Amphenol Pcd
Connecting People & Technology
AlumaLight
www.amphenolpcd.com
info@amphenolpcd.com
1(978) 624-3400
72 Cherry Hill Drive, Beverly, MA 01915
1
Backshells
Within Amphenol’s wide range of interconnect products is a full range
of backshell hardware. Customers can take advantage of Amphenol’s
global synergy for connectors, backshells and cable harnessing in
one place for all their interconnect needs. Plus, coming to Amphenol
for a custom design of a backshell means that customers benefit from
the vast amount of experience this global company has in designing
interconnect solutions.
2
AlumaLight Backshell
Amphenol Pcd
Amphenol Pcd
Connecting People & Technology
www.amphenolpcd.com
info@amphenolpcd.com
1(978) 624-3400
72 Cherry Hill Drive, Beverly, MA 01915
3
INDEX
INTRODUCTION
AlumaLight Overview
TEST REPORTS
5
ENVIRONMENTAL
Vibration Test Graphs Day 1
9
Vibration Test Graphs Day 2
10
Shock Test Reports
11
6
OTHER PRODUCTS
BAND LOCK EMI/RFI
7
STRAIN RELIEF EMI/RFI
8
4
AlumaLight Backshell
Amphenol Pcd
Backshell Families
12
Amphenol Pcd Products
13
AlumaLight Overview
INTRODUCTION
An unmatched combination of weight, performance, and price
•
Exceeds performance & functionality of MIL-standards
•
More durable than composites
•
Competitive pricing to composites
•
Almost 50% weight savings from standard designs
•
Equals composite in weight
•
Far superior EMI performance than composite
•
High shear strength - no breakage of coupling nuts
Three Product Line Families
•
Environmental
•
Band Lock EMI/RFI
•
Strain Relief EMI/RFI
Environmental
Band Lock EMI/RFI
Mil-Standards & Performance
Strength & Durability
Reliability
Lightweight
Metal
X
X
X
EMI Shielding
X
Strain Relief
X
Environmental
www.amphenolpcd.com
X
info@amphenolpcd.com
1(978) 624-3400
Composites
X
X
X
Strain Relief EMI/RFI
AlumaLight
X
X
X
X
X
X
X
72 Cherry Hill Drive, Beverly, MA 01915
5
BEL
ENVIRONMENTAL
Amphenol Part Number
BEL1
Basic
Part #
S
S
Angle
Coupling
Connector Group
S:Self Lock
K: MIL-DTL-38999 Series I & II
L: MIL-DTL-38999 Series III & IV
S:Straight
L
10
03
3
C
W
Shell Size
(Table I)
Entry Size
(Table I)
Standard Length
& Figure
C: Clamp
N:Nut
Material & Finish
(Table III)
Table I
Shell
Size
8
10
12
Length
Code
ØA
MAX.
Table II
B
HEX
MAX. Entry
Size
16
6.35
6.70
23.90
9.53
8.70
28.40
9.53
04
7.92
12.70
11.70
30.20
12.70
05
11.1
15.88
15.70
39.60
15.88
06
14.27
19.05
17.70
42.90
19.05
07
17.45
22.23
19.80
44.50
22.23
08
20.62
25.40
21.60
47.80
25.40
3
09
23.80
28.58
25.30
63.50
28.58
1
10
26.97
31.75
31.00
68.10
31.75
2
1
2
02
21.79
18.69/19.05
03
24.99
21.84/22.23
04
2
2
29.39
32.51
24.89/25.40
28.58/27.94
05
06
2
35.71
31.09/31.75
07
2
38.51
34.24/34.93
07
41.51
37.31/38.20
08
44.91
40.16/41.28
10
1
2
3
1
2
Finish
Code
Material & Finish
W
Aluminum Alloy. Cadmium Olive Drab
N
Aluminum Alloy/ Electroleess Nickel
For More Finish Refer PSTDBS256
3
3
6
6.90
3.18
6.35
16.99/17.42
1
24
F MIN.
03
1
20.40
3
22
D MAX.
02
2
1
20
Sadle Clamp Closed
+
_ 0.78
mm
3
18
Cable Range
Inch
1
1
14
Entry
Size
AlumaLight Backshell
Amphenol Pcd
BLL
BAND LOCK EMI/RFI
Amphenol Part Number
BLL1
Basic
Part #
S
S
L
Angle
Coupling
Connector Group
S:Straight
A:90
B:45
S:Self Lock
K: MIL-DTL-38999 Series I & II
L: MIL-DTL-38999 Series III & IV
10
03
9
X
W
S
Shell Size
(Table I)
Entry Size
(Table I)
Standard Length
& Figure
B:W/ Band
X: W/O Band
Material & Finish Code
(Table II)
Slot
(Omit for none)
Table I
ØA MAX.
Shell
Size
B
N HEX
Inch
mm
Inch
C REF.
02
Inch
mm
03
mm
Inch
+ 0.025 + 0.635 + 0.025
_ 0.010 _ 0.254 _ 0.010
02
mm
+ 0.635
_ 0.254
D MAX.
03
Inch
mm
Inch
mm
Inch
mm
8
0.803
20.40
0.668/ 0/686
16.99/17.42
-
-
0.250
6.40
--
--
0.395
10.0
1.375
34.93
10
0.858
21.79
0.736/ 0.750
18.69/ 19.05
-
-
0.312
7.90
--
--
0.457
11.60
1.437
36.50
12
0.984
24.99
0.860/ 0.875
21.84/ 22.23
0.312
7.90
0.438
11.10
0.457
11.60
0.583
14.80
1.562
39.67
14
1.157
29.39
0.980/ 1.000
24.89/ 25.40
0.438
11.10
0.562
14.30
0.583
14.80
0.707
18.00
1.687
42.85
16
1.280
32.51
1.100/ 1.125
25.58/ 27.94
0.500
12.70
0.625
15.90
0.645
16.40
0.770
19.60
1.750
44.45
18
1.406
35.71
1.224/ 1.250
31.09/ 31.75
0.625
15.90
0.750
19.10
0.770
19.60
0.895
22.70
1.875
47.63
20
1.516
38.51
1.348/ 1.375
34.24/ 34.93
0.625
15.90
0.812
20.60
0.770
19.60
0.957
24.30
1.938
49.23
22
1.642
41.51
1.469/ 1.500
37.31/ 38.10
0.688
17.50
0.938
23.80
0.829
21.10
1.083
27.50
2.062
52.37
24
1.768
44.91
1.581/ 1.625
40.16/ 41.28
0.750
19.10
1.000
25.40
0.895
22.70
1.145
29.10
2.125
53.98
E MAX.
F MAX.
G MAX.
S (No of Slots)
Inch
mm
Inch
mm
Inch
mm
Inch
mm
1.417
35.90
1.01
25.07
1.16
29.50
0.170
4.31
1.480
37.59
1.03
26.20
1.19
30.20
0.170
4.31
1.553
39.45
1.06
26.90
1.21
30.70
0.170
4.31
1.614
41.00
1.08
27.40
1.24
31.50
0.250
6.35
1.678
42.62
1.11
28.20
1.26
32.00
0.250
6.35
1.773
45.03
1.12
28.40
1.27
32.30
0.500
12.70
1.796
45.62
1.15
29.20
1.30
33.00
0.500
12.70
1.859
47.22
1.17
29.70
1.33
33.80
0.500
12.70
1.919
48.74
1.20
30.50
1.35
34.30
0.500
12.70
www.amphenolpcd.com
info@amphenolpcd.com
1(978) 624-3400
Finish
Code
Material & Finish
W
Aluminum Alloy. Cadmium Olive Drab
N
Aluminum Alloy/ Electroleess Nickel
For More Finish Refer PSTDBS256
72 Cherry Hill Drive, Beverly, MA 01915
7
BML1
STRAIN RELIEF EMI/RFI
Amphenol Part Number
BML1
Basic
Part #
S
S
K
Angle
Coupling
Connector Group
S: Straight
A: 90
S:Self Lock
K: MIL-DTL-38999 Series I & II
L: MIL-DTL-38999 Series III & IV
10
W
Shell Size
(Table I)
Material & Finish
(Table II)
Table I
Size
Number
ØA
MAX.
C
B MAX.
0.031
0.78
E HEX
F
G MAX.
H MAX.
Inch
mm
Inch
mm
Inch
mm
Inch
mm
Inch
mm
Inch
mm
Inch
mm
Inch
mm
8
0.858
21.79
0.880
22.40
0.219
5.60
0.220
5.60
0.750/0.736
19.05/18.69
0.780/0.939
19.81/23.85
1.128
28.65
0.940
23.88
10
0.984
24.99
0.940
23.90
0.264
6.70
0.270
6.90
0.875/0.860
22.23/21.84
0.860/1.059
21.84/26.90
1.168
29.67
1.000
25.40
12
1.157
29.39
1.120
28.40
0.344
8.70
0.350
8.90
1.000/0.980
25.40/24.89
0.950/1.199
24.10/30.45
1.248
31.70
1.120
27.69
14
1.280
32.51
1.190
30.20
0.435
11.05
0.470
11.90
1.125/1.100
28.58/27.94
0.950/1.199
24.13/30.45
1.368
34.75
1.190
30.23
16
1.406
35.71
1.440
36.60
0.540
13.72
0.550
14.00
1.250/1.224
31.75/31.09
1.080/1.329
27.43/33.75
1.448
36.78
1.370
34.89
18
1.516
38.51
1.560
39.60
0.620
15.75
0.620
15.70
1.438/1.407
36.52/35.73
1.140/1.509
28.90/38.33
1.528
38.61
1.440
36.58
20
1.642
41.51
1.690
42.90
0.695
17.65
0.700
17.80
1.500/1.469
38.10/37.31
1.200/1.609
30.50/40.87
1.648
41.86
1.560
39.67
22
1.768
44.91
1.750
44.50
0.770
19.56
0.780
19.80
1.625/1.581
41.28/40.16
1.330/1.759
33.80/44.68
1.688
42.88
1.690
42.85
24
1.890
48.01
1.880
47.80
0.820
20.83
0.850
21.60
1.750/1.690
44.45/42.93
1.450/1.859
36.80/47.22
1.758
44.65
1.810
46.02
Finish
Code
Material & Finish
W
Aluminum Alloy. Cadmium Olive Drab
N
Aluminum Alloy/ Electroleess Nickel
For More Finish Refer PSTDBS256
8
D MIN.
AlumaLight Backshell
Amphenol Pcd
Day 1
VIBRATION TEST GRAPHS
DUT: Backshell
6.0256
Serial Number: BML1SSK10W (3nos) OX Axis
profile(f)
Project File Name: Random vibration 43.92grms.prj
high-abort(f)
Profile Name: Default
low-abort(f)
Test Type: Random
high-alarm(f)
Run Folder: .\RunFolder Apr 01, 2015 13-43-56
low-alarm(f)
1.0000
Level: 100 %
control(f)
Control RMS: 44.258648 gn
Full Level Elapsed Time: 08:00:00
Lines: 400 Frame Time: 0.200000 Seconds
Demand RMS: 43.941341 gn
Remaining Time:00:00:00
DOF: 154 dF:5.000000 Hz
0.1000
Data saved at 09:54:53 PM, Wednesday, April 01, 2015 Report created at
09:54:54 PM Wednesday, April 1, 2015
0.0631
50.00
100.00
1000.00
2000.00
Frequency (Hz)
15.8489
input1(f)
input2(f)
1.0000
drive(f)
0.1000
profile(f)
0.0100
0.0010
input1(f): Max=115.195,Min=-128.952,Peak=128.952,RMS=38.132210,PSD RMS=37.568
input2(f): Max=157.150,Min=-149.267,Peak=157.150,RMS=51.571754,PSD RMS=50.062
0.0001
7
3
1.00E-05
1.00E-06
1.00E-07
6.31E-08
50.00
100.00
1000.00
2000.00
Frequency (Hz)
www.amphenolpcd.com
info@amphenolpcd.com
1(978) 624-3400
72 Cherry Hill Drive, Beverly, MA 01915
9
Day 2
VIBRATION TEST GRAPHS
DUT: Backshell
6.0256
Serial Number: BML1SSK10W (3nos) OY Axis
profile(f)
high-abort(f)
Project File Name: Random vibration 43.92grms.prj
low-abort(f)
Profile Name: Default Test Type: \RunFolder Apr 02, 2015 09-29-13
high-alarm(f)
Level: 100 %
low-alarm(f)
1.0000
Control RMS: 44.156834 gn
control(f)
Full Level Elapsed Time: 08:00:00 Lines: 400 Frame Time: 0.200000
Seconds
Demand RMS: 43.941341 gn
Remaining Time:00:00:00
DOF: 154 dF:5.000000 Hz
0.1000
Data saved at 06:57:43 PM, Thursday, April 02, 2015 Report created
at 06:57:44 PM, Thursday, April 2, 2015
0.0631
50.00
100.00
1000.00
Frequency (Hz)
15.8489
input1(f)
input2(f)
1.0000
drive(f)
0.1000
profile(f)
0.0100
0.0010
input1(f): Max=153.386,Min=-111.123,Peak=153.386,RMS=38.3
input2(f): Max=152.395,Min=-161.950,Peak=161.950,RMS=51.4
0.0001
6
4
1.00E-05
1.00E-06
1.00E-07
50.00
100.00
1000.00
Frequency (Hz)
10
AlumaLight Backshell
Amphenol Pcd
2000.00
2000.00
SHOCK TEST REPORTS
www.amphenolpcd.com
info@amphenolpcd.com
1(978) 624-3400
72 Cherry Hill Drive, Beverly, MA 01915
11
BACKSHELL FAMILIES
Non-Environmental
Backshell
Environmental
Backshell
Non-Environmental EMI/RFI
Backshell
Environmental EMI/RFI
Backshell
Shrink Boot
Adapter
Crimp Ring
Adapter
Band Lock
Adapter
Pre-Shield
Adapter
SQ
Adapter
Strain Relief
Clamps
Lamp Thread
Adapter
Grommet
Nut
Quick
Clamp
12
AlumaLight Backshell
Amphenol Pcd
AMPHENOL PCD PRODUCTS
Cable Solutions &
Cable Adapters
Relay Sockets &
Junction Modules
System
Attachments
Luminus Series,
& Pegasus Series
Terminal Blocks
SIM
Rectangular
Circular
Waterproof
Solutions
Rugged Ethernet
& USB
Military Audio
/Power
Backshells
NEW
www.amphenolpcd.com
info@amphenolpcd.com
1(978) 624-3400
72 Cherry Hill Drive, Beverly, MA 01915
13
Amphenol Pcd
Amphenol Pcd, a subsidiary of Amphenol Corporation, is one of
the world’s leading suppliers of interconnect products for Military,
Commercial Aerospace and Industrial applications. Located north
of Boston in Beverly, Massachusetts, the company designs and
manufactures a wide range of products - System Attachments,
Junction Modules, Relay Sockets, Terminal Blocks, Rectangular &
Circular connectors, and Cable Assemblies & Adapters.
Each product is made and engineered with the highest quality
standards in the industry. With facilities in North America and Asia,
Amphenol Pcd products are chosen by hundreds of OEMs around
the world, reliant on Amphenol’s technical excellence, global network
of distributors, and cost-effective solutions for custom systems.
Amphenol Pcd
Connecting People & Technology
Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information
and data given herein are believed to be accurate and reliable, but are presented without guarantee, warranty, or responsibility of any kind expressed or implied. Statements or
suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations
to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply
to all connectors.
© 2015 Amphenol Pcd
www.amphenolpcd.com
info@amphenolpcd.com
1(978) 624-3400
72 Cherry Hill Drive, Beverly, MA 01915
15
AlumaLight
August
2015
Amphenol Pcd
72 Cherry Hill Dr. Beverly, MA. 01915
info@amphenolpcd.com
(978) 624.3400
www.amphenolpcd.com
FOLLOW US
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AlumaLight Backshell
Amphenol Pcd
Mouser Electronics
Authorized Distributor
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Amphenol:
BML1SSL10N BML1SSL20W BML1SSL24W BML1ASK12N BML1ASL12W BML1ASK10W BEL1SSL18032CN
BEL1SSL20052CW BML1SSK12W BML1SSK18N BML1SSL12N BML1SSK22N BML1ASK18N BEL1SSL18072CN
BLL1SSK24039XW BLL1BSL24039XN BEL1SSL16052CN BEL1SSL18022CN BML1ASL10W BML1SSK24W
BML1SSL18W BML1SSL20N BML1ASL14N BML1ASL16N BML1SSK14N BML1ASK18W BML1SSK18W
BML1SSL10W BML1ASK10N BML1SSK24N BLL1SSL16039XW BLL1SSL08039XW BLL1SSL14039XN
BLL1SSL20039XN BML1ASK20N BML1ASL14W BLL1SSL14029XN BLL1SSL18039XW BLL1SSL12039XW
BLL1SSL24029XN BLL1SSL16029XW BLL1SSL24029XW BLL1SSK16039XN BLL1SSK20029XN
BEL1SSL20072CW BLL1SSL24039XW BEL1SSL20042CN BLL1SSL14029XW BEL1SSL20042CW
BLL1BSL14029XN BEL1SSL12042CW BEL1SSL14032CW BEL1SSL22022CW BLL1BSL24039XW
BEL1SSL20022CN BLL1SSL18029XN BEL1SSL16042CN BEL1SSL18032CW BEL1SSL14022CW
BEL1SSL18072CW BEL1SSL14032CN BEL1SSL16052CW BEL1SSL18052CN BLL1BSL18029XN
BLL1BSL22039XW BLL1SSL08039XN BLL1BSL12029XW BLL1BSL14029XW BLL1ASL22029XW
BEL1SSL14052CW BEL1SSL18022CW BEL1SSL20082CN BLL1SSK22029XW BLL1SSL18029XW
BLL1SSK10039XW BEL1SSL18062CW BLL1BSK20039XW BLL1BSK22029XW BLL1BSK14039XN
BLL1SSK18029XN BLL1SSK18039XN BEL1SSL20072CN BLL1SSK08039XN BLL1SSK14039XN
BEL1SSL20032CW BLL1BSK18029XN BLL1BSK20039XN BEL1SSL18042CN BLL1ASK24029XN
BLL1ASL12039XN BEL1SSL16022CW BLL1BSL12029XN BLL1BSL20039XN BLL1SSK24029XW
BEL1SSL18042CW BEL1SSL18052CW BEL1SSL16062CW BEL1SSL16022CN BLL1BSL14039XW
BLL1BSL24029XN