Accessories and Tools for
MIL-DTL-38999 Series III, II, I and SJT
F
TABLE OF CONTENTS FOR SECTION F
Accessories for MIL-DTL-38999 Connectors
MIL-DTL-38999 Backshells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Refers to Backshell Section from Amphenol PCD)
Protection Caps for Series III. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dummy Receptacles for Series III. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable Clamps for Series III. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories for Series III Breakaway Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protection Caps for Series II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Strain Reliefs for Series II, I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protection Caps for Series I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Strain Reliefs for Series I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Protection Caps for SJT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dummy Receptacles & Cable Clamps for SJT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Header Assemblies for Series III, II, I. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Application Tools (Crimp, Insertion, Removal) for Series III, II, I, SJT. . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly Instructions for Series III, II, I, SJT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
164
165
166, 167
168
169
170
171, 172
173
174, 175
176
177
178
179, 180
181
182, 183
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999 Backshells
Amphenol offers a full range of accessories that are designed to enhance the performance of Amphenol 38999 connectors, both
military and non-military.
38999
Backshells are an integral part of any circular connector when it comes to reliable cable connections. Amphenol divisions team up
globally to provide a very large assortment of backshells for use with 38999 Series of connectors, as well as other circular series.
Dualok
This Accessories and Tools section covers what is offered from Amphenol Aerospace, Sidney, NY. For MIL-DTL-38999 Series III, II, I
and SJT (reference table of contents on preceding page).
I
III
II
SJT
Access
Aquacon
Accessories
The section of this catalog called “Backshells” covers the backshell and adapters that are provided through
the Amphenol PCD/Amphenol India divisions. Please refer to this section for:
• Backshells for Connector Family “L”, which includes MIL-DTL-38999 Series III and Series IV
• Backshells for Connector Family “K”, which includes MIL-DTL-38999 Series I and Series II
• Backshells for Connector Family “J”, which includes MIL-DTL-24682 (Matrix, Series 2),
MIL-DTL-5015 (Matrix, MS3400 Series), MIL-DTL-83723 (Series I & III), MIL-DTL-81703 (Series III)
The variety of types of backshells and adapters covered in the
Backshells section of this catalog include:
• Non-environmental backshells
• Environmental backshells
• Non-environmental EMI/RFI backshells
• Environmental EMI/RFI backshells
• Shrink boot adapters
• Crimp ring adapters
• Band lock adapters
• Pre-shield adapters
For more information contact:
Amphenol Aerospace: www.amphenol-aerospace.com (phone: 800-678-0141)
or visit www.backshellworld.com or email: sales@backshellworld.com
F
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
165
MIL-DTL-38999, Series III TV
Receptacle Protection Cap
38999
.797 MAX
20.24 MAX
A
III
Dualok
II
I
SJT
.578 MAX
14.68 MAX
A
*10-552943-XXX
Access
Aquacon
B
.797 MAX
20.24 MAX
A
*10-553310-XXX
Accessories
.167 +.010
–.005
4.24 +.25
–.13
6.000 APPROX
152.40 APPROX
B
D
*10-553970-XXX
6.000 APPROX
152.40 APPROX
B
*10-553120-XXX
3.500 APPROX
88.90 APPROX
* To complete order number, add shell size and suffix number.
For example, shell size 11 with olive drab cadmium nickel
Inches
base, 10-552943-119
Millimeters
Shell
Size
MS Shell Size Code
B Dia. Max.
D Dia. +.25
–.00
17.86
Shell
Size
A Thread Class 2B
0.1P-0.3L-TS
B Dia.
Max.
D Dia.
+.010 –.000
9
.6250
.875
.703
9
A
22.23
B
25.40
21.44
11
.7500
1.000
.844
11
13
.8750
1.125
1.016
13
C
28.58
25.81
15
1.0000
1.250
1.141
15
D
31.75
28.98
17
1.1875
1.438
1.266
17
E
36.53
32.16
19
1.2500
1.500
1.391
19
F
38.10
35.33
21
1.3750
1.625
1.516
21
G
41.28
38.51
H
44.45
41.68
J
47.63
44.86
23
1.5000
1.750
1.641
23
25
1.6250
1.875
1.766
25
All dimensions for reference only.
TV SERIES III
MS METAL PROTECTION CAPS
Shell
Size
F
166
MS Shell
Size Code
MS Receptacle
Protection Cap
9
A
D38999/33W9X*
11
B
D38999/33W11X*
13
C
D38999/33W13X*
15
D
D38999/33W15X*
17
E
D38999/33W17X*
19
F
D38999/33W19X*
Finish
10-No Suffix
Olive Drab, Cadmium,
Nickel base
-XX9
Electroless Nickel
-XXG
Consult Amphenol Aerospace for availability of
stainless steel protection caps.
TV SERIES III
PLASTIC PROTECTION CAPS
Shell
Size
Receptacle
21
G
D38999/33W21X*
9
10-70500-10
23
H
D38999/33W23X*
11
10-70500-12
25
J
D38999/33W25X*
13
10-70500-14
15
10-70500-16
17
10-70500-19
19
10-70500-20
21
10-70500-22
23
10-70500-24
25
10-70524-1
* To complete order number, replace X with applicable letter as follows:
R - designates eyelet type
N - designates washer type
MS metal protection caps are supplied with service class W which designates
corrosion resistant olive drab cadmium plate aluminum.
Consult Amphenol Aerospace for more detailed information on ordering
MS Metal protection caps.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series III TV
Plug Protection Cap
*10-552944-XXX
38999
1.166 MAX
29.62 MAX
B
III
.167 +.010
–.005
4.24 +.25
–.13
N
Dualok
II
5.000 APPROX
127.00 APPROX
I
SJT
Access
D
B
N
5.000 APPROX
127.00 APPROX
* To complete order number, add shell size and suffix number.
For example, shell size 11 with olive drab cadmium nickel
base, 10-552944-119
Shell
Size
A Thread Class 2B
0.1P-0.3L-TS
D Dia. +.010
–.000
Millimeters
Inches
N Dia.
Max.
Shell
Size
MS Shell Size Code
D Dia.
+.25 –.00
N Dia.
Max.
22.73
9
.6250
.516
.895
9
A
13.11
11
.7500
.641
1.000
11
B
16.28
25.40
13
.8750
.766
1.171
13
C
19.46
29.74
32.99
15
1.0000
.891
1.299
15
D
22.63
17
1.1875
1.016
1.436
17
E
25.81
36.47
19
1.2500
1.141
1.543
19
F
28.98
39.19
21
1.3750
1.266
1.670
21
G
32.16
42.42
23
1.5000
1.343
1.787
23
H
34.11
45.39
25
1.6250
1.516
1.914
25
J
38.51
48.62
Accessories
*10-553998-XXX
Aquacon
1.166 MAX
29.62 MAX
All dimensions for reference only.
TV SERIES III
MS METAL PROTECTION CAPS
Shell
Size
MS Shell
Size Code
MS Plug Protection Cap
9
A
D38999/32W9X*
11
B
D38999/32W11X*
13
C
D38999/32W13X*
15
D
D38999/32W15X*
Finish
10-No Suffix
Olive Drab, Cadmium,
Nickel base
-XX9
Electroless Nickel
-XXG
Consult Amphenol Aerospace for availability
of stainless steel protection caps.
TV SERIES III
PLASTIC PROTECTION CAPS
17
E
D38999/32W17X*
19
F
D38999/32W19X*
Shell
Size
Plug
21
G
D38999/32W21X*
9
10-70506-14
23
H
D38999/32W23X*
11
10-70506-16
25
J
D38999/32W25X*
13
10-70500-18
15
10-70500-20
17
10-70500-22
19
10-70500-24
* To complete order number, replace X with applicable letter as follows:
R - designates eyelet type
N - designates washer type
MS metal protection caps are supplied with service class W which designates
corrosion resistant olive drab cadmium plate aluminum.
Consult Amphenol Aerospace for more detailed information on ordering
MS Metal protection caps.
21
10-70524-1
23
10-70506-28
25
10-70500-28
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
F
167
MIL-DTL-38999, Series III TV
Dummy Receptacle
38999
III
Dualok
II
I
PART NUMBER REFERENCE.
SEE NOTE BELOW TO COMPLETE.
SJT
Access
*10-553974-XXX
S
2 PLACES
Aquacon
R1
2 PLACES
M
Accessories
R2
2 PLACES
TT
4 PLACES
W
T
4 PLACES
.005 M
B THREAD
.13 M
* To complete order number, add shell size and suffix number.
For example, shell size 11 with olive drab cadmium nickel
base, 10-553974-119
Shell
Size
MS Shell
Size Coded
B Thread
0.1P-0.3L-TS
(Plated)
9
A
.6250
Inches
M
+.020
–.000
R1
R2
.822
.719
.594
S
±.010
T
±.008
–.006
W
±.010
TT
±.008
–.006
.938
.128
.098
.216
11
B
.7500
.822
.812
.719
1.031
.128
.098
.194
13
C
.8750
.822
.906
.812
1.125
.128
.098
.194
15
D
1.0000
.822
.969
.906
1.219
.128
.098
.173
17
E
1.1875
.822
1.062
.969
1.312
.128
.098
.194
19
F
1.2500
.822
1.156
1.062
1.438
.128
.098
.194
21
G
1.3750
.791
1.250
1.156
1.562
.128
.125
.194
23
H
1.5000
.791
1.375
1.250
1.688
.154
.125
.242
25
J
1.6250
.791
1.500
1.375
1.812
.154
.125
.242
Millimeters
Finish
Olive Drab, Cadmium,
Nickel Base
Electroless Nickel
F
168
10-No
Suffix
-XX9
-XXG
Shell
Size
MS Shell
Size Coded
M
+.51
–.00
R1
R2
S
±.25
T
+.20
–.15
W
±.25
TT
+.20
–.15
9
A
20.88
18.26
15.09
23.83
3.25
2.49
5.49
11
B
20.88
20.62
18.26
26.19
3.25
2.49
4.93
13
C
20.88
23.01
20.62
28.58
3.25
2.49
4.93
15
D
20.88
24.61
23.01
30.96
3.25
2.49
4.93
17
E
20.88
26.97
24.61
33.32
3.25
2.49
4.93
19
F
20.88
29.36
26.97
36.53
3.25
2.49
4.93
21
G
20.09
31.75
29.36
39.67
3.25
3.18
4.93
23
H
20.09
34.93
31.75
42.88
3.91
3.18
6.15
25
J
20.09
38.10
34.93
46.02
3.91
3.18
6.15
All dimensions for reference only.
Designates true position dimensioning.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series III TV
Cable Clamps
38999
III
Dualok
II
I
L
SJT
Straight Style
*10-552681-XXX metal coupling
Access
KK
FF
Aquacon
V THREAD
Accessories
.270 +.010
–.020
6.86 +.25
–.51
F1
F2
U
KK
V THREAD
90 Degree Elbow Style
*10-552682-XXX metal coupling
LL
.270 +.010
–.020
6.86 +.25
–.51
F1
F2
VIEW AT A
FF
A
* To complete order number, see suffix chart below. Examples:
Clamp with metal coupling nut for shell size 11 with olive drab
cadmium nickel base, 10-552681-119.
Shell
Size
Inches
MS
Shell
Size
Code
F1 Min.
Dia.
Cable
F2 Max.
Dia.
Cable
L Max.
U Max.
FF Dia.
Max.
KK Dia.
Max.
LL
Max.
9
A
.094
.203
1.431
.656
.347
.629
1.015
11
B
.141
.250
1.431
.688
.394
.756
1.062
13
C
.172
.323
1.431
.750
.467
.883
1.125
15
D
.203
.422
1.431
.859
.566
1.011
1.328
17
E
.234
.500
1.431
.937
.644
1.138
1.392
19
F
.265
.562
1.431
1.000
.706
1.265
1.453
21
G
.297
.625
1.492
1.062
.769
1.393
1.609
23
H
.328
.703
1.492
1.141
.847
1.488
1.656
25
J
.359
.765
1.492
1.203
.909
1.616
1.719
Millimeters
Finish
10-No Suffix
Olive Drab,
Cadmium Nickel
Base
-XX9
Electroless Nickel
-XXG
Shell
Size
MS
Shell
Size
Code
F1 Min.
Dia.
Cable
F2 Max.
Dia.
Cable
L Max.
U Max.
V Thread
Metric
FF Dia.
Max.
KK
Dia.
Max.
LL
Max.
9
A
2.39
5.16
36.35
16.66
M12X1-6H
8.81
15.98
25.78
11
B
3.58
6.35
36.35
17.48
M15X1-6H
10.01
19.20
26.97
13
C
4.37
8.20
36.35
19.05
M18X1-6H
11.86
22.43
28.58
15
D
5.16
10.72
36.35
21.82
M22X1-6H
14.38
25.68
33.73
17
E
5.94
12.70
36.35
23.80
M25X1-6H
16.36
28.91
35.36
19
F
6.73
21
G reference
7.54
All dimensions
for
only.
14.27
36.35
25.40
M28X1-6H
17.93
32.13
36.91
15.88
37.90
26.97
M31X1-6H
19.53
35.38
40.87
23
H
8.83
17.86
37.90
28.98
M34X1-6H
21.51
37.80
42.06
25
J
9.12
19.43
37.90
30.56
M37X1-6H
23.09
41.05
43.66
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
F
169
38999, Series III TV Breakaway Fail Safe
Backshells, Dummy Contacts, Wire Combs
38999
III
Dualok
II
I
SJT
Access
Low Profile Backshells in shell size 25 with the following features:
• Olive drab cadmium finish
• 90 degree termination
• Low profile design with three
heights ranging from 1.010 to 1.660
• Rear access covers to help ease
harness assembly and repairability
• Amphenol part numbers:
10-640000-XXX
Accessories
Aquacon
Amphenol offers a full range of accessories that are designed to enhance
the performance of Amphenol Breakaway connectors.
BACKSHELLS ARE OFFERED FOR USE WITH BREAKAWAY
FAIL SAFE CONNECTORS IN THREE HEIGHTS
DUMMY CONTACTS
•
•
•
•
Available in size 12 and size 8
Provide a cost effective alternative for sealing
unused contact cavities
Size 8 part number: T3-4008-59P
Size 12 part number: T3-4012-59P
WIRE COMBS
• Available for the 25-20 insert pattern to help to
stabilize and prevent contact side loading
• Amphenol part number: 21-33626-XXX
For information on how to order these accessory
products for Breakaway Fail Safe connectors,
consult Amphenol Aerospace.
ACCESSORY PRODUCTS FOR BREAKAWAY CONNECTORS:
DUMMY CONTACTS AND WIRE COMBS
F
170
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series II JT
Plug Protection Cap
.812 MAX
38999
III
Dualok
A
N
II
B
C
I
SJT
Access
+.010
.167 –.005
DIA.
Aquacon
*10-547138-XXX (MS27510XXXC)
.562 MAX
A1
N
*10-241853-XXX (MS27510XXXA)
Shell
Size
A Dia.
Max.
A1 Dia.
Max.
B
+.000
–.016
C
Approx.
N Dia.
+.001
–.005
8
.719
.703
.563
3.000
.473
Chromate Treat
-XX0
10
.844
.828
.680
3.000
.590
Anodic Coating
12
1.000
.984
.859
3.500
.750
14
1.125
1.109
.984
3.500
.875
Cadmium Plate Nickel
Base
16
1.250
1.234
1.108
3.500
1.000
18
1.375
1.359
1.233
3.500
1.125
20
1.500
1.484
1.358
4.000
1.250
22
1.625
1.609
1.483
4.000
1.375
24
1.750
1.734
1.610
4.000
1.500
All dimensions for reference only.
Accessories
For MS stamping identification, accessories must be ordered
by MS part number. If ordered by 10- part number, they will be
stamped with said number.
* To complete order number, add shell size and suffix number.
For example, shell size 10 with cadmium plate, nickel base
would be 10-241853-107, MS27510A10C or MS27510A10A.
Finish
10-Number
Suffix
MS Number
Suffix
with chain
MS Number
Suffix
without chain
-XX5
CXXC
CXXA
-XX7
AXXC
AXXA
Olive Drab, Cadmium,
Nickel Base
-XX9
BXXC
BXXA
Electroless Nickel
-XXG
FXXC
FXXA
SERIES II JT
PLASTIC PROTECTION CAPS
Shell Size
8
Plug
10-70500-10
9
10
10-70506-14
10-70506-14
11
12
10-70506-16
10-70506-16
13
14
10-70506-18
10-70506-18
15
16
10-70506-20
10-70506-20
17
18
10-70506-22
10-70506-22
19
20
10-70506-24
10-70506-24
21
22
10-70576-24
10-70576-24
23
10-70506-28
25
10-558651-25
24
10-70506-28
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
F
171
MIL-DTL-38999, Series II JT
Receptacle Protection Cap
38999
III
Dualok
.812 MAX
II
.531 MAX
I
SJT
Access
A
A
Aquacon
C
Accessories
*10-241856-XXX (MS27511XXXA)
+.010
–.005
*10-547136-XXX
.167
(MS27511XXXC)DIA.
.781 MAX
For MS stamping identification, accessories
must be ordered by MS part number.
If ordered by 10- part number, they will be
stamped with said number.
* To complete order number, add shell size
and suffix number.
For example, shell size 10 with
cadmium plate, nickel base would be
10-241802-107, MS27511A10C,
MS27511A10A
Shell
Size
A Dia.
Max.
C
Approx.
D +.010
–.000
8
.719
3.000
.891
A
C
*10-241802-XXX
SERIES II JT
PLASTIC PROTECTION CAPS
10
.844
3.000
1.016
Shell Size
12
1.000
3.500†
1.141
8
14
1.125
3.500
1.266
16
1.250
3.500
1.391
18
1.375
3.500
1.516
20
1.500
4.000
1.641
22
1.625
4.000
1.766
24
1.750
4.000
1.891
10
12
13
14
172
MS Number
Suffix
without chain
Chromate Treat
-XX0
Anodic Coating
-XX5
CXXC
CXXA
Cadmium Plate Nickel Base
-XX7
AXXC
AXXA
Olive Drab, Cadmium, Nickel
Base
-XX9
BXXC
BXXA
Electroless Nickel
-XXG
FXXC
FXXA
10-70500-14
10-70506-16
16
MS Number
Suffix
with chain
10-70500-12
10-70506-14
15
10-Number
Suffix
10-70500-10
10-70506-12
11
10-70500-16
10-70506-18
17
Finish
Receptacle
10-70506-10S
9
† 3.000 for MS27511
All dimensions for reference only.
F
D
18
10-70500-18
10-70506-20
19
20
10-70500-20
10-70506-22
21
22
10-70500-22
10-70506-24
23
24
10-70500-24
10-70576-24
25
10-70506-28
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series II JT
MIL-DTL-38999, Series I LJT
Strain Relief (Crimp Type)
38999
III
Dualok
II
I
SJT
L
Access
B
G
Aquacon
BB
Y
Accessories
GROMMET
*10-405982-XXX (MS27506XXX-2 REFERENCE M85049/49)
For MS stamping identification, accessories must be ordered by
MS part number.
If ordered by 10-part number, they will be stamped with said number.
*To complete order number, add shell size and suffix number.
Finish
10-Number
Suffix
MS27506
Suffix
M85049/49
Suffix
Chromate Treat
-XX0
NA
Anodic Coating
-XX5
CXX-2
(-2-XXA)
Cadmium Plate Nickel Base
-XX7
AXX-2
NA
Olive drab, Cadmium, Nickel base
-XX9
BXX-2
(-2-XXW)
Electroless Nickel
-XXG
FXX-2
(-2-XXN)
For example: Shell size 10 with cadmium plate, nickel base would be
10-405982-107 or M85049/49-2-10W
Shell
Size
B Dia.
+.010
–.025
G Max.
L Max.
Y Thread (Modified)
Size Class 2B
Modified Minor Dia.
BB Dia.
+.000
–.011
Screw Size
8
.125
.775
.984
.4375-28UNEF
.399 – .405
.250
6-32UNC
10
.188
.837
.984
.5625-24UNEF
.524 – .529
.312
6-32UNC
12
.312
.963
.984
.6875-24UNEF
.649 – .654
.438
6-32UNC
14
.375
1.087
1.234
.8125-20UNEF
.766 – .771
.562
6-32UNC
16
.500
1.150
1.234
.9375-20UNEF
.891 – .896
.625
6-32UNC
18
.625
1.400
1.234
1.0625-18UNEF
1.002 – 1.007
.750
8-32UNC
20
.625
1.400
1.234
1.1875-18UNEF
1.135 – 1.140
.750
8-32UNC
22
.750
1.587
1.359
1.3125-18UNEF
1.252 – 1.257
.938
8-32UNC
24
.800
1.681
1.281
1.4375-18UNEF
1.377 – 1.382
1.000
8-32UNC
All dimensions for reference only.
Note: For solder type cable clamp 10-241055-XXX (M85049/49) consult Amphenol Aerospace.
F
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
173
MIL-DTL-38999, Series I LJT
Plug Protection Cap
38999
1.141 MAX
III
Dualok
II
I
D
N
SJT
5.000 REF
Access
Aquacon
B
*10-421399-XXX
Accessories
.906 MAX
.906 MAX
D
N
.167
+.010
–.005
M
D
N
*(MS27501XXXC)
* 10-275196-XXX (MS27501XXXA)
* To complete order number, add shell size and suffix number.
For example, shell size 11 with cadmium plate, nickel base would be 10-421399-117, MS27501A11C, MS27501A11A.
Shell
Size
B Dia.
Ref
D Dia.
Max.
M
±.250
N Dia.
+.001
–.005
9
.180
.812
3.000
.572
11
.180
.938
3.000
.700
13
.180
1.062
3.500
.850
15
.180
1.188
3.500
.975
17
.180
1.312
3.500
1.100
19
.209
1.438
3.500
1.207
21
.209
1.562
4.000
1.332
23
.209
1.688
4.000
1.457
25
.209
1.812
4.000
1.582
SERIES I LJT
PLASTIC PROTECTION CAPS
Shell Size
8
9
10
12
F
174
Chromate Treat
-XX0
Anodic Coating
-XX5
MS Number
Suffix
with chain
MS Number
Suffix
without chain
AXXC
AXXA
Olive Drab, Cadmium,
Nickel Base
-XX9
BXXC
BXXA
Electroless Nickel
-XXG
All dimensions for reference only.
15
16
20
10-70506-24
10-70506-24
21
FXXA
10-70506-22
10-70506-22
19
22
FXXC
10-70506-20
10-70506-20
18
-XX7
10-70506-18
10-70506-18
17
Cadmium Plate
Nickel Base
10-70506-16
10-70506-16
14
10- Number
Suffix
10-70506-14
10-70506-14
11
13
Finish
Plug
10-70500-10
10-70576-24
10-70576-24
23
10-70506-28
25
10-558651-25
24
10-70506-28
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series I LJT
Receptacle Protection Cap
L1
Series I LJT
38999
III
Dualok
D
.167
L
+.010
–.005
M
II
I
SJT
Access
*(MS27502XXXC)
Aquacon
D
+.010
.167 –.005
B
*10-427406-XXX
L1
L
Accessories
6.000 APPROX
D
D
3.500
APPROX
*
10-275197-XXX (MS27502XXXA)
*10-427950-XXX
For MS stamping identification, accessories must be ordered by MS part number.
If ordered by 10- part number, they will be stamped with said number.
*To complete order number, add shell size and suffix number.
For example, shell size 11 with cadmium plate, nickel base would be 10-427406-117, MS27502A11C, MS27502A11A.
SERIES I LJT
PLASTIC PROTECTION CAPS
Shell
Size
B Dia.
+.010
–.000
D Dia.
Max.
L Max.
L1 Max
M ±.250
9
.703
.844
1.070
.844
3.000
11
.844
.969
1.070
.844
3.000
13
1.016
1.125
1.070
.844
3.500
15
1.141
1.250
1.070
.844
3.500
17
1.266
1.406
1.070
.844
3.500
19
1.391
1.500
1.070
.844
3.500
21
1.516
1.625
1.070
.844
4.000
23
1.641
1.750
1.070
.844
4.000
25
1.766
1.875
1.089
.875
4.000
Shell Size
8
9
10
12
14
10-Number
Suffix
15
16
-XX0
Anodic Coating
-XX5
CXXC
CXXA
Cadmium Plate Nickel Base
-XX7
AXXC
AXXA
Olive Drab, Cadmium, Nickel Base
-XX9
BXXC
BXXA
Electroless Nickel
-XXG
FXXC
FXXA
All dimensions for reference only.
10-70500-16
10-70506-18
18
10-70500-18
10-70506-20
19
20
Chromate Treat
10-70500-14
10-70506-16
17
Finish
10-70500-12
10-70506-14
13
MS Number
Suffix
without chain
10-70500-10
10-70506-12
11
MS Number
Suffix
with chain
Receptacle
10-70506-10S
10-70500-20
10-70506-22
21
22
10-70500-22
10-70506-24
23
24
10-70500-24
10-70576-24
25
10-70506-28
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
F
175
MIL-DTL-38999, Series I LJT
Strain Relief (Solder Type)
38999
III
Dualok
II
I
SJT
L
Access
Aquacon
BB
GG
Accessories
Y
B
*10-436792-XXX
For military type cable clamp see MS27506 or M85049/49 on page 173.
*To complete order number, add shell size and suffix number.
Finish
10-Number Suffix
Chromate treat
-XX0
Anodic coating
-XX5
Cadmium Plate Nickel Base
-XX7
Olive Drab, Cadmium, Nickel Base
-XX9
Electroless Nickel
-XXG
For example: Shell size 11 with cadmium plate,
nickel base would be 10-436792-117.
Shell
Size
B Dia.
+.010
–.025
L
Max.
Y Thread Class 2B
(Plated)
GG
Max.
BB Dia.
+.000
–.011
9
.125
.859
.4375-28 UNEF
.775
.250
11
.188
.859
.5625-24 UNEF
.837
.312
13
.312
.859
.6875-24 UNEF
.963
.438
15
.375
1.109
.8125-20 UNEF
1.087
.562
17
.500
1.109
.9375-20 UNEF
1.150
.625
19
.625
1.109
1.0625-18 UNEF
1.400
.750
21
.625
1.109
1.1875-18 UNEF
1.400
.750
23
.750
1.234
1.3125-18 UNEF
1.587
.938
25
.800
1.234
1.4375-18 UNEF
1.681
1.000
All dimensions for reference only.
F
176
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
SJT – Accessories
Plug Protection Cap/Receptacle Protection Cap
38999
III
PLUG PROTECTION CAP
RECEPTACLE PROTECTION CAP
Dualok
II
I
SJT
Access
Aquacon
*10-476801-XXX
*10-325943-XXX
Accessories
*10-476810-XXX
* To complete order number, add shell size and
suffix number. For example, shell size 10 with
bright cadmium plated nickel base, 10-476810-107.
* To complete order number, add shell size and
suffix number. For example, shell size 10 with
bright cadmium plated nickel base, 10-325943-107.
Plug Shell
Size
D
Dia. Max.
N Dia.
+.001
–.005
Receptacle
Shell Size
DD
Dia. Max.
L
Max.
8
.734
.828
8
.688
.473
10
.844
.828
10
.812
.590
12
1.016
.828
12
.969
.750
14
1.141
.828
14
1.094
.875
16
1.265
.828
16
1.219
1.000
18
1.391
.828
18
1.344
1.125
20
1.500
.828
20
1.469
1.250
22
1.625
.828
22
1.594
1.375
24
1.750
.859
24
1.719
1.500
All dimensions for reference only
SJT
PLASTIC PROTECTION CAPS
Protection Cap
Finish
Suffix
Shell
Size
Plug
Receptacle
Bright Cadmium Plated Nickel Base
XX7
8
10-70500-10
10-70506-10S
Anodic Coating (Alumilite)
XX5
10
10-70500-14
10-70506-12
Chromate Treated (Iridite 14-2)
XX0
12
10-70500-16
10-70506-14
Olive Drab Cadmium Plate Nickel Base
XX9
14
10-70500-18
10-70506-16
Electroless Nickel Coating
XXG
16
10-70500-20
10-70506-18
18
10-70500-22
10-70506-20
20
10-70500-24
10-70506-22
22
10-70524-1
10-70506-24
24
10-70506-28
10-70524-1
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
F
177
SJT – Accessories
Dummy Receptacle, Cable Clamp
38999
III
Dualok
II
DUMMY RECEPTACLE
I
SJT
Access
Accessories
Aquacon
Dummy Receptacle
Finish
Suffix
Bright Cadmium Plated Nickel Base
XX7
Anodic Coating (Alumilite)
XX5
Chromate Treated (Iridite 14-2)
XX0
Olive Drab Cadmium Plate Nickel Base
XX9
Electroless Nickel Coating
XXG
* To complete order number, add shell size and suffix number. For
example, shell size 10 with bright cadmium plated nickel base,
10-476807-107.
Dummy Receptacle
Shell Size
D
Dia. Max.
L
Max.
*10-476807-XXX
8
.734
.828
10
.844
.828
12
1.016
.828
14
1.141
.828
16
1.265
.828
18
1.391
.828
20
1.500
.828
22
1.625
.828
24
1.750
.859
All dimensions for reference only
CABLE CLAMP
Cable Clamp
Finish
Suffix
Bright Cadmium Plated Nickel Base
XX7
Anodic Coating (Alumilite)
XX5
Chromate Treated (Iridite 14-2)
XX0
Olive Drab Cadmium Plate Nickel Base
XX9
Electroless Nickel Coating
XXG
* To complete order number, add shell size and suffix number. For
example, shell size 10 with bright cadmium plated nickel base,
10-476808-107.
Cable
Clamp
Shell
Size
*10-476808-XXX
F
178
A
Dia.
+.010
–.025
B
Dia.
+.000
–.011
L
Max.
Y
Thread
Class 2B
UNEF (Plated)
GG
Max.
8
.125
.250
.922
.4375-28
.775
10
.188
.312
.922
.5625-24
.837
12
.312
.438
.922
.6875-24
.963
14
.375
.562
1.172
.8125-20
1.087
16
.500
.625
1.172
.9375-20
1.150
18
.625
.750
1.172
1.0625-18
1.400
20
.625
.750
1.172
1.1875-18
1.400
22
.750
.938
1.297
1.3125-18
1.587
24
.800
1.000
1.297
1.4375-18
1.681
All dimensions for reference only
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
MIL-DTL-38999, Series III TV, II JT, I LJT
Universal “Header Assembly” for Flex Print or PC Board
38999
MOUNTS TO ALL MIL-DTL-38999
III
The universal header assembly from
Amphenol provides for easy separation
of the connector from the board.
Dualok
The header assembly is comprised of a short
pin/socket contact. The tail end of the
contact is soldered to the through hole of the
flex or printed circuit board. The socket is
embedded in the insulator, making electrical
contact with the printed circuit tail of the
connector.
I
SJT
Access
Aquacon
HEADERS PROVIDE EASY
SEPARATION OF THE CONNECTOR
FROM THE PC BOARD.
• Circular and square header assemblies available
• Cost and time savings in the manufacturing process
• Assemblies can be vapor phase or wave soldered to flex/printed
circuit board
• Allows electrical testing when installed properly.
• Connector assemblies can be easily removed from and reattached
to the header assembly.
MOUNTING APPLICATIONS
• Amphenol square universal headers are slotted to allow mounting to all
series of MIL-DTL-38999 or MIL-DTL-26482 connectors without
special alterations.
• Amphenol circular universal headers are designed to accommodate
the rear flange of PCB Board Mount shells, series
MIL-DTL-38999 connectors without special alterations.
• The header assembly can be attached to connectors with standard flange
placement or directly to the circuit board.
• Connectors with dual flange mounting hardware can be provided to allow
easy mounting to the panel or the header assembly.
- Forward flange would mount the connector to the panel
- Rear flange would be used to mount to the header assembly.
• Various types of captivated or loose attaching screws can be utilized for
unique applications.
MOUNTING TO RECTANGULAR ARINC
CONNECTORS
Accessories
FEATURES AND BENEFITS:
II
• Headers for ARINC connector arrangements
accommodate up to 150 pins
• Consult Amphenol Canada, Ontario for ARINC
configurations.
MATERIALS
• Body is molded or machined from FR-4.
• Electrical engagement areas of the header
contact are plated with .00003 inches
minimum of gold over .00005 inches
minimum of nickel.
See drawing of standard header on next page.
* For information on Header Assemblies for MIL-DTL-26482 connector,
consult Amphenol Aerospace.
F
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
179
MIL-DTL-38999, Series III TV, II JT, I LJT
Universal “Header Assembly” for Flex Print or PC Board
.175 ±.005
38999
SIZE 22 AND 23
CONTACT VIEW
III
Dualok
The drawing below shows the standard header
assembly for use with MIL-DTL-38999 connectors.
II
.020 ±.001
VISUAL
INDICATOR NOTCH
FOR TOP CL OF
INSERT PATTERN
(SIZE & CONFIGURATION
OPTIONAL)
I
SJT
Access
VISUAL
INDICATOR NOTCH
FOR TOP CL OF
INSERT PATTERN
(SIZE & CONFIGURATION
OPTIONAL)
S
Aquacon
R1
J DIA.
R2
T
B
PCB STICKOUT
(SEE SUFFIX CHART BELOW)
Accessories
SIZE 16 AND 20
CONTACT VIEW
B
PCB STICKOUT
(SEE SUFFIX CHART BELOW)
.050
W
.040 ±.001 (SIZE 20)
.0625 ±.0010 (SIZE 16)
TT
.128 DIA.
+.008
- .006
.195 ±.005
W
NOTE:
Size 16 accepts .048 to .064 dia. PCB tails.
Size 20 accepts .037 to .043 dia. PCB tails.
Size 22 & 23 accepts .018 to .022 dia. PCB tails
F RADIUS
Square
Assembly Part
Number
Shell
Size
F
Radius
S
± .005
T+
.008
– .006
R1
TP†
R2
TP†
TT
+ .008
– .006
21-904008-XX( )
8/9
21-904010-XX( )
10/11
.094
.938
.128
.719
.594
.216
.094
1.031
.128
.812
.719
.194
21-904012-XX( )
12/13
.094
1.125
.128
.906
.812
.194
21-904014-XX( )
14/15
.125
1.219
.128
.969
.906
.173
21-904016-XX( )
16/17
.125
1.312
.128
1.062
.969
.194
21-904018-XX( )
18/19
.125
1.438
.128
1.156
1.062
.194
21-904020-XX( )
20/21
.125
1.562
.128
1.250
1.156
.194
21-904022-XX( )
22/23
.125
1.688
.154
1.375
1.250
.242
21-904024-XX( )
24/25
.125
1.812
.154
1.500
1.375
.242
† TP designates true position dimensioning.
Circular
Assembly Part
Number
Shell
Size
J Dia.
± .005
W
21-905008-XX( )
21-905010-XX( )
21-905012-XX( )
21-905014-XX( )
21-905016-XX( )
21-905018-XX( )
21-905020-XX( )
21-905022-XX( )
21-905024-XX( )
8/9
10/11
12/13
14/15
16/17
18/19
20/21
22/23
24/25
1.016
.532
1.062
.601
1.250
.703
1.375
.791
1.500
.875
HOW TO ORDER INFORMATION
FOR HEADER ASSEMBLY WITH MIL-DTL-38999 CONNECTORS
1.
2.
3.
4.
Series
Type
PCB Suffix
21-
9040
Shell Size &
Insert Arrg.
08-03P
1
1. SERIES
2. TYPE
21-
9040
Square
9050
Circular
Header Assembly
3. SELECT A SHELL SIZE & INSERT
ARRANGEMENT SEE PAGES 2-5
Shell Size & Insert Arrangements are on pages
2-5. First number represents Shell Size,
second number is the Insert Arrangement. The
dash is required. See MIL-STD-1560 or 1669
document for coordinates of inserts.
F
180
* Shell size designation for MIL-DTL-38999
Series I, II, III and IV and MIL-DTL-26482 Series 1 and 2.
4. CONTACT PCB STICKOUT
Suffix
Shell
Size*
Contact PCB Stickout Length
1
08
.120
1
09
.120
2
3
10
12
14
.185
.270
NA
NA
2
3
2
3
1
2
3
1
15
16
16
18
20
B ± .015 Stickout
.185
.270
.185
.270
20
22
22
22
.120
.185
.270
23
.120
24
25
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
1.625
.975
1.750
1.053
1.875
1.145
2.000
1.233
38999, Series I LJT, II JT, III TV, & SJT
Application Tools
All crimping tools included are the “full cycling” type and
when used as specified in the installation instructions
L-624 covering the TV, CTV and MS series connectors,
will provide reliable crimped wire to contact terminations.
There is a possibility of additional crimping tools other
than those included being available at present or in the
future for this specific application.
The following data includes information pertaining to the
application tools which have been established for crimping,
inserting, and removing contacts incorporated in the TV, CTV and
MIL-DTL-38999 Series III connectors. For additional information
on coax, twinax and triax contact tools, see High Speed Contact
section of this catalog.
12 Pin and Socket
Crimping Tool
Turret Die or Positioner
M22520/1-01
M22520/1-04
Contact Size/Type
M22520/1-01
M22520/7-01
20 Pin and Socket
M22520/1-01
M22520/2-01
M22520/7-01
M22520/1-04
M22520/2-10
M22520/7-08
22, 22D, 22M Pin
M22520/2-01
M22520/7-01
M22520/2-09
M22520/7-07
22, 22D, 22M Socket
Series I, III
M22520/2-01
M22520/7-01
M22520/2-07
M22520/7-05
22D Socket Series II
M22520/2-01
M22520/7-01
M22520/2-06
M22520/7-06
8 Twinax Center Pin and
Socket
M22520/2-01
8 Twinax Intermediate
Outer Pin & Socket
M22520/5-01
Turret Die or
Positioner
M22520/2-01
M22520/2-31
M22520/5-01
8 Coaxial Outer Pin
and Socket
M22520/5-01
M22520/10-01
16 Coaxial Inner
Pin and Socket
16 Coaxial Outer
Pin and Socket
12 Coaxial Inner
Pin and Socket
12 Coaxial Outer
Pin and Socket
10 (Power)
M22520/2-37
M22520/5-200
Dualok
II
M22520/5-05
Die Closure B
M22520/5-41
Die Closure B
M22520/10-07
Die Closure B
M22520/2-01
M22520/2-35
M22520/4-02
M22520/4-01
M22520/2-34
M22520/2-01
M22520/31-01
M22520/31-02
TP-201423
SJT
Access
Aquacon
Accessories
16 Pin and Socket
Crimping Tool
8 Coaxial Inner
Pin and Socket
M22520/1-04
M22520/7-04
III
I
CRIMPING TOOLS
Contact Size/Type
38999
Where 2 or 3 tools are listed for a contact size, only one tool and its die or positioner are required to crimp the contact. The above crimping tools and
positioners are available from the approved tool manufacturer.
INSERTION TOOLS
Use with
Contact Size
Plastic Tools
Metal Tools
MS Part Number
Color
Angle Type
10 (Power
M81969/14-05*
Gray / (White)
M81969/8-11
†
†
Green
12
M81969/14-04*
Yellow / (White)
M81969/8-09
11-8674-12††
11-8794-12††
Yellow
16
M81969/14-03*
Blue / (White)
M81969/8-07
11-8674-16††
11-8794-16††
Blue
20
M81969/14-10*
Red / (Orange)
M81969/8-05
11-8674-20††
11-8794-20††
Red
22
M81969/14-09
Brown/White
M81969/8-03
11-8674-22††
11-8794-22††
Brown
22D, 22M
M81969/14-01*
Green / (White)
M81969/8-01
11-8674-24††
11-8794-24††
Black
MS Part No.
8 Coaxial
Straight Type
Commercial Part No.
Commercial Part No.
Color
None Required
8 Twinax
None
None
None
Red
REMOVAL TOOLS
Use with
Contact
Size
Plastic Tools
MS Part
Number
Metal Tools
Color
For
Unwired Contacts
Commercial Part No.
†
Angle Type
MS Part No.
M81969/8-12
Commercial
Part No.
Straight Type
Commercial
Part No.
†
†
Color
10 (Power)
M81969/14-05*
(Gray) / White
12
M81969/14-04*
(Yellow) / White
11-10050-11††
M81969/8-10
11-8675-12††
11-8795-12††
Yellow / White
Green / White
16
M81969/14-03*
(Blue) / White
11-10050-10††
M81969/8-08
11-8675-16††
11-8795-16††
Blue / White
20
M81969/14-10*
(Orange) / Red
11-10050-9††
M81969/8-06
11-8675-20††
11-8795-20††
Red / Orange
22
M81969/14-09*
(Brown)/White
11-10050-8††
M81969/8-04
11-8675-22††
11-8795-22††
Brown/White
22D, 22M
M81969/14-01*
(Green) / White
11-10050-7††
M81969/8-02
11-8675-24††
11-8795-24††
Green / White
8 Coaxial
M81969/14-12
Green
None
None
11-9170††
DRK264-8†††
N/A
8 Twinax
M81969/14-12
Green
None
None
11-9170††
N/A
N/A
For information about contacts see page 29. The M81969/8, 11-8674, 11-8675, and 11-8794 metal contact insertion and removal tools will accommodate wires
having the maximum outside diameter as follows: Contact size 12: dia. is .155, size 16: dia. is .109, size 20: dia. is .077, size 22D: dia. is .050. When wire diameters
exceed those specified, the plastic tools must be used.
† To be determined.
* Double end insertion/removal tool.
††
Contact Daniels Manufacturing Co. or Astro Tool Corp. for availability.
** Twinax insertion tools are available only in a straight type, metal version.
††† Daniels Manufacturing Co. part number
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
F
181
38999, Series I LJT, II JT, III TV, & SJT
Assembly Instructions
38999
III
Dualok
II
I
SJT
Access
Aquacon
WIRE STRIPPING
STRIPPING DIMENSIONS
1. Strip wire to required length. (See Figure at right). When using
hot wire stripping, do not wipe melted insulation material on wire
strands; with mechanical strippers do not cut or nick strands.
2. See Table 1 for proper finished outside wire dimensions.
3. Twist strands together to form a firm bundle.
4. Insert stripped wire into contact applying slight pressure until wire insulation butts
against wire well. Check inspection hole to see that wire strands are visible. If there
are strayed wire strands, entire wire end should be re-twisted.
When wire is stripped and properly installed into contact, the next step is to crimp
the wire inside the contact by using the proper crimping tool.
Accessories
1. Insert stripped wire into contact crimp pot.
Wire must be visible through inspection hole.
2. Using correct crimp tool and locator, cycle
the tool once to be sure the indentors are
open, insert contact and wire into locator.
Squeeze tool handles firmly and completely to
insure a proper crimp. The tool will not release
unless the crimp indentors in the tool head
have been fully actuated.
3. Release crimped contact and wire from
tool. Be certain the wire is visible through
inspection hole in contact.
A
22. 22M, 22D
.125 (3.18)
20
.188 (4.77)
16
.188 (4.77)
12
.188 (4.77)
A
Table 1
Contact
Size
CRIMPING
See table on preceding page for recommended
M22520 series crimping tools, turret head or
positioner selection settings according to
contact size, part number and wire gauge size.
Wire Size
Wire Dimension (inches)**
Min.
Max.
10
.135
.162
12
.097
.142
16
.065
.109
20
.040
.077
22
.034
.060
22M, 22D
.030
.050
** Min. diameters to insure moisture proof assembly;
max. diameters to permit use of metal removal tools.
VISUAL INSPECTION
HOLE
Examples of M22520 Series Crimping Tools:
Shown top: tool used for small size 22, 22D
and 22M contacts.
Shown bottom: tool used for size 20, 16 or 12
contacts and has a positioner that can be
dialed for each contact size.
CONTACT INSERTION
1. First remove hardware from the plug
and receptacle and slide the hardware
over wires in proper sequence.
2. Use proper plastic or metal insertion tool
for corresponding contact. (Consult
Insertion Tool table on preceding page).
Slide correct tool (with plastic tool use
colored end) over wire insulation and slide
forward until tool bottoms against rear
contact shoulder.
3. Next align the tool and contact up to
the properly identified cavity at rear of
connector plug. Use firm, even
pressure; do not use excessive
pressure. It is recommended to start at
the center cavity. Contact must be
aligned with grommet hole and not
inserted at an angle. Push forward until
contact is felt to snap into position
within insert.
Plastic tool with contact in proper position.
F
182
Note: All plastic tools are double-ended. The colored side is the insertion tool
and the white side is the removal tool.
Metal tool with contact.
Continued on next page.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
38999, Series I LJT, II JT, III TV, & SJT
Installation Instructions, cont.
38999
III
CONTACT INSERTION, CONT.
4. Remove tool and pull back lightly on
wire, making sure contact stays
properly seated and isn’t dragged back
with the tool. Repeat operation with
remainder of contacts to be inserted,
beginning with the center cavity and
working outward in alternating rows.
5. After all contacts are inserted,
fill any empty cavities with wire
sealing plugs. (Refer to sealing
plug charts for Series III on page
29, for Series I & II and SJT see
page 30-31.
6. Reassemble plug or receptacle hardware
- slide forward and tighten using connector
pliers. Connector holding tools are recommended while tightening back accessories.
When using strain relief, center wires at bar
clamp. Slide clamp grommet into position and
tighten clamp bar screws. When tightening
screws, pressure should be applied in the
same direction that clamp is threaded to rear
threads of connector. When not using clamp
grommet, build up wire bundle with vinyl tape
so clamp bar will maintain pressure on wires.
Dualok
II
I
SJT
Access
Aquacon
Accessories
CAUTION, when inserting or removing contacts, do not
spread or rotate tool tips.
CONTACT REMOVAL
1. Remove hardware from plug or
receptacle and slide hardware back
along wire bundle.
2. Use proper plastic or metal
removal tool for corresponding
contact. (Consult Removal Tool
table on page 167). Slide correct
size tool over wire insulation.
3. Insert plastic or metal removal tool into contact cavity until tool tips enter rear grommet
and come to a positive stop. Hold tool tip
firmly against positive stop on contact
shoulder. Grip wire and simultaneously
remove tool and contact. (On occasion, it may
be necessary to remove tool, rotate 90° and
reinsert.)
Use white end of plastic tool for
removal of contacts.
Removal of contacts with metal tool.
F
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
183
