G06N 100RN51P-5L4EB M83513/03-G07C 100RC51P-5L3DB M83513/03-G07N 100RN51P-5L3DB M83513/03-G08C 100RC51P-5L3EB M83513/03-G08N 100RN51P-5L3EB M83513/03-G09C 100RC51P-4F1AB M83513/03-G09N 100RN51P-4F1AB M83513/03-G10C 100RC51P-4F1BB M83513/03-G10N 100RN51P-4F1BB M83513/03-G11C 100RC51P-4F6AB M83513/03-G11N 100RN51P-4F6AB M83513/03-G12C 100RC51P-4F6BB M83513/03-G12N 100RC51P-4F6BB M83513/03-G13C 100RC51P-4E1CB M83513/03-G13N 100RN51P-4E1CB M83513/03-G14C 100RC51P-4E6CB M83513/03-G14N 100RN51P-4E6CB M83513/03-G15C 100RC51P-4F1CB M83513/03-G15N 100RN51P-4F1CB M83513/03-G16C 100RC51P-4F6CB M83513/03-G16N 100RN51P-4F6CB M83513/03-H01C 100RC100P-4E1AB M83513/03-H01N 100RN100P-4E1AB M83513/03-H02C 100RC100P-4E1BB M83513/03-H02N 100RN100P-4E1BB M83513/03-H03C 100RC100P-4E6AB M83513/03-H03N 100RN100P-4E6AB M83513/03-H04C 100RC100P-4E6BB M83513/03-H04N 100RN100P-4E6BB M83513/03-H05C 100RC100P-5L4DB M83513/03-H05N 100RN100P-5L4DB M83513/03-H06C 100RC100P-5L4EB M83513/03-H06N 100RN100P-5L4EB M83513/03-H07C 100RC100P-5L3DB M83513/03-H07N 100RN100P-5L3DB M83513/03-H08C 100RC100P-5L3EB M83513/03-H08N 100RN100P-5L3EB M83513/03-H09C 100RC100P-4F1AB M83513/03-H09N 100RN100P-4F1AB M83513/03-H10C 100RC100P-4F1BB M83513/03-H10N 100RN100P-4F1BB M83513/03-H11C 100RC100P-4F6AB M83513/03-H11N 100RN100P-4F6AB M83513/03-H12C 100RC100P-4F6BB M83513/03-H12N 100RC100P-4F6BB M83513/03-H13C 100RC100P-4E1CB M83513/03-H13N 100RN100P-4E1CB M83513/03-H14C 100RC100P-4E6CB M83513/03-H14N 100RN100P-4E6CB M83513/03-H15C 100RC100P-4F1CB M83513/03-H15N 100RN100P-4F1CB M83513/03-H16C 100RC100P-4F6CB M83513/03-H16N 100RN100P-4F6CB M83513/04-A01C 100RC09S-4ElAB M83513/04-A01N 100RN09S-4ElAB M83513/04-A02C 100RC09S-4E1BB M83513/04-A02N 100RN09S-4E1BB M83513/04-A03C 100RC09S-4E6AB M83513/04-A03N 100RN09S-4E6AB M83513/04-A04C 100RC09S-4E6BB M83513/04-A04N 100RN09S-4E6BB M83513/04-A05C 100RC09S-5L4DB M83513/04-A05N 100RN09S-5L4DB M83513/04-A06C 100RC09S-5L4EB M83513/04-A06N 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100RC15S-5L3DB M83513/04-B07N 100RN15S-5L3DB M83513/04-B08C 100RC15S-5L3EB M83513/04-B08N 100RN15S-5L3EB M83513/04-B09C 100RC15S-4F1AB M83513/04-B09N 100RN15S-4F1AB M83513/04-B10C 100RC15S-4F1BB M83513/04-B10N 100RN15S-4F1BB M83513/04-B11C 100RC15S-4F6AB M83513/04-B11N 100RN15S-4F6AB M83513/04-B12C 100RC15S-4F6BB M83513/04-B12N 100RC15S-4F6BB M83513/04-B13C 100RC15S-4E1CB M83513/04-B13N 100RN15S-4E1CB M83513/04-B14C 100RC15S-4E6CB M83513/04-B14N 100RN15S-4E6CB M83513/04-B15C 100RC15S-4F1CB M83513/04-B15N 100RN15S-4F1CB M83513/04-B16C 100RC15S-4F6CB M83513/04-B16N 100RN15S-4F6CB M83513/04-C01C 100RC21S-4E1AB M83513/04-C01N 100RN21S-4E1AB M83513/04-C02C 100RC21S-4E1BB Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Part Number Cross Reference Amphenol Aerospace 2M804 2M805 2M Accessories HD38999 Micro-D Terrapin Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M803 M83513/04-F13N 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M83513/08-B01 101R15P-4E1AB M83513/08-B02 101R15P-4E1BB M83513/08-B03 101R15P-4E6AB M83513/08-B04 101R15P-4E6BB M83513/08-B05 101R15P-5L4DB M83513/08-B06 101R15P-5L4EB M83513/08-B07 101R15P-5L3DB M83513/08-B08 101R15P-5L3EB M83513/08-B09 101R15P-4F1AB M83513/08-B10 101R15P-4F1BB M83513/08-B11 101R15P-4F6AB M83513/08-B12 101R15P-4F6BB M83513/08-B13 101R15P-4E1CB M83513/08-B14 101R15P-4E6CB M83513/08-B15 101R15P-4F1CB M83513/08-B16 101R15P-4F6CB M83513/08-C01 101R21P-4E1AB M83513/08-C02 101R21P-4E1BB M83513/08-C03 101R21P-4E6AB M83513/08-C04 101R21P-4E6BB M83513/08-C05 101R21P-5L4DB M83513/08-C06 101R21P-5L4EB M83513/08-C07 101R21P-5L3DB M83513/08-C08 101R21P-5L3EB M83513/08-C09 101R21P-4F1AB M83513/08-C10 101R21P-4F1BB M83513/08-C11 101R21P-4F6AB M83513/08-C12 101R21P-4F6BB M83513/08-C13 101R21P-4E1CB M83513/08-C14 101R21P-4E6CB M83513/08-C15 101R21P-4F1CB M83513/08-C16 101R21P-4F6CB M83513/08-D01 101R25P-4E1AB M83513/08-D02 101R25P-4E1BB M83513/08-D03 101R25P-4E6AB M83513/08-D04 101R25P-4E6BB M83513/08-D05 101R25P-5L4DB M83513/08-D06 101R25P-5L4EB M83513/08-D07 101R25P-5L3DB M83513/08-D08 101R25P-5L3EB M83513/08-D09 101R25P-4F1AB M83513/08-D10 101R25P-4F1BB M83513/08-D11 101R25P-4F6AB M83513/08-D12 101R25P-4F6BB M83513/08-D13 101R25P-4E1CB M83513/08-D14 101R25P-4E6CB M83513/08-D15 101R25P-4F1CB M83513/08-D16 101R25P-4F6CB M83513/08-E01 101R31P-4E1AB M83513/08-E02 101R31P-4E1BB M83513/08-E03 101R31P-4E6AB M83513/08-E04 101R31P-4E6BB M83513/08-E05 101R31P-5L4DB M83513/08-E06 101R31P-5L4EB M83513/08-E07 101R31P-5L3DB M83513/08-E08 101R31P-5L3EB M83513/08-E09 101R31P-4F1AB M83513/08-E10 101R31P-4F1BB M83513/08-E11 101R31P-4F6AB M83513/08-E12 101R31P-4F6BB M83513/08-E13 101R31P-4E1CB M83513/08-E14 101R31P-4E6CB M83513/08-E15 101R31P-4F1CB M83513/08-E16 101R31P-4F6CB M83513/08-F01 101R37P-4E1AB M83513/08-F02 101R37P-4E1BB M83513/08-F03 101R37P-4E6AB M83513/08-F04 101R37P-4E6BB M83513/08-F05 101R37P-5L4DB M83513/08-F06 101R37P-5L4EB M83513/08-F07 101R37P-5L3DB M83513/08-F08 101R37P-5L3EB M83513/08-F09 101R37P-4F1AB M83513/08-F10 101R37P-4F1BB M83513/08-F11 101R37P-4F6AB M83513/08-F12 101R37P-4F6BB M83513/08-F13 101R37P-4E1CB M83513/08-F14 101R37P-4E6CB M83513/08-F15 101R37P-4F1CB M83513/08-F16 101R37P-4F6CB M83513/08-G01 101R51P-4E1AB M83513/08-G02 101R51P-4E1BB M83513/08-G03 101R51P-4E6AB M83513/08-G04 101R51P-4E6BB M83513/08-G05 101R51P-5L4DB M83513/08-G06 101R51P-5L4EB M83513/08-G07 101R51P-5L3DB M83513/08-G08 101R51P-5L3EB M83513/08-G09 101R51P-4F1AB M83513/08-G10 101R51P-4F1BB M83513/08-G11 101R51P-4F6AB M83513/08-G12 101R51P-4F6BB M83513/08-G13 101R51P-4E1CB M83513/08-G14 101R51P-4E6CB M83513/08-G15 101R51P-4F1CB M83513/08-G16 101R51P-4F6CB M83513/09-A01 101R09S-4E1AB M83513/09-A02 101R09S-4E1BB M83513/09-A03 101R09S-4E6AB M83513/09-A04 101R09S-4E6BB M83513/09-A05 101R09S-5L4DB M83513/09-A06 101R09S-5L4EB M83513/09-A07 101R09S-5L3DB M83513/09-A08 101R09S-5L3EB M83513/09-A09 101R09S-4F1AB M83513/09-A10 101R09S-4F1BB M83513/09-A11 101R09S-4E6AB M83513/09-A12 101R09S-4F6BB M83513/09-A13 101R09S-4E1CB M83513/09-A14 101R09S-4E6CB M83513/09-A15 101R09S-4F1CB M83513/09-B01 101R15S-4E1AB M83513/09-B02 101R15S-4E1BB M83513/09-B03 101R15S-4E6AB M83513/09-B04 101R15S-4E6BB M83513/09-B05 101R15S-5L4DB M83513/09-B06 101R15S-5L4EB M83513/09-B07 101R15S-5L3DB M83513/09-B08 101R15S-5L3EB M83513/09-B09 101R15S-4F1AB M83513/09-B10 101R15S-4F1BB M83513/09-B11 101R15S-4E6AB M83513/09-B12 101R15S-4F6BB M83513/09-B13 101R15S-4E1CB M83513/09-B14 101R15S-4E6CB Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Part Number Cross Reference Amphenol Aerospace 2M804 2M805 2M Accessories HD38999 Micro-D Terrapin Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M803 M83513/10-D02CP 100RC25P-CBRP2 M83513/10-D02NN 100RN25P-CBR2 M83513/10-D02NP 100RN25P-CBRP2 M83513/10-D03CN 100RC25P-CBR3 M83513/10-D03CP 100RC25P-CBRP3 M83513/10-D03NN 100RN25P-CBR3 M83513/10-D03NP 100RN25P-CBRP3 M83513/10-E01CN 100RC31P-CBR1 M83513/10-E01CP 100RC31P-CBRP1 M83513/10-E01NN 100RN31P-CBR1 M83513/10-E01NP 100RN31P-CBRP1 M83513/10-E02CN 100RC31P-CBR2 M83513/10-E02CP 100RC31P-CBRP2 M83513/10-E02NN 100RN31P-CBR2 M83513/10-E02NP 100RN31P-CBRP2 M83513/10-E03CN 100RC31P-CBR3 M83513/10-E03CP 100RC31P-CBRP3 M83513/10-E03NN 100RN31P-CBR3 M83513/10-E03NP 100RN31P-CBRP3 M83513/10-F01CN 100RC37P-CBR1 M83513/10-F01CP 100RC37P-CBRP1 M83513/10-F01NN 100RN37P-CBR1 M83513/10-F01NP 100RN37P-CBRP1 M83513/10-F02CN 100RC37P-CBR2 M83513/10-F02CP 100RC37P-CBRP2 M83513/10-F02NN 100RN37P-CBR2 M83513/10-F02NP 100RN37P-CBRP2 M83513/10-F03CN 100RC37P-CBR3 M83513/10-F03CP 100RC37P-CBRP3 M83513/10-F03NN 100RN37P-CBR3 M83513/10-F03NP 100RN37P-CBRP3 M83513/11-G01CN 100RC51P-CBR1 M83513/11-G01CP 100RC51P-CBRP1 M83513/11-G01NN 100RN51P-CBR1 M83513/11-G01NP 100RN51P-CBRP1 M83513/11-G02CN 100RC51P-CBR2 M83513/11-G02CP 100RC51P-CBRP2 M83513/11-G02NN 100RN51P-CBR2 M83513/11-G02NP 100RN51P-CBRP2 M83513/11-G03CN 100RC51P-CBR3 M83513/11-G03CP 100RC51P-CBRP3 M83513/11-G03NN 100RN51P-CBR3 M83513/11-G03NP 100RN51P-CBRP3 M83513/12-H01CN 100RC100P-CBR1 M83513/12-H01CP 100RC100P-CBRP1 M83513/12-H01NN 100RN100P-CBR1 M83513/12-H01NP 100RN100P-CBRP1 M83513/12-H02CN 100RC100P-CBR2 M83513/12-H02CP 100RC100P-CBRP2 M83513/12-H02NN 100RN100P-CBR2 M83513/12-H02NP 100RN100P-CBRP2 M83513/12-H03CN 100RC100P-CBR3 M83513/12-H03CP 100RC100P-CBRP3 M83513/12-H03NN 100RN100P-CBR3 M83513/12-H03NP 100RN100P-CBRP3 M83513/13-A01CN 100RC09S-CBR1 M83513/13-A01CP 100RC09S-CBRP1 M83513/13-A01NN 100RN09S-CBR1 M83513/13-A01NP 100RN09S-CBRP1 2M801 Mil-Spec Amphenol M83513/09-F14 101R37S-4E6CB M83513/09-F15 101R37S-4F1CB M83513/09-G01 101R51S-4E1AB M83513/09-G02 101R51S-4E1BB M83513/09-G03 101R51S-4E6AB M83513/09-G04 101R51S-4E6BB M83513/09-G05 101R51S-5L4DB M83513/09-G06 101R51S-5L4EB M83513/09-G07 101R51S-5L3DB M83513/09-G08 101R51S-5L3EB M83513/09-G09 101R51S-4F1AB M83513/09-G10 101R51S-4F1BB M83513/09-G11 101R51S-4E6AB M83513/09-G12 101R51S-4F6BB M83513/09-G13 101R51S-4E1CB M83513/09-G14 101R51S-4E6CB M83513/09-G15 101R51S-4F1CB M83513/10-A01CN 100RC09P-CBR1 M83513/10-A01CP 100RC09P-CBRP1 M83513/10-A01NN 100RN09P-CBR1 M83513/10-A01NP 100RN09P-CBRP1 M83513/10-A02CN 100RC09P-CBR2 M83513/10-A02CP 100RC09P-CBRP2 M83513/10-A02NN 100RN09P-CBR2 M83513/10-A02NP 100RN09P-CBRP2 M83513/10-A03CN 100RC09P-CBR3 M83513/10-A03CP 100RC09P-CBRP3 M83513/10-A03NN 100RN09P-CBR3 M83513/10-A03NP 100RN09P-CBRP3 M83513/10-B01CN 100RC15P-CBR1 M83513/10-B01CP 100RC15P-CBRP1 M83513/10-B01NN 100RN15P-CBR1 M83513/10-B01NP 100RN15P-CBRP1 M83513/10-B02CN 100RC15P-CBR2 M83513/10-B02CT 100RC15P-CBRT2 M83513/10-B02CP 100RC15P-CBRP2 M83513/10-B02NN 100RN15P-CBR2 M83513/10-B02NP 100RN15P-CBRP2 M83513/10-B03CN 100RC15P-CBR3 M83513/10-B03CP 100RC15P-CBRP3 M83513/10-B03NN 100RN15P-CBR3 M83513/10-B03NP 100RN15P-CBRP3 M83513/10-C01CN 100RC21P-CBR1 M83513/10-C01CP 100RC21P-CBRP1 M83513/10-C01NN 100RN21P-CBR1 M83513/10-C01NP 100RN21P-CBRP1 M83513/10-C02CN 100RC21P-CBR2 M83513/10-C02CP 100RC21P-CBRP2 M83513/10-C02NN 100RN21P-CBR2 M83513/10-C02NP 100RN21P-CBRP2 M83513/10-C03CN 100RC21P-CBR3 M83513/10-C03CP 100RC21P-CBRP3 M83513/10-C03NN 100RN21P-CBR3 M83513/10-C03NP 100RN21P-CBRP3 M83513/10-D01CN 100RC25P-CBR1 M83513/10-D01CP 100RC25P-CBRP1 M83513/10-D01NN 100RN25P-CBR1 M83513/10-D01NP 100RN25P-CBRP1 M83513/10-D02CN 100RC25P-CBR2 2M Specs Mil-Spec Amphenol M83513/09-B15 101R15S-4F1CB M83513/09-C01 101R21S-4E1AB M83513/09-C02 101R21S-4E1BB M83513/09-C03 101R21S-4E6AB M83513/09-C04 101R21S-4E6BB M83513/09-C05 101R21S-5L4DB M83513/09-C06 101R21S-5L4EB M83513/09-C07 101R21S-5L3DB M83513/09-C08 101R21S-5L3EB M83513/09-C09 101R21S-4F1AB M83513/09-C10 101R21S-4F1BB M83513/09-C11 101R21S-4E6AB M83513/09-C12 101R21S-4F6BB M83513/09-C13 101R21S-4E1CB M83513/09-C14 101R21S-4E6CB M83513/09-C15 101R21S-4F1CB M83513/09-D01 101R25S-4E1AB M83513/09-D02 101R25S-4E1BB M83513/09-D03 101R25S-4E6AB M83513/09-D04 101R25S-4E6BB M83513/09-D05 101R25S-5L4DB M83513/09-D06 101R25S-5L4EB M83513/09-D07 101R25S-5L3DB M83513/09-D08 101R25S-5L3EB M83513/09-D09 101R25S-4F1AB M83513/09-D10 101R25S-4F1BB M83513/09-D11 101R25S-4E6AB M83513/09-D12 101R25S-4F6BB M83513/09-D13 101R25S-4E1CB M83513/09-D14 101R25S-4E6CB M83513/09-D15 101R25S-4F1CB M83513/09-E01 101R31S-4E1AB M83513/09-E02 101R31S-4E1BB M83513/09-E03 101R31S-4E6AB M83513/09-E04 101R31S-4E6BB M83513/09-E05 101R31S-5L4DB M83513/09-E06 101R31S-5L4EB M83513/09-E07 101R31S-5L3DB M83513/09-E08 101R31S-5L3EB M83513/09-E09 101R31S-4F1AB M83513/09-E10 101R31S-4F1BB M83513/09-E11 101R31S-4E6AB M83513/09-E12 101R31S-4F6BB M83513/09-E13 101R31S-4E1CB M83513/09-E14 101R31S-4E6CB M83513/09-E15 101R31S-4F1CB M83513/09-F01 101R37S-4E1AB M83513/09-F02 101R37S-4E1BB M83513/09-F03 101R37S-4E6AB M83513/09-F04 101R37S-4E6BB M83513/09-F05 101R37S-5L4DB M83513/09-F06 101R37S-5L4EB M83513/09-F07 101R37S-5L3DB M83513/09-F08 101R37S-5L3EB M83513/09-F09 101R37S-4F1AB M83513/09-F10 101R37S-4F1BB M83513/09-F11 101R37S-4E6AB M83513/09-F12 101R37S-4F6BB M83513/09-F13 101R37S-4E1CB Contacts & Tools Mil-Spec Amphenol 197 Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools Amphenol Aerospace 198 Part Number Cross Reference Mil-Spec Amphenol Mil-Spec Amphenol Mil-Spec Amphenol M83513/13-A02CN 100RC09S-CBR2 M83513/13-A02CP 100RC09S-CBRP2 M83513/13-A02NN 100RN09S-CBR2 M83513/13-A02NP 100RN09S-CBRP2 M83513/13-A03CN 100RC09S-CBR3 M83513/13-A03CP 100RC09S-CBRP3 M83513/13-A03NN 100RN09S-CBR3 M83513/13-A03NP 100RN09S-CBRP3 M83513/13-B01CN 100RC15S-CBR1 M83513/13-B01CP 100RC15S-CBRP1 M83513/13-B01NN 100RN15S-CBR1 M83513/13-B01NP 100RN15S-CBRP1 M83513/13-B02CN 100RC15S-CBR2 M83513/13-B02CP 100RC15S-CBRP2 M83513/13-B02CT 100RC15S-CBRT2 M83513/13-B02NN 100RN15S-CBR2 M83513/13-B02NP 100RN15S-CBRP2 M83513/13-B03CN 100RC15S-CBR3 M83513/13-B03CP 100RC15S-CBRP3 M83513/13-B03NN 100RN15S-CBR3 M83513/13-B03NP 100RN15S-CBRP3 M83513/13-C01CN 100RC21S-CBR1 M83513/13-C01CP 100RC21S-CBRP1 M83513/13-C01NN 100RN21S-CBR1 M83513/13-C01NP 100RN21S-CBRP1 M83513/13-C02CN 100RC21S-CBR2 M83513/13-C02CP 100RC21S-CBRP2 M83513/13-C02NN 100RN21S-CBR2 M83513/13-C02NP 100RN21S-CBRP2 M83513/13-C03CN 100RC21S-CBR3 M83513/13-C03CP 100RC21S-CBRP3 M83513/13-C03NN 100RN21S-CBR3 M83513/13-C03NP 100RN21S-CBRP3 M83513/13-D01CN 100RC25SCBR1 M83513/13-D01CP 100RC25SCBRP1 M83513/13-D01NN 100RN25SCBR1 M83513/13-D01NP 100RN25SCBRP1 M83513/13-D02CN 100RC25SCBR2 M83513/13-D02CP 100RC25SCBRP2 M83513/13-D02NN 100RN25SCBR2 M83513/13-D02NP 100RN25SCBRP2 M83513/13-D03CN 100RC25SCBR3 M83513/13-D03CP 100RC25SCBRP3 M83513/13-D03NN 100RN25SCBR3 M83513/13-D03NP 100RN25SCBRP3 M83513/13-E01CN 100RC31SCBR1 M83513/13-E01CP 100RC31SCBRP1 M83513/13-E01NN 100RN31SCBR1 M83513/13-E01NP 100RN31SCBRP1 M83513/13-E02CN 100RC31SCBR2 M83513/13-E02CP 100RC31SCBRP2 M83513/13-E02NN 100RN31SCBR2 M83513/13-E02NP 100RN31SCBRP2 M83513/13-E03CN 100RC31SCBR3 M83513/13-E03CP 100RC31SCBRP3 M83513/13-E03NN 100RN31SCBR3 M83513/13-E03NP 100RN31SCBRP3 M83513/13-F01CN 100RC37SCBR1 M83513/13-F01CP 100RC37SCBRP1 M83513/13-F01NN 100RN37SCBR1 M83513/13-F01NP 100RN37SCBRP1 M83513/13-F02CN 100RC37SCBR2 M83513/13-F02CP 100RC37SCBRP2 M83513/13-F02NN 100RN37SCBR2 M83513/13-F02NP 100RN37SCBRP2 M83513/13-F03CN 100RC37SCBR3 M83513/13-F03CP 100RC37SCBRP3 M83513/13-F03NN 100RN37SCBR3 M83513/13-F03NP 100RN37SCBRP3 M83513/14-G01CN 100RC51SCBR1 M83513/14-G01CP 100RC51SCBRP1 M83513/14-G01NN 100RN51SCBR1 M83513/14-G01NP 100RN51SCBRP1 M83513/14-G02CN 100RC51SCBR2 M83513/14-G02CP 100RC51SCBRP2 M83513/14-G02NN 100RN51SCBR2 M83513/14-G02NP 100RN51SCBRP2 M83513/14-G03CN 100RC51SCBR3 M83513/14-G03CP 100RC51SCBRP3 M83513/14-G03NN 100RN51SCBR3 M83513/14-G03NP 100RN51SCBRP3 M83513/15-H01CN 100RC100SCBR1 M83513/15-H01CP 100RC100SCBRP1 M83513/15-H01NN 100RN100SCBR1 M83513/15-H01NP 100RN100SCBRP1 M83513/15-H02CN 100RC100SCBR2 M83513/15-H02CP 100RC100SCBRP2 M83513/15-H02NN 100RN100SCBR2 M83513/15-H02NP 100RN100SCBRP2 M83513/15-H03CN 100RC100SCBR3 M83513/15-H03CP 100RC100SCBRP3 M83513/15-H03NN 100RN100SCBR3 M83513/15-H03NP 100RN100SCBRP3 M83513/16-A01CN 100RC09SBR1 M83513/16-A01CP 100RC09PBRP1 M83513/16-A01NN 100RN09PBR1 M83513/16-A01NP 100RN09PBRP1 M83513/16-A02CN 100RC09PBR2 M83513/16-A02CP 100RC09PBRP2 M83513/16-A02NN 100RN09PBR2 M83513/16-A02NP 100RN09PBRP2 M83513/16-A03CN 100RC09PBR3 M83513/16-A03CP 100RC09PBRP3 M83513/16-A03NN 100RN09PBR3 M83513/16-A03NP 100RN09PBRP3 M83513/16-B01CN 100RC15PBR1 M83513/16-B01CP 100RC15PBRP1 M83513/16-B01NN 100RN15PBR1 M83513/16-B01NP 100RN15PBRP1 M83513/16-B02CN 100RC15PBR2 M83513/16-B02CP 100RC15PBRP2 M83513/16-B02NN 100RN15PBR2 M83513/16-B02NP 100RN15PBRP2 M83513/16-B03CN 100RC15PBR3 M83513/16-B03CP 100RC15PBRP3 M83513/16-B03NN 100RN15PBR3 M83513/16-B03NP 100RN15PBRP3 M83513/16-C01CN 100RC21PBR1 M83513/16-C01CP 100RC21PBRP1 M83513/16-C01NN 100RN21PCBR1 M83513/16-C01NP 100RN21PBRP1 M83513/16-C02CN 100RC21PBR2 M83513/16-C02CP 100RC21PBRP2 M83513/16-C02NN 100RN21PBR2 M83513/16-C02NP 100RN21PBRP2 M83513/16-C03CN 100RC21PBR3 M83513/16-C03CP 100RC21PBRP3 M83513/16-C03NN 100RN21PBR3 M83513/16-C03NP 100RN21PBRP3 M83513/16-D01CN 100RC25PBR1 M83513/16-D01CP 100RC25PBRP1| M83513/16-D01NN 100RN25PBR1| M83513/16-D01NP 100RN25PBRP1 M83513/16-D02CN 100RC25PBR2 M83513/16-D02CP 100RC25PBRP2 | M83513/16-D02NN 100RN25PBR2 | M83513/16-D02NP 100RN25PBRP2 M83513/16-D03CN 100RC25PBR3 M83513/16-D03CP 100RC25PBRP3 M83513/16-D03NN 100RN25PBR3| M83513/16-D03NP 100RN25PBRP31 M83513/16-E01CN 100RC31PBR1 M83513/16-E01CP 100RC31PBRP1 M83513/16-E01NN 100RN31PBR1 M83513/16-E01NP 100RN31PBRP1 M83513/16-E02CN 100RC31PBR2 M83513/16-E02CP 100RC31PBRP2 M83513/16-E02NN 100RN31PBR2 M83513/16-E02NP 100RN31PBRP2 M83513/16-E03CN 100RC31PBR3 M83513/16-E03CP 100RC31PBRP3 M83513/16-E03NN 100RN31PBR3 M83513/16-E03NP 100RN31PBRP3 M83513/16-F01CN 100RC37PBR1 M83513/16-F01CP 100RC37PBRP1 M83513/16-F01NN 100RN37PBR1 M83513/16-F01NP 100RN37PBRP1 M83513/16-F02CN 100RC37PBR2 M83513/16-F02CP 100RC37PBRP2 M83513/16-F02NN 100RN37PBR2 M83513/16-F02NP 100RN37PBRP2 M83513/16-F03CN 100RC37PBR3 M83513/16-F03CP 100RC37PBRP3 M83513/16-F03NN 100RN37PBR3 M83513/16-F03NP 100RN37PBRP3 M83513/17-G01CN 100RC51PBR1 M83513/17-G01CP 100RC51PBRP1 M83513/17-G01NN 100RN51PBR1 M83513/17-G01NP 100RN51PBRP1 M83513/17-G02CN 100RC51PBR2 M83513/17-G02CP 100RC51PBRP2 M83513/17-G02NN 100RN51PBR2 M83513/17-G02NP 100RN51PBRP2 M83513/17-G03CN 100RC51PBR3 M83513/17-G03CP 100RC51PBRP3 M83513/17-G03NN 100RN51PBR3 M83513/17-G03NP 100RN51PBRP3 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Part Number Cross Reference Amphenol Aerospace 2M804 2M805 2M Accessories HD38999 Micro-D Terrapin Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M803 M83513/22-A03NN 100RN09PBS3 M83513/22-A03NP 100RN09PBSP3 M83513/22-B01CN 100RC15PBS1 M83513/22-B01CP 100RC15PBSP1 M83513/22-B01NN 100RN15PBS1 M83513/22-B01NP 100RN15PBSP1 M83513/22-B02CN 100RC15PBS2 M83513/22-B02CP 100RC15PBSP2 M83513/22-B02NN 100RN15PBS2 M83513/22-B02NP 100RN15PBSP2 M83513/22-B01CT 100RC15P-BST1 M83513/22-B03CN 100RC15PBS3 M83513/22-B03CP 100RC15PBSP3 M83513/22-B03NN 100RN15PBS3 M83513/22-B03NP 100RN15PBSP3 M83513/22-C01CN 100RC21PBS1 M83513/22-C01CP 100RC21PBSP M83513/22-C01NN 100RN21PBS1 M83513/22-C01NP 100RN21PBSP1 M83513/22-C02CN 100RC21PBS2 M83513/22-C02CP 100RC21PBSP2 M83513/22-C02NN 100RN21PBS2 M83513/22-C02NP 100RN21PBSP2 M83513/22-C03CN 100RC21PBS3 M83513/22-C03CP 100RC21PBSP3 M83513/22-C03NN 100RN21PBS3 M83513/22-C03NP 100RN21PBSP3 M83513/22-D01CN 100RC25PBS1 M83513/22-D01CP 100RC25PBSP1 M83513/22-D01NN 100RN25PBS1 M83513/22-D01NP 100RN25PBSP1 M83513/22-D02CN 100RC25PBS2 M83513/22-D02CP 100RC25PBSP2 M83513/22-D02NN 100RN25PBS2 M83513/22-D02NP 100RN25PBSP2 M83513/22-D03CN 100RC25PBS3 M83513/22-D03CP 100RC25PBSP3 M83513/22-D03NN 100RN25PBS3 M83513/22-D03NP 100RN25PBSP3 M83513/22-E01CN 100RC31PBS1 M83513/22-E01CP 100RC31PBSP1 M83513/22-E01NN 100RN31PBS1 M83513/22-E01NP 100RN31PBSP1 M83513/22-E02CN 100RC31PBS2 M83513/22-E02CP 100RC31PBSP2 M83513/22-E02NN 100RN31PBS2 M83513/22-E02NP 100RN31PBSP2 M83513/22-E03CN 100RC31PBS3 M83513/22-E03CP 100RC31PBSP3 M83513/22-E03NN 100RN31PBS3 M83513/22-E03NP 100RN31PBSP3 M83513/22-F01CN 100RC37PBS1 M83513/22-F01CP 100RC37PBSP1 M83513/22-F01NN 100RN37PBS1 M83513/22-F01NP 100RN37PBSP1 M83513/22-F02CN 100RC37PBS2 M83513/22-F02CP 100RC37PBSP2 M83513/22-F02NN 100RN37PBS2 M83513/22-F02NP 100RN37PBSP2 2M801 Mil-Spec Amphenol M83513/19-D03NP 100RN25SBRP3 M83513/19-E01CN 100RC31SBR1 M83513/19-E01CP 100RC31SBRP1 M83513/19-E01NN 100RN31SBR1 M83513/19-E01NP 100RN31SBRP1 M83513/19-E02CN 100RC31SBR2 M83513/19-E02CP 100RC31SBRP2 M83513/19-E02NN 100RN31SBR2 M83513/19-E02NP 100RN31SBRP2 M83513/19-E03CN 100RC31SBR3 M83513/19-E03CP 100RC31SBRP3 M83513/19-E03NN 100RN31SBR3 M83513/19-E03NP 100RN31SBRP3 M83513/19-F01CN 100RC37SBR1 M83513/19-F01CP 100RC37SBRP1 M83513/19-F01NN 100RN37SBR1 M83513/19-F01NP 100RN37SBRP1 M83513/19-F02CN 100RC37SBR2 M83513/19-F02CP 100RC37SBRP2 M83513/19-F02NN 100RN37SBR2 M83513/19-F02NP 100RN37SBRP2 M83513/19-F03CN 100RC37SBR3 M83513/19-F03CP 100RC37SBRP3 M83513/19-F03NN 100RN37SBR3 M83513/19-F03NP 100RN37SBRP3 M83513/20-G01CN 100RC51SBR1 M83513/20-G01CP 100RC51SBRP1 M83513/20-G01NN 100RN51SBR1 M83513/20-G01NP 100RN51SBRP1 M83513/20-G02CN 100RC51SBR2 M83513/20-G02CP 100RC51SBRP2 M83513/20-G02NN 100RN51SBR2 M83513/20-G02NP 100RN51SBRP2 M83513/20-G03CN 100RC51SBR3 M83513/20-G03CP 100RC51SBRP3 M83513/20-G03NN 100RN51SBR3 M83513/20-G03NP 100RN51SBRP3 M83513/21-H01CN 100RC100SBR1 M83513/21-H01CP 100RC100SBRP1 M83513/21-H01NN 100RN100SBR1 M83513/21-H01NP 100RN100SBRP1 M83513/21-H02CN 100RC100SBR2 M83513/21-H02CP 100RC100SBRP2 M83513/21-H02NN 100RN100SBR2 M83513/21-H02NP 100RN100SBRP2 M83513/21-H03CN 100RC100SBR3 M83513/21-H03CP 100RC100SBRP3 M83513/21-H03NN 100RN100SBR3 M83513/21-H03NP 100RN100SBRP3 M83513/22-A01CN 100RC09PBS1 M83513/22-A01CP 100RC09PBSP1 M83513/22-A01NN 100RN09PBS1 M83513/22-A01NP 100RN09PBSP1 M83513/22-A02CN 100RC09PBS2 M83513/22-A02CP 100RC09PBSP2 M83513/22-A02NN 100RN09PBS2 M83513/22-A02NP 100RN09PBSP2 M83513/22-A03CN 100RC09PBS3 M83513/22-A03CP 100RC09PBSP3 2M Specs Mil-Spec Amphenol M83513/18-H01CN 100RC100PBR1 M83513/18-H01CP 100RC100PBRP1 M83513/18-H01NN 100RN100PBR1 M83513/18-H01NP 100RN100PBRP1 M83513/18-H02CN 100RC100PBR2 M83513/18-H02CP 100RC100PBRP2 M83513/18-H02NN 100RN100PBR2 M83513/18-H02NP 100RN100PBRP2 M83513/18-H03CN 100RC100PBR3 M83513/18-H03CP 100RC100PBRP3 M83513/18-H03NN 100RN100PBR3 M83513/18-H03NP 100RN100PBRP3 M83513/19-A01CN 100RN09SBRP1 M83513/19-A01CP 100RC09SBRP1 M83513/19-A01NN 100RN09SBR1 M83513/19-A01NP 100RN09SBRP1 M83513/19-A02CN 100RC09SBR2 M83513/19-A02CP 100RC09SBRP2 M83513/19-A02NN 100RN09SBR2 M83513/19-A02NP 100RN09SBRP2 M83513/19-A03CN 100RC09SBR3 M83513/19-A03CP 100RC09SBRP3 M83513/19-A03NN 100RN09SBR3 M83513/19-A03NP 100RN09SBRP3 M83513/19-B01CN 100RC15SBR1 M83513/19-B01CP 100RC15SBRP1 M83513/19-B01NN 100RN15SBR1 M83513/19-B01NP 100RN15SBRPl M83513/19-B02CN 100RC15SBR2 M83513/19-B02CP 100RC15SBRP2 M83513/19-B02NN 100RN15SBR2 M83513/19-B02NP 100RN15SBRP2 M83513/19-B03CN 100RC15SBR3 M83513/19-B03CP 100RC15SBRP3 M83513/19-B03NN 100RN15SBR3 M83513/19-B03NP 100RN15SBRP3 M83513/19-C01CN 100RC21SBR1 M83513/19-C01CP 100RC21SBRP1 M83513/19-C01NN 100RN21SCBR1 M83513/19-C01NP 100RN21SBRP1 M83513/19-C02CN 100RC21SBR2 M83513/19-C02CP 100RC21SBRP2 M83513/19-C02NN 100RN21SBR2 M83513/19-C02NP 100RN21SBRP2 M83513/19-C03CN 100RC21SBR3 M83513/19-C03CP 100RC21SBRP3 M83513/19-C03NN 100RN21SBR3 M83513/19-C03NP 100RN21SBRP3 M83513/19-D01CN 100RC25SBR1 M83513/19-D01CP 100RC25SBRP1 M83513/19-D01NN 100RN25SBR1 M83513/19-D01NP 100RN25SBRP1 M83513/19-D02CN 100RC25SBR2 M83513/19-D02CP 100RC25SBRP2 M83513/19-D02NN 100RN25SBR2 M83513/19-D02NP 100RN25SBRP2 M83513/19-D03CN 100RC25SBR3 M83513/19-D03CP 100RC25SBRP3 M83513/19-D03NN 100RN25SBR3 Contacts & Tools Mil-Spec Amphenol 199 Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools Amphenol Aerospace 200 Part Number Cross Reference Mil-Spec Amphenol Mil-Spec Amphenol Mil-Spec Amphenol M83513/22-F03CN 100RC37PBS3 M83513/22-F03CP 100RC37PBSP3 M83513/22-F03NN 100RN37PBS3 M83513/22-F03NP 100RN37PBSP3 M83513/23-G01CN 100RC51PBS1 M83513/23-G01CP 100RC51PBSP1 M83513/23-G01NN 100RN51PBS1 M83513/23-G01NP 100RN51PBSP1 M83513/23-G02CN 100RC51PBS2 M83513/23-G02CP 100RC51PBSP2 M83513/23-G02NN 100RN51PBS2 M83513/23-G02NP 100RN51PBSP2 M83513/23-G03CN 100RC51PBS3 M83513/23-G03CP 100RC51PBSP3 M83513/23-G03NN 100RN51PBS3 M83513/23-G03NP 100RN51PBSP3 M83513/24-H01CN 100RC100PBS1 M83513/24-H01CP 100RC100PBSP1 M83513/24-H01NN 100RN100PBS1 M83513/24-H01NP 100RN100PBSP1 M83513/24-H02CN 100RCl 00PBS2 M83513/24-H02CP 100RC100PBSP2 M83513/24-H02NN 100RN100PBS2 M83513/24-H02NP 100RN100PBSP2 M83513/24-H03CN 100RCl 00PBS3 M83513/24-H03CP 100RC100PBSP3 M83513/24-H03NN 100RN100PBS3 M83513/24-H03NP 100RN100PBSP3 M83513/25-A01CN 100RC09SBS1 M83513/25-A01CP 100RC09SBSP1 M83513/25-A01NN 100RN09SBS1 M83513/25-A01NP 100RN09SBSP1 M83513/25-A02CN 100RC09SBS2 M83513/25-A02CP 100RC09SBSP2 M83513/25-A02NN 100RN09SBS2 M83513/25-A02NP 100RN09SBSP2 M83513/25-A03CN 100RC09SBS3 M83513/25-A03CP 100RC09SBSP3 M83513/25-A03NN 100RN09SBS3 M83513/25-A03NP 100RN09SBSP3 M83513/25-B01CN 100RC15SBS1 M83513/25-B01CP 100RC15SBSP1 M83513/25-B01NN 100RN15SBS1 M83513/25-B01NP 100RN15SBSP1 M83513/25-B01CT 100RC15S-BST1 M83513/25-B02CN 100RC15SBS2 M83513/25-B02CP 100RC15SBSP2 M83513/25-B02NN 100RN15SBS2 M83513/25-B02NP 100RN15SBSP2 M83513/25-B03CN 100RC15SBS3 M83513/25-B03CP 100RC15SBSP3 M83513/25-B03NN 100RN15SBS3 M83513/25-B03NP 100RN15SBSP3 M83513/25-C01CN 100RC21SBS1 M83513/25-C01CP 100RC21SBSP1 M83513/25-C01NN 100RN21SBS1 M83513/25-C01NP 100RN21SBSP1 M83513/25-C02CN 100RC21SBS2 M83513/25-C02CP 100RC21SBSP2 M83513/25-C02NN 100RN21SBS2 M83513/25-C02NP 100RN21SBSP2 M83513/25-C03CN 100RC21SBS3 M83513/25-C03CP 100RC21SBSP3 M83513/25-C03NN 100RN21SBS3 M83513/25-C03NP 100RN21SBSP3 M83513/25-D01CN 100RC25SBS1 M83513/25-D01CP 100RC25SBSP1 M83513/25-D01NN 100RN25SBS1 M83513/25-D01NP 100RN25SBSP1 M83513/25-D02CN 100RC25SBS2 M83513/25-D02CP 100RC25SBSP2 M83513/25-D02NN 100RN25SBS2 M83513/25-D02NP 100RN25SBSP2 M83513/25-D03CN 100RC25SBS3 M83513/25-D03CP 100RC25SBSP3 M83513/25-D03NN 100RN25SBS3 M83513/25-D03NP 100RN25SBSP3 M83513/25-E01CN 100RC31PBS1 M83513/25-E01CP 100RC31SBSP1 M83513/25-E01NN 100RN31PBS1 M83513/25-E01NP 100RN31PBSP1 M83513/25-E02CN 100RC31PBS2 M83513/25-E02CP 100RC31SBSP2 M83513/25-E02NN 100RN31PBS2 M83513/25-E02NP 100RN31PBSP2 M83513/25-E03CN 100RC31PBS3 M83513/25-E03CP 100RC31PBSP3 M83513/25-E03NN 100RN31PBS3 M83513/25-E03NP 100RN31PBSP3 M83513/25-F01CN 100RC37PBS1 M83513/25-F01CP 100RC37SBSP1 M83513/25-F01NN 100RN37PBS1 M83513/25-F01NP 100RN37PBSP1 M83513/25-F02CN 100RC37PBS2 M83513/25-F02CP 100RC37SBSP2 M83513/25-F02NN 100RN37PBS2 M83513/25-F02NP 100RN37PBSP2 M83513/25-F03CN 100RC37PBS3 M83513/25-F03CP 100RC37PBSP3 M83513/25-F03NN 100RN37PBS3 M83513/25-F03NP 100RN37PBSP3 M83513/26-G01CN 100RC51SBS1 M83513/26-G01CP 100RC51SBSP1 M83513/26-G01NN 100RN51SBS1 M83513/26-G01NP 100RN51SBSP1 M83513/26-G02CN 100RC51SBS2 M83513/26-G02CP 100RC51SBSP2 M83513/26-G02NN 100RN51SBS2 M83513/26-G02NP 100RN51SBSP2 M83513/26-G03CN 100RC51SBS3 M83513/26-G03CP 100RC51SBSP3 M83513/26-G03NN 100RN51SBS3 M83513/26-G03NP 100RN51SBSP3 M83513/27-H01CN 100RC100SBS1 M83513/27-H01CP 100RC100SBSP1 M83513/27-H01NN 100RN100SBS1 M83513/27-H01NP 100RN100SBSP1 M83513/27-H02CN 100RC100SBS2 M83513/27-H02CP 100RC100SBSP2 M83513/27-H02NN 100RN100SBS2 M83513/27-H02NP 100RN100SBSP2 M83513/27-H03CN 100RC100SBS3 M83513/27-H03CP 100RC100SBSP3 M83513/27-H03NN 100RN100SBS3 M83513/27-H03NP 100RN100SBSP3 M83513/28-A01CN 100RC09P-C61 M83513/28-A01CP 100RC09P-C6P1 M83513/28-A01CT 100RC09P-C6T1 M83513/28-A01CW 100RC09P-C6PT1 M83513/28-A01NN 100RN09P-C61 M83513/28-A01NP 100RN09P-C6P1 M83513/28-A01NT 100RN09P-C6T1 M83513/28-A01NW 100RN09P-C6PT1 M83513/28-A02CN 100RC09P-C62 M83513/28-A02CP 100RC09P-C6P2 M83513/28-A02CT 100RC09P-C6T2 M83513/28-A02CW 100RC09P-C6PT2 M83513/28-A02NN 100RN09P-C62 M83513/28-A02NP 100RN09P-C6P2 M83513/28-A02NT 100RN09P-C6T2 M83513/28-A02NW 100RN09P-C6PT2 M83513/28-A03CN 100RC09P-C63 M83513/28-A03CP 100RC09P-C6P3 M83513/28-A03CT 100RC09P-C6T3 M83513/28-A03CW 100RC09P-C6PT3 M83513/28-A03NN 100RN09P-C63 M83513/28-A03NP 100RN09P-C6P3 M83513/28-A03NT 100RN09P-C6T3 M83513/28-A03NW 100RN09P-C6PT3 M83513/28-B01CN 100RC15P-C61 M83513/28-B01CP 100RC15P-C6P1 M83513/28-B01CT 100RC15P-C6T1 M83513/28-B01CW 100RC15P-C6PT1 M83513/28-B01NN 100RN15P-C61 M83513/28-B01NP 100RN15P-C6P1 M83513/28-B01NT 100RN15P-C6T1 M83513/28-B01NW 100RN15P-C6PT1 M83513/28-B02CN 100RC15P-C62 M83513/28-B02CP 100RC15P-C6P2 M83513/28-B02CT 100RC15P-C6T2 M83513/28-B02CW 100RC15P-C6PT2 M83513/28-B02NN 100RN15P-C62 M83513/28-B02NP 100RN15P-C6P2 M83513/28-B02NT 100RN15P-C6T2 M83513/28-B02NW 100RN15P-C6PT2 M83513/28-B03CN 100RC15P-C63 M83513/28-B03CP 100RC15P-C6P3 M83513/28-B03CT 100RC15P-C6T3 M83513/28-B03CW 100RC15P-C6PT3 M83513/28-B03NN 100RN15P-C63 M83513/28-B03NP 100RN15P-C6P3 M83513/28-B03NT 100RN15P-C6T3 M83513/28-B03NW 100RN15P-C6PT3 M83513/28-C01CN 100RC21P-C61 M83513/28-C01CP 100RC21P-C6P1 M83513/28-C01CT 100RC21P-C6T1 M83513/28-C01CW 100RC21P-C6PT1 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Part Number Cross Reference Amphenol Aerospace 2M804 2M805 2M Accessories HD38999 Micro-D Terrapin Nexus Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 2M803 M83513/30-G01CT 100RC100P-C6T1 M83513/30-G01CW 100RC100P-C6PT1 M83513/30-G01NN 100RN100P-C61 M83513/30-G01NP 100RN100P-C6P1 M83513/30-G01NT 100RN100P-C6T1 M83513/30-G01NW 100RN100P-C6PT1 M83513/29-G02CN 100RC100P-C62 M83513/30-G02CP 100RC100P-C6P2 M83513/30-G02CT 100RC100P-C6T2 M83513/30-G02CW 100RC100P-C6PT2 M83513/30-G02NN 100RN100P-C62 M83513/30-G02NP 100RN100P-C6P2 M83513/30-G02NT 100RN100P-C6T2 M83513/30-G02NW 100RN100P-C6PT2 M83513/30-G03CN 100RC100P-C63 M83513/30-G03CP 100RC100P-C6P3 M83513/30-G03CT 100RC100P-C6T3 M83513/30-G03CW 100RC100P-C6PT3 M83513/30-G03NN 100RN100P-C63 M83513/30-G03NP 100RN100P-C6P3 M83513/30-G03NT 100RN100P-C6T3 M83513/30-G03NW 100RN100P-C6PT3 M83513/31-A01CN 100RC09S-C61 M83513/31-A01CP 100RC09S-C6P1 M83513/31-A01CT 100RC09S-C6T1 M83513/31-A01CW 100RC09S-C6PT1 M83513/31-A01NN 100RN09S-C61 M83513/31-A01NP 100RN09S-C6P1 M83513/31-A01NT 100RN09S-C6T1 M83513/31-A01NW 100RN09S-C6PT1 M83513/31-A02CN 100RC09S-C62 M83513/31-A02CP 100RC09S-C6P2 M83513/31-A02CT 100RC09S-C6T2 M83513/31-A02CW 100RC09S-C6PT2 M83513/31-A02NN 100RN09S-C62 M83513/31-A02NP 100RN09S-C6P2 M83513/31-A02NT 100RN09S-C6T2 M83513/31-A02NW 100RN09S-C6PT2 M83513/31-A03CN 100RC09S-C63 M83513/31-A03CP 100RC09S-C6P3 M83513/31-A03CT 100RC09S-C6T3 M83513/31-A03CW 100RC09S-C6PT3 M83513/31-A03NN 100RN09S-C63 M83513/31-A03NP 100RN09S-C6P3 M83513/31-A03NT 100RN09S-C6T3 M83513/31-A03NW 100RN09S-C6PT3 M83513/31-B01CN 100RC15S-C61 M83513/31-B01CP 100RC15S-C6P1 M83513/31-B01CT 100RC15S-C6T1 M83513/31-B01CW 100RC15S-C6PT1 M83513/31-B01NN 100RN15S-C61 M83513/31-B01NP 100RN15S-C6P1 M83513/31-B01NT 100RN15S-C6T1 M83513/31-B01NW 100RN15S-C6PT1 M83513/31-B02CN 100RC15S-C62 M83513/31-B02CP 100RC15S-C6P2 M83513/31-B02CT 100RC15S-C6T2 M83513/31-B02CW 100RC15S-C6PT2 M83513/31-B02NN 100RN15S-C62 2M801 Mil-Spec Amphenol M83513/28-E02NW 100RN31P-C6PT2 M83513/28-E03CN 100RC31P-C63 M83513/28-E03CP 100RC31P-C6P3 M83513/28-E03CT 100RC31P-C6T3 M83513/28-E03CW 100RC31P-C6PT3 M83513/28-E03NN 100RN31P-C63 M83513/28-E03NP 100RN31P-C6P3 M83513/28-E03NT 100RN31P-C6T3 M83513/28-E03NW 100RN31P-C6PT3 M83513/28-F01CN 100RC37P-C61 M83513/28-F01CP 100RC37P-C6P1 M83513/28-F01CT 100RC37P-C6T1 M83513/28-F01CW 100RC37P-C6PT1 M83513/28-F01NN 100RN37P-C61 M83513/28-F01NP 100RN37P-C6P1 M83513/28-F01NT 100RN37P-C6T1 M83513/28-F01NW 100RN37P-C6PT1 M83513/28-F02CN 100RC37P-C62 M83513/28-F02CP 100RC37P-C6P2 M83513/28-F02CT 100RC37P-C6T2 M83513/28-F02CW 100RC37P-C6PT2 M83513/28-F02NN 100RN37P-C62 M83513/28-F02NP 100RN37P-C6P2 M83513/28-F02NT 100RN37P-C6T2 M83513/28-F02NW 100RN37P-C6PT2 M83513/28-F03CN 100RC37P-C63 M83513/28-F03CP 100RC37P-C6P3 M83513/28-F03CT 100RC37P-C6T3 M83513/28-F03CW 100RC37P-C6PT3 M83513/28-F03NN 100RN37P-C63 M83513/28-F03NP 100RN37P-C6P3 M83513/28-F03NT 100RN37P-C6T3 M83513/28-F03NW 100RN37P-C6PT3 M83513/29-G01CN 100RC51P-C61 M83513/29-G01CP 100RC51P-C6P1 M83513/29-G01CT 100RC51P-C6T1 M83513/29-G01CW 100RC51P-C6PT1 M83513/29-G01NN 100RN51P-C61 M83513/29-G01NP 100RN51P-C6P1 M83513/29-G01NT 100RN51P-C6T1 M83513/29-G01NW 100RN51P-C6PT1 M83513/29-G02CN 100RC51P-C62 M83513/29-G02CP 100RC51P-C6P2 M83513/29-G02CT 100RC51P-C6T2 M83513/29-G02CW 100RC51P-C6PT2 M83513/29-G02NN 100RN51P-C62 M83513/29-G02NP 100RN51P-C6P2 M83513/29-G02NT 100RN51P-C6T2 M83513/29-G02NW 100RN51P-C6PT2 M83513/29-G03CN 100RC51P-C63 M83513/29-G03CP 100RC51P-C6P3 M83513/29-G03CT 100RC51P-C6T3 M83513/29-G03CW 100RC51P-C6PT3 M83513/29-G03NN 100RN51P-C63 M83513/29-G03NP 100RN51P-C6P3 M83513/29-G03NT 100RN51P-C6T3 M83513/29-G03NW 100RN51P-C6PT3 M83513/30-G01CN 100RC100P-C61 M83513/30-G01CP 100RC100P-C6P1 2M Specs Mil-Spec Amphenol M83513/28-C01NN 100RN21P-C61 M83513/28-C01NP 100RN21P-C6P1 M83513/28-C01NT 100RN21P-C6T1 M83513/28-C01NW 100RN21P-C6PT1 M83513/28-C02CN 100RC21P-C62 M83513/28-C02CP 100RC21P-C6P2 M83513/28-C02CT 100RC21P-C6T2 M83513/28-C02CW 100RC21P-C6PT2 M83513/28-C02NN 100RN21P-C62 M83513/28-C02NP 100RN21P-C6P2 M83513/28-C02NT 100RN21P-C6T2 M83513/28-C02NW 100RN21P-C6PT2 M83513/28-C03CN 100RC21P-C63 M83513/28-C03CP 100RC21P-C6P3 M83513/28-C03CT 100RC21P-C6T3 M83513/28-C03CW 100RC21P-C6PT3 M83513/28-C03NN 100RN21P-C63 M83513/28-C03NP 100RN21P-C6P3 M83513/28-C03NT 100RN21P-C6T3 M83513/28-C03NW 100RN21P-C6PT3 M83513/28-D01CN 100RC25P-C61 M83513/28-D01CP 100RC25P-C6P1 M83513/28-D01CT 100RC25P-C6T1 M83513/28-D01CW 100RC25P-C6PT1 M83513/28-D01NN 100RN25P-C61 M83513/28-D01NP 100RN25P-C6P1 M83513/28-D01NT 100RN25P-C6T1 M83513/28-D01NW 100RN25P-C6PT1 M83513/28-D02CN 100RC25P-C62 M83513/28-D02CP 100RC25P-C6P2 M83513/28-D02CT 100RC25P-C6T2 M83513/28-D02CW 100RC25P-C6PT2 M83513/28-D02NN 100RN25P-C62 M83513/28-D02NP 100RN25P-C6P2 M83513/28-D02NT 100RN25P-C6T2 M83513/28-D02NW 100RN25P-C6PT2 M83513/28-D03CN 100RC25P-C63 M83513/28-D03CP 100RC25P-C6P3 M83513/28-D03CT 100RC25P-C6T3 M83513/28-D03CW 100RC25P-C6PT3 M83513/28-D03NN 100RN25P-C63 M83513/28-D03NP 100RN25P-C6P3 M83513/28-D03NT 100RN25P-C6T3 M83513/28-D03NW 100RN25P-C6PT3 M83513/28-E01CN 100RC31P-C61 M83513/28-E01CP 100RC31P-C6P1 M83513/28-E01CT 100RC31P-C6T1 M83513/28-E01CW 100RC31P-C6PT1 M83513/28-E01NN 100RN31P-C61 M83513/28-E01NP 100RN31P-C6P1 M83513/28-E01NT 100RN31P-C6T1 M83513/28-E01NW 100RN31P-C6PT1 M83513/28-E02CN 100RC31P-C62 M83513/28-E02CP 100RC31P-C6P2 M83513/28-E02CT 100RC31P-C6T2 M83513/28-E02CW 100RC31P-C6PT2 M83513/28-E02NN 100RN31P-C62 M83513/28-E02NP 100RN31P-C6P2 M83513/28-E02NT 100RN31P-C6T2 Contacts & Tools Mil-Spec Amphenol 201 Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools Amphenol Aerospace 202 Part Number Cross Reference Mil-Spec Amphenol Mil-Spec Amphenol Mil-Spec Amphenol M83513/31-B02NP 100RN15S-C6P2 M83513/31-B02NT 100RN15R-C6T2 M83513/31-B02NW 100RN15S-C6PT2 M83513/31-B03CN 100RC15S-C63 M83513/31-B03CP 100RC15S-C6P3 M83513/31-B03CT 100RC15S-C6T3 M83513/31-B03CW 100RC15S-C6PT3 M83513/31-B03NN 100RN15S-C63 M83513/31-B03NP 100RN15S-C6P3 M83513/31-B03NT 100RN15S-C6T3 M83513/31-B03NW 100RN15S-C6PT3 M83513/31-C01CN 100RC21S-C61 M83513/31-C01CP 100RC21S-C6P1 M83513/31-C01CT 100RC21S-C6T1 M83513/31-C01CW 100RC21S-C6PT1 M83513/31-C01NN 100RN21S-C61 M83513/31-C01NP 100RN21S-C6P1 M83513/31-C01NT 100RN21S-C6T1 M83513/31-C01NW 100RN21S-C6PT1 M83513/31-C02CN 100RC21S-C62 M83513/31-C02CP 100RC21S-C6P2 M83513/31-C02CT 100RC21S-C6T2 M83513/31-C02CW 100RC21S-C6PT2 M83513/31-C02NN 100RN21S-C62 M83513/31-C02NP 100RN21S-C6P2 M83513/31-C02NT 100RN21S-C6T2 M83513/31-C02NW 100RN21S-C6PT2 M83513/31-C03CN 100RC21S-C63 M83513/31-C03CP 100RC21S-C6P3 M83513/31-C03CT 100RC21S-C6T3 M83513/31-C03CW 100RC21S-C6PT3 M83513/31-C03NN 100RN21S-C63 M83513/31-C03NP 100RN21S-C6P3 M83513/31-C03NT 100RN21S-C6T3 M83513/31-C03NW 100RN21S-C6PT3 M83513/31-D01CN 100RC25S-C61 M83513/31-D01CP 100RC25S-C6P1 M83513/31-D01CT 100RC25S-C6T1 M83513/31-D01CW 100RC25S-C6PT1 M83513/31-D01NN 100RN25S-C61 M83513/31-D01NP 100RN25S-C6P1 M83513/31-D01NT 100RN25S-C6T1 M83513/31-D01NW 100RN25S-C6PT1 M83513/31-D02CN 100RC25S-C62 M83513/31-D02CP 100RC25S-C6P2 M83513/31-D02CT 100RC25S-C6T2 M83513/31-D02CW 100RC25S-C6PT2 M83513/31-D02NN 100RN25S-C62 M83513/31-D02NP 100RN25S-C6P2 M83513/31-D02NT 100RN25S-C6T2 M83513/31-D02NW 100RN25S-C6PT2 M83513/31-D03CN 100RC25S-C63 M83513/31-D03CP 100RC25S-C6P3 M83513/31-D03CT 100RC25S-C6T3 M83513/31-D03CW 100RC25S-C6PT3 M83513/31-D03NN 100RN25S-C63 M83513/31-D03NP 100RN25S-C6P3 M83513/31-D03NT 100RN25S-C6T3 M83513/31-D03NW 100RN25S-C6PT3 M83513/31-E01CN 100RC31S-C61 M83513/31-E01CP 100RC31S-C6P1 M83513/31-E01CT 100RC31S-C6T1 M83513/31-E01CW 100RC31S-C6PT1 M83513/31-E01NN 100RN31S-C61 M83513/31-E01NP 100RN31S-C6P1 M83513/31-E01NT 100RN31S-C6T1 M83513/31-E01NW 100RN31S-C6PT1 M83513/31-E02CN 100RC31S-C62 M83513/31-E02CP 100RC31S-C6P2 M83513/31-E02CT 100RC31S-C6T2 M83513/31-E02CW 100RC31S-C6PT2 M83513/31-E02NN 100RN31S-C62 M83513/31-E02NP 100RN31S-C6P2 M83513/31-E02NT 100RN31S-C6T2 M83513/31-E02NW 100RN31S-C6PT2 M83513/31-E03CN 100RC31S-C63 M83513/31-E03CP 100RC31S-C6P3 M83513/31-E03CT 100RC31S-C6T3 M83513/31-E03CW 100RC31S-C6PT3 M83513/31-E03NN 100RN31S-C63 M83513/31-E03NP 100RN31S-C6P3 M83513/31-E03NT 100RN31S-C6T3 M83513/31-E03NW 100RN31S-C6PT3 M83513/31-F01CN 100RC37S-C61 M83513/31-F01CP 100RC37S-C6P1 M83513/31-F01CT 100RC37S-C6T1 M83513/31-F01CW 100RC37S-C6PT1 M83513/31-F01NN 100RN37S-C61 M83513/31-F01NP 100RN37S-C6P1 M83513/31-F01NT 100RN37S-C6T1 M83513/31-F01NW 100RN37S-C6PT1 M83513/31-F02CN 100RC37S-C62 M83513/31-F02CP 100RC37S-C6P2 M83513/31-F02CT 100RC37S-C6T2 M83513/31-F02CW 100RC37S-C6PT2 M83513/31-F02NN 100RN37S-C62 M83513/31-F02NP 100RN37S-C6P2 M83513/31-F02NT 100RN37S-C6T2 M83513/31-F02NW 100RN37S-C6PT2 M83513/31-F03CN 100RC37S-C63 M83513/31-F03CP 100RC37S-C6P3 M83513/31-F03CT 100RC37S-C6T3 M83513/31-F03CW 100RC37S-C6PT3 M83513/31-F03NN 100RN37S-C63 M83513/31-F03NP 100RN37S-C6P3 M83513/31-F03NT 100RN37S-C6T3 M83513/31-F03NW 100RN37S-C6PT3 M83513/32-G01CN 100RC51S-C61 M83513/32-G01CP 100RC51S-C6P1 M83513/32-G01CT 100RC51S-C6T1 M83513/32-G01CW 100RC51S-C6PT1 M83513/32-G01NN 100RN51S-C61 M83513/32-G01NP 100RN51S-C6P1 M83513/32-G01NT 100RN51S-C6T1 M83513/32-G01NW 100RN51S-C6PT1 M83513/32-G02CN 100RC51S-C62 M83513/32-G02CP 100RC51S-C6P2 M83513/32-G02CT 100RC51S-C6T2 M83513/32-G02CW 100RC51S-C6PT2 M83513/32-G02NN 100RN51S-C62 M83513/32-G02NP 100RN51S-C6P2 M83513/32-G02NT 100RN51S-C6T2 M83513/32-G02NW 100RN51S-C6PT2 M83513/32-G03CN 100RC51S-C63 M83513/32-G03CP 100RC51S-C6P3 M83513/32-G03CT 100RC51S-C6T3 M83513/32-G03CW 100RC51S-C6PT3 M83513/32-G03NN 100RN51S-C63 M83513/32-G03NP 100RN51S-C6P3 M83513/32-G03NT 100RN51S-C6T3 M83513/32-G03NW 100RN51S-C6PT3 M83513/33-H01CN 100RC100S-C61 M83513/33-H01CP 100RC100S-C6P1 M83513/33-H01CT 100RC100S-C6T1 M83513/33-H01CW 100RC100S-C6PT1 M83513/33-H01NN 100RN100S-C61 M83513/33-H01NP 100RN100S-C6P1 M83513/33-H01NT 100RN100S-C6T1 M83513/33-H01NW 100RN100S-C6PT1 M83513/33-H02CN 100RC100S-C62 M83513/33-H02CP 100RC100S-C6P2 M83513/33-H02CT 100RC100S-C6T2 M83513/33-H02CW 100RC100S-C6PT2 M83513/33-H02NN 100RN100S-C62 M83513/33-H02NP 100RN100S-C6P2 M83513/33-H02NT 100RN100S-C6T2 M83513/33-H02NW 100RN100S-C6PT2 M83513/33-H03CN 100RC100S-C63 M83513/33-H03CP 100RC100S-C6P3 M83513/33-H03CT 100RC100S-C6T3 M83513/33-H03CW 100RC100S-C6PT3 M83513/33-H03NN 100RN100S-C63 M83513/33-H03NP 100RN100S-C6P3 M83513/33-H03NT 100RN100S-C6T3 M83513/33-H03NW 100RN100S-C6PT3 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Amphenol Contacts & Tools Contents Plugs 76A 67A 06K 06T 76T Table of Styles Rear Mount Jam Nut Plug Front Mount Jam Nut Plug Inline Plug Integral Backshell Inline Plug Threaded Backshell Rear Mount Jam Nut Plug (Screw On Backshell) 207 208 209 210 211 212 Receptacles 01K L1K 01T L1T 07A 71A Table of Styles Inline Receptacle, Integral Backshell Inline Latching Receptacle, Integral Backshell Inline Receptacle, Threaded Backshell Inline Latching Receptacle, Threaded Backshell Rear Mount Jam Nut Receptacle Front Mount Receptacle, Threaded 213 214 215 216 217 218 219 Accessories 390-5057 390-5056 390-5064 390-5063 Cap assembly part numbering Metal Dust Cap Assembly for Plugs Metal Dust Cap Assembly for Receptacles Rubber Dust Cap Assembly for Plugs Rubber Dust Cap Assembly for Receptacles Overmolded cable harnesses 220 221 222 223 224 225 HD38999 Micro-D Contact Information Contact Amphenol for more information at 978-624-3400 • www.amphenolpcd.com Nexus U S C U S TO M E R S P L E A S E C O N TA C T: Amphenol PCD 72 Cherry Hill Drive Beverly, MA 01915 Phone: 978-624-3400 Fax: 978-927-1513 Web: www.amphenolpcd.com E-mail:milaero@amphenolpcd.com Terrapin Customers outside US Amphenol Limited Thanet Way, Whitstable Kent CT5 3JF, United Kingdom Phone: (44-1-227) 773200 Fax: (44-1-227) 276571 E-mail: info@amphenol.co.uk 2M Accessories Intended for harsh environment applications and used extensively in soldier communications, Amphenol Terrapin is a miniature series of circular push-pull connectors. Within a rugged shell design Terrapin offers superior EMC performance and high environmental sealing to IP68. Resilient in severe battlefield situations the RoHS compliant black-silver plating is both low-luster and corrosion resistant. Featuring an optional locking mechanism, multiple shell sizes with up to 37 contacts and suitability for overmolding, Terrapin is the preferred choice for miniature connectors in military and other harsh environment applications. 2M805 202 203 204 205 206 2M804 Introduction Terrapin mating options Terrapin PART NUMBERING, Keyway Orientation Terrapin performance information Terrapin insert availability 2M803 Pages 2M801 Description 2M Specs Section 203 Amphenol Terrapin Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools Introduction and Current Developments 204 Miniature Rugged Connector Series Terrapin shells are machined from brass giving an increased number of mating cycles and higher degree of robustness over traditional aluminium connectors. Five different keying options are available to prevent mis-mating; N, A, B, C and D. Standard plating is non-reflective black-silver, alternative plating finishes are available upon request. Terrapin is available in two different styles of mating; either push-pull, being a break-away connector with no moving parts, or latch, which has an additional coupling ring allowing connections to be locked together. The same plug can be mated to either push-pull or latch receptacles. Both styles of product are waterproof to IP68 in both their mated and unmated conditions. Amphenol offers a full range of cable harness solutions with standard or customized overmolding. Alternatively, for field termination, both integral and threaded backshell connectors can be terminated with screen retention straps and heat shrink boots giving. The customized design specification of Terrapin lends itself to a variety of applications. Originally designed for soldier mounted applications such as Radios, Headsets and GPS units, Terrapin is also suitable for Gigabit Ethernet and USB 2.0 and therefore widely used on Computer Systems, LAN Switches and Routers. The high degree of sealing offered by Terrapin makes it perfect for Unmanned Ground Sensors and Surveillance equipment. Whatever the application, Terrapin offers space savings and improved durability over traditional interconnect products. Terrapin Range Extension – Current Developments: The below technical solutions are either new or currently under development. Please consult factory for the latest availability update and to obtain technical drawings and performance specification for these items. • SCEP An enhanced version of Terrapin connectors with improved blind-mate scoop proofing along with visual mating indicators. In part numbering, replace “SCE2” with “SCEP” and construct the rest of the part number as usual. • MicroB USB A standard MicroB USB interface packaged in the sealed Terrapin connector style. White dot on push pull • Additional Grounding Post connector indicates main key. A customized version of the standard jam-nut connector to facilitate grounding of the shell. White line on latch connector • Co-ax Contacts indicates main key and The integration of co-ax contacts to enable open/closed situation. RF termination in the Terrapin connector style. • Power Contacts White line on plug connector Standard Terrapin style connectors with contact indicates main key. arrangements to suit wire gauge greater than 20AWG. • Fiber Optic A fiber optic connection housed in the latched Terrapin connector style. Contact Amphenol for more information at 978-624-3400 • www.amphenolpcd.com Terrapin Terminology Amphenol Mating Options Contacts & Tools Terrapin Terminology L1K 01K 2M Specs L1T 2M801 Backshell Coupling ring Crimp ferrule 2M803 Integral backshell for direct screen termination Body Integral backshell 2M804 2M805 Terrapin Mating Options The same chassis mount plug will mate with both push-pull and latch receptacles 2M Accessories Push-pull Inline Receptacle SCE2-B-01K Chassis Mount Plug SCE2-B-76A HD38999 Micro-D Latch Inline Receptacle SCE2-B-L1K Terrapin Nexus Contact Amphenol for more information at 978-624-3400 • www.amphenolpcd.com 205 Amphenol Terrapin Part Numbering Contacts & Tools Plug & Receptacle Keyway Orientation SCE2– B– Series identifier Plating finish B = Black Silver (RoHS) XXX XX– XX –X X– Style Plugs 76A 67A 06K 06T 76T Receptacles 01K L1K 01T L1T 07A 71A Shell size and Insert Arrangement number of contacts 06–07 07–10A 07–12 07–14 08–19 09–26 10–37 (See page 206) Contact style P = Pins S = Sockets Key orientation N = Normal A B C D (See diagrams below) XXX Variant code 001 PC Tails 002 Solder Cups 003 Backshell Terrapin Plug and Receptacle Keyway Orientation Keyway orientation letter PLUG keyway orientation Receptacle keyway orientation Keyway orientation letter N C A D PLUG keyway orientation Receptacle keyway orientation B Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Example: SCE2–B–76A06–07SN–002 | (985) for optional grounding spring in L1K and L1T | (981) castellated panel nut Series identifier SCEP denotes additional color indicators for main key and enhanced blind mate, scoop proofing. 206 Contact Amphenol for more information at 978-624-3400 • www.amphenolpcd.com Terrapin Performance Information Amphenol Contacts & Tools Description Electrical Current Rating 23 AWG contacts: 3A d.c. 2M Specs Test/parameter 20 AWG contacts: 7.5A d.c. 10mΩ max (screened) 200mΩ max (unscreened) Contact Resistance Size 20 and 23 contacts: 5mΩ initial 2M801 Shell to Shell Continuity 10mΩ maximum 5000MΩ minimum Working Voltage AC (RMS) 400V Dielectric Withstanding Voltage 2mA maximum leakage 2M803 Insulation Resistance Technical 2000+ cycles Backshell Overtorque 25 lb.f.in. Panel Nut Overtorque 30 lb.f.in. Non-magnetic Yes -55°C to +125°C Temperature Endurance 250 hours +125°C Sealing (mated and unmated) IP68, 1 hour at 2 metres* Air Leakage Less than 1cc per hour Salt Spray 1000 hours Altitude Immersion 70,000 Feet RoHS Compliant Yes Suitable for RoHS compliant Soldering Yes HD38999 *Contact the factory if greater depth/duration of sealing is required 2M Accessories Operating Temperature Range 2M805 Environmental 2M804 Mating Durability Micro-D Terrapin Nexus Contact Amphenol for more information at 978-624-3400 • www.amphenolpcd.com 207 Terrapin Insert Availability View shown for reference / View from rear of plug* Shell size 06 07 08 09 10 06–07 07–10A 08–19 09–26 10–37 2M803 2M801 2M Specs Contacts & Tools Amphenol 2M805 2M804 07–12 23AWG contacts 20AWG contacts Nexus Terrapin Micro-D HD38999 2M Accessories 07–14 *View from rear of receptacle is mirror image of above. 208 Contact Amphenol for more information at 978-624-3400 • www.amphenolpcd.com Plugs-Table of Styles Amphenol Contacts & Tools 2M Specs SCE2-X-76A Page 208 2M801 2M803 SCE2-X-67A Page 209 2M804 2M805 SCE2-X-06K Page 210 2M Accessories HD38999 SCE2-X-06T Page 211 Micro-D Terrapin SCE2-X-76T Page 212 Nexus Contact Amphenol for more information at 978-624-3400 • www.amphenolpcd.com 209 Amphenol Plug SCE2-X-76AXX-XXSX-XXX •  Rear Mount Jam Nut Plug (-001) Shell Size ØF ØH K L M N P S A/F T Max Size 06 .550 (13.97) .550 (13.97) .716 (18.19) .655 (16.64) .055 (1.40) .155 (3.94) .170 (4.32) .470 (11.94) .118 (3.00) Size 07 .620 (15.75) .600 (15.24) .716 (18.19) .655 (16.64) .055 (1.40) .155 (3.94) .170 (4.32) .510 (12.95) .118 (3.00) Size 08 Size 09 .760 (19.30) .760 (19.30) .716 (18.19) .655 (16.64) .055 (1.40) .155 (3.94) .170 (4.32) .706 (17.93) .118 (3.00) .890 (22.61) .830 (21.08) .802 (20.37) .725 (18.42) .N/A .085 (2.16) .100 (2.54) .745 (18.92) .118 (3.00) Size 10 .930 (20.62) .900 (22.86) .802 (20.37) .725 (18.42) .N/A .085 (2.16) .100 (2.54) .808 (20.52) .125 (3.18) Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools Rear Mount Jam Nut Plug All dimensions are in inches (mm shown in brackets) and are for reference only. Figure enlarged scale. 210 Contact Amphenol for more information at 978-624-3400 • www.amphenolpcd.com Plug Amphenol Front Mount Jam Nut Plug Contacts & Tools 2M Specs SCE2-X-67AXX-XXSX-XXX • Front Mount Jam Nut Plug 2M801 2M803 2M804 2M805 2M Accessories HD38999 Micro-D Size 06 .590 (14.99) .590 (14.99) .592 (13.04) .324 (8.23) .279 (7.09) .424 (10.78) .525 (13.34) .100 (2.54) Size 07 .620 (15.75) .620 (15.75) .592 (13.04) .324 (8.23) .279 (7.09) .424 (10.78) .685 (17.40) .100(2.54) Size 08 .760 (19.30) .760 (19.30) .592 (13.04) .324 (8.23) .279 (7.09) .424 (10.78) .825 (20.96) .100 (2.54) Size 09 .890 (22.61) .890 (22.61) .662 (16.82) .254 (6.45) .209 (5.31) .354 (8.99) .955 (24.26) .100 (2.54) Size 10 .930 (23.62) .930 (23.62) .662 (16.82) .254 (6.45) .209 (5.31) .354 (8.99) .995 (25.27) Terrapin Shell Size ØF ØH L M N P S A/F T Max .100 (2.54) Nexus All dimensions are in inches (mm shown in brackets) and are for reference only. Figure enlarged scale. Contact Amphenol for more information at 978-624-3400 • www.amphenolpcd.com 211 Plug Amphenol SCE2-X-06KXX-XXSX • Inline Plug Integral Backshell Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools Inline Plug Integral Backshell Shell Size ØF ØH ØJ K L M T Size 06 .495 (12.57) .412 (10.46) .440 (11.18) .862 (21.89) .300 (7.62) .250 (6.35) .100 (2.54) Size 07 Size 08 .575 (14.61) .460 (11.68) .505 (12.83) .862 (21.89) .300 (7.62) .250 (6.35) .100 (2.54) .650 (16.51) .593 (15.06) .620 (15.75) .862 (21.89) .300 (7.62) .250 (6.35) .100 (2.54) .725 (18.42) .651 (16.54) .690 (17.53) .932 (23.67) .300 (7.62) .250 (6.35) .100 (2.54) .800 (20.32) .721 (18.31) .760 (19.30) .932 (23.67) .300 (7.62) .250 (6.35) .100 (2.54) Nexus Size 09 Size 10 All dimensions are in inches (mm shown in brackets) and are for reference only. Figure enlarged scale. 212 Contact Amphenol for more information at 978-624-3400 • www.amphenolpcd.com Plug Amphenol Inline Plug Threaded Backshell Contacts & Tools 2M Specs SCE2-X-06TXX-XXSX-003 • Inline Plug Threaded Backshell 2M801 2M803 2M804 2M805 2M Accessories HD38999 Micro-D Backshell ID Shell Size ØF K L T -003 .550 (13.97) 1.292 (32.82) .451 (11.46) .141 (3.58) .185 (4.70) .630 (16.00) 1.292 (32.82) .451 (11.46) .141 (3.58) .265 (6.73) .705 (17.91) 1.292 (32.82) .451 (11.46) .141 (3.58) .345 (8.76) .780 (19.81) 1.362 (34.60) .521 (13.23) .141 (3.58) .425 (10.80) Size 10 .855 (21.72) 1.362 (34.60) .521 (13.23) .141 (3.58) .505 (12.83) Nexus Size 06 Size 07 Size 08 Size 09 Terrapin All dimensions are in inches (mm shown in brackets) and are for reference only. Figure enlarged scale. Contact Amphenol for more information at 978-624-3400 • www.amphenolpcd.com 213 Amphenol Plug SCE2-X-76TXX-XXSX-XXX • Rear Mount Jam Nut Plug (Screw On Backshell) Shell Size ØH ØJ K L M S A/F T Max Size 06 .460 (11.68) .490 (12.45) 1.150 (29.21) .655 (16.64) .330 (8.38) .470 (11.94) .125 (3.18) Size 07 Size 08 Size 09 .600 (15.24) .645 (16.83) 1.150 (29.21) .655 (16.64) .330 (8.38) .510 (12.95) .125 (3.18) .730 (18.54) .770 (19.56) 1.150 (29.21) .655 (16.64) .330 (8.38) .706 (17.93) .125 (3.18) .790 (20.07) .830 (21.08) 1.220 (30.99) .725 (18.42) .330 (8.38) .745 (18.92) .125 (3.18) Size 10 .860 (21.84) .900 (22.86) 1.220 (30.99) .725 (18.42) .330 (8.38) .808 (20.52) .125 (3.18) Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools Rear Mount Jam Nut Plug (Screw On Backshell) All dimensions are in inches (mm shown in brackets) and are for reference only. Figure enlarged scale. 214 Contact Amphenol for more information at 978-624-3400 • www.amphenolpcd.com Receptacles - Table of styles Amphenol Contacts & Tools 2M Specs SCE2-X-01K Page 214 2M801 SCE2-X-L1K 2M803 Page 215 2M804 SCE2-X-01T Page 216 2M805 2M Accessories SCE2-X-L1T Page 217 HD38999 SCE2-X-07A Page 218 Micro-D Terrapin SCE2-X-71A Page 219 Nexus Contact Amphenol for more information at 978-624-3400 • www.amphenolpcd.com 215 Receptacle Amphenol SCE2-X-01KXX-XXPX • Inline Receptacle, Integral Backshell Shell Size ØF ØH ØJ K L M N Size 06 .462 (11.73) .399 (10.13) .440 (11.18) .900 (22.86) .525 (13.34) .330 (8.38) .090 (2.29) Size 07 .575 (14.61) .460 (11.68) .505 (12.83) .900 (22.86) .525 (13.34) .330 (8.38) .090 (2.29) Size 08 .620(15.75) .581 (14.76) .620 (15.75) .900 (22.86) .525 (13.34) .330 (8.38) .090 (2.29) Size 09 Size 10 .691 (17.55) .651 (16.54) .690 (17.53) .970 (24.64) .525 (13.34) .400 (10.16) .020 (0.51) .761 (19.33) .721 (18.31) .760 (19.30) .970 (24.64) .525 (13.34) .400 (10.16) .020 (0.51) Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools Inline Receptacle, Integral Backshell All dimensions are in inches (mm shown in brackets) and are for reference only. Figure enlarged scale. 216 Contact Amphenol for more information at 978-624-3400 • www.amphenolpcd.com Receptacle Amphenol Inline Latching Receptacle, Integral Backshell Contacts & Tools 2M Specs SCE2-X-L1KXX-XXPX • Inline Latching Receptacle, Integral Backshell 2M801 2M803 2M804 2M805 2M Accessories HD38999 Micro-D Size 06 .540 (13.75) .399 (10.14) .440 (11.18) .902 (22.91) .527 (13.39) .330 (8.38) .090 (2.29) Size 07 .610 (15.50) .447 (11.35) .505 (12.83) .902 (22.91) .527 (13.39) .330 (8.38) .090 (2.29) .090 (2.29) Size 08 .699 (17.75) .581 (14.75) .620 (15.75) .902 (22.91) .527 (13.39) .330 (8.38) Size 09 Size 10 .770 (19.56) .651 (16.54) .690 (17.53) .972 (24.69) .527 (13.39) .400 (10.16) .090 (2.29) .840 (21.34) .721 (18.31) .760 (19.30) .972 (24.69) .527 (13.39) .400 (10.16) .090 (2.29) Terrapin Shell Size ØF ØH ØJ K L M N Nexus All dimensions are in inches (mm shown in brackets) and are for reference only. Figure enlarged scale. Contact Amphenol for more information at 978-624-3400 • www.amphenolpcd.com 217 Amphenol Receptacle SCE2-X-01TXX-XXPX-003 • Inline Receptacle, Threaded Backshell Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools Inline Receptacle, Threaded Backshell Backshell ID Shell Size ØF K L T -003 Size 06 .462 (11.73) 1.377 (34.98) .674 (17.12) .272 (6.91) .185 (4.70) Size 07 Size 08 Size 09 .575 (14.61) 1.377 (34.98) .674 (17.12) .272 (6.91) .265 (6.73) .620 (15.75) 1.377 (34.98) .674 (17.12) .272 (6.91) .345 (8.76) .690 (17.53) 1.447 (36.75) .674 (17.12) .272 (6.91) .425 (10.80) Size 10 .760 (19.30) 1.447 (36.75) .674 (17.12) .272 (6.91) .505 (12.83) All dimensions are in inches (mm shown in brackets) and are for reference only. Figure enlarged scale. 218 Contact Amphenol for more information at 978-624-3400 • www.amphenolpcd.com Receptacle Amphenol Inline Latching Receptacle, Threaded Backshell Contacts & Tools 2M Specs SCE2-X-L1TXX-XXPX-003 • Inline Latching Receptacle, Threaded Backshell 2M801 2M803 2M804 2M805 2M Accessories HD38999 Micro-D Backshell ID Shell Size ØF K L T -003 .538 (13.67) 1.379 (35.03) .674 (17.12) .465 (11.81) .185 (4.70) .610 (15.50) 1.379 (35.03) .674 (17.12) .465 (11.81) .265 (6.73) .699 (17.75) 1.379 (35.03) .674 (17.12) .465 (11.81) .345 (8.76) Size 09 Size 10 .770 (19.56) 1.449 (36.80) .674 (17.12) .465 (11.81) .425 (10.80) .840 (21.34) 1.449 (36.80) .674 (17.12) . 465 (11.81) .505 (12.83) Nexus Size 06 Size 07 Size 08 Terrapin All dimensions are in inches (mm shown in brackets) and are for reference only. Figure enlarged scale. Contact Amphenol for more information at 978-624-3400 • www.amphenolpcd.com 219 Amphenol Receptacle SCE2-X-07AXX-XXPX-XXX • Rear Mount Jam Nut Receptacle Shell Size ØF ØH ØJ K L M N P S A/F T Max Size 06 .750 (19.05) .462 (11.73) .750 (19.05) .835 (21.21) .738 (18.75) .055 (1.40) .155 (3.94) .170 (4.42) .672 (17.07) .157 (4.45) Size 07 Size 08 .895 (22.73) .575 (14.61) .895 (22.73) .835 (21.21) .738 (18.75) .055 (1.40) .155 (3.94) .170 (4.42) .750 (19.05) .157 (4.45) .930 (23.62) .620 (15.75) .930 (23.62) .835 (21.21) .738 (18.75) .055 (1.40) .155 (3.94) .170 (4.42) .825 (20.96) .157 (4.45) Size 09 Size 10 1.005 (25.53) .690 (17.53) 1.005 (25.53) .905 (22.99) .808 (20.52) .N/A .080 (2.03) .170 (4.42) .900 (22.86) .157 (4.45) 1.080 (27.43) .760 (19.30) 1.080 (27.43) .905 (22.99) .808 (20.52) .N/A .080 (2.03) .170 (4.42) .975 (24.77) .157 (4.45) Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools Rear Mount Jam Nut Receptacle All dimensions are in inches (mm shown in brackets) and are for reference only. Figure enlarged scale. 220 Contact Amphenol for more information at 978-624-3400 • www.amphenolpcd.com Receptacle Amphenol Front Mount Receptacle, Threaded Contacts & Tools 2M Specs SCE2-X-71AXX-XXPX-XXX • Front Mount Receptacle, Threaded 2M801 2M803 2M804 2M805 2M Accessories HD38999 Micro-D Size 06 Size 07 .590 (14.99) .462 (11.73) .590 (14.99) .877 (22.28) .677 (17.20) .015 (0.38) .113 (2.87) .130 (3.30) .525 (13.34) .100 (2.54) .620 (15.75) .575 (14.61) .620 (15.75) .877 (22.28) .677 (17.20) .015 (0.38) .113 (2.87) .130 (3.30) .685 (17.40) .100 (2.54) Size 08 Size 09 Size 10 .760 (19.30) .620 (15.75) .760 (19.30) .877 (22.28) .677 (17.20) .015 (0.38) .113 (2.87) .130 (3.30) .825 (20.96) .100 (2.54) .890 (22.61) .690 (17.53) .890 (22.61) .947 (24.05) .747 (18.97) .N/A .113 (2.87) .060 (1.52) .955 (24.26) .100 (2.54) .930 (20.62) .760 (19.30) .930 (20.62) .947 (24.05) .747 (18.97) .N/A .113 (2.87) .060 (1.52) .995 (25.27) .100 (2.54) Terrapin Shell Size ØF ØJ ØH K L M N P S A/F T Nexus All dimensions are in inches (mm shown in brackets) and are for reference only. Figure enlarged scale. Contact Amphenol for more information at 978-624-3400 • www.amphenolpcd.com 221 Amphenol Accessories Cap assembly part numbering Example: 390-5056-06-130-02 | See Pages 219-222 for drawings 390– XXXX– XX– XXX– XX Series identifier Cap style Shell size 06 07 08 09 10 Cord length in mm 060 130 180 Accessories 01 02 03 04 05 See table on pages 221-224 2M803 5056 Metal for receptacle 5057 Metal for plug 2M804 2M801 2M Specs Contacts & Tools Cap Assembly Part Numbering 5064 Rubber for plug 2M805 5063 Rubber for receptacle 2M Accessories Heat Shrink Boots • Part number: 123GB-0798-XX-X-0 XX = shell size, for example: 06, 07, 08, 09, or 10 X = S for straight or R for right angled • Part number: 123GB-0799-0 Tooling available on request Castellated Panel Nut • Add deviation (981) Tooling available on request Nexus Terrapin Micro-D HD38999 Braid Retention Strap 222 Contact Amphenol for more information at 978-624-3400 • www.amphenolpcd.com Accessories Amphenol Metal Dust Cap Assembly for Plugs Contacts & Tools 2M Specs 390-5057-XX-XXX-XX • Metal Dust Cap Assembly for Plugs 2M801 2M803 2M804 2M805 2M Accessories HD38999 Micro-D Supplied with Part Item 5 Item 6 Item 7 number Eyelet Crimp ferrule Large eyelet 06 390-5057-06-XXX-XX .464 (11.79) .794 (20.17) 390-5057-XX-XXX-01 – – – 07 390-5057-07-XXX-XX .545 (13.84) .794 (20.17) 390-5057-XX-XXX-02 – 1 – 08 390-5057-08-XXX-XX .620 (15.75) .794 (20.17) 09 390-5057-09-XXX-XX .695 (17.65) .794 (20.17) 390-5057-XX-XXX-03 1 – – 10 390-5057-10-XXX-XX .770 (19.56) .794 (20.17) 390-5057-XX-XXX-05 – – 1 390-5057-XX-XXX-04 1 1 – Nexus ØF K Terrapin Shell size Part number Item 1 Cap All dimensions are in inches (mm shown in brackets) and are for reference only. Figure enlarged scale. Contact Amphenol for more information at 978-624-3400 • www.amphenolpcd.com 223 Amphenol Accessories 390-5056-XX-XXX-XX • Metal Dust Cap Assembly for Receptacles Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools Metal Dust Cap Assembly for Receptacles Shell size Part number Item 1 Cap Supplied with ØF K Part Item 5 Item 6 Item 7 number Eyelet Crimp ferrule Large eyelet 06 390-5056-06-XXX-XX .575 (14.61) .664 (16.87) 390-5056-XX-XXX-01 – – – 07 390-5056-07-XXX-XX .575 (14.61) .664 (16.87) 390-5056-XX-XXX-02 – 1 – 08 390-5056-08-XXX-XX .750 (19.05) .664 (16.87) 390-5056-XX-XXX-03 1 – – 09 390-5056-09-XXX-XX .825 (20.95) .664 (16.87) 390-5056-XX-XXX-04 1 1 – 10 390-5056-10-XXX-XX .900 (22.86) .664 (16.87) 390-5056-XX-XXX-05 – – 1 All dimensions are in inches (mm shown in brackets) and are for reference only. Figure enlarged scale. 224 Contact Amphenol for more information at 978-624-3400 • www.amphenolpcd.com Accessories Amphenol Rubber Dust Cap Assembly for Plugs Contacts & Tools 2M Specs 390-5064-XX-XXX-XX • Rubber Dust Cap Assembly for Plugs 2M801 2M803 2M804 2M805 2M Accessories HD38999 Micro-D Supplied with ØF K 06 390-5064-06-XXX-XX .450 (11.43) .550 (13.97) 07 390-5064-07-XXX-XX .525 (13.34) .550 (13.97) Part Item 5 Item 6 Item 7 number Eyelet Crimp ferrule Large eyelet 390-5064-XX-XXX-01 – – – Terrapin Shell size Part number Item 1 Cap 390-5064-XX-XXX-02 – 1 – 390-5064-XX-XXX-03 1 – – 09 390-5064-09-XXX-XX .665 (16.89) .550 (13.97) 390-5064-XX-XXX-04 1 1 – 10 390-5064-10-XXX-XX .735 (18.67) .550 (13.97) 390-5064-XX-XXX-05 – – 1 Nexus 08 390-5064-08-XXX-XX .595 (15.11) .550 (13.97) All dimensions are in inches (mm shown in brackets) and are for reference only. Figure enlarged scale. Contact Amphenol for more information at 978-624-3400 • www.amphenolpcd.com 225 Amphenol Accessories 390-5063-XX-XXX-XX • Rubber Dust Cap Assembly for Receptacles Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 2M801 2M Specs Contacts & Tools Rubber Dust Cap Assembly for Receptacles Shell size Part number Item 1 Cap Supplied with ØF K Part Item 5 Item 6 Item 7 number Eyelet Crimp ferrule Large eyelet 06 390-5063-06-XXX-XX .450 (11.43) .550 (13.97) 390-5063-XX-XXX-01 – – – 07 390-5063-07-XXX-XX .525 (13.34) .550 (13.97) 390-5063-XX-XXX-02 – 1 – 08 390-5063-08-XXX-XX .595 (15.11) .550 (13.97) 390-5063-XX-XXX-03 1 – – 09 390-5063-09-XXX-XX .665 (16.89) .550 (13.97) 390-5063-XX-XXX-04 1 1 – 10 390-5063-10-XXX-XX .735 (18.67) .550 (13.97) 390-5063-XX-XXX-05 – – 1 All dimensions are in inches (mm shown in brackets) and are for reference only. Figure enlarged scale. 226 Contact Amphenol for more information at 978-624-3400 • www.amphenolpcd.com Accessories Amphenol Overmolded Cable Harnesses using Terrapin Connectors Contacts & Tools 2M Specs Overmolded cable harnesses using Terrapin connectors 2M801 2M803 2M804 • In-house design and prototype facility • Display modules • Aesthetically uniform product • GPS • Repeatable high complexity moldings • Headsets • Low cost and repair by replacement • Hubs • Robust and tamper-proof • LAN Switches • Straight and angled moldings • Radios • Low profile moldings • Routers • Finger grips, logos and tactile indicators optional • Ruggedized laptops • Mold material suitable for NBC washdown • Sensor units • High degree of sealing – IP68 • Surveillance and rangefinders • Comms units • Weapons systems Contact Amphenol for more information at 978-624-3400 • www.amphenolpcd.com Nexus • Chemical detection units Terrapin • Both standard and custom profile moldings available Micro-D Typical applications HD38999 Military/harsh environment situations 2M Accessories Amphenol’s capability in manufacturing is matched by our engineering expertise; we are able to offer a full design and development service from drawing conception to production delivery. Overmolding has fast become widely recognized for the benefits it brings to equipment used in both military and harsh environment situations. 2M805 Amphenol designs, build prototypes and manufactures a wide range of both standard and customized cable harness assemblies utilizing overmold technology. The Terrapin connector range has been designed specifically to lend itself to this method of termination. 227 Description Pages TAC Connector M55116 AP/AJ Watertight Breakaway Connector AP/AJ Watertight Breakaway Connector 227 228 229 Contacts & Tools 2M805 Amphenol Nexus Technologies offers a wide selection of configurations that are focused on the current market needs for small, lightweight ruggedized interconnect devices. We can design and build to your requirements with rapid turnaround. Experience why so many military and commercial customers choose to connect with Amphenol Nexus Technologies. Products include: • • • • • • • • Mil-Spec Qualified M55116 Connectors Miniaturized M55116-type TAC Connectors 7- and 10-Pin Waterproof, Breakaway Connectors Ruggedized Telephone Plugs and Jacks Military Microphone Plugs and Jacks Push-Button Switches Miniature Connectors Connector Specials Nexus Terrapin Micro-D HD38999 For 50 years, Amphenol Nexus Technologies has been designing and manufacturing superior quality: electro-mechanical devices; low-voltage connectors; waterproof, breakaway connectors, commercial telephone plugs and jacks; push-button switches; and much more. 2M Accessories 2M804 2M803 2M801 2M Specs Contents 226 Contact Amphenol NEXUS Technologies for more information at 203-327-7300 • www.nexus.com TAC Connectors Miniature M55116- Type Connectors TAC Connector Product Series compared to M55116 mated pair 2M Specs 2M801 TAC Connectors are designed and manufactured to the exacting specifications of MIL-DTL-55116 requirements at half the size of the standard connectors. 2M803 Amphenol NEXUS Technologies TAC Connectors are the ideal choice to reduce size and weight and still maintain many of the same performance benefits wherever a M55116 connector is needed on a newly designed system. Features • Both plug and receptacle are 50% smaller than the standard M55116 connectors (M55116/4 and M55116/10, as a comparison) Standard plugs have rigid contacts; jacks have spring-loaded contacts with solder cup terminals Molded-in spring-loaded contacts provide self-cleaning feature and eliminate issues with pin/socket open contacts Standard wire strain relief accommodates .125 & .250 cable diameter • • • • In-Line Plug Panel-Mount Plug In-Line Jack Panel-Mount Jack Contact Types • Solder Cup • PCB Connector Style Shell: Stainless Steel, Passivated MAP-56-30 6-Conductor Plug Finish: Sand Blast, finish type E300 IAW MIL-F-14072 MAP-57-30 7-Conductor Plug Mating: Bayonet Coupling MAP-56-50 6-Conductor Plug (for Overmolding) Temperature: -55°C to +85°C MAP-57-50 7-Conductor Plug (for Overmolding) Insert Material: Thermoset Plastic MAJ-16-00 6-Conductor Panel Mount Receptacle Contacts: Gold-plated Brass / Silver-plated BeCu (Springs) MAJ-17-00 7-Conductor Panel Mount Receptacle Current Rating: 0.5 amperes MAJ-56-30 6-Conductor In-Line Receptacle Voltage Rating: 60V max MAJ-57-30 7-Conductor In-Line Receptacle Dielectric Withstanding Voltage; Sea Level: 500V MAP-60-50 10-Conductor Plug (for Overmolding) Insulation Resistance: MAP-60-00 10-Conductor Panel-Mount Plug 1000 megaohms min, except for connectors unmated after immersion test shall not be less than 100 megaohms MAJ-60-50 10-Conductor In-Line Jack (for Overmolding) Contact Resistance: .05 max MAJ-60-00 10-Conductor Panel-Mount Jack Contact Amphenol NEXUS Technologies for more information at 203-327-7300 • www.nexus.com Nexus Part Number Terrapin Technical Specifications Micro-D Part Numbers HD38999 In-Line Rear Accessories • Wire Strain Relief • Over-Molded # of Contacts • 6-pin • 7-pin • 10-pin 2M Accessories 2M805 Options Shell Styles 2M804 • • • Contacts & Tools New military and commercial applications are demanding a reduction in connector size and weight without a loss of performance. Amphenol NEXUS Technologies has met that demand with its new Miniature M55116-Type TAC Connectors for soldier-worn applications, radio systems, and ruggedized communications systems. 227 Watertight Breakaway Connectors 2M Specs Contacts & Tools AP-and AJ- Series Connectors AP-107 Nexus Terrapin Micro-D HD38999 2M Accessories 2M805 2M804 2M803 2M801 AJ-107BRS 228 Connector Miniaturization: 7-pin standard connectors with 10-pin miniaturized versions Features Options Applications • Plug and Jack breakaway connectors designed to function in severe environments • 7- or 10-pin (miniature version only) contacts • C4I Systems • Solder-type contacts or insulation-piercing contacts • Commercial Aircraft • Wire strain relief or over-molded versions available for all plugs and jacks Equipment • Watertight in up to 6 feet of water • Molded-in wiping-action contacts provide self-cleaning feature and eliminate issues with pin/socket open contacts • Panel mount versions are available for both front- and rear-mount panels • Designed for multiple cable diameters • Military Vehicles • Telecommunications • Missiles and Ordnance • Medical Equipment • Commercial / Industrial Equipment • Shielding is available in all connector choices • Miniature versions are 50% smaller than standard connectors while maintaining many of the same performance characteristics AJ-107BRS AP-107 Connector Miniaturization • All standard connector options also available in miniaturized versions Technical Specifications Shell: Aluminum Plating: Black Anodize (standard); Black Chrome (shielded) Insert: Thermoset Plastic Contacts: Gold-plated Brass (Jacks) / Gold-plated BeCu (Plugs) Mating: Axial push-pull motion Engagement Force: ≤ 14 lbs. Disengagement Force: 8 - 12 lbs. Mating Cycles: 5,000 Temperature: -55°C to +85°C Contact Current Capacity: 3 amperes Contact Resistance: ≤ 150 mV AP-110OM Contact Amphenol NEXUS Technologies for more information at 203-327-7300 • www.nexus.com AJ-110OM Watertight Breakaway Connectors AP- and AJ- Series Connectors Contacts & Tools Part Descriptions Connector Type # of Contacts Contact Type Rear Accessory 7 Insulation Piercing None AJ-107 Jack 7 Insulation Piercing None AP-107DR Plug 7 Insulation Piercing Overmold Cap AJ-107DR Jack 7 Insulation Piercing Overmold Cap AP-107DRS Plug, Shielded 7 Insulation Piercing Overmold Cap AJ-107DRS Jack, Shielded 7 Insulation Piercing Overmold Cap AP-107BR Plug 7 Solder Wire Strain Relief AJ-107BR Jack 7 Solder Wire Strain Relief AP-107BRS Plug, Shielded 7 Solder Wire Strain Relief AJ-107BRS Jack, Shielded 7 Solder Wire Strain Relief AP-117OM Plug, Miniature 7 Solder Overmold AJ-117OM Jack, Miniature 7 Solder Overmold AP-117BR Plug, Miniature 7 Solder Wire Strain Relief (.148 max) AJ-117BR Jack, Miniature 7 Solder Wire Strain Relief (.148 max) AP-117BRXL Plug, Miniature 7 Solder Wire Strain Relief (.250 max) AJ-117BRXL Jack, Miniature 7 Solder Wire Strain Relief (.250 max) AP-117LR-AL Plug, Miniature w/Threaded Locking Ring 7 Solder Wire Strain Relief (.250 max) AJ-117LR-AL Jack, Miniature w/Threaded Locking Ring 7 Solder Wire Strain Relief (.250 max) AP-117PLR Plug, Miniature w/Threaded Locking Ring 7 Solder Overmold AJ-117PLR Jack, Miniature w/Threaded Locking Ring 7 Solder Overmold AJ-117PM Front Panel-Mount Jack, Miniature 7 Solder None AJ-117PMDC Rear Panel-Mount Jack, Miniature 7 Solder None AP-110OM Plug, Miniature 10 Solder Overmold AJ-1100MS Jack, Miniature, Shielded 10 Solder Overmold AP-107BRS AP-107DR PLUGS AP-110OM AP-110OMS AP-117BR AP-117LR-AL X AP-117OM AP-117PLR AJ-117PLR AJ-117OM AJ-117LR-AL AJ-117BRXL AJ-117BR AJ-1100MS AJ-1100M AJ-107DRS AJ-107DR X X X X X X X X X X X X X X X Nexus AP-117BRXL X X Terrapin AP-107DRS AJ-117PMDC AP-107BR Micro-D AP-107 AJ-107BR AJ-107 7- and 10-PIN Mating Chart AJ-107BSR JACKS HD38999 Mating Chart 2M Accessories Overmold Overmold 2M805 Solder Solder 2M804 10 10 2M803 Jack, Miniature Plug, Miniature, Shielded 2M801 AJ-110OM AP-1100MS 2M Specs Plug AJ-117PM Nexus Part Number AP-107 X Contact Amphenol NEXUS Technologies for more information at 203-327-7300 • www.nexus.com 229 Amphenol HD SIM Series In/Out Interconnect Amphenol is pleased to introduce the next level of performance for interconnect systems with a complete range of Higher Density products. The New HD series from Amphenol are available as Circular and Rectangular connectors shells as well as dedicated PCB mount interconnects. Having full compatibility with well known Mil spec/ standards in mind. Amphenol developed the HD Series connectors (see HD38999 section in this catalog) as a straight forward extension of existing series i.e.: MIL-DTL-38999 or EN4165... The contacts, even of a smaller size than usual, are part of EAS 39029 standards: a guarantee of performance, cost effectiveness and large availability. Higher Density means up to 50% more contacts for the same shell size! 30 contacts size 23 instead of 20 contacts size 22 50% more with same size insert EN4165/ARINC 809/ SIM Monomodule Push Pull Connector These modular push-pull composite SIM connectors are available in shielded or not-shielded versions, featuring 7 keying positions, and fitted with EN4165 / SIM modules (for contacts from gage 8 to 23, as per MIL-C-39029 or EN3155 spec.). They are lightweight, compact and easy-to-use, then perfectly suited for in-flight entertainment and cabin systems applications. They are flexible and suited for all configurations of installation, thanks to the broad range of backshells and fixing-on-structure devices. Designed and qualified according to Arinc 809 and EN4165 spec. EN4165/SIM High Density Insert The #23 High-density SIM module is an exclusive innovation of Amphenol. Based on standard EN4165 SIM modules, the HD modules have 30 size 23 contacts (BACC47) – an increase of more than 50% over #22 modules. HD SIM Modules are available with or without peripheral sealing and are fully compatible with all EN4165 / SIM connector series. Features • • • • • • • 230 Operating temperature -55­­° C to +175° C Shell: Thermoplastic Seal: Silicone elastomer Dielectric withstanding Voltage (sea level) 1000 volts ac, rms 50 Hz Insulation Resistance at ambient temperature: 5000 Megohms minimum between any pair of contacts Contact maximum current: wire gauge 22 = 5 Amp Wire range 22-26 Contact Amphenol for more information at 978-624-3400 • www.amphenolpcd.com Amphenol PCD 72 Cherry Hill Drive Beverly, MA 01915 Phone: 978-624-3400 Fax: 978-927-1513 Web: www.amphenolpcd.com E-mail: milaero@amphenolpcd.com Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Amphenol: 10-597345-735 2M809-035Z105W 2M809-206 2M809S060-6
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