D38999/20FD35SA-LC

12-C Amphenol Amphenol Edition 4 38999 Products for Military, Aerospace and Harsh Environments • Aluminum • Stainless Steel/Firewall • Composite • Printed Circuit Board Connectors • High Speed Connectors • Fiber Optics • Full Complement of Contacts/Cables • EMI Filter/Transient • Accessories • Backshells III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB Fiber Optics Contacts Connectors Cables 26482 Matrix 2 The Interconnection Leader EMI Filter Transient Matrix|Pyle 83723 III Pyle 26500 Circular Interconnects HIgH SPEED 5015 Crimp Rear Release Matrix Class L 22992 12-C Edition 4 BackShells Amphenol Corporation 40-60 Delaware Avenue Sidney, NY 13838-1395 Phone: 800-678-0141 or 607-563-5011 Fax: 607-563-5157 www.amphenol-aerospace.com Amphenol Aerospace Options Others Amphenol Aerospace About Amphenol® Aerospace CONTACT US: Amphenol Aerospace 40-60 Delaware Avenue Sidney, NY 13838-1395 Amphenol Aerospace 38999 Customer Service: Mon.-Friday 8 am - 5 pm Phone: (800)678-0141 Fax: (607)563-5157 Online: www.amphenol-aerospace.com III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB ABOUT AMPHENOL AEROSPACE: Amphenol Aerospace, a Division of Amphenol Corporation, is one of the largest manufacturers of interconnect products in the world for the Military, Commercial Aerospace and Industrial markets. Amphenol designs, manufactures and markets circular and rectangular, electronic, fiber optic, EMI/EMP filter, and a variety of special applications connectors and interconnect systems. Our 675,000 square foot facility is nestled at the foothills of the Catskill Mountains in Sidney NY. The Amphenol complex houses state-of-the-art manufacturing technologies including CNC machining, die-casting, molding, impact and extruding, plating, screw machining and process controls. Our fully equipped material evaluation lab and engineering organization, utilizing the latest in computer aided design software and analysis tools, allows us to design, test, and qualify interconnect systems. Amphenol’s interconnect products are supplied to thousands of OEMs worldwide and are supported by our worldwide sales and engineering force, including the largest global network of electronic distributors. Cables QUALITY ASSURANCE: Amphenol Aerospace has been awarded both AS9100 - Revision C and ISO9001:2000 quality assurance certifications. Pyle 5015 Performance is the sum of these principles. It is the measure of how well we continually and consistently implement our basic strategy and key principles. Crimp Rear Release Matrix needs more rapidly than any other supplier. 26500 products and services. RESPONSIVENESS: Identify and respond to the market and product Matrix|Pyle defined markets, and understanding the needs of those markets. INNOVATION: Provide these markets new, creative solutions in both Connectors 83723 III FOCUS: Concentrate all resources on serving a limited number of tightly Amphenol Corporation’s broad technical, product and manufacturing resources enable Amphenol Aerospace to provide exceptional performance in the area of customized system development-application specific packaging, which blends both Corporate and Amphenol Aerospace products and design innovations. We provide customers with rapid, well engineered and cost-effective custom interconnect solutions. Contacts 26482 As a basic business philosophy, Amphenol Aerospace is dedicated to concentrating on those advanced and challenging market segments that demand an extraordinary level of supplier support and reaction. Our approach to implement this strategy is based on the following key principles: CUSTOMIZED INTERCONNECT PACKAGES: Matrix 2 AMPHENOL AEROSPACE’S PHILOSOPHY: Fiber Optics EMI Filter Transient The Amphenol Aerospace Division consists of the interconnect facility in NY; two facilities in NH that manufacture electrical backplanes, rigid boards and flex assemblies; an interconnect facility in Toronto, Canada; and satellite assembly plants in Mexico and China. High Speed Class L 22992 BackShells Options Others Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com 1 Amphenol Aerospace 38999 III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB MIL-DTL-38999 Series III, TV Pages: 6-9 10-17 25-28 29-38 39-45 Shell & Insert Chart Insert Arrangements How to Order TV Styles TV Breakaway Styles High MIL-DTL-38999 Speed Series I, LJT Fiber Optics Amphenol Aerospace Quick Reference H 38999 High Density Pages: 6-9 10-17 47 48-54 Shell & Insert Chart Insert Arrangements How to Order HD38999 Styles SJT DuaL K MIL-DTL-38999 Series II, JT Pages: 6-9 10-17 57-59 60 Pages: 6-9 10-17 62-66 67-82 Shell & Insert Chart Insert Arrangements How to Order Dualok Style 38999 & SJT Accessories Shell & Insert Chart Insert Arrangements How to Order JT Styles Aquacon Contacts Connectors Pages: 6-9 10-17 62-66 83-96 Shell & Insert Chart Insert Arrangements How to Order LJT Styles Pages: 100 Shell & Insert Chart 10-17 Insert Arrangements 99 How to Order 101-104 SJT Styles Hermetic/Sealed Pages: 105 Table of Contents 105-124 Accessories, Contacts, and Tools Pages: 128 Shell & Insert Chart 129,130 Insert Patterns 131 How to Order 132-135 Aquacon Styles 136-138 Accessories/Tools High Speed Interconnects PCB Fiber Optics Contacts Pages: 146 Shell & Insert Chart 148-162 Insert Arrangements 163-184 PCB Shell Styles 185 Stand-off Adapter Pages: 194 Shell & Insert Chart 195,196 Insert Patterns 197-207 Fiber Optic Shell Styles 208-211 Accessories, Tools and Cable Systems Pages: 213-217 Overview 219-222 Cable Assemblies/ Usage Guide 224-260 MIL-DTL-38999 Contacts 261-264 MIL-DTL-5015 & MIL-DTL-22992 Contacts 267 Guide selection/Cables MIL-DTL-26482 Series 2, Matrix MIL-DTL-83723 Series III, Matrix MIL-DTL-83723 Series III, Pyle Pages: 334 Shell & Insert Chart 335, 336 Insert Arrangements 338 How to Order 339-341 Shell Styles 342-344 Contacts/Tools Pages: 349 Shell & Insert Chart 350, 351 Insert Arrangements 352, 355 How to Order 353-358 Shell Styles 361 Contacts/Tools Pages: 371 Shell & Insert Chart 372,373 Insert Arrangements 374-381 How to Order 382-390 Shell Styles 391-394 Contacts/Tools Pages: 139 Quick Reference 140 High Speed Hermetics 141-142 Sealed Receptacle/UTS EMI/EMP Filter Protection Options Others BackShells Class L 22992 5015 Crimp Rear Release Matrix Pyle 26500 Matrix|Pyle 83723 III 26482 Matrix 2 EMI Filter Transient Cables 2 Pages: 269-277 Filter Data/Capabilities 278-283 How to Order 281-324 Shell Styles 325-331 Adapters, MOV, Diode, ESA and Specials Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Amphenol Aerospace Amphenol Aerospace Quick Reference/ New Products MIL-DTL-26500 Pyle MIL-DTL-5015 Crimp Rear Release Matrix MIL-DTL-22992 Class L Pages 399,400 Insert Patterns 403-404 How to Order 414,415 How to Order 421 How to Order 405-419 Shell Styles 422-431 Accessories/Contacts/Tools Assembly Instructions Pages 434, 435 Shell & Insert Chart 436-444 Insert Patterns 447 How to Order 448-455 Shell Styles 456-459 Accessories/Contacts/Tools Pages 464, 465 Shell & Insert Chart/Insert Patterns 467 How to Order 468-471 Shell Styles 472-477 Accessories/Contacts/Tools Installation Instructions III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB High Speed Options Others Backshells 38999 Fiber Optics Contacts Connectors Cables EMI Filter Transient Pages 555-571 Options and Other Products 564-571 Additional Circulars 572-577 Additional Rectangular 26482 Matrix 2 Pages 479-486 Quick Reference/Overview 487-507 Series III Backshell Styles 508-527 Series I, II Backshell Styles 528-553 26482, 83723 Backshell Styles Matrix|Pyle 83723 III NEW/FEATURED PRODUCTS: Pyle 26500 Amphenol has become the leader in interconnection products through its long history of engineering expertise for product solution solving. New and innovative solutions are under development every day within our highly skilled engineering departments who are teamed with marketing product managers and production specialists. They are always striving to meet new customer requirements in ever changing markets. The teams have a customer-driven approach to produce the end result: quality interconnect products that meet or exceed customer demands. 5015 Crimp Rear Release Matrix NEW High Vibration Connector 38999 Series III Type Connector for High Vibration High Density HD38999 (High Density, Crimp) Plugs and Receptacles Featuring Double Flange Receptacles The HD38999 family of connectors was designed to work with existing Mil-specified 38999 shells. The HD38999 has 30% more contacts, it still performs to minimum electrical requirements of standard 38999 connectors. See pages 46-54 for more information. Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Options Others Patent Pending H 38999 BackShells New High Vibration Dualok Connector The Dualok represents the latest in high performance connector designs from Amphenol. Featuring a newly developed locking mechanism, the Dualok plug ensures rock-solid coupling and metal-to-metal bottoming in the most severe vibration environments. See pages 55-60 for more information. New/Featured Class L DuaL K 22992 New/Featured 3 Amphenol Aerospace Amphenol New Product Development 38999 III HD Dualok II I SJT New/Featured Accessories Aquacon Herm/Seal PCB High Speed Fiber Optics Contacts Connectors Commercial Design with PCB Contacts: • Intermateable with standard 26500 plugs • Non-removable PC tail contacts • Special shell geometries and clinch nut available • Single piece insert • Ideal for high volume cost sensitive applications See page 419 for more information or contact Amphenol Aerospace. New/Featured Micro D-Twinax Transition Adapters New “Split-Pair” Quadrax Contacts & Cable Assemblies for MIL-DTL-38999, Series III Circulars for use with CAT6A Type Cable Amphenol Aerospace offers the high performance interconnect solution for CAT6A type cable. 26482 Matrix|Pyle 83723 III 5015 Crimp Rear Release Matrix Pyle 26500 Some Features & Benefits: • Overall higher bandwidth than standard CAT5E quadrax Enhanced crosstalk performance (compared to standard quadrax) due to compatibility with shielded twisted pair cables • Can be used for a variety of high speed applications beyond current quadrax designs. See page 227-230 for more information. Class L 22992 BackShells Options Others 4 New/Featured New MIL-DTL-26500 Pyle This new hybrid breakaway is the breakaway of choice for the Navy F-18 Program. Amphenol’s hybrid lanyard design offers greater durability over D38999 aluminum and composite designs because of its ability to handle abuse taken after weapons release. Other advantages include: • Lower profile compared to full metal breakaway Fail Safe connectors • Less weight See page 45 for more information. New/Featured Matrix 2 EMI Filter Transient Cables New Hybrid Lanyard Release Plugs (Metal inside shells & Composite, lower profile outer sleeves) New Hybrid Lanyard Breakaway Fail Safe connector with a composite thermoplastic outer operating sleeve for greater durability. Micro D-Twinax Transition Adapters New/Featured Amphenol now offers differential twinax transition adapters in smaller sizes that provide matched impedance interconnection to PCB boards. Our unique push-pull quick disconnect adapter See page 238-240 for more information. MIL-DTL-38999 Series III, Double Flange Receptacles for PC Board Mounting Amphenol double flange receptacles for PC board mounting offer a convenient method of PC board attachment. MIL-DTL-38999 Series III Connectors with “Split-Pair” Quadrax Contacts for use with CAT6A Type Cable Micro D-Twinax Transition Adapters The advantages of Attaching directly to the connector shell are: • Offers improved grounding • Relieves stress on contact solder joints • Eliminates the need for additional hardware Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com Amphenol Aerospace Durmalon Connector Finish Alternative to Cadmium “Durmalon”- Amphenol’s answer to EU RoHS/ELV/Cadmium Free Restrictions. Commercial, industrial & military markets are rapidly moving away from hazardous materials such as Cadmium (Cd) & Hexavalent Chrome (Cr6+). Amphenol is offering an alternative finish & process that complies with all customer requirements tied to these specifications. MIL-DTL-38999 Rev L has established 3 new service classes as alternative finishes addressing these requirements for Cadmium replacement. Amphenol is using this and European Union Directive 2002/95/EC RoHS (Regulation of Hazardous Substances) as a guide to qualification for all domestic, global, commercial, industrial, & military specifications requiring the reduction or elimination of these hazardous materials. Amphenol has qualified Durmalon, with internal part number coding “DT” finish, which meets or exceeds the 38999 designated class “T” finish, Nickel Fluorocarbon Polymer. Durmalon is also EU RoHS-compliant. We also continue to develop additional platings such as “DX”, (Durmalon, heavy duty final plate) to support JSF, F-35 Program. The DX plating is intended to meet higher corrosivity Sulfur Dioxide (SO2)/salt fog requirements of JSF. Also under development is “DZ” (Zinc Nickel) to meet D38999 class “Z” plating. Please consult Amphenol Aerospace for availability as we continue testing. Cables AlumiplateSM Zinc Cobalt Stainless Steel Electroless Nickel n n n n NA n NA n n n n n n n n n n TBD n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n n * Meets EU RoHS/ELV maximum concentration values (MCV) of 1000 ppm (0.1% w/w) or (0.01% w/w) per homogenous material. ** Potassium Formate/Acetate based de-icing fluids. n n n n n n n Options Others n n n BackShells n Class L n n 22992 n n 5015 n Pyle Zinc Nickel 26500 De-icing Fluid** Connectors Matrix|Pyle Available in Composite Contacts 83723 III DurmalonTM EU RoHS/ELV Compliant* Non-Magnetic Fiber Optics Amphenol Aerospace has performed extensive testing on numerous alternative platings with the most consistent performer being the Durmalon. For specific applications please contact Amphenol Aerospace. Cadmium 200°C Non-Reflective Interest for non-hazardous alternative finishes is gaining momentum & many customers are currently using Durmalon for a broad number of applications. Durmalon combines the unique lubrication and anti-wetting properties of PTFE with corrosion resistance, high conductivity and EU RoHS compliance in a non-reflective finish. 26482 Temperature Rating 175°C Applications Crimp Rear Release Matrix