HIGH DENSITY INTERCONNECTS
HD38999
PDS-229-2
PDS-208-26
A CONNECTOR THAT STARTS AT 9 GOES TO 187 CONTACTS
The HD38999 family of connectors has 30% more contact density than the highest density Mil Spec 38999
connectors of its size. This series of connectors was designed to utilize mil-specified 38999 components with the
exception of the contacts and inserts arrangement. Utilizing existing mil-qualified 39029 size 23 contacts and 38999
insert materials, these connectors are essentially a drop-in replacement for the standard 38999 connector.
1
2
7
3
15
8
16
25
33
24
32
This connector design benefits users in a couple of different ways. For those users who need to increase the
amount of contacts in their application, the HD38999 series allows them to do so without increasing the size of
their connector. For users who are looking to decrease the overall size of their system, they can do so by using
smaller shell sizes without decreasing the number of contacts.
41
49
58
42
50
59
71
67
72
66
73
Amphenol has qualified this series of connectors to the requirements of MIL-DTL-38999. Amphenol also manufacturers this
high density series in Filter, Hermetic and customized versions to fit our customer’s needs. Please contact us if additional
information is required.
1
1
8
7
6
9
5
18
29
2
32
3
4
Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com
www.amphenol-aerospace.com
www.amphenolmao.com
HIGH DENSITY INTERCONNECTS
INSERT
High Density Shell Sizes (Front of Pin Insert Shown)
(all contacts are size 23)
31
55
1
2
3
10
1
11
1
8
7
6
9
5
3
4
9-9
3
2
10
18
17
18
1
13
19
9
2
14
16
8
7
6
24
31
39
25
32
3
32
4
47
11-19
6
53
55
41
49
58
59
71
67
52
72
66
73
19-88
22
17-73
18
15-55
18
13-32
10
88
24
32
42
50
46
40
5
16
25
33
16
17
29
15
9
84
15
8
1
4
73
7
3
12
1
30
1
3
4
1
1
12
5
6
22
23
32
33
43
44
55
56
66
67
78
79
89
90
99
100
108
109
116
117
5
121
21
32
44
57
69
82
94
107
119
130
140
147
141
21-121
42
45
46
59
72
86
60
73
101
87
115
128
142
102
116
129
143
155
156
167
168
151
148
23-151
51
Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com
www.amphenol-aerospace.com
www.amphenolmao.com
176
177
Increased number of contacts in HD38999 insert pattern
compared to Standard 38999*contact density of same shell size.
32
33
11
33
45
58
70
83
95
108
120
131
11
20
12
21
22
13
14
4
184
185
187
25-187
59
HIGH DENSITY INTERCONNECTS
1.
2.
3.
4.
5.
6.
7.
Connector Type
Shell Style
Service
Class
Shell Size - Insert
Arrangement
Contact Type
Alternate
Positions
PCB Options
TV or PTV (Potted version)
06
RW
23-151
P
B
(P25)
1. CONNECTOR TYPE
TV
2. SHELL STYLE
Tri-Start Series Connector
00
Wall mount receptacle
TVP
Back panel mounted receptacle
40
Wall mount double flange receptacle
MTV
CLUTCH-LOK high vibration plug connector
(Note: remove dashes in how to order part
number when ordering CLUTCH-LOK)
01
Line receptacle
02
Box mount receptacle - contact Amphenol
for availability
06
Straight plug
07
Jam nut receptacle
47
Jam nut double flange receptacle
26
Proprietary CLUTCH-LOK high vibration
straight plug (service Class RK only)
97
Reduced flange jam nut receptacle (not
available in composite)
96
Straight plug with integral backshell (not
available in composite)
CTV
Tri-Start Composite Series connector
CTVP
Panel mounted composite receptacle
P (prefix forPotted)
3. SERVICE CLASS
C
U
E
/2
002 / 95 /
RK
Corrosion resistant stainless steel,
firewall capability, plus 500 hour salt
spray resistance, EMI –45 dB @ 10
GHz specification min., 175°C
HS
Ro
U
E
/2
002 / 95 /
pheno
l
Am
HS
Ro
U
E
Zinc-Nickel alternative to cadmium.
Corrosion resistant, 500 hour salt
spray, conductive, –65°C to +175°C
pheno
l
Am
E
Durmalon plated, alternative to
cadmium.
Corrosion resistant, 500 hour extended salt spray
EMI -50dB @ 10GHz specification
min. without CR6
4. SELECT A SHELL
SIZE – INSERT
ARRANGEMENT
C
Corrosion resistant stainless steel,
electro-deposited nickel, 48 hours
salt spray, 175°C, non-firewall
DZ
HS
Ro
Corrosion resistant olive drab
cadmium plate aluminum, 500 hour
extended salt spray, EMI -50dB @
10GHz specification min.,175°C
RL
DT
pheno
l
Am
E
RW
Electroless nickel plated aluminum,
optimum EMI shielding effectiveness -65dB @ 10GHz specification
min., 48 hour salt spray, 175°C
C
RF
E
/2
002 / 95 /
Shell Size
Insert
Arrangement
Number
9-
9
11-
19
13-
32
15-
55
17-
73
19-
88
21-
121
23-
151
25-
187
Shell Sizes are MIL-DTL-38999, Series III, with the newer
High Density insert arrangements shown on page 1.
5. CONTACT TYPE
P
Pin Contacts
S
Socket Contacts
Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com
www.amphenol-aerospace.com
www.amphenolmao.com
HIGH DENSITY INTERCONNECTS
1.
2.
3.
4.
5.
6.
7.
Connector Type
Shell Style
Service
Class
Shell Size - Insert
Arrangement
Contact Type
Alternate
Positions
PCB Options
TV or PTV (Potted version)
06
RW
23-151
P
B
(P25)
RECEPTACLE
(front face shown)
6. ALTERNATE POSITION
Shell
size
Key & keyway
arrangement
identification
letter
9
11,
13,
and
15
17
and
19
21,
23
and
25
AR°
or AP°
BSC
BR°
or
BP°
BSC
CR°
or CP°
BSC
DR°
or DP°
BSC
105
140
215
265
A
102
132
248
320
B
80
118
230
312
C
35
140
205
275
D
64
155
234
304
E
91
131
197
240
N
95
141
208
236
292
A
113
156
182
B
90
145
195
252
C
53
156
220
255
D
119
146
176
298
E
51
141
184
242
N
80
142
196
293
310
A
135
170
200
B
49
169
200
244
C
66
140
200
257
D
62
145
180
280
E
79
153
197
272
N
80
142
196
293
310
A
135
170
200
B
49
169
200
244
C
66
140
200
257
D
62
145
180
280
E
79
153
197
272
(front face shown)
MAIN
KEYWAY
MAIN
KEYWAY
N
PLUG
˚
˚
AP
BSC
AR
BSC
˚
˚
BR
BSC
˚
DR
BSC
BP
BSC
˚
˚
CP
BSC
CR
BSC
˚
DP
BSC
A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a
given connector are the same whether it contains pins
or sockets. Inserts are not rotated in conjunction with
the master key/keyway.
A, B, C, D, E or blank for normal.
7. PCB CONTACT OPTION
Pin Contacts
Pin Contacts with
Alignment Disc*
Socket Contacts
Socket Contacts with
Alignment Disc*
PCB tail stickout +/.040 inch
P1*
P1AD
S1
S1AD
.100* normal
P15*
P15AD
S15
S1AD
.150* normal
P2
P2AD
S2
S2AD
.200* normal
P25*
MP25AD
S25
S25AD
.250* normal
P3*
P3AD
S3
S3AD
.300* normal
P35
P35AD
S35
S35AD
.350* normal
Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com
www.amphenol-aerospace.com
www.amphenolmao.com
CONTACTS & TOOLS
TOOLS:
CONTACT PART NUMBERS:
Crimp Tool:
Daniels M22520/2-01
Positioner:
Daniels M22520/2-16 Socket
Daniels M22520/2-13 Pin
Insertion Tool: Daniels DAK225-22
Removal Tool: Daniels DRK225-22
Insertion/Removal Tool: M81969/16-04 (Plastic)
Size 23 Sockets 10-597330-735 (M39029/17-172)
Size 23 Pins
10-597331-735 (M39029/18-177)
Sealing Plugs 10-405996-222 (MS27488-22-2)
CRIMP BARREL DIA.: CRIMP BARREL
DEPTH:
(Inches) .034-.036
Note: Wire insulation diameter greater than 0.045 is too large for the extraction tool
to work properly. Connector damage is possible.
(Inches) .151-.155
TECHNICAL DATA
HD38999 series was designed to meet and/or exceed the specifications of MIL-DTL-38999. The connector series has
been tested to all the requirements of 38999 with the use of AS39029 size 23 contacts. Test reports are available upon
request. The following is a summary of some of the performance requirements.
ELECTRICAL:
EMI SHIELDING EFFECTIVENESS:
22 AWG:
24 AWG:
26 AWG:
28 AWG:
Solid metal to metal coupling, EMI grounding
fingers and conductive finishes have proven
to be the ultimate in EMI/EMP shielding
effectiveness. The following chart illustrated
shielding effectiveness data which is typical in
HD38999 connectors.
5.0 AMPS
3.0 AMPS
2.0 AMPS
1.5 AMPS
Insulation Resistance: 5000 megohms min.@500 VDC 25C
140
Dielectric Withstanding Voltage: 1000 VRMS@sea level
120
MECHANICAL:
Metallic Shells:
Material:
Aluminum alloy, Stainless Steel
Protection: Electroless Nickel, O.D. Cadmium,
Durmalon (Nickel PTFE), Zinc Nickel
LEAKAGE dB
100
80
60
40
NICKEL CLASS F, CLASS M
TYPICAL SHIELD EFFECTIVENESS DATA
20
0
100
NICKEL CLASS F, CLASS M
MIL-DTL-38999 REQUIREMENTS
200
300
400
600
500
700
800
FREQUENCY MEGAHERTZ
140
Contacts:
120
100
LEAKAGE dB
Composite Shells:
Material: Thermoplastic Protection:
Electroless Nickel, O.D. Cadmium, Durmalon
(Nickel PTFE), Zinc Nickel
Material:
Protection:
Copper Alloy
Gold over Nickel
Insert Retention to Shell: 100 psi in axial load
80
Durability: 500 full mating and unmating cycles
60
40
NICKEL CLASS F, CLASS M
TYPICAL SHIELD EFFECTIVENESS DATA
NICKEL CLASS F, CLASS M
MIL-DTL-38999 REQUIREMENTS
20
0
1
2
3
4
5
6
7
FREQUENCY GIGAHERTZ
8
9
Vibration: 60G sine per MIL-DTL-38999L Para 4.5.23.2.1
5G2 Random per EIA-364-28E, Test condition A
1G2 Random per EIA-364-28E, Test condition I
10
Shock: Per EIA-364-27B, 300g
Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com
www.amphenol-aerospace.com
www.amphenolmao.com
TECHNICAL DATA
ENVIRONMENTAL:
Operating Temperature: –65°C to +175°C
Salt Spray:
Metallized: Electroless Nickel: 48 hours
Anodic Coating, O. D. Cadmium, Durmalon,
Zinc Nickel: 500 hours
Salt Spray Composite: Electroless Nickel: 1000 hours
O. D. Cadmium, Durmalon, Zinc Nickel: 500 hours
WALL MOUNTING RECEPTACLE
TVP00(
CTVP00(
) - CRIMP, METAL
) - CRIMP, COMPOSITE
S
2 PLACES
LL (TV)
LL1 (CTV)
R1
2 PLACES
R2
2 PLACES
B
THREAD
M (TV)
M1 (CTV)
AA
L (TV)
L1 (CTV)
V THREAD
A1
BACK PANEL
MOUNTING
TT
4 PLACES
.005 M
T
4 PLACES
RED
BAND†
BLUE
BAND††
Z (TV)
Z 1 (CTV)
A2
FRONT PANEL
MOUNTING
–A–
1.240 MAX
See how to build a part number on pages 2
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system.
Shell
Size
MS
B Thread
L
L1 Max.
M
M1 +.000
Shell Class 2A Max.
(CTV) +.000
–.005
Size 0.1P-0.3L- (TV)
–.005
(CTV)
Code TS (Plated)
(TV)
Inches
R1
R2
S
T
Z.
Max. ±.008 Max.
(TV)
Z1
A1 Back
A2
AA Max.
LL
LL1
TT
Max.
Panel
Front
Panel
+.006 ±.005 ±.008
(CTV) Mount Panel Thickness –.000 (CTV)
Mount
(TV)
9
A
.6250
.469
.520
.820
.773
.719
.594
.948 .128
.153
.198
.650
.510
.234
.905
.908
.216
11
B
.7500
.469
.520
.820
.773
.812
.719 1.043 .128
.153
.198
.800
.620
.234
.905
.908
.194
13
C
.8750
.469
.520
.820
.773
.906
.812 1.137 .128
.153
.198
.910
.740
.234
.905
.908
.194
15
D
1.0000
.469
.520
.820
.773
.969
.906 1.232 .128
.153
.198
1.040
.900
.234
.905
.908
.173
17
E
1.1875
.469
.520
.820
.773
1.062
.969 1.323 .128
.153
.198
1.210
1.010
.234
.905
.908
.194
19
F
1.2500
.469
.520
.820
.773
1.156 1.062 1.449 .128
.153
.198
1.280
1.130
.234
.905
.908
.194
21
G
1.3750
.500
.552
.790
.741
1.250 1.156 1.575 .128
.183
.228
1.410
1.250
.204
.905
.904
.194
23
H
1.5000
.500
.552
.790
.741
1.375 1.250 1.701 .154
.183
.228
1.530
1.360
.204
.905
.904
.242
25
J
1.6250
.500
.552
.790
.741
1.500 1.375 1.823 .154
.183
.228
1.660
1.470
.204
.905
.904
.242
Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com
www.amphenol-aerospace.com
www.amphenolmao.com
WALL MOUNTING DOUBLE FLANGE
(PRINTED CIRCUIT BOARD MOUNT)
TVP40(
) - CRIMP, METAL
CTVP40(
) - CRIMP, COMPOSITE
.673 ±.002
M (TV)
M 1 (CTV)
BLUE
BAND ††
S
2 PLACES
CONTACT
STICKOUT*
RED
BAND †
R
2 PLACES
45°
.019 ±.001
W
2 PLACES
B THREAD
AA
(4) CORROSION RESISTANT STEEL
(4) CORROSION RESISTANT STEEL
.112-40 UNC-3B SELF-LOCKING
.112-40 UNC-3B INSERTS
CLINCH NUTS PER MIL-N-45938/6-4C,
M45938/6-6C EXCEPT SHELL SIZES 23 & 25
.005 M
TV40 .138-32 UNC-3B PER MIL-N-45938/7-2P,
M45938/7-4P EXCEPT FOR SHELL SIZES 23 & 25
See how to build a part number on pages 2
* Contact stickout dimension: see Step 7 of how to order on page 2.
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system.
T
A
.005 M
PCB Mounting
Dimensions
A
Dia.
Shell MS Shell
±.005
Size Size Code
(TV)
9
A
1.016
A
Dia.
±.005
(CTV)
1.016
B Thread
Class 2A
0.1P-0.3L-TS
(Plated)
.6250
M
+.000
–.005
(TV)
.820
M1
±.003
(CTV)
.770
R
(Panel
Mount)
(CTV)
.719
R
(Panel
S
Mount
Max.
(TV)
(TV)
NA
1.094
S
Max.
(CTV)
.949
11
B
1.062
1.148
.7500
.820
.770
.812
.766
1.187
1.042
.234
.850
.601
13
C
1.250
1.250
.8750
.820
.770
.906
.859
1.281
1.136
.234
.994
.703
15
D
1.375
1.375
1.0000
.820
.770
.969
.938
1.344
1.230
.234
1.119
.791
17
E
1.500
1.500
1.1875
.820
.770
1.062
1.016
1.437
1.323
.234
1.237
.875
19
F
1.625
1.625
1.2500
.820
.770
1.156
1.110
1.531
1.449
.234
1.379
.975
21
G
1.750
1.750
1.3750
.820
.738
1.250
1.206
1.625
1.573
.204
1.489
1.053
23
H
1.875
1.875
1.5000
.820
.738
1.375
1.312
1.750
1.699
.204
1.619
1.195
25
J
2.000
2.000
1.6250
.820
.738
1.500
1.438
1.875
1.823
.204
1.744
1.233
LINE RECEPTACLE
TV01(
CTV01(
Shell
Size
MS Shell
Size
Code
B Thread
0.1P-0.3L-TS-2A
(Plated)
M
+.000
–.005
(TV)
M1
+.000
–.005
(CTV)
RED
BAND †
S (TV)
S1 (CTV)
2 PLACES
.280 MIN FULL THD
M (TV)
M 1 (CTV)
B
THREAD
See how to build a part number on pages 2 & 3
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system.
T Dia. (TV) W (CTV)
TP
TP
.752
.532
LL (TV)
LL1 (CTV)
GG (TV)
GG 1 (CTV)
) - CRIMP, METAL
) - CRIMP, COMPOSITE
AA Max.
Panel
Thickness
.234
BLUE
BAND ††
V THREAD
Z (TV)
Z 1(CTV)
L (TV)
L1 (CTV)
–A–
1.240 MAX
L
Max.
(TV)
L1
Max.
(CTV)
S
±.010
(TV)
S1
±.010
(CTV)
Z Max
(TV)
Z1 Max
(CTV)
GG
±.010
(TV)
GG1
±.010
(CTV)
LL
+.006
–.000
(TV)
LL1
±.005
(CTV)
9
A
.6250
.820
.773
.469
.520
.675
.635
.153
.198
.812
.699
.905
.908
11
B
.7500
.820
.773
.469
.520
.800
.765
.153
.198
.905
.875
.905
.908
13
C
.8750
.820
.773
.469
.520
.925
.885
.153
.198
1.093
1.007
.905
.908
15
D
1.0000
.820
.773
.469
.520
1.050
1.100
.153
.198
1.219
1.140
.905
.908
17
E
1.1875
.820
.773
.469
.520
1.238
1.197
.153
.198
1.375
1.229
.905
.908
19
F
1.2500
.820
.773
.469
.520
1.300
1.260
.153
.198
1.469
1.380
.905
.908
21
G
1.3750
.790
.741
.500
.552
1.425
1.385
.183
.228
1.625
1.493
.905
.904
23
H
1.5000
.790
.741
.500
.552
1.550
1.510
.183
.228
1.750
1.626
.905
.904
25
J
1.6250
.790
.741
.500
.552
1.675
1.635
.183
.228
1.875
1.777
.905
.904
Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com
www.amphenol-aerospace.com
www.amphenolmao.com
BOX MOUNT RECEPTACLE
TVP02(
CTVP02(
) - CRIMP, METAL
)- CRIMP, COMPOSITE
S
2 PLACES
R1
2 PLACES
BLUE
BAND††
R2
2 PLACES
RED
BAND†
L (TV)
L1 (CTV)
Z (TV)
Z 1(CTV)
A1
BACK PANEL
MOUNTING
TT
4 PLACES
.005 M
T
4 PLACES
B
THREAD
AA
M (TV)
M 1 (CTV)
A2
FRONT PANEL
MOUNTING
LL (TV)
LL1 (CTV)
See how to build a part number on pages 2 & 3
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system.
**Consult Amphenol Aerospace for availability for box mount receptacles.
Shell
Size
MS
Shell
Size
Code
B Thread L Max.
L1
Class 2A
(TV)
Max.
0.1P-0.3L(CTV)
TS (Plated)
M
+.000
–.005
(TV)
M1
+.000
–.005
(CTV)
R1
R2
S Max.
T
Z.
±.008 Max.
(TV)
Z1 A1 Back
A2
AA Max.
LL
Max.
Panel
Front
Panel
+.006
(CTV) Mount Panel Thickness –.000
Mount
(TV)
LL1
TT
±.005 ±.008
(CTV)
9
A
.6250
.205
.250
.820
.773
.719
.594
.948
.128
.153
.198
.650
.510
.234
.905
.908
.216
11
B
.7500
.205
.250
.820
.773
.812
.719
1.043
.128
.153
.198
.800
.620
.234
.905
.908
.194
13
C
.8750
.205
.250
.820
.773
.906
.812
1.137
.128
.153
.198
.910
.740
.234
.905
.908
.194
15
D
1.0000
.205
.250
.820
.773
.969
.906
1.232
.128
.153
.198
1.040
.900
.234
.905
.908
.173
17
E
1.1875
.205
.250
.820
.773
1.062
.969
1.323
.128
.153
.198
1.210
1.010
.234
.905
.908
.194
19
F
1.2500
.205
.250
.820
.773
1.156 1.062
1.449
.128
.153
.198
1.280
1.130
.234
.905
.908
.194
21
G
1.3750
.235
.280
.790
.741
1.250 1.156
1.575
.128
.183
.228
1.410
1.250
.204
.905
.904
.194
23
H
1.5000
.235
.280
.790
.741
1.375 1.250
1.701
.154
.183
.228
1.530
1.360
.204
.905
.904
.242
25
J
1.6250
.235
.280
.790
.741
1.500 1.375
1.823
.154
.183
.228
1.660
1.470
.204
.905
.904
.242
Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com
www.amphenol-aerospace.com
www.amphenolmao.com
JAM NUT RECEPTACLE
TV07(
CTV07(
) - CRIMP, METAL
) - CRIMP, COMPOSITE
BLUE BAND ††
PANEL THICKNESS
.062 MIN .125 MAX
C
.418 MAX
‘O’ RING
D1
D2
V THREAD
B THREAD
JAM NUT
D-HOLE
R THREAD MOUNTING
RED
BAND †
.091 MAX
H
–A–
K REF
SHELL SIZES 9/11 –
.871
SHELL SIZES 13/25 –
.878
1.280 MAX
See how to build a part number on pages 2
S
2 PLACES
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system.
H .059 dia. min., 3 lockwire holes. Formed lockwire hole design (6 holes) is optional
Shell
Size
MS Shell
Size Code
B Thread Class
2A 0.1P-0.3L-TS
(Plated)
C Max.
D1
+.010
–.000
D2
+.000
–.010
H Hex
+.017
–.016
S
±.010
V Thread
Metric
R Thread
(Plated)
9-7543
9
A
.6250
1.199
.693
.657
.875
1.062
M12X1-6g
M17X1-6g
11
B
.7500
1.386
.825
.770
1.000
1.250
M15X1-6g
M20X1-6g
13
C
.8750
1.511
1.010
.955
1.188
1.375
M18X1-6g
M25X1-6g
15
D
1.0000
1.636
1.135
1.085
1.312
1.500
M22X1-6g
M28X1-6g
17
E
1.1875
1.761
1.260
1.210
1.438
1.625
M25X1-6g
M32X1-6g
19
F
1.2500
1.949
1.385
1.335
1.562
1.812
M28X1-6g
M35X1-6g
21
G
1.3750
2.073
1.510
1.460
1.688
1.938
M31X1-6g
M38X1-6g
23
H
1.5000
2.199
1.635
1.585
1.812
2.062
M34X1-6g
M41X1-6g
25
J
1.6250
2.323
1.760
1.710
2.000
2.188
M37X1-6g
M44X1-6g
REDUCED FLANGE JAM NUT RECEPTACLE
TV97(
) - CRIMP, METAL
1.220 REF.
C DIA.
M
‘O’ RING
A
D1
RED
BAND†
D2
.043 +.005
–.000
LOCK WIRE HOLES
4 PLACES
.094
±.005
4 PLACES
Shell
Size
BLUE BAND†
B THREAD
R THREAD
MS Shell
Size Code
B Thread Class
2A 0.1P-0.3L-TS
(Plated)
A
+.010
–.005
.125
±.005
JAM NUT
D-HOLE
MOUNTING
.062 –.125
PANEL THICKNESS
C Dia.
Max.
D1
+.010
–.000
D2
+.000
–.010
M
R Thread
(Plated)
9-7543
9
A
.6250
.104
.915
.693
.657
.871
M17X1-6g
11
B
.7500
.104
1.042
.825
.770
.871
M20X1-6g
13
C
.8750
.104
1.240
1.010
.955
.878
M25X1-6g
15
D
1.0000
.104
1.357
1.135
1.085
.878
M28X1-6g
17
E
1.1875
.104
1.630
1.260
1.210
.878
M32X1-6g
19
F
1.2500
.135
1.816
1.385
1.335
.878
M35X1-6g
21
G
1.3750
.135
1.942
1.510
1.460
.878
M38X1-6g
23
H
1.5000
.135
2.067
1.635
1.585
.878
M41X1-6g
25
J
1.6250
.135
2.190
1.760
1.710
.878
M44X1-6g
Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com
www.amphenol-aerospace.com
www.amphenolmao.com
JAM NUT DOUBLE FLANGE RECEPTACLE
(PRINTED CIRCUIT BOARD MOUNT)
TV47(
CTV47(
) - CRIMP, METAL
) - CRIMP, COMPOSITE
.673 ±.002
C
.889 MAX.
S
CONTACT
STICKOUT*
BLUE ††
BAND
RED
BAND †
45 °
D1
.019 ±.001
W
2 PLACES
D2
JAM NUT
D-HOLE
MOUNTING
B THREAD
R THREAD
H
HEX
.062-.125
PANEL THICKNESS
V
(4) CORROSION RESISTANT STEEL
.112-40 UNC-3B INSERTS
.005 M
M
See how to build a part number on pages 2
* Contact stickout dimension: see Step 7 of how to order on page 2.
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system.
H .059 dia. min., 3 lockwire holes. Formed lockwire hole design (6 holes) is optional
Shell
Size
MS Shell
Size Code
B Thread Class
2A 0.1P-0.3L-TS
(Plated)
C
±.005
(Jam Nut
Flange
Dia.
D1
+.010
–.000
D2
+.000
–.010
H
Hex
+.017
–.016
M
Dia.
±.005
R
Thread
Metric
(Plated)
S
+.011
–.010
PCB Mounting
Dimensions
V Dia. (TV)
TP
W (CTV)
TP
9
A
.6250
1.188
.700
.670
.875
1.016
M17X1-6g0.100R
1.062
.753
.532
11
B
.7500
1.375
.825
.770
1.000
1.148
M20X1-6g0.100R
1.250
.850
.601
13
C
.8750
1.500
1.010
.955
1.188
1.250
M25X1-6g0.100R
1.375
.994
.703
15
D
1.0000
1.625
1.135
1.085
1.312
1.375
M28X1-6g0.100R
1.500
1.119
.791
17
E
1.1875
1.750
1.260
1.210
1.438
1.500
M32X1-6g0.100R
1.625
1.237
.875
19
F
1.2500
1.937
1.385
1.335
1.562
1.625
M35X1-6g0.100R
1.812
1.379
.975
21
G
1.3750
2.062
1.510
1.460
1.688
1.750
M38X1-6g0.100R
1.937
1.489
1.053
23
H
1.5000
2.188
1.635
1.585
1.812
1.875
M41X1-6g0.100R
2.062
1.644
1.145
25
J
1.6250
2.312
1.760
1.710
2.000
2.000
M44X1-6g0.100R
2.188
1.744
1.233
Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com
www.amphenol-aerospace.com
www.amphenolmao.com
STRAIGHT PLUG
TV06(
CTV06(
) - CRIMP, METAL
) - CRIMP, COMPOSITE
METAL
1.263 MAX
1.220 MAX
B THREAD
Q
V THREAD
BLUE BAND†
† Blue band indicates rear release contact retention system
Shell
Size
.359 MAX
MS Shell Size
Code
B Thread
0.1P-0.3L-TS-2B
(Plated)
Q Dia. Max.
9
A
.6250
.858
11
B
.7500
.984
13
C
.8750
1.157
15
D
1.0000
1.280
17
E
1.1875
1.406
19
F
1.2500
1.516
21
G
1.3750
1.642
23
H
1.5000
1.768
25
J
1.6250
1.890
.591 +.003
–.000
–A–
COMPOSITE
1.263 MAX
B THREAD
V THREAD
Q
BLUE BAND†
.359 MAX
.591 +.003
–.000
–A–
STRAIGHT PLUG WITH INTEGRAL BACKSHELL
TV96(
) (TV TYPE) - CRIMP, METAL
This MIL-DTL-38999 Series III style connector features an integral backshell design that eliminates
the need for costly backshell accessories. The backshell feature is incorporated into the rear of the
connector shell, allowing the user to attach the shield of their cable directly to the connector. This
provides superior EMI shielding and ease for overmold applications. The straight plug with integral
backshell is available in aluminum shells with OD Cad or Electroless Nickel plating.
See how to build a part number on pages 2
† Blue band indicates rear release contact
retention system.
Shell
Size
MS Shell
Size Code
A
Max.
B
+.005
–.000
C
+.003
–.002
9
A
.859
.416
.472
11
B
.969
.524
.580
13
C
1.141
.652
.708
15
D
1.266
.810
.866
17
E
1.391
.928
.984
19
F
1.500
1.046
1.102
21
G
1.625
1.164
1.220
23
H
1.750
1.282
1.338
25
J
1.875
1.400
1.456
.500 ±.002
.376 +.001
–.002
A DIA.
BLUE BAND†
C
2 PLACES
B
2 PLACES
+.001
–.002
.313 ±.002
.063
1.600
MAX.
Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com
www.amphenol-aerospace.com
www.amphenolmao.com
NEW CUSTOM DESIGNED HD38999
CONNECTORS PROVIDE MORE INTERCONNECT SOLUTIONS
ALIGNMENT DISKS
FILTERED HD38999
CONNECTORS - FOR
EMI/EMP PROTECTION
Alignment disks keep contacts aligned
for easier insertion into circuit boards.
These are typically ordered with the
connector - see step 7 of How to Order
on page 2.
High density patterns are available in filter 38999
connectors - consult
Amphenol Aerospace
for ordering.
.032
±.005
D
DIA.
Shell
Size
D Dia.
±.010
9
11
13
15
17
19
21
23
25
.234
.350
.500
.725
.750
.850
.953
1.147
1.250
HD38999 FOR GIGABIT ETHERNET APPLICATIONS
The HD38999 is available for high speed (Gigabit Ethernet) data transmission in the size 9-9 insert pattern. Data
transmission performance of this connector insert: 10 Base T, 100 Base TX, and 1000 Base T networks using Cat 5e per
TIA/EIA568B and Class D per ISO/IEC 11801. (Test report available - consult Amphenol Aerospace for more information)
SIGNAL-GROUND PIN CONFIGURATION
WIRING RECOMMENDATIONS
Orange
Blue
White/Orange
1
2
3
Brown
4
White/Blue
8
9
5
White/Green
7
6
Ground/or
cavity not used
Green
White/Brown
HD38999 CONNECTOR WITH 9-9
INSERT PATTERN (REAR VIEW)
VIEW REAR OF CONNECTOR
Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein
are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements or suggestions concerning possible use of our
products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should assume that all safety
measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors.
AMPHENOL is a registered trademark of Amphenol Corporation. ©2017 Amphenol Corporation
REV:4/6/2017
Joe Ryder • Phone: (607)563-5001• Email: jryder@amphenol-aao.com
www.amphenol-aerospace.com
www.amphenolmao.com
