CVP-200

Amphenol ® ePower Connectors www.amphenol-industrial.com Amphenol www.amphenol-industrial.com Company Overview Manufacturing connectors for over eight decades, we take pride that Amphenol Industrial Operations (AIO) is the undisputed leader in interconnect systems for harsh environment applications. Such applications require a high degree of engineering sophistication and precision manufacturing capability. Innovations like our RADSOK®® contact technology can provide up to 50% more current through the same size pin. Connectors utilizing this RADSOK®® technology will outperform similar products in the market hands down. Amphenol Industrial, a division of the Amphenol Corporation, is a leading global manufacturer of cylindrical connectors. Amphenol Industrial’s product lines consist of rectangular, standard miniature, fiber optic, EMI/EMP filter, and a variety of special application connectors. Our manufacturing capabilities include state-of-the-art CNC machining, die-casting, molding, impact and extruding, plating, screw machining and process controls. AIO also has a fully equipped material evaluation lab and an engineering support organization utilizing the latest in computer aided design software and analysis tools. Our global manufacturing facilities include locations in Sidney, NY, Fraser, MI, Midland, TX, Shenzhen and Zhuhai, China, Winnipeg, Canada, and Nogales, Mexico. The ePower Connector Series This series of connectors is designed for the demanding requirements of hybrid, electric vehicles, and utility truck electrical systems, operating at 800VDC to 1000VDC with a 200A to 400A continuous current rating. The product incorporates the patented RADSOK®® technology for higher amperage, lower T-rise, less resistance and mating force. Meantime, it offers a 40% smaller footprint than three EMI shielding cable glands and easier operation of termination with shielded cable by a washer compressing the shield to the inside surface of the shell. The connector series covers 2 or 3 power contacts. As an example, one ePower 400A connector can replace three conventional connectors, saving space and cost. The markets and application for the ePower Series include but are not limited to the following found in both the Military Aerospace and Industrial segments: • Power converters • Hybrid electric vehicles • Heavy equipment electrification • Two and three phase motors • Starter generators RADSOK® Technology Advantages RADSOK’S twisted grid configuration allows for 50% more current to pass through the same size pin, while providing increased reliability, ampacity and cycle durability as well as lower insertion force, T-rise and voltage drop. • HIGH RELIABILITY Unique RADSOK® design and construction technology create an electrical contact interface that exceeds typical interconnect requirements. Applications in aerospace, medical, industrial, automotive, mining, offshore, and other harsh environments depend on the high reliability of Amphenol’s RADSOK® technology. • LOW CONTACT ENGAGEMENT/SEPARATION FORCES The hyperbolic lamella socket contact construction distributes normal forces over a high percentage of the mating pin surface. This creates a smooth, even engagement effort. This force distribution also contributes to excellent performance in vibration applications with resistance to typical fretting corrosion. • LOW CONTACT RESISTANCE The large interface area between the socket lamella and pin surface result in very low contact resistance, enabling the RADSOK® contacts’ high current ratings compared to traditional power contact designs. • HIGH MATING CYCLE DURABILITY RADSOK® contacts with typical silver plating finishes have demonstrated survival of 20,000 mating cycles. Specialized plating and contact lubricants can extend cycle life to 200,000 matings or higher. Even with continuous exposure to harsh environmental abuse (salt, sand, and high humidity), RADSOK® contacts have been tested to maintain low contact resistance beyond 10,000 mating cycles. RADSOK® Derating Chart – Temperature vs. Current Based on single conductors in free air. Wire cross-section same size as pin contact cross-sectional area. Amphenol www.amphenol-industrial.com ePower Features • Two or three circuit power • 8.0mm – 11.1mm RADSOK® • Crimp, lug or bus bar termination technology for 200 to 400A •The IP2X on pin and socket for the ePower series continuous current capability markets and application include but are not limited the following found both the Military Aerospace andrelief Industrial segments: •to Environmental IP67inrating • Strain for jacketed cable • Power converters • Two HVIL circuits incorporated into shell • Hybrid electric vehicles • 1,000VDC rating • Excellent vibration resistance • Heavy equipment electrification markets and the ePower series but are shell not limited •The Integrated EMIapplication shielding for • include All aluminum • Two and three phase to the following found in both the motors Military Aerospace and Industrial segments: Starterconverters generators •• Power • Hybrid electric vehicles • Heavy equipment electrification • Two and three phase motors Receptacle • Starter generators Receptacle Plug Plug How to order 1 2 How to order e P 1 e ePower P 2 PPlug ePower P Plug 2 R Receptacle 4 Product line e Connector Product line R Connector Receptacle e 3 2 3 2200A 4 2 Amp Level 2 Amp Level 400A 4 5 25 4 2 2 Pole Number of Poles 2 Number of3 Poles 3 Pole BB 200A 2 2 Pole BB 400A 3 3 Pole 25 35 50 70 95 25 35 50 70 95 6 1 5 Wire Size 25 Busbar (Receptacle Only) Wire Size 25 mm2 (200A Only) 1 Busbar (Receptacle Only) 2 1 25 mm2 (200A Only) 2 2 35 mm (200A Only) 50 mm (200A or 400A) 35 mm2 (200A Only) 2 70 mm (400A Only) 3 50 mm2 (200A or 400A) 4 70 mm2 (400A Only) 5 95 mm2 (400A Only) 6 95 mm2 (400A Only) The information contained in this data sheet is for reference only. 6 1 Available in 2 & 3 Pole Key Position 7 8 2 3 4 5 6 7 8 KeyAvailable Position in 2 & 3 Pole 1 Available in 2 & 3 Pole 1 Available in 2 & 3 Pole FG Available in 2 & 3 Pole B Available in 2 & 3 Pole Available in 2 & 3 Pole Available in 3 Pole Only 7 1 7 1 Plating Electroless Nickel Plating Tin over Nickel FG Electroless Nickel B No Plating Tin over Nickel No Plating Available in 2 & 3 Pole Available in 3 Pole Only Available in 3 Pole Only Available in 3 Pole Only Available in 3 Pole Only Available in 3 Pole Only Available in 3 Pole Only Available in 3 Pole Only Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented The guarantee, information contained in this of data is for reference only. without warranty, or responsibility any sheet kind, expressed or implied. Statements of suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors. Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented AMPHENOL is a registered trademark of Amphenol Corporation. without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements of suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors. AMPHENOL is a registered trademark of Amphenol Corporation. For further information on your individual application requirements, contact: Amphenol Corporation Amphenol www.amphenol-industrial.com ePower Accessories and Replacement Parts Receptacle Cap Plug Cap Cavity Plugs CODED PN DESCRIPTION CVR-43R Cover for 3way 400A Receptacle CVR-43P Cover for 3way 400A Plug CVR-23R Cover for 3way 200A Receptacle CVR-23P Cover for 3way 200A Plug CVR-42R Cover for 2way 400A Receptacle CVR-42P Cover for 2way 400A Plug CVP-400 Cavity Plug for 400A CVP-200 Cavity Plug for 200A HVIL-P-KIT HVIL Plug side kit (signal grommet cover 10-643757-000, signal grommet 10-643754-000, signal contacts 10-040557-000, signal insert 10-643738-000) PIN-11-50 11.1mm pin contact asm 50mm2 PIN-11-70 11.1mm pin contact asm 70mm2 PIN-11-95 11.1mm pin contact asm 95mm2 CBL-GROM-11-50 11.1mm power cable grommet 50mm2 CBL-GROM-11-70 11.1mm power cable grommet 70mm2 CBL-GROM-11-95 11.1mm power cable grommet 95mm2 CBL-CLMP-50-42 Cable clamp 50mm2, 2WAY 400 AMP CBL-CLMP-70-42 Cable clamp 70mm2, 2WAY 400 AMP CBL-CLMP-95-42 Cable clamp 95mm2, 2WAY 400 AMP CBL-CLMP-50-43 Cable clamp 50mm2, 3WAY 400 AMP CBL-GROM-70-43 Cable clamp 70mm2, 3WAY 400 AMP CBL-GROM-95-43 Cable clamp 95mm2, 3WAY 400 AMP CBL-CLMP-25-22 Cable clamp 25mm2, 2WAY 200 AMP CBL-CLMP-35-22 Cable clamp 35mm2, 2WAY 200 AMP CBL-CLMP-50-22 Cable clamp 50mm2, 2WAY 200 AMP CBL-CLMP-25-23 Cable clamp 25mm2, 3WAY 200 AMP CBL-CLMP-35-23 Cable clamp 35mm2, 3WAY 200 AMP CBL-CLMP-50-23 Cable clamp 50mm2, 3WAY 200 AMP PIN-08-25 8.0mm pin contact asm 25mm2 PIN-08-35 8.0mm pin contact asm 35mm2 PIN-08-50 8.0mm pin contact asm 50mm2 CBL-GROM-08-25 8.0mm power cable grommet 25mm2 CBL-GROM-08-35 8.0mm power cable grommet 35mm2 CBL-GROM-08-50 8.0mm power cable grommet 50mm2 PIN-INSL-11 11.1mm pin insulation PIN-INSL-08 8.0mm pin insulation FG-42R Flange gasket 400amp 2way receptacle FG-43R Flange gasket 400amp 3way receptacle FG-42R Flange gasket 200amp 2way receptacle FG-43R Flange gasket 200amp 3way receptacle RAD-11-BB 11.0mm RADSOK® contact assembly, BUSBAR RAD-11-50 11.0mm RADSOK® contact assembly, 50MM2 RAD-11-75 11.0mm RADSOK® contact assembly, 75MM2 RAD-11-90 11.0mm RADSOK® contact assembly, 90MM2 RAD-08-BB 8.0mm RADSOK® contact assembly, BUSBAR RAD-08-25 8.0mm RADSOK® contact assembly, 25MM2 RAD-08-35 8.0mm RADSOK® contact assembly, 35MM2 RAD-08-50 8.0mm RADSOK® contact assembly, 50MM2 Amphenol www.amphenol-industrial.com ePower Alternate Designs and Cable Assemblies Right Angle Over Molded: ships as a cable assembly. For more information, inquire about PN ePRAXX11. Cable assemblies: 500 Amp (3-pin design can also be done) Let Amphenol Industrial provide value added cable assemblies. 6.76 REF (171, 8) 5.11 REF (129, 7) 4.42 REF (112, 3) 700 Amp (3-pin design can also be done) 8.77 REF (222, 7) 6.68 REF (169, 6) 5.78 REF (146, 8) • We can design and build your ePower harnesses in Nogales Mexico or Zhuhai China. • Ensures a quality harness with the people who know the components the best. • Save on lead time and moving parts around with “one stop shopping”. • We buy our own bulk cable, or we can purchase your required specification. • We can add coverings, clips, and any components you need on the other end, or we can ship blunt cut leads. • We can do any of your low voltage cable assemblies too. • Let us show you that we are the lowest cost alternative and best value. AMPHENOL CORPORATION Amphenol Industrial Phone: 607-563-5011 40-60 Delaware Avenue Sidney, NY 13838-1395 www.amphenol-industrial.com IB-5-1 Notice: Specifications are subject to change without notice. Contact your nearest Amphenol Corporation Sales Office for the latest specifications. All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee, warranty, or responsibility of any kind expressed or implied. Statements or suggestions concerning possible use of our products are made without representation or warranty that any such use is free of patent infringement and are not recommendations to infringe any patent. The user should not assume that all safety measures are indicated or that other measures may not be required. Specifications are typical and may not apply to all connectors. HKA 2015