Amphenol®
Assembly Instructions-C7R
BNC
2-PIECE CRIMP PLUGS
outer ferrule
Amphenol
Number
Connector
Type
Cable
RG-/U
plug body assembly
Hex Crimp Data
Cavity for
Outer Ferrule
Stripping Dimensions, inches (mm)
Die Set for
Tool 227-944*
CTL Series
Tool Number
a
b
c
d
BNC Plug
59, 62
.324(8.2)
227-1221-32
CTL-2
.437(11.1)
.312(7.9)
.248(6.3)
.125(3.2)
BNC Plug
58
.324(8.2)
227-1221-32
CTL-2
.437(11.1)
.312(7.9)
.248(6.3)
.125(3.2)
31-5560-RFX
BNC Plug
Plenum 59, 62
.324(8.2)
227-1221-32
CTL-2
.437(11.1)
.312(7.9)
.248(6.3)
.125(3.2)
Step 1
Step 1 Strip cable jacket, braid, and dielectric to dimensions
in table above. All cuts are to be sharp and square.
Important: Do not nick braid, dielectric, and center
conductor. Slide outer ferrule onto cable as shown.
a
Step 2 Flare slightly end of cable braid as shown to facilitate
insertion of inner ferrule of connector. Important: Do not
comb out braid.
c
b
Step 2
Step 3 Install cable assembly into body assembly so that inner
ferrule portion slides under braid. Slide outer ferrule over
braid and up against connector body. Crimp outer ferrule
using Die Set Cavity specified in table above.
Step 3
Amphenol Corporation Tel: 800-627-7100
www.amphenolrf.com
279
Assembly
31-5556-RFX
31-5557-RFX
Amphenol®
Assembly Instructions-C25
BNC
CLAMP CONNECTORS
nut
washer*
gasket
clamp
bushing‡ female contact
* Not supplied on all items
Amphenol
Number
6775
a
Step 2
male contact
plug body
Connector
Type
BNC Plug
Cable
RG-/U
8, 9, 11, 213, 214
Stripping Dims,
Inches (Millimeters)
a
.490(12.4)
c
.200(5.1)
6775-75
75Ω BNC Plug
11
.490(12.4)
.200(5.1)
8525
BNC Angle Plug
58, 141, 142, 400
.343(8.7)
.187(4.7)
8575
BNC Angle Plug
59, 62, 140, 210
.297(7.5)
.094(2.4)
9350
BNC Plug
6
.405(10.3)
.094(2.4)
15875
BNC Plug
178, 196
.156(3.96)
.078(1.98)
16300
BNC Plug
180
.250(6.4)
.094(2.4)
33275
BNC Angle Plug
174, 179, 187, 188, 316
.540(13.7)
.156(3.96)
69475
BNC Plug
174, 179, 187, 188, 316
.281(7.1)
.172(4.4)
84975
BNC Plug
122
.281(7.1)
.172(4.4)
86350
BNC Bulkh. Jack
174, 179, 187, 188, 316
.265(6.73)
.156(3.96)
86425
BNC Panel Jack
174, 179, 187, 188, 316
.313(7.95)
.203(5.15)
86850
BNC Bulkh. Jack
178, 196
.266(6.75)
.109(2.76)
31-2
BNC Plug
58, 141, 142, 400
.312(7.9)
.094(2.4)
31-2-RFX
BNC Plug
58, 141, 142A
.315(8.0)
.118(3.0)
31-15
BNC Jack
59, 62, 71, 140, 210
.297(7.54)
.109(2.75)
31-202
BNC Plug
55, 58, 141, 142, 223, 400
.274(6.95)
.094(2.4)
31-204
BNC Angle Plug
55, 58, 141, 142, 223, 400
.297(7.54)
.109(2.8)
31-206
BNC Bulkhead Jack
58, 141, 142, 400
.297(7.5)
.109(2.8)
31-207
BNC Bulkhead Jack
59, 62, 71, 140, 210
.297(7.54)
.209(2.75)
31-212
BNC Plug
59, 62, 71, 140, 210, 302
.250(6.4)
.094(2.4)
31-212-1005
BNC Plug
59 (20GA CC)
.250(6.4)
.094(2.4)
31-850
BNC Angle Plug
59, 62, 71, 140, 210
.375(9.52)
.125(3.17)
31-3202
BNC Plug
55, 58, 141, 142, 223, 400
.250(6.4)
.094(2.4)
31-3301
BNC Plug
58, 141, 142, 223
.250(6.4)
.094(2.4)
31-3302
BNC Plug
59, 62, 71, 140, 210
.250(6.4)
.094(2.4)
c
Step 1 Place nut, washer (when supplied) and gasket over cable
and strip jacket to dimension a shown in table above.
Step 3
Step 2 Comb out braid and fold out. Trim insulation off center
conductor to dimension c shown in table above. [For RG-62,
71 and 210/U cable, trim an additional .032"(0.8mm) of
insulation off center conductor and add bushing.] Tin
center conductor.
Step 4
Step 3 Pull braid wires forward and taper toward center conductor.
Place clamp over braid and push back against cable
jacket.
Step 5
Step 4 Fold back braid wires as shown, trim to proper length
[approximately .125" (3.2mm) long] and form over clamp
as shown. Braid wire should not extend beyond step of
braid clamp. Solder contact to center conductor, sliding
bushing first (when supplied) over center conductor. ▲
▲ For angle plugs only: (except 31-204) Solder center
conductor to preassembled contact. Assemble cap and
lightly punch center of cap for retention in body, or solder in
place.
Step 5 Insert cable and parts into connector body. Make sure
sharp edge of clamp seats properly in gasket. Tighten nut
to approximately 15 inch pounds.
Amphenol Corporation Tel: 800-627-7100
www.amphenolrf.com
299
Assembly
Step 1
jack body
‡ For use on RG-62, 71, 122, 178, 180, 196, 210
Amphenol®
Assembly Instructions-C26
BNC
3-PIECE CRIMP PLUGS
outer ferrule
bushing ◆
male contact
plug body assembly
◆ used with RG-62, 71, 210 cable only
Amphenol
Number
Hex Crimp Data
Stripping Dimensions, inches (mm)
Connector
Type
Cable
RG-/U
36650-1003
BNC Plug
Belden 82907, 88240
89907, Plenum 58
36650-3RFX
BNC Plug
Plenum 58
.068(1.7)
.213(5.4)
227-1221-11
CTL-1
.630(16.0)
.319(8.1)
.157(4.0)
36875
BNC Plug
55, 142, 223, 400
.068(1.7)
.213(5.4)
227-1221-11
CTL-1
.593(15.1)
.250(6.4)
.156(4.0)
68175-1003
BNC Plug
Belden 9259
.068(1.7)
.255(6.5)
227-1221-13
CTL-1
.593(15.1)
.250(6.4)
.156(4.0)
68175-1005
BNC Plug
59 (20AG CC)
.068(1.7)
.255(6.5)
227-1221-13
CTL-1
.593(15.1)
.250(6.4)
.156(4.0)
68175-1011
BNC Plug
Belden 1560A, 82259,
89259, Plenum 59, 62
.068(1.7)
.255(6.5)
227-1221-13
CTL-1
.593(15.1)
.250(6.4)
.156(4.0)
68175-11RFX
BNC Plug
Plenum 59, 62
.068(1.7)
.255(6.5)
227-1221-13
CTL-1
.630(16.0)
.303(7.7)
.157(4.0)
68175-5RFX
BNC Plug
59 (20GA CC)
.068(1.7)
.255(6.5)
227-1221-13
CTL-1
.630(16.0)
.303(7.7)
.157(4.0)
31-242
BNC Plug
179, 187
.068(1.7)
.178(4.5)
227-1221-9
CTL-2
.593(15.1)
.250(6.4)
.156(4.0)
31-242-RFX
BNC Plug
179, 187
.068(1.7)
.178(4.5)
227-1221-9
CTL-2
.590(15.0)
.323(8.2)
.118(3.0)
31-315
BNC Plug
174, 188, 316
.068(1.7)
.178(4.5)
227-1221-9
CTL-2
.593(15.1)
.250(6.4)
.156(4.0)
31-315-RFX
BNC Plug
174, 188, 316
.068(1.7)
.178(4.5)
227-1221-9
CTL-2
.593(15.1)
.250(6.4)
.156(4.0)
31-315-1005
BNC Plug
Dbl. Br. 316
.068(1.7)
.178(4.5)
227-1221-9
CTL-2
.593(15.1)
.250(6.4)
.156(4.0)
31-320
BNC Plug
58, 141
.068(1.7)
.213(5.4)
227-1221-11
CTL-1
.593(15.1)
.250(6.4)
.156(4.0)
31-320-RFX
BNC Plug
58A, 141, 142A
.068(1.7)
.213(5.4)
227-1221-11
CTL-1
.630(16.0)
.303(7.7)
.156(4.0)
31-320-1006
BNC Plug
Belden 9907, 89907
.068(1.7)
.213(5.4)
227-1221-11
CTL-1
.593(15.1)
.250(6.4)
.156(4.0)
31-321
BNC Plug
59, 62
.068(1.7)
.255(6.5)
227-1221-13
CTL-1
.593(15.1)
.250(6.4)
.156(4.0)
31-321-RFX
BNC Plug
59, 62
.068(1.7)
.255(6.5)
227-1221-13
CTL-1
.630(16.0)
.303(7.7)
.156(4.0)
31-321-1000
BNC Plug
Belden 8281, 88281
.068(1.7)
.324(8.2)
227-1221-32
CTL-2
.593(15.1)
.250(6.4)
.156(4.0)
31-321-10RFX
BNC Plug
Belden 8281
.068(1.7)
.324(8.2)
227-1221-32
CTL-2
.630(16.0)
.303(7.7)
.156(4.0)
31-325
BNC Plug
Belden 8218
.068(1.7)
.178(4.5)
227-1221-9
CTL-2
.593(15.1)
.250(6.4)
.156(4.0)
31-326
BNC Plug
55, 142, 223
.068(1.7)
.213(5.4)
227-1221-11
CTL-1
.593(15.1)
.250(6.4)
.156(4.0)
31-326-RFX
BNC Plug
55, 142, 223, 400
.068(1.7)
.213(5.4)
227-1221-11
CTL-1
.593(15.1)
.250(6.4)
.156(4.0)
31-4320
BNC Plug
58, 141
.068(1.7)
.213(5.4)
227-1221-11
CTL-1
.593(15.1)
.250(6.4)
.156(4.0)
31-4321
BNC Plug
59, 62
.068(1.7)
.255(6.5)
227-1221-13
CTL-1
.593(15.1)
.250(6.4)
.156(4.0)
31-4411
BNC Plug
Belden 8213
.100(2.5)
.429(10.9)
227-1221-25
CTL-3
.650(16.5)
.250(6.4)
.156(4.0)
31-4427
BNC Plug
142, 400
.068(1.7)
.213(5.4)
227-1221-11
CTL-1
.593(15.1)
.250(6.4)
.156(4.0)
31-5558-RFX
BNC Plug
6 Type (.314OD)
.068(1.7)
.324(8.2)
227-1221-32
CTL-2
.630(16.0)
.303(7.7)
.156(4.0)
31-5800
BNC Plug
58, 141, PL-58
.068(1.7)
.213(5.4)
227-1221-11
CTL-1
.593(15.1)
.250(6.4)
.156(4.0)
BNC Plug
59, 62, 59 (20GA CC),
Plenum -59, 62
.068(1.7)
.255(6.5)
227-1221-13
CTL-1
.593(15.1)
.250(6.4)
.156(4.0)
31-5900
Step 1
Cavity for
Contact
a
■
.068(1.7)
Cavity for
Outer Ferrule
.178(4.5)
Die Set for
Tool 227-944*
227-1221-9
Step 2
CTL Series
Tool Number
CTL-2
Step 3
b
a
b
.593(15.1)
.250(6.4)
c
.156(4.0)
cable dielectric must butt insulator
outer ferrule should butt here
c
▲
contact must butt against cable dielectric
Step 1 Strip cable jacket, braid, and dielectric to dimensions in table above. [for RG62,71,210/U cable, trim an additional
.039"(1.0mm) of insulation off center conductor and add bushing] All cuts are to be sharp
and square.
Important: Do not nick braid, dielectric, and
center conductor. Slide outer ferrule onto
cable as shown.
Step 2 Flare slightly end of cable braid as
shown to facilitate insertion of inner ferrule.
Important: Do not comb out braid ▲.
Place contact on cable center conductor so
that it butts against cable dielectric. Crimp
contact in place using Die Set Cavity indicated in table above. When using RG-62, 71,
210 cable, install bushing over center conductor before installing contact.
■ ▲For RG-174, 179, 187, 188, 316/U cables only, slit jacket back .100"(2.5mm)
as shown. Before attaching center contact, slide metal spacer/TFE sleeve
(not shown) over cable dielectric and under braid. The center contact
should butt against the dielectric and TFE sleeve.
crimp here
Step 3 Install cable assembly into body
assembly so that inner ferrule portion slides
under braid. Push cable assembly forward
until contact snaps into place in insulator.
Slide outer ferrule over braid and up against
connector body. Crimp outer ferrule using
Die Set Cavity specified in table above.
* for pneumatic crimp tool 227-60, use die sets indicated in this column.
Amphenol Corporation Tel: 800-627-7100
www.amphenolrf.com
300
Amphenol®
Assembly Instructions-C26a
BNC
3-PIECE CRIMP ANGLE PLUGS & BULKHEAD JACKS
outer ferrule
bushing ◆
male contact
plug body assembly
◆ used with RG-62, 71, 210 cable only
Amphenol
Number
Connector
Type
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
BNC
Jack
Jack
Jack
Bulkh. Jack
Bulkh. Jack
Angle Plug
Jack
Bulkh. Jack
Bulkh. Jack
Bulkh. Jack
Bulkh. Jack
Angle Plug
Angle Plug
Angle Plug
Angle Plug
Angle Plug
Bulkh. Jack
Bulkh. Jack
Bulkh. Jack
Bulkh. Jack
Jack
Angle Plug
Angle Plug
Angle Plug
Angle Plug
Angle Plug
Angle Plug
Plug
Plug
Plug
Plug
Plug
Plug
Jack
Angle Plug
Plug
Plug
Angle Plug
Angle Plug
Plug
b
c
▲
■ ▲ For RG-174, 179, 187, 188, 316/U cables only, slit jacket back .100"(2.5mm)
as shown. Before attaching center contact, slide metal spacer/TFE sleeve
(not shown) over cable dielectric and under braid. The center contact
should butt against the dielectric and TFE sleeve.
Step 2
Step 3
Cavity for
Outer Ferrule
.213(5.4)
.213(5.4)
.255(6.5)
.213(5.4)
.178(4.5)
.178(4.5)
.178(4.5)
.178(4.5)
.178(4.5)
.178(4.5)
.178(4.5)
.213(5.4)
.213(5.4)
.213(5.4)
.255(6.5)
.255(6.5)
.213(5.4)
.213(5.4)
.255(6.5)
.255(6.5)
.213(5.4)
.213
.255
.128
.128
.255
.187
.319
.324
.178
.255
.187
.178
.178
.213
.429
.255
.429
.255
.255
Die Set for
Tool 227-944*
227-1221-11
227-1221-11
227-1221-13
227-1221-11
227-1221-9
227-1221-9
227-1221-9
227-1221-9
227-1221-9
227-1221-9
227-1221-9
227-1221-11
227-1221-11
227-1221-11
227-1221-13
227-1221-13
227-1221-11
227-1221-11
227-1221-13
227-1221-11
227-1221-11
227-1221-11
227-1221-13
227-1221-3
227-1221-3
—
—
—
—
—
—
—
227-1221-9
227-1221-9
227-1221-11
227-1221-61
227-1221-13
227-1221-25
227-1221-13
227-1221-13
Stripping Dimensions, inches (mm)
CTL Series
Tool Number
CTL-1
CTL-1
CTL-1
CTL-1
CTL-2
CTL-2
CTL-2
CTL-2
CTL-2
CTL-2
CTL-2
CTL-1
CTL-1
CTL-1
CTL-1
CTL-1
CTL-1
CTL-1
CTL-1
CTL-1
CTL-1
CTL-1,3,5
CTL-1,5,6,8
CTL-9,13
CTL-9,13
CTL-14
CTL-15
CTL-14
CTL-14
CTL-15
CTL-14
CTL-15
CTL-2
CTL-2
CTL-1,5
CTL-11
CTL-1,5
CTL-4
CTL-1,5
CTL-1,5
a
.593(15.1)
.630(16.0)
.593(15.1)
.593(15.1)
.593(15.1)
.578(14.6)
.593(15.1)
.593(15.1)
.630(16.0)
.593(15.1)
.630(16.0)
.578(14.6)
.578(14.7)
.677(17.2)
.578(14.7)
.677(17.2)
.593(15.1)
.689(17.5)
.593(15.1)
.689(17.5)
.593(15.1)
.709(18.0)
.709(18.0)
.618(15.7)
.618(15.7)
.630 (16.0)
.630 (16.0)
.630 (16.0)
.630 (16.0)
.630 (16.0)
.630 (16.0)
.630 (16.0)
.593 (15.1)
.634 (16.1)
.677 (17.2)
.630 (16)
.630 (16)
.728 (18.5)
.728 (18.5)
.593 (15.1)
b
.250(6.4)
.303(7.7)
.250(6.4)
.250(6.4)
.250(6.4)
.328(8.3)
.250(6.4)
.250(6.4)
.362(9.2)
.250(6.4)
.362(9.2)
.328(8.3)
.328(8.3)
.350(8.9)
.328(8.3)
.350(8.9)
.250(6.4)
.362(9.2)
.250(6.4)
.362(9.2)
.250(6.4)
.382(9.7)
.382(9.7)
.350(8.9)
.350(8.9)
.303 (7.7)
.303 (7.7)
.303 (7.7)
.303 (7.7)
.303 (7.7)
.303 (7.7)
.303 (7.7)
.250 (6.4)
.303 (7.7)
.350 (8.9)
.303 (7.7)
.303 (7.7)
.401 (10.2)
.401 (10.2)
.250 (6.4)
c
.156(4.0)
.156(4.0)
.156(4.0)
.156(4.0)
.156(4.0)
.125(3.1)
.156(4.0)
.156(4.0)
.156(4.0)
.156(4.0)
.156(4.0)
.125(3.1)
.125(3.2)
156(4.0)
.125(3.2)
.156(4.0)
.156(4.0)
.157(4.0)
.156(4.0)
.157(4.0)
.156(4.0)
.161(4.1)
.161(4.1)
.157(4.0)
.157(4.0)
.157 (4.0)
.157 (4.0)
.157 (4.0)
.157 (4.0)
.157 (4.0)
.157 (4.0)
.157 (4.0)
.156 (4.0)
.156 (4.0)
.157 (4.0)
.157 (4.0)
.157 (4.0)
.244 (6.2)
.244 (6.2)
.156 (4.0)
a
■
Step 1
Hex Crimp Data
Cavity for
Contact
58, 141
.068(1.7)
58, 141
.068(1.7)
59, 62, 140
.068(1.7)
55, 142, 223
.068(1.7)
179, 187
.068(1.7)
174, 188, 316
.068(1.7)
174, 188, 316
.068(1.7)
174, 188, 316
.068(1.7)
174, 188, 316
.068(1.7)
Dbl. Br. 316
.068(1.7)
179, 187
.068(1.7)
55, 142, 223, 400 .068(1.7)
58, 141
.068(1.7)
58, 144
.068(1.7)
59, 62
.068(1.7)
59, 62
.068(1.7)
58, 141
.068(1.7)
58, 141, 142, 223 .068(1.7)
Pl. 59 (20 AWG)
.068(1.7)
59, 62, 140, 210
.068(1.7)
58, 141
.068(1.7)
58,141
Solder
59
Solder
316
Solder
316
Solder
734A
.042
735A
.042
Beld 1694
.042
Beld 8281
.042
Beld 8218
.042
734A
.042
735A
.042
174,188,316
.068
174,188,316
.068
58,141,142
.068
B8214,B9913,B9914 .118
8x,LMR240
.068
B9913,B9914
Solder
8x,LMR240
Solder
8x,LMR240
.068
contact must butt against cable dielectric
cable dielectric must butt insulator
outer ferrule should butt here
Step 1 Strip cable jacket, braid, and dielectric to dimensions in table above. [for
RG-62,71,210/U cable, trim an additional .039"(1.0mm) of insulation off
center conductor and add bushing] All cuts are to be sharp and square.
Important: Do not nick braid, dielectric, and center conductor. Slide
outer ferrule onto cable as shown.
Step 2 Flare slightly end of cable braid as shown to facilitate insertion of inner ferrule. Important: Do not comb out braid ▲. Place contact on cable center
conductor so that it butts against cable dielectric. Crimp contact in place
using Die Set Cavity indicated in table above. When using RG-62, 71,
210 cable, install bushing onto center conductor before installing contact.
Step 3 Install cable assembly into body assembly so that inner ferrule portion
slides under braid. Push cable assembly forward until contact snaps into
place in insulator. Slide outer ferrule over braid and up against connector
body. Crimp outer ferrule using Die Set Cavity specified in table
above.
* for pneumatic crimp tool 227-60, use die sets indicated in this column
crimp here
Amphenol Corporation Tel: 800-627-7100
www.amphenolrf.com
301
Assembly
36800
36800-RFX
68150
95700
31-245
31-316
31-317
31-318
31-318-RFX
31-318-1001
31-245-RFX
31-334
31-335
31-335-RFX
31-336
31-336-RFX
31-342
31-342-RFX
31-343-1002
31-343-RFX
31-4327
31-5911-RFX
31-5914-RFX
31-5991-RFX
31-316-RFX
31-70239
31-70240
31-70234
31-70235
31-70236
31-70237
31-70238
31-315-RFX
31-317-RFX
31-335-RFX
31-5998-RFX
31-5999-RFX
31-6004-RFX
31-6005-RFX
31-6006
Cable
RG-/U
Amphenol®
Assembly Instructions-C26b
BNC
ORIGINAL CRIMP PLUGS
BOOT
boot
ferrule
G O
ferrule clamp
nut assembly
SS
plug body assembly
Hex Crimp Data
Amphenol
Number
Connector
Type
31-351
BNC Plug
58, 141
31-359
BNC Plug
59, 62, 140
31-371
BNC Plug
174, 179, 187, 188, 316
Step 1
FERRULE/
CLAMP NUT ASSY
OUTER FERRULE
Cable
RG-/U
Cavity for
Contact
Stripping Dimensions, inches (mm)
Cavity for
Outer Ferrule
Die Set for
Tool 227-944*
a
b
c
—
.213(5.4)
227-1221-11
.922(23.4)
.516(13.1)
.250(6.3)
—
.255(6.5)
227-1221-13
.922(23.4)
.516(13.1)
.250(6.3)
—
.128(3.2)
227-1221-3
.797(20.2)
.516(13.1)
.250(6.3)
boot
Step 1 Install boot and slide outer ferrule onto cable as shown prior
to stripping cable.
outer ferrule
STEP 1
a
Step 2
b
STEP 2
c
Step 2 Strip cable jacket, braid and dielectric to dimensions shown.
See attached table for dimensions. All cuts are to be sharp
and square. Important: DO NOT nick braid, dielectric, and
center conductor when cutting. Tin center conductor using
soft solder per QQ-S-571 comp Sn 60. Avoid excessive heat
while tinning to prevent swelling of cable dielectric.
Step 3
Step 3 Slightly flare out end of cable braid as so as to facilitate
insertion onto ferrule clamp nut assembly. Important:
DO NOT comb out braid.
P3
Step 4
STEP 4
Step 5
outer ferrule must
clamp nut assy
as shown
cable dielectric must
butt insulator as shown
note: center conductor must
be visible thru contact solder
hole prior to soldering
Step 4 Install ferrule clamp nut assembly onto cable so that ferrule
portion slides under braid and insulator butts flush against
cable dielectric. Slide outer ferrule over braid and up
against nut. Make sure no slack exists in braid. Crimp outer
ferrule with tool specified in table above, keeping cable
dielectric bottomed against insulator.
STEP 5
Step 5 Soft solder center conductor to contact using rosin core per
QQ-S-571 comp Sn 60. DO NOT get any solder on outside
surfaces of contact.
Step 6
STEP 6
Step 7
lip of boot must be firmly positioned in body groove
Step 6 Screw connector body onto prepared cable termination .
Wrench tighten by holding the cable nut assembly
STATIONARY while ROTATING the connector body.
STEP 7
Step 7 Push body forward and into position as shown to complete
assembly.
* for pneumatic crimp tool 227-60, use die sets indicated in this column
Amphenol Corporation Tel: 800-627-7100
www.amphenolrf.com
302
Amphenol®
Assembly Instructions-C28
BNC
SURETWIST® PLUG
BNC SURETWIST® plug
Amphenol
Number
Connector
Type
Cable
RG-/U
31-5136
BNC Plug
59
31-5136-RFX
BNC Plug
59
31-5137
BNC Plug
58
31-5137-RFX
BNC Plug
58
Assembly
.813
(20.7)
.250
(6.4)
Step 1
Step 1 Strip cable as shown. Take care not to nick center
conductor or outer braid.
.563
(14.3)
Step 2
.031
(0.8)
Step 2 Twist outer braid in a clockwise direction so that at least
1/32" of cable dielectric is bared, and braid is left flat. (Stray
or loose braid can cause shorts.)
min. of cable
dielectric
Step 3
Back end of connector and
cable dielectric flush,
center conductor in place
Step 3 Gently insert center conductor into back end of connector,
"feeling" it into the guide hole. (If center conductor is NOT
properly in place, about 1/8" of center conductor will show at
the back end. Reinsert until cable dielectric reaches position
shown in illustration.)
Step 4
Step 4 Push the cable firmly home (as far as possible). Then screw
the connector onto the cable in a clockwise direction until it
stops. Assembly is complete.
Amphenol Corporation Tel: 800-627-7100
www.amphenolrf.com
303
Amphenol®
Assembly Instructions-C29
BNC
QUICKTRIM® PLUG
clamp nut
Amphenol
Number
contact assembly
Connector
Type
31-4541
plug body
Center Contact Affixment
Die Set for
CTL Series
Tool 227-944* Tool Number
Cable
RG-/U
Hex Size
BNC Plug
59, 59A, 62, 62A
31-4542
BNC Plug
Belden 9268
Montrose CBL-5098
31-30220-1
BNC Plug
58
31-30220-8
BNC Plug
223
31-4541-RFX
.068(1.7)
227-1221-13
Cavity B
CTL-1
.250
(6.4)
Step 1A
Step 1A For all connectors except 31-4541-RFX (see step 1B).
Slide clamp nut over cable. Strip cable to dimension
shown. Cut braid and dielectric square. Do not nick
center conductor.
.338(8.6)
Step 1B
.216
(5.5)
Step 2
Step 3
.275(7.0)
Step 1B For 31-4541-RFX.. Same as step 1A except use Step 1B
strip dimensions, and then slit jacket back .125"(3.2 mm) in
four places 90° apart as shown in illustration.
Step 2
Slide contact assembly under braid and jacket until braid
butts as shown. Use caution that braid slides over contact
assembly and not inside of it. Be sure center conductor
is visible through side hole of contact. Solder contact to
center conductor. Contact may be crimped on applicable
connectors using Amphenol CTL-1 crimp tool; or by using
die set 227-1221-13 cavity B in tool frame 227-944 or
equivalent tool.
Step 3
Insert into connector body.
Step 4
Tighten clamp nut to a torque of 35 lbf-in.
Step 4
* for pneumatic crimp tool 227-60, use die sets indicated in this column
Amphenol Corporation Tel: 800-627-7100
www.amphenolrf.com
304
Amphenol®
Assembly Instructions-C30
BNC
PLUGS FCP TERMINATION
outer ferrule
center
contact
Amphenol
Number
Step 2
Connector
Type
Cable
RG-/U
31-4700
BNC Plug
58, 141
31-4702
BNC Plug
59
.250(6.4)
.156(4.0)
Assembly
Step 1
plug body assembly
Step 1 Slide ferrule over cable end, slotted end first. Strip cable to
dimensions shown. Do not nick center conductor. Flare
braid slightly as shown.
Step 2 Tin exposed center conductor. Solder center contact on
center conductor. Use minimum heat to avoid damaging
cable insulation. Remove any excess solder and flux from
contact surface. Contact may be crimped using
227-1221-11 die set (cavity B) .068 hex in tool handle
227-944 or equivalent tool.
Step 3
Step 3 Slide body over contact and cable insulation with barb going
UNDER flared braid. Push body until shoulder is against
cable jacket. Braid will flare out against body shoulder.
Step 4
Step 4 Grasp cable with hand and push ferrule over barb until braid
is captured between ferrule and body flange. Assembly is
complete.
Amphenol Corporation Tel: 800-627-7100
www.amphenolrf.com
305
Amphenol®
Assembly Instructions-C31
BNC
CRIMP TERMINATION FOR TYPE 1 – 75Ω CONNECTORS
outer ferrule
contact
Hex Crimp Data
Amphenol Connector Cable
Number
Type
RG-/U
body assembly
Stripping Dimensions, inches (mm)
31-70000
75Ω BNC Plug
6, Belden 9248, Plenum 6
Cavity for
Contact
.052(1.3) sq.
Cavity for
Outer Ferrule
.324(8.2)
CTL Series
a
Tool No.
CTL-8
.577(14.7)
31-70000-1000
75Ω BNC Plug
6, Belden 9248
.052(1.3) sq.
.324(8.2)
CTL-8
.577(14.7)
.234(5.9)
.140(3.6)
31-70008
75Ω BNC Plug
59
.052(1.3) sq.
.255(6.5)
CTL-6 or 8
.577(14.7)
.234(5.9)
.140(3.6)
31-70008-1000
75Ω BNC Plug
59 (20GA CC)
.052(1.3) sq.
.255(6.5)
CTL-6 or 8
.577(14.7)
.234(5.9)
.140(3.6)
31-70008-3000
75Ω BNC Plug
59 (.032 CC)
.052(1.3) sq.
.255(6.5)
CTL-6 or 8
.577(14.7)
.234(5.9)
.140(3.6)
31-70009
75Ω BNC Jack
59
.052(1.3) sq.
.255(6.5)
CTL-6 or 8
.557(14.1)
.214(5.4)
.156(4.0)
31-70013
75Ω BNC Plug
179, 187
.052(1.3) sq.
.178(4.5)
CTL-6
.577(14.7)
.234(5.9)
.140(3.6)
31-70013-1000
75Ω BNC Plug
Dbl. Br. 179, ATT19224-L2
.052(1.3) sq.
.178(4.5)
CTL-6
.594(15.1)
.250(6.4)
.156(4.0)
.125(3.2)
b
.234(5.9)
c
.140(3.6)
31-70015-1000
75Ω BNC Angle Plug
Dbl. Br. 179,ATT19224-L2
.052(1.3) sq.
.178(4.5)
CTL-6
.649(16.5)
.435(11.0)
31-70016
75Ω BNC Jack
179, 187
.052(1.3) sq.
.178(4.5)
CTL-6
.886(22.5)
.451(11.4)
.140(3.6)
31-70016-1000
75Ω BNC Bulkh. Jack
Dbl. Br. 179, ATT19224-L2
.052(1.3) sq.
.178(4.5)
CTL-6
.886(22.5)
.451(11.4)
.140(3.6)
31-70022
31-70082
75Ω BNC Plug
75Ω BNC Angle Plug
ATT 728B, Belden 9231
ATT 735A
.068(1.7)hex
Solder Only
.324(8.2)
.160(4.1)
CTL-8
▲
.579(15.1)
.635(16.1)
.125(3.2)
.385(9.8)
.125(3.2)
.200(5.1)
31-70222
75Ω BNC Plug
Belden 8281, 9231
.052(1.3) sq.
.324(8.2)
CTL- 8
.577(14.7)
.234(5.9)
.140(3.6)
Step 1
a
Step 1 Slide outer ferrule over cables shown. Flare slightly end of
cable braid as shown to facilitate insertion of inner ferrule.
IMPORTANT: Do not comb out braid.
b
c
■ ▲For RG-174, 179, 187, 188, 316/U cables only, slit jacket back .100"(2.5mm)
as shown. Before attaching center contact, slide TFE sleeve (not shown)
over cable dielectric and under braid. The center contact should butt
against the dielectric and TFE sleeve.
Step 2 Place contact onto center conductor so it butts against cable
dielectric. Crimp contact in place.
Step 2
crimp contact
in this area
Step 3
Step 3 Install cable assembly into body assembly so inner ferrule
slides over sleeve and under braid. Push cable assembly
forward until contact seats in insulator. Slide outer ferrule
over braid and up against connector body. Crimp outer
ferrule.
▲ use die set 227-1448 with tool frame 227-944
Amphenol Corporation Tel: 800-627-7100
www.amphenolrf.com
306
Amphenol®
Assembly Instructions-C32
BNC
CRIMP TERMINATION FOR TYPE 2 – 75Ω CONNECTORS
outer ferrule
bushing◆
male contact
plug body assembly
female contact
jack body assembly
◆ for use on RG-62, 71, 210 cable only
Amphenol
Number
Connector
Type
Hex Crimp Data
Cable
RG-/U
Cavity for
Cavity for
Die Set for
Contact Outer Ferrule Tool 227-944*
Stripping Dimensions, inches (mm)
CTL Series
Tool No.
a
b
c
75Ω BNC Plug
6
.068(1.7)
.324(8.2)
227-1221-32
CTL-2
.593(15.1)
.250(6.4)
.156(4.0)
31-71008
75Ω BNC Plug
59, 62
.068(1.7)
.255(6.5)
227-1221-13
CTL-1
.593(15.1)
.250(6.4)
.156(4.0)
31-71008-RFX
75Ω BNC Plug
59, 62
.068(1.7)
.255(6.5)
227-1221-13
CTL-1
.630(16.0)
.303(7.7)
.156(4.0)
31-71008-1RFX
75Ω BNC Plug
59 (20GA CC)
.068(1.7)
.255(6.5)
227-1221-13
CTL-1
.630(16.0)
.303(7.7)
.156(4.0)
31-71008-1000
75Ω BNC Plug
59, 62 (20GA CC)
.068(1.7)
.255(6.5)
227-1221-13
CTL-1
.593(15.1)
.250(6.4)
.156(4.0)
31-71008-2000
75Ω BNC Plug
Plenum -59, B89269
.068(1.7)
.255(6.5)
227-1221-13
CTL-1
.593(15.1)
.250(6.4)
.156(4.0)
31-71010
75Ω BNC Angle Plug
59, 62
.068(1.7)
.255(6.5)
227-1221-13
CTL-1
.578(14.7)
.328(8.3)
.125(3.2)
31-71010-RFX
75Ω BNC Plug
59
.068(1.7)
.255(6.5)
227-1221-13
CTL-1
.677(17.2)
.350(9.0)
.156(4.0)
75Ω BNC Plug
62
.068(1.7)
.255(6.5)
227-1221-13
CTL-1
.677(17.2)
.350(9.0)
.197(5.0)
31-71011
75Ω BNC Bulkh. Jack
59, 62
.068(1.7)
.255(6.5)
227-1221-13
CTL-1
.593(15.1)
.250(6.4)
.156(4.0)
31-71011-RFX
75Ω BNC Bulkh. Jack
59, 62
.068(1.7)
.255(6.5)
227-1221-13
CTL-1
.689(17.5)
.362(9.2)
.157(4.0)
31-71013
75Ω BNC Plug
179, 187
.068(1.7)
.178(4.5)
227-1221-9
CTL-2
.539(15.1)
.250(6.4)
.156(4.0)
31-71013-RFX
75Ω BNC Plug
179, 187
.068(1.7)
.178(4.5)
227-1221-9
CTL-2
.590(15.0)
.323(8.2)
.118(3.0)
31-71013-1000
75Ω BNC Plug
Dbl. Br. RG-179
.068(1.7)
.178(4.5)
227-1221-9
CTL-2
.593(15.1)
.250(6.4)
.156(4.0)
31-71014-RFX
75Ω BNC Jack
179, 187
.068(1.7)
.178(4.5)
227-1221-9
CTL-2
.571(14.5)
.303(7.7)
.157(4.0)
31-71016
75Ω BNC Bulkh. Jack
179, 187
.068(1.7)
.178(4.5)
227-1221-9
CTL-2
.593(15.1)
.250(6.4)
.156(4.0)
31-71016-RFX
75Ω BNC Bulkh. Jack
179, 187
.068(1.7)
.178(4.5)
227-1221-9
CTL-2
.630(16.0)
.362(9.2)
.157(4.0)
31-71032
75Ω BNC Plug
B8281, 88281
.068(1.7)
.324(8.2)
227-1221-32
CTL-2
.593(15.1)
.250(6.4)
.156(4.0)
31-71033
75Ω BNC Plug
B8218
.068(1.7)
.178(4.5)
227-1221-9
CTL-2
.593(15.1)
.250(6.4)
.156(4.0)
31-71034
75Ω BNC Plug
Belden 89292
.100(2.5)
.429(10.9)
227-1221-25
CTL-3
.593(16.7)
.250(6.4)
.156(4.0)
31-71035
75Ω BNC Plug
PL-59 (20GA CC)
.068(1.7)
.255(6.5)
227-1221-13
CTL-1
.593(15.1)
.250(6.4)
.156(4.0)
31-71064
75Ω BNC Plug
Belden 9248, Pl-6
.068(1.7)
.324(8.2)
227-1221-32
CTL-2
.593(15.1)
.250(6.4)
.156(4.0)
31-71065
75Ω BNC Plug
Belden 9290
.068(1.7)
.324(8.2)
227-1221-32
CTL-2
.593(15.1)
.250(6.4)
.156(4.0)
31-71066
75Ω BNC Plug
Quad Shield 59
.068(1.7)
.263(6.7)
227-1221-15
—
.593(15.1)
.250(6.4)
.156(4.0)
Step 1
a
■
Step 1 Strip cable jacket, braid, and dielectric to dimensions
in table above. [for RG-62,71,210/U cable, trim an
additional .039"(1.0mm) of insulation off center conductor
and add bushing] All cuts are to be sharp and square.
Important: Do not nick braid, dielectric, and center
conductor. Slide outer ferrule onto cable as shown.
b
c
▲
■ ▲For RG-174, 179, 187, 188, 316/U cables only, slit jacket back .100"(2.5mm) as
shown. Before attaching center contact TFE sleeve (not shown) over cable
dielectric and under braid. For 31-71016, before attaching center contact.
Slide metal spacer/TFE sleeve (not shown) over cable dielectric and under
braid. The center contact should butt against the dielectric
and TFE sleeve.
Step 2
Step 3
contact must butt against cable dielectric
cable dielectric must butt insulator
Step 2 Flare slightly end of cable braid as shown to facilitate
insertion of inner ferrule. Important: Do not comb out braid.
Place contact on cable center conductor so that it butts
against cable dielectric. Crimp contact in place using
Die Set Cavity indicated in table above. When using RG-62,
71, 210, install bushing over center conductor before
installing contact.
Step 3 Install cable assembly into body assembly so that inner
ferrule portion slides under braid. Push cable assembly
forward until contact snaps into place in insulator. Slide
outer ferrule over braid and up against connector body.
Crimp outer ferrule using Die Set Cavity specified in table
above.
outer ferrule should butt here
* for pneumatic crimp tool 227-60, use die sets indicated in this column
Amphenol Corporation Tel: 800-627-7100
www.amphenolrf.com
307
Assembly
31-71000-RFX
