C146 21R016 506 1.

Amphenol Amphenol-Tuchel Electronics GmbH heavy|mate ® Heavy Duty Connectors www.industrial-amphenol.com Note from the CEO Ladies and Gentlemen, For over 75 years Amphenol has enjoyed success as the interconnection technology provider of choice to industry-leading companies around the world. One of our key strategic areas of focus has been and is the Industrial market. Our organization works with leading manufacturers across a wide range of applications - including Energy Generation & Distribution, Transportation, Heavy Equipment, Factory Automation, Wireless Outdoor, ChipCard Readers - enabling smarter, faster and better technologies to connect products to customer solutions. The Industrial market footprint of Amphenol covers over facilities in more than 12 different European countries and more than 30 countries worldwide. Our successful expansion into new regions as well as new industrial applications is a direct reflection of our agile, entrepreneurial management team and our unwavering commitment to execute Amphenol‘s strategies for the benefit of our customers, shareholders and employees. Thank you for partnering with Amphenol. Our entire organization is at your service. R. Adam Norwitt President and CEO, Amphenol Corporation 2 Make use of the best Use our global resources “Think global, act local!” Independently from where you are in Europe, we offer you our global expertise and great variety of products and technologies. And in comfort with your personal contact. Our numerous European offices are your access to our global resources. OUR OFFICES IN EUROPE AND WORLDWIDE FRANCE CHINA AUSTRALIA GERMANY KOREA MEXICO SOUTH AFRICA INDIA UNITED KINGDOM TAIWAN USA ITALY 3 SECURITY, RELIABILITY AND COMFORTABLE SERVICE FROM ONE SOURCE. 4 More time for important things: benefit from our service and diversity Enjoy security, reliability and comfortable service from one source. INDUSTRIAL@AMPHENOL offers one of the most individual and most diversified service programmes in the market – exclusively for industrial customers. Access all possibilities of the Amphenol group through your personal expert adviser. WIDE PRODUCT RANGE Take advantage of a choice of Amphenol products. Our broad product portfolio offers individual solutions from more than 85 member companies in the global Amphenol group. QUALITY Interconnect systems need reliability, speed and flawless data transmission. We continuously test and guarantee the required standard in our products – and also in our personal services. SPEED AND AVAILABILITY Smart and intelligent processes are the secret behind our service programme. Flexible planning and distribution, perfect logistics and highest availability are our key factors for best customer service. EXCLUSIVENESS AND FLEXIBILITY One face to the customer: every inquiry is handled on an individual service level by your personal key account service partner. This ensures maximum transparency and best-in-class flexibility in the whole process. INDIVIDUAL SOLUTIONS Your project requires an individual solution that is not available offthe-shelf? As your think tank and discussion partner we provide engineering support and solution-oriented development for your tailor-made Amphenol product. GLOBAL KEY ACCOUNT SERVICE Our key account service is your individual entrance to global know-how, products and services. More than 85 Amphenol companies around the world offer an extensive range of technologies and products. We offer access to our worldwide resources through one individual contact person. 5 heavy|mate® is a Modular Metal Connector Line What is heavy|mate® ? heavy|mate® is a modular connector line, consisting of: • Hoods & Housings • Inserts • Contacts Why heavy|mate® ? • Connections in harsh industrial environment • Robust design necessary • High number of poles or different kinds of signals transmitted • Very good EMC protection required • Power and signal transmission outdoor • Very safe locking system required 6 for Applications in Industrial Environments. Major product features • Hybrid interconnections • Good costs • Voltage up to 1000V • VDE, UL, CSA approvals • Vibration proof • High current • Signal transmission • High pole sizes • IP65 to IP68 • Corrosion resistance • Robust What can heavy|mate® offer? • Connectors for industrial applications indoor & outdoor • A wide range of inserts for signal and power transmission • A large variety in pole sizes from 3 up to 280 poles per connector • Current ratings up to 250A per contacts and voltages up to 1000V • A modular connector system to configure customized solutions 7 How to select a solution with series heavy|mate®. Theory • Select an insert that meets your requirements. • Choose the related contacts if not included in inserts. • Choose related housings. • Choose related cable gland. • If you are interested in a cable assembly, please ask us. Practice 1 Requirements • 250V • 5A • 60 contacts • Termination: crimp Solution • Check: Make a pre-selection on the overview page of the series, s. p. 10/11 Possible series: heavy|mate® D, DD and M • Check: Details on the overview pages of the sub-series, see pages 22, 38, 114 All 3 variants are possible; Selection heavy|mate® D • Check: Contact inserts on the detail page of the sub-series Selection: C146 10A064 000 2 • Check: Contacts on the same double page Selection: VN01 016 0002 1 • Check: Housings via crosslink at contact inserts Selection: C146 21R024 600 8 • Check: Gland bushing via crosslink at housings Selection: VN16 320 0126X 8 Practice 2 Requirements • 3 x 400V; 50A; 6mm² wire gauge • 8 x 250V; 8A; 1.5mm² wire gauge • 5 x 400V; 15A; 4mm² wire gauge Solution • Check: Make a pre-selection on the overview page of the series, see pages 10/11 Possible series: heavy|mate® M • Check: How 16 contacts can be realized, see modules overview on page 118 Possible selection: a) 1 x 20 contacts b) 2 x 10 contacts c) 1 x 10 contacts + 2 x 5 contacts d) 1 x 3 contacts + 1 x 5 contacts + 1 x 10 contacts • Check: Technical parameters / solution, see detail pages of the modules on page 126 Possible selection: a) not possible due to voltage b) not possible due to voltage c) not possible due to current d) POSSIBLE • Check: Choose matching contact, see detail page of the modules on page 126 Possible selection: a) C146 A03 001 E8 – VN01 036 0002 1C b) C146 A05 001 E8 – VN01 025 0033 1C c) C146 A10 001 E8 – VN01 016 0027 1C • Check: Choose matching frame, see frames on page 124 Solution: C146 P10 001 G8 • Check: Choose matching housing, see housings on page 162 Solution: C146 21R010 600 8 9 Make your selection out of the heavy|mate® series! Series Characteristic A page 14 D page 22 DD page 38 E page 44 EE page 62 E /FE / KO page 68 F page 74 • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Voltage 250V 400V 500V 690V 830V 1000V Current 10A 16A 35A 80A 100A 200A Numbers of contacts Modules for 3 4 10 16 7 8 15 25 40 64 24 42 72 108 6 10 16 24 10 18 32 46 • • • • • • 6 10 16 24 3 6 8 12 17 20 Termination Crimp Screw • Tension spring Cross reference list see www.amphenol.de/xref/ 10 • • HSE page 94 HvE page 98 K page 108 M page 114 Q page 156 Housings page 162 Accessories page 223 Series Characteristic Voltage • • • • • • • • • • • • • • • • • • • • 250V 400V 500V 690V 830V 1000V Current • • • • • • • • • • • • • • • • • 3+2 6+2 10+2 16+2 4/0 4/2 6 /36 1 2 3 4 5 10 20 16A 35A 80A 100A 200A Modules for 6 10A Numbers of contacts 5 7 Termination • • • • • • Crimp Screw Tension spring 11 The highlights of the series heavy|mate®. Contact technology • Turned contacts, which correspond to the market standard. • Turned female contacts of copper for higher current-carrying capacity – specifically for the modular system heavy|mate® M. • Radsok contact technology: These are laminated contacts with very low transition resistance, suitable for high current applications. • Stamped contacts with high performance for semi-automatic processing at great cost savings. • Selectively coated gold plating stamped contacts offer great savings. Housings Surface coatings available in two versions: Standard or High-End with a salt mist resistance up to 500 hours. Flexible cable entry in different positions – possible on request. Tightness classes in IP65, IP67 or IP68! Robust metal levers in 1 and 2 lockinglever-system. 12 Quality EMC solutions. Modular system With the new series heavy|mate® F Amphenol offers a new modular system that is compatible with the market leader. With the series heavy|mate® M Amphenol offers a system with many benefits: • More module slots in the connector. • Large selection of contact-safe male contacts • Stamped contacts and the Radsok contact technology • Great cost savings potential 13 heavy|mate® A • Rated voltage 250 / 400 V • Rated current 14 A ... 18 A • Termination: screw • Number of contacts: 3, 4, 10, 16, 32 14 heavy|mate® A Brief information Approvals, Testhouse Characteristics Approval-Number SEV 250 V, 10 A UL 600 V, 14 A E 63093 CSA 600 V, 10 A; 16 A; 20 A LR 700721 In general approvals refer to representative versions of the connector series. Extent and specification of tests upon request. 15 heavy|mate® A General information General information • For series heavy|mate® A connectors may be engaged or disengaged when live but without electrical load. If these connectors are used as plug and socket device, the load shall be reduced to 10 % of the rated current. • Low and high profile housing for heavy|mate® A series inserts for 10 and 16 contacts. No standard for this series, but: • Interchangeable with other makes a) contact insert to contact insert b) contact insert to housing 10 ,16 contacts Housings are designed according to DIN EN 175 301 - 801 First-to-mate last-to-break protective ground contact Range of housings Size A3/4 16 Size A10 Size A16 heavy|mate® A Characteristics contact inserts General Characteristics Standard Number of contacts Value 3/4 + 10 + Termination technique screw Wire gauge 0.25 - 2.5 mm2 Flammability UL 94 V-0 Rated voltage IEC 60664-1 400 V Pollution degree IEC 60664-1 3 Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 III b Rated impulse withstand voltage IEC 60664-1 4 KV Current carrying capacity IEC 60512-5-2 see derating curves 16 + 32 + Electrical Characteristics Rated current Tamp = 40 °C 18 A 250 V 16 A 14 A Contact resistance IEC 60512-2-1 ≤5mΩ Insulation resistance IEC 60512-3-1 ≥ 1010 Ω Climatic category IEC 60068-1 40 / 100 / 21 Upper temperature IEC 60512-11-9 + 100 °C Lower temperature IEC 60512-11-10 - 40 °C IEC 60529 unmated IP00 mated IP20 IEC 60529 14 A Climatical Characteristics Mechanical Characteristics IP-degree of protection pin insert 1) 1) unmated IP20 mated IP20 Weight pin insert 13 g 48 g 68 g 136 g Weight socket insert 13 g 52 g 73 g 146 g PBT PBT IP-degree of protection socket insert Mechanical operation IEC 60512-9-1 ≥ 500 mating cycles Materials Insert PA Contacts Cu Zn (brass) Contact plating Ag (silver) IP-degree of protection on termination side of screw version IP 10 PBT 17 heavy|mate® A Contact inserts 3 - 4 + Description Part Number | Size A3/4 | 400 V/10 A Housings from page 166 Drawing Figure Drawing Figure Contact insert 3 + Male insert for screw termination C146 10A003 002 4 Female insert for screw termination C146 10B003 002 4 Pin layout Male insert Female insert Description Part Number Contact insert 4 + Male insert for screw termination C146 10A004 002 4 Female insert for screw termination C146 10B004 002 4 Pin layout Male insert Female insert Derating curves Curve Wire gauge a 1.5 mm2 b 2.5 mm2 18 heavy|mate® A Contact inserts 10 + | Size A10 | 250 V/16 A Description Part Number Drawing Housings from page 168 Figure Contact insert 10 + Male insert for screw termination C146 10A010 002 4 Male insert with wire protection for screw termination C146 10A010 102 4 Female insert for screw termination C146 10B010 002 4 Female insert with wire protection for screw termination C146 10B010 102 4 Pin layout Male insert Assembly instruction Female insert Panel cut out (insert) Derating curves Curve Wire gauge a 1.5 mm2 b 2.5 mm2 19 heavy|mate® A Contact inserts 16 + |Size A16 | 250 V/16 A Description Part Number Drawing Contact insert 16 + Male insert for screw termination C146 10A016 002 4 Male insert with wire protection for screw termination C146 10A016 102 4 Female insert for screw termination C146 10B016 002 4 Female insert with wire protection for screw termination C146 10B016 102 4 Pin layout Male insert Assembly instruction Female insert Panel cut out (insert) Derating curves Curve Wire gauge a 1.5 mm2 b 2.5 mm2 20 Housings from page 170 Figure heavy|mate® A Contact inserts 2x16 + PE | Size A10 | 250 V/16 A Description Part Number Drawing Housings from page 168 Figure Contact insert 32 + Male insert for screw termination C146 10A016 002 4 (1 - 16) + C146 10A016 004 4 (17 - 32) Male insert with wire protection for screw termination C146 10A016 102 4 (1 - 16) + C146 10A016 104 4 (17 - 32) Female insert for screw termination C146 10B016 002 4 (1 - 16) + C146 10B016 004 4 (17 - 32) Female insert with wire protection for screw termination C146 10B016 102 4 (1 - 16) + C146 10B016 104 4 (17 - 32) Pin layout Male insert Assembly instruction Female insert Panel cut out (insert) Derating curves Curve Wire gauge a 1.5 mm2 b 2.5 mm2 21 heavy|mate® D • Rated voltage 250 V • Rated current 10 A ... 16 A • Termination: crimp • Number of contacts: 7, 15, 25, 40, 50, 64, 128 22 heavy|mate® D Brief information Approvals, Testhouse Characteristics Approval-Number SEV 250 V, 10 A UL 600 V, 14 A 600 V, 15 A (high current) E 63093 CSA 600 V, 10 A 48932 In general approvals refer to representative versions of the connector series. Extent and specification of tests upon request. 23 heavy|mate® D General information General information • Contact inserts without crimp contacts, crimping tools see separate catalogue „Tools“. • Contacts must be ordered separately, processing instructions see catalogue „Tools“. • We recommend using the high profile housings / hoods for the heavy|mate® D inserts. • Connectors series heavy|mate® D may be engaged or disengaged when live but without electrical load. If these connectors are mated or unmated under load, the load shall be reduced to 10 % of the rated current. • For contact inserts for turned contacts, guide pins and guide socket are recommended (see page 226). • By using contact inserts with two PE-connections without hoods, it is necessary to connect the facing of each PE-connection. • If connectors are mounted in non conductive housings both protective earthing terminals shall be mounted. Standardised connectorsaccording to DIN EN 175 301 - 801 (DIN 43652) Interchangeable with all other products which are according to the standard. a) Contact insert to contact insert 15, 25, 40, 64 way. b) Contact insert to housing 15, 25, 40, 64 way. High protection against mismating First-to-mate last-to-break protective ground contact • Female inserts with funnel shaped contact entry avoids mismating with stamped contacts. Restricted entry Contact inserts for stamped contacts and for turned contacts Range of housings Size A3/4 Size A10 Size A16 Size E16 Size E24 Size E48 24 heavy|mate® D General information Modified contact arrangement for rated voltages of 400 V (15) ➛ 7 + (25) ➛ 11 + (40) ➛ 20 + (64) ➛ 32 + full load contact unoccupied Removal of contacts, front releas stamped male contacts all turned contacts stamped female contacts 25 heavy|mate® D Characteristics contact inserts General Characteristics Standard Number of contacts Contact arrangement 7 15 25 40 50 64 2x25 • • • • DIN EN 175 301-801 (DIN 43652) Termination technique 128 2x64 crimp, wire wrap Max. wire diameter Flammability Value 4.1 mm UL 94 V-0 Rated voltage 1) IEC 60664-1 250 V~ (400 V~ 2)) (600 V UL / CSA 3)) Pollution degree IEC 60664-1 3 Electrical Characteristics Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 III b Rated impulse withstand voltage IEC 60664-1 4 kV Rated current IEC 60512-5-2 see derating curves Rated current Tamp = 40 °C Insulation resistance 16 A 12 A 12 A 10 A 10 A 10 A 10 A IEC 60512-3-1 ≥ 1010 Ω IEC 60068-1 40/125/21 Climatical Characteristics Climatic category Upper temperature IEC 60512-11-9 + 125°C Lower temperature IEC 60512-11-10 - 40°C IP-degree of protection pin insert IEC 60529 unmated IP00 mated IP20 IP-degree of protection socket insert IEC 60529 unmated IP20 mated IP20 Mechanical Characteristics Weight pin insert Weight socket insert Mechanical operation 8g 28 g 34 g 53 g 68 g 65 g 130 g 8g 30 g 38 g 64 g 76 g 82 g 164 g IEC 60512-9-1 ≥ 500 mating cycles Insert IEC 60664-1 PBTP PC GV 4) Colour insert IEC 60664-1 grey Materials 1) 26 Restriction for 8 contacts in metal housing see page 27 2) Modified contact arrangement, see page 25 3) Label for CSA application see page 228 4) Polycarbonat-glas fibre filled heavy|mate® D Description Contact insert 7 + Contact inserts 7 + Part Number , 8 pol | Size A3/4 | 250 V/10 A Housings from page 166 Drawing Figure , 42 V~ in metal housings/250 V in thermoplastic housings (Please order contacts separately, see page 34) Male insert for stamped crimp contacts C146 10A007 000 2 Male insert for turned crimp contacts C146 10A007 500 2 Female insert for stamped crimp contacts C146 10B007 000 2 Female insert for turned crimp contacts C146 10B007 500 2 Pin layout Male insert 7+ Female insert Protective earthing contact preleading Description Part Number Drawing Figure Contact insert 8, 42 V~ in metal housings/250 V in thermoplastic housings (Please order contacts separately, see page 34) Male insert for stamped crimp contacts C146 10A008 000 2 Male insert for turned crimp contacts C146 10A008 500 2 Female insert for stamped crimp contacts C146 10B008 000 2 Female insert for turned crimp contacts C146 10B008 500 2 Pin layout (Note: For use up to 42 V~, the PE contact can be used as regular contact.) Male insert Female insert 8/PE Derating curves Stamped contacts Turned contacts Curve Wire gauge a 0.5 mm2 b 1.5 mm2 & 2.5 mm2 c 1.5 mm2 2.5 mm2 (High current) Curve a b c Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 27 heavy|mate® D Contact inserts 15 + | Size A10 | 250 V/10 A Description Part Number Contact insert 15 + Drawing C146 10A015 000 2 Male insert for turned crimp contacts C146 10A015 500 2 Female insert for stamped crimp contacts C146 10B015 000 2 Female insert for turned crimp contacts C146 10B015 500 2 , 2 x PE-termination (Please order contacts separately, see page 34) Male insert for stamped crimp contacts C146 10A015 060 2 Female insert for stamped crimp contacts C146 10B015 060 2 Pin layout Male insert Figure (Please order contacts separately, see page 34) Male insert for stamped crimp contacts Contact insert 15 + Housings from page 168 Assembly instruction Female insert Panel cut out (insert) Derating curves Stamped contacts Turned contacts Curve a b c d 28 Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 1.5 mm2 2.5 mm2 (High current) Curve a b c Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 heavy|mate® D Contact inserts 25 + | Size A16 | 250 V/10 A Description Part Number Contact insert 25 + Drawing C146 10A025 000 2 Male insert for turned crimp contacts C146 10A025 500 2 Female insert for stamped crimp contacts C146 10B025 000 2 Female insert for turned crimp contacts C146 10B025 500 2 , 2 x PE-termination (Please order contacts separately, see page 34) Male insert for stamped crimp contacts C146 10A025 060 2 Female insert for stamped crimp contacts C146 10B025 060 2 Pin layout Male insert Figure (Please order contacts separately, see page 34) Male insert for stamped crimp contacts Contact insert 25 + Housings from page 170 Assembly instruction Female insert Panel cut out (insert) Derating curves Stamped contacts Turned contacts Curve a b c d Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 1.5 mm2 2.5 mm2 (High current) Curve a b c Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 29 heavy|mate® D Contact inserts 40 + | Size E16 | 250 V/10 A Description Part Number Contact insert 40 + Drawing C146 10A040 000 2 Male insert for turned crimp contacts C146 10A040 500 2 Female insert for stamped crimp contacts C146 10B040 000 2 Female insert for turned crimp contacts C146 10B040 500 2 , 2 x PE-termination (Please order contacts separately, see page 34) Male insert for stamped crimp contacts C146 10A040 060 2 Female insert for stamped crimp contacts C146 10B040 060 2 Pin layout Male insert Figure (Please order contacts separately, see page 34) Male insert for stamped crimp contacts Contact insert 40 + Housings from page 183 Assembly instruction Female insert Panel cut out (insert) Derating curves Stamped contacts Turned contacts Curve a b c d e 30 Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 1.5 mm2 (High current) 2.5 mm2 (High current) Curve a b c Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 heavy|mate® D Contact inserts 50 + | Size A32 | 250 V/10 A Description Part Number Contact insert 50 + Drawing Figure (Please order contacts separately, see page 34) Male insert for stamped crimp contacts C146 10A025 000 2 + C146 10A025 005 2 Male insert for turned crimp contacts C146 10A025 500 2 + C146 10A025 505 2 Female insert for stamped crimp contacts C146 10B025 000 2 + C146 10B025 005 2 Female insert for turned crimp contacts C146 10B025 500 2 + C146 10B025 505 2 Pin layout Male insert Housings from page 172 Assembly instruction Female insert Panel cut out (insert) Derating curves Stamped contacts Turned contacts Curve a b c d e Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 1.5 mm2 (High current) 2.5 mm2 (High current) Curve a b c Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 31 heavy|mate® D Contact inserts 64 + | Size E24 | 250 V/10 A Description Part Number Contact insert 64 + Drawing C146 10A064 000 2 Male insert for turned crimp contacts C146 10A064 500 2 Female insert for stamped crimp contacts C146 10B064 000 2 Female insert for turned crimp contacts C146 10B064 500 2 , 2 x PE-termination (Please order contacts separately, see page 34) Male insert for stamped crimp contacts C146 10A064 060 2 Female insert for stamped crimp contacts C146 10B064 060 2 Pin layout Male insert Figure (Please order contacts separately, see page 34) Male insert for stamped crimp contacts Contact insert 64 + Housings from page 189 Assembly instruction Female insert Panel cut out (insert) Derating curves Stamped contacts Turned contacts Curve a b c d e 32 Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 1.5 mm2 (High current) 2.5 mm2 (High current) Curve a b c Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 heavy|mate® D Contact inserts 128 + | Size E48 | 250 V/10 A Bezeichnung Bestellnummer Contact insert 128 + Maßzeichnung Abbildung (Please order contacts separately, see page 34) Male insert for stamped crimp contacts C146 10A064 000 2 + C146 10A064 005 2 Male insert for turned crimp contacts C146 10A064 500 2 + C146 10A064 505 2 Female insert for stamped crimp contacts C146 10B064 000 2 + C146 10B064 005 2 Female insert for turned crimp contacts C146 10B064 500 2 + C146 10B064 505 2 Pin layout Male insert Housings from page 195 Assembly instruction Female insert Panel cut out (insert) Derating curves Stamped contacts Turned contacts Curve a b c d e Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 1.5 mm2 (High current) 2.5 mm2 (High current) Curve a b c Wire gauge 0.5 mm2 1.5 mm2 2.5 mm2 33 heavy|mate® D Crimp technology Large range of wire gauges .N01 016 0003 (1) .N01 016 0002 (1) .N01 016 0005 (1) Gas-tight (coldwelding) 0.14 0.25 0.5 0.5 1.0 1.5 1.5 2.5 Stamped crimp contacts with insulation crimp, to absorbe mechanical stress from the crimped connection Insulation grip Mechanical retention spring stop on female and male contact Female contact Male contact High current carrying capacity Example single contact Curve a: 2.5 mm2 Standard contact. wire gauge 34 Curve a: 2.5 mm2 High current contact, wire gauge heavy|mate® D Characteristics crimp contacts Stamped crimp contacts Electrical Characteristics Contact resistance IEC 60512-2-1 ≤5mΩ Climatical Characteristics Upper temperature IEC 60512-11-9 + 125 °C Lower temperature IEC 60512-11-10 - 40 °C IEC 60512-9-1 ≥ 500 mating cycles Mechanical Characteristics Mechanical operation Materials Male contact Cu Zn (brass) Female contact Cu Sn (tin bronce) Contact plating Ag (silver) / Au (gold) Turned crimp contacts Electrical Characteristics IEC 60512-2-1 ≤5mΩ Upper temperature IEC 60512-11-9 + 100 °C Lower temperature IEC 60512-11-10 - 40 °C IEC 60512-9-1 ≥ 500 mating cycles Contact resistance Climatical Characteristics Mechanical Characteristics Mechanical operation Materials Male contact Cu Zn (brass) Female contact Cu Zn (brass) Contact plating Ag (silver) / Au (gold) 35 heavy|mate® D Supplied as Stamped crimp contacts for wire gauge AWG Pieces Part Number Figure Male contact Female contact Stamped single contacts silver plating standard silver plating high current gold plating standard 0.14 - 0.5 mm2 26 - 20 100 VN01 016 0003 (1) VN02 016 0003 (1) 2 20 - 16 100 VN01 016 0002 (1) VN02 016 0002 (1) 2 1.5 - 2.5 mm 16 - 14 100 VN01 016 0005 (1) VN02 016 0005 (1) 0.5 - 1.5 mm2 20 - 16 100 VN01 016 0015 (1) VN02 016 0015 (1) 16 - 14 100 VN01 016 0016 (1) VN02 016 0016 (1) 0.5 - 1.5 mm 2 1.5 - 2.5 mm 2 0.14 - 0.5 mm 26 - 20 100 VN01 016 0003 (2) VN02 016 0003 (2) 0.5 - 1.5 mm2 20 - 16 100 VN01 016 0002 (2) VN02 016 0002 (2) 2 16 - 14 100 VN01 016 0005 (2) VN02 016 0005 (2) 1.5 - 2.5 mm Stamped Contacts on reel for hand crimp tools silver plating standard silver plating high current gold plating standard 0.14 - 0.5 mm2 26 - 20 200 ZN01 016 0003 (1) ZN02 016 0003 (1) 2 0.5 - 1.5 mm 20 - 16 200 ZN01 016 0002 (1) ZN02 016 0002 (1) 1.5 - 2.5 mm2 16 - 14 100 ZN01 016 0005 (1) ZN02 016 0005 (1) 2 20 - 16 200 ZN01 016 0015 (1) ZN02 016 0015 (1) 2 1.5 - 2.5 mm 16 - 14 100 ZN01 016 0016 (1) ZN02 016 0016 (1) 0.14 - 0.5 mm2 26 - 20 200 ZN01 016 0003 (2) ZN02 016 0003 (2) 2 20 - 16 200 ZN01 016 0002 (2) ZN02 016 0002 (2) 2 16 - 14 100 ZN01 016 0005 (2) ZN02 016 0005 (2) 0.5 - 1.5 mm 0.5 - 1.5 mm 1.5 - 2.5 mm Stamped contacts on reel for crimp machines contact feeding left hand side silver plating standard silver plating high current gold plating standard 0.14 - 0.5 mm2 26 - 20 2000 TN01 016 0003 (1) TN02 016 0003 (1) 2 0.5 - 1.5 mm 20 - 16 2000 TN01 016 0002 (1) TN02 016 0002 (1) 1.5 - 2.5 mm2 16 - 14 2000 TN01 016 0005 (1) TN02 016 0005 (1) 2 0.5 - 1.5 mm 20 - 16 2000 TN01 016 0015 (1) TN02 016 0015 (1) 1.5 - 2.5 mm2 18 - 14 2000 TN01 016 0016 (1) TN02 016 0016 (1) 2 0.14 - 0.5 mm 26 - 20 2000 TN01 016 0003 (2) TN02 016 0003 (2) 2 0.5 - 1.5 mm 20 - 16 2000 TN01 016 0002 (2) TN02 016 0002 (2) 1.5 - 2.5 mm2 16 - 14 2000 TN01 016 0005 (2) TN02 016 0005 (2) Tools for stamped crimp contacts Description Removal tool for contacts for wire gauge 2 Service crimping tool 0.14 - 0.5 mm 0.5 - 1.5 mm2 Crimping tool for single contacts 0.14 - 0.5 mm2 0.5 - 1.5 mm2 1.5 - 2.5 mm2 Further tools see catalogue "Tools" 36 Stripping length see page 249-251 Part Number Contact locator Crimping dies Tool - - FG 0300 146 1 - - TA 0100 146 TA 0001 146 000 1 TA 0002 146 000 1 TA 0007 146 000 3 TA 0000 202 TA 0000 163 TA 0000 141 TA 0000 TA 0500 heavy|mate® D Supplied as Turned crimp contacts for wire gauge AWG Pieces Part Number Figure Male contact Female contact Turned crimp contacts single contact silver plating 0.14 - 0.37 mm2 26 - 22 100 VN01 016 0024 (1)C VN02 016 0024 (1)C 0.5 mm 20 100 VN01 016 0025 (1)C VN02 016 0025 (1)C 0.75 - 1.0 mm2 20 - 16 100 VN01 016 0026 (1)C VN02 016 0026 (1)C 1.5 mm 16 - 15 100 VN01 016 0027 (1)C VN02 016 0027 (1)C 2.5 mm2 14 100 VN01 016 0028 (1)C VN02 016 0028 (1)C 26 - 22 100 VN01 016 0024 (2)C VN02 016 0024 (2)C 0.5 mm 20 100 VN01 016 0025 (2)C VN02 016 0025 (2)C 0.75 - 1.0 mm2 20 - 16 100 VN01 016 0026 (2)C VN02 016 0026 (2)C 2 16 - 15 100 VN01 016 0027 (2)C VN02 016 0027 (2)C 2 14 100 VN01 016 0028 (2)C VN02 016 0028 (2)C 2 2 gold plating 2 0.14 - 0.37 mm 2 1.5 mm 2.5 mm Tools Description Removal tool for contacts Crimping tool for single contacts for wire gauge 2 0.14 - 1.0 mm 1.5 mm2 2.5 mm2 Part Number Contact locator Crimping dies Tool - - FG 0300 146 1 TA 0010 146 000 1 TA 0000 184 TA 0000 TA 0500 Further tools see catalogue “Tools” 37 heavy|mate® DD • Rated voltage 250 V • Rated current 8 A ... 9 A • Termination: crimp • Number of contacts: 24, 42, 72, 108 38 heavy|mate® DD Brief information Approvals, Testhouse Characteristics Approval-Number SEV 250 V, 10 A UL 600 V, 8,5 A E 63093 CSA 600 V, 10 A LR 700721 In general approvals refer to representative versions of the connector series. Extent and specification of tests upon request. 39 heavy|mate® DD Characteristics contact inserts General Characteristics Standard Value Number of contacts 24 + Termination technique crimp Wire gauge 0.14 mm2 - 2.5 mm2 Flammability 42 + 72 + UL 94 V-0 Rated voltage IEC 60664-1 250 V (600 V UL / CSA) Pollution degree IEC 60664-1 2 (3 mated and locked) Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 III b Rated impulse withstand voltage IEC 60664-1 4 kV Current carrying capacity IEC 60512-5-2 see derating curves Contact resistance IEC 60512-2-1 ≤5mΩ Insulation resistance IEC 60512-3-1 ≥ 1010 Ω Climatic category IEC 60068-1 40 / 100 / 21 Upper temperature IEC 60512-11-9 + 100 °C Lower temperature IEC 60512-11-10 - 40 °C 108 + Electrical Characteristics Climatical Characteristics Mechanical Characteristics Weight pin insert 44 g 50 g 63 g IP-degree of protection pin insert IEC 60529 unmated IP00 mated IP20 IP-degree of protection socket insert IEC 60529 unmated IP20 mated IP20 41 g 67 g Weight socket insert Mechanical operation IEC 60512-9-1 50 g 86 g 88 g > 500 mating cycles Materials Insert PBTP Colour insert grey Contacts CuZn (brass) Contact plating Ag (silver) Derating curves 24 + 42 + Curve Wire gauge a 0.75 mm2 b 1.5 mm2 72 + 108 + Curve Wire gauge a 0.75 mm2 b 1.5 mm2 40 Curve Wire gauge a 0.75 mm2 b 1.5 mm2 Curve Wire gauge a 0.75 mm2 b 1.5 mm2 heavy|mate® DD Contact inserts 24 - 72 + | 250 V/10 A Description Part Number Contact insert 24 + C146 10A024 000 9 Female insert for turned crimp contacts C146 10B024 000 9 for turned contacts Size E 10 (Please order contacts separately, see page 43) Housings from page 176 Male insert for turned crimp contacts C146 10A042 000 9 Female insert for turned crimp contacts C146 10B042 000 9 Contact insert 72 + Figure for turned contacts Size E 6 (Please order contacts separately, see page 43) Housings from page 174 Male insert for turned crimp contacts Contact insert 42 + Drawing for turned contacts Size E 16 (Please order contacts separately, see page 43) Housings from page 183 Male insert for turned crimp contacts C146 10A072 000 9 Female insert for turned crimp contacts C146 10B072 000 9 41 heavy|mate® DD Contact inserts 108 - 216 + | 250 V/10 A Description Part Number Contact insert 108 + Drawing for turned contacts Size E 24 (Please order contacts separately, see page 43) Housings from page 189 Male insert for turned crimp contacts C146 10A108 000 9 Female insert for turned crimp contacts C146 10B108 000 9 Contact insert 216 + for turned contacts Size E 48 (Please order contacts separately, see page 43) Housings from page 195 Male insert for turned crimp contacts C146 10A108 000 9 + C146 10A108 005 9 Female insert for turned crimp contacts C146 10B108 000 9 + C146 10B108 005 9 Pin layout Male insert 42 Figure Assembly instruction Female insert Panel cut out (insert) heavy|mate® DD Supplied as Crimp contacts for wire gauge AWG Pieces Part Number Figure Male contact Female contact Turned crimp contacts single contact 1.6mm silver plating 0.14 - 0,37 mm2 26 - 22 100 VN01 016 0024 (1)C VN02 016 0024 (1)C 0.5 mm 20 100 VN01 016 0025 (1)C VN02 016 0025 (1)C 0.75 - 1,0 mm2 20 - 16 100 VN01 016 0026 (1)C VN02 016 0026 (1)C 1.5 mm 16 - 15 100 VN01 016 0027 (1)C VN02 016 0027 (1)C 2.5 mm2 14 100 VN01 016 0028 (1)C VN02 016 0028 (1)C 26 - 22 100 VN01 016 0024 (2)C VN02 016 0024 (2)C 0.5 mm 20 100 VN01 016 0025 (2)C VN02 016 0025 (2)C 0.75 - 1.0 mm2 20 - 16 100 VN01 016 0026 (2)C VN02 016 0026 (2)C 2 16 - 15 100 VN01 016 0027 (2)C VN02 016 0027 (2)C 2 14 100 VN01 016 0028 (2)C VN02 016 0028 (2)C 2 2 gold plating 2 0.14 - 0.37 mm 2 1.5 mm 2.5 mm Tools for turned crimp contacts Description for wire gauge Part Number Contact locator Crimping dies Tool Removal tool for contacts - - - FG 0300 146 1 Service crimping tool 0.14 - 0.5 mm2 0.5 - 1.5 mm2 - - TA 0100 146 Further tools see catalogue “Tools” Stripping length see page 249-251 43 heavy|mate® E • Rated voltage 500 V • Rated current 16 A ... 22 A • Termination: screw, crimp, tension spring • Numbers of contacts: 6, 10, 16, 24, 48 44 heavy|mate® E Brief information Approvals, Testhouse Characteristics Approval-Number SEV 400 V, 16 A UL 600 V, 16 A E 63093 CSA 600 V, 16 A 48932 In general approvals refer to representative versions of the connector series. Extent and specification of tests upon request. 45 heavy|mate® E General information General information • Contact inserts without crimp contacts. • Connectors series heavy|mate® E may be engaged or disengaged when live but without electrical load. If these connectors are mated or unmated under load, the load shall be reduced to 10 % of the rated current. • Crimping tools and processing instructions see separate catalogue „Tools“. • Low and high profile housings are usable. • If wire ferrule are used, screw terminals without wire protection are preferred. No standard for this series, but: Interchangeable with other products a) contact insert to contact insert 6, 10, 16, 24 contacts b) contact insert to housing 6, 10 ,16, 24 contacts Housings are designed according to DIN EN 175 301 - 801 First-to-mate last-to-break protective ground contact Contact inserts for screw termination, screw termination with wire protection and for crimp termination Screw termination Screw termination with wire protection Crimp termination Range of housings Size E6 Size E10 Size E24 Size E48 46 Size E16 heavy|mate® E Characteristics contact inserts General Characteristics Standard Number of contacts Value 6+ 10 + 16 + 24 + Termination technique crimp / screw / tension spring Wire gauge 0.5 - 4 mm2 Flammability UL 94 V-0 IEC 60664-1 max. 500 V (600 V UL / CSA 1)) 48 + Electrical Characteristics Rated voltage Pollution degree IEC 60664-1 3 Material group IEC 60664-1 III b Installation (overvoltage) category IEC 60664-1 III Rated impulse withstand voltage IEC 60664-1 6,0 kV Current carrying capacity IEC 60512-5-2 see derating curves Rated current Tamp = 40 °C 22 A 19 A 19 A 18 A 18 A Contact resistance IEC 60512-2-1 < 5 mΩ Insulation resistance IEC 60512-3-1 ≥ 1010 Ω Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 + 125 °C Lower temperature IEC 60512-11-10 - 40°C IEC 60529 unmated IP00 mated IP20 IEC 60529 unmated IP20 mated IP20 Climatical Characteristics Mechanical Characteristics IP-degree of protection pin insert 2) IP-degree of protection socket insert 2) Weight: male insert crimp (for stamped contacts) female insert crimp (for stamped contacts) male insert screw female insert screw Mechanical operation 33 g 33 g 43 g 43 g IEC 60512-9-1 39 g 39 g 57 g 57 g 45 g 49 g 78 g 78 g 55 g 62 g 105 g 106 g 110 g 124 g 210 g 212 g > 500 mating cycles Materials Insert PC GV (Polycarbonat) Colour insert grey Screw contacts CuZn (brass) Contact plating Ag (silver) / Au (gold) 1) 2) Label for CSA application see page 228 IP-degree of protection on termination side of screw version IP 10 47 heavy|mate® E Description Contact inserts 6 + | Size E6 | 500 V/16 A Part Number Drawing Screw termination Male insert for screw termination C146 10A006 002 1 Male insert with wire protection for screw termination C146 10A006 102 1 Female insert for screw termination C146 10B006 002 1 Female insert with wire protection for screw termination C146 10B006 102 1 Tension spring Male insert with Tension spring C146 10A006 400 1 Female insert with Tension spring C146 10B006 400 1 Stamped crimp contacts (Please order contacts separately, see page 58) Male insert for stamped crimp contacts C146 10A006 000 1 Female insert for stamped crimp contacts C146 10B006 000 1 48 Housings from page 174 Figure heavy|mate® E Description Contact inserts 6 + | Size E6 | 500 V/16 A Part Number Drawing Housings from page 174 Figure Turned crimp contacts (Please order contacts separately, see page 58) Male insert for turned crimp contacts C146 10A006 500 1 Female insert for turned crimp contacts C146 10B006 500 1 Pin layout Male insert Assembly instruction Female insert Panel cut out (insert) Derating curves Stamped contacts Turned contacts Curve a: 1.5 mm2 wire gauge Screw termination Curve b: 2.5 mm2 wire gauge 49 heavy|mate® E Description Contact inserts 10 + | Size E10 | 500 V/16 A Part Number Drawing Screw termination Male insert for screw termination C146 10A010 002 1 Male insert with wire protection for screw termination C146 10A010 102 1 Female insert for screw termination C146 10B010 002 1 Female insert with wire protection for screw termination C146 10B010 102 1 Tension spring Male insert with Tension spring C146 10A010 400 1 Female insert with Tension spring C146 10B010 400 1 Stamped crimp contacts (Please order contacts separately, see page 58) Male insert for stamped crimp contacts C146 10A010 000 1 Female insert for stamped crimp contacts C146 10B010 000 1 50 Housings from page 176 Figure heavy|mate® E Description Contact inserts 10 + | Size E10 | 500 V/16 A Part Number Drawing Housings from page 176 Figure Turned crimp contacts (Please order contacts separately, see page 58) Male insert for turned crimp contacts C146 10A010 500 1 Female insert for turned crimp contacts C146 10B010 500 1 Pin layout Male insert Assembly instruction Female insert Panel cut out (insert) Derating curves Stamped contacts Turned contacts Curve a: 1.5 mm2 wire gauge Screw termination Curve b: 2.5 mm2 wire gauge 51 heavy|mate® E Description Contact inserts 16 + | Size E16 | 500 V/16 A Part Number Drawing Screw termination Male insert for screw termination C146 10A016 002 1 Male insert with wire protection for screw termination C146 10A016 102 1 Female insert for screw termination C146 10B016 002 1 Female insert with wire protection for screw termination C146 10B016 102 1 Tension spring Male insert with Tension spring C146 10A016 400 1 Female insert with Tension spring C146 10B016 400 1 Stamped crimp contacts (Please order contacts separately, see page 58) Male insert for stamped crimp contacts C146 10A016 000 1 Female insert for stamped crimp contacts C146 10B016 000 1 52 Housings from page 183 Figure heavy|mate® E Description Contact inserts 16 + | Size E16 | 500 V/16 A Part Number Drawing Housings from page 183 Figure Turned crimp contacts (Please order contacts separately, see page 58) Male insert for turned crimp contacts C146 10A016 500 1 Female insert for turned crimp contacts C146 10B016 500 1 Pin layout Male insert Assembly instruction Female insert Panel cut out (insert) Derating curves Stamped contacts Turned contacts Curve a: 1.5 mm2 wire gauge Screw termination Curve b: 2.5 mm2 wire gauge 53 heavy|mate® E Description Contact inserts 24 + | Size E24 | 500 V/16 A Part Number Drawing Screw termination Male insert for screw termination C146 10A024 002 1 Male insert with wire protection for screw termination C146 10A024 102 1 Female insert for screw termination C146 10B024 002 1 Female insert with wire protection for screw termination C146 10B024 102 1 Tension spring Male insert with Tension spring C146 10A024 400 1 Female insert with Tension spring C146 10B024 400 1 Stamped crimp contacts (Please order contacts separately, see page 58) Male insert for stamped crimp contacts C146 10A024 000 1 Female insert for stamped crimp contacts C146 10B024 000 1 54 Housings from page 189 Figure heavy|mate® E Description Contact inserts 24 + | Size E24 | 500 V/16 A Part Number Drawing Housings from page 189 Figure Turned crimp contacts (Please order contacts separately, see page 58) Male insert for turned crimp contacts C146 10A024 500 1 Female insert for turned crimp contacts C146 10B024 500 1 Pin layout Male insert Assembly instruction Female insert Panel cut out (insert) Derating curves Stamped contacts Turned contacts Curve a: 1.5 mm2 wire gauge Screw termination Curve b: 2.5 mm2 wire gauge 55 heavy|mate® E Description Contact inserts 48 + | Size E48 | 500 V/16 A Part Number Drawing Screw termination Male insert for screw termination C146 10A024 002 1 + C146 10A024 002 1 Male insert with wire protection for screw termination C146 10A024 102 1 + C146 10A024 102 1 Female insert for screw termination C146 10B024 002 1 + C146 10B024 002 1 Female insert with wire protection for screw termination C146 10B024 102 1 + C146 10B024 102 1 Stamped crimp contacts (Please order contacts separately, see page 58) Male insert for stamped crimp contacts C146 10A024 000 1 + C146 10A024 005 1 Female insert for stamped crimp contacts C146 10B024 000 1 + C146 10B024 005 1 Turned crimp contacts (Please order contacts separately, see page 58) Male insert for turned crimp contacts C146 10A024 500 1 + C146 10A024 505 1 Female insert for turned crimp contacts C146 10B024 500 1 + C146 10B024 505 1 56 Housings from page 195 Figure heavy|mate® E Contact inserts 48 + | Size E48 | 500 V/16 A Pin layout Male insert Housings from page 195 Assembly instruction Female insert Panel cut out (insert) Derating curves Stamped contacts Turned contacts Curve a: 1.5 mm2 wire gauge Screw termination Curve b: 2.5 mm2 wire gauge 57 heavy|mate® E Crimp technology Large range of wire gauges N01 025 0001 (1) N01 025 0010 (1) Gas-tight (coldwelding) 0,5 1,0 1,5 1,5 2,5 Stamped crimp contacts with insulation crimp, to absorbe mechanical stress from the crimped connection Insulation grip Mechanical retention spring stop on female and male contact Female contact Male contact High current carrying capacity Example single contact Curve a: 2.5 mm2 wire gauge 58 heavy|mate® E Characteristics crimp contacts Stamped crimp contacts Electrical Characteristics Contact resistance IEC 60512-2-1 500 mating cycles IP-degree of protection pin insert IEC 60529 unmated IP00 mated IP20 IP-degree of protection socket insert IEC 60529 unmated IP20 mated IP20 Electrical Characteristics Climatical Characteristics Mechanical Characteristics Materials Insert PC Colour insert grey Contacts CuZn (brass) Contact plating Ag (silver) / Au (gold) Derating curves 10 + 18 + Curve a b c Wire gauge 0.5 mm2 2.5 mm2 4.0 mm2 32 + Wire gauge 0.5 mm2 2.5 mm2 4.0 mm2 Curve a b c Wire gauge 0.5 mm2 2.5 mm2 4.0 mm2 46 + Curve a b c 64 Curve a b c Wire gauge 0.5 mm2 2.5 mm2 4.0 mm2 heavy|mate® EE Contact inserts 10 - 18 + | 500 V/15 A Description Part Number Contact insert10 + Drawing Size E 6 (Please order contacts separately, see page 67) Housings from page 174 Male insert for turned crimp contacts C146 10A010 500 10 Female insert for turned crimp contacts C146 10B010 500 10 Pin layout Assembly instruction Male insert 8 9 10 6 4 7 5 Female insert 1 2 3 4 6 1 2 3 5 7 Panel cut out (insert) 8 9 10 Description Part Number Contact insert 18 + Drawing C146 10A018 500 10 Female insert for turned crimp contacts C146 10B018 500 10 Pin layout Assembly instruction Male insert Female insert 10 6 Panel cut out (insert) 6 10 1 2 3 4 5 13 9 Figure Size E 10 (Please order contacts separately, see page 67) Housings from page 176 Male insert for turned crimp contacts 14 15 16 17 18 Figure 1 2 3 4 5 14 15 16 17 18 9 13 65 heavy|mate® EE Contact inserts 32 - 46 + | 500 V/16 A Description Part Number Contact insert 32 + Drawing Size E 16 (Please order contacts separately, see page 67) Housings from page 183 Male insert for turned crimp contacts C146 10A032 500 10 Female insert for turned crimp contacts C146 10B032 500 10 Pin layout Assembly instruction Male insert Female insert 17 10 24 25 26 27 28 29 30 31 32 Panel cut out (insert) 10 17 1 2 3 4 5 6 7 8 9 23 16 1 2 3 4 5 6 7 8 9 16 23 24 25 26 27 28 29 30 31 32 Description Part Number Contact insert 46 + Drawing C146 10A046 500 10 Female insert for turned crimp contacts C146 10B046 500 10 Pin layout Assembly instruction Male insert Female insert 14 24 24 14 66 33 23 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 23 33 Figure Size E 24 (Please order contacts separately, see page 67) Housings from page 189 Male insert for turned crimp contacts 34 35 36 37 38 39 40 41 42 43 44 45 46 Figure 34 35 36 37 38 39 40 41 42 43 44 45 46 Panel cut out (insert) heavy|mate® EE Supplied as Crimp contacts for wire gauge AWG Pieces Part Number Figure Male contact Female contact Turned crimp contacts single contact 2.5mm silver plating 0.5 mm2 20 100 VN01 025 0035 (1)C VN02 025 0035 (1)C 0.75 - 1.0 mm 18 100 VN01 025 0036 (1)C VN02 025 0036 (1)C 1.5 mm2 16 100 VN01 025 0037 (1)C VN02 025 0037 (1)C 2 2.5 mm 14 100 VN01 025 0038 (1)C VN02 025 0038 (1)C 4.0 mm2 12 100 VN01 025 0039 (1)C VN02 025 0039 (1)C 20 100 VN01 025 0035 (2)C VN02 025 0035 (2)C 0.75 - 1.0 mm 18 100 VN01 025 0036 (2)C VN02 025 0036 (2)C 1.5 mm2 16 100 VN01 025 0037 (2)C VN02 025 0037 (2)C 2 14 100 VN01 025 0038 (2)C VN02 025 0038 (2)C 2 12 100 VN01 025 0039 (2)C VN02 025 0039 (2)C 2 gold plating 2 0.5 mm 2 2.5 mm 4.0 mm Tools for turned crimp contacts Description for wire gauge Part Number Contact locator Crimping dies FG 0300 146 7 Removal tool for contacts Crimping tool for stamped single contacts Tool 2 0.5 - 2.5 mm 4 mm2 TA 0010 146 000 6 TA 0010 146 000 7 4-indent crimping tool for turned contacts TA 0000 144 TA 0000 124 TA 0000 TA 0500 TB 0600 146 Further tools see catalogue “Tools” Stripping length see page 249-251 67 heavy|mate® E / FE / KO • Rated voltage 400 V • Material contacts: iron-constantan • Rated current 10 A • Number of contacts: 6, 10, 16, 24 68 heavy|mate® E / FE / KO Brief information 69 heavy|mate® E / FE / KO General information Connectors with iron (FE) and constantan (CO) contacts are basically used in measuring and control circuits to serve as interface between FE/CO thermocouples and control unit, i. e. temperature control of moulds in injection moulding machines. Through the use of FE/CO connectors in the thermocouple circuit the measuring results are more accurate, thus the tolerance of the temperature control is much narrower. Amphenol’s Industial Connectors with iron (FE) an Contantan (CO) contacts are used to connect FE/CO thermocouples with electronic signal amplifiers in measuring and control circuits, i. e. for temperature control of moulding machines. Errors with various combinations The connection of unlike metals (FE/Brass and CO/Brass) generate thermoelectric voltage errors in the mesuring circuit caused by the flow from iron wire to the brass contact or by temperature changes at the contact elements. Nominal Temp. Contact  Material without Thermo Contacts with Thermo Contacts MS/FE MS/KO FE/FE KO/KO 100 °C +4% - 16 % -4% -2% 200 °C + 2.5 % -8% -3% - 1.5 % 300 °C + 1.3 % - 12.7 % - 1.3 % 0% 400 °C + 1.5 % - 4.5 % - 1.0 % 0% By using FE/CO contacts respectively these deviations will be minimized. Material / Temperature Range Temperatur range Material/measurement procedure < 150 °C any/Resistance measurement 150 °C - 450 °C FE-CO (iron/Constantan) 450 °C - approx. 1000 °C Ni/Cr-Ni (Nickel/Chrome/Nickel) Temperature changes cause errors Nominale Temp.°C 70 Ambient temperature mV/°C heavy|mate® E / FE / KO General Characteristics Characteristics contact inserts Standard Number of contacts Value 6+ 10 + Termination technique screw Wire gauge 0.25 mm2 - 2.5 mm2 Flammability UL 94 V-0 Rated voltage IEC 60664-1 500 V Pollution degree IEC 60664-1 3 Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 III b Current carrying capacity IEC 60664-1 16 + 24 + Electrical Characteristics Rated current Tamp = 40 °C 6 kV 10 A Contact resistance IEC 60512-2-1 ≤ 10 m Ω Insulation resistance IEC 60512-3-1 ≥ 1010 Ω Climatic category IEC 60068-1 40 / 100 / 21 Upper temperature IEC 60512-11-9 + 100 °C Lower temperature IEC 60512-11-10 - 40 °C IEC 60529 unmated IP00 mated IP20 IEC 60529 unmated IP20 mated IP20 Weight pin insert 45 g 60 g 78 g 105 g Weight socket insert 45 g 60 g 78 g 105 g Climatical Characteristics Mechanical Characteristics IP-degree of protection pin insert 1) IP-degree of protection socket insert Mechanical operation 1) IEC 60512-9-1 ≥ 100 mating cycles Materials Insert PA, GV (Polyamid) Colour insert grey Contacts iron; gal cd 4 constantan = without plating 1) IP-degree of protection on termination side of screw version IP 10 71 heavy|mate® E / FE / KO Description Contact inserts 6 - 10 + Part Number Contact insert 6 + Drawing C146 10A006 810 1 Female insert with wire protection C146 10B006 810 1 Pin layout Assembly instruction Female insert Description Panel cut out (insert) Part Number Contact insert 10 + Drawing with iron-constantan contacts Male insert with wire protection C146 10A010 810 1 Female insert with wire protection C146 10B010 810 1 Pin layout Male insert 72 Figure with iron-constantan contacts Male insert with wire protection Male insert Housings from page 162 Assembly instruction Female insert Panel cut out (insert) Figure heavy|mate® E / FE / KO Description Contact inserts 16 - 24 + Part Number Contact insert 16 + Drawing C146 10A016 810 1 Female insert with wire protection C146 10B016 810 1 Pin layout Assembly instruction Female insert Description Panel cut out (insert) Part Number Contact insert 24 + Drawing Figure with iron-constantan contacts Male insert with wire protection C146 10A024 810 1 Female insert with wire protection C146 10B024 810 1 Pin layout Male insert Figure with iron-constantan contacts Male insert with wire protection Male insert Housings from page 162 Assembly instruction Female insert Panel cut out (insert) 73 heavy|mate® F • Modular connector • Compatible with market standard • Rated voltage up to 830 V • Rated current up to 40 A • Termination: crimp • Numbers of contacts: 2 - 102 74 heavy|mate® F Brief information Approvals, Testhouse Characteristics Approval-Number UL in preparation in preparation CSA in preparation in preparation 75 heavy|mate® F General information General information • Modules inserts without crimp contacts, crimping tools see separate catalogue “Tools”. • Contacts must be ordered separatly, processing instructions see catalogue “Tools”. • Connectors series heavy|mate® F may be engaged or disengaged when live but without electrical load. If these connectors are mated or unmated under load, the load shall be reduced to 10 % of rated current. • We recommend using the high profile housings / hoods for the heavy|mate® F inserts. • Empty modul spaces have to be filled with blind modules. • Torque for PE connection 1.2 Nm Advantages of the system • No standard but interchangeable with competitive products. • Housings are designed according to DIN EN 175 301 801 • Simply connecting of the modules and frames. First-to-mate last-to-break protective ground contact Range of housings Size E6 Size E10 Size E24 Size E48 76 Size E16 heavy|mate® F How to select a solution with series heavy|mate® F? Requirements • 3 x 400V; 50A; 6mm² wire gauge • 8 x 250V; 8A; 1.5mm² wire gauge • 5 x 400V; 15A; 4mm² wire gauge Solution 1. Check how 16 contacts can be realized; see modules overview on page 78 Possible selection: a) 1 x 17 contacts b) 2 x 12 contacts c) 1 x 6 contacts + 1 x 12 contacts d) 1 x 3 contacts + 1 x 6 contacts + 1 x 12 contacts 2. Check technical parameters / solution, see detail pages of the modules from page 82 Possible selection: a) not possible due to voltage b) not possible due to voltage c) not possible due to current d) POSSIBLE 3. Choose matching contact, see detail page of the modules on page 82 Possible selection: a) 3 contacts = C146 10A003 500 15 → contacts = VN01 040 0013 1C b) 6 contacts = C146 10A006 500 15 → contacts = VN01 025 0039 1C c) 12 contacts = C146 10A012 500 15 → contacts = VN01 016 0027 1C 4. Choose matching frame, see frames on page 80 Solution: C146 10P10 000 15 5. Choose matching housing, see housings on page 162 Solution: C146 21R010 600 8 Schematic construction 77 heavy|mate® F Description Modules Overview Part Number Drawing Figure 3 contacts module for turned contacts, details see page 82 Pin modules C146 10A003 500 15 Socket modules C146 10B003 500 15 6 contacts module for turned contacts, 500V, details see page 84 Pin modules C146 10A006 500 15 Socket modules C146 10B006 500 15 8 contacts module for turned contacts, 400V, details see page 86 Pin modules C146 10A008 500 15 Socket modules C146 10B008 500 15 78 1) If connectors are mounted in non conductive housings both protective earthing terminals shall be mounted. heavy|mate® F Description Modules Overview Part Number Drawing Figure 12 contacts module for turned contacts. 250V, details see page 88 Pin modules C146 10A012 500 15 Socket modules C146 10B012 500 15 17 contacts module for turned contacts, 160V, details see page 90 Pin modules C146 10A017 500 15 Socket modules C146 10B017 500 15 20 contacts module for turned contacts 500V, details see page 92 Pin modules C146 10A020 500 15 Socket modules C146 10B020 500 15 1) If connectors are mounted in non conductive housings both protective earthing terminals shall be mounted. 79 heavy|mate® F Description Frames Part Number Drawing Figure Frame for 2 modules | Size E6 | Housings from page 174 Frame for pin modules C146 10P006 000 15 Frame for socket modules C146 10S006 000 15 Frame for 3 modules | Size E10 | Housings from page 176 Frame for pin modules C146 10P010 000 15 Frame for socket modules C146 10S010 000 15 Frame for 4 modules | Size E16 | Housings from page 183 Frame for pin modules C146 10P016 000 15 Frame for socket modules C146 10S016 000 15 80 It is possible to mount socket modules in frames for pin modules (possibility of inverse configuration). 1) If connectors are mounted in non conductive housings both protective earthing terminals shall be mounted. heavy|mate® F Description Frames Part Number Drawing Figure Frame for 6 modules | Size E24 | Housings from page 189 Frame for pin modules C146 10P024 000 15 Frame for socket modules C146 10S024 000 15 1) If connectors are mounted in non conductive housings both protective earthing terminals shall be mounted. 81 heavy|mate® F Characteristics 3 contacts module General Characteristics Standard Number of contacts Value 3 Termination technique crimp Wire Gauge 1.5 –6.0 mm² (AWG 16-10) Flammability UL94 V-0 Rated voltage IEC 60664-1 400 V (conductor – earth) 690 V (conductor – conductor) Pollution degree IEC 60664-1 3 Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 II (PA) Rated impulse withstand voltage IEC 60664-1 6 kV Current carrying capacity IEC 60512-5-2 see derating curves Contact resistance IEC 60512-2-1 ≤ 5 mΩ Insulation resistance IEC 60512-3-1 ≥ 1010 Ω Climatic category IEC 60068-1 40/125/21 Upper temperature IEC 60512-11-9 +125°C Lower temperature IEC 60512-11-10 -40°C Mechanical operation IEC 60512-9-1 ≥500 mating cycles IP-degree of protection IEC 60529 IP00 (pin insert) / IP20 (socket insert) Electrical Characteristics Climatical Characteristics Mechanical Characteristics Materials Module PA6.6 GF Colour module black Contact CuZn (brass) Contact plating Ag (silver) / Au (gold) Derating Curves In preparation 82 heavy|mate® F 3 contacts module + crimp contacts Description Part Number Drawing Figure 3 contacts module (Please order contacts separately) Pin module C146 10A003 500 15 Socket module C146 10B003 500 15 Supplied as for wire gauge AWG Pieces Part Number Male contact Female contact Figure Turned 4 mm crimp contacts single contact silver plating 1.5 mm2 16 100 VN01 040 0010 1C VN02 040 0010 1C 2 2.5 mm 14 100 VN01 040 0011 1C VN02 040 0011 1C 2 4 mm 12 100 VN01 040 0012 1C VN02 040 0012 1C 6 mm2 10 100 VN01 040 0013 1C VN02 040 0013 1C 83 heavy|mate® F Characteristics 6 contacts module General Characteristics Standard Number of contacts Value 6 Termination technique crimp Wire Gauge 0.5 –4.0 mm² (AWG 20-12) Flammability UL94 V-0 Rated voltage IEC 60664-1 500 V Pollution degree IEC 60664-1 3 Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 II (PA) Rated impulse withstand voltage IEC 60664-1 6 kV Current carrying capacity IEC 60512-5-2 see derating curves Contact resistance IEC 60512-2-1 ≤ 5 mΩ Insulation resistance IEC 60512-3-1 ≥ 1010 Ω Climatic category IEC 60068-1 40/125/21 Upper temperature IEC 60512-11-9 +125°C Lower temperature IEC 60512-11-10 -40°C Mechanical operation IEC 60512-9-1 ≥500 mating cycles IP-degree of protection IEC 60529 IP00 (pin insert) / IP20 (socket insert) Electrical Characteristics Climatical Characteristics Mechanical Characteristics Materials Module PA6.6 GF Colour module black Contact CuZn (brass) Contact plating Ag (silver) / Au (gold) Derating Curves In preparation 84 heavy|mate® F 6 contacts module + crimp contacts Description Part Number Drawing Figure 6 contacts module (Please order contacts separately) Pin module C146 10A006 500 15 Socket module C146 10B006 500 15 Supplied as for wire gauge AWG Pieces Part Number Figure Male contact Female contact Turned 2.5 mm crimp contacts single contact silver plating 0.5 mm2 2 0.75 - 1.0 mm gold plating 20 100 VN01 025 0035 (1)C VN02 025 0035 (1)C 18 100 VN01 025 0036 (1)C VN02 025 0036 (1)C 2 1.5 mm 16 100 VN01 025 0037 (1)C VN02 025 0037 (1)C 2.5 mm2 14 100 VN01 025 0038 (1)C VN02 025 0038 (1)C 2 4.0 mm 12 100 VN01 025 0039 (1)C VN02 025 0039 (1)C 0.5 mm2 20 100 VN01 025 0035 (2)C VN02 025 0035 (2)C 2 0.75 - 1.0 mm 18 100 VN01 025 0036 (2)C VN02 025 0036 (2)C 2 1.5 mm 16 100 VN01 025 0037 (2)C VN02 025 0037 (2)C 2.5 mm2 14 100 VN01 025 0038 (2)C VN02 025 0038 (2)C 2 12 100 VN01 025 0039 (2)C VN02 025 0039 (2)C 4.0 mm Tools for turned contacts Description for wire gauge Part Number Contact locator Crimping dies Crimping tool for turned single contacts Tool FG 0300 146 7 Removal tool for contacts 0.5 - 2.5 mm2 4 mm2 4-indet crimping tool for turned contacts TA 0010 146 000 6 TA 0010 146 000 7 TA 0000 144 TA 0000 124 TA 0000 TA 0500 TB 0600 146 Further tools see catalogue “Tools” 85 heavy|mate® F Characteristics 8 contacts module General Characteristics Standard Number of contacts Value 8 Termination technique crimp Wire Gauge 0.5 – 4.0 mm² (AWG 20-12) Flammability UL94 V-0 Rated voltage IEC 60664-1 400 V Pollution degree IEC 60664-1 3 Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 II (PA) Rated impulse withstand voltage IEC 60664-1 6 kV Current carrying capacity IEC 60512-5-2 see derating curves Contact resistance IEC 60512-2-1 ≤ 5 mΩ Insulation resistance IEC 60512-3-1 ≥ 1010 Ω Climatic category IEC 60068-1 40/125/21 Upper temperature IEC 60512-11-9 +125°C Lower temperature IEC 60512-11-10 -40°C Mechanical operation IEC 60512-9-1 ≥500 mating cycles IP-degree of protection IEC 60529 IP00 (pin insert) / IP20 (socket insert) Electrical Characteristics Climatical Characteristics Mechanical Characteristics Materials Module PA6.6 GF Colour module black Contact CuZn (brass) Contact plating Ag (silver) / Au (gold) Derating Curves In preparation 86 heavy|mate® F 8 contacts module + crimp contacts Description Part Number Drawing Figure 38contacts module (Please order contacts separately) Pin module C146 10A008 500 15 Socket module C146 10B008 500 15 Supplied as for wire gauge AWG Pieces Part Number Figure Male contact Female contact Turned 2.5 mm crimp contacts single contact silver plating 0.5 mm2 2 0.75 - 1.0 mm gold plating 20 100 VN01 025 0035 (1)C VN02 025 0035 (1)C 18 100 VN01 025 0036 (1)C VN02 025 0036 (1)C 2 1.5 mm 16 100 VN01 025 0037 (1)C VN02 025 0037 (1)C 2.5 mm2 14 100 VN01 025 0038 (1)C VN02 025 0038 (1)C 2 4.0 mm 12 100 VN01 025 0039 (1)C VN02 025 0039 (1)C 0.5 mm2 20 100 VN01 025 0035 (2)C VN02 025 0035 (2)C 2 0.75 - 1.0 mm 18 100 VN01 025 0036 (2)C VN02 025 0036 (2)C 2 1.5 mm 16 100 VN01 025 0037 (2)C VN02 025 0037 (2)C 2.5 mm2 14 100 VN01 025 0038 (2)C VN02 025 0038 (2)C 2 12 100 VN01 025 0039 (2)C VN02 025 0039 (2)C 4.0 mm Tools for turned contacts Description for wire gauge Part Number Contact locator Crimping dies Crimping tool for turned single contacts Tool FG 0300 146 7 Removal tool for contacts 0.5 - 2.5 mm2 4 mm2 4-indet crimping tool for turned contacts TA 0010 146 000 6 TA 0010 146 000 7 TA 0000 144 TA 0000 124 TA 0000 TA 0500 TB 0600 146 Further tools see catalogue “Tools” 87 heavy|mate® F Characteristics 12 contacts module General Characteristics Standard Number of contacts Value 12 Termination technique crimp Wire Gauge 0.14 – 2.5 mm² (AWG 26-14) Flammability UL94 V-0 Rated voltage IEC 60664-1 250 V (conductor – earth) 400 V (conductor – conductor) Pollution degree IEC 60664-1 3 Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 II (PA) Rated impulse withstand voltage IEC 60664-1 4 kV Current carrying capacity IEC 60512-5-2 see derating curves Contact resistance IEC 60512-2-1 ≤ 5 mΩ Insulation resistance IEC 60512-3-1 ≥ 1010 Ω Climatic category IEC 60068-1 40/100/21 Upper temperature IEC 60512-11-9 +100°C Lower temperature IEC 60512-11-10 -40°C Mechanical operation IEC 60512-9-1 ≥500 mating cycles IP-degree of protection IEC 60529 IP00 (pin insert) / IP20 (socket insert) Electrical Characteristics Climatical Characteristics Mechanical Characteristics Materials Module PA6.6 GF Colour module black Contact CuZn (brass) Contact plating Ag (silver) / Au (gold) Derating Curves In preparation 88 heavy|mate® F 12 contacts module + crimp contacts Description Part Number Drawing Figure 12 contacts module (Please order contacts separately) Pin module C146 10A012 500 15 Socket module C146 10B012 500 15 Supplied as for wire gauge AWG Pieces Part Number Figure Male contact Female contact Turned crimp contacts single contact silver plating 0.14 - 0.37 mm2 26 - 22 100 VN01 016 0024 (1)C VN02 016 0024 (1)C 20 100 VN01 016 0025 (1)C VN02 016 0025 (1)C 0.75 - 1.0 mm 20 - 16 100 VN01 016 0026 (1)C VN02 016 0026 (1)C 1.5 mm2 16 - 15 100 VN01 016 0027 (1)C VN02 016 0027 (1)C 2.5 mm 14 100 VN01 016 0028 (1)C VN02 016 0028 (1)C 0.14 - 0.37 mm2 26 - 22 100 VN01 016 0024 (2)C VN02 016 0024 (2)C 20 100 VN01 016 0025 (2)C VN02 016 0025 (2)C 0.75 - 1.0 mm 20 - 16 100 VN01 016 0026 (2)C VN02 016 0026 (2)C 1.5 mm2 16 - 15 100 VN01 016 0027 (2)C VN02 016 0027 (2)C 14 100 VN01 016 0028 (2)C VN02 016 0028 (2)C 2 0.5 mm 2 2 gold plating 2 0.5 mm 2 2 2.5 mm Tools for turned contacts Description for wire gauge Part Number Contact locator Crimping dies Tool Removal tool for contacts - - - FG 0300 146 1 Service crimping tool 0.14 - 0.5 mm2 0.5 - 1.5 mm2 - - TA 0100 146 Further tools see catalogue “Tools” 89 heavy|mate® F Characteristics 17 contacts module General Characteristics Standard Number of contacts Value 17 Termination technique crimp Wire Gauge 0.14 –2.5mm² (AWG 26-14) Flammability UL94 V-0 Rated voltage IEC 60664-1 160 V Pollution degree IEC 60664-1 3 Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 II (PA) Rated impulse withstand voltage IEC 60664-1 2.5 kV Current carrying capacity IEC 60512-5-2 see derating curves Contact resistance IEC 60512-2-1 ≤ 5 mΩ Insulation resistance IEC 60512-3-1 ≥ 1010 Ω Climatic category IEC 60068-1 40/100/21 Upper temperature IEC 60512-11-9 +100°C Lower temperature IEC 60512-11-10 -40°C Mechanical operation IEC 60512-9-1 ≥500 mating cycles IP-degree of protection IEC 60529 IP00 (pin insert) / IP20 (socket insert) Electrical Characteristics Climatical Characteristics Mechanical Characteristics Materials Module PA6.6 GF Colour module black Contact CuZn (brass) Contact plating Ag (silver) / Au (gold) Derating Curves In preparation 90 heavy|mate® F 17 contacts module + crimp contacts Description Part Number Drawing Figure 17 contacts module (Please order contacts separately) Pin module C146 10A017 500 15 Socket module C146 10B017 500 15 Supplied as for wire gauge AWG Pieces Part Number Figure Male contact Female contact Turned crimp contacts single contact silver plating 0.14 - 0.37 mm2 26 - 22 100 VN01 016 0024 (1)C VN02 016 0024 (1)C 20 100 VN01 016 0025 (1)C VN02 016 0025 (1)C 0.75 - 1.0 mm 20 - 16 100 VN01 016 0026 (1)C VN02 016 0026 (1)C 1.5 mm2 16 - 15 100 VN01 016 0027 (1)C VN02 016 0027 (1)C 2.5 mm 14 100 VN01 016 0028 (1)C VN02 016 0028 (1)C 0.14 - 0.37 mm2 26 - 22 100 VN01 016 0024 (2)C VN02 016 0024 (2)C 20 100 VN01 016 0025 (2)C VN02 016 0025 (2)C 0.75 - 1.0 mm 20 - 16 100 VN01 016 0026 (2)C VN02 016 0026 (2)C 1.5 mm2 16 - 15 100 VN01 016 0027 (2)C VN02 016 0027 (2)C 14 100 VN01 016 0028 (2)C VN02 016 0028 (2)C 2 0.5 mm 2 2 gold plating 2 0.5 mm 2 2 2.5 mm Tools for turned contacts Description for wire gauge Part Number Contact locator Crimping dies Tool Removal tool for contacts - - - FG 0300 146 1 Service crimping tool 0.14 - 0.5 mm2 0.5 - 1.5 mm2 - - TA 0100 146 Further tools see catalogue “Tools” 91 heavy|mate® F Characteristics 20 contacts module General Characteristics Standard Number of contacts Value 20 Termination technique crimp Wire Gauge 0.5 –4.0 mm² (AWG 20-12) Flammability UL94 V-0 Rated voltage IEC 60664-1 500 V Pollution degree IEC 60664-1 3 Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 II (PA) Rated impulse withstand voltage IEC 60664-1 6 kV Current carrying capacity IEC 60512-5-2 see derating curves Contact resistance IEC 60512-2-1 ≤ 5 mΩ Insulation resistance IEC 60512-3-1 ≥ 1010 Ω Climatic category IEC 60068-1 40/125/21 Upper temperature IEC 60512-11-9 +125°C Lower temperature IEC 60512-11-10 -40°C Mechanical operation IEC 60512-9-1 ≥500 mating cycles IP-degree of protection IEC 60529 IP00 (pin insert) / IP20 (socket insert) Electrical Characteristics Climatical Characteristics Mechanical Characteristics Materials Module PA6.6 GF Colour module black Contact CuZn (brass) Contact plating Ag (silver) / Au (gold) Derating Curves In preparation 92 heavy|mate® F 20 contacts module + crimp contacts Description Part Number Drawing Figure 20 contacts module (Please order contacts separately) Pin module C146 10A020 500 15 Socket module C146 10B020 500 15 Supplied as for wire gauge AWG Pieces Part Number Figure Male contact Female contact Turned 2.5 mm crimp contacts single contact silver plating 0.5 mm2 2 0.75 - 1.0 mm gold plating 20 100 VN01 025 0035 (1)C VN02 025 0035 (1)C 18 100 VN01 025 0036 (1)C VN02 025 0036 (1)C 2 1.5 mm 16 100 VN01 025 0037 (1)C VN02 025 0037 (1)C 2.5 mm2 14 100 VN01 025 0038 (1)C VN02 025 0038 (1)C 2 4.0 mm 12 100 VN01 025 0039 (1)C VN02 025 0039 (1)C 0.5 mm2 20 100 VN01 025 0035 (2)C VN02 025 0035 (2)C 2 0.75 - 1.0 mm 18 100 VN01 025 0036 (2)C VN02 025 0036 (2)C 2 1.5 mm 16 100 VN01 025 0037 (2)C VN02 025 0037 (2)C 2.5 mm2 14 100 VN01 025 0038 (2)C VN02 025 0038 (2)C 2 12 100 VN01 025 0039 (2)C VN02 025 0039 (2)C 4.0 mm Tools for turned contacts Description for wire gauge Part Number Contact locator Crimping dies TA 0010 146 000 6 TA 0010 146 000 7 TA 0000 144 TA 0000 124 FG 0300 146 7 Removal tool for contacts Crimping tool for turned single contacts Tool 0.5 - 2.5 mm2 4 mm2 4-indet crimping tool for turned contacts TA 0000 TA 0500 TB 0600 146 Further tools see catalogue “Tools” 93 heavy|mate® HSE • Rated voltage 400 V • Rated current 42 A • Termination: screw • Number of contacts: 6 94 heavy|mate® HSE Brief information Approvals, Testhouse Characteristics Approval-Number UL 600 V, 35 A 48932 CSA 600 V, 35 A E 63093 In general approvals refer to representative versions of the connector series. Extent and specification of tests upon request. 95 heavy|mate® HSE Characteristics contact inserts General Characteristics Standard Number of contacts Value 6+ Termination technique screw Wire gauge 0.5 - 6.0 mm2 (Ø 3.4 mm) Flammability UL 94 V-0 Rated voltage IEC 60664-1 400 V (600 V UL / CSA1)) Pollution degree IEC 60664-1 3 Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 II Rated impulse withstand voltage IEC 60664-1 6 kV Rated current IEC 60512-5-2 see derating curves Electrical Characteristics Rated current Tamp = 40 °C 42 A Contact resistance IEC 60512-2-1 ≤1mΩ Insulation resistance IEC 60512-3-1 ≥ 1010 Ω Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 + 125 °C Lower temperature IEC 60512-11-10 - 40 °C IP-degree of protection pin insert IEC 60529 unmated IP00 mated IP20 IP-degree of protection socket insert IEC 60529 unmated IP20 mated IP20 Climatical Characteristics Mechanical Characteristics Weight pin insert 80 g Weight socket insert 80 g Mechanical operation IEC 60512-9-1 ≥ 500 mating cycles Werkstoffe Insert PA, GV Colour insert black Contacts Cu Zn (brass) Contact plating Ag (silver) 1) 96 2) Label for CSA application see page 228 IP-degree of protection on termination side IP 10 heavy|mate® HSE Description Contact inserts 6 + | Size E 16 400 V/42 A Part Number Drawing Housings from page 183 Figure Contact insert 6 + Male insert with wire protection for screw termination C146 10A006 102 5 Female insert with wire protection for screw termination C146 10B006 102 5 Pin layout Male insert Assembly instruction Female insert Panel cut out (insert) Derating curves Curve a: 6 mm2 screw contact 97 heavy|mate® HvE • Rated voltage 660 V • Rated current 16 A ... 22 A • Termination: screw • 2 delayed mating contacts • Number of contacts: 3, 6, 10, 16, 20, 26, 32 98 heavy|mate® HvE Brief information Approvals, Testhouse Characteristics Approval-Number UL 600 V, 16 A E 63093 CSA 600 V, 16 A 48932 In general approvals refer to representative versions of the connector series. Extent and specification of tests upon request. 99 heavy|mate® HvE General information Construction of connectors Type HvE The connectors of series heavy|mate® HvE are based on series heavy|mate® E with the following deviations: Inserts The HVE-inserts with 3, 6 and 10 contacts are basically the same as the 10, 16 and 24-contacts inserts of series heavy|mate® E. However they are only partly loaded with contacts and have two delayed mating pilot duty contacts. Only type 16 HVE has special inserts with a different contact arrangement. The mounting dimensions are however identical with the 24 contacts version of heavy|mate® E. The delayed mating contacts are intended for switching a relay coil for electrically locking in order to have unloaded socket contacts in an unmated condition. If connectors without breaking capacity are used as connectors with breaking capacity the electrical power data must be reduced in accordance with the manufacturer's specification. These specifications are available from the manufacturer. Housings: (made of aluminium) heavy|mate® E housings with an inside insulation (plastic foil) are used for the 16-contacts insert. The inside barriers at the narrow sides preventing mounting of 660 V-inserts in 400 V housings are removed and the 16-contacts insert is now mountable. No standard for this series,but: Intermateable and exchangeable with other makes a) Contact insert to contact insert b) Contact insert to housing 6, 10 ,16, 24 pin Housings are designed according to DIN EN 175 301-801 First-to-mate last-to-break protective ground contact 100 heavy|mate® E inserts with pin contacts are not intermatable with heavy|mate® HvE inserts with socket contacts due to a) two empty contact holes are closed at 3, 6 and 10 contact inserts. b) the 16 contacts HVE insert has a different contact arrangement. heavy|mate® HvE Characteristics contact inserts General Characteristics Standard Number of contacts Value 3 6 10 Termination technique screw Wire gauge 0.25 - 2.5 mm2 Flammability 16 20 26 3) 32 IIIa 3) UL 94 V-0 Rated voltage IEC 60664-1 660 V 1) (600 V UL / CSA2) Pollution degree IEC 60664-1 3 Installation (overvoltage) category IEC 60664-1 III Material group IEC 60664-1 III a Rated impulse withstand voltage IEC 60664-1 8 kV Current carrying capacity IEC 60512-5-2 see derating curves Contact resistance IEC 60512-2-1 ≤5mΩ Insulation resistance IEC 60512-3-1 ≥ 1010 Ω Climatic category IEC 60068-1 40/125/21 Upper temperature IEC 60512-11-9 + 125°C Lower temperature IEC 60512-11-10 - 40°C IEC 60529 unmated IP00 mated IP20 IEC 60529 unmated IP20 mated IP20 Electrical Characteristics II II Climatical Characteristics Mechanical Characteristics IP-degree of protection pin insert 4) IP-degree of protection socket insert 4) Weight pin insert 49 g 63 g 81 g 107 g 162 g 189 g 214 g Weight socket insert 49 g 63 g 81 g 107 g 162 g 189 g 214 g Mechanical operation IEC 60512-9-1 ≥ 500 mating cycles Materials Insert PC, GV Colour insert grey Contacts Cu Zn (brass) Contact plating Ag (silver) 1) 3) PA,GV PC,GV 3) PA,GV black grey 3) black for working contacts, 400 V for mating contacts 2) Label for CSA application see page 228 Combination 10 and 16 ways, i.e. material PC and PA 4) IP-degree of protection on termination side IP 10 101 heavy|mate® HvE Description Contact inserts 3 + +2 | Size E10 | 660 V/16 A Part Number Contact insert 3 + Drawing Figure + 2 (delayed mating contacts) Male insert with wire protection for screw termination C146 10A003 102 3 Female insert with wire protection for screw termination C146 10B003 102 3 Pin layout Male insert Housings from page 176 Assembly instruction Female insert Panel cut out (insert) Working contact Mating contact Without contact Derating curves Notice restriction of wire Curve a: 1.5 mm2 screw contacts 102 Curve b: 2.5 mm2 screw contacts heavy|mate® HvE Description Contact inserts 6 + +2 | Size E16 | 660 V/16 A Part Number Contact insert 6 + Drawing Figure + 2 (delayed mating contacts) Male insert with wire protection for screw termination C146 10A006 102 3 Female insert with wire protection for screw termination C146 10B006 102 3 Pin layout Male insert Housings from page 183 Assembly instruction Female insert Panel cut out (insert) Working contact Mating contact Without contact Derating-Kurven Notice restriction of wire Curve a: 1.5 mm2 screw contacts Curve b: 2.5 mm2 screw contacts 103 heavy|mate® HvE Description Contact inserts 10 + +2 | Size E24 | 660 V/16 A Part Number Contact insert 10 + Drawing Figure + 2 (delayed mating contacts) Male insert with wire protection for screw termination C146 10A010 102 3 Female insert with wire protection for screw termination C146 10B010 102 3 Pin layout Male insert Housings from page 189 Assembly instruction Female insert Panel cut out (insert) Working contact Mating contact Without contact Derating curves Notice restriction of wire Curve a: 1.5 mm2 screw contacts 104 Curve b: 2.5 mm2 screw contacts heavy|mate® HvE Description Contact inserts 16 + +2 | Size E24 | 660 V/16 A Part Number Contact insert 16 + Drawing Figure + 2 (delayed mating contacts) Male insert with wire protection for screw termination C146 10A016 102 3 Male insert without wire protection for screw termination C146 10A016 002 3 Female insert with wire protection for screw termination C146 10B016 102 3 Female insert without wire protection for screw termination C146 10B016 002 3 Pin layout Male insert Housings from page 189 Assembly instruction Female insert Panel cut out (insert) Working contact Mating contact Without contact Derating curves Notice restriction of wire Curve a: 1.5 mm2 screw contacts Curve b: 2.5 mm2 screw contacts 105 heavy|mate® HvE Description Contact inserts 32 + +4 | Size E48 | 660 V/16 A Part Number Contact insert 32 + + 4 (delayed mating contacts) Male insert with wire protection for screw termination C146 10A016 102 3 (1 - 16) + C146 10A016 104 3 (17 - 32) Female insert with wire protection for screw termination C146 10B016 102 3 (1 - 16) + C146 10B016 104 3 (17 - 32) Pin layout Male insert Female insert Working contact Mating contact Without contact 106 Drawing Housings from page 195 Figure heavy|mate® HvE Your notes 107 heavy|mate® K • Power + signal as mixed arrangement • Rated voltage up to 830 V • Termination: screw, crimp 108 heavy|mate® K Brief information Approvals, Testhouse Characteristics Approval-Number UL In preparation In preparation CSA In preparation In preparation 109 heavy|mate® K Characteristics contact inserts 4/ 0 + 4 / 2 General Characteristics Standard Value Number of contacts 4/0 (4 Power) 4/2 + PE (4 Power + 2 Signal) Termination technique screw Wire gauge 1.5 – 16 mm² (AWG 16-6) Flammability UL94 V-0 Rated voltage IEC 60664-1 830 V/400 V Pollution degree IEC 60664-1 3 Installation (overvoltage) category IEC 60664-1 3 Material group IEC 60664-1 3b Rated impulse withstand voltage IEC 60664-1 8.0 kV Current carrying capacity IEC 60512-5-2 see derating curves Contact resistance IEC 60512-2-1 ≤ 5 mΩ Insulation resistance IEC 60512-3-1 ≥ 1010 Ω Climatic category IEC 60068-1 40/125/21 Upper temperature IEC 60512-11-9 +125°C Lower temperature IEC 60512-11-10 -40°C IEC 60512-9-1 ≥500 mating cycles Electrical Characteristics Climatical Characteristics Mechanical Characteristics Mechanical operation Materials Insert PC Colour insert grey Contacts Cu-alloy Contact plating Ag (silver) Derating Curves In preparation 110 General requirements: Wire end ferrules must be used. heavy|mate® K Contact inserts 4/0 + 4 / 2 | 830/ 400 V | Size E16 Description Part Number Housings from page 183 Drawing Figure Drawing Figure Contact insert 4/0 Male insert C146 10A004 100 13 Female insert C146 10B004 100 13 Pin layout Male insert Female insert Description Part Number Contact insert 4+2+PE Male insert C146 10A006 100 13 Female insert C146 10B006 100 13 Pin layout Male insert Female insert 111 heavy|mate® K Characteristics contact inserts 6 / 36 + PE General Characteristics Standard Value Number of contacts 6/36 + PE Termination technique crimp Wire gauge 1.5 – 6.0mm² (AWG 16-10) 0.14 – 2.5mm² (AWG 26-14) Flammability UL94 V-0 Rated voltage IEC 60664-1 690 / 160V Pollution degree IEC 60664-1 3 Installation (overvoltage) category IEC 60664-1 3 Material group IEC 60664-1 3b Rated impulse withstand voltage IEC 60664-1 8.0 / 2.5 kV Current carrying capacity IEC 60512-5-2 see derating curves Contact resistance IEC 60512-2-1 ≤ 5 mΩ Insulation resistance IEC 60512-3-1 ≥ 1010 Ω Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 125°C Lower temperature IEC 60512-11-10 -40°C IEC 60512-9-1 ≥500 mating cycles Electrical Characteristics Climatical Characteristics Mechanical Characteristics Mechanical operation Materials Insert PC Colour insert grey Contacts Cu-alloy Contact plating Ag (silver) /Au (gold) Derating Curves In preparation 112 heavy|mate® K Contact inserts 6 / 36 + PE |690/160 V| Size E16 + crimp contacts Housings from page 183 Description Part Number Drawing Figure Contact insert 6 / 36 + PE (Please order contacts separately) Male insert C146 10A042 500 13 Female insert C146 10B042 500 13 Pin layout Male insert Supplied as Female insert for wire gauge AWG Pieces Part Number Male contact Female contact Figure Turned 4 mm crimp contacts single contact silver plating 1.5 mm² 16 100 VN01 040 0010 1C VN02 040 0010 1C 2.5 mm² 14 100 VN01 040 0011 1C VN02 040 0011 1C 4 mm² 12 100 VN01 040 0012 1C VN02 040 0012 1C 6 mm² 10 100 VN01 040 0013 1C VN02 040 0013 1C Turned 1.6 mm crimp contacts single contact silver plating 0.14 - 0.37 mm² 26-22 100 VN01 016 0024 1C VN02 016 0024 1C 0.5 mm² 20 100 VN01 016 0025 1C VN02 016 0025 1C 0.75 – 1.0 mm² 20-16 100 VN01 016 0026 1C VN02 016 0026 1C 1.5 mm² 16-15 100 VN01 016 0027 1C VN02 016 0027 1C 2.5 mm² 14 100 VN01 016 0028 1C VN02 016 0028 1C 113 heavy|mate® M • Modular connector • More module slots than heavy|mate® F and market standard • Rated voltage 63 - 1000 V • Rated current 5 A ... 250 A • Termination: crimp 114 heavy|mate® M Approvals, Testhouse Brief information Characteristics Approval-Number 56 79 ÜG VDE SEV UL CSA Characteristics see rated voltage and rated current of each module E 63093 48932 In general approvals refer to representative versions of the connector series. Extent and specification of tests upon request. 115 heavy|mate® M General information General information • Modules inserts without crimp contacts, crimping tools see separate catalogue “Tools”. • Contacts must be ordered separatly, processing instructions see catalogue “Tools”. • Connectors series heavy|mate® M may be engaged or disengaged when live but without electrical load. If these connectors are mated or unmated under load, the load shall be reduced to 10 % of rated current. • We recommend using the high profile housings / hoods for the heavy|mate® M inserts. • Empty modul spaces have to be filled with blind modules. • Torque for PE connection 1.8 Nm Advantages of the system • High combination possibilities • Possibility of inverse configuration First-to-mate last-to-break protective ground contact Minimum wire size 0.5 mm2 Modules Frames Range of housings 116 • Rated voltage up to 1000 V • Low cost heavy|mate® M How to select a solution with series heavy|mate® M? Requirements • 3 x 400V; 50A; 6mm² wire gauge • 8 x 250V; 8A; 1.5mm² wire gauge • 5 x 400V; 15A; 4mm² wire gauge Solution 1. Check how 16 contacts can be realized; see modules overview on page 118 Possible selection: a) 1 x 20 contacts b) 2 x 10 contacts c) 1 x 10 contacts+ 2 x 5 contacts d) 1 x 3 contacts + 1 x 5 contacts + 1 x 10 contacts 2. Check technical parameters / solution, see detail pages of the modules on page 126 Possible selection: a) not possible due to voltage b) not possible due to voltage c) not possible due to current d) POSSIBLE 3. Choose matching contact, see detail page of the modules on page 126 Possible selection: a) 3 contacts = C146 A03 001 E8 → contacts = VN01 036 0002 1C b) 5 contacts = C146 A05 001 E8 → contacts = VN01 025 0033 1C c) 10 contacts = C146 A10 001 E8 → contacts = VN01 016 0027 1C 4. Choose matching frame, see frames on page 124 Solution: C146 P10 001 G8 5. Choose matching housing, see housings from page 162 Solution: C146 21R010 600 8 Schematic construction 117 heavy|mate® M Description Modules Overview Part Number 1 contact, Details see page 126 Pin Module C146 A01 001 E8 Socket Module C146 B01 004 E1 2 contacts for turned contacts, Details see page 128 Pin Module C146 A02 001 E8 Socket Module C146 B02 001 E8 2 contacts Powermodule, Details see page 130 Pin Module C146 A02 801 E8 Socket Module C146 B02 801 E8 118 Drawing Figure heavy|mate® M Description Modules Overview Part Number Drawing Figure 3 contacts for turned contacts, 1000 V, Details see page 132 Pin Module C146 A03 801 E8 Socket Module C146 B03 801 E8 3 contacts for turned contacts, 690 V, Details see page 134 Pin Module C146 A03 001 E8 Socket Module C146 B03 001 E8 5 contacts for stamped contacts, 1000 V, Details see page 136 Pin Module C146 D04 001 E8 (4 pol) C146 D05 001 E8 (4 + PE) C146 D05 801 E8 (5 pol) Socket Module C146 C04 001 E8 (4 pol) C146 C05 001 E8 (4 + PE) C146 C05 801 E8 (5 pol) 119 heavy|mate® M Description Modules Overview Part Number Drawing 5 contacts for turned contacts, 400 V, Details see page 138 Pin Module C146 A05 001 E8 Socket Module C146 B05 001 E8 10 contacts for stamped contacts, 400 V, Details see page 140 Pin Module C146 D10 001 E8 Socket Module C146 C10 001 G8 10 contacts for turned contacts, 400 V, Details see page 142 Pin Module C146 A10 001 E8 Socket Module C146 B10 001 E8 120 Figure heavy|mate® M Description Modules Overview Part Number Drawing Figure 20 contacts for stamped contacts, 100 V, Details see page 144 Pin Module C146 A20 001 G8 Socket Module C146 B20 001 G8 3 contacts for coax contacts , Details see page 146 Pin Module C146 A03 501 E8 Socket Module C146 B03 001 G8 RJ module, 400 V, Details see page 148 Pin Module C146 E12 001 E8 Socket Module C146 F12 001 G8 121 heavy|mate® M Description Modules Overview Part Number Drawing Pneumatic module, 1 or 2 connections, Details see page 150 Pin Module C146 G01 014 G8 (2.5 mm) C146 G01 024 G8 (4.0 mm) C146 G02 014 G8 (2.5 mm) C146 G02 024 G8 (4.0 mm) Socket Module C146 H01 034 G8 (2.5 mm) C146 H01 044 G8 (4.0 mm) C146 H02 034 G8 (2.5 mm) C146 H02 044 G8 (4.0 mm) Shielded module 2x4 contacts for bus signals, 50 V, Details see page 152 Pin Module C146 A08 102 E8 C146 A05 100 G8 Socket Module C146 B08 102 E8 C146 B05 100 G8 122 Figure heavy|mate® M Your notes 123 heavy|mate® M Description Frames Part Number Drawing Figure Frame for 2 modules | Size E6 | Housings from page 174 Frame for pin modules C146 P06 001 G8 C146 P06 002 G8 (2 x PE) Frame for socket modules C146 S06 001 G8 C146 S06 002 G8 (2 x PE) Frame for 3 modules | Size E10 | Housings from page 176 Frame for pin modules C146 P10 001 G8 C146 P10 002 G8 (2 x PE) Frame for socket modules C146 S10 001 G8 C146 S10 002 G8 (2 x PE) Frame for 5 modules | Size E16 | Housings from page 183 Frame for pin modules C146 P16 001 G8 C146 P16 002 G8 (2 x PE) Frame for socket modules C146 S16 001 G8 C146 S16 002 G8 (2 x PE) 124 It is possible to mount socket modules in frames for pin modules (possibility of inverse configuration). 1) If connectors are mounted in non conductive housings both protective earthing terminals shall be mounted. heavy|mate® M Description Frames Part Number Drawing Figure Frame for 7 modules | Size E24 | Housings from page 189 Frame for pin modules C146 P24 001 G8 C146 P24 002 G8 (2 x PE) Frame for pin modules C146 P24 101 G8 C146 P24 102 G8 (2 x PE) Frame for socket modules C146 S24 001 G8 C146 S24 002 G8 (2 x PE) Frame for socket modules C146 S24 101 G8 C146 S24 102 G8 (2 x PE) 1) If connectors are mounted in non conductive housings both protective earthing terminals shall be mounted. 125 heavy|mate® M Characteristics 1 contact module General Characteristics Standard Value Number of contacts 1 Termination technique crimp Wire gauge 50 / 70 / 95 mm² (AWG 1/00/000) Flammability UL94 V-0 Rated voltage IEC 60664-1 1000 V Pollution degree IEC 60664-1 3 Installation (overvoltage) category IEC 60664-1 3 Material group IEC 60664-1 2 Rated impulse withstand voltage IEC 60664-1 8.0 kV Current carrying capacity IEC 60512-5-2 see derating curves Contact resistance IEC 60512-2-1 ≤ 1 mΩ Insulation resistance IEC 60512-3-1 ≥ 1010 Ω Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 125°C Lower temperature IEC 60512-11-10 -40°C IP-degree of protection IEC 60529 20 Mechanical operation IEC 60512-9-1 ≥ 500 mating cycles Electrical Characteristics Climatical Characteristics Mechanical Characteristics Materials Module PA 6.6 GF Colour module black Contacts Cu-alloy Contact plating Ag (silver) Derating Curves 95 mm2 Curve Frame 3 Modules a b 1 Modules 126 heavy|mate® M 1 contact module + crimp contacts Description Part Number Drawing Figure 1 contact module (Please order contacts separately) Pin module C146 A01 001 E8 Socket module C146 B01 004 E8 Supplied as for wire gauge AWG Pieces Part Number Figure Male contact Female contact Turned 10 mm crimp contacts Single contact 50 mm² 1 1 N01 100 6001 001 N02 100 6121 002 70 mm² 00 1 N01 100 6002 001 N02 100 6122 002 95 mm² 000 1 N01 100 6003 001 N02 100 6123 002 Tools Description for wire gauge Part Number Crimping dies 50 mm² TE 0500 103 70 mm² TE 0500 201 95 mm² TE 0500 301 Contact locator Crimping dies Tool For use in pneumatic crimping tool EK12042 by Klauke or AHPW 400C by Neko . Further tools see catalogue “Tools” 127 heavy|mate® M Characteristics 2 contacts Radsok module for turned contacts General Characteristics Standard Value Number of contacts 2 Termination technique crimp Wire gauge 16 / 25 / 35 mm2 (AWG 6/4/2) Flammability UL94 V-0 Rated voltage IEC 60664-1 1000 V Pollution degree IEC 60664-1 3 Installation (overvoltage) category IEC 60664-1 3 Material group IEC 60664-1 2 Rated impulse withstand voltage IEC 60664-1 8.0 kV Current carrying capacity IEC 60512-5-2 see derating curves Contact resistance IEC 60512-2-1 ≤ 1 mΩ Insulation resistance IEC 60512-3-1 ≥ 1010 Ω Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 125°C Lower temperature IEC 60512-11-10 -40°C IP-degree of protection IEC 60529 20 Mechanical operation IEC 60512-9-1 ≥ 500 mating cycles Electrical Characteristics Climatical Characteristics Mechanical Characteristics Materials Module PA 6.6 GF Colour module black Contacts Cu-alloy Contact plating Ag (silver) Derating Curves 16 mm2 / 25 mm2 / 35 mm2 Curve a b c d e f 128 Frame 6 contacts 16 mm2 2 contacts 16 mm2 6 contacts 25 mm2 2 contacts 25 mm2 6 contacts 35 mm2 2 contacts 35 mm2 heavy|mate® M 2 contacts Radsok module + crimp contacts Description Part Number Drawing Figure 2 contacts module for turned contacts (Please order contacts separately) Pin module C146 A02 001 E8 Socket module C146 B02 001 E8 Supplied as for wire gauge AWG Pieces Part Number Figure Male contact Female contact N01 060 0007 1 N02 060 6117 001 Turned 6 mm crimp contacts Single contact 16 mm2 6 25 mm2 4 N01 060 0004 1 N02 060 6114 001 35 mm2 2 N01 060 0008 1 N02 060 6118 001 1 Cable lug for earth connection Single contact 16 mm2 6 1 N15 043 0003 003 Tools Description Crimping dies for wire gauge Part Number Contact locator Crimping dies Tool 16 mm² - TE 0600 062 - 25 mm² - TE 0600 042 - 35 mm² - TE 0600 022 - Further tools see catalogue “Tools” 129 heavy|mate® M Characteristics 2 contacts Powermodule General Characteristics Standard Value Number of contacts 2 Termination technique crimp Wire gauge 16 mm2 (AWG 6) Flammability UL94 V-0 Rated voltage IEC 60664-1 1000 V Pollution degree IEC 60664-1 3 Installation (overvoltage) category IEC 60664-1 3 Material group IEC 60664-1 2 Rated impulse withstand voltage IEC 60664-1 8.0 kV Current carrying capacity IEC 60512-5-2 see derating curves Contact resistance IEC 60512-2-1 ≤ 1 mΩ Insulation resistance IEC 60512-3-1 ≥ 1010 Ω Climatic category IEC 60068-1 40 / 125 / 21 Upper temperature IEC 60512-11-9 125°C Lower temperature IEC 60512-11-10 -40°C IP-degree of protection IEC 60512-9-1 ≥ 500 Steckzyklen Mechanical operation IEC 60529 20 Electrical Characteristics Climatical Characteristics Mechanical Characteristics Materials Module PA 6.6 GF Colour module black Contacts Cu-alloy Contact plating Ag (silver) Derating Curves 16 mm2 Curve a b c Frame 1 Modules 3 Modules 7 Modules General requirements •Due to reduced cross sections at PE contacts of frames, the PE contact has to be additionally protected against short circuits by using a protection circuit offering a sufficiently short breaking time ( 500 Concept Ground strap Centering flange Range of housings in two housing sizes Version A Standard flange without ground strap 210 Version B Standard flange with ground strap Version C Centering flange with ground strap heavy|mate® Housings EMC General Characteristics Characteristics Standard Value Protection class housing IP 65 Locking system 2 locking levers Climatical Characteristics Climatic category IEC 60068-1 40 / 125 / 21 Temperature range IEC 60068-1 - 40 °C / + 125 °C Upper temperature IEC 60512-11-9 + 125 °C Lower temperature IEC 60512-11-10 - 40 °C IEC 60512-9-1 ≥ 500 mating cycles Mechanical Characteristics Mechanical operation Materials Housings Aluminium die cast alloy Colour housings grey, RAL 9005 Rubber gasket EPDM Locking lever steel / zinc coated Surface conducting special surface 211 heavy|mate® Housings EMC Description M Part Number 20 25 C146 11R006 606 1 C146 11R006 607 1 Size E6 for 1 lever locking system Drawing Figure Hoods Hood top entry low profile 51 70 Hood top entry high profile 25 32 C146 11R006 656 8 C146 11R006 606 8 Hood side entry low profile 16 20 25 C146 11R006 556 1 C146 11R006 506 1 C146 11R006 507 1 Hood side entry high profile 25 32 C146 11R006 556 8 C146 11R006 506 8 51 70 Housings Housing bulkhead mounting Version A Standard flange without ground strap C146 11F006 901 8 Housing bulkhead mounting Version B Standard flange with ground strap C146 11F006 902 8 Housing bulkhead mounting Version C Centering flange with ground strap C146 11F006 001 8 48 70 Version A + B 212 EMC gland bushings for hoods see page 225. Further variants and variants with PG thread on www.amphenol.de or on request. 32.0 32.0 35.0 Ø 4.5 od. M4 .2 +0 .0 R5 Ø 4.5 od. M4 56 70 Version C 39.0-0.20 Panel cut out heavy|mate® Housings EMC Description M Part Number 20 25 32 C146 11R010 650 1 C146 11R010 600 1 C146 11R010 601 1 Size E10 for 2 lever locking system Drawing Figure Hoods Hood top entry low profile 51 70 Hood top entry high profile 25 32 40 C146 11R010 650 8 C146 11R010 600 8 C146 11R010 601 8 Hood side entry low profile 20 25 C146 11R010 550 1 C146 11R010 500 1 51 70 Hood side entry high profile 25 32 C146 11R010 550 8 C146 11R010 500 8 Housings Housing bulkhead mounting Version A Standard flange without ground strap C146 11F010 901 8 Housing bulkhead mounting Version B Standard flange with ground strap C146 11F010 902 8 Housing bulkhead mounting Version C Centering flange with ground strap C146 11F010 000 8 60 83 Version A + B 32.0 32.0 35.0 Ø 4.5 od. M4 .2 +0 .0 R5 Ø 4.5 od. M4 39.0-0.20 Panel cut out 69 83 Version C EMC gland bushings for hoods see page 225. Further variants and variants with PG thread on www.amphenol.de or on request. 213 heavy|mate® Housings EMC Description M Part Number Hood top entry low profile 25 32 C146 11R016 650 1 C146 11R016 600 1 Hood top entry high profile 25 32 40 C146 11R016 650 8 C146 11R016 600 8 C146 11R016 601 8 Hood side entry low profile 25 32 C146 11R016 500 1 Hood side entry high profile 25 32 40 C146 11R016 550 8 C146 11R016 500 8 C146 11R016 501 8 Size E16 for 2 lever locking system Drawing Figure Hoods 62 76 43 93.5 62 76 43 93.5 Housings C146 11F016 901 8 Housing bulkhead mounting Version B Standard flange with ground strap C146 11F016 902 8 Housing bulkhead mounting Version C Centering flange with ground strap C146 11F016 000 8 30,3 Housing bulkhead mounting Version A Standard flange without ground strap 103 113 30,3 32 48 103 113 33,3 32 48 103 113 32 48 82 103 Version A + B 214 EMC gland bushings for hoods see page 225. Further variants and variants with PG thread on www.amphenol.de or on request. 32.0 32.0 35.0 Ø 4.5 od. M4 .2 +0 .0 R5 Ø 4.5 od. M4 89.5 103 Version C 39.0-0.20 Panel cut out heavy|mate® Housings EMC Description M Part Number 25 32 C146 11R024 650 1 C146 11R024 600 1 Size E24 for 2 lever locking system Drawing Figure Hoods Hood top entry low profile 62 76 Hood top entry high profile 25 32 40 C146 11R024 650 8 C146 11R024 600 8 C146 11R024 601 8 Hood side entry low profile 25 32 C146 11R024 550 1 C146 11R024 500 1 Hood side entry high profile 25 32 40 62 76 C146 11R024 550 8 C146 11R024 500 8 C146 11R024 501 8 Housings Housing bulkhead mounting Version A Standard flange without ground strap C146 11F024 901 8 Housing bulkhead mounting Version B Standard flange with ground strap C146 11F024 902 8 Housing bulkhead mounting Version C Centering flange with ground strap C146 11F024 000 8 108 130 Version A + B 32.0 32.0 35.0 Ø 4.5 od. M4 .2 +0 .0 R5 Ø 4.5 od. M4 39.0-0.20 Panel cut out 116 130 Version C EMC gland bushings for hoods see page 225. Further variants and variants with PG thread on www.amphenol.de or on request. 215 216 heavy|mate® Housings corrosion resistant General Characteristics Standard Protection class housing Value IP 65 Locking system Salt mist resistance Characteristics + Notes 2 locking levers IEC 60512-11-6:2002 >500h Climatical Characteristics Climatic category IEC 60068-1 40 / 125 / 21 Temperature range IEC 60068-1 - 40 °C / + 125 °C Upper temperature IEC 60512-11-9 + 125 °C Lower temperature IEC 60512-11-10 - 40 °C IEC 60512-9-1 ≥ 500 mating cycles Mechanical Characteristics Mechanical operation Materials Housings Aluminium die cast alloy Colour housings grey, RAL 9005 Rubber gasket NBR Locking lever steel / special coated Surface conducting special surface Wichtige Hinweise 500h salt mist resistance can be achieved when using a plastic cable gland. When a metal cable gland is required, we recommend to use additionally our special studs on the hoods to achieve this value. Order codes are: N16 025 0112 5X Metal stud M25 corrosion resistant N16 032 0112 5X Metal stud M32 corrosion resistant N16 040 0112 5X Metal stud M40 corrosion resistant 217 heavy|mate® Housings corrosion resistant Description M Part Number Hood top entry 25 C146 50R006 607 1 Hood side entry 25 C146 50R006 507 1 Size E6 Drawing Hoods Housings Housing bulkhead mounting C146 50F006 000 1 Panel cut out 218 Further variants and variants with PG thread on www.amphenol.de or on request. Figure heavy|mate® Housings corrosion resistant Description M Part Number Hood top entry 25 C146 50R010 600 1 Hood side entry 25 C146 50R010 500 1 Drawing Size E10 Figure Hoods Housings Housing bulkhead mounting C146 50F010 000 1 Panel cut out Further variants and variants with PG thread on www.amphenol.de or on request. 219 heavy|mate® Housings corrosion resistant Description M Part Number Hood top entry 32 C146 50R016 600 8 Hood side entry 32 C146 50R016 500 8 Size E16 Drawing Hoods Housings Housing bulkhead mounting C146 50F016 000 1 Panel cut out 220 Further variants and variants with PG thread on www.amphenol.de or on request. Figure heavy|mate® Housings corrosion resistant Description M Part Number Hood top entry 40 C146 50R024 601 8 Hood side entry 40 C146 50R024 501 8 Drawing Size E24 Figure Hoods Housings Housing bulkhead mounting C146 50F024 000 1 Panel cut out Further variants and variants with PG thread on www.amphenol.de or on request. 221 222 heavy|mate® Accessories • gland bushings • EMC gland bushings • Cable seals with cable clamp • Key pin • Guide pin / bush • D-Sub adaptors • Foam rubber sealing • Label for CSA regulation 223 heavy|mate® Accessories Assembly instructions + Gland bushings IP 65 Assembly instructions for metric clamp • The cable jacket should be removed as far as the underside of the cable clamping; the wire netting is then to be cut down a little further and subsequently must be formed into a circular rim. The protective jacket can remain attached to the cable provided that it passes through the lower opening of the clamp. • On assembly, while screwing the cable clamp, the circular rim has to be pushed through and pressed on the fins commutator on the base of the underside and settle into a depression. By doing this the EMC security will remain. Description M Part Number Thermoplast clamp with variable inner diameter 10 Pieces 20 VN16 200 0114 X Metal with variable inner diameter 10 Pieces 20 25 32 40 50 VN16 200 0114 X VN16 250 0114 X VN16 320 0114 X VN16 400 0114 X VN16 500 0114 X Cable clamp without gasket 5 Pieces 16 20 25 32 VN16 160 0102 V VN16 200 0102 V VN16 250 0102 V VN16 320 0102 V Cable clamp without gasket 5 Pieces 20 25 32 VN16 200 0103 V VN16 250 0103 V VN16 320 0103 V 1) Gland bushing IP 65 224 1) Attention: not usable for hoods without stud Drawing Figure heavy|mate® Accessories Gland bushings IP 67 + IP 68 Description Clamping A in M range mm ø in mm Part Number Drawing Figure Drawing Figure Gland bushing IP 67 (Material PA / - 20 °C + 80 °C) Gland bushing with 4 - 10 vibration protection 6 - 12 10 Pieces 9 - 16 10 - 21 16 - 28 Plugs brass nickelplated with recess and o-ring 10 Pieces Description 20 24 28 36 46 16 20 25 32 40 VN16 160 0127 X VN16 200 0127 X VN16 250 0127 X VN16 320 0127 X VN16 400 0127 X 20 25 32 40 VN16 020 0113 (1) X VN16 025 0113 (1) X VN16 032 0113 (1) X VN16 040 0113 (1) X Clamping M range F in mm Part Number EMV gland bushing IP 68 (Material CuZn / PA / - 30 °C + 120 °C) Gland bushing EMV 10 Pieces 5.5 - 10 8 - 13 11 - 18 15 - 21 19 - 27 16 20 25 32 40 VN16 160 0126 X VN16 200 0126 X VN16 250 0126 X VN16 320 0126 X VN16 400 0126 X 225 heavy|mate® Accessories Description L Part Number Key pin with lock washer 10 Pieces VN17 050 0004 (1) Key pin with lock washer 100 Pieces VN17 050 0004 (101) Guide pin 10 Pieces VN13 040 0009 (1) X Guide socket 10 Pieces VN13 040 0008 (1) X Locking screw for contact inserts heavy|mate® D 15, D 25, A 10, A 16 20 Pieces 23 VN03 030 0021 Locking screw for contact inserts heavy|mate® D 40, D 64, E, M, H 20 Pieces 20 VN03 030 0020 Locking set 10 Pieces VN03 030 3000 X Drawing Figure M3 226 heavy|mate® Accessories Polarization system Polarization system with key pin For housings with one contact insert For housings with two contact inserts Descriptions ● Key pin ○ Locking screw M Male insert F Female insert Polarization system with guide pin and guide socket For housings with one contact insert For housings with two contact inserts Descriptions ● Guide pin ○ Guide socket + Locking screw M Male insert F Female insert 227 heavy|mate® Accessories Description Size Part Number a b Foam rubber sealing 2 mm 6 10 16 24 N06 080 0003 1 N06 080 0003 2 N06 080 0003 3 N06 080 0003 4 80 93 113 140 70 83 103 130 Adaptor for D-Sub set metal 15 25 C146 N32 015 G2 57 C146 N32 025 G2 57 D-Sub Drawing 49,5 15 49,5 25 2 x adaptor 4 x M3 x 6,5 8 x M3 x 14 Adaptor for D-Sub set single-row 6 6 10 16 16 C146 N32 009 G1 C146 N32 015 G1 C146 N32 025 G1 C146 N32 037 G1 C146 N32 050 G1 51,5 51,5 64,5 85 85 44 44 57 77,5 77,5 9 15 25 37 50 2 x adaptor 4 x M3 x 6,5 8 x M3 x 14 Adaptor for D-Sub set double-row 6 6 10 16 16 C146 N33 009 G1 C146 N33 015 G1 C146 N33 025 G1 C146 N33 037 G1 C146 N33 050 G1 51,5 51,5 64,5 85 85 44 44 57 77,5 77,5 9 15 25 37 50 2 x adaptor 4 x M3 x 6,5 8 x M3 x 14 Label for CSA application 228 N07 045 0001 L Figure heavy|mate® Accessories Your notes 229 230 heavy|mate® Information • Drawings contacts • Safety classification • Technical information 231 heavy|mate® Information Series Drawings stamped contacts Drawing single contact ® heavy|mate D, M .N01 016 0003 1 .N02 016 0003 1 .N01 016 0002 1 .N02 016 0002 1 .N01 016 0015 11) .N02 016 0015 11) .N01 016 0005 1 .N02 016 0005 1 .N01 016 0016 11) .N02 016 0016 11) heavy|mate® E, M .N01 025 0001 1 .N02 025 0001 1 .N01 025 0010 1 .N02 025 0010 1 .N01 025 0043 1 .N02 025 0043 1 heavy|mate® M .N01 010 0130 2 .N02 010 0130 2 .N01 010 0131 2 .N02 010 0131 2 232 1) marked with "H" Drawing contacts on reel Figure heavy|mate® Information Series ® heavy|mate D, DD, M 100 Pieces heavy|mate® E, EE 100 Pieces heavy|mate® M 100 Pieces Drawings turned contacts Part Number Wire gauge A B Drawing VN01 016 0024 (1)C VN01 016 0025 (1)C VN01 016 0026 (1)C VN01 016 0027 (1)C VN01 016 0028 (1)C 0,14 - 0,37 0,5 0,75 - 1,0 1,5 2,5 0,9 1,1 1,45 1,75 2,25 2,6 2,6 2,6 3,0 3,2 .N01 016 002X VN02 016 0024 (1)C VN02 016 0025 (1)C VN02 016 0026 (1)C VN02 016 0027 (1)C VN02 016 0028 (1)C 0,14 - 0,37 0,5 0,75 - 1,0 1,5 2,5 0,9 1,1 1,45 1,75 2,25 2,6 2,6 2,6 3,0 3,2 .N02 016 002X VN01 025 0035 (1)C VN01 025 0036 (1)C VN01 025 0037 (1)C VN01 025 0038 (1)C VN01 025 0039 (1)C 0,5 0,75 - 1,0 1,5 2,5 4,0 1,1 1,45 1,75 2,3 2,9 2,6 2,6 3,0 3,2 4,0 .N01 025 003X VN02 025 0035 (1)C VN02 025 0036 (1)C VN02 025 0037 (1)C VN02 025 0038 (1)C VN02 025 0039 (1)C 0,5 0,75 - 1,0 1,5 2,5 4,0 1,1 1,45 1,75 2,3 2,9 2,6 2,6 3,0 3,2 4,0 .N02 025 003X VN01 025 0029 (1)C VN01 025 0030 (1)C VN01 025 0031 (1)C VN01 025 0032 (1)C VN01 025 0033 (1)C 0,5 0,75 - 1,0 1,5 2,5 4,0 1,1 1,45 1,75 2,25 2,85 2,6 .N01 025 00XX 2,6 3,0 3,45 3,9 VN02 025 0029 (1)C VN02 025 0030 (1)C VN02 025 0031 (1)C VN02 025 0032 (1)C VN02 025 0033 (1)C 0,5 0,75 - 1,0 1,5 2,5 4,0 1,1 1,45 1,75 2,25 2,85 2,6 .N02 025 00XX 2,6 3,0 3,45 3,9 VN01 036 0004 (1)C VN01 036 0005 (1)C VN01 036 0001 (1)C VN01 036 0002 (1)C VN01 036 0003 (1)C 1,5 2,5 4,0 6,0 10,0 1,75 2,25 2,85 3,55 4,4 3,0 .N01 036 000X 3,45 3,9 4,9 5,9 VN02 036 0004 (1)C VN02 036 0005 (1)C VN02 036 0001 (1)C VN02 036 0002 (1)C VN02 036 0003 (1)C 1,5 2,5 4,0 6,0 10,0 1,75 2,25 2,85 3,55 4,4 3,0 .N02 036 000X 3,45 3,9 4,9 5,9 Figure 233 heavy|mate® Information Series Part Number ® heavy|mate M, FO N01 016 0040 8 N02 016 0040 8 heavy|mate® M, Coax 17 DM 537 421 17 DM 537 401 17 DM 537 425 17 DM 537 405 234 Drawings FO, coax contacts Drawing single contact Figure heavy|mate® Information Your notes 235 heavy|mate® Informationen Style enclosed Hood with pin insert Coupling housing with socket insert Housing with pin insert Housing with socket insert according to DIN EN 61984 (VDE 0627) earthing contact • • • Socket insert Coupling housing with pin insert unenclosed • Pin insert Hood with socket insert Classification finger safety mated • • • • cable clamp • • • • • • • • • • • • • • If not otherwise stated the contact inserts have to be mounted in metallic conductive housings resp. on bars or mounting boards to complete the protective earth grounding. 1) 236 2) When used as connector with braking capacity the load shall be reduced When using cable seals (from page 224) heavy|mate® Informationen finger safety unmated hand back safety mated Classification connetor with breaking capacity • rewirable 1) • • • • • • • • • • • • 3) 4) according to DIN EN 61984 (VDE 0627) • • • When using standard gland bushings See detail information Cable clamp with • • • • • • • • 2) without • • 4) • • • 4) • • • • • • • • • Style 3) Hood with pin insert Pin insert Hood with socket insert Socket insert Coupling housing with pin insert Coupling housing with socket insert Housing with pin insert Housing with socket insert 237 heavy|mate® Information Technical information General technical information • The Safty of connectors/connectors with braking capacity (CBC) depends on the right selection of products, the correct installation and a proper assembly. • Decisions for the application of connectors are the requirements of the equipment specifications. This is especially the case for the definition of the rated voltage and the related clearances and creepage distances. • All rated data for the connectors listed in this catalogue is based on overvoltage category III and pollution degree 3 (machine tool application). • All technical data is specified for connectors, which are not under load when mated or disconnected. If in special cases connectors can be used in the sense of plug and socket devices (connector with breaking capacity), this is mentioned in the brief information of the particular section. • Correct mounting will protect against electrical shock when mating the connectors. • It connectors are mounted in non conductive housings both protective earthing terminals shall be mounted. • A detailed connector glossary can be found at the end of this catalogue. • All mentioned excerpts of standards are for general information only. For specific cases the valid original standards have to be consulted. • Test methods acc. IEC 60512 camply with test methods acc. DIN EN 60512 or DIN IEC 60512. IEC 60664-1 complies with DIN VDE 0110-1 Termination methods: Screw connection Screw clamps are designed acc. to EN 60999-1/VDE 0609. Chart 1 below shows the screw size depending on wire size and the required clamping and testing torque. Chart 1 Wire size (mm2) 1 1.5 2.5 4 6 10 Screw size M 2.6 M3 M3 M 3.5 M4 M4 Test torque (Ncm) 40 50 50 80 120 120 Diagram 1 below shows the range of tensile strength for a screw connection with a clamp screw M3, fastened with a torque of 50 Ncm, depending on the wire size. Tensile strength Diagram 1 Wire gauge 238 heavy|mate® Information Technical information Crimp connection Chart 2: Tensile strength for crimp connetions A crimp connection is a non-detachable electrical connection between a wire and a crimp contact produced with the crimp technology. Precise crimping dies are matched to the crimp barrel and the wire size and a defined deformation results in a reliable electrical connection. There are open barrels (stamped contacts) and closed crimp barrels (turned contacts). Wire size Tensile strength 2 1) mm AWG 0.05 30 6 0.08 28 11 0.12 26 15 0.14 The main advantages of crimp connections are: • Efficient termination of contacts. • Reproduceable electrical and mechanical figures by a constant crimp quality. (A detailed description of the crimp technology can be found in our catalogue "tools"). 18 0.22 24 0.25 0.32 22 40 0.5 20 60 85 0.82 18 1.0 An important point for the quality of a crimp connection is the achieved tensile strength of the termination. Measuring the tensile strength is a practible means for quality control purposes. Chart 2 below shows the required minimum tensile strength for open and closed barrels according to the wire size. 28 32 0.75 The requirements for crimp connections are defined in DIN EN 60352-2. N 90 108 1.3 16 1.5 135 150 2.1 14 2.5 200 230 3.3 12 4.0 275 310 5.3 10 6.0 355 360 8.4 8 370 10.0 380 Cross reference AWG - mm2 The chart below allows a cross reference between American Wire Gauge (AWG) and metric wire sizes (mm2). Chart 3 AWG 30 28 26 24 22 Wire composition 1 x 0.25 Leiter-Ø Wire size 0.25 mm 2 0.05 mm AWG Wire composition Leiter-Ø Wire size 20 1 x 0.81 0.81 mm 0.52 mm2 2 7 x 0.10 0.36 mm 0.06 mm 7 x 0.32 0.97 mm 0.56 mm2 1 x 0.32 0.32 mm 0.08 mm2 19 x 0.20 1.02 mm 0.62 mm2 7 x 0.13 0.38 mm 0.09 mm2 1 x 1.02 1.02 mm 0.79 mm2 1 x 0.40 0.40 mm 2 0.13 mm 19 x 0.25 1.27 mm 0.96 mm2 7 x 0.16 0.48 mm 0.14 mm2 16 19 x 0.29 1.44 mm 1.23 mm2 19 x 0.10 0.51 mm 0.15 mm2 14 19 x 0.36 1.80 mm 1.95 mm2 1 x 0.51 0.51 mm 2 0.21 mm 12 19 x 0.46 2.29 mm 3.09 mm2 7 x 0.20 0.61 mm 0.23 mm2 10 37 x 0.40 3.10 mm 4.60 mm2 19 x 0.13 0.64 mm 2 0.24 mm 8 133 x 0.29 4.0 mm 8.80 mm2 1 x 0.64 0.64 mm 0.33 mm2 6 133 x 0.36 5.5 mm 13.5 mm2 7 x 0.25 0.76 mm 0.36 mm2 19 x 0.16 0.81 mm 0.38 mm2 18 It has to be noted that wires of the same AWG number but with different composition have slightly different mm2. 1) Only for information 239 heavy|mate® Information Technical information Chart 4: Composition and Dimensions of Copper Wires Wire Size Wire Composition Wire diameter 2 0.09 mm 12 x 0.10 0.48 mm 0.14 mm2 18 x 0.10 0.50 mm 2 14 x 0.15 0.70 mm 0.34 mm 7 x 0.25 0.78 mm 0.5 mm2 16 x 0.20 1.0 mm 0.75 mm 24 x 0.20 1.2 mm 2 1.0 mm 32 x 0.20 1.4 mm 1.5 mm2 30 x 0.25 1.6 mm 2 2.5 mm 35 x 0.30 2.2 mm 4.0 mm2 56 x 0.30 2.8 mm 2 6.0 mm 19 x 0.64 3.4 mm 2 19 x 0.80 4.3 mm 0.25 mm 2 2 10 mm Current carrying capacity The current carrying capacity of a connector is shown by a derating curve. The curve shows the currents that the connector can carry continuously and simultaneously through all its contacts. The curve is determined by testing following the standard DIN EN 60512. The upper temperature is limited by the contact and insulation material used . The sum of the ambient temperature and the temperature created by the current flow may not exceed the upper temperature. This means that the current carrying capacity has no fixed value but decreases with increasing ambient temperatures. As a general example it can be said that a given connector which can carry 16A through all its contacts at 40°C ambient temperature can carry less, e.g. 12A, at an ambient temperature of 80°C. On the other hand it is often the case that not all contacts carry the whole rated current, which means that some single contacts may carry a higher current than that according to the derating curve. These currents have to be defined by testing. Current carrying capacity Diagram 3: Typical derating curve Upper temperature limited by the connector materials Ambient temperature (°C) Chart 5: Current carrying capacity of copper wires in (A) Installation type Wire size (mm2) 1 1.5 2.5 - 0.25 0.34 - - 0.5 7.6 0.75 10.4 13.5 18.3 25 4 32 6 44 10 - - - - 9.6 12 16.5 23 29 40 4.0 5.0 7.1 9.1 11.7 15.2 21 28 36 50 4.0 5.0 7.1 9.1 11.5 16.1 22 30 37 52 B1 Wires in conduits and installation channels B2 Cables and conductors in conduits or installation channels C Cables and conductors along walls E Cables and conductors on plank Description according to DIN EN 60204 for PVC insulated copper wires with a working temperature of +40C. For other requirements, 240 such as for other temperatures, mountings, or wires corresponding correction factors are used (see next page). heavy|mate® Information Technical information Reduction values Chart 6 The values in chart 5 are based on an ambient temperature of 40 °C. For other ambient temperatures the values have to be adjusted using the correction values of chart 6 below. Ambient temperature (°C) Correction value 30 1.15 35 1.03 40 1.00 45 0.91 50 0.82 55 0.71 60 0.58 For installations with many cables and conductors under load the current carrying capacity is reduced according to the two following charts 7 and 8. Chart 7: Reduction values for accumulated conductors Installation type Number of cables and conductors / pairs under load 2 4 6 9 B1 and B2 C E-one row E-multi row 0.80 0.65 0.57 0.50 0.85 0.75 0.72 0.70 0.87 0.78 0.75 0.73 0.86 0.76 0.72 0.88 DC conductor (pair), independent of installation type 1.0 0.76 0.64 0.43 Threephase cable and conductor Chart 8: Reduction values for multicore cable and conductors up to 10mm2 Number of conductors (pairs) under load AC (conductor > 1 mm2) DC (Pairs 0,2 to 0,75 mm2) 5 0.75 0.52 7 0.65 0.45 10 0.55 0.39 24 0.40 0.27 Conductors of control circuits generally do not need a reduction. Impulse current carrying capacity A surge can happen to a connector and its contacts by an impulse current, e.g. through a short circuit in the system or by switching operations. The short-timed high current heat cannot be transferred outside fast enough so the contacts are stressed by the high temperature which in the worst case can lead to a local weld. The robust design of our connectors prevents most damage by impulse currents. The diagram 4 below can be used as a guideline. Impulse current (A) Chart 4: Impulse current carrying capacity of single contacts Impulse time (S) Curve No. Connector style Curve No. Connector style 1 heavy|mate® E or A with screw contact 3 heavy|mate® S with stamped crimp contact 2 heavy|mate® E with stamped crimp contact 4 heavy|mate® D with stamped crimp contact 241 heavy|mate® Information Technical information Voltage grading of connectors General Clearances and creepage distances are the base for voltage grading of connectors. Valuation and dimensioning of clearances and creepage distances have changed since the introduction of insulation coordination. Insulation coordination comprises the selection of the electrical insulation performances of the equipment, taking into account the expected use and its environment. The following standards apply for this: IEC 60664-1/10.92 Insulation coordination for equipment within low-voltage systems DIN VDE 0110-1/4.97 Isolationskoordination für elektrische Betriebsmittel in Niederspannungsanlagen Clearances The clearance is the shortest distance in air between two conductive parts. An important point for the dimensioning of clearances is the determination of the overvoltage category. The above standard specifies the possible overvoltages into the four following categories: Overvoltage category I Equipment intended for the use in appliances or parts of installations in which no overvoltage can occur. Examples are low-voltage equipments. Overvoltage category II Equipment intended for the use in installations or parts of it in which lightning overvoltages do not need to be considered, but switching overvoltages generated by the equipment do need to be considered. Examples are household appliances. Overvoltage category III Equipment intended for the use in installtions or parts of it in which lightning overvoltages do not need to be considered, however switching overvoltages generated by the euipment, and for cases where the reliability and the availability of the equipment or its dependent circuits are subject to special requirements. Examples are protecting means, switches and sockets. Overvoltage category IV Equipment intended for the use in installations or parts of it in which lightning overvoltage has to be considered. Examples are electricity meters, overcurrent protection switches. Once the overvoltage category has been defined the rated impulse withstand voltage can be selected for the equipment based on the nominal voltage of the supply system and the overvoltage category using chart 9 below: Chart 9 Nominal voltage of the supply system in V (based on IEC 60038) Three phase systems Rated impulse voltage in kV for overvoltage category IV III II I 230/400 277/480 6 4 2,5 1,5 400/690 8 6 4 2,5 1000 12 8 6 4 After the rated impulse withstand voltage has been selected the pollution degree must be defined taking the expected pollution around the equipment into account. The following four degrees of pollution are established: Pollution degree 1 No pollution or only dry, non-conductive pollution occurs. The pollution has no influence. It has to be noted that for a connector or plug and socket devise with a degree of protection of min. IP 54 the parts inside the enclosure may be dimensioned for a lower pollution degree. This also applies to mated connectors which enclosure is ensured through the connector housing and which may only be disengaged for test and maintenance purposes. When impulse withstand voltage and the pollution degree are defined the minimum clearances can be selected from chart 10. Pollution degree 2 Only non-conductive pollution occurs except occasionally a temporary conductivity caused by condensation is to be expected. Pollution degree 3 Conductive pollution occurs or dry non-conductive pollution occurs which becomes conductive due to condensation which is to be expected. Pollution degree 4 The pollution generates persistent conductivity caused by conductive dust or by rain or snow. 242 heavy|mate® Information Technical information Chart 10 Impulse withstand voltage in kV Minimum clearances in air in mm up to 2000 m above sea level Case A (non homogeneous field) Case B (homogeneous field) Pollution degree Pollution degree 1 2 3 4 1 2 3 4 0.33 0.01 0.2 0.8 1.6 0.01 0.2 0.8 1.6 0.40 0.02 0.02 0.50 0.04 0.04 0.60 0.06 0.06 0.80 0.10 0.1 1.0 0.15 0.15 1.2 0.25 0.25 0.2 1.5 0.5 0.5 0.3 0.3 2.0 1.0 1.0 1.0 0.45 0.45 2.5 1.5 1.5 1.5 0.6 0.6 3.0 2 2 2 2 0.8 0.8 4.0 3 3 3 3 1.2 1,2 1.2 5.0 4 4 4 4 1.5 1.5 1.5 6.0 5.5 5.5 5.5 5.5 2 2 2 2 8.0 8 8 8 8 3 3 3 3 10 11 11 11 11 3.5 3.5 3.5 3.5 12 14 14 14 14 4.5 4.5 4.5 4.5 15 18 18 18 18 5.5 5.5 5.5 5.5 20 25 25 25 25 8 8 8 8 25 33 33 33 33 10 10 10 10 30 40 40 40 40 12.5 12.5 12.5 12,5 40 60 60 60 60 17 17 17 17 50 75 75 75 75 22 22 22 22 60 90 90 90 90 27 27 27 27 80 130 130 130 130 35 35 35 35 100 170 170 170 170 45 45 45 45 When defining the minimum clearances for connectors generally the values of the inhomogeneous field can be chosen or the required clearance has to be defined by a voltage test. Creepage distances The creepage distance is the shortest distance along the surface of the insulating material between two conductive parts. For the dimensioning of the creepage distance the following factors are taken into account: the rated voltage, the pollution degree and the tracking formation of the insulating material. The materials are separated into four groups according to their CTI values (Comparative Tracking Index): Material group I 600 ≤ CTI Material group II 400 ≤ CTI < 600 Material group IIIa 175 ≤ CTI < 400 Material group IIIb 100 ≤ CTI < 175 The minimum creepage distances can be selected from chart 11 . 243 heavy|mate® Information Technical information Chart 11 U-eff Rated voltage U in V Min. creepage distance in mm Printed circuits Other devices Pollution degree Pollution degree 1 1 2 Pollution degree Pollution degree 3 4 2 Material group Material group IIIb Material group 2) 3) 2) I II IIIa I II IIIa I II IIIa 10 0.025 0.04 0.08 0.4 0.4 0.4 1 1 1 IIIb 1.6 1.6 1.6 12.5 0.025 0.04 0.09 0.42 0.42 0.42 1.05 1.05 1.05 1.6 1.6 1.6 16 0.025 0.04 0.1 0.45 0.45 0.45 1.1 1.1 1,1 1.6 1.6 1.6 20 0,025 0.04 0.11 0.48 0.48 0.48 1.2 1.2 1.2 1.6 1.6 1,6 25 0,025 0.04 0.125 0.5 0.5 0.5 1.25 1.25 1.25 1.7 1.7 1.7 32 0.025 0.04 0.14 0.53 0.53 0.53 1.3 1.3 1.3 1.8 1.8 1.8 40 0.025 0.04 0.16 0.56 0.8 1.1 1.4 1.6 1.8 1.9 2.4 3 50 0.025 0.04 0.18 0.6 0.85 1.2 1.5 1.7 1.9 2 2.5 3.2 63 0.04 0.063 0.2 0.63 0.9 1.25 1,6 1.8 2 2.1 2.6 3.4 80 0.063 0.1 0.22 0.67 0.95 1.3 1.7 1.9 2.1 2.2 2.8 3.6 100 0.1 0.16 0.25 0.71 1 1.4 1.8 2 2.2 2.4 3.0 3.8 125 0.16 0.25 0.28 0.75 1.05 1.5 1.9 2.1 2.4 2.5 3.2 4 160 0.25 0.4 0.32 0.8 1.1 1.6 2 2.2 2.5 3.2 4 5 200 0.4 0.63 0.42 1 1.4 2 2.5 2.8 3.2 4 5 6.3 250 0.56 1 0.56 1.25 1.8 2.5 3.2 3.6 4 5 6.3 8 320 0.75 1.6 0.75 1.6 2.2 3.2 4 4.5 5 6.3 8 10 400 1 2 1 2 2.8 4 5 5.6 6.3 8 10 12.5 500 1.3 2.5 1.3 2.5 3.6 5 6.3 7.1 8.0 10 12.5 16 630 1.8 3.2 1.8 3.2 4.5 6.3 8 9 10 12.5 16 20 800 2.4 4 2.4 4 5.6 8 10 11 12.5 16 20 25 1000 3.2 5 3.2 5 7.1 10 12.5 14 16 20 25 32 1250 4.2 6.3 9 12.5 16 18 20 25 32 40 1600 5.6 8 11 16 20 22 25 32 40 50 2000 7.5 10 14 20 25 28 32 40 50 63 2500 10 12.5 18 25 32 36 40 50 63 80 3200 12.5 16 22 32 40 45 50 63 80 100 4000 16 20 28 40 50 56 63 80 100 125 5000 20 25 36 50 63 71 80 100 125 160 6300 25 32 45 63 80 90 100 125 160 200 8000 32 40 56 80 100 110 125 160 200 250 10000 40 50 71 100 125 140 160 200 250 320 IIIb Connectors in this catalogue are allocated to fixed rated voltages which apply to the machine building industry. In case of other applications the above chart can be used to determine other rated voltages. Degree of protection Electrical connector devices have to be protected for safety reasons from outside influences like dust, foreign objects, direct contact, moisture and water. This protection is provided on industrial connectors by the housing latching devices and sealed cable entries. The degree of protection depends on the type of intended use. The standard IEC 60529 and/or DIN EN 60529 has specified the degree of protection and divided them into several classes. 244 The degree of protection is indicated in the following way: IP 65 Code letters (Internat. Protection) 1st charact. numeral (degree of protection against access to hazardous parts and against solid foreign objects) 2nd charact. numeral (degree of protection against ingress of water) The following charts 12 an13 give an overview about all protection degrees. heavy|mate® Information Technical information Chart 12 Chart 13 1st Brief description charact. numeral Definition 2nd Brief description charact. numeral Definition 0 Non-protected -- 0 Non-protected -- 1 Protected against access to hazardous parts with the back of a hand. Protected against solid foreign objects of ≥50mm Ø. The probe, sphere of 50mm Ø, shall not fully penetrate and shall have adequate clearance from hazardous parts. 1 Protected against vertically falling water drops Vertically falling drops shall have no harmful effects. 2 Protected against access to hazardous parts with a finger. Protected against solid foreign objects of ≥12,5mm Ø. The jointed test finger of 12mm Ø, 80mm length, shall have adequate clearance from hazardous parts. The probe, sphere of 12,5mm Ø, shall not fully penetrate. 2 Protected against vertically falling water drops when enclosure tilted up to 15° Vertically falling drops shall have no harmful effects when the enclosure is tilted at any angel up to 15° . 3 Protected against access to hazardous parts with a tool. Protected against solid foreign objects of ≥2,5mm Ø. The probe of 2,5mm Ø shall not penetrate at all. 3 Protected against spraying water Water sprayed at any angle up to 60° shall have no harmful effects. 4 Protected against access to hazardous parts with a wire. Protected against solid foreign objects of ≥1mm Ø. The probe of 1mm Ø shall not penetrate at all. 4 Protected against splashing water Water splashed against the enclosure from any direction shall have no harmful effects. 5 Protected against access to hazardous parts with a wire. Dust-protected. The probe of 1mm Ø shall not penetrate. Intrusion of dust is not totally prevented, but dust shall not penetrate in a quantity to interfere with satisfactory operation of the device or to impair safety. 5 Protected against water jets Water projected in jets against the enclosure from any direction shall have no harmful effects. 6 Protected against access to hazardous parts with a wire Dust-tight. The probe of 1mm Ø shall not penetrate. No intrusion of dust. 6 Protected against powerful water jets Water projected in powerful jets against the enclosure from any direction shall have no harmful effects. 7 Protected against the effects of temporary immersion in water Intrusion of water in quantities causing harmful effects shall not be possible when the enclosure is temporalily immersed in water for 30 min. in 1m depth. 8 Protected against the effects of continous immersion in water Intrusion of water in quantities causing harmful effects shall not be possible when the enclosure is continuously immersed in water under conditions which shall be agreed between manufacturer and user but which are more severe than for numeral 7. 9K1) Protected against water during high pressure/steam jet cleaning Water projected in powerful jets with high pressure and heat against the enclosure from any direction shall have no harmful effects. 1) Remark: Numeral acc. to DIN 40050 part 9, vehicles IP code 245 heavy|mate® Information Technical information Cable For the termination of all Amphenol-industrial connectors we recommend the use of commercially available high flexible cable acc. to VDE or other local specifications. Our connectors are designed to fit these cables especially as far as number of conductors and cable diameters are concerned. When selecting cables care must be taken that the cables do not affect (solvent) the connector or preserve an existing fire resistance. Sealing The sealing of the cable entries of all Amphenol-industrial connectors is with gland bushings. All sealings are made from Neoprene which has a good resistance against grease, oil and gasoline. Selection of gland bushings Beside glands with a fixed inside diameter which equals the number, there are also glands with variable inside diameters available (so-called onion glands). The inside diameter of these glands can be adjusted to the outside cable diameter by cutting out the smaller rings. The selection of the appropiate gland bushing depends on the cable diameter (cable composition) can be made using the following diagram 5 (see page XXX). Number of conductors Diagram 5 Cable dia. 246 heavy|mate® Information Connector glossary American Wire Gauge (AWG) Contact System of numerical designations for wire sizes, based on specified ranges of cross-sectional areas. Starts with 4/0 (000) at the largest size, going to 3/0, 2/0, 1/0, 1, 2, and up to 40 and beyond for the smallest size. A step of one AWG number corresponds to a reduction of cross-sectional area of appr. 20 %. The conductive element in a connector which mates with a corresponding element to provide an electrical path. Attenuation Contact resistance A reduction of power. Occurs naturally when waves travel through lines, wave guides, or media such as air or water. Is produced additionally by imperfections in electrical or optical connections (attenuation in fibre optics), e. g. contact resistance, mismatch, etc. The electrical resistance of a mated set of contacts under specified conditions. Tested according to tests 2a, 2b, 2c, of IEC 60 512 -2/ DIN EN 60 512-2. Bulkhead connector Contact size Connector designed to be inserted into a panel cutout from the rear of the panel, thus forming part of the barrier between two spaces. Back-mounted. The designation used to differentiate one contact from another. It may be denoted by one of the following numbering systems: • numbering system: assigned numbers used to denote the size of the contact and its related conductor accomodation (e. g. in AWG units), • current rating system: the related current-carrying capacity is used to denote the size of the contact, • cross-sectional area system: reference is made to the crosssectional area of the maximum conductor accommodation to denote the size of the contact, e. g. in mm2. Clearance Creepage distance The shortest distance in air between two conductive parts, see IEC 60664. The shortest distance along the surface of the insulating material between two conductive parts. The longer the distance, the less the risk of arc damage or tracking. Minimum creepage distances are specified according to the rated voltage and the applicable pollution degree and Comperative Tracking Index. Climatic stability Crimped connection General term describing the behavior of components under various climatic conditions, e. g. high and low temperatures, tropical climate, high humidity, moist heat, fungus, atmospheric conditions (industial atmosphere), reduced air pressure, etc. Climatic conditions for test purposes are explained in IEC 60068, DIN 46 040. A solderless connection made by crimping. IEC 60352-2 / DIN IEC 60352 Part 2. Connector Derating curve A component which terminates conductors for the purpose of providing connection and disconnection to a suitable mating component which shall not be engaged or disengaged when live. Depending on the fastening to a cabinet, panel, rack etc. or a cable, they are classified as fixed or free connectors. A connector comprises one or more contacts and a housing which may have a separate connector insert and a separate outer housing or shell. The method for determining derating is specified in IEC 60 512-3. Here the combination of ambient temperature (Tu) and the current (J) leading to the same maximum allowable temperature (Tb) at the hottest point of the connector are plotted. Connector housing DIN The part of a connector into which the insert and the contacts are assembled. It may function as part of the locking mechanism. Deutsches Institut für Normung. A German standards organization. Connector insert Electromagnetic interference (EMI) An insulating element designed to support and position contacts in a connector housing. General term describing the undesirable effects of the immission or emission of radio frequency fields. In connectors electromagnetic interference is prevented by shielding. Shielded connectors normally provide means to connect the screens of attached cables. Connector life Funnel entry (restricted entry C146 D series) The number of mating cycles prior to abrasion of the conductive contact surface and which does not result in a significant rise of the contact resistance. Tests according to test 9a of ICE 60512-5 / DIN EN 60512 Part 5. Flared or widened entrance to a conductor barrel permitting easier insertion of the conductor. 247 heavy|mate® Information Connector glossary Insertion or withdrawal force Material group The force required to fully insert or withdraw a set of mated connectors without the effect of coupling, locking or similar devices. The insertion force is usually greater than the withdrawal force. Classification of insulation materials according to their CTI values (CTI = Comperative Tracking Index) Insulation grip Overvoltage category The area of a crimp contact that has been reshaped around the insulation of the conductor by compression during the crimping operation. A numeral defining a transient overvoltage condition. Overvoltage categories I, II, III and IV are used. Insulation resistance Connector with braking capacity (CBC) The resistance of the insulation between two conductive elements, in particular, the resistance between two contacts or between a contact and a metallic housing or shield. Tested according to test 3a of IEC 60512-2 / DIN IEC 60512 Part 2. A component which may be engaged or disengaged in normal use, when live or under load. Note: In the sense of this document the term - live- is used if contacts are under voltage not necessarily with a current flowing across the contacts. The term - load - is used if a current is flowing across the contacts. Intermateable Rated current Two connectors are intermateable when they are capable of being connected electrically and mechanically but without regard to their performance and intermountability. A current value assigned by the manufacturer which the connector or PSD can carry continuously (without interruption) and simultaneously through all its contacts wired with the largest conductor preferrably at an ambient temperature of 40 °C without the upper temperature being exceeded. Locator Shield, shielding In a crimping tool the device used for positioning a crimp contact or terminal end. Shielding of internal or external electric fields by means of a plane with a uniform electric potential, formed by metal shells or metallic layers on the inside or outside of plastic shells. The shield is normally connected to the shielding braid of the cable and/or chassis ground. Locking lever Terminal block A mechanical locking device operated by actuating a lever, designed to hold two mated connectors together. Typically the lever can only be fully locked if the two connectors are correctly mated. An assembly of terminals in a housing or body of insulating material to facilitate interconnection between multiple conductors. Also called terminal strip or barrier blocks if the terminals are separated by an insulation barrier. Mating cycle Wire range One mating cycle comprises one insertion and one withdrawal operation. Term used in the definition of connector life. The range of wire cross sections which is compatible with the dimensions the terminals of the contact (wire barrel). The wire range is expressed in mm2 or in AWG numbers. 248 heavy|mate® Information Stripping length Stamped crimp contacts series C146, stripping length Termination crimp [mm2] Wire gauge mm2 Insulation diameter Min. stripping of the wire [mm] length [mm] Contact Part Number Series AWG 0.09 - 0.25 0.09 - 0.25 28 - 24 0.7 - 1.6 2.3 + 0.4 N01 010 0130 (2) N02 010 0130 (2) heavy|mate® M heavy|mate® M 0.14 - 0.5 0.14 0.25 0.5 26 24-22 20 1.0 - 2.0 3.0 + 0.5 N01 016 0003 N02 016 0003 heavy|mate® D/M heavy|mate® D/M 0.25 - 0.5 0.25 0.5 24-22 20 1.6 - 2.0 2.3 + 0.4 N01 010 0131 (2) N02 010 0131 (2) heavy|mate® M heavy|mate® M 0.5 - 1.5 0.5 0.75 1.0 1.5 20 20 - 18 18 - 16 16 - 15 1.8 - 2.8 3.5 + 1.0 N01 016 0002 N02 016 0002 N01 016 0015 N02 016 0015 N01 025 0001 N02 025 0001 N01 025 0007 heavy|mate® D/M heavy|mate® D/M heavy|mate® D heavy|mate® D heavy|mate® E/M heavy|mate® E/M/S heavy|mate® S 1.5 - 2.5 1.5 2.5 16 - 15 14 2.5 - 3.5 3.5 + 1.0 N01 016 0005 N02 016 0005 N01 016 0016 N02 016 0016 N01 025 0010 N02 025 0010 N01 025 0008 heavy|mate® D/M heavy|mate® D/M heavy|mate® D heavy|mate® D heavy|mate® E/M heavy|mate® E/M/S heavy|mate® S 2.5 - 4.0 2.5 4.0 14 12 3.3 - 4.2 3.5 + 1.0 N01 025 0043 N02 025 0043 heavy|mate® M heavy|mate® M 249 heavy|mate® Information Stripping length Turned crimp contacts series heavy|mate®, stripping length Termination crimp [mm2] Min. stripping length + Tolerance[mm] Contact Part Number Series Min. stripping length + Tolerance[mm] 1,6 (Contact without clip) Contact Part Number Series 2,5 (Contact with clip) ® heavy|mate® M 0.14 - 0.37 8+1 N01 016 0024 N02 016 0024 heavy|mate D/DD/M 0.5 8+1 N01 016 0025 N02 016 0025 heavy|mate® D/DD/M 7+1 N01 025 0029 N02 025 0029 heavy|mate® M 0.75 - 1.0 8+1 N01 016 0026 N02 016 0026 heavy|mate® D/DD/M 7+1 N01 025 0030 N02 025 0030 heavy|mate® M 1.5 8+1 N01 016 0027 N02 016 0027 heavy|mate® D/DD/M 7+1 N01 025 0031 N02 025 0031 heavy|mate® M 2.5 6+1 N01 016 0028 N02 016 0028 heavy|mate® D/DD/M 7+1 N01 025 0032 N02 025 0032 heavy|mate® M 7+1 N01 025 0033 N02 025 0033 heavy|mate® M 4.0 2,5 (Contact without clip) 3,6 (Contact with clip) ® 0.5 7+1 N01 025 0035 N02 025 0035 heavy|mate E/EE 0.75 - 1.0 7+1 N01 025 0036 N02 025 0036 heavy|mate® E/EE 1.5 7+1 N01 025 0037 N02 025 0037 heavy|mate® E/EE 10 + 1 N01 036 0004 N02 036 0004 heavy|mate® M 2.5 7+1 N01 025 0038 N02 025 0038 heavy|mate® E/EE 10 + 1 N01 036 0005 N02 036 0005 heavy|mate® M 4.0 7+1 N01 025 0039 N02 025 0039 heavy|mate® E/EE 10 + 1 N01 036 0001 N02 036 0001 heavy|mate® M 6.0 10 + 1 N01 036 0002 N02 036 0002 heavy|mate® M 10.0 10 + 1 N01 036 0003 N02 036 0003 heavy|mate® M 250 heavy|mate® Information Stripping length Time saving through the introduction of stamped contacts Wiring costs of different contacts 0,40 € Screwing manuel 0,35 € Soldering manuel Screwing machine Wiring costs per contact in € 0,30 € Crimping hand tool Crimping hand tool with reels Crimping machine without stripping 0,25 € Crimping machine with stripping 0,20 € 0,15 € 0,10 € 0,05 € 0,00 € 10000 20000 50000 100000 200000 500000 1000000 Contacts per year Break Even at about 60.000 contacts per year General conditions Maturity (Depreciation) Interest Maintenance Hourly wages 5 years 8% 5% 20 € Non binding declarations are based on experienced values. 251 heavy|mate® Summary of Part Numbers Part Number Page 17D 438 SP 145, 154 17 DM 537 401 146, 147, 234 17 DM 537 405 146, 147, 234 17 DM 537 421 146, 147, 234 17 DM 537 425 146, 147, 234 C146 10A003 002 4 18 C146 10A003 102 3 102 C146 10A003 500 15 78, 83 C146 10A004 002 4 18 C146 10A004 100 13 111 C146 10A005 500 12 159 C146 10A006 000 1 48 C146 10A006 002 1 48 C146 10A006 100 13 111 C146 10A006 102 1 48 C146 10A006 102 3 103 C146 10A006 102 5 97 C146 10A006 400 1 48 C146 10A006 500 1 49 C146 10A006 500 15 78, 85 C146 10A006 810 1 72 C146 10A007 000 2 27 C146 10A007 500 2 27 C146 10A007 500 12 161 C146 10A008 000 2 27 C146 10A008 500 2 27 C146 10A008 500 15 78, 87 C146 10A010 000 1 50 C146 10A010 002 1 50 C146 10A010 002 4 19 C146 10A010 102 1 50 C146 10A010 102 3 104 C146 10A010 102 4 19 C146 10A010 400 1 50 C146 10A010 500 1 51 C146 10A010 500 10 65 C146 10A010 810 1 72 C146 10A012 500 15 79, 89 C146 10A015 000 2 28 C146 10A015 060 2 28 C146 10A015 500 2 28 C146 10A016 000 1 52 C146 10A016 002 1 52 C146 10A016 002 3 105 C146 10A016 002 4 20, 21 C146 10A016 004 4 21 C146 10A016 102 1 52 C146 10A016 102 3 105, 106 C146 10A016 102 4 20, 21 C146 10A016 104 3 106 C146 10A016 104 4 21 C146 10A016 400 1 52 C146 10A016 500 1 53 C146 10A016 810 1 73 C146 10A017 500 15 79, 91 C146 10A018 500 10 65 C146 10A020 500 15 79, 93 C146 10A024 000 1 54, 56 C146 10A024 000 9 41 C146 10A024 002 1 54, 56 C146 10A024 005 1 56 C146 10A024 102 1 54, 56 252 Part Number C146 10A024 400 1 C146 10A024 500 1 C146 10A024 505 1 C146 10A024 810 1 C146 10A025 000 2 C146 10A025 005 2 C146 10A025 060 2 C146 10A025 500 2 C146 10A025 505 2 C146 10A032 500 10 C146 10A040 000 2 C146 10A040 060 2 C146 10A040 500 2 C146 10A042 000 9 C146 10A042 500 13 C146 10A046 500 10 C146 10A064 000 2 C146 10A064 005 2 C146 10A064 060 2 C146 10A064 500 2 C146 10A064 505 2 C146 10A072 000 9 C146 10A108 000 9 C146 10A108 005 9 C146 10B003 002 4 C146 10B003 102 3 C146 10B003 500 15 C146 10B004 002 4 C146 10B004 100 13 C146 10B005 500 12 C146 10B006 000 1 C146 10B006 002 1 C146 10B006 100 13 C146 10B006 102 1 C146 10B006 102 3 C146 10B006 102 5 C146 10B006 400 1 C146 10B006 500 1 C146 10B006 500 15 C146 10B006 810 1 C146 10B007 000 2 C146 10B007 500 2 C146 10B007 500 12 C146 10B008 000 2 C146 10B008 500 2 C146 10B008 500 15 C146 10B010 000 1 C146 10B010 002 1 C146 10B010 002 4 C146 10B010 102 1 C146 10B010 102 3 C146 10B010 102 4 C146 10B010 400 1 C146 10B010 500 1 C146 10B010 500 10 C146 10B010 810 1 C146 10B012 500 15 C146 10B015 000 2 C146 10B015 060 2 C146 10B015 500 2 C146 10B016 000 1 C146 10B016 002 1 Page 54 55, 56 56 73 29, 31 31 29 29, 31 31 66 30 30 30 41 113 66 32, 33 33 32 32, 33 33 41 42 42 18 102 78, 83 18 111 159 48 48 111 48 103 97 48 49 78, 85 72 27 27 161 27 27 78, 87 50 50 19 50 104 19 50 51 65 72 79, 89 28 28 28 52 52 Part Number Page C146 10B016 002 3 105 C146 10B016 002 4 20, 21 C146 10B016 004 4 21 C146 10B016 102 1 52 C146 10B016 102 3 105, 106 C146 10B016 102 4 20, 21 C146 10B016 104 3 106 C146 10B016 104 4 21 C146 10B016 400 1 52 C146 10B016 500 1 53 C146 10B016 810 1 73 C146 10B017 500 15 79, 91 C146 10B018 500 10 65 C146 10B020 500 15 79, 93 C146 10B024 000 1 54, 56 C146 10B024 000 9 41 C146 10B024 002 1 54, 56 C146 10B024 005 1 56 C146 10B024 102 1 54, 56 C146 10B024 400 1 54 C146 10B024 500 1 55, 56 C146 10B024 505 1 56 C146 10B024 810 1 73 C146 10B025 000 2 29, 31 C146 10B025 005 2 31 C146 10B025 060 2 29 C146 10B025 500 2 29, 31 C146 10B025 505 2 31 C146 10B032 500 10 66 C146 10B040 000 2 30 C146 10B040 060 2 30 C146 10B040 500 2 30 C146 10B042 000 9 41 C146 10B042 500 13 113 C146 10B046 500 10 66 C146 10B064 000 2 32, 33 C146 10B064 005 2 33 C146 10B064 060 2 32 C146 10B064 500 2 32, 33 C146 10B064 505 2 33 C146 10B072 000 9 41 C146 10B108 000 9 42 C146 10B108 005 9 42 C146 10F003 000 4 166 C146 10F003 004 4 166 C146 10F006 000 1 174 C146 10F006 003 1 174 C146 10F010 000 1 176 C146 10F010 001 1 178 C146 10F010 002 1 180 C146 10F010 003 1 178 C146 10F010 090 1 176 C146 10F015 000 2 168 C146 10F015 003 2 168 C146 10F016 000 1 183 C146 10F016 001 1 184 C146 10F016 002 1 186 C146 10F016 003 1 184 C146 10F024 000 1 189 C146 10F024 000 3 197 C146 10F024 001 1 190 C146 10F024 002 1 192 Part Number C146 10F024 003 1 C146 10F025 000 2 C146 10F025 003 2 C146 10F032 000 4 C146 10F048 001 1 C146 10F048 003 1 C146 10N003 500 4 C146 10N006 602 2 C146 10N006 603 1 C146 10N006 603 2 C146 10N006 606 2 C146 10N006 607 1 C146 10N006 607 2 C146 10N006 802 2 C146 10N006 803 1 C146 10N006 806 1 C146 10N006 806 2 C146 10N006 807 1 C146 10N006 807 2 C146 10N010 500 1 C146 10N010 500 2 C146 10N010 501 1 C146 10N010 501 2 C146 10N010 508 2 C146 10N010 509 1 C146 10N010 600 2 C146 10N010 601 1 C146 10N010 601 2 C146 10N010 603 1 C146 10N010 603 2 C146 10N010 604 2 C146 10N010 605 1 C146 10N010 606 2 C146 10N010 607 1 C146 10N010 607 2 C146 10N010 609 1 C146 10N010 609 2 C146 10N010 802 2 C146 10N010 803 1 C146 10N010 803 2 C146 10N010 804 2 C146 10N010 805 1 C146 10N010 806 2 C146 10N010 807 1 C146 10N010 807 2 C146 10N015 500 2 C146 10N015 600 2 C146 10N015 606 2 C146 10N015 607 2 C146 10N015 806 2 C146 10N016 500 1 C146 10N016 500 2 C146 10N016 508 1 C146 10N016 508 2 C146 10N016 600 1 C146 10N016 600 2 C146 10N016 601 2 C146 10N016 602 1 C146 10N016 602 2 C146 10N016 603 2 C146 10N016 604 1 C146 10N016 604 2 Page 190 170 170 173 196 196 166 175 175 175 175 175 175 175 175 175 175 175 175 177 177 177 177 181 181 177 177 177 179 179 181 181 179 179 179 181 181 179 179 179 181 181 179 179 179 169 169 169 169 169 183 183 187 187 183 183 183 185 185 185 187 187 heavy|mate® Summary of Part Numbers Part Number C146 10N016 606 1 C146 10N016 606 2 C146 10N016 607 2 C146 10N016 608 1 C146 10N016 608 2 C146 10N016 802 1 C146 10N016 802 2 C146 10N016 804 1 C146 10N016 804 2 C146 10N016 806 1 C146 10N016 806 2 C146 10N024 500 1 C146 10N024 500 2 C146 10N024 500 3 C146 10N024 508 1 C146 10N024 508 2 C146 10N024 600 1 C146 10N024 600 2 C146 10N024 600 3 C146 10N024 601 2 C146 10N024 602 1 C146 10N024 602 2 C146 10N024 604 1 C146 10N024 604 2 C146 10N024 605 2 C146 10N024 606 1 C146 10N024 606 2 C146 10N024 607 2 C146 10N024 608 1 C146 10N024 608 2 C146 10N024 802 1 C146 10N024 802 2 C146 10N024 804 1 C146 10N024 804 2 C146 10N024 806 1 C146 10N024 806 2 C146 10N024 808 1 C146 10N025 500 2 C146 10N025 600 2 C146 10N025 601 2 C146 10N025 606 2 C146 10N025 607 2 C146 10N025 806 2 C146 10N032 500 4 C146 10N032 550 4 C146 10N032 600 4 C146 10N032 650 4 C146 10N048 803 1 C146 10N048 807 1 C146 10P006 000 15 C146 10P010 000 15 C146 10P016 000 15 C146 10P024 000 15 C146 10R003 500 4 C146 10R003 600 4 C146 10R003 804 4 C146 10R010 902 8 C146 10R016 902 8 C146 10R016 910 8 C146 10R024 500 3 C146 10R024 550 3 C146 10R024 600 3 Page 185 185 185 187 187 185 185 187 187 185 185 189 189 197 193 193 189 189 197 189 191 191 193 193 193 191 191 191 193 193 191 191 193 193 191 191 193 171 171 171 171 171 171 173 173 173 173 196 196 80 80 80 81 166 166 166 182 188 188 197 197 197 Part Number C146 10R024 650 3 C146 10R024 802 3 C146 10R024 852 3 C146 10R024 903 8 C146 10R024 908 8 C146 10S006 000 15 C146 10S010 000 15 C146 10S016 000 15 C146 10S024 000 15 C146 10Z000 002 8 C146 10Z001 001 8 C146 10Z002 001 8 C146 10Z003 100 4 C146 10Z006 100 1 C146 10Z006 200 1 C146 10Z010 100 1 C146 10Z010 200 1 C146 10Z015 100 2 C146 10Z016 100 1 C146 10Z016 200 1 C146 10Z024 100 1 C146 10Z024 200 1 C146 10Z025 100 2 C146 11F006 001 8 C146 11F006 901 8 C146 11F006 902 8 C146 11F010 000 8 C146 11F010 901 8 C146 11F010 902 8 C146 11F016 000 8 C146 11F016 901 8 C146 11F016 902 8 C146 11F024 000 8 C146 11F024 901 8 C146 11F024 902 8 C146 11R006 506 1 C146 11R006 506 8 C146 11R006 507 1 C146 11R006 556 1 C146 11R006 556 8 C146 11R006 606 1 C146 11R006 606 8 C146 11R006 607 1 C146 11R006 656 8 C146 11R010 500 1 C146 11R010 500 8 C146 11R010 550 1 C146 11R010 550 8 C146 11R010 600 1 C146 11R010 600 8 C146 11R010 601 1 C146 11R010 601 8 C146 11R010 650 1 C146 11R010 650 8 C146 11R016 500 1 C146 11R016 500 8 C146 11R016 501 8 C146 11R016 550 8 C146 11R016 600 1 C146 11R016 600 8 C146 11R016 601 8 C146 11R016 650 1 Page 197 197 197 194 194 80 80 80 81 155 155 155 166 175 175 182 182 169 188 188 194 194 171 212 212 212 213 213 213 214 214 214 215 215 215 212 212 212 212 212 212 212 212 212 213 213 213 213 213 213 213 213 213 213 214 214 214 214 214 214 214 214 Part Number C146 11R016 650 8 C146 11R024 500 1 C146 11R024 500 8 C146 11R024 501 8 C146 11R024 550 1 C146 11R024 550 8 C146 11R024 600 1 C146 11R024 600 8 C146 11R024 601 8 C146 11R024 650 1 C146 11R024 650 8 C146 21R006 506 1 C146 21R006 506 8 C146 21R006 507 1 C146 21R006 556 8 C146 21R006 606 1 C146 21R006 606 8 C146 21R006 656 1 C146 21R006 656 8 C146 21R006 804 1 C146 21R006 854 8 C146 21R010 500 1 C146 21R010 500 4 C146 21R010 500 8 C146 21R010 502 8 C146 21R010 506 1 C146 21R010 506 8 C146 21R010 550 1 C146 21R010 550 4 C146 21R010 550 8 C146 21R010 552 1 C146 21R010 552 8 C146 21R010 556 1 C146 21R010 556 8 C146 21R010 600 1 C146 21R010 600 4 C146 21R010 600 8 C146 21R010 602 8 C146 21R010 606 1 C146 21R010 606 8 C146 21R010 607 1 C146 21R010 607 8 C146 21R010 650 1 C146 21R010 650 4 C146 21R010 650 8 C146 21R010 652 1 C146 21R010 652 8 C146 21R010 656 1 C146 21R010 656 8 C146 21R010 802 1 C146 21R010 802 8 C146 21R010 804 1 C146 21R010 804 4 C146 21R010 804 8 C146 21R010 805 1 C146 21R010 805 8 C146 21R010 852 1 C146 21R010 852 8 C146 21R010 854 1 C146 21R010 854 4 C146 21R010 854 8 C146 21R015 500 2 Page 214 215 215 215 215 215 215 215 215 215 215 174 174 174 174 174 174 174 174 174 174 176 168 176 180 178 178 176 168 176 180 180 178 178 176 168 176 180 178 178 178 178 176 168 176 180 180 178 178 176 176 178 168 178 178 178 176 176 178 168 178 168 Part Number C146 21R015 550 2 C146 21R015 600 2 C146 21R015 650 2 C146 21R015 804 2 C146 21R015 854 2 C146 21R016 500 1 C146 21R016 500 4 C146 21R016 500 8 C146 21R016 501 8 C146 21R016 502 1 C146 21R016 502 8 C146 21R016 503 8 C146 21R016 506 1 C146 21R016 506 8 C146 21R016 507 8 C146 21R016 550 1 C146 21R016 550 4 C146 21R016 552 1 C146 21R016 556 1 C146 21R016 600 1 C146 21R016 600 4 C146 21R016 600 8 C146 21R016 601 8 C146 21R016 602 1 C146 21R016 602 8 C146 21R016 603 8 C146 21R016 606 1 C146 21R016 606 8 C146 21R016 607 8 C146 21R016 650 1 C146 21R016 650 4 C146 21R016 652 1 C146 21R016 656 1 C146 21R016 802 1 C146 21R016 802 8 C146 21R016 803 8 C146 21R016 804 1 C146 21R016 804 4 C146 21R016 804 8 C146 21R016 805 8 C146 21R016 852 1 C146 21R016 854 1 C146 21R016 854 4 C146 21R024 500 1 C146 21R024 500 8 C146 21R024 501 8 C146 21R024 502 1 C146 21R024 502 8 C146 21R024 503 8 C146 21R024 506 1 C146 21R024 506 8 C146 21R024 507 8 C146 21R024 550 1 C146 21R024 552 1 C146 21R024 556 1 C146 21R024 600 1 C146 21R024 600 8 C146 21R024 601 8 C146 21R024 602 1 C146 21R024 602 8 C146 21R024 603 8 C146 21R024 606 1 Page 168 168 168 168 168 183 170 183 183 186 186 186 184 184 184 183 170 186 184 183 170 183 183 186 186 186 184 184 184 183 170 186 184 183 183 183 184 170 184 184 183 184 170 189 189 189 192 192 192 190 190 190 189 192 190 189 189 189 192 192 192 190 253 heavy|mate® Summary of Part Numbers Part Number C146 21R024 606 8 C146 21R024 607 8 C146 21R024 650 1 C146 21R024 652 1 C146 21R024 656 1 C146 21R024 802 1 C146 21R024 802 8 C146 21R024 803 8 C146 21R024 804 1 C146 21R024 804 8 C146 21R024 805 8 C146 21R024 852 1 C146 21R024 854 1 C146 21R025 500 2 C146 21R025 550 2 C146 21R025 600 2 C146 21R025 650 2 C146 21R025 804 2 C146 21R025 854 2 C146 21R032 500 4 C146 21R032 502 4 C146 21R032 550 4 C146 21R032 552 4 C146 21R032 600 4 C146 21R032 602 4 C146 21R032 650 4 C146 21R032 652 4 C146 21R032 802 4 C146 21R032 852 4 C146 21R048 507 1 C146 21R048 508 1 C146 21R048 607 1 C146 21R048 608 1 C146 30F003 000 4 C146 30F003 004 4 C146 30F006 003 1 C146 30F010 003 1 C146 30F016 003 1 C146 30F024 003 1 C146 30N003 500 4 C146 30R003 500 4 C146 30R003 600 4 C146 30R003 804 4 C146 30Z003 100 4 C146 50F006 000 1 C146 50F010 000 1 C146 50F016 000 1 C146 50F024 000 1 C146 50R006 507 1 C146 50R006 607 1 C146 50R010 500 1 C146 50R010 600 1 C146 50R016 500 8 C146 50R016 600 8 C146 50R024 501 8 C146 50R024 601 8 C146 67F006 000 8 C146 67F010 000 8 C146 67F016 000 8 C146 67F024 000 8 C146 67R006 507 1 C146 67R006 607 1 254 Page 190 190 189 192 190 189 189 189 190 190 190 189 190 170 170 170 170 170 170 172 172 172 172 172 172 172 172 172 172 195 195 195 195 167 167 174 178 184 190 167 167 167 167 167 218 219 220 221 218 218 219 219 220 220 221 221 200 201 202 203 200 200 Part Number C146 67R010 500 1 C146 67R010 600 1 C146 67R016 500 8 C146 67R016 600 8 C146 67R024 501 8 C146 67R024 601 8 C146 68F006 001 1 C146 68F010 001 1 C146 68F016 001 1 C146 68F024 001 1 C146 68N006 500 2 C146 68N010 500 2 C146 68N016 501 2 C146 68N024 501 2 C146 68R006 500 8 C146 68R006 600 8 C146 68R010 500 8 C146 68R010 600 8 C146 68R016 501 8 C146 68R016 601 8 C146 68R024 501 8 C146 68R024 601 8 C146 A00 001 E8 C146 A01 001 E8 C146 A02 001 E8 C146 A02 801 E8 C146 A03 001 E8 C146 A03 501 E8 C146 A03 801 E8 C146 A05 001 E8 C146 A05 100 G8 C146 A08 102 E8 C146 A10 001 E8 C146 A20 001 G8 C146 B00 001 E8 C146 B01 004 E1 C146 B01 004 E8 C146 B02 001 E8 C146 B02 801 E8 C146 B03 001 E8 C146 B03 501 E8 C146 B03 801 E8 C146 B05 001 E8 C146 B05 100 G8 C146 B08 102 E8 C146 B10 001 E8 C146 B20 001 G8 C146 B20 001 G8 C146 C04 001 E8 C146 C05 001 E8 C146 C05 801 E8 C146 C10 001 G8 C146 D04 001 E8 C146 D05 001 E8 C146 D05 801 E8 C146 D10 001 E8 C146 E12 001 E8 C146 F12 001 G8 C146 G01 014 G8 C146 G01 024 G8 C146 G02 014 G8 C146 G02 024 G8 Page 201 201 202 202 203 203 206 207 208 209 206 207 208 209 206 206 207 207 208 208 209 209 155 118, 127 118, 129 118, 131 119, 135 121, 147 119, 133 120, 139 122, 153 122, 153 120, 143 121, 145 155 118 127 118, 129 118, 131 119, 135 147 119, 133 120, 139 122, 153 122, 153 120, 143 121 145 119, 137 119, 137 119, 137 120, 141 119, 137 119, 137 119, 137 120, 141 121, 149 121, 149 122, 151 151, 122 151, 122 151, 122 Part Number Page C146 H01 034 G8 151, 122 C146 H01 044 G8 151, 122 C146 H02 034 G8 151, 122 C146 H02 044 G8 151, 122 C146 N32 009 G1 228 C146 N32 015 G1 228 C146 N32 015 G2 228 C146 N32 025 G1 228 C146 N32 025 G2 228 C146 N32 037 G1 228 C146 N32 050 G1 228 C146 N33 009 G1 228 C146 N33 015 G1 228 C146 N33 025 G1 228 C146 N33 037 G1 228 C146 N33 050 G1 228 C146 P06 001 G8 124 C146 P06 002 G8 124 C146 P10 001 G8 124 C146 P10 002 G8 124 C146 P16 001 G8 124 C146 P16 002 G8 124 C146 P24 001 G8 125 C146 P24 002 G8 125 C146 P24 101 G8 125 C146 P24 102 G8 125 C146 S06 001 G8 124 C146 S06 002 G8 124 C146 S10 001 G8 124 C146 S10 002 G8 124 C146 S16 001 G8 124 C146 S16 002 G8 124 C146 S24 001 G8 125 C146 S24 002 G8 125 C146 S24 101 G8 125 C146 S24 102 G8 125 FG 0200 146 1 60, 137, 154 FG 0300 146 1 36, 37, 43, 89, 91, 143, 141, 153, 154 FG 1000 146 141 FG 0300 146 3 131, 133, 135, 147, 154 FG 0300 146 4 139, 154 FG 0300 146 7 61, 67, 85, 87, 93 FG 1000 146 131, 133, 135, 137, 139, 141, 143, 145, 147, 155 .N01 016 0002 (1) 34 .N01 016 0003 (1) 34 .N01 016 0005 (1) 34 N01 016 0040 8 234 N01 025 0001 (1) 58 N01 025 0010 (1) 58 N01 060 0004 1 129 N01 060 0007 1 129 N01 060 0008 1 129 N01 100 6001 001 127 N01 100 6002 001 127 N01 100 6003 001 127 N02 016 0040 8 234 N02 060 6114 001 129 N02 060 6117 001 129 Part Number Page N02 060 6118 001 129 N02 100 6121 002 127 N02 100 6122 002 127 N02 100 6123 002 127 N06 080 0003 1 228 N06 080 0003 2 228 N06 080 0003 3 228 N06 080 0003 4 228 N07 045 0001 L 228 N15 006 000 9Z 133, 135 N15 010 000 7Z 133, 135 N15 043 0003 003 129, 131 N16 025 0112 5X 217 N16 032 0112 5X 217 N16 040 0112 5X 217 N17 045 000 1 159 N17 059 000 1 161 N17 059 000 2 161 TA 0000 36, 60, 61, 67, 85, 87 ,93, 133, 135 , 137, 139, 141, 143, 147 TA 0000 121 137 TA 0000 124 61, 67, 85, 87, 93 ,133, 135, 139 TA 0000 141 36, 60, 137, 141 TA 0000 144 61, 67, 85 ,87, 93, 133, 135, 139 TA 0000 163 36, 60, 137, 141 TA 0000 180 133, 135 TA 0000 184 143, 153 TA 0000 202 36, 141 TA 0000 401 147 TA 0000 402 147 TA 0000 oder TA 0500 153 TA 0001 146 000 1 36, 141 TA 0002 146 000 1 36, 141 TA 0003 146 000 1 137 TA 0004 146 000 1 60, 137 TA 0005 146 000 3 60, 137 TA 0007 146 000 3 36, 141 TA 0010 146 000 1 143, 153 TA 0010 146 000 2 133, 139 TA 0010 146 000 3 139 TA 0010 146 000 4 133, 135 TA 0010 146 000 5 135 TA 0010 146 000 6 61 TA 0010 146 000 6 67, 85, 87, 93 TA 0010 146 000 7 61, 67, 85, 87, 93 TA 0100 146 36, 37, 43, 89, 91, 141 TA 0200 146 145 TA 0500 36, 61, 67, 85, 87, 93 TB 0200 146 133, 135 TB 0500 146 143 TB 0600 146 60, 61, 67, 85, 87, 93 TE 0500 103 127 TE 0500 201 127 TE 0500 301 127 heavy|mate® Summary of Part Numbers Part Number Page TE 0600 022 129 TE 0600 042 129 TE 0600 062 129 TE 0600 063 131 TN01 010 0130 (2) 145 TN01 010 0131 (2) 145 TN01 016 0002 (1) 36, 141 TN01 016 0002 (2) 36, 141 TN01 016 0003 (1) 36, 141 TN01 016 0003 (2) 36, 141 TN01 016 0005 (1) 36, 141 TN01 016 0005 (2) 36, 141 TN01 016 0015 (1) 36, 141 TN01 016 0016 (1) 36, 141 TN01 025 0001 (1) 60, 137 TN01 025 0001 (2) 137 TN01 025 0010 (1) 60, 137 TN01 025 0010 (2) 137 TN01 025 0043 (1) 137 TN02 010 0130 (2) 145 TN02 010 0131 (2) 145 TN02 016 0002 (1) 36, 141 TN02 016 0002 (2) 36, 141 TN02 016 0003 (1) 36, 141 TN02 016 0003 (2) 36, 141 TN02 016 0005 (1) 36, 141 TN02 016 0005 (2) 36, 141 TN02 016 0015 (1) 36, 141 TN02 016 0016 (1) 36, 141 TN02 025 0001 (1) 60, 137 TN02 025 0001 (1) 137 TN02 025 0001 (2) 137 TN02 025 0010 (1) 60, 137 TN02 025 0010 (2) 137 TN02 025 0043 (1) 137 VN01 010 0130 (2) 145 VN01 010 0131 (2) 145 VN01 016 0002 (1) 36, 141 VN01 016 0002 (2) 36, 141 VN01 016 0003 (1) 36, 141 VN01 016 0003 (2) 36, 141 VN01 016 0005 (1) 36, 141 VN01 016 0005 (2) 36, 141 VN01 016 0015 (1) 36 VN01 016 0016 (1) 36 VN01 016 0024 (1)C 37, 43, 89, 91, 143, 149, 233 VN01 016 0024 1C 113, 161 VN01 016 0024 (2)C 37, 43, 89, 91, 143, 149 VN01 016 0024 2C 153, 161 VN01 016 0025 (1)C 37, 43, 89, 91, 143, 149, 233 VN01 016 0025 1C 113, 161 VN01 016 0025 (2)C 37, 43, 89, 91, 143, 149, 153, 161 VN01 016 0026 (1)C 37, 43, 89, 91, 143, 149, 233 VN01 016 0026 1C 113, 161 VN01 016 0026 (2)C 37, 43, 89, 91, 143, 149 VN01 016 0026 2C 153, 161 Part Number Page VN01 016 0027 (1)C 37, 43, 89, 91, 143, 149, 233 VN01 016 0027 1C 113, 161 VN01 016 0027 (2)C 37, 43, 89, 91, 143, 149 VN01 016 0027 2C 153, 161 VN01 016 0028 (1)C 37, 43, 89, 91, 143, 149, 233 VN01 016 0028 1C 113, 161 VN01 016 0028 (2)C 37, 43, 89, 91, 143, 149 VN01 016 0028 2C 153, 161 VN01 016 0040 (8) X 143 VN01 025 0001 (101) 60, 137 VN01 025 0001 (102) 60, 137 VN01 025 0010 (101) 60, 137 VN01 025 0010 (102) 60, 137 VN01 025 0029 (1)C 139, 233 VN01 025 0030 (1)C 139, 233 VN01 025 0031 (1)C 139, 233 VN01 025 0032 (1)C 139, 233 VN01 025 0033 (1)C 139, 233 VN01 025 0035 (1)C 61, 67, 85, 87, 93, 233 VN01 025 0035 1C 159 VN01 025 0035 (2)C 61, 67, 85, 87, 93 VN01 025 0035 2C 159 VN01 025 0036 (1)C 61, 67, 85, 87, 93, 233 VN01 025 0036 1C 159 VN01 025 0036 (2)C 61, 67, 85, 87, 93 VN01 025 0036 2C 159 VN01 025 0037 (1)C 61, 67, 85, 87, 93, 233 VN01 025 0037 1C 159 VN01 025 0037 (2)C 61, 67, 85, 87, 93 VN01 025 0037 2C 159 VN01 025 0038 (1)C 61, 67, 85, 87, 93, 233 VN01 025 0038 1C 61, 67, 85, 87, 93 VN01 025 0038 2C 159 VN01 025 0039 (1)C 61, 67, 85, 87, 93, 233 VN01 025 0039 1C 159 VN01 025 0039 (2)C 61, 67, 85, 87, 93 VN01 025 0039 2C 159 VN01 025 0043 (1) 137 VN01 036 0001 (1)C 133, 135, 233 VN01 036 0002 (1)C 135, 233 VN01 036 0003 (1)C 133, 135, 233 VN01 036 0004 (1)C 133, 135, 233 VN01 036 0005 (1)C 133, 135, 233 VN01 036 0021 1C 131 Part Number Page VN01 040 0010 1C 83, 113 VN01 040 0011 1C 83, 113 VN01 040 0012 1C 83, 113 VN01 040 0013 1C 83, 113 VN02 010 0130 (2) 145 VN02 010 0131 (2) 145 VN02 016 0002 (1) 36, 141 VN02 016 0002 (2) 36, 141 VN02 016 0003 (1) 36, 141 VN02 016 0003 (2) 36, 141 VN02 016 0005 (1) 36, 141 VN02 016 0005 (2) 36, 141 VN02 016 0015 (1) 36 VN02 016 0016 (1) 36 VN02 016 0024 (1)C 37, 43, 89, 91, 143, 149, 233 VN02 016 0024 1C 113, 161 VN02 016 0024 (2)C 37, 43, 89, 91, 143, 149 VN02 016 0024 2C 153, 161 VN02 016 0025 (1)C 37, 43, 89, 91, 143, 149, 233 VN02 016 0025 1C 113, 161 VN02 016 0025 (2)C 37, 43, 89, 91, 143, 149 VN02 016 0025 2C 153, 161 VN02 016 0026 (1)C 37, 43, 89, 91, 143, 149, 233 VN02 016 0026 1C 113, 161 VN02 016 0026 (2)C 37, 43, 89, 91, 143, 149 VN02 016 0026 2C 153, 161 VN02 016 0027 (1)C 37, 43, 89, 91, 143, 149, 233 VN02 016 0027 1C 113, 161 VN02 016 0027 (2)C 37, 43, 89, 91, 143, 149 VN02 016 0027 2C 153, 161 VN02 016 0028 (1)C 37, 43, 89, 91, 143, 149, 233 VN02 016 0028 1C 113, 161 VN02 016 0028 (2)C 37, 43, 89, 91, 143, 149 VN02 016 0028 2C 153, 161 VN02 016 0040 (8) X 143 VN02 025 0001 (101) 60, 137 VN02 025 0001 (102) 60, 137 VN02 025 0010 (101) 60, 137 VN02 025 0010 (102) 60, 137 VN02 025 0029 (1)C 139, 233 VN02 025 0030 (1)C 139, 233 VN02 025 0031 (1)C 139, 233 VN02 025 0032 (1)C 139, 233 VN02 025 0033 (1)C 139, 233 VN02 025 0035 (1)C 61, 67, 85, 87, 93, 159, 233 VN02 025 0035 (2)C 61, 67, 85, 87, 93, 159 VN02 025 0036 (1)C 61, 67, 85, 87, 93, 159, 233 VN02 025 0036 (2)C 61, 67, 85, 87, 93, 159 Part Number Page VN02 025 0037 (1)C 61, 67, 85, 87, 93, 159, 233 VN02 025 0037 (2)C 61, 67, 85, 87, 93, 159 VN02 025 0038 (1)C 61, 67, 85, 87, 93, 159, 233 VN02 025 0038 (2)C 61, 67, 85, 87, 93, 159 VN02 025 0039 (1)C 61, 67, 85, 87, 93, 159, 233 VN02 025 0039 (2)C 61, 67, 85, 87, 93, 159 VN02 025 0043 (1) 137 VN02 036 0001 (1)C 133, 135, 233 VN02 036 0002 (1)C 133, 135, 233 VN02 036 0003 (1)C 133, 135, 233 VN02 036 0004 (1)C 133, 135, 233 VN02 036 0005 (1)C 133, 135, 233 VN02 036 0021 1C 131 VN02 040 0010 1C 83, 113 VN02 040 0011 1C 83, 113 VN02 040 0012 1C 83, 113 VN02 040 0013 1C 83, 113 VN03 030 0020 226 VN03 030 0021 226 VN03 030 3000 X 226 VN13 040 0008 (1) X 226 VN13 040 0009 (1) X 226 VN16 020 0113 (1) X 225 VN16 025 0113 (1) X 225 VN16 032 0113 (1) X 225 VN16 040 0113 (1) X 225 VN16 160 0102 V 224 VN16 160 0126 X 225 VN16 160 0127 X 225 VN16 200 0102 V 224 VN16 200 0103 V 224 VN16 200 0114 X 224 VN16 200 0114 X 224 VN16 200 0126 X 225 VN16 200 0127 X 225 VN16 250 0102 V 224 VN16 250 0103 V 224 VN16 250 0114 X 224 VN16 250 0126 X 225 VN16 250 0127 X 225 VN16 320 0102 V 224 VN16 320 0103 V 224 VN16 320 0114 X 224 VN16 320 0126 X 225 VN16 320 0127 X 225 VN16 400 0114 X 224 VN16 400 0126 X 225 VN16 400 0127 X 225 VN16 500 0114 X 224 VN17 050 0004 (1) 226 VN17 050 0004 (101) 226 255 heavy|mate® Summary of Part Numbers Part Number ZN01 010 0130 (2) ZN01 010 0131 (2) ZN01 016 0002 (1) ZN01 016 0002 (2) ZN01 016 0003 (1) ZN01 016 0003 (2) ZN01 016 0005 (1) ZN01 016 0005 (2) ZN01 016 0015 (1) ZN01 016 0016 (1) ZN01 025 0001 (1) ZN01 025 0001 (2) ZN01 025 0010 (1) ZN01 025 0010 (2) ZN02 010 0130 (2) ZN02 010 0131 (2) ZN02 016 0002 (1) ZN02 016 0002 (2) ZN02 016 0003 (1) ZN02 016 0003 (2) ZN02 016 0005 (1) ZN02 016 0005 (2) ZN02 016 0015 (1) ZN02 016 0016 (1) ZN02 025 0001 (1) ZN02 025 0001 (2) ZN02 025 0010 (1) ZN02 025 0010 (2) 256 Page 145 145 36, 141 36, 141 36, 141 36, 141 36, 141 36, 141 36, 141 36, 141 60 60 60 60 145 145 36, 141 36, 141 36, 141 36, 141 36, 141 36, 141 36, 141 36, 141 60 60 60 60 Part Number Page Part Number Page Part Number Page heavy|mate® Your notes 257 heavy|mate® Your notes 258 heavy|mate® Your notes 259 International Germany Amphenol-Tuchel Electronics GmbH August-Haeusser-Str. 10 74080 Heilbronn Phone +49 7131 929 0 www.amphenol.de Singapore Asia Pacific Sales Operations 72 Bendemeer Rd, No.03-32/33 Hiap Huat House, Luzerne, 339941 Singapore Phone +65 6294 2128 www.amphenol.com Turkey Amphenol Turkey Sun Plaza Kat: 15 Maslak Mah. Bilim Sok.No:15 34398 Sisli - Istanbul Phone: +90 2123 679 220 www.amphenol.com.tr Australia Amphenol Australia Pty. Ltd. 2 Fiveways Blvd Keysborough Victoria 31 73 Phone +61 3 8796 88 88 www.amphenol.com.au India Amphenol Interconnect India Pvt Ltd 105, Bhosari Industrial Area Pune – 411 026 Phone +91 20 2712 04 81 www.amphenol-in.com South Africa Amphenol International Ltd Chislehurston 30 Impala Road 2196 Chislehurston Sandton, 2146 Phone +27 11 7839 517 www.amphenol.co.za United Kingdom Amphenol Limited Thanet Way, Whitstable Kent, CT53JF Phone +44 1227 773 200 www.amphenol.co.uk Brazil Amphenol do Brasil Ltda. Rua Diogo Moreira 132, 20th Floor CEP 05423-101 Sao Paulo SP Phone +55 11 3815 10 03 www.amphenol.com.br Italy Amphenol-Tuchel Italy Via Barbaiana n. 5 20020 Lainate (MI) Phone +39 02 9325 41 www.amphenol.info Spain Amphenol Espana Edificio Burgosol, Oficina 55 C/Comunidad de Madrid, 35 bis Las Rozas (Madrid), 28230 Phone +34 91 6407 302 www.amphenol.com USA Amphenol-Tuchel Electronics 6900 Haggerty Road Suite 200 Canton, Michigan 48187 Phone +1 7344 516 400 www.amphenol.info China Amphenol-Tuchel Electronics China Branch 20 Taishan Road Changzhou 213022 Phone +86 0519 511 03 01 www.amphenol.info Korea Amphenol DaeShin Elect and Precision Co.,Ltd 558 Songnae-Dong, Sosa-Gu Bucheon-City, Kyunggi-Do Korea 422-130 Phone +82 32 6103 800 www.amphenol.co.kr Taiwan Amphenol East Asia Limited-Taiwan 5F, No. 361, Fusing 1st Rd Gueishan Township, Taoyuan County 333 Phone +886 3 2647 200 www.amphenol.com Amphenol Corporation Corporate Headquarters 358 Hall Avenue Wallingford, CT 06492 Phone +1 877 2674 366 Phone +1 203 2658 900 www.amphenol.com France Amphenol Socapex S.A.S. 948, Promenade de l’Arve, BP 29 Thyez Cedex, 74311 Phone +33 4 5089 28 00 www.amphenol-socapex.com Mexico Amphenol Mexico Prolongacion Reforma 61 - 6 B2 Col. Paseo de las Lomas C.P. 01330 Mexico D.F. Phone +52 55 5258 99 84 www.amphenolmexico.com Amphenol LTW Technology Co., Ltd. 9F, No. 657-12, Zhongzheng Road Xinzhuang Dist., New Taipei City 242 Taiwan Phone +886 2 2908 5626 sales@ltw-tech.com www.amphenolltw.com More Amphenol companies can be found here: www.amphenol.com Important Notice All technical data have been measured in a laboratory environment and can be different during practical usage of the product. Any product information is for descriptive usage only and not legally binding; particularly the information does not constitute or provide any legal guaranties (“Beschaffenheitsgarantie” or “Haltbarkeitsgarantie”). We reserve the right to change the design due to improvement in quality, development or production requirements. This catalogue must not be used in any form or manner without our prior approval in writing (Copyright Law, Fair Trading Law, Civil Code). Your engineering sales representative: Amphenol-Tuchel Electronics GmbH | August -Haeusser Strasse 10 | 74080 Heilbronn, Germany Telephone: +49 (0)7131 929 - 0 | Fax: +49 (0)7131 929 - 486 | www.amphenol.info ATE 2040 B 0313 / 500 0313 Printed on chlorin-free bleached paper, specifications may be changed without notice. Copyright by Amphenol-Tuchel Electronics GmbH, Germany Argentina Amphenol Argentina Av. Callao 930 2nd Floor Office B “Plaza“ C1023 AAP Buenos Aires Phone +54 11 4815 68 86 www.amphenol.com.ar