AP-166/8-3

NEXUS NEXUS Technologies Technologies M55116 AUDIO & M55116 AUDIO TYPE CONNECTORS TECHNICAL SPECIFICATIONS Shell: Stainless Steel, 303, Passivated Mating: Bayonet Coupling Mating Cycles: 3,000 Temperature: -55°C to +85°C Insert Material: Thermoset Plastic Contacts: Gold-plated Brass / Silver-plated BeCu (Springs) Current Rating: 0.5 amperes Voltage Rating: 60V max Contact Depression: 1.25-1.75 lbs per contact Contact Resistance: .050 Ω max Insulation Resistance: 1000 megaohms min, except for connectors unmated after immersion test shall not be less than 100 megaohms Dielectric Withstanding Voltage; Sea Level: 500V RMS Water Immersion: 6 feet of water up to 48 hours (mated & unmated) M55116 AUDIO CONNECTORS Amphenol Nexus Technologies manufactures the complete line of qualified MIL-DTL-55116 audio connectors which are used throughout military and commercial radio systems and intercom systems for ground, vehicle, airborne, and naval communications. This connector series encompasses waterproof, polarized plugs and receptacles for use in audio frequency circuits at 60 volts maximum potential and 0.5 amperes maximum current. Connectors utilize either crimp sleeve or solder cup contacts. The rigid contacts in the plug connector mate with the pogo-pin, or spring loaded, contacts in the receptacle. In-line plugs and receptacles come with a wire strain relief. Receptacles are also available in panel-mount. In addition to the standard versions, Amphenol Nexus Technologies also designs and builds a wide variety of custom M55116-type connectors with options such as: PCB contacts, unique shell geometries, grounded and shielded connectors, and right-angle plug connectors. We also designed a complete miniaturized line of M55116 style connectors, the TAC Series, that meets the same performance requirements as the standard connectors in less than half the size and weight. Amphenol Nexus Technologies specializes in designing and manufacturing high quality audio-style connectors, electromechanical devices, low voltage connectors, push button switches, and more. We have over 50 years of solving unique customer needs quickly. As part of the Amphenol Military & Aerospace group, we can collaborate to provide unmatched product and technological solutions for any system need. NEXUS Technologies M55116 MILITARY & COMMERCIAL CONNECTORS: 5-pin Insert Layout : 6-pin Insert Layout : .095 .093 .0475 .0465 .095 .093 .010 R (TYP) .006 36º .010 R (TYP) .006 .0475 .0465 36º 12º 48º 12º 48º 145º± 30′ 36º 145º± 30′ 36º 1.88 R 1.88 R 135º 15′ 134º 45′ A 120º 15′ .488 119º 45′ .483 (TYP 2 PLACES) 135º 15′ 134º 45′ 123º 30′ 122º 30′ E B A 120º 15′ 119º 45′ .488 .483 (TYP 2 PLACES) D 123º 30′ 122º 30′ E F B C D C .258 .254 R .258 .254 R .044 REF .559 .555 DIA BASE CIRCLE OF 3 PINS .044 REF 3 REQ′D 105º 15′ 104º 45′ .559 .555 DIA BASE CIRCLE OF 3 PINS .282 DIA .280 3 REQ′D 105º 15′ 104º 45′ .282 DIA .280 Panel Mount Receptacle Drawing : .91 .79 .17.79 ± .05 (PANEL THKNS) .17 ± .05 (PANEL THKNS) A A .96 A A M55116 MILITARY AND COMMERCIAL CONNECTORS .91 .96 SECTION A-A SCALE 3.000 SECTION A-A SCALE 3.000 .23 .23 NEXUS Technologies M55116 MILITARY & COMMERCIAL CONNECTORS: PCB CONTACT OPTIONS PART # Ø “A” ± .002 Ø “B” “C” “D” AJ -146RMPC/1 .040 .089 .115 .169 AJ -146RMPC/2 .040 — — .437 AJ -146RMPC/3 .028 .089 .188 .590 AJ -146RMPC/4 .028 .089 .125 .194 AJ -146RMPC/5 .028 .089 .218 .257 AJ -146RMPC/6 .040 — — .110 AJ -146RMPC/7 .028 .089 .150 .437 AJ -146RMPC/8 .030 — — .120 AJ -146RMPC/9 .028 .089 .140 .390 AJ -146RMPC/10 .040 — — .744 AJ -146RMPC/11 .030 — — .594 AJ -146RMPC/13 .040 — — .900 .91 .91 .79 .79 .17±.17± .05 .05 (PANEL THKNS) (PANEL THKNS) -B- -B72° 72° .169.169 REFREF SEESEE TABLE ABOVE TABLE ABOVE ("D")("D") .115.115 REFREF SEESEE TABLE ABOVE TABLE ABOVE ("C")("C") B B A A E E C C D D .281.281 .958.958 -A- -A- SECTION SECTION Z-Z Z-Z SCALE SCALE 4.000 4.000 M55116 MILITARY AND COMMERCIAL CONNECTORS (6X)(6X).028.028 REFREF TABLE ABOVE SEESEE TABLE ABOVE ("A")("A") .020.020 A BA B (6X)(6X).089.089 REFREF TABLE ABOVE SEESEE TABLE ABOVE ("B")("B") NEXUS M55116 MILITARY & COMMERCIAL CONNECTORS: In-Line Receptacle Drawing : 3.6 A F B E C D .83 Standard Plug Drawing : 36° Z 3.4 12° .834 12° B A F C E 1.022 D Z .348 SECTION Z-Z Shielded Plug Drawing : 36° 12° Z 3.4±.1 12° 1.02 B A F C E D Z .83 .34 M55116 MILITARY AND COMMERCIAL CONNECTORS Technologies NEXUS Technologies HOW TO ORDER: Two Step Process Example : 1. 2. Connector List Cable Dimensions for Strain Relief AP-125 X 1. Connector List Nexus Part Number Mil-Spec Designation Connector Type Number of Contacts Contact Type Strain Relief AP-125 M55116/1 Plug 5 Crimp Wire AP-126 M55116/2 Plug 6 Crimp Wire AP-145 M55116/3 Plug 5 Solder Wire AP-146 M55116/4 Plug 6 Solder Wire AP-155 M55116/5 Plug 5 Crimp Molded AP-156 M55116/6 Plug 6 Crimp Molded AP-165 M55116/7 Plug 5 Solder Molded AP-166 M55116/8 Plug 6 Solder Molded AJ-145 M55116/9 Receptacle 5 Solder Cup Spring Panel Mount AJ-146 M55116/10 Receptacle 6 Solder Cup Spring Panel Mount AJ-155 M55116/11 Receptacle 5 Crimp Sleeve Spring Wire AJ-156 M55116/12 Receptacle 6 Crimp Sleeve Spring Wire AJ-165 M55116/13 Receptacle 5 Solder Cup Spring Wire AJ-166 M55116/14 Receptacle 6 Solder Cup Spring Wire AP-105 U-182B/U Plug 5 Crimp Molded Plug 6 Crimp Molded Plug 5 Crimp Wire AP-116 Plug 6 Crimp Wire AP-135 Shielded Plug 5 Crimp Wire AP-136 Shielded Plug 6 Crimp Wire AP-175 Shielded Plug 5 Solder Wire AP-176 Shielded Plug 6 Solder Wire AP-106 AP-115 U-229B/U 2. Cable Dimensions for Strain Relief Dash Number Mil-Spec Designation -0 N/A (for Panel-Mount Receptacles Only -1 .165 + / - . 010 -2 .228 + / - . 010 -3 .250 + / - . 010 -4 .290 + / - . 010 -5 .325 + / - . 010 M55116 MILITARY AND COMMERCIAL CONNECTORS NEXUS Technologies 55116 Mating Chart : JACKS M55116/9 AJ-145 M55116/1 AP-125 X M55116/2 AP-126 M55116/3 AP-145 P LU GS AP-105 AP-115 AP-135 AP-175 X X X X X X X X X X X X AP-136 X X X X X X AP-116 X X X X X X AP-106 X X X X X X M55116/14 AJ-166 X X X M55116/13 AJ-165 X X M55116/8 AP-166 M55116/12 AJ-156 X X M55116/6 AP-156 M55116/7 AP-165 M55116/11 AJ-155 X M55116/4 AP-146 M55116/5 AP-155 M55116/10 AJ-146 X X X X X X AP-176 X X X AP-186 X X X M55116 MILITARY AND COMMERCIAL CONNECTORS NEXUS Technologies M55116 TYPE RIGHT-ANGLE PLUG CONNECTORS AP-RA Series Connectors With space at a premium in today’s military vehicles and systems, Amphenol NEXUS Technologies has met that demand with its new Right-Angle M55116-Type Plug Connectors. Amphenol NEXUS technologies has re-designed our in-line 5-and 6-conductor shielded plugs to have a 90° back-end to redirect the wires for space-saving purposes. Additionally, the cable location can then be indexed 180°. FEATURES: • 90° back-end to redirect the cables which saves almost 2 inches from the standard straight audio plug. • Connector can be indexed, or clocked, in 13 different locations within a 180° spectrum to accommodate any system configuration. • Molded-in pin contacts with standard solder cup or crimp-style terminals. • Contacts provide self-cleaning feature and eliminate issues with pin/socket open contacts. • Multiple wire strain reliefs accommodates .165 to .325 cable diameters. OPTIONS: • 5- or 6- contacts available, either solder or crimp versions. • Wire strain relief can be supplied for larger/smaller size cable diameters. • Over-molded versions are available. HOW TO ORDER: Contact Amphenol NEXUS Technologies for pricing, availability, or other technical questions 1. 2. 3. 4. 5. Base Part Number Contact Type Number of Pins Right Angle Designation Other Options AP- 13 6 RA- OM 2. Contact Type 3. Number of Pins Designates 5. Other Options Designates Designates 13 Crimp 5 5 Pins 1 17 Solder 6 6 Pins 2 .228 Strain Relief 5 .325 Strain Relief 3 .250 Strain Relief OM Over-molded version M55116 TYPE RIGHT-ANGLE PLUG CONNECTORS .165 Strain Relief 4 .290 Strain Relief NEXUS Technologies TAC CONNECTORS Miniature M55116-Type Connectors AVAILABLE PART NUMBERS: New military and commercial applications are demanding a reduction in connector size and weight without a loss of performance. Amphenol NEXUS Technologies has met that demand with its new Miniature M55116-Type TAC Connectors for soldier worn applications, radio systems, and ruggedized communications systems. Part Number Connector Style MAP-56-30 6-Conductor Plug MAP-57-30 7-Conductor Plug MAP-56-50 6-Conductor Plug (for Overmolding) MAP-57-50 7-Conductor Plug (for Overmolding) MAJ-16-00 6-Conductor Panel Mount Jack MAJ-17-00 7-Conductor Panel Mount Jack MAJ-56-30 6-Conductor In-Line Jack MAJ-57-30 7-Conductor In-Line Jack MAP-60-50 10-Conductor Plug (for Overmolding) MAP-60-00 10-Conductor Panel-Mount Plug FEATURES: • Both plug and receptacle are 50% smaller than the standard M55116 connectors. (M55116/4 and M55116/10 as a comparison) • Standard plugs have rigid contacts; jacks have spring-loaded contacts • Molded-in spring loaded contacts provide self-cleaning feature and eliminate issues with pin/socket open contacts. • Standard wire strain relief accommodates .125 and .250 cable diameter. MAJ-60-50 7-Conductor In-Line Jack (for Overmolding) OPTIONS: MAJ-60-00 10-Conductor Panel-Mount Jack TAC Connectors are designed and manufactured to the exacting specifications of MIL-DTL-55116 requirements at half the size of the standard connectors. Amphenol NEXUS Technologies TAC Connectors are the ideal choice to reduce size and weight and still maintain many of the same performance benefits wherever a M55116 connector is needed on a newly designed system. • Shell Styles - In-Line Plug - Panel-Mount Plug - In-Line Jack - Panel Mount Jack • Number of Contacts - 6-pin - 7-pin - 10-pin • In-Line Rear Accessories - Wire Strain Relief - Over-Molded • Contact Types - Solder Cup - PCB Contact Amphenol NEXUS Technologies for pricing, availability, or other technical questions TAC CONNECTORS NEXUS Technologies AMPHENOL NEXUS TECHNOLOGIES OVERVIEW SCOPE: We specialize in designing and manufacturing high quality audiostyle connectors, electro-mechanical devices, low voltage connectors, push button switches, and more. LEGACY: We have over 50 years of solving unique customer needs quickly. Most of our product lines were born out of rapidly designing the right solution for a customer issue. LOOKING AHEAD: As part of the Amphenol Military and Aerospace group, we can collaborate to provide unmatched product and technological solutions for any system need. PRODUCTS : TELEPHONE PLUGS AND JACKS MICROPHONE PLUGS AND JACKS WATERPROOF BREAKAWAY CONNECTORS M55116-TYPE CONNECTORS PUSH BUTTON SWITCHES • MILS-S-8805/3 OTHER CUSTOM DESIGNS: Specialized Missile Launch connectors, Downhole Rotatable Connectors for Oil/Gas drilling operations, and many others. TECHNOLOGIES : MULTIPLE CONTACT OPTIONS VARIOUS MATING STYLES • Pogo-pin Contacts • Wiping Action Contacts • Insulation-piercing Contacts • Push/Pull, Quick Disconnect • Blindmate • Bayonet Coupling (For toolless termination) DECREASED CONNECTOR SIZE DURABILITY/ENVIRONMENTALLY SEALED SPECIAL FEATURES: Shielded and grounded versions of most connectors available. Higher level builds, such as filter connectors, cable assemblies, and flex assemblies also available when collaborating with Amphenol sister Divisions. MARKETS SERVED : Amphenol Nexus Technologies proudly serves the following markets: C4 Systems • Soldier Systems • Military Vehicles • Commercial Aerospace • Missiles/ Ordnance • Naval • Commercial/ Industrial • Telecommunications Simulation Controls • Medical Products • Auto/Powerboat Racing • Many Others AMPHENOL NEXUS TECHNOLOGIES 50 Sunnyside Ave. Stamford, CT 06902 (203) 327-7300 Nexus.com AMPHENOL NEXUS TECHNOLOGIES