D-Sub Pressfit Connectors
Amphenol’s FCI D-Sub connectors are part of an industry
standard for applications requiring robust and reliable
connectors. These proven D-Sub connectors are one of
the most popular Input/Output interconnects, addressing
a wide variety of applications in Telecommunications,
Data, Consumer Industrial, Military, Instrumentation and
Medical. Since many years Amphenol FCI has been offering
a wide range of D-Sub connectorsto meet various design
requirements including those in harsh environment.
Amphenol offers Standard density and Mixed power
connectors in press fit termination. In SMT (Surface
Mount Technology) manufacturing process, this Press-fit
series connectors help to save the cost of an additional
wave soldering. The “eye of the needle” termination
combined with a special flat rock design (easy application
by pressure on insulator) make this product line very
attractive.
TARGET MARKETS
FEATURES
BENEFITS
§ Connectors are press-fitted into the PCB
§ Saves wave soldering cost
§ Flat rock contact design
§ Easy to mount
§ Eye of the needle termination
§ Ensures retention in PCB
§ Same connectors are compatible with PCB thicknesses of
§ Flexibility in application
1.6mm and 2.4mm
§ Solder less board locking
§ Solder less grounding
§ Press-fit boardlocks
§ Provides additional mechanical strength
www.amphenol-cs.com
D-Sub Pressfit Connectors
RIGHT ANGLE PRESS FIT
UL RECOGNISED FILE E66906
ORDERING INFORMATION
D
25
P
82C
4
PA
00LF
Series:
RoHS Status
Standard, RoHS compatible
Number of
Contacts
00LF
09
Mouting Options
15
Durability
25
37
50*
Contacts
Pin
P
Socket
S
Standard class
(≥200 mating/
unmating)
4
High performance
class (≥500
mating/unmating)
6
Standard hole
PA
Threaded insert M3
PL
Threaded insert UNC 4-40
PX
Female screw UNC 4-40
PV
Harpoons + insert M3
GL
Harpoons + insert UNC 4-40
GX
Harpoons + female screw UNC 4-40
GV
Termination
Type
Footprint/Pitch
Code
Eurostyle
9.4/2.54 – 9 to 37 way
10.3/2.54 – 50 way
82C
US standard
8.08/2.84 – 9 to 37 way
80C
Europe standard*
10.4/2.54 – 9 to 37 way
81C
*Only for Eurostyle version Preferred Option
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Disclaimer
Please note that the above information is subject to change without notice.
D-Sub Pressfit Connectors
SPECIFIC DIMENSIONS
09
15
27
37
50*
A±0,38
B±0,12
C±0,10
G-0/+0.25
P
30.81
24.99
16.96
5.90 -0/+0.15
S
30.81
24.99
16.96
6.05
P
39.14
33.32
25.18
5.90-0/+0.15
S
39.14
33.32
25.18
6.05
P
53.03
47.04
39.12
5.70
S
53.03
47.04
39.12
6.05
P
69.32
63.50
55.68
5.70
S
69.32
63.50
55.68
6.05
P
67.10
61.11
54.10
5.70
S
67.10
61.11
54.10
6.05
*Only for Eurostyle version Preferred Option
SPECIFIC DIMENSIONS
• Application by pressure on insulator
• D-Sub insertion kit: 8646 3064 01
• Eye of the needle design
METALLIZED HOLE DIMENSIONS
PCB
hole
definition
(note 1
and 2)
non
RoHS
RoHS
Press-fit Contacts
Press-fit Harpoons
Drill diameter
Ø 1.15 ref (note 3)
Ø 3.22 ref (note 3)
Drilled hole
Ø 1.18 - 1.2
Ø 3.19 - 3.25
Copper plating
25μm min. (recommended 50μ max.)
25μm min. (recommended 50μ max.)
Tin-lead plating
15μm max. (recommended 5μ min.)
15μm max. (recommended 5μ min.)
Finish hole (after reflow)
Ø 0.94 - 1.09
Ø 3.02- 3.20
Tin plating
0.8 to 1.2μm
0.8 to 1.2μm
Finish hole (after reflow)
Ø 1.00 - 1.09
Ø 3.08 - 3.20
Note 1: These dimensions must be respected to ensure press-fit pin performance
Note 2: According to IEC-352-S specification
Note 3: Vital requirement for press-fit pin performance
PRESS-FIT PERFORMANCE
Press-fit Contacts
Press-fit Harpoons
Insertion force
≤100 N
≤120 N
Extraction force
≥30 N
≥30 N
www.amphenol-icc.com
Disclaimer
Please note that the above information is subject to change without notice.
D-Sub Pressfit Connectors
STRAIGHT PRESS-FIT
UL RECOGNISED FILE E E66906
• This new Press-fit connectors eliminate soldering process and saves cost
• Compatible with PCB thicknesses of 1.60 mm & 2.40 mm
• The “eye of the needle” termination combined with a special flat rock design
(easy application by pressure on insulator) make this product line very attractive
ORDERING INFORMATION
D
25
P
91C
4
PA
RoHS Status
00LF
Standard, RoHS compatible
00LF
Series
Mouting Options
Number of
Contacts
09
15
25
37
50
Standard hole
PA
Threaded insert M3
PL
Threaded insert UNC 4-40
PX
Female screw UNC 4-40
PV
Harpoons + insert M3 + elec. continuity
GL
Harpoons + insert UNC 4-40 + elec. continuity
GX
Harpoons + female screw UNC 4-40 + elec. continuity
GV
Durability
Contacts
Pin
P
Standard class ≥200 mating/ unmating
4
Socket
S
High performance mating/unmating)
6
Termination Type
Type
Code
Press-fit suitable for PCB thickness 1.6mm & 2.4mm - Europe Standard
91C
Press-fit suitable for PCB thickness 1.6mm & 2.4mm - Low Profile
90C
Preferred Option
www.amphenol-icc.com
Disclaimer
Please note that the above information is subject to change without notice.
D-Sub Pressfit Connectors
SPECIFIC DIMENSIONS
Size
A±0,38
B±0,12
C±0,10
Termination Type
M±0.3
N±0.3
O±0.2
09
30.81
24.99
16.96
90C
5.60
3.40
1.20
15
39.14
33.32
25.18
91C
6.00
3.00
0.80
25
53.03
47.04
39.12
37
69.32
63.50
55.68
50
66.93
61.11
53.11
PRESS-FIT FEATURES
• Application by pressure on insulator
• D-Sub insertion kit: 8646 3064 01
• Eye of the needle design
METALLIZED HOLE DIMENSIONS
P.C.B
hole
definition
(note 1
and 2)
non
RoHS
RoHS
Press-fit Contacts
Press-fit Harpoons
Drill diameter
Ø 1.15 ref (note 3)
Ø 3.22 ref (note 3)
Drilled hole
Ø 1.18 - 1.2
Ø 3.19 - 3.25
Copper plating
25μm min. (recommended 50μ max.)
25μm min. (recommended 50μ max.)
Tin-lead plating
15μm max. (recommended 5μ min.)
15μm max. (recommended 5μ min.)
Finish hole (after reflow)
Ø 0.94 - 1.09
Ø 3.02- 3.20
Tin plating
0.8 to 1.2μm
0.8 to 1.2μm
Finish hole (after reflow)
Ø 1.00 - 1.09
Ø 3.08 - 3.20
Note 1: These dimensions must be respected to ensure press-fit pin performance
Note 2: According to IEC-352-S specification
Note 3: Vital requirement for press-fit pin performance
PRESS-FIT PERFORMANCE
Press-fit Contacts
Press-fit Harpoons
Insertion force
≤100 N
≤120 N
Extraction force
≥30 N
≥30 N
www.amphenol-icc.com
Disclaimer
Please note that the above information is subject to change without notice.
D-Sub Pressfit Connectors
FULL POWER RIGHT ANGLE AND STRAIGHT PRESS-FIT
UL RECOGNISED FILE E66906
ORDERING INFORMATION
D
E
L
Series
2
V
2
3
V
3
3
W
3
5
W
5
8
W
8
D
P
E
93C
5
G
Shell Size (tin
plated): E, A, B, C
Straight
version
Right
angled
X
Layouts
L
O
I
X
X
X
X
X
X
X: Available
Blank: without accessory
L: Threaded insert M3
O: Threaded insert UNC 4-40
I: Female screw UNC M3
V: Female screw UNC 4-40
V
Contacts
Pin
P
Socket
S
Fitted with power contacts
30A RoHS compatible
30LF
Fitted with power contacts
40A RoHS compatible
40LF
Termination Type
Straight version
93C
PCB Accessory
Right angled / Europe standard
81C
M
Right angled / US standard
(5W1, 9W4 non available)
80C
Straight
version
Right
angled
Durability
V
L
O
40LF
Power Contacts
Front Accessory
Blank
P
200 mating/unmating
5
500 mating/unmating
6
A
X
X
X
X: Available
A: Without accessory
G: Harpoon used for PCB thickness from 1.6mm
M: Metal brackets without harpoon
A
www.amphenol-icc.com
G
G
M
Disclaimer
Please note that the above information is subject to change without notice.
D-Sub Pressfit Connectors
SPECIFIC DIMENSIONS
METALIZED HOLE DIMENSIONS
Termination Type
P.C.B hole
definition
(note 1
and 2
non
RoHS
RoHS
Press-fit Contacts
Press-fit Harpoons
Drill diameter
Ø 3.22
Ø 3.22±0.03
Drilled hole
Ø 3.19 - 3.25
Ø 3.19 - 3.25
Copper plating
25μm min.
(recommended 50μ max.)
25μm min.
(recommended 50μ max.)
Tin-lead plating
15μm max.
(recommended 5μ min.)
15μm max.
(recommended 5μ min.)
Finish hole
(after reflow)
Ø 3.02 - 3.20
Ø 3.02 - 3.20
Tin plating
0.8 to 1.2μm
0.8 to 1.2μm
Finish hole
(after reflow)
Ø 3.08 - 3.20
Ø 3.08 - 3.20
±0.03
Ø 3.22±0.03
Note 1: These dimensions must be respected to ensure press-fit pin performance
Note 2: According to IEC-352-S specification
Note 3: Vital requirement for press-fit pin performance
PRESS-FIT PERFORMANCE
Press-fit Contacts
Press-fit Harpoons
Insertion force
≤200 N (average insertion 160 N)
≤200 N (average insertion 160 N)
Extraction force
≥30 N
≥30 N
www.amphenol-icc.com
Disclaimer
Please note that the above information is subject to change without notice.
D-Sub Pressfit Connectors
TECHNICAL INFORMATION
PHYSICAL CHARACTERISTICS
PACKAGING
§
Insulator Material: PBT color Black
§
Tray & Bulk pack (jack connectors, plug
§
Contact Material: Phosphor Bronze
§
Grounding Device Material: Brass
§
Accessories: Brass
connector components)
§
Tape & Reel (right angle Pin-in-Paste jack
connectors)
§
Single Kit (plug connector components)
ELECTRICAL CHARACTERISTICS
§
Carton (cable assemblies)
§
Maximum Rating Current: 5A at 20°C / 2.5A at 70°C
TARGET MARKETS/APPLICATIONS
§
Nominal Current: 5A (Standard conditions)
Asymmetric Digital Subscriber Line
(ADSL)
Base Station
Switching
Transmission
§
Contact Resistance:
§
Straight terminations: 1mm
§
Average Wiping Length: 2mm
MECHANICAL CHARACTERISTICS
§
RETENTION AGAINST TORQUE:
§
Threaded insert: 0.7 N.m max. from front side
§
Threaded insert: 0.3 N.m max. from rear side
0.25N.m min. from rear side
§
Insert L: Threaded M3
§
Insert X: Threaded UNC 4.40
§
Female Screw Lock: 0.5 N.m max. from front side
Medical Instrument
§
Female Screw V Threaded UNC 4.40
§
Female Screw I Threaded M3
Military Equipment
§
Insertion and Withdrawal Force: 0.20N (Gauge PM)
§
Thickness Gauge Ø: 0.99±0.005 / Surface Roughness: Ra=0.10µ
mini- 0.25µ maxi
§
Contact Retention In Insulator:
§
Mini 16N for straight contact
§
Mini 20N for right angled contact
ACPADSUBPFC0324EA4
§
Vibrations: 10-2000Hz / 1.5 mm - 20g /3 x 2 HRS
§
Interruption:
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