Amphenol®
Assembly Instructions-C1
UHF
UG STANDARD SOLDER TYPE
PLUGS 83-1SP, 83-1SP-1050, 83-1SP-15RFX, 83-822
coupling ring
Amphenol
Number
Connector
Type
plug sub-assembly
Cable
RG-/U
Attachment Data
Outer
Stripping Dimensions, inches (mm)
a
b
c
83-1SP-1050
UHF Plug
8, 9, 11, 213, 214, 63, 87A, 225
Solder
Solder
1.25(31.8)
.687(17.4)
.625(15.9)
83-1SP
UHF Plug
8, 9, 11, 213, 214, 63, 87A, 225
Solder
Solder
1.25(31.8)
.687(17.4)
.625(15.9)
83-1SP-15RFX
UHF Plug
8, 9, 11, 213, 214, 63, 87A, 225
Solder
Solder
1.13(28.6)
.689(17.5)
.625(15.9)
83-822
UHF Plug
8, 9, 11, 213, 214, 63, 87A, 225
Solder
Solder
1.25(31.8)
.687(17.4)
.625(15.9)
83-59
UHF Angle Plug
8, 9, 11, 213, 214, 63, 87A, 225
Solder
Solder
.844(21.4)
.391(9.9)
.250(6.4)
83-67
UHF Angle Plug
8, 9, 11, 213, 214, 63, 87A, 225
Solder
Solder
.844(21.4)
.391(9.9)
.250(6.4)
Step 1
Step 1 Slide coupling ring onto cable. Cut end of cable even and
strip jacket, braid and dielectric to dimensions shown in
table . All cuts are to be sharp and square. Do not nick
braid, dielectric or center conductor. Tin exposed center
conductor and braid, avoiding excessive heat.
aA
bB
STEP 1
cC
Step 2
solder here
SOLDER HERE
STEP 2
Step 3
STEP 3
Inner
Step 2 Screw the plug sub-assembly on cable. Solder assembly to
braid through solder holes, making a good bond between
braid and shell. Solder conductor to contact. Do not use
excessive heat.
Step 3 For final assembly on straight plugs, move coupling ring forward
and screw in place on plug sub-assembly.
Amphenol Corporation Tel: 800-627-7100
www.amphenolrf.com
274
Amphenol®
Assembly Instructions-C2
UHF
UG STANDARD SOLDER TYPE WITH REDUCING ADAPTER
FOR PLUGS 83-1SP, 83-1SP-1050, 83-1SP-15RFX, 83-822, USING 83-168 83-168-RFX, OR 83-185, 83-185-RFX REDUCING ADAPTER
coupling ring
Connector
Type
Cable RG-/U Cable RG-/U Attachment Data
(using 83-168 (using 83-185
Inner
or 83-168-RFX) or 83-185-RFX) Outer
plug sub-assembly
Using 83-168 or 83-185
Stripping Dims, inches (mm)
a
b
c
Using 83-168-RFX or 83-185-RFX
Stripping Dims, inches (mm)
a
b
c
83-1SP
UHF Plug
59
58
Solder
Solder
.750(19.1)
.375(9.5)
.625(15.9)
.689(17.5)
.375(9.5)
.551(14.0)
83-1SP-1050
UHF Plug
59
58
Solder
Solder
.750(19.1)
.375(9.5)
.625(15.9)
.689(17.5)
.375(9.5)
.551(14.0)
83-1SP-15RFX
UHF Plug
59
58
Solder
Solder
.750(19.1)
.375(9.5)
.625(15.9)
.689(17.5)
.375(9.5)
.551(14.0)
83-750
UHF Plug
59
58
Solder
Solder
.750(19.1)
.375(9.5)
.625(15.9)
.689(17.5)
.375(9.5)
.551(14.0)
83-822
UHF Plug
59
58
Solder
Solder
.750(19.1)
.375(9.5)
.625(15.9)
.689(17.5)
.375(9.5)
.551(14.0)
Step 1
a
STEP 1
A
B
Step 2
b
C
STEP 2
c
Step 3
solder here
SOLDER HERE
STEP 3
Step 4
STEP 4
Step 1 Slide coupling ring and adapter onto cable. Cut end of
cable even and strip jacket to dimension shown in table.
Step 2 Position adapter flush with end of cable jacket.
Fan braid slightly and fold back over body of adapter as
shown. Press braid down over body and trim to dimension b.
Bare conductor to dimension c shown in table. Tin exposed
center conductor and braid, avoiding excessive heat.
Step 3 Screw plug sub-assembly onto adapter. Solder braid to shell
through solder holes, making a good bond between braid
and shell. Solder conductor to contact. Do not use
excessive heat.
Step 4 For final assembly, screw coupling ring onto plug
sub-assembly.
Amphenol Corporation Tel: 800-627-7100
www.amphenolrf.com
275
Assembly
Amphenol
Number
83-168 or 83-168-RFX for RG-59
83-185 or 83-185-RFX for RG-58
reducing adapter
Amphenol®
Assembly Instructions-C4, C5
UHF
C4 — BRAID CRIMP - SOLDER CENTER CONTACT
ferrule
Amphenol
Number
Connector
Type
Cable
RG-/U
83-58SP
UHF Plug
83-58SP-1002
83-59DCP-RFX
coupling nut
body assembly
Cable Attachment
Hex Crimp Data
Stripping Dims, inches (mm)
Outer
Inner
Cavity for
Outer Ferrule
Die Set
Tool 227-994
CTL Series
Tool No.
a
b
c
58, 141
Crimp
Solder
.213(5.4)
227-1221-11
CTL-1
1.14(29.0)
.780(19.9)
.250(6.4)
UHF Plug
400
Crimp
Solder
.213(5.4)
227-1221-11
CTL-1
1.14(29.0)
.780(19.9)
.250(6.4)
UHF Plug
59
Crimp
Solder
.255(6.5)
227-1221-13
CTL-1
1.22(30.9)
.574(22.6)
.543(13.8)
83-58SCP-RFX
UHF Plug
58
Crimp
Solder
.213(5.4)
227-1221-11
CTL-1
1.22(30.9)
.574(22.6)
.543(13.8)
83-59SP
UHF Plug
59
Crimp
Solder
.255(6.5)
227-1221-13
CTL-1
1.22(30.9)
.574(22.6)
.543(13.8)
83-8SP-RFX
UHF Plug
8
Crimp
Solder
.429(10.9)
227-1221-25
CTL-3
1.22(30.9)
.574(22.6)
.543(13.8)
aA
bB
Step 1
Step 2
Step 1 Cut end of cable even. Strip cable to dimensions shown in
table. All cuts are to be sharp and square. Do not nick
braid, dielectric or center conductor. Tin center conductor
avoiding excessive heat.
cC
STEP 1
Step 2 Slide coupling nut and ferrule over cable jacket. Flair braid
slightly as shown. Install cable into body assembly, so
inner ferrule portion slides under braid, until braid butts
shoulder. Slide outer ferrule over braid until it butts shoulder.
Crimp ferrule with tool and die set indicated in table.
braid after flaring
BRAID AFTER FLARING
STEP 2
body
assembly
BODY ASSEMBLY
Step 3 Soft solder center conductor to contact. Avoid heating
contact excessively to prevent damaging insulator.
Slide/screw coupling nut over body.
Step 3
STEP 3
C5 — UHF CRIMP-CRIMP TYPE-C5
outer ferrule
Amphenol
Number
83-58DCP-2
83-58DCP-2RFX
Cable Attachment
Connector Cable
Type
RG-/U
UHF Plug
UHF Plug
58
58
Outer
Inner
Crimp
Crimp
Crimp
Crimp
coupling nut
body assembly
Hex Crimp Data
Cavity for
Cavity for
Cavity for
Outer ferrule End of Ferrule Center Contact
.260(6.60)
.255(6.5)
.210(5.33)
.213(5.4)
.052(1.32) sq.
.068(1.7)
a
b
c
1.23(31.3) .791(20.2) .25(6.35)
1.12(28.4) .685(17.4) .236(5.99)
CTL
Series
Tool #
Die Set
for Tool
227-944
—
CTL-1
227-1350
227-1221-11,-13
Step 1
a
1.23 (31.3)
.791 (20.2)
STEP 1
b
c.250 (6.4)
Step 1 Strip cable to dimensions shown. Slide ferrule and coupling
nut over cable jacket and flair braid slightly as shown.
BRAID AFTER
FLARINGflaring
braid
after
Step 2
Step 2 Slide body assembly into place so inner ferrule portion slides
under braid. Braid must butt back of body. Slide coupling
nut forward. Slide ferrule over braid until it butts against
body.
body assembly
Step 3
STEP 3
(3) CRIMP
(3) crimp
(2) crimp
(2) CRIMP
(1) crimp
(1) CRIMP
Step 3 Using tools indicated in table above:
(1) crimp center contact
(2) crimp outer ferrule to braid
(3) crimp outer ferrule to cable jacket
Amphenol Corporation Tel: 800-627-7100
www.amphenolrf.com
276
Amphenol®
Assembly Instructions-C6
UHF
FCP® TERMINATION FOR PLUGS 83-58FCP, 83-58FCP-RFX on RG-58
barb
BARB
tip
TIP
SHOULDER
shoulder
ferrule
body assembly
Stripping Dimensions, inches (mm)
b
c
Connector
Type
Cable
RG-/U
83-58FCP
FCP Plug
58
Pliers & Fiber Grommet in Bag
1.00(25.4)
.812(20.6)
.500(12.7)
83-58FCP-RFX
FCP Plug
58
Pliers & Fiber Grommet in Bag
.673(17.0)
.547(14.0)
.236(6.0)
Step 1
Tools
a
Step 1 Strip cable to dimensions shown in table.
aA
bB
cC
STEP 1
BRAID AFTER
FLARINGflaring
braid
after
Step 2
Step 2 Slide ferrule and coupling nut over cable. Flair braid
slightly. Insert body under flared braid until shoulder is
against cable jacket.
STEP 2
BRAID
braid
Step 3
STEP 3
trim conductor
after assembly
TRIM CONDUCTOR AFTER ASSEMBLY
Step 3 Slide nut onto body. Grasp cable. Push ferrule over barb
and up against body. Crimp tip of center contact with
pliers, or if you prefer, solder. Then trim center conductor
even with end of contact.
Amphenol Corporation Tel: 800-627-7100
www.amphenolrf.com
277
Assembly
Amphenol
Number
coupling nut
CENTER CONTACT
center
contact
Amphenol®
Assembly Instructions-C7
UHF
HOODS FOR ADAPTING PANEL RECEPTACLES TO COAXIAL CABLES
83-1H (UG-106/U) for RG-8, 10, 11, 12, 63, 79, 115, 149, 213, 215
83-765 (UG-177/U) for RG-58, 141
83-765
83-765
Amphenol
Number
Connector
Type
83-1H
83-1H
Cable Attachment
Outer
Inner
Cable
RG-/U
a
Stripping Dimensions
b
c
83-1H
Hood
8, 10, 11, 12, 63, 79, 115, 149, 213, 205
Solder
Solder
.625(15.8)
.500(12.7)
.312(7.92)
83-765
Hood
58, 141
Solder
Solder
.750(19.0)
.687(17.4)
.312(7.92)
Step 1
Step 1
Strip cable to dimensions shown. Do not nick center
conductor. Tin exposed braid and center conductor.
Step 2
Slide hood over braid. When using double-braided cable,
hood goes over inner braid only. Then, in step 3, solder
outer braid to outside of hood. Solder Center Conductor
into solder cup terminal.
Step 3
Slide hood flush against receptacle and tack-solder hood
flange to receptacle flange. Solder hood to braid as
shown. Use tape or tubing over section shown.
a
b
STEP 1
Step 2
c
solder cable center conductor
into solder cup terminal
SOLDER CABLE CENTER
CONDUCTOR INTO SOLDER
CUP TERMINAL
STEP 2
Step 3
tack solder flanges together
TACK SOLDER FLANGES TOGETHER
tape or tubing
over this section
TAPE OR TUBING
OVER THIS SECTION
STEP 3
SOLDER HERE FOR 83-765
ALL AROUND BACK OF HOOD
solder here for 83-765
solder here for 83-1H
three solder holes
SOLDER HERE FOR 83-1H
THREE SOLDER HOLES
Amphenol Corporation Tel: 800-627-7100
www.amphenolrf.com
278