Infinite Options Beyond the Mil-Spec Limits
FOR MILITARY, AEROSPACE AND HARSH ENVIRONMENTS
AMPHENOL CORPORATION
40-60 Delaware Avenue, Sidney, NY 13838-1395 • 800-678-0141
www.amphenol-aerospace.com • www.amphenolmao.com
About Amphenol Aerospace
Your Source for Interconnect Products
Contact Us:
Amphenol Aerospace
40-60 Delaware Avenue
Sidney, NY 13838-1395
Customer Service:
Mon - Fri 8AM - 5PM
Phone: (800) 678-0141
Fax: (607) 563-5157
Online: www.amphenol-aerospace.com
Amphenol Aerospace, Amphenol Commercial Air,
and Amphenol Industrial Operations Main Facility in Sidney, NY USA
About Amphenol Aerospace:
Amphenol Aerospace, a Division of Amphenol Corporation, is one
of the largest manufacturers of interconnect products in the world for the Military,
Commercial Aerospace and Industrial markets. Amphenol designs, manufactures and
markets circular and rectangular, electronic, fiber optic, EMI/EMP filter, and a variety of
special applications connectors and interconnect systems.
Our state-of-the-art facility is nestled at the foothills of the Catskill Mountains in Sidney,
NY. The Amphenol complex houses many technologies including CNC machining,
die-casting, molding, impact and extruding, plating, screw machining and process
controls. Our fully equipped material evaluation lab and engineering organization utilize
the latest in computer aided design software and analysis tools, allowing us to design,
test, and qualify advanced interconnect systems. Amphenol’s interconnect products are
supplied to thousands of OEMs worldwide and are supported by our worldwide sales
and engineering force, including the largest global network of electronic distributors.
CARE
Customer-Centric:
Our #1 priority is our customers who
deserve quality product on time.
Accountable:
Clear owners, clear
actions, clear results.
Reliable:
What we build
matters and quality
is imperative.
Enthusiastic:
Challenges create rewarding
opportunities. Enthusiasm is
contagious and we will spread it.
Quality Assurance:
Amphenol Aerospace has been awarded
both AS9100 - Revision C and ISO9001:2008
Quality Assurance Certifications.
Tech
Access
Filter
Speed
Hermetic
Plug
Integral
Bulk
Power
HD
PCB
Contents
About Amphenol® Aerospace.......................................................................................................................................... 1
Infinite Possibilities/Beyond the Mil-Spec....................................................................................................................... 4-5
Shell Styles...................................................................................................................................................................... 6
Amphenol RoHS Compliant Platings: Alternative to Cadmium........................................................................................ 7
MIL-DTL-38999, Series III TV: Finish Data....................................................................................................................... 8
38999 PCB Connectors...................................................................................................................................... 9
PCB D38999, Series III TV: How to Order (Commercial).................................................................................................. 10
Wall Mounting Receptacles: Back Panel Mounting TVP00, TVPS00, CTVP00, TVP10, TVPS10.................................... 11
Wall Mounting Receptacles with Clinch Nuts: Back Panel Mounting TVP10, TVPS10, CTVP10 & CTVPS10 ................. 12
Wall Mounting Double Flange Receptacles: TVP40,TVPS40, CTVP40 & CTVPS40......................................................... 13
Box Mounting Receptacles: TVP02 ,TVPS02, CTVP02 & CTVPS02................................................................................ 14
Box Mounting Receptacles with Clinch Nuts: TVP12 & TVPS12...................................................................................... 15
Jam Nut Receptacles: TV07, TVS07, CTV07 & CTVS07.................................................................................................. 16
Jam Nut, Double Flange Receptacles: TV47 & TVS47..................................................................................................... 17
Reduced Flange Jam Nut Receptacles: TV97, TV 98....................................................................................................... 18
38999 PCB Connector with Ground Pins......................................................................................................................... 19
Series III High Density Interconnects......................................................................................................... 20
High Density Interconnects: How to Order...................................................................................................................... 21
Tri-Power with RADSOK® Technology....................................................................................................... 22
Tri-Power with Radsok Contacts: How to Order.............................................................................................................. 23
Bulkhead Feed-Through, Connector Savers & Plug Adapters..................................................... 24
Bulkhead Feed-Through & Connector Savers: How to Order (Ex: BTV07RW-21-35SPB)............................................... 25
Bulkhead Feed-Through Connectors:
BTV00-Wall Mount, BTV10 Wall Mount with Clinch Nuts, BTV01-Line Mount................................................................. 26
Bulkhead Feed-Through Connectors: BTV07 - Jam Nut................................................................................................. 27
Plugs: 38999 Connectors with Integral Accessories......................................................................... 28
Connectors with Integral Accessories: How to Order...................................................................................................... 29
Plug with Integral Banding Platform: TV96, TVS96.......................................................................................................... 30
Jam Nut with Integral Banding Platform: TV87, TVS87.................................................................................................... 30
Wall Mount with Integral Banding Platform: TVP80, TVPS80: Plug with Integral Strain Relief: TV76, TVS76................... 31
High Vibration Dualok......................................................................................................................................... 32
High Vibration Dualok, 38999 Series III Type: How to Order (TV56, TVS56)..................................................................... 33
High Vibration Dualok 38999 Series III Type: Plug (TV56, TVS56, CTV56, CTVS56)......................................................... 34
38999 Series III, TV, Plugs: How to Order (Commercial)................................................................... 35
RotoLok High Vibration Plug Solutions
Wing Nut Plug with Integral Banding Platform................................................................................................................. 36
TV Breakaway Fail-Safe Lanyard Release: Commercial Versions.............................................. 37
TV Breakaway Fail-Safe Lanyard Release: Commercial (725010, 725014, 725041) Version of D38999/31 Type 6.......... 38
TV Breakaway Fail-Safe Lanyard Release: Commercial (725010) Version of D38999/31 Type 6..................................... 39
TV Breakaway Fail-Safe Lanyard Release....................................................................................................................... 40
Commercial (725014 & 725041) Version of D38999/31 Type 6........................................................................................ 41
TV Breakaway Fail-Safe Lanyard Release Plug: (88-5565 & 91-5565) Commercial Version of D38999/29 and /30......... 42
PCB Hermetic Series III, D38999................................................................................................................... 43
PCB Hermetic Box Mounting Receptacle ....................................................................................................................... 44
PCB Hermetic Jam Nut Receptacle ................................................................................................................................ 45
PCB Hermetic Solder Mounting Receptacle ................................................................................................................... 46
PCB Hermetic Weld Mounting Receptacle ..................................................................................................................... 47
2
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
AmpheSEAL: 38999 High Pressure Solution.......................................................................................... 47
PCB
Ground Plane Connectors: Coax/Triax/Twinax................................................................................................................ 48
HD
OCS (Oval Contact System: Newest 38999 Style Connector........................................................ 49
OCS (Oval Contact System) Connectors: BTVContact Eye Pattern at 10 Gbps.............................................................. 50
OCS (Oval Contact System) Connectors: How to Order.................................................................................................. 51
OCS (Oval Contact System) Connectors: Insert Arrangements - Front face of pins illustrated........................................ 52
OCS (Oval Contact System) Connectors: TVP00 - Crimp, Metal & CTVP00 - Crimp, Composite Wall Mounting............ 53
TV07R-Crimp, Metal & CTV07R-Crimp, Composite Jam Nut Receptacle....................................................................... 53
Power
Quadrax Contacts ............................................................................................................................................... 54
Bulk
How to Order D38999, Series III Connectors with Standard 100 Ohm Quadrax Contacts............................................... 55
Octonet Contacts: Superior Ethernet Contact System for 38999, Series III......................... 56
Integral
Octonet Contacts: Superior Ethernet Contact System for MIL-DTL-38999, Series III..................................................... 57
Signal Integrity Contact Data: Insertion and Return Loss................................................................................................ 58
Plug
Fiber Optic Connectors: 38999 Style..................................................................................................... 59
Multi Channel Fiber Optic Tri-Start: How to Order........................................................................................................... 60
MT38999 connectors and fiber optic cable assemblies.................................................................................................. 61
MT38999 Connectors: How to Order............................................................................................................................... 62
MT38999 Fiber Optic Cable Assemblies: How to Order.................................................................................................. 63
Hermetic
Speed
Filter Section........................................................................................................................................................... 64
How to Order - Standard: Filter Connectors.................................................................................................................... 65
How to Order - Special: Filter Connectors (EMI Check Sheet)......................................................................................... 66-67
Filter
Connector Accessories..................................................................................................................................... 68
MIL-DTL-38999, Series III TV: Receptacle Protection Cap.............................................................................................. 69
MIL-DTL-38999, Series III TV: Plug Protection Cap......................................................................................................... 70
MIL-DTL-38999, Series III TV: Wall Mount Dummy Receptacle....................................................................................... 71
MIL-DTL-38999, Series III TV: Jam Nut Dummy Receptacle........................................................................................... 72
MIL-DTL-38999, Series III TV: Universal “Header Assembly” for Flex Print or PC Board................................................. 73
MIL-DTL-38999, Series III TV: Universal “Header Assembly” for Flex Print or PC Board................................................. 74
Access
Technical Data
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Tech
MIL-DTL-38999, Series III TV, HD: Insert Availability and Identification Chart.................................................................. 75-77
MIL-DTL-38999, Series III TV, HD: Insert Arrangements.................................................................................................. 78-82
MIL-DTL-38999, Series III TV: Special Insert Arrangements............................................................................................ 83
Alternate Keying Information........................................................................................................................................... 84
MIL-DTL-38999, Series III TV, HD: Contact Ratings/ Service Ratings.............................................................................. 85
MIL-DTL-38999, Series III TV: Service Rating/Sealing Plugs........................................................................................... 86
3
Amphenol Aerospace is the industry leader in the design and development of D38999 Series III
connectors. While the qualified Mil-Spec versions offer plenty of features, the customization and
design options outside of the Mil-Spec are virtually endless. This catalog collects many of these
customized options while offering additional ways to take advantage of the most popular circular
connector in the military and aerospace industries.
38999 + PCB Tails
38999 + PCB Tails
+ Double Flange
38999 + Reduced
Flange Receptacle
38999 + PCB Tails
+ Ground Pins
38999 + High Density
38999 + Power
38999 +
Connector Saver
38999 + Integral
Accessories
38999 +
High Vibration Plug
Tech
Access
Filter
Speed
Hermetic
Plug
Integral
Bulk
Power
HD
PCB
INFINITE OPTIONS
4
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
BEYOND THE MIL-SPEC LIMITS
PCB
Amphenol Aerospace offers the largest range of 38999 connectors on the market and
manufactures many different types beyond the Mil-Spec limits. See our separate D38999
Circular Catalog for all of our Mil-Spec Offerings.
HD
38999 + High Pressure
Solutions
38999 + High Speed
38999 +
Data Transmissions
38999 + Fiber Optics
38999 + Filtering
38999 + Accessories
38999 + Custom
Materials and Finishes
Bulk
38999 + PCB Tails
+ Hermetics
Power
38999 + Breakaway
Fail-Safe Lanyard
Release
Integral
Plug
Hermetic
Speed
Filter
Access
Tech
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
5
Shell Style Quick Reference
Tech
Access
Filter
Speed
Hermetic
Plug
Integral
Bulk
Power
HD
PCB
Shell Styles:
Amphenol's standard and derivative 38999 Plus products are intermateable with all industry standard D38999 solutions. Amphenol
offers a vast array of 38999 style options which can be found in the table below. If your design requires a custom solution contact
Amphenol Aerospace for further options.
TVP40 - Pg 13
TV18
Wall Mount
Receptacle
Double Flange
Wall Mount
Flush Flange
TV01
TVP42
Line
Receptacle
Wall Mount
with Integrated
Helicoils
TV96 - Pg 30
Plug with Integral
Banding Platform
TVP02
TV47 & TVP47Pg 17
TVP00 - Pg 11
Box Mount
Receptacle
TV06
Straight
Plug
Double Flange
Jam Nut
TV97 - Pg 18
Reduced Flange
Jam Nut
TV87 - Pg 30
Jam Nut with
Integral Banding
Platform
TVP80 - Pg 32
Wall Mount with
Integral Banding
Platform
TV76 - Pg 31
TV07
Jam Nut
Receptacle
TV56 - Pg 33
Dualok Plug
TV98 - Pg 18
Reduced Flange
Jam Nut with
Standoff
Plug with Integral
Strain Relief
TV48 Reduced Flange
Jam Nut with
Standoff
TVP10 & 11 - Pg 12
TV09
Flange
Mounting Plug
Wall Mount with
Clinch Nuts
(self-locking)
TVP12 & 13 - Pg 15
Deep Reach
Receptacle
Box Mount with
Clinch Nuts
(self-locking)
TV06 - Pg 36
Solder Mount
Hermetic
Receptacle
Plug with Winged
Coupling Nut
TV17
Flush Flange
Jam Nut
Lanyard - Pg 37
Release Plug
6
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol RoHS Compliant Platings
Alternative to Cadmium
The Defense Logistics Agency (DLA) has added the following cadmium alternative
finishes to MIL-DTL-38999, Rev L (and other connector specs):
• Nickel Fluorocarbon Polymer
• Zinc-Nickel
TM
PCB
DURMALON
Alternative to Cadmium
HD
DURMALONTM
Power
Bulk
Amphenol’s Answer to EU RoHS/ELV/Cadmium Free Restrictions. Commercial,
Industrial & Military markets are rapidly moving away from restricted materials such
as Cadmium (Cd) & Hexavalent Chromium (Cr(VI)). Both of these restricted materials
are toxic and are known carcinogens. Amphenol is offering alternative finishes that
comply with all customer requirements tied to these specifications.
Integral
Amphenol has qualified Durmalon, with internal part number coding “DT” finish,
which meets or exceeds the 38999 designated class “T” finish, Nickel Fluorocarbon
Polymer. Durmalon is also EU RoHS and Reach compliant and is Cadmium free,
Lead free, and Hexavalent Chromium free.
Plug
Durmalon, like Olive-Drab Cadmium plating (Class W), meets 500 hours of dynamic
salt spray, combined with 500 mating cycles and meets specified millivolt drop
shell-to-shell conductivity. Durmalon has been proven to meet Potassium
Formate-Deicer fluid testing performed by Boeing.
Hermetic
BLACK ZINC NICKEL
Speed
Black Zinc Nickel is a non-reflective, conductive black finish approved for 500 hrs
salt spray making it an excellent choice for harsh environments. Black Zinc Nickel
has been qualified by the DLA, with internal part number coding “DZ” finish, which
meets or exceeds the 38999 designated class “Z” finish. Black Zinc Nickel is RoHS
& Reach compliant.
Filter
Cadmium
DurmalonTM
Access
Requirements
Black Zinc
Nickel
Coupling Torque
Post 500 hr. salt
Tech
Shell to Shell Conductivity
