97-3106A24-5P-417

MATES WITH ALL THREADED MIL-DTL-5015 CONNECTORS The 97 series is a durable, cost-effective MIL-DTL-5015 available in a variety of shell styles, sizes, contacts, and layouts. Contacts are silver-plated with pre-tinned solder cups. These circular connectors are excellent for industrial applications including robotics, machine tools and welding. • UL-approved & CSA-certified • Also called MIL-C-5015 or MS Note: MS-A version (blue insulator) is inactive for new military designs. The 97 series can be purchased under inactive military part numbers, so use caution. MIL-DTL-5015 uses a gray insulator. Obsolete MS-A connectors can be purchased with the original hard blue insulator or the newer sealed construction, using a soft neoprene insulator. For the neoprene insulator, add “-RES” as a suffix to the part number. APPLICATIONS FEATURES Industrial, commercial and medical applications where cost-effective, general-duty connectors are required. • Communications systems • Medical instrumentation • Ships • Conveyors • Motors • Trucks • Factory automation • Mobile equipment • Trailers • Industrial machinery • Sensors • Cost-effective • Wide selection of shell styles and insert patterns • Threaded coupling, hard dielectric inserts • Wide variety of connector finishes • Solid or split-shell construction • Solder termination • UL-recognized and CSA-certified TECHNICAL SPECIFICATIONS 5015 - AMPHENOL 97 SERIES MIL-DTL-5015 Amphenol 97 Series MIL-DTL-5015 MATERIALS & FINISHES Shell Aluminum alloy Plating Olive drab chromate or clear chromate coating over cadmium plating to QQ-P-416, Black alloy, conductive black alloy, electroless nickel or green zinc and gray zinc nickel Contacts Brass or copper alloy Platings Silver plating to QQ-S-365 (solder contacts have tinned solder pot) Gold plating to MIL-G-45204 Insulator Diallyl phthalate (Blue color) For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 13 5015 - AMPHENOL 97 SERIES MIL-DTL-5015 TECHNICAL SPECIFICATIONS ELECTRICAL DATA Operating Voltage/Test Voltage TEST  VOLTAGE (RMS 60 cps) SERVICE  RATING* I SUGGESTED* OPERATING VOLTAGE DC AC (rms) AIR SPACING NOM. (INCHES) CREEPAGE  DISTANCE NOM. (INCHES) 1,000 250 200 1/32 A 2,000 700 500 1/16 1/8 D 2,800 1,250 900 1/8 3/16 E 3,500 1,750 1,250 3/16 1/4 B 4,500 2,450 1,750 1/4 5/16 7,000 4,200 3,000 5/16 C 1/16 1 * Each insulator has a specific service rating. These numbers should be used by the designer only as a guide. The Service Ratings for each layout are listed on a pages 72-93. 97 series connectors show no evidence of breakdown when the given test voltages are applied between the two closest contacts and between the shell and the contacts closest to the shell for a period of one minute, per MIL-STD-1344 Method 3001. Current Rating & Contact Resistance CONTACT SIZE TEST CURRENT (AMPS) POTENTIAL DROP (MILLIVOLTS) 16 13 49 12 23 42 8 46 26 4 80 23 150 21 0 Maximum total current to be carried per connector in wire bundles as specified in MIL-W-5088. Contact resistance when tested to MIL-C-39029 will not exceed voltage drops listed in above table. MECHANICAL 14 Wire Range Sizes 24 to 0 AWG Contact Resistance (See table above) Insulation Resistance > 5,000 megohms at 77°F (25°C) per MIL-DTL-5015, 3.18 Mating Life 100 cycles minimum per MIL-DTL-5015, 3.16 Salt Spray MIL-STD-1344 Method 1001 Condition B minimum (Cadmium) 48 hour, Gray Zinc Nickel 500 hours Heat +257˚F (+125˚C) for 60 hours, +185˚F (+85˚C) for 1,000 hours per MIL-DTL-5015, 4.6.14, minimum Chemical Resistance 20 hour full immersion (unmated) in hydraulic fluid and lubricating oil per MIL-DTL-5015 minimum Vibration 10 to 2,000Hz (15g’s) 10 microseconds maximum discontinuity to MIL-STD-1344 Method 2005 per MIL-DTL-5015 Shock 50g 11 millisecond duration, three major axes 10 microseconds maximum discontinuity to MIL-DTL-5015, 3.13 Contact Type Solder (hard silver or gold plating) Number of Circuits 1 to 52 (a See pages 72-82) For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com Contact retention and separation forces to MIL-DTL-5015, 4.6.6 & 3.26 minimum. RETENTION AXIAL LOAD CONTACT SIZE NEWTONS SEPARATION FORCE MINIMUM LB NEWTONS LB 16 44 10 1 0.25 12 67 15 2 0.50 8 89 20 3 0.75 4 89 20 4 1.00 0 111 25 9 2.00 Polarization Integral key and keyway plus optional rotational polarization. a See pages 83-93 for valid rotations Approvals/Agency Listing UL# EII5497; CSA LR69183 for 97 Series COM PONENT S PLUGS RECEPTACLES 5015 - AMPHENOL 97 SERIES MIL-DTL-5015 TECHNICAL SPECIFICATIONS Barrel/Shell Coupling Nut/Spring Insert Assembly Insert Retainer Spring Endbell For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 15 5015 - AMPHENOL 97 SERIES MIL-DTL-5015 CREATE YOUR PART NUMBER USING THESE FIVE STEPS STEP 1 2 3 97 3106A 18-1 P LAYOUT CONTACT SERIES PREFIX SHELL STYLE 4 5 -946 ROTATION PLATING (example) STEP 1: S E L E C T S H EL L S T Y L E, P L U G OR RECEP TACL E RECEPTACLES 97-3100A Wall Mount with Accessory Threads, Solid Endbell 97-3101A Cable Mount with Accessory Threads, Solid Endbell 97-3102A Box Mount with No Accessory Threads 16 Mates with PLUGS 97-3106A 97-3106B Threads, Solid Endbell Threads, Split Endbell Straight with Accessory 97-3107A Friction Fit Straight with Accessory Threads, Solid Endbell *Not available in shell sizes 12S & 36 Straight with Accessory 97-3107B Friction Fit Straight with Accessory Threads, Split Endbell *Not available in shell sizes 8S, 10SL, 12SL,12, 32, 36 97-3108A 97-3108B Threads, Solid Endbell Threads, Split Endbell Right Angle with Accessory *Not available in shell sizes 32 & 36 Right Angle with Accessory *Not available in shell sizes 32 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com a See pages 72-93 for more information 8S-1 10SL-3* 10SL-4* 12-5 12S-2 12S-3 12SL-844 12-5 14S-1 14S-2 14S-4 14S-5 14S-6 14S-7 14S-9 14S-10 14S-11 14S-12 14S-13 14S-14 16S-1 16S-4 16S-5 16S-6 16S-8 16S-14 16S-15 16S-16 16S-17 16SA18 16SA19 16SA20 16SA21 16-7 16-9 16-10 16-11 16-12 16-13 18A31 18-1 18-3 18-4 18-5 18-8 18-9 18-10 18-11 18-12 18-13 18-16 18-17 18-18 18-19 18-20 18-22 18-23 18-24 18-25 18-26 18-27 18-28 18-29 18-30 18-31 18-420 20A16 20A37 20-3 20-4 20-6 20-7 20-8 20-11 20-14 20-15 20-16 20-17 20-18 20-19 20-21 20-23 20-24 20-25 20-27 20-29 20-30 20-32 20-33 22-1 22-2 22-4 22-5 22-8 22-9 22-10 22-11 22-12 22-13 22-14 22-15 22-16 22-18 22-19 22-20 22-22 22-23 22-27 22-28 22-30 22-31 22-32 22-34 24-2 24-5 24-6 24-7 24-9 24-10 24-11 24-12 24-16 24-19 24-20 24-21 24-22 24-24 24-25 24-26 24-27 24-28 28-1 28-2 28-3 28-6 28-8 28-9 28-10 28-11 28-12 28-13 28-15 28-16 28-17 28-18 28-19 28-20 28-21 32-5 32-6 32-7 32-8 32-17 32-414 36-1 36-5 36-6 36-7 36-8 36-9 36-10 36-11 36-12 36-15 36-403 * Socket for plug only. Pin for receptacle only. STEP 3: S E L E C T C O N TA CT 5015 - AMPHENOL 97 SERIES MIL-DTL-5015 STEP 2: SEL ECT L AY OU T STEP 4: SEL ECT ROTATI ON a See pages 83-93 (Omit for normal) P = Pin S = Socket W, X, Y, Z STEP 5: SEL ECT P L AT ING CONTACTS (Omit for silver plating) 426 = Gold over Silver 431 = Less Pre-filled Solder Cups SHELL PLATING (Omit for olive drab chromate over cadmium) 621 = Black Alloy 639 = Clear Chromate over Cadmium 640 = Conductive Black Alloy 689 = Electroless Nickel 958 = Gray Zinc Nickel OTHER MODIFIERS 417 = Plug Seal O-Ring 438 = Plug Seal O-Ring and Potting Cup 940 = Add Cable Clamp and Bushing 946 = 431 + 621 Mod Codes Combined (RoHS) 947 = 431 + 689 Mod Codes Combined (RoHS) 955 = 431 + 640 Mod Codes Combined (RoHS) 959 = 431 + 958 Mod Codes Combined (RoHS) a NEED HELP? PEI engineers will help you solve your design challenges and build the perfect part for your application. Email us at sales@peigenesis.com or complete our online Technical Request at www.peigenesis.com/ technical-support. To contact us by phone, please see the back cover for a complete listing of our branch offices and contact numbers. For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 17 5015 - AMPHENOL 97 SERIES MIL-DTL-5015 DIMENSIONS RECEPTACLE STYLES 97-3100 97-3102 97-3102 97-3101 97-3100 97-3101 97-3100A/97-3102A 97-3101A 97-3100A 97-3102A SHELL A THREAD M P R S T 2A L KK L S 1 L SIZE 8S 0.56 0.078 0.56 0.078 0.56 0.078 0.56 0.078 0.75 0.078 0.56 0.078 0.56 0.078 0.56 0.078 0.75 0.125 0.75 0.125 0.75 0.125 0.75 0.125 0.81 0.125 0.81 0.125 0.88 0.125 0.88 0.125 (14.3) (14.3) (14.3) (14.3) (19.1) (14.3) (14.3) (14.3) (19.1) (19.1) (19.1) (19.1) (20.6) (20.6) (22.2) (22.2) 10S 10SL 12S 12 12SL 14S 16S 16 18 20 22 24 28 32 36 0.59 0.120 1/2-28 0.859 0.438 1.25 0.88 1.25 .5000-28 UNEF 1.00 0.120 5/8-24 0.859 0.500 1.313 1.00 1.313 .5000-28 UNEF 1.00 0.120 5/8-24 0.953 0.688 1.281 1.00 1.281 .6250-24 UNEF 1.09 0.120 3/4-20 0.969 0.688 1.469 1.09 1.469 .6250-24 UNEF 1.09 0.120 3/4-20 1.328 0.688 1.84 1.09 1.84 .6250-24 UNEF 1.09 0.120 3/4-20 0.844 0.688 - 1.09 - .6250-24 UNEF 1.185 0.120 7/8-20 0.953 0.750 1.469 1.16 1.469 .7500-20 UNEF 1.28 0.120 1-20 0.953 0.875 1.469 1.28 1.469 .8750-20 UNEF 1.28 0.120 1-20 1.375 0.875 1.891 1.28 1.891 .8750-20 UNEF 1.38 0.120 1 1/8-18 1.375 1.000 1.984 1.38 1.984 1.0000-20 UNEF 1.50 0.120 1 1/4-18 1.375 1.125 1.891 1.50 1.891 1.1875-18 UNEF 1.63 0.120 1 3/8-18 1.375 1.250 1.984 1.63 1.984 1.1875-18 UNEF 1.75 0.147 1 1/2-18 1.375 1.375 2.25 1.75 2.25 1.4375-18 UNEF 2.00 0.147 1 3/4-18 1.375 1.625 2.25 2.00 2.25 1.4375-18 UNEF 2.25 0.173 2-18 1.469 1.906 2.375 2.25 2.375 1.7500-18 UNS 2.50 0.173 2 1/4-16 1.469 2.125 2.375 2.50 2.375 2.0000-18 UNS (15.1) (22.2) (2.0) (18.3) (25.4) (2.0) (18.3) (25.4) (2.0) (20.6) (27.8) (2.0) (20.6) (27.8) (2.0) (20.6) (27.8) (2.0) (23.0) (30.1) (2.0) (24.6) (32.5) (3.2) (24.6) (32.5) (3.2) (27.0) (34.9) (3.2) (29.4) (38.1) (3.2) (31.8) (41.3) (3.2) (34.9) (44.5) (3.2) (39.7) (50.8) (3.2) (44.5) (57.2) (3.2) (49.2) (63.5) 0.72 0.81 0.81 0.81 0.91 0.97 0.97 1.06 1.16 1.25 1.38 1.56 1.75 1.94 (3.0) (3.0) (3.0) (3.0) (3.0) (3.0) (3.0) UNEF (21.8) (11.1) (31.8) (22.2) (31.8) NEF (21.8) (12.7) (33.3) (25.4) (33.3) NEF (24.2) (17.5) (32.5) (25.4) (32.5) UNEF (24.6) (17.5) (37.3) (27.8) (37.3) UNEF (33.7) (17.5) (46.8) (27.8) (46.8) UNEF (21.4) (17.5) - (27.8) - UNEF (24.2) (19.1) (37.3) (29.5) (37.3) (3.0) UNEF (24.2) (22.2) (37.3) (32.5) (37.3) (3.0) UNEF (34.9) (22.2) (48.0) (32.5) (48.0) (3.0) (3.0) (3.0) (3.7) (3.7) (4.4) (4.4) NEF (34.9) (25.4) (50.4) (34.9) (50.4) NEF (34.9) (28.6) (48.0) (38.1) (48.0) NEF (34.9) (31.8) (50.4) (41.3) (50.4) NEF (34.9) (34.9) (57.2) (44.5) (57.2) NS (34.9) (41.3) (57.2) (50.8) (57.2) NS (37.3) (48.4) (60.3) (57.2) (60.3) UN (37.3) (54.0) (60.3) (63.5) (60.3) All dimensions in inches (millimeters in parenthesis) 18 B  THREAD 2A 0.88 (2.0) 0.72 97-3100A/97-3101A For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com ENDBELL STYLES PLUG STYLES (BARREL ASSEMBLIES) 97-3106 97-3107 97-3108 97-3106A 97-3107A 97-3108A B Thread L 97-3106A 97-3108A 97-3106B 97-3108B SHELL SIZE 97-3106 97-3107 97-3108 Q 8S 0.75 (19.1) (22.2) (22.2) (25.4) (25.4) (25.4) (28.6) (31.8) (31.8) (34.1) (37.3) (40.5) (43.7) (50.0) (56.4) (62.7) 10S 10SL 12S 12 12SL 14S 16S 16 18 20 22 24 28 32 36 0.88 0.88 1.00 1.00 1.00 1.13 1.25 1.25 1.34 1.47 1.59 1.72 1.97 2.22 2.47 97-3107A B Thread 97-3107B L 10SL-14S 97-3108A 97-3106B/97-3107B L Y L 97-3108B 97-3106B 97-3107B 97-3106A 97-3107A B Thread L Z 16S-36 97-3108B L L B Thread 2A 1.25 - - - - - .5000-28 UNEF 1.31 - - - 1.25 1.38 .5000-28 UNEF 1.38 - - - 1.31 1.50 .6250-24 UNEF - 1.38 1.56 .6250-24 UNEF - 1.22 1.88 .6250-24 UNEF - - - - 1.38 - .7500-20 UNEF 1.47 1.69 1.16 1.13 1.22 1.72 .7500-20 UNEF 1.47 1.69 1.25 1.25 1.50 1.75 .8750-20 UNEF 1.89 - - 1.94 2.13 .8750-20 UNEF 1.98 2.19 1.64 1.34 1.94 2.16 1.0000-20 UNEF 1.89 2.13 1.81 1.47 2.06 2.38 1.1875-18 UNEF 1.98 2.13 1.94 1.59 2.06 2.41 1.1875-18 UNEF 2.25 2.28 2.06 1.72 2.47 2.63 1.4375-18 UNEF 2.25 2.28 2.31 1.97 2.47 2.63 1.4375-18 UNEF 2.38 2.31 2.59 2.22 - 2.81 1.7500-18 UNS 2.84 2.0000-18 UNS (31.8) - - - - (33.3) - (35.1) - 1.47 - (37.3) - 1.84 - (46.8) - - - - - - - - (31.8) (34.9) - (33.3) (38.1) - (34.9) (39.7) - (31.0) (47.6) - - - - (34.9) - (37.3) (42.9) (29.4) (28.6) (31.0) (43.7) (37.3) (42.9) (31.8) (31.8) (38.1) (44.5) (48.0) - - - 5015 - AMPHENOL 97 SERIES MIL-DTL-5015 DIMENSIONS - (49.2) (54.0) (50.4) (55.6) (41.7) (34.1) (49.2) (54.8) (48.0) (54.0) (46.0) (37.3) (52.4) (60.3) (50.3) (54.0) (49.2) (40.5) (52.4) (61.1) (57.2) (57.9) (52.4) (43.7) (62.7) (66.7) (57.2) (57.9) (58.8) (50.0) (62.7) (66.7) (60.3) (58.8) (65.9) (56.4) - (71.4) (60.3) (59.5) (72.2) (62.7) - (72.2) 2.38 2.34 2.84 2.47 - All dimensions in inches (millimeters in parenthesis) For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 19 5015 - AMPHENOL 97 SERIES MIL-DTL-5015 DIMENSIONS PANEL CUTOUTS FLANGE STYLE 0-2-6B SHELL SIZE MOUNTING HOLE DIAMETER G FRONT MOUNT H J REAR MOUNT K 8S 0.594 (15.1) 0.134 (3.4) 0.396 (10.1) 0.603 (15.4) 10S/10SL 0.728 (18.5) 0.717 (18.2) 0.134 (3.4) 0.646 (16.4) 12S/12SL/12 0.811 (20.6) 0.134 (3.4) 0.646 (16.4) 0.854 (21.7) 14S 0.906 (23.0) 0.134 (3.4) 0.776 (19.7) 0.980 (24.9) 16S/16 0.969 (24.6) 0.134 (3.4) 0.902 (22.9) 1.091 (27.7) 18 1.063 (27.0) 0.134 (3.4) 1.028 (26.1) 1.224 (31.1) 20 1.157 (29.4) 0.134 (3.4) 1.161 (29.5) 1.358 (34.5) 22 1.252 (31.8) 0.134 (3.4) 1.287 (32.7) 1.488 (37.8) Dimension J is flange in front of panel. Dimension K is flange at rear of panel. See sealing screws on a page 490. 24 1.374 (34.9) 0.154 (3.9) 1.417 (36.0) 1.626 (41.3) 28 1.563 (39.7) 0.154 (3.9) 1.654 (42.0) 1.854 (47.1) 32 1.752 (44.5) 0.177 (4.5) 1.902 (48.3) 2.118 (53.8) 36 1.937 (49.2) 0.177 (4.5) 2.150 (54.6) 2.362 (60.0) 40 2.185 (55.5) 0.177 (4.5) 2.409 (61.2) 2.610 (66.3) PANEL THICKNESS SHELL SIZE Max screwhead Max screwhead & panel thickness .125 (3.18) 10S .125 (3.18) 10SL .125 (3.18) 12S/12SL .125 (3.18) 12 .187 (4.75) 14S .187 (4.75) 16S .187 (4.75) 16 18 Front Mount Rear Mount FRONT MOUNT REAR MOUNT 8SL .125 (3.18) .187 (4.75) 20 .187 (4.75) 22 .187 (4.75) 24 .187 (4.75) 28 .187 (4.75) 32 .250 (6.35) 36 .250 (6.35) 40 .250 (6.35) All dimensions in inches (millimeters in parenthesis) 20 .187 (4.75) For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com MS3057-A CABLE CLAMP Standard MS3057 cable clamps have dual-clamping action to provide a balanced, positive hold on the wires and greatly reduce moisture transmission. This cable clamp accepts MS3420 bushings. MS3420 bushings can be nested to reduce the inside diameter to more closely match the diameter of the cable or wire bundle. STANDARD CLAMP AND TELESCOPIC BUSHING STANDARD CLAMP SHELL SIZE THREAD CLASS 2B ALUMINUM W/ MAXIMUM LOW-COST ALUMINUM W/ STAINLESS STEEL CABLE DIAMETER ZINC WITH BRASS SCREWS SCREWS INCH (MM) BUSHING LOW-COST CAST ZINC BUSHING INCLUDED BUSHING ID INCH (MM) 8S/10S 1/2-28UNEF - MS3057-3A M85049/41-3A 0.250 (6.35) - MS3420-3 0.130 (3.3) 12/12S/10SL 5/8-24UNEF 97-3057-1004** MS3057-4A M85049/41-4A 0.312 (7.92) 97-3057-1004-1 MS3420-4 0.220 (5.6) 12SL/14S 3/4-20UNEF 97-3057-1007** MS3057-6A M85049/41-6A 0.438 (11.10) 97-3057-1007-1 MS3420-6 0.312 (7.9) 7/8-20UNEF 97-3057-1008** MS3057-8A M85049/41-8A 0.562 (14.27) 97-3057-1008-1 MS3420-8 0.437 (11.1) 0.562 (14.3) 16/16S 18 1-20UNEF 97-3057-1010** MS3057-10A M85049/41-10A 0.625 (15.88) 97-3057-1010-1 MS3420-10 20/22 1 3/16-18UNEF 97-3057-1012** MS3057-12A M85049/41-12A 0.750 (19.0) 97-3057-1012-1 MS3420-12 0.625 (15.9) 24/28 1 7/16-18UNEF 97-3057-1016** MS3057-16A M85049/41-16A 0.938 (23.80) 97-3057-1016-1 MS3420-16, -12 0.625 (15.9) 32 1 3/4-18UNS 97-3057-1020** MS3057-20A M85049/41-20A 1.250 (31.75) 97-3057-1020-1 MS3420-20, -16 0.750 (19.0) 36 2-18UNS 97-3057-1024** MS3057-24A M85049/41-24A 1.375 (34.92) 97-3057-1024-1 MS3420-24, -20 0.937 (23.8) 40 2 1/4-16UNS - MS3057-28A M85049/41-28A 1.625 (41.28) - - - Default is CAD OD. ** Other platings are available. MS3057-C WATERPROOF CABLE CLAMP 5015 - AMPHENOL 97 SERIES MIL-DTL-5015 ACCESSORIES a See page 17 for alternate platings. Standard MS3057-C waterproof cable clamp with mechanical strain relief for use with threaded endbells. Internal neoprene gland and compression ring will seal a broad range of round cable diameters as listed below. For reduction of cable diameters, order the appropriate MS3420A bushing in table. SHELL SIZE PART NUMBER MS3057-3C 0.219 (5.56) 0.095 (2.41) MS3420-3A 0.125 (3.17) 10SL/12/12S MS3057-4C 0.312 (7.93) 0.188 (4.80) MS3420-4A 0.219 (5.56) 12SL/14S MS3057-6C 0.438 (11.12) 0.281 (7.10) MS3420-6A 0.312 (7.93) MS3420-4A 0.219 (5.56) MS3420-8A 0.438 (11.10) 8S/10S WIRE DIAMETER INCHES (MM) MAX. MIN. 16/16S MS3057-8C 0.530 (13.48) 0.312 (7.90) OPTIONAL BUSHINGS PART NUMBER MAX. WIRE DIA. (MM) MS3420-6A 0.312 (7.93) MS3420-10A 0.438 (11.10) 18 MS3057-10C 0.625 (15.87) 0.375 (9.50) MS3420-6A 0.312 (7.93) MS3420-12A 0.540 (13.74) MS3420-8A 0.438 (11.10) MS3420-16A 0.750 (19.00) MS3420-12A 0.540 (13.74) MS3420-8A 0.438 (11.10) MS3420-20A 0.938 (23.80) MS3420-16A 0.750 (19.00) MS3420-12A 0.540 (13.74) MS3420-24A 1.12 (28.50) MS3420-18A 0.938 (23.80) MS3420-16A 0.750 (19.00) MS3420-28A 1.25 (31.75) MS3420-20A 0.940 (23.80) MS3420-16A 0.750 (19.00) 20/22 24/28 32 36 40 MS3057-12C MS3057-16C MS3057-20C MS3057-24C MS3057-28C 0.750 (19.00) 0.940 (23.80) 1.25 (31.75) 1.38 (35.00) 1.62 (41.25) 0.500 (12.70) 0.625 (15.90) 0.921 (23.40) 1.00 (25.40) 1.25 (31.80) All dimensions in inches (millimeters in parenthesis) For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 21 5015 - AMPHENOL 97 SERIES MIL-DTL-5015 ACCESSORIES MS3420 TELESCOPING BUSHINGS For use with style-A cable clamps and AIT/MS style-E/F endbells to resist dust, dirt, and oil. Bushings can be nested, one inside the other, to reduce the inside diameter to better seal against the cable jacket. Each bushing will accept the next smallest bushing. SHELL SIZE 8S/10S 1ST BUSHING PART NUMBER MS3420-3 INSIDE DIAMETER .130 (3.30) 2ND NESTED BUSHING NONE INSIDE DIAMETER FITS IN CABLE CLAMP - MS3057-3A 10SL MS3420-4 .220 (5.59) NONE - MS3057-4A 12/12S MS3420-4 .220 (5.59) NONE - MS3057-4A 14S MS3420-6 .312 (7.92) NONE - MS3057-6A 16S MS3420-8 .437 (11.10) NONE - MS3057-8A 16 MS3420-8 .437 (11.10) NONE - MS3057-8A 18 MS3420-10 .562 (14.30) NONE - MS3057-10A 20 MS3420-12 .625 (15.90) NONE - MS3057-12A 22 MS3420-12 .625 (15.90) NONE - MS3057-12A 24 MS3420-16 .750 (19.05) MS3420-12 .625 (15.90) MS3057-16A 28 MS3420-16 .750 (19.05) MS3420-12 .625 (15.90) MS3057-16A 32 MS3420-20 .937 (23.80) MS3420-16 .750 (19.05) MS3057-20A 36 MS3420-24 1.250 (31.75) MS3420-20 .937 (23.80) MS3057-24A 40 MS3420-28 1.375 (34.92) MS3420-24 1.250 (31.75) SE96-28A4 MS3420-A REDUCTION BUSHINGS For use with MS3057-C cable clamps (style-C) to reduce the wire sealing diameter. Bushings can be nested, one inside the other, to progressively reduce the inside diameter of the cable clamp. The column labeled “re­duction bushings” shows the acceptable nesting options for each clamp. a See page 21. 9767 CABLE CLAMPS 9767 waterproof cable clamp with mechanical strain relief. An internal neoprene gland seal bushing and compression washer will seal a broad range of round cable diameters as listed below. SHELL SIZE CABLE CLAMP PART NUMBER MAX. CABLE OUTSIDE DIAMETER INCHES MM MIN. CABLE OUTSIDE DIAMETER INCHES MM THREAD CLASS 2B UNEF 10SL/12S/12 9767-12-4 0.219 5.55 0.100 2.54 5/8-24 12SL/14S 9767-14-4 0.219 5.55 0.100 2.54 3/4-20 12SL/14S 9767-14-6 0.344 8.73 0.176 4.47 3/4-20 16S/16 9767-16-4 0.219 5.55 0.100 2.54 7/8-20 16S/16 9767-16-6 0.344 8.73 0.176 4.47 7/8-20 16S/16 9767-16-8 0.438 11.12 0.177 4.50 7/8-20 18 9767-18-6 0.344 8.73 0.176 4.47 1-20 18 9767-18-8 0.438 11.12 0.177 4.50 18 9767-18-10 0.563 14.29 0.292 7.42 1-20 20/22 9767-22-8 0.438 11.12 0.177 4.50 1-3/16-18 20/22 9767-22-10 0.563 14.29 0.292 7.42 1-3/16-18 20/22 9767-22-12 0.688 17.46 0.370 9.40 1-3/16-18 24/28 9767-28-10 0.563 14.29 0.292 7.42 1-7/16-18 24/28 9767-28-12 0.688 17.46 0.370 9.40 1-7/16-18 1-20 24/28 9767-28-16 0.844 21.43 0.536 13.61 1-7/16-18 32 9767-32-20 1.031 26.19 0.590 14.99 1-3/4-18UNS 36 9767-36-16 0.844 21.43 0.536 13.61 2-18UNS 22 For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com GASKETS Synthetic rubber gaskets are used to ensure a moisture-tight seal between a receptacle and the panel. Gaskets are available for front or rear panel mounting of style 3100 and 3102 connectors. Gasket thickness is approximately .031 inches (1 mm) for nonconductive and low-temperature types. Conductive shielding gaskets contain an imbedded metal screen for EMI/RFI shielding in addition to moisture sealing. Gaskets are available for front or rear panel mounting of connectors. Gasket thickness is .020 inches (.5 mm). SHELL SIZE NON-CONDUCTIVE CONDUCTIVE LOW-TEMPERATURE -67ºF (-55ºC) 8S 10-040450-008 10-040450-08S 10-036675-008 10S/10SL 10-040450-010 10-040450-10S 10-036675-010 12/12S 10-040450-012 10-040450-12S 10-036675-012 14S 10-040450-014 10-040450-14S 10-036675-014 16S 10-040450-016 10-040450-16S 10-036675-016 16 10-040450-016 10-040450-16S 10-036675-016 18 10-040450-018 10-040450-18S 10-036675-018 20 10-040450-020 10-040450-20S 10-036675-020 22 10-040450-022 10-040450-22S 10-036675-022 24 10-040450-024 10-040450-24S 10-036675-024 28 10-040450-028 10-040450-28S 10-036675-028 32 10-040450-032 10-040450-32S 10-036675-032 36 10-040450-036 10-040450-36S 10-036675-036 40 10-040450-040 10-040450-40S 10-036675-040 5015 - AMPHENOL 97 SERIES MIL-DTL-5015 ACCESSORIES METAL DUST CAPS WITH SASH CHAIN & DUMMY RECEPTACLES Metal dust caps are used to protect the contacts when the connectors are left unmated. Dust caps come with metal chain lanyards. Dummy receptacles are for front or rear panel mounting. The center of the dummy receptacle is closed. Dummy receptacles mount on the same centers and have the same outside dimensions as a 97-3102A receptacle. A version with a clearance hole through the middle of the connector is also available. Call for ordering information. DUST CAPS RECEPTACLE PLUG CAP DUMMY RECEPTACLES SHELL SIZE 8S MS25042-8* MS25043-8* MS3105-8S 10S/10SL MS25042-10* MS25043-10* MS3105-10S 12/12S/12SL MS25042-12* MS25043-12* MS3105-12S 14S MS25042-14* MS25043-14* MS3105-14S 16S MS25042-16* MS25043-16* MS3105-16S 16 MS25042-16* MS25043-16* MS3105-16 18 MS25042-18* MS25043-18* MS3105-18 20 MS25042-20* MS25043-20* MS3105-20 22 MS25042-22* MS25043-22* MS3105-22 24 MS25042-24* MS25043-24* MS3105-24 28 MS25042-28* MS25043-28* MS3105-28 32 MS25042-32* MS25043-32* MS3105-32 36 MS25042-36* MS25043-36* MS3105-36 40 MS25042-40* MS25043-40* MS3105-40 *Contact us for other platings. See contact information below. *D = Olive drab chromate over cadmium DA = Anodized For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 23 5015 - AMPHENOL 97 SERIES MIL-DTL-5015 ASSEMBLY INSTRUCTIONS READ THESE INSTRUCTIONS PRIOR TO ASSEMBLY. STEP 1: Open both shell kit and insert kit. 24 STEP 2: Remove yellow tape from insert, being careful not to allow front and rear insulators to come apart. STEP 3: Insert insulator assembly into shell or barrel, aligning the key and keyway until rear of the insert is positioned just below the retaining spring ring ridge. STEP 4: Insert the retainer spring ring into the ridge by working one end in first, then working around the ring until it snaps into place. STEP 5: For barrels, add coupling nut to barrel and slide rear accessories on to cable. STEP 6: Solder wires onto proper contacts. STEP 7: Thread endbell onto barrel/ shell. Slide cable clamp down the cable and thread onto the endbell. Tighten endbell and cable clamp using endbell accessory tools a See page 122. STEP 8: Tighten cable clamp screws appropriately for the specific wire/cable in use. For assistance in North America: +1 800.675.1214 • www.peigenesis.com • sales@peigenesis.com