65801-113LF

Clincher™ 2.54mm Flex Connector System RELIABLE, LOW-COST FLEX SOLUTION FOR INDUSTRIAL APPLICATIONS Amphenol’s FCI Basics Clincher™ 2.54mm pitch connector family include single-row pin-and-receptacle connectors designed for termination to flat flexible circuitry. Contacts are pre-loaded to connector housings enabling mass termination to unprepared cable. The “clinch” cable termination provides gas-tight, contamination-free four contact points to each conductor. § Pre-assembled connector minimizes cable assembly costs § Caters to Flat Flexible Cable (FFC), Flexible Printed Circuit TARGET MARKETS (FPC), and Conductive Ink Circuitry (CIC) § Dual-metal Mini-PV™ receptacle contacts § “Clinching” contact section forms a gas-tight, four point crimp § Ideal for terminating Membrane Switches § Connector sizes range from 2 to 34 positions FEATURES BENEFITS § Pre-loaded contacts enabling mass termination to § Accelerates cable assembly and reduces cable assembly unprepared cable § “Clinching” section of contact forms a gas-tight, four point crimp § Dual-metal Mini-PV™ receptacle contacts costs § Highly reliable connection ensuring circuit integrity and prevents contamination § Achieve optimal interface reliability and maximizes durability (100 cycles) § Receptacle housing openings feature a beveled lead-in § Prevents pin stubbing and assists with pin alignment § Two-wall PCB friction headers and polarization options § Ensure secure mating and aid proper alignment to different types of flexible cable § Clincher™ receptacles mate to polarized friction headers; un-shrouded BergStik® headers and Clincher™ cable pin connectors www.amphenol-cs.com § Configurable to accommodate different applications and design practices Clincher™ 2.54mm Flex Connector System TECHNICAL INFORMATION MATERIAL SPECIFICATION § Housings: Polypropylene UL 94 V-O, Blue § Clincher™ receptacles and pin connectors § Contact Body Base Metal: § Clincher™ right-angle and straight friction headers § Receptacles: Cupro-Nickel § Headers: Phosphor Bronze § Contact Spring Base Metal: Beryllium Copper § Plating, Contact Spring: 3µ Gold/GXT® or 10µ Lead-free pure Tin; all over 50µ Nickel § Plating, Contact Body: 30µ Gold/GXT® or 100µ Lead-free pure tin; all over 50µ Nickel MECHANICAL PERFORMANCE § Mating and Un-mating force: 300g max. per contact (does not include latching force) § Latch Retention: 4lbs min.; Contact retention: 30g min. per contact § Cable Specifications: § Specification: IPC Standard, FC-220 B Cables type A or B, tolerance class IV § Cable Thickness: 0.33mm (0.013in.) max. including insulation. § Insulation Material: Mylar® or KAPTON® Polyimide. § Conductor Thickness: 0.076mm ± 0.013mm (0.003in ± 0.0005in) 305g/m2 § Conductor Width: 1.57mm ±0.07mm (0.062in ± 0.0003in) § Additional Cable Specifications: See technical drawings: TA-264, TA-37 § Cable Retention: 10lbs per inch of cab ENVIRONMENTAL § Contact Durability: 100 mating cycles § Operating Temperature Range: -65°C to +105C° ELECTRICAL PERFORMANCE TOOLING INFORMATION § Contact Resistance (LLCR) Main Contacts: 10mΩ max.; 20mΩ § Hand-tool: HT 270 max. after environmental exposure § Insulation Resistance: 5000MΩ min. TARGET MARKETS/APPLICATIONS § Withstanding Voltage: 1000VAC RMS Logistics § Current Rating: 2.0A continuous per contact Consumer Electronics PACKAGING § Anti-static trays Industrial Sensing & Instrumentation § Crimping Terminal: Reel Medical www.amphenol-cs.com Disclaimer Please note that the above information is subject to change without notice. Clincher™ 2.54mm Flex Connector System PART NUMBERS Clincher™ Receptacle and Pin Connector Base PN Standard receptacle 65801 Pin connector 66226 Clincher™ Receptacle and Pin Connector Base PN Polarized receptacle 67516 Single row straight header with shroud Single row right-angle header with shroud 95735 95736 — Termination Variation Pin# & Plating Variation Actual Pin Count — 0: Conversional 02 - 32: Tin plating 2 to 32 — 1: INK 33 - 63: Gold or GXT® plating 2 to 32 02 - 32: Tin plating 2 to 32 — — 0: Conversional 33 - 64: Gold or GXT plating 2 to 32 ® — Termination Variation Pin# & Plating Variation Actual Pin Count — 0: Conversional Tin plating 2 to 16 — 2: Conversional Gold or GXT® plating 2 to 16 — 5: INK Tin plating 2 to 16 — 7: INK Gold or GXT plating — 1: Gold or GXT® plating 2 to 16 — 4: Tin plating 2 to 16 — 1: Gold or GXT plating 2 to 16 — 4: Tin plating 2 to 16 ® ® 2 to 16 PLATING DATA Series 68501 / 67516 Series Series Actual Pin Count Tin 2.54µm min. over 1.27µ Ni 0.25µm min. over 1.27µ Gold/GXT® 0.76µm min. over 1.27µ Ni 0.08µm min. over 1.27µ Ni Tin 66226 2.54µm min. over 1.27µm Ni Gold/GXT 0.76µm min. over 1.27µm Ni Tin 2.54µm min. over 1.27µm Ni Gold/GXT® 0.76µm min. over 1.27µm Ni ® BASICSCLINCHER1123EA4 95735 / 95736 www.amphenol-cs.com Disclaimer Please note that the above information is subject to change without notice.