Amphenol
MIL-DTL-38999, Series III, TV
TABLE OF CONTENTS
Combined MIL-DTL-38999 Series I, II, III
• Shell Size & Insert Arrangements Availability. . . . . . . . . . . . . . 6-9
• Insert Arrangement Drawings. . . . . . . . . . . . . . . . . . . 10-17
• Contact - Ratings, Service Ratings, Finish Data. . . . . . . . . . . . 18, 19
• Seal Plugs. . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
MIL-DTL-38999, Series III TV
• Performance, Options . . . . . . . . . . . . . . . . . . . . . . 21, 22
• Weight Comparison (Composite vs. Metal). . . . . . . . . . . . . . . 23
• Test Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
• How to Order (Commercial & Military). . . . . . . . . . . . . . . . 25-27
• How to Order (Boeing BACC63). . . . . . . . . . . . . . . . . . . 28
New
Featured
Other New 38999
DualokTM
see page 55
HD38999
see page 46
Shell Styles:
• Crimp Wall Mounting Receptacle TVP00R (D389999/20) /CTVP00R (D38999/20). 29
• Crimp Box Mounting Receptacle TVP02R / CTVP02R. . . . . . . . . . . 30
• Crimp Straight Plug TV06R (D38999/26) / CTV06R (D38999/26). . . . . . 31
• Crimp CLUTCH-LOK™ Straight Plug for High Vibration TV26/MTV26 . . . . 32
• Crimp Jam Nut Receptacle TV07R (D38999/24) / CTV07R (D38999/24). . . 33
• Crimp Line Receptacle TV01R / CTV01R . . . . . . . . . . . . . . . . 34
• Crimp Flange Mounting Plug TV09R. . . . . . . . . . . . . . . . . . 35
• Hermetic Box Mounting Receptacle TVPS02Y (D38999/21). . . . . . . . 36
• Hermetic Jam Nut Receptacle TVS07Y (D38999/23). . . . . . . . . . . 37
• Hermetic Solder Mounting Receptacle TVSIY (D38999/25),
Hermetic Weld Mounting Receptacle TVSHIY (D38999/27). . . . . . . . . 38
• Breakaway Fail-Safe Lanyard Release Plug
D38999/29 & /30 (88-5565 / 91-5565). . . . . . . . . . . . . . . . 39, 40
• Breakaway Fail-Safe How to Order (Military/Commercial). . . . . . . . 41, 42
• Breakaway MIL-STD-1760 Lanyard Release Plug D38999/31. . . . . . . . 43
• Breakaway MIL-STD-1760 How to Order (Military). . . . . . . . . . . . 44
• Breakaway Hybrid, Low Profile Lanyard Release Plug . . . . . . . . . . . 45
• Stores Management Type II, Rail Launch (MIL-STD-1760) . . . . . . . . . 45
MIL-DTL-38999 Series III Typical Markets:
• Military & Commercial Aviation
• Military Vehicles
• Missiles & Ordnance
• C4ISR
• Space Applications
20
Amphenol
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Aerospace
Amphenol
Aerospace
MIL-DTL-38999, Series III TV
Performance
38999
Tri-StartTM MIL-DTL-38999 Series III
with Metal Shells - Aluminum, Stainless Steel, Class K Firewall
Amphenol ® Tri-Start MIL-DTL-38999* Series III Connectors offer the
highest performance capabilities for both general duty and severe
environment applications. Meeting or exceeding MIL-DTL-38999
Series III requirements, the Tri-Start connector with standard metal
shells (aluminum or stainless steel with several finish options)
offers these features:
Contacts
Connectors
Cables
Matrix|Pyle
83723 III
Pyle
Options
Others
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
BackShells
• High degree of differential torque
• No settling back to the next ratchet tooth
• Completely intermateable with all existing
MIL-DTL-38999 Series III connectors
• Offers advantage in inaccessible, hard to reach
areas where mating torque is difficult to apply and
complete coupling is not verifiable by inspection
See page 32 for description,
25 – 27 for ordering.
Class L
22992
The Tri-Start option CLUTCH-LOK offers all advantages
of stainless steel/Class K firewall for MIL-DTL-38999
Series III connectors, plus a unique clutch design that
actually tightens itself under vibration.
Features include:
5015
CLUTCH-LOKTM MIL-DTL-38999 Series III
High Vibration Connector
26500
Applicable Patents:
Tri-StartTM Connector Patent 4,109,990.
Composite Connector Patents:
4,268,103; 4,648,670; 4,682,832; 4,703,987.
Clutch-Lok® Patent 6,152,753.
Fiber
Optics
26482
* MIL-DTL-38999 Series III supersedes MIL-C-38999 Series III.
• Lightweight - 17% – 70% weight savings
(17–40% weight savings vs. Aluminum)
(60–70% weight savings vs. Stainless steel)
See Composite weight comparison chart on page 23.
• Corrosion Resistance - available in standard
MIL-DTL-38999 olive drab cadmium (-65°C to 175°C)
and electroless nickel plating (-65°C to 200°C), both withstanding 2000 hours of salt spray exposure. The base material is able to withstand an indefinite exposure to salt spray.
• Durability - 1500 couplings minimum (in reference to
connector couplings, not contacts)
• Extended Life Contact - Mil-approved plating process
which provides 1500 couplings minimum
• Qualified to BACC63CT and BACC63CU specifications
High
Speed
Matrix 2
• Deep Reach Shells - For increased panel thickness
• Stand-off Flange Shells - For attachments to Printed
Circuit Boards.
• Connector with Integral Strain Reliefs
MIL-Qualified to MIL-DTL-38999, Rev. K, the Amphenol ®
Composite Tri-Start Connector offers a lightweight, corrosion
resistant connector with the same high performance features
as its metal counterpart. The Composite Tri-Start Connector
also includes the following features:
EMI Filter
Transient
Optional Shell Geometries
Amphenol offers a number of different
shell configurations to fit your needs.
Composite Tri-Start,
Qualified to MIL-DTL-38999, Rev. J
Crimp Rear
Release
Matrix
• EMI Shielding - solid metal-to-metal coupling, grounding fingers,
electroless nickel plating, and thicker wall sections provide superior
EMI shielding capability of 65dB minimum at 10 GHz
• Contact Protection - recessed pins in this 100% scoop-proof
connector minimize potential contact damage
• Moisture Resistance - improved interfacial seal design helps
prevent electrolytic erosion of contacts
• Corrosion Resistance - shells of stainless steel or cadmium over
nickel plating withstand a 500 hour salt spray exposure
• Vibration/Shock - operates under severe high temperature
vibration, through 200°C
• Firewall Capability - available in a stainless steel shell,
class RK, RS
• Lockwiring Eliminated - unique, self-locking, quick coupling
connector eliminates lockwiring
• Quick Coupling - completely mates and self-locks in a 360° turn
of the coupling nut
• Inventory Support Commonality - uses standard MIL-DTL-38999
contacts, application tools, insert arrangements
• Electrostatic Discharge Protection (ESD) - protection for
sensitive circuitry without diodes, varistors, etc., with the use of the
Faraday Cage principle which shunts high voltage, high current
discharge events (see page 331)
• Hermetic- air leakage limited to 1 X 10-7 cm3 per second optional
• Qualified Specifications - Stainless Steel qualified to BACC63DB
and BACC63DC specifications
Series III
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
21
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
MIL-DTL-38999, Series III TV
Options
Series III, TV Tri-Start Connectors, offer more versatility
& options than any other interconnection family!
High reliability and increased versatility best
describe Amphenol MIL-DTL-38999, Series III
circular connectors. Originally designed
for the harshest of environments and most
demanding of applications, Amphenol MILDTL-38999 Series III, Tri-Start connectors
continue to evolve in pace with the needs of an
ever-changing market.
Accessories
Aquacon
Herm/Seal
PCB
High
Speed
Amphenol Tri-Start connectors can be
configured with a number of application
specific technologies like High Density
HD38999, Dualok, Filters, Hermetics, PC
Tails, Fiber Optics, Flex, CLUTCH-LOK,
Fail Safe, and contacts. Flexibility aids in
design optimization through the combination
of different technologies within a common,
time-tested, harsh environment connector
body.
Fiber
Optics
Contacts
Connectors
EMI Filter
Transient
Cables
5015
Matrix|Pyle
Options
Others
BackShells
Class L
22992
Crimp Rear
Release
Matrix
Pyle
26500
83723 III
26482
Matrix 2
For more information about options, please
call 800-678-0141 or visit www.amphenolaerospace.com.
22
Performance
Designed for Performance
Numerous advantages in performance capability are designed
into the Amphenol Tri-Start Connector. A positive metal to metal
coupling design, grounding fingers, and electroless nickel plating
provide superior EMI shielding capability of 65 dB minimum at
10 GHz.
Acme threads provide coupling durability. Thicker wall sections
and a greater coupling surface area improve strength and shock
resistance. Blunting of the thread on both the coupling nut and
receptacle eliminates cross coupling. The connector quickly mates
and self locks in a 360° turn of the coupling nut.
Elongated mounting holes permit the Tri-Start Connector to intermount with various existing MIL-Spec box or wall mount receptacles, giving it a design replacement advantage.
Shells of stainless steel or cadmium over nickel plating prevent
severe corrosion. Resistance is tested through exposure to a 500
hour salt spray. Composite versions provide protection from salt
spray exposure for 2000 hours. Other finish options are available;
see how to order Tri-Start metal and Tri-Start Composite.
Recessed pins minimize potential contact damage in this
100% scoop-proof connector. In a blind mating application,
mating shells cannot “scoop” the pins and cause a shorting
or bending of contacts.
The design of the Amphenol Tri-Start interfacial seal meets
the MIL-DTL-38999 Series III requirements for electrolytic
erosion resistance.
A rigid dielectric insert with excellent electrical characteris
tics provides durable protection to the contacts. The socket
contacts are probe proof, and all contacts are rear remov
able. They are plated in the standard 50 micro inches
minimum gold, with 100 micro inches as an option, and
are available in standard Tri-Start insert arrangements and
special Pyle® insert arrangements in sizes 10 power, 12,
16, 20 and 22D contacts. Special insert patterns are also
available with larger contacts in sizes 4 and 0.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
MIL-DTL-38999, Series III TV
Weight Comparisons (Composite vs. Metal)
Depending on the shell style, shell size and contact count, weight savings
can range from 17% to 40% compared to standard aluminum product.
38999
Tri-Start Weight in Ounces (includes contacts)
Weight
Wall Mount Receptacle (00 • Military D38999/20
Stainless
Steel
Aluminum
Composite
Jam Nut Receptacle (07) • Military D38999/24
Stainless
Aluminum
Composite
Plug (06) • Military D38999/26
Stainless Steel
Aluminum
Composite
Pin
Socket
Pin
Socket
Pin
Socket
Pin
Socket
Pin
Socket
Pin
Socket
Pin
Socket
Pin
Socket
Pin
Socket
9-35
.7216
.7840
.3248
.3777
.2588
.3121
1.1472
1.2096
.4416
.5040
.3489
.4413
1.0736
1.1360
.4236
.4625
.2606
.2994
9-98
.7216
.7776
.2496
.3056
.1664
.2224
1.1472
1.2032
.4416
.4976
.3744
.4640
1.0736
1.1296
.3968
.4624
.2991
.2337
11-35
.9488 1.0800
.3632
.4960
.2753
.4081
1.4304
1.5632
.5936
.7264
.4679
.6007
1.2480
1.3808
.5312
.6389
.3450
.4582
11-98
.9488 1.0620
.3632
.4768
.2753
.3889
1.4304
1.5440
.5936
.7072
.4679
.5815
1.2480
1.3616
.5330
.6283
.3468
.4457
13-8
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
High
Speed
1.2096 1.3888
.4800
.6592
.3696
.5488
1.9104
2.0896
.7664
.9456
.6560
.8352
1.8048
1.9840
.7936
.9728
.5237
.5952
13-35 1.2160 1.4320
.4864
.7024
.3762
.5922
1.9168
2.1328
.7728
.9888
.6136
.8296
1.8112
2.0272
.8000
.8472
.5301
.6531
13-98 1.2160 1.4016
.4864
.6720
.3762
.5618
1.9168
2.1024
.7728
.9584
.6136
.7992
1.8112
1.9968
.7978
.9856
.5244
.7157
15-5
1.5312 1.7904
.6352
.8944
.5027
.7619
2.3792
2.6384
.9728 1.2320
.7749
1.0341
2.2704
2.5456
.9632
1.1719
.6450
.8467
Contacts
15-18 1.5456 1.8416
.7760
.9456
.6432
.8128
2.3936
2.6896
.9872 1.2832
.8544
1.1504
2.2848
2.5808
.9776
1.2736
.6594
.8208
Cables
15-35 1.5424 1.8768
.6464
.9808
.5139
.8483
2.3904
2.7344
.9840 1.3280
.7861
1.1301
2.2816
2.6256
1.2179
1.3184
.8961
1.0002
17-6
2.1488 2.5904
.9360
1.3776
.7812
1.2228
2.9152
3.3568 1.2336 1.6752
.9940
1.4356
2.5008
3.1024
1.1408
1.7424
.8160
1.4176
17-26 2.1344 2.5600
.9216
1.3472
.7668
1.1924
2.9008
3.3264 1.2192 1.6448
.9796
1.4052
2.4864
2.9120
1.1264
1.3343
.8017
.8062
17-35 2.1360 2.6640
.9232
1.4512
.7684
1.2964
2.9024
3.4304 1.2208 1.7488
.9812
1.5092
2.4880
3.0160
1.1280
1.5497
.8033
1.2144
19-11 2.2592 2.6656
.9696
1.4528
.7925
1.2757
3.4352
3.9184 1.4720 1.9552 1.2033
1.6865
2.9808
3.4640
1.3472
1.8304
.9632
1.4464
19-32 2.1888 2.7264
.9760
1.5136
.7989
1.3365
3.4416
3.9792 1.4784 2.0160 1.2097
1.7473
2.9872
3.5248
1.3536
1.8912
.9696
1.5072
19-35 2.1920 2.8432
.9792
1.6304
.8021
1.4533
3.4448
4.0960 1.4816 2.1328 1.2129
1.8641
2.9904
3.6416
1.3568
2.0080
.9728
1.6240
21-11 2.7456 3.4640 1.3088
2.0272
1.1088
1.8272
3.9712
4.6896 1.8128 2.5312 1.6128
2.3312
3.4448
4.1632
1.7344
2.5312
1.3039
1.8710
21-16 2.6784 3.3168 1.2416
1.8800
1.0422
1.6806
3.9040
4.5424 1.7456 2.3840 1.4505
2.0889
3.3776
4.0160
1.6672
2.3168
1.2352
1.8736
21-35 2.6672 3.4992 1.2304
2.0624
1.0310
1.8630
3.8928
4.7248 1.7344 2.5664 1.4393
2.2713
3.3664
4.1984
1.6560
2.2309
1.2255
1.8003
21-41 2.6768 3.3600 1.2400
1.9232
1.0406
1.7238
3.9024
4.5856 1.7440 2.4272 1.4489
2.1321
3.3760
3.5792
1.6656
1.8688
1.2336
1.4368
23-21 3.0352 3.8624 1.4496
2.2768
1.2279
2.0551
4.2368
5.0640 1.9440 2.7712 1.6368
2.4640
3.7920
4.6192
1.9216
2.7488
1.4637
2.2896
23-35 3.0240 4.0448 1.4384
2.4592
1.2167
2.2375
4.2256
5.2464 1.9328 2.9536 1.6256
2.6464
3.7808
4.8016
1.9104
2.6087
1.4525
2.1507
23-53 2.8992 3.9072 1.4560
2.4816
1.2343
2.2599
4.2432
5.1088 1.9504 2.8160 1.6432
2.5088
3.7984
4.6640
1.9280
2.7936
1.4672
2.2384
25-4
3.4512 4.4800 1.7312
2.8816
1.4864
2.1904
4.8048
5.8272 2.2016 3.2480 1.9568
2.8720
4.2224
5.2496
2.2128
3.2560
1.7133
2.4163
25-19 3.5312 4.7264 1.8112
3.0064
1.5664
2.7616
4.8848
6.0816 2.2816 3.4784 2.0368
3.2336
4.3024
5.4992
2.2928
3.4896
1.7933
2.7058
25-20 3.8190 4.7150 2.0173
3.1125
1.7733
2.8512
5.1430
6.0380 2.4877 3.5421 2.1872
3.2416
4.4350
5.3300
2.2580
3.0182
1.8288
2.8928
25-35 3.4416 4.6656 1.7216
2.9456
1.4776
2.7016
4.7952
6.0192 2.1920 3.4160 1.8915
3.1155
4.2128
5.4368
2.2032
3.4272
1.7037
2.9277
25-61 3.4304 4.4848 1.7282
2.7648
1.4841
2.5208
4.7840
5.8384 2.1808 3.2352 1.8803
2.9347
4.2016
5.2560
2.1920
3.2464
1.6912
2.7456
Fiber
Optics
Connectors
EMI Filter
Transient
Matrix 2
26482
Matrix|Pyle
83723 III
Pyle
26500
5015
Crimp Rear
Release
Matrix
Class L
22992
All weight measurements are for reference only.
BackShells
Options
Others
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
23
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
LEAKAGE dB
100
0
100
TRI-START
VIBRATION CRITERIA
EMI/EMP SHIELDING EFFECTIVENESS dB
TESTING BY MODE STIRRING METHOD
10.
140
2 axes @ ambient
120
1.
100
6dB/octave
80
60
40
NICKEL CLASS F, CLASS M
TYPICAL SHIELD EFFECTIVENESS DATA
20
0
NICKEL CLASS F, CLASS M
MIL-DTL-38999 REQUIREMENTS
1
2
3
4
5
6
7
BackShells
FREQUENCY GIGAHERTZ
8
9
10
POWER SPECTRAL DENSITY G2/HZ
Pyle
200
TRI-START, SERIES III
TYPICAL SHIELDING EFFECTIVENESS TEST DATA
LEAKAGE dB
Matrix|Pyle
83723 III
26482
Matrix 2
EMI Filter
Transient
Cables
26500
60
20
Connectors
5015
80
40
Contacts
Crimp Rear
Release
Matrix
The TV and CTV Series III connector with
standard solid metal-to-metal coupling, EMI
grounding fingers and conductive finishes
have proven to be the ultimate in EMI/EMP
shielding effectiveness. The charts illustrate
shielding effectiveness data which is typical of
Tri-Start connectors tested with the nickel
finish (Class F-metal, Class M-composite)
over a wide frequency range.
The vibration capability of the Tri-Start Series
is shown in the chart below. This illustrates the
NICKEL CLASS F, CLASS M
most severe vibration envelope of any
TYPICAL SHIELD EFFECTIVENESS DATA
qualified connector available today.
NICKEL CLASS F, CLASS M
These capabilities along with a +200°C, -65°C
MIL-DTL-38999 REQUIREMENTS
temperature rating and superior moisture
sealing protection provide the user with a
600
300
400
500
700
800
connector that can withstand the most
FREQUENCY MEGAHERTZ
rigorous application.
120
Fiber
Optics
2 axes @
200˚ C *
(Fail Safe:
2 axes @
ambient)
.1
10in/sec
.06 in DA.
.01
3 axes @ – 55˚ C
ambient + 200˚ C*
60 G's
(Fail Safe: 3 axes
@ ambient
30 G's)
.001
.0001
5
50
HERTZ
Options
Others
DOUBLE AMPLITUDE
(IN) SINE VIBRATION
500
5000
POWER SPECTRAL
DENSITY (G2/HZ)
RANDOM VIBRATION
* Dependant on shell finish
Test data beyond 2GHz is subject to equipment variation.
24
Amphenol® Tri-Start connectors
provide EMI/EMP shielding
capability which exceeds
MIL-DTL-38999 Series III
requirements.
TRI-START, SERIES III
TYPICAL SHIELDING EFFECTIVENESS TEST DATA
140
High
Speed
Class L
Test Data
EMI/EMP SHIELDING EFFECTIVENESS dB
TESTING BY TRIAXIAL METHOD
Accessories
Aquacon
Herm/Seal
PCB
22992
MIL-DTL-38999, Series III TV, HD
NOTE: For test data information on the new Clutch-Lok Tri-Start,
high vibration connectors, consult Amphenol Aerospace.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
MIL-DTL-38999, Series III TV
How to Order (Military and Commercial)
Easy Steps to build a part number... Tri-Start Series III TV
1.
2.
3.
4.
5.
6.
7.
Commercial
Shell Style
Service Class
Shell Size– Insert
Arrangement
Contact Type
Alternate Keying
Position
Special
Variations
TVPS
00
RF
9-35
P
B
(XXX)
Military
Shell Style
Service Class
Shell Size– Insert
Arrangement
Contact Type
Alternate Keying
Position
D38999/
20
J
G35
P
N
Step 1. Select a
Connector Type
Step 2. Select a Shell Style
Do you need a Mil-Spec
marked connector?
Military-MIS-Spec Market
D38999 Military MIL-DTL-38999
Commercial
TVP, TVPS, TV, TVS CTVS CLUTCHCTVP,
CTV
LOK
CTVPS
Series III Connector
If you don’t need Mil-Spec Marked
Connector select from the choices
below.
Next question to help you decide.
What Shell Material & Temperature
rating do you need?
00
D38999
Military
20
Military
D38999
MTV,
Military
D38999
Composite CLUTCHLOK
20
Designates
Wall Mount
Receptacle
02
Box Mount
Receptacle
21
Box Mount
Receptacle Hermetic
01
01
01
TV
Tri-Start 175°C
06
06
06
26
26
Straight Plug
TVP
Panel mounted
receptacle175°C
07
07
07
24
24
Jam Nut Receptacle
09
09
Line Receptacle
Jam Nut Receptacle
Hermetic
I
25
Solder Mount
Receptacle Hermetic
HI
27
Weld Mounted
Receptacle,
(Hermetic) Only
56
56
56
Straight plug with
Dualok
26
Composite 200°C
CTVPS
Composite Panel
mounted, 200° rated
receptacle
30
Lanyard release plug
with socket contacts
31
Lanyard release plug
for MIL-STD-1760
with pin contacts
32
Plug protection cap
33
Receptacle
protection cap
Steel 200°C
MTV
Line
Receptacle
(01)
Jam Nut
Receptacle
(07, 24)
Flange
Mounting Plug
(09)
Box Mount
Receptacle
(02, 21)
Deep Reach
Receptacle
Consult
Amphenol
Aerospace
Straight
Plug
(06)
Solder Mount
Hermetic
Receptacle
(I, 25)
Options
Others
Wall Mount
Receptacle
(00, 20)
BackShells
CLUTCH-LOK
connector with
“MS” stamping
(Note: remove dashes
in how to order part
number when
ordering CLUTCH-LOK)
Class L
Lanyard release plug
with pin contacts
22992
29
5015
200°C rated,
composite
CLUTCH-LOK high
vibration straight plug
(Class RK only)
Crimp Rear
Release
Matrix
CTVS
26
Pyle
Panel mounted
composite
receptacle 175°C
26500
Composite 175°C
CTVP
Cables
Matrix|Pyle
23
Composite 175°C
CTV
Connectors
83723 III
Panel mounted, 200°C
rated receptacle
Contacts
26482
TVPS
Fiber
Optics
Matrix 2
200°C rated
High
Speed
Flange Mounted Plug
Aluminum, Aluminum Bronze
& Steel 200°C
TVS
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
EMI Filter
Transient
Aluminum 175°C
38999
Lanyard
Release Plug
(29, 30, 31)
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
25
Amphenol
Aerospace
38999
MIL-DTL-38999, Series III TV
How to Order (Military and Commercial)
Step 3. Select a Service Class
III
HD
Dualok
II
I
SJT
TV
Accessories
Aquacon
Herm/Seal
PCB
RX
1.
2.
Connector
Type
Shell Style
CTVP
TVS
TVPS
RB
RB
CLUTCHLOK
RX
RX
RX
RFComposite
RFMetal
RFMetal
RGFComposite
RGF-
RGF-
Metal
Metal
Metal
RGW-
RGW-
Composite Composite
EMI Filter
Transient
Metal
RK**
RK**
RKN
RKN
RL
RL
26482
Matrix 2
Matrix|Pyle
83723 III
Special
Variations
HS
Ro
Military
G
RW-
Metal
RW-
Metal
RW-
RK**
K
L
W-Metal
J-Composite
RW-
Composite Composite
Pyle
26500
5015
Crimp Rear
Release
Matrix
Class L
22992
7.
pheno
l
Am
F-Metal
M-Composite
Contacts
Y
Y
RS*
RS*
YN
YN
Y
RS*
S
N
DT
DT
T
DZ
DZ
Z
Quadrax or Differential Twinax:
BackShells
6.
Alternate
Position
Finish
Description
Corrosion resistant aluminum bronze for
Aluminum
TBD marine & other high corrosion
Bronze
applications, 200°C.
Non-conductive, anodic coated
Anodic
n aluminum, 500 hour salt spray, 200°C.
Coating
Consult Amphenol Aerospace
for details, options and availability of
TBD
non-cadmium or ROHS Compliant
Finishes.
Electroless nickel plated aluminum
(composite) optimum EMI shielding
effectiveness –65dB @ 10GHz
Electroless
n
specification min., 48 hour salt spray,
Nickel
200°C (Composite-2000 hours dynamic
salt spray).
Electroless nickel plated ground plane
Electroless
n aluminum (composite), 200°C
Nickel
Space grade, electroless nickel, 48 hour
Electroless
n salt spray, 200°C
Nickel
Olive drab cadmium plated ground plane
Olive Drab
aluminum (composite), 175°C
Cadmium
Corrosion resistant stainless steel, firewall capability, plus 500 hour salt spray
Passivated
n resistance, EMI –45 dB @ 10 GHz
Stainless Steel
specification min., 200°C
Corrosion resistant stainless steel,
Passivated
non-firewall capability, plus 500 hour salt
n
Stainless Stee
spray resistance, EMI –45 dB @ 10 GHz
specification min., 200°C
Corrosion resistant steel, electro
Stainless Steel
deposited nickel, 500 hour salt spray,
n
w/ Nickel Plate
200°C, non firewall, EMI shielding –65dB
@ 10GHz specification min.
Corrosion resistant olive drab cadmium
plate aluminum (composite), 500 hour
Olive Drab
salt spray, EMI Shielding –50 dB@10
Cadmium
GHz specification min., 175°C (Composite - 2000 hours dynamic salt spray).
Hermetic seal, passivated stainless steel,
Stainless Steel n
200°C
(Non-hermetic connectors), Nickel plated,
Stainless Steel
corrosion resistant steel, firewall capabiln
w/ Nickel Plate
ity, 500 hour salt spray, 200°, EMI shielding –65dB @ 10GHz specification min.
(Hermetic connectors), Nickel plated
Stainless Steel
n corrosion resistant steel, 200°C
w/ Nickel Plate
Nickel-PTFE alternative to Cadmium.
Corrosion resistant, 500 hour salt spray,
Durmalon
n
EMI -50dB at 10GHz specification min.,
plated
175°C
Zinc-Nickel Alternative to Cadmium,
corrosion resistant, 500 hour salt spray,
Zinc-Nickel
n Conductive, –65°C to +175°C, EMI
Plated
Shielding –50 dB @ 10 GHz specification
min.
U
C
CTV
CTVS,
CTVPS
C
Connectors RGW- RGW-
Options
Others
5.
Contact Type
E
TVP
Fiber
Optics
E
/2
002 / 95 /
* Consult Amphenol Aerospace for availability. **Coaxial arrangements are not available in these classes.
The incorporation of Quadrax or Differential Twinax contacts requires a modified connector to accommodate keyed contacts.
* D38999/26KJ20PN, is a series III stainless steel plug with twin axial and coaxial contacts that may not meet the firewall requirement of the specification.
D38999/26KJ61HN, is a series III stainless steel plug with high durability contacts. However, the connector will be limited to 500 cycles of durability.
Insert arrangements using multi-axial (i.e. coax, twinax, triax shielded) contacts should not be used in firewall applications.
Step 4. Select a Shell Size & Insert
Arrangement see pages 6-9
Double Start
Threads
7
26
4.
Shell SizeInsert Arrg.
RX
High
Speed
Cables
3.
Service
Class
7H
Triple Start Threads
A
B
C
D
E
F
G
H
9
11
13
15
17
19
21
23
Mil Shell
Size
Amphenol
25
Shell size
J
1.
Connector
Type
2.
Shell Style
3.
Service Class
4.
5.
Shell Size- Contact Type
Insert Arrg.
23-2
6.
Alternate
Position
7.
Special
Variations
P
Shell Size & Insert Arrangement are on pages 6-9. First number
represents Shell Size, second number is the Insert Arrangement.
* Size 7 and 7H are Double Start Threads only
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
MIL-DTL-38999, Series III TV
How to Order (Military and Commercial)
Step 5. Select a Contact Type
38999
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
Designates
P
Pin Contacts
S
Socket Contacts
H
1500 Cycle Pin Contacts
J
1500 Cycle Socket Contacts
A
Same as “P” except supplied less pin Contacts
B
Same as “S” except supplied less socket contacts ( A & B designate nonstandard contact applications)
X
Eyelet contacts, hermetics only
Step 6. Select an Alternate Keying Position
1.
2.
Connector
Type
Shell Style
3.
4.
Service Class
Shell SizeInsert Arrg.
5.
Alternate
Position
P
B
Key/Keyway Position
215
248
230
205
234
197
265
320
312
275
304
240
11,
13,
and
15
N*
A
B
C
D
E
95
113
90
53
119
51
141
156
145
156
146
141
208
182
195
220
176
184
236
292
252
255
298
242
17
and
19
N*
A
B
C
D
E
80
135
49
66
62
79
142
170
169
140
145
153
196
200
200
200
180
197
293
310
244
257
280
272
21,
23,
and
25
N*
A
B
C
D
E
80
135
49
66
62
79
142
170
169
140
145
153
196
200
200
200
180
197
293
310
244
257
280
272
25L,
33,
and
37
N*
A
B
C
D
E
80
135
49
66
62
79
142
170
169
140
145
153
188
188
188
188
188
188
293
310
244
257
280
272
RECEPTACLE
(front face shown)
˚
AR
BSC
˚
BR
BSC
˚
DR
BSC
MAIN
KEYWAY
˚
CR
BSC
˚
AP
BSC
˚
BP
BSC
PLUG
(front face shown)
˚
DP
BSC
˚
CP
BSC
Size 7 and 7H Dualok Plug and Receptacle
AR°
AP°
BP°
BR°
RECEPTACLE
(FRONT FACE SHOWN)
BackShells
140
132
118
140
155
131
Class L
105
102
80
35
64
91
PLUG
(FRONT FACE SHOWN)
Consult Amphenol Aerospace for variations.
1.
Connector
Type
2.
Shell Style
3.
4.
Service Class
Shell SizeInsert Arrg.
5.
Contact Type
P
6.
Alternate
Position
7.
Options
Others
* An “N” designation is used on D38999 military
part number but not on the commercial versions
Step 7. Special Variations
22992
9
N*
A
B
C
D
E
MAIN
KEYWAY
5015
NA
Pyle
NA
Cables
26500
240
248
230
275
234
197
Connectors
Matrix|Pyle
120
132
80
140
155
131
Contacts
83723 III
7,
7H
N*
A
B
C
D
E
A plug with a given rotation letter will mate with a receptacle
with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Master
key stays fixed, minor keys rotate. Inserts are not rotated in
conjunction with the master key/keyway.
26482
DR°
or
DP°
BSC
Fiber
Optics
Matrix 2
CR°
or
CP°
BSC
High
Speed
EMI Filter
Transient
BR°
or
BP°
BSC
Key & Keyway
Arrangement
Identification
Letter
7.
Special
Variations
Crimp Rear
Release
Matrix
AR°
or
AP°
BSC
Shell
Size
6.
Contact Type
Special
Variations
(xxx)
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
27
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
How to Order
Easy Steps to build a part number... Boeing BACC63 CT & CU
1.
6.
7.
8.
Boeing Basic
Number
Style
2.
Shell Size
3.
Shell Finish &
Contact
4.
Insert
Arrangement
Contact
Type
Alternate
Keying Position
Ordering
Option
BACC63
CT
15
—
19
P
N
H
Composite
Accessories
Aquacon
Herm/Seal
PCB
5.
Step 6. Select a Contact Type
Step 4. Select a Shell
Finish & Contact
Step 1. Boeing Number
BACC63
High
Speed
Fiber
Optics
Boeing BACC63
Designates
Designates
P
Pin
C
CT Style Only. Cadmium
Plated, Grounded
S
Socket
D
Cadmium Plated, ungrounded
Designates
G
Nickel Plated, Grounded
CT
Composite Plug
—
Nickel Plated, Ungrounded
CU
Composite Receptacle
Step 2. Select a Style
Step 7. Select an Alternate
Keying Position
Designates
N
Contacts
Connectors
EMI Filter
Transient
Cables
Step 3. Shell Size 15
Step 5. Insert ArrangementsConsult Amphenol Aerospace for insert
arrangements available.
Designates
15
A-E
Normal
Alternates
Step 8. Ordering Option
One Shell Size
Designates
H
Without Contacts & Seal Plugs
5015
Matrix|Pyle
BackShells
Class L
22992
Crimp Rear
Release
Matrix
Pyle
26500
83723 III
26482
Matrix 2
Blank With Contacts & Seal Plugs
Easy Steps to build a part number... Boeing BACC63 DB & DC
1.
2.
5.
6.
7.
Boeing Basic
Number
Style
Shell
Size
3.
Separator
4.
Insert
Arrangement
Contact
Type
Alternate
Keying Position
Ordering
Option
BACC63
DB
15
—
19
P
N
H
BACC63
DC
17
—
8
P
N
H
Stainless Steel
Step 1. Boeing Number
BACC63
Step 2. Select a Style
Designates
DB
Stainless Steel Plug
DC
Stainless Steel Receptacle
Step 4. Separator
Designates
—
Options
Others
Step 7. Select an
Alternate Keying Position
Separator
Designates
N
Step 5. Insert ArrangementsConsult Amphenol Aerospace for insert
arrangements available.
A-E
Step 3. Select a Shell Size
9-25
Shell Size
Normal
Alternates
Step 8. Ordering Option
Designates
H
Step 6. Select a Contact Type
Without Contacts & Seal Plugs
Blank With Contacts & Seal Plugs
Designates
Designates
28
8.
P
Pin
S
Socket
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
TVP00R (D38999/20) - Crimp, Metal
CTVP00R (D38999/20) - Crimp, Composite
Wall Mounting Receptacle
PART #
Connector
Type
To complete,
see how to order
pages 25-27.
S
2 PLACES
TVP
TVPS
TVPS
TVPS
CTVP
CTVPS
D38999/
R2
2 PLACES
M (TV)
M1 (CTV)
AA
B
THREAD
Service Shell Size
Class & Insert Arrg
00
RW
00
RK
00
RF
00
RS
00
RW
METAL
00
RF
20
X
L (TV)
L1 (CTV)
38999
Contact Alternate
Special
Type
Position Variations
9-35
X-X
X-X
X-X
X-X
X-X
X-X
P
X
X
X
X
X
X
VIEW D
FOR SIZE 8 COAXIAL ONLY,
RELATIVE TO –A–
.861 MAX
21.87 MAX
(TV)
LL (TV)
LL1 (CTV)
R1
2 PLACES
Shell
Style
B
X
X
X
X
X
X
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
(453)
(XXX)
(XXX)
(XXX)
(XXX)
(XXX)
NA
PANEL HOLE
DIMENSIONS
High
Speed
V THREAD
D
.909 MAX
23.09 MAX
(CTV)
.005 M
.13 M
BACK PANEL
MOUNTING
VIEW D
FOR SIZE 8 TWINAX ONLY,
RELATIVE TO –A–
Z (TV)
Z 1(CTV)
Connectors
Cables
1.037 MAX
26.34 MAX
(TV)
–A–
1.240 MAX
31.50 MAX
A2
R2
.514
.820
.773
.812
.719
1.043
.128
.153
.198
.796
.625
.234
.905
.908
.194
13
C
.8750
.469
.514
.820
.773
.906
.812
1.137
.128
.153
.198
.922
.750
.234
.905
.908
.194
15
D
1.0000
.469
.514
.820
.773
.969
.906
1.232
.128
.153
.198
1.047
.906
.234
.905
.908
.173
17
E
1.1875
.469
.514
.820
.773
1.062
.969
1.323
.128
.153
.198
1.219
1.016
.234
.905
.908
.194
19
F
1.2500
.469
.514
.820
.773
1.156 1.062
1.449
.128
.153
.198
1.297
1.141
.234
.905
.908
.194
21
G
1.3750
.500
.545
.790
.741
1.250 1.156
1.575
.128
.183
.228
1.442
1.266
.204
.905
.904
.194
23
H
1.5000
.500
.545
.790
.741
1.375 1.250
1.701
.154
.183
.228
1.547
1.375
.204
.905
.904
.242
25
J
1.6250
.500
.545
.790
.741
1.500 1.375
1.823
.154
.183
.228
1.672
1.484
.204
.905
.904
.242
A1
A2
LL
Back Front
+.15
LL1
Panel Panel
AA
–.00
±.13
Mount Mount Max. (TV) (CTV)
16.66 13.11 5.94 22.99 23.06
TT
±.20
5.49
B
11.91
13.06
20.83
19.63
20.62
18.26
26.5
3.25
M15X1-6g 3.89
5.03
20.22
15.88
5.94
22.99 23.06
4.93
13
C
11.91
13.06
20.83
19.63
23.01
20.62
28.9
3.25
M18X1-6g 3.89
5.03
23.42
19.05
5.94
22.99 23.06
4.93
15
D
11.91
13.06
20.83
19.63
24.61
23.01
31.3
3.25
M22X1-6g 3.89
5.03
26.59
23.01
5.94
22.99 23.06
4.39
17
E
11.91
13.06
20.83
19.63
26.97
24.61
33.7
3.25
M25X1-6g 3.89
5.03
30.96
25.81
5.94
22.99 23.06
4.93
19
F
11.91
13.06
20.83
19.63
29.36
26.97
36.9
3.25
M28X1-6g 3.89
5.03
32.94
28.98
5.94
22.99 23.06
4.93
21
G
12.70
13.84
20.07
18.82
31.75
29.36
40.1
3.25
M31X1-6g 4.65
5.79
36.12
32.16
5.18
22.99 22.96
4.93
23
H
12.70
13.84
20.07
18.82
34.93
31.75
43.3
3.91
M34X1-6g 4.65
5.79
39.29
34.93
5.18
22.99 22.96
6.15
25
J
12.70
13.84
20.07
18.82
38.10
34.93
46.4
3.91
M37X1-6g 4.65
5.79
42.47
37.69
5.18
22.99 22.96
6.15
All dimensions for reference only
Options
Others
11
R
2
BackShells
18.26
Z.
R
S
T
V Thread Max. Z1 Max.
Max. ±.20
Metric
(TV) (CTV)
15.09 24.1 3.25 M12X1-6g 3.89
5.03
1
Class L
MS
M1
Shell
L1
M +.00 +.00
Shell Size L Max. Max.
–.13
–.13
Size Code (TV) (CTV) (TV) (CTV)
9
A
11.91 13.06 20.83 19.63
22992
Millimeters
5015
.469
Pyle
.7500
26500
.594
B
Crimp Rear
Release
Matrix
.719
11
Matrix|Pyle
R1
Inches
A1
A2
AA Max.
LL
Z.
Z1
Back Front
Panel
+.006 LL1
T
Max. Max. Panel Panel
Thick- –.000 ±.005 TT
S Max. ±.008 (TV) (CTV) Mount Mount
ness
(TV) (CTV) ±.008
.948 .128 .153 .198 .655
.516
.234
.905 .908 .216
83723 III
M
M1
+.000 +.000
–.005 –.005
(TV) (CTV)
.820 .773
26482
†† Blue band indicates rear release contact retention system
Matrix 2
FRONT PANEL
MOUNTING
1.084 MAX
27.53 MAX
(CTV)
† Red band indicates fully mated
MS
B Thread
Shell Class 2A
L1
Shell Size 0.1P=0.3L- L Max. Max.
Size Code TS (Plated) (TV) (CTV)
9
A
.6250
.469 .514
Contacts
EMI Filter
Transient
TT
4 PLACES
RED
BAND†
BLUE
BAND††
T
4 PLACES
Fiber
Optics
A1
Designates true position dimensioning
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
29
Amphenol
Aerospace
TVP02R – Crimp, Metal
CTVP02R – Crimp, Composite
Box Mounting Receptacle
38999
III
HD
Dualok
II
I
SJT
PART #
Connector
Type
To complete,
see how to order
pages 25-27.
Accessories
Aquacon
Herm/Seal
PCB
TVP
TVPS
TVPS
TVPS
CTVP
CTVPS
Shell
Style
Service Shell Size
Class & Insert Arrg
Contact Alternate
Special
Type
Position Variations
9-35
X-X
X-X
X-X
X-X
X-X
02
RW
02
RK
02
RF
02
RS
02
RW
METAL
02
RF
P
X
X
X
X
X
B
X
X
X
X
X
(453)
(XXX)
(XXX)
(XXX)
(XXX)
(XXX)
S
2 PLACES
PANEL HOLE
DIMENSIONS
R1
2 PLACES
L (TV)
L1 (CTV)
BLUE
BAND††
R2
2 PLACES
Z (TV)
Z 1(CTV)
RED
BAND†
High
Speed
A1
Fiber
Optics
BACK PANEL
MOUNTING
Contacts
Connectors
Cables
5015
Matrix|Pyle
Options
Others
BackShells
Class L
22992
Crimp Rear
Release
Matrix
Pyle
26500
83723 III
26482
Matrix 2
EMI Filter
Transient
TT
4 PLACES
.005 M
AA
M (TV)
M 1 (CTV)
.13 M
LL (TV)
LL1 (CTV)
A2
FRONT PANEL
MOUNTING
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system
Consult Amphenol Aerospace for availability of composite box mount receptacles.
MS
B Thread
M
M1
Shell Class 2A
L1
+.000 +.000
Shell Size 0.1P=0.3L- L Max. Max. –.005 –.005
Size Code TS (Plated) (TV) (CTV) (TV) (CTV)
9
A
.6250
.205
.250
.820 .773
Inches
.719
A1
Z.
Z1
Back
2
R
S
T
Max. Max. Panel
Max. ±.008 (TV) (CTV) Mount
.594 .948 .128 .153 .198 .650
11
B
.7500
.205
.250
.820
.773
.812
.719 1.043 .128
.153
.198
.800
.620
.234
.905
.908
.194
13
C
.8750
.205
.250
.820
.773
.906
.812 1.137 .128
.153
.198
.910
.740
.234
.905
.908
.194
15
D
1.0000
.205
.250
.820
.773
.969
.906 1.232 .128
.153
.198
1.040
.900
.234
.905
.908
.173
17
E
1.1875
.205
.250
.820
.773
1.062
.969 1.323 .128
.153
.198
1.210 1.010
.234
.905
.908
.194
19
F
1.2500
.205
.250
.820
.773
1.156
1.062 1.449 .128
.153
.198
1.280 1.130
.234
.905
.908
.194
21
G
1.3750
.235
.280
.790
.741
1.250
1.156 1.575 .128
.183
.228
1.410 1.250
.204
.905
.904
.194
23
H
1.5000
.235
.280
.790
.741
1.375
1.250 1.701 .154
.183
.228
1.530 1.360
.204
.905
.904
.242
25
J
1.6250
.235
.280
.790
.741
1.500
1.375 1.823 .154
.183
.228
1.660 1.470
.204
.905
.904
.242
R1
A2
AA Max.
Front
Panel
Panel ThickMount
ness
.510
.234
LL
+.006
–.000
(TV)
.905
LL1
±.005 TT
(CTV) ±.008
.908 .216
Millimeters
MS
M1
Shell
M +.00 +.00
L1
Shell Size L Max. Max.
–.13
–.13
Size Code (TV) (CTV) (TV) (CTV)
9
A
5.21
6.35 20.83 19.63
R
1
18.26
R
2
S
T
Max. ±.20
15.09 24.1 3.25
Z.
Max.
(TV)
3.89
A2
A1 Back Front
Z1
Max. Panel Panel
(CTV) Mount Mount
5.03
16.66
13.11
AA
Max.
5.94
LL +.15
–.00 (TV)
22.99
LL1
±.13
(CTV)
23.06
TT
±.20
5.49
11
B
5.21
6.35
20.83
19.63
20.62
18.26
26.5
3.25
3.89
5.03
20.22
15.88
5.94
22.99
23.06
4.93
13
C
5.21
6.35
20.83
19.63
23.01
20.62
28.9
3.25
3.89
5.03
23.42
19.05
5.94
22.99
23.06
4.93
15
D
5.21
6.35
20.83
19.63
24.61
23.01
31.3
3.25
3.89
5.03
26.59
23.01
5.94
22.99
23.06
4.39
17
E
5.21
6.35
20.83
19.63
26.97
24.61
33.7
3.25
3.89
5.03
30.96
25.81
5.94
22.99
23.06
4.93
19
F
5.21
6.35
20.83
19.63
29.36
26.97
36.9
3.25
3.89
5.03
32.94
28.98
5.94
22.99
23.06
4.93
21
G
5.97
7.11
20.07
18.82
31.75
29.36
40.1
3.25
4.65
5.79
36.12
32.16
5.18
22.99
22.96
4.93
23
H
5.97
7.11
20.07
18.82
34.92
31.75
43.3
3.91
4.65
5.79
39.29
34.93
5.18
22.99
22.96
6.15
25
J
5.97
7.11
20.07
18.82
38.10
34.92
46.4
3.91
4.65
5.79
42.47
37.69
5.18
22.99
22.96
6.15
All dimensions for reference only
30
B
THREAD
T
4 PLACES
Designates true position dimensioning
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
TV06R (D38999/26) – Crimp, Metal
CTV06R (D38999/26) – Crimp, Composite
Straight Plug
38999
PART #
To complete,
see how to order
pages 25-27.
Connector
Type
Shell
Style
TV
TVS
TVS
TVS
CTV
CTVS
D38999/
Service Shell Size
Class & Insert Arrg
06 RW
06
RK
06
RF
06
RS
06 RW
METAL
06
RF
26
X
Contact Alternate
Special
Type
Position Variations
9-35
X-X
X-X
X-X
X-X
X-X
X-X
P
X
X
X
X
X
X
B
X
X
X
X
X
X
(453)
(XXX)
(XXX)
(XXX)
(XXX)
(XXX)
NA
1.234 MAX
31.34 MAX
METAL
1.220 MAX
31.00 MAX
B THREAD
VIEW D
FOR SIZE 8 COAXIAL ONLY,
RELATIVE TO –A–
Q
High
Speed
1.656 MAX
42.06 MAX
D
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
Fiber
Optics
Contacts
V THREAD
Connectors
BLUE BAND†
.591 +.003
–.000
15.01 +.08
–.00
Cables
–A–
EMI Filter
Transient
.359 MAX
9.12 MAX
VIEW D
FOR SIZE 8 TWINAX ONLY,
RELATIVE TO –A–
COMPOSITE
Pyle
–A–
† Blue band indicates rear release contact retention system
MS Shell Size
Code
Q Dia. Max.
Shell
Size
MS Shell Size
Code
Q Max.
Class L
Shell
Size
22992
Millimeters
Inches
B Thread
0.1P-0.3L-TS-2B
(Plated)
5015
Crimp Rear
Release
Matrix
.591 +.003
–.000
15.01 +.08
–.00
26500
BLUE BAND†
.359 MAX
9.12 MAX
Matrix|Pyle
Q
D
V THREAD
83723 III
B THREAD
26482
1.234 MAX
31.34 MAX
Matrix 2
1.797 MAX
45.64 MAX
V Thread Metric
.6250
.858
9
A
21.8
M12X1-6g
B
.7500
.984
11
B
25.0
M15X1-6g
13
C
.8750
1.157
13
C
29.4
M18X1-6g
15
D
1.0000
1.280
15
D
32.5
M22X1-6g
17
E
1.1875
1.406
17
E
35.7
M25X1-6g
19
F
1.2500
1.516
19
F
38.5
M28X1-6g
21
G
1.3750
1.642
21
G
41.7
M31X1-6g
23
H
1.5000
1.768
23
H
44.9
M34X1-6g
25
J
1.6250
1.890
25
J
48.0
M37X1-6g
Options
Others
A
BackShells
9
11
All dimensions for reference only.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
31
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
TV26/MTV26 – Crimp, Metal
CLUTCH-LOK™ Plug
For High Vibration Applications
PART #
To complete, see how to order pages 25-27.
Accessories
Aquacon
Herm/Seal
PCB
Connector
Type
Shell
Style
TV
TV
MTV
MTV
26
26
26
26
Service Shell Size
Class & Insert Arrg
RK
RS
RK
RS
Contact Alternate
Special
Type
Position Variations
9-35
X-X
X-X
X-X
P
X
X
X
N
N
N
N
(453)
(XXX)
(XXX)
(XXX)
For parts with MS Stamping use MTV26( ) part number as
shown above.
High
Speed
CLUTCH-LOK features and benefits:
• High degree of differential torque
• Infinite free coupling and positive metal-to-metal bottoming with
each mating
• No settling back to the next ratchet tooth
• Available with stainless steel shells and Class K firewall inserts
• All the advantages of MIL-DTL-38999 Series III including EMI/RFI
shielding, electrolytic erosion resistance and contact protection with
recessed pins
• Enhanced connector performance at affordable prices
• Completely intermateable with all existing MIL-DTL-38999
Series III connectors
• Fully QPL’d
Fiber
Optics
Contacts
Connectors
26482
Matrix 2
EMI Filter
Transient
Cables
1.234 MAX
31.34 MAX
Matrix|Pyle
83723 III
Designed for high vibration and harsh environments such as aircraft
gas turbine engines, the CLUTCH-LOK is also an ideal choice for
demanding applications such as aircraft, space and military ground
vehicles. The unique clutch design of the Amphenol CLUTCH-LOK
means that you don’t have to compromise the need for quick, smooth
mating of plugs and receptacles in order to get increased
uncoupling torque.
The CLUTCH-LOK has proven to not only remain mated and pass all
the Series III specification requirements, it also has proven to
actually tighten itself under vibration. This is a powerful advantage over
the traditionally high vibration application connectors. The
CLUTCH-LOK is also a tremendous advantage in inaccessible, hard
to reach areas where mating torque is difficult to apply and complete
coupling is not verifiable by inspection.
1.220 MAX
31.00 MAX
B THREAD
VIEW D
FOR SIZE 8 COAXIAL ONLY,
RELATIVE TO –A–
Q
1.656 MAX
42.06 MAX
Pyle
26500
D
V THREAD
5015
.591 +.003
–.000
15.01 +.08
–.00
BackShells
Inches
Shell Size
MS Shell
Size Code
B Thread
0.1P-0.3L-TS-2B
(Plated)
9
A
.6250
11
13
15
Options
Others
–A–
† Blue band indicates rear release contact retention system
Class L
22992
Crimp Rear
Release
Matrix
BLUE BAND†
.359 MAX
9.12 MAX
17
19
21
23
25
B
C
D
E
F
G
H
J
.7500
.8750
1.0000
1.1875
1.2500
1.3750
1.5000
1.6250
Millimeters
MS Shell
Shell Size Size Code
Q Max.
V Thread
Metric
A
21.8
M12X1-6g
B
25.0
M15X1-6g
1.157
13
C
29.4
M18X1-6g
1.280
15
D
32.5
M22X1-6g
1.406
17
E
35.7
M25X1-6g
1.516
19
F
38.5
M28X1-6g
1.642
21
G
41.7
M31X1-6g
1.768
23
H
44.9
M34X1-6g
1.890
25
J
48.0
M37X1-6g
Q Dia.
Max.
.858
9
.984
11
All dimensions for reference only.
32
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
TV07R (D38999/24) – Crimp, Metal
CTV07R (D38999/24) – Crimp, Composite
Jam Nut Receptacle
Connector
Type
PART #
To complete,
see how to order
pages 25-27.
C
Shell
Style
TV
TVS
TVS
TVS
CTV
CTVS
D38999/
07
07
07
07
07
07
24
Service Shell Size
Class & Insert Arrg
9-35
X-X
X-X
X-X
X-X
X-X
X-X
RW
RK
RF
RS
RW
RF
X
38999
Contact Alternate
Special
Type
Position Variations
P
X
X
X
X
X
X
B
X
X
X
X
X
X
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
(453)
(XXX)
(XXX)
(XXX)
(XXX)
(XXX)
NA
BLUE BAND ††
PANEL THICKNESS
.062 MIN .125 MAX
1.57 MIN 3.18 MAX
.378 MAX
9.60 MAX
D
VIEW D
FOR SIZE 8 COAXIAL ONLY,
RELATIVE TO –A–
.794 MAX
20.17 MAX
PANEL HOLE
High
Speed
DIMENSIONS
D1
Fiber
Optics
V THREAD
B THREAD
H
RED
BAND †
.091 MAX
2.31 MAX
–A–
.940 MAX
23.88 MAX
Contacts
Connectors
Cables
EMI Filter
Transient
K REF
SHELL SIZES 9/11 –
.871 22.12
SHELL SIZES 13/25 –
.878 22.30
1.280 MAX
32.51 MAX
S
2 PLACES
D2
VIEW D
FOR SIZE 8 TWINAX ONLY,
RELATIVE TO –A–
JAM NUT
D-HOLE
MOUNTING
† Red band indicates fully mated
D2
+.000
–.010
H Hex
+.017
–.016
S
±.010
1.062
.6250
1.199
.693
.657
.875
B
.7500
1.386
.825
.770
1.000
1.250
13
C
.8750
1.511
1.010
.955
1.188
1.375
1.0000
1.636
1.135
1.085
1.312
1.500
E
1.1875
1.761
1.260
1.210
1.438
1.625
19
F
1.2500
1.949
1.385
1.335
1.562
1.812
21
G
1.3750
2.073
1.510
1.460
1.688
1.938
1.5000
2.199
1.635
1.585
1.812
2.062
J
1.6250
2.323
1.760
1.710
2.000
2.188
Shell
Size
MS
Shell
Size
Code
Millimeters
C Max.
D1
+.25
–.00
D2
+.00
–.25
H Hex
+.43
–.41
S
±.25
V Thread
Metric
30.45
17.60
16.70
22.23
26.97
M12X1-6g
B
35.20
20.96
19.59
25.40
31.75
M15X1-6g
13
C
38.38
25.65
24.26
30.18
34.93
M18X1-6g
15
D
41.55
28.83
27.56
33.32
38.10
M22X1-6g
17
E
44.73
32.01
30.73
36.53
41.28
M25X1-6g
19
F
49.50
35.18
33.91
39.67
46.02
M28X1-6g
21
G
52.65
38.35
37.08
42.80
49.23
M31X1-6g
23
H
55.85
41.53
40.26
46.02
52.37
M34X1-6g
25
J
59.00
44.70
43.43
50.80
55.58
M37X1-6g
Options
Others
A
BackShells
9
11
Class L
H
22992
23
25
5015
D
Crimp Rear
Release
Matrix
15
17
Pyle
A
26500
9
11
Matrix|Pyle
C Max.
D1
+.010
–.000
Inches
83723 III
Shell
Size
MS
Shell
Size
Code
B Thread
Class 2A
0.1P0.3L-TS
(Plated)
26482
★ .059 dia min.
1.5 dia min., 3 lockwire holes Formed lockwire hole design (6 holes) is optional
Matrix 2
†† Blue band indicates rear release contact retention system
All dimensions for reference only NOTE: Deep reach receptacles are available for panel thicknesses up to .750 max.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
33
Amphenol
Aerospace
Line Receptacle
38999
III
HD
Dualok
II
I
SJT
TV01R – Crimp, Metal
CTV01R – Crimp, Composite
PART #
Connector
Type
Shell
Style
TV
TVS
CTV
CTVS
01
01
01
01
To complete,
see how to order
pages 25-27.
Service Shell Size
Class & Insert Arrg
9-35
X-X
X-X
X-X
RW
RF
RW
RF
Accessories
Aquacon
Herm/Seal
PCB
P
X
X
X
B
X
X
X
.280 MIN FULL THD
7.11 MIN FULL THD
M (TV)
M 1 (CTV)
B
THREAD
(453)
(XXX)
(XXX)
(XXX)
VIEW D
FOR SIZE 8 COAXIAL ONLY,
RELATIVE TO –A–
.861 MAX
21.87 MAX
(TV)
LL (TV)
LL1 (CTV)
GG (TV)
GG 1 (CTV)
High
Speed
Contact Alternate
Special
Type
Position Variations
V THREAD
Fiber
Optics
D
.909 MAX
23.09 MAX
(CTV)
Contacts
Connectors
Cables
EMI Filter
Transient
26482
Matrix 2
Matrix|Pyle
83723 III
Pyle
26500
5015
Crimp Rear
Release
Matrix
Z (TV)
Z 1(CTV)
1.037 MAX
26.34 MAX
(TV)
L (TV)
L1 (CTV)
–A–
1.084 MAX
27.53 MAX
(CTV)
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system
Shell
Size
B Thread
0.1P-0.3LMS Shell
TS-2A
Size Code (Plated)
M
+.000
–.005
(TV)
M
+.000
–.005
(CTV)
L
Max.
(TV)
L1
S
Max. ±.010 S1 ±.010
(CTV) (TV)
(CTV)
Z Max
(TV)
Z Max
(CTV)
GG
±.010
(TV)
1
GG1
±.010
(CTV)
LL
+.006
–.000
(TV)
LL1
±.005
(CTV)
9
A
.6250
.820
.773
.469
.514
.675
.635
.153
.198
.812
.699
.905
.908
B
.7500
.820
.773
.469
.514
.800
.765
.153
.198
.905
.875
.905
.908
13
C
.8750
.820
.773
.469
.514
.925
.885
.153
.198
1.093
1.007
.905
.908
15
D
1.0000
.820
.773
.469
.514
1.050
1.100
.153
.198
1.219
1.140
.905
.908
17
E
1.1875
.820
.773
.469
.514
1.238
1.197
.153
.198
1.375
1.229
.905
.908
19
F
1.2500
.820
.773
.469
.514
1.300
1.260
.153
.198
1.469
1.380
.905
.908
21
G
1.3750
.790
.741
.500
.545
1.425
1.385
.183
.228
1.625
1.493
.905
.904
23
H
1.5000
.790
.741
.500
.545
1.550
1.510
.183
.228
1.750
1.626
.905
.904
25
J
1.6250
.790
.741
.500
.545
1.675
1.635
.183
.228
1.875
1.777
.905
.904
M
+.00–.013
(TV)
M1
+.00
–.13
(CTV)
Class L
Millimeters
MS Shell
Size
Code
L1
S1
L Max. Max. S ±.25 ±.010
(TV) (CTV) (TV) (CTV)
V Thread
Metric
Z Max Z1 Max
(TV)
(CTV)
GG
±.25
(TV)
GG1 ±.25
(CTV)
LL
+.15
–.00
(TV)
LL1
±.13
(CTV)
9
A
20.83
19.63
11.91
13.06
17.15
16.13
M12X1-6g
3.89
5.03
20.62
17.75
22.99
23.06
11
B
20.83
19.63
11.91
13.06
20.32
19.43
M15X1-6g
3.89
5.03
22.99
22.22
22.99
23.06
13
C
20.83
19.63
11.91
13.06
23.50
22.47
M18X1-6g
3.89
5.03
27.76
25.57
22.99
23.06
15
D
20.83
19.63
11.91
13.06
26.67
27.94
M22X1-6g
3.89
5.03
30.96
28.95
22.99
23.06
17
E
20.83
19.63
11.91
13.06
31.45
30.40
M25X1-6g
3.89
5.03
34.93
31.21
22.99
23.06
19
F
20.83
19.63
11.91
13.06
33.02
32.00
M28X1-6g
3.89
5.03
37.31
35.05
22.99
23.06
21
G
20.07
18.82
12.70
13.84
36.20
35.18
M31X1-6g
4.65
5.79
41.28
37.92
22.99
22.96
23
H
20.07
18.82
12.70
13.84
39.37
38.35
M34X1-6g
4.65
5.79
44.45
41.30
22.99
22.96
25
J
20.07
18.82
12.70
13.84
42.55
41.53
M37X1-6g
4.65
5.79
47.63
45.13
22.99
22.96
All dimensions for reference only
34
Inches
1
11
22992
BackShells
BLUE
BAND ††
1.240MAX
31.50 MAX
Shell
Size
Options
Others
RED
BAND †
S (TV)
S1 (CTV)
2 PLACES
VIEW D
FOR SIZE 8 TWINAX ONLY,
RELATIVE TO –A–
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
TV09R – Crimp, Metal
Flange Mounting Plug
PART #
To complete, see how to
order pages 25-27.
.190 +.010
–.000
4.82 +.26
–.00
Connector
Type
Shell
Style
TV
TVS
09
09
Service Shell Size
Class & Insert Arrg
9-35
X-X
RW
RF
R
G
Contact Alternate
Special
Type
Position Variations
P
X
B
X
VIEW D
FOR SIZE 8 COAXIAL ONLY,
RELATIVE TO –A–
BLUE
BAND †
1.656 MAX
42.06 MAX
(453)
(XXX)
38999
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
High
Speed
D
Q
R
GG
Fiber
Optics
Contacts
Connectors
B
THREAD
–A–
.138-32UNC-2B
HELICAL COIL
.005 M
1.797 MAX
45.64 MAX
.13 M
Q Dia.
Max
R
GG Dia
±.005
1.106
.859
1.038
1.838
.7500
1.106
.969
1.115
1.948
2.124
13**
C
.8750
1.106
1.141
1.240
15
D
1.0000
1.106
1.266
1.327
2.248
17
E
1.1875
1.106
1.391
1.417
2.375
1.2500
1.356
1.500
1.557
2.495
1.3750
1.356
1.625
1.624
2.568
23
H
1.5000
1.356
1.750
1.713
2.723
25
J
1.6250
1.356
1.875
1.801
2.848
9**
Q Dia. Max
A
28.09
21.82
26.37
46.69
B
28.09
24.62
28.32
49.48
R
GG Dia ±.13
13**
C
28.09
28.98
31.50
53.95
15
D
28.09
32.16
33.71
57.10
E
28.09
35.33
35.99
60.33
F
34.44
38.10
39.55
63.37
21
G
34.44
41.28
41.25
65.23
23
H
34.44
44.45
43.51
69.16
25
J
34.44
47.63
45.75
72.34
All dimensions for reference only
** Partially tooled. Consult Amphenol Aerospace for availability
Options
Others
17
19
BackShells
11
G ±.1.52
Class L
Shell Size
MS Shell
Size
Coded
22992
Millimeters
5015
F
G
Crimp Rear
Release
Matrix
19
21
Pyle
.6250
B
26500
A
11
Matrix|Pyle
G ±.060
83723 III
9**
Inches
26482
Shell Size
B Thread
0.1P-0.3L-TS-2A
(Plated)
Matrix 2
† Blue band indicates rear release contact retention system
MS Shell
Size
Coded
Cables
EMI Filter
Transient
.591 +.003
–.000
15.01+.08
–.00
3.59 MAX
9.12 MAX
VIEW D
FOR SIZE 8 TWINAX ONLY,
RELATIVE TO –A–
Designates true position dimensioning
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
35
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
PART #
To complete, see how to
order pages 25-27.
TVPS02Y (D38999/21) – Hermetic
Stainless Steel
Box Mounting Receptacle
Connector
Type
Shell
Style
TVPS
TVPS
D38999/
Accessories
Aquacon
Herm/Seal
PCB
Service Shell Size
Class & Insert Arrg
02
02
21
9-35
X-X
X-X
Y
YN
X
Contact Alternate
Special
Type
Position Variations
P
X
X
B
X
X
(453)
(XXX)
NA
S
2 PLACES
R1
2 PLACES
High
Speed
.913 +.011
–.000
23.19 +.28
–.00
R2
2 PLACES
.093 +.006
–.000
2.36 +.15
–.00
Fiber
Optics
Contacts
Connectors
1
5015
Matrix|Pyle
Options
Others
BackShells
Class L
22992
Crimp Rear
Release
Matrix
Pyle
26500
83723 III
26482
Matrix 2
EMI Filter
Transient
Cables
TT
4 PLACES
.005 M
.250 MAX
6.35 MAX
RED
BAND †
.13 M
† Red band indicates fully mated
NOTE: Consult Amphenol Aerospace for availability of non-glass-sealed versions
with printed circuit tail contacts.
Shell Size
MS Shell
Size Coded
B Thread
0.1P-0.3L-TS
(Plated)
R1
R2
Inches
S
±.010
T
±.008
TT
±.008
.216
9
A
.6250
.719
.594
.938
.128
11
B
.7500
.812
.719
1.031
.128
.194
13
C
.8750
.906
.812
1.125
.128
.194
15
D
1.0000
.969
.906
1.219
.128
.173
17
E
1.1875
1.062
.969
1.312
.128
.194
19
F
1.2500
1.156
1.062
1.438
.128
.194
21
G
1.3750
1.250
1.156
1.562
.128
.194
23
H
1.5000
1.375
1.250
1.688
.154
.242
25
J
1.6250
1.500
1.375
1.812
.154
.242
Millimeters
MS Shell
Shell Size Size Coded
R1
R2
S
±.25
T
±.20
TT
±.20
9
A
18.26
15.09
23.83
3.25
5.49
11
B
20.62
18.26
26.19
3.25
4.93
13
C
23.01
20.62
28.58
3.25
4.93
15
D
24.61
23.01
30.96
3.25
4.39
17
E
26.97
24.61
33.32
3.25
4.93
19
F
29.36
26.97
36.53
3.25
4.93
21
G
31.75
29.36
39.67
3.25
4.93
23
25
H
J
34.93
38.10
31.75
34.93
42.88
46.02
3.91
3.91
6.15
6.15
All dimensions for reference only
36
B THREAD
T
4 PLACES
Designates true position dimensioning
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
TVS07Y (D38999/23) – Hermetic
Stainless Steel
Jam Nut Receptacle
Connector
Type
PART #
To complete,
see how to order
pages 25-27.
Shell
Style
TVS
TVS
D38999/
Service Shell Size
Class & Insert Arrg
07
07
23
Y
YN
X
C
PANEL THICKNESS
.062 MIN .125 MAX
1.57 MIN 3.18 MAX
9-35
X-X
X-X
Contact Alternate
Special
Type
Position Variations
P
X
X
B
X
X
PANEL HOLE
DIMENSIONS
L
D1
RED
BAND †
.200 MAX
5.08 MAX
H
JAM NUT
D-HOLE
MOUNTING
High
Speed
Fiber
Optics
Contacts
Connectors
Cables
EMI Filter
Transient
K REF
SHELL SIZES 9/11 – .871 22.12
SHELL SIZES 13/25 – .878 22.30
S
2 PLACES
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
D2
KK
B THREAD
(453)
(XXX)
NA
38999
† Red band indicates fully mated
D2 +.000
–.010
H Hex
+.017
–.016
L Max
S ±.010
KK +.011
–.000
.6250
1.199
.693
.657
.875
.357
1.062
.642
.7500
1.386
.825
.770
1.000
.357
1.250
.766
13
C
.8750
1.511
1.010
.955
1.188
.357
1.375
.892
15
D
1.0000
1.636
1.135
1.085
1.312
.357
1.500
1.018
1.1875
1.761
1.260
1.210
1.438
.357
1.625
1.142
F
1.2500
1.949
1.385
1.335
1.562
.381
1.812
1.268
21
G
1.3750
2.073
1.510
1.460
1.688
.381
1.938
1.392
23
H
1.5000
2.199
1.635
1.585
1.812
.381
2.062
1.518
25
J
1.6250
2.323
1.760
1.710
2.000
.381
2.188
1.642
MS Shell
Size code
C Max
D +.25 –.00
1
D +.00 –.25
2
H Hex
+.43
–.41
L Max
S ±.25
KK +.28
–.00
A
30.45
17.60
16.70
22.23
9.07
26.97
16.31
B
35.20
20.96
19.59
25.40
9.07
31.75
19.46
13
C
38.38
25.65
24.26
30.18
9.07
34.93
22.66
15
D
41.55
28.83
27.56
33.32
9.07
38.10
25.86
E
44.73
32.01
30.73
36.53
9.07
41.28
29.01
F
49.50
35.18
33.91
39.67
9.68
46.02
32.21
21
G
52.65
38.35
37.08
42.80
9.68
49.23
35.36
23
H
55.85
41.53
40.26
46.02
9.68
52.37
38.56
25
J
59.00
44.70
43.43
50.80
9.68
55.58
41.71
Options
Others
17
19
BackShells
9
11
Class L
Shell
Size
22992
Millimeters
5015
E
Crimp Rear
Release
Matrix
17
19
Pyle
A
B
26500
9
11
Matrix|Pyle
D1 +.010
–.000
83723 III
C Max
Inches
26482
B Thread
Class 2A
0.1PShell MS Shell 0.3L-TS
Size Size code (Plated)
Matrix 2
★ . 059 dia min.
1.5 dia min. 3 lockwire holes
Formed lockwire hole design (6 holes) is optional.
All dimensions for reference only
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
37
Amphenol
Aerospace
TVSIY (D38999/25) – Hermetic
Stainless Steel
Solder Mounting Receptacle
38999
L
III
HD
Dualok
II
I
SJT
To complete, see how to order pages 25-27.
Connector
Type
B THREAD
RED BAND †
† Red band indicates fully mated
Shell
Size
Service Shell Size
Class & Insert Arrg
I
I
25
Y
YN
X
9-35
X-X
X-X
M
+.15
–.13
GG
Dia.
+.28
–.25
KK Dia
+.03
–.13
17.07
Inches
MS
B Thread
Shell
Class 2A
L
Size 0.1P-0.3L-TS +.011
Code
(Plated)
–.005
M
+.006
–.005
Contact Alternate
Special
Type
Position Variations
P
X
X
GG Dia.
+.011
–.010
KK Dia
+.011
–.005
Shell
Size
L
+.28
–.00
9
A
.6250
.806
.125
.750
.672
9
A
20.47
3.18
19.05
11
B
.7500
.806
.125
.844
.781
11
B
20.47
3.18
21.44
19.84
Cables
13
C
.8750
.806
.125
.969
.906
13
C
20.47
3.18
24.61
23.01
EMI Filter
Transient
26482
Matrix 2
Matrix|Pyle
D
1.0000
.806
.125
1.094
1.031
15
D
20.47
3.18
27.79
26.19
E
1.1875
.806
.125
1.218
1.156
17
E
20.47
3.18
30.94
29.36
19
F
1.2500
.806
.125
1.312
1.250
19
F
20.47
3.18
33.32
31.75
21
G
1.3750
.806
.125
1.438
1.375
21
G
20.47
3.18
36.53
34.93
23
H
1.5000
.838
.156
1.563
1.500
23
H
21.29
3.96
39.70
38.10
25
J
1.6250
.838
.156
1.688
1.625
25
J
21.29
3.96
42.88
41.28
TVSHIY (D38999/27) – Hermetic, Stainless Steel
Weld Mounting Receptacle
L
GG
M
.375 MAX
9.53 MAX
PART #
To complete, see how to order pages 25-27.
Connector
Type
TVS
TVS
D38999/
Crimp Rear
Release
Matrix
5015
Pyle
26500
83723 III
15
17
Shell
Style
Service Shell Size
Class & Insert Arrg
HI
HI
27
Y
YN
X
9-35
X-X
X-X
B THREAD
Class L
22992
RED BAND †
BackShells
Options
Others
Millimeters
Inches
† Red band indicates fully mated
Shell
Size
MS
B Thread
Shell
Class 2A
L
Size 0.1P-0.3L-TS +.011
Code
(Plated)
–.000
M
+.006
–.005
GG Dia.
+.011
–.010
Shell
Size
MS
Shell
Size
Code
L
+.28
–.00
M
+.15
–.13
GG Dia.
+.25
–.00
9
A
.6250
.806
.125
.973
9
A
20.47
3.18
24.71
11
B
.7500
.806
.125
1.095
11
B
20.47
3.18
27.81
13
C
.8750
.806
.125
1.221
13
C
20.47
3.18
31.01
15
D
1.0000
.806
.125
1.347
15
D
20.47
3.18
34.21
17
E
1.1875
.806
.125
1.434
17
E
20.47
3.18
36.42
19
F
1.2500
.806
.125
1.579
19
F
20.47
3.18
40.11
21
G
1.3750
.806
.125
1.721
21
G
20.47
3.18
43.71
23
H
1.5000
.838
.156
1.886
23
H
21.29
3.96
47.90
25
J
1.6250
.838
.156
1.973
25
J
21.29
3.96
50.11
All dimensions for reference only
38
(453)
(XXX)
NA
Millimeters
MS
Shell
Size
Code
Contacts
Connectors
B
X
X
.375 MAX
9.53 MAX
GG
High
Speed
Shell
Style
TVS
TVS
D38999/
KK
Accessories
Aquacon
Herm/Seal
PCB
Fiber
Optics
PART #
M
.031+.006
–.005
.79 +.15
–.13
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Contact Alternate
Special
Type
Position Variations
P
X
X
B
X
X
(453)
(XXX)
NA
Series III, TV Breakaway Fail Safe Connectors
Quick-Disconnect with an Axial Pull of Lanyard
Amphenol
Aerospace
38999
Amphenol® Tri-Start Breakaway Fail Safe
Connectors provide unequaled
performance in environments requiring
instant disengagement.
High
Speed
Fiber
Optics
Contacts
Connectors
Cables
EMI Filter
Transient
Designed to provide quick disconnect of a
connector plug and receptacle with an axial
pull on the lanyard. The “Breakaway” Fail
Safe connector family offers a wide range
of electrical and mechanical features:
• Instant decoupling and damage
free separation
• Completely intermateable with standard
receptacles (D38999/20 and /24)
• Inventory support commonality through
the use of standard insert arrangements
and contacts
Breakaway unmating is initiated by applying
a pull force to the lanyard which causes the
operating sleeve on the plug to move away
TYPE 2
TYPE 6
TYPE 1
from the receptacle. Coupling segments
Amphenol offers a variety of lanyard plug styles including MIL-STD-1760
on the plug then move away from the mating
types 1, 2 and 6 for Stores Management applications.
receptacle while expanding, thus releasing
the receptacle. After completion of the unmating sequence, spring
compression returns the sleeve and segments to their original
positions. Unmating of the plug may also be accomplished by normal
rotation of the coupling ring without affecting the breakaway capability.
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
Matrix|Pyle
Pyle
26500
5015
Class L
22992
BackShells
Special configuration Fail Safe used
on space telescope application.
Lanyard is replaced by a swivel ring for remote
disconnect and “wing arms” have been added for
manual actuation accessibility by gloved astronauts.
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Options
Others
Contact Amphenol Aerospace for more information on breakaway,
quick-disconnect connectors. Other Amphenol circular families
(MIL-DTL-26482, MIL-DTL-83723) also offer breakaway
quick-disconnect connectors.
See accessories for breakaway connectors on page 111.
Breakaway with Coax Contacts
Crimp Rear
Release
Matrix
In addition to standard Breakaway connectors, Amphenol also manufactures
custom breakaway connectors including those with:
• Highly durable non-metallic operating sleeves in a variety of lengths
and diameters
• Increased pull-force capability
• Low-profile designs
• Custom lanyard lengths and backshells
• Low force separation capabilities
• Low insertion/separation force contacts
• Non-cadmium finishes
Whether you need a standard Breakaway, one of our custom Breakaways
or a unique Breakaway design, please contact your local Amphenol
representative.
83723 III
Amphenol Breakaway Fail Safe connectors are qualified to
MIL-DTL-38999/29, /30 and /31 (for MIL-STD-1760 Stores Management
applications). In fact, Amphenol offers more qualified Breakaway shell
size and insert combinations than any other QPL supplier.
26482
• Solid metal-to-metal coupling
• EMI grounding fingers
• Conductive finishes
Matrix 2
The Tri-Start Breakaway Fail Safe connector exceeds the MIL-Spec
Series III requirements for EMI/EMP shielding and features include:
39
Amphenol
Aerospace
38999
III
HD
Dualok
II
I
SJT
PART #
Connector
Type
D38999/29 & D38999/30 – Series III
TV Breakaway Fail Safe-Crimp, Metal
Lanyard Release Plug
Shell
Style
Shell Size
& Insert Arrg
To complete,
D38999 29
see how to order
D38999 30
pages 41-42.
88
5565
91
5565
Accessories
Aquacon
Herm/Seal
PCB
Lanyard
Length Code
29
X-X
X-X
X-X
Contact Type/
Alternate Insert
Rotation
E
X
X
X
.374 MAX
9.50 MAX
OUTER SLEEVE MOVEMENT
DURING UNMATING THREAD RELEASE
.359 MAX
9.12 MAX
Fiber
Optics
Connectors
D
B
LANYARD
PULLED TAUT
AGAINST A
.500 ±.031
12.70 ±.79
DIA MANDREL
BLUE BAND †
1.781 MAX
45.24 MAX
V THREAD
METRIC
2.375 MAX
60.33 MAX
LANYARD LENGTH
(See Lanyard Length Table)
5015
Matrix|Pyle
Options
Others
BackShells
Class L
22992
Crimp Rear
Release
Matrix
Pyle
26500
83723 III
26482
Matrix 2
EMI Filter
Transient
Cables
(Sockets Only)
METAL
High
Speed
Contacts
(Pins Only)
P
X
X
X
† Blue band indicates rear release contact retention system
Inches
MS Shell Size
Code
B Max
D Max
Accessory Dia.
11
B
1.846
1.109
13
C
1.972
1.250
15
D
2.079
1.375
17
E
2.205
1.500
19
F
2.301
1.625
21
G
2.472
1.750
23
H
2.594
1.875
25
J
2.705
2.000
Shell Size
Millimeters
Shell Size
MS Shell Size
Code
B Max
D Max
Accessory Dia. V Thread Metric
11
B
46.89
28.17
M15X1.0-6g
13
C
50.09
31.75
M18X1.0-6g
15
D
52.81
34.93
M22X1.0-6g
17
E
56.01
38.10
M25X1.0-6g
19
F
58.45
41.28
M28X1.0-6g
21
G
62.79
44.45
M31X1.0-6g
23
H
65.89
47.63
M34X1.0-6g
25
J
68.71
50.08
M37X1.0-6g
All dimensions for reference only
40
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
TV D38999/29 & D38999/30 – Series III
Breakaway Fail Safe Lanyard Release Plug
Easy Steps to build a part number... Military
1.
2.
3.
4.
38999
5.
6.
DOD Number
Prefix
Spec Sheet
Number
Service Class
Shell Size
Insert
Arrangement
D38999/
29
F
E
35
7.
Lanyard Length Alternate Keying
Code
Position
P
N
Step 1. DOD Number Prefix
D38999/ designates MIL-DTL-38999,
Series III, Tri-Start Connector
Step 3. Select a Service Class
Step 2. Select a Specification Sheet Number
29
30
Designates Lanyard Release Plug with pin contacts
Designates Lanyard Release Plug with socket contacts
Step 4. & 5 Insert Availability
Service
Rating
Contact Size
22D
20
16
12
12
Coax
8
Coax
8
Twinax
2
Contacts
Connectors
Cables
13
6
4
8
22
37
8
4
6
8
Pyle
55
21
2
11
26500
26
Matrix|Pyle
5
1
83723 III
14
18
19
26482
10
Matrix 2
32
66
11
16
79
Class L
2
21
22992
37
41
5015
100
53
40
9
55
48
4
BackShells
8
19
10
13
12
29
4
3
12
128
23
40
61
20
4
Options
Others
2
13
6
4
8
22
10
5
15
18
19
37
12
6
8
26
55
23
11
32
66
11
16
79
39
41
21
100
53
53
55
56
19
30
24
29
128
43
46
61
Fiber
Optics
EMI Filter
Transient
I
M
I
I
I
M
I
II
I
I
I
M
I
I
II
I
M
I
II
I
M
I
II
M
I
I
II
M
I
M
I
I
I
N
I
I
M
I
I
I
Total
Contacts
High
Speed
Crimp Rear
Release
Matrix
Commercial
Shell SizeMilitary Shell
Basic Part#
Insert
Size- Insert
Shell & Insert Arrangement Arrangement
Arrg. Code
N/A
88/91-556508
11-2
06
N/A
11-35
07
N/A
11-98
10
N/A
13-4
11
N/A
13-8
14
N/A
13-35
13
N/A
13-98
18
N/A
15-5
23
N/A
15-15
22
N/A
15-18
19
N/A
15-19
20
N/A
15-35
21
N/A
15-97
27
E-6
17-6
28
E-8
17-8
29
E-26
17-26
30
E-35
17-35
31
E-99
17-99
37
F-11
19-11
39
F-32
19-32
40
F-35
19-35
47
G-11
21-11
48
G-16
21-16
49
G-35
21-35
51
G-39
21-39
50
G-41
21-41
57
H-21
23-21
58
H-35
23-35
59
H-53
23-53
61
H-54
23-54
60
H-55
23-55
71
J-4
25-4
66
J-19
25-19
74
J-20
25-20
72
J-24
25-24
67
J-29
25-29
68
J-35
25-35
69
J-43
25-43
73
J-46
25-46
70
J-61
25-61
Designates electroless nickel plated aluminum,
optimum EMI shielding effectiveness –65dB@10 GHz
specification min., 48 hour salt spray, 200°C
Designates corrosion resistant olive drab cadmium
W plate aluminum, 500 hour extended salt spray,
EMI –50dB@10 GHz specification min., 175°C
F
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
2*
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
41
Amphenol
Aerospace
38999
III Step 6. Military/
Commercial
HD
Dualok Lanyard Length Code
II
I Table II
Lanyard
SJT
Accessories
Aquacon
Herm/Seal
PCB
High
Speed
Fiber
Optics
Contacts
Connectors
5015
Matrix|Pyle
Lanyard
Length
(mm) ± 6.0
102
115
127
140
153
166
178
191
203
216
229
242
254
267
280
293
305
318
331
356
381
407
432
458
Length
Code
For Part
Number
A
B
C
D
E
F
G
H
I
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
Step 7. Military
Alternate Keying Position
For alternate positions of
connector (to prevent
cross-mating) see alternate
positioning on page 27.
(N indicates normal)
TV Breakaway Fail Safe Lanyard Release Plug
Easy Steps to build a part number... Commercial
FAIL SAFE 88-5565( ) & 91-5565( )
Ordering procedure for example part number 88-556529-EP is shown below:
1.
2.
3.
4.
5.
42
6.
Shell Size &
Service Connector Type
Required
Lanyard
Contact Type/AlterClass
Identification Insert Arrg. Code
Field
Length Code nate Keying Position
88
5565
29
0
E
P
Step 1. Select a Service Class
88
Designates corrosion resistant olive drab cadmium plate over nickel, 500
hour extended salt spray, EMI –50dB @ 10 GHz specification min., 175°C
91
Designates electroless nickel plated aluminum, optimum EMI shielding effectiveness –65dB @ 10 GHz specification min., 48 hour salt spray, 200°C
These are standard finishes. Consult Amphenol Aerospace for other variations.
Step 2. Select a Connector Type Identification
5565 Designates MIL-DTL-38999, Series III Tri-Start Lanyard Release Plug
Step 3. Select a Commercial Shell Size &
Insert Arrangement Code
MIL-DTL-38999, see insert availability chart on page 41.
Step 4. Required Field
0
The required field is always a 0
Step 5. Select a Lanyard Length Code
See Table II (to the left) for lanyard length code number.
Step 6. Select a Contact Type/Alternate Keying Position
P designates pin, S designates socket for normal positioning of contacts. When
an alternate position of the connector is required to prevent cross-mating, a
different letter (other than P or S) is used. See alternate positioning on page 27,
then convert to Amphenol Commercial coding by the following chart.
Pin Contacts
Socket Contacts
MS Letter
Amphenol letter
MS Letter
Amphenol Letter
PN
P (normal)
SN
S (normal)
PA
G
SA
H
PB
I
SB
J
PC
K
SC
L
PD
M
SD
N
PE
R
SE
T
Options
Others
BackShells
Class L
22992
Crimp Rear
Release
Matrix
Pyle
26500
83723 III
26482
Matrix 2
EMI Filter
Transient
Cables
Lanyard
Length
(in.) ±
.236
4.016
4.528
5.000
5.512
6.024
6.535
7.008
7.520
7.992
8.503
9.016
9.528
10.000
10.512
11.024
11.535
12.008
12.520
13.031
14.016
15.000
16.024
17.008
18.031
D38999/29 & D38999/30 – Series III
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
D38999/31 for MIL-STD-1760 – Series III
TV Breakaway Fail Safe – Crimp, Metal
Lanyard Release Plug
38999
PIN CONTACTS ONLY,
SHELL SIZE 25 ONLY
.100 MAX
2.54 MAX
OUTER SLEEVE MOVEMENT
DURING UNMATING
THREAD RELEASE
2.000 MAX
50.80 MAX
ACCESS.
DIA
.374 MAX
9.50 MAX
OUTER SLEEVE MOVEMENT
DURING UNMATING
THREAD RELEASE
.359 MAX
9.12 MAX
2.000 MAX
50.80 MAX
ACCESS.
DIA
**
2.008 MAX
51.00 MAX
D38999/31
.359 MAX
9.12 MAX
**
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
*Part number reference.
To complete, see how to order
page 41.
2.705 MAX
68.71 MAX
88-555875/76
91-555875/76
Type 6
88-558518/19
91-558518/19
Type 2
Type 1
T3W-16B25-XXXX
*To order by Commercial Part
numbers consult Amphenol.
METRIC
THREAD
M37X
1.0-6g0.100R
1.687 MAX
42.85 MAX
2.030 MAX
51.56 MAX
BLUE
BAND †
METRIC
1.781 MAX
THREAD
45.24 MAX
M37X
2.375 MAX
1.0-6g
60.33 MAX
0.100R
LANYARD LENGTH
(See Lanyard Length Table)
LANYARD LENGTH
(See Lanyard Length Table)
TYPE 2
TYPE 6
.359 MAX
9.12 MAX
TYPE 1
(LONGER SHELL)
2.008 MAX
51.00 MAX
Straight Plug
(lbs. max.)
15 Degree Pull
(lbs. max.)
25
90
100
8 (Twinax)
4
3
20
N
Service
Rating
Total
Contacts
20
10 (power)
25-11
N
11
2
9
J
25-20
Primary Interface Signal Set
A
B
H
J
C
G
L
K
D
F
E
25-11
Auxiliary Power Signal Set
Options
Others
Contact Size
Insert
Arrangement
H
BackShells
10
N
G
K
Class L
16
V
22992
13
Standard Contacts
Contact
Location
Pin
Socket
A, H, K
M39029/90-529 M39029/91-530
2,3
M39029/28-211 M39029/75-416
W, 5
M39029/102-558 M39029/103-559
C, D, E, F,
J, M, N,
M39029/58-364 M39029/56-352
P, R, T, U,
Y, Z
B, G, L, S,
V, X, 1, 4, M39029/58-363 M39029/56-351
6, 7
F
2
W
5015
Contacts for 25-20 Pattern
E
6
7
Pyle
12 (Coax)
13
-20
U
26500
16
10
25
1
Crimp Rear
Release
Matrix
20
30
Coax
5
L
Contact
N
12
3
D
T
4
Y
N
X
25-20
4
B
C
Z
P
M
Insert Arrangement
Number
Shell
Arrg.
of
Size
Service
Size Number Contacts Contacts Rating
3
8
Twinax
A
S
R
Pin Contact Data for MIL-STD-1760
Total
Contacts
Cables
INSERT AVAILABILITY
FAIL SAFE D38999/31
FOR MIL-STD-1760
† Blue band indicates rear release
contact retention system
** Lanyard pulled taut against a
.500 ± .13 dia. Mandrel
All dimensions for reference only
Service
Rating
Connectors
Matrix|Pyle
LANYARD LENGTH
(See Lanyard Length Table)
Shell
Size
83723 III
BLUE
BAND †
2.499 MAX
63.47 MAX
Contacts
Tri-Start Lanyard Separation Forces
26482
METRIC
THREAD
M37X
1.0-6g0.100R
Fiber
Optics
Matrix 2
2.000 MAX
50.80 MAX
ACCESS.
DIA
High
Speed
EMI Filter
Transient
.280 MIN
7.11 MIN
FULL
THREAD
BLUE
BAND †
Contact
Legend
8 (twinax) 10 (power) 12 (coax) 16
20
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
43
Amphenol
Aerospace
D38999/31 for MIL-STD-1760 – Series III
TV Breakaway Fail Safe for Stores Management
Applications- Lanyard Release Plug
38999
III
HD
Dualok
II
I
SJT
HOW TO ORDER - BY MILITARY PART NUMBER FAIL SAFE D38999/31
Ordering procedure for example part number D38999/31WE20PN1 is shown below:
Easy Steps to build a part number... Military
1.
Accessories
Aquacon
Herm/Seal
PCB
High
Speed
3.
Spec Sheet
Number
31
Service
Class
W
4.
Lanyard
Length Code
E
1. Select a DOD Number Prefix
Designates
Fiber
Optics
Contacts
2.
DOD Number
Prefix
D38999/
D38999/
MIL-DTL-38999,
Series III Tri-Start Connectors
Connectors
5015
Matrix|Pyle
Options
Others
BackShells
Class L
22992
Crimp Rear
Release
Matrix
Pyle
26500
83723 III
26482
Matrix 2
EMI Filter
Transient
Cables
44
5.
Insert
Arrangement
20
P
7.
8.
Alternate Keying
Type
Position
Number
N
1
5. Select an Insert Arrangement
Only 11 or 20 are available contact arrangement
numbers. See page 43.
6. Contact Style – P & A are Valid Options
2. Specification Sheet Number
31
6.
Contact Style
Designates
Designates
P
Designates Lanyard Release Plug for
MIL-STD-1760 with pin contacts
Replaces the “no designation” option in the PIN
on revision C and earlier revision of the Mil-Spec.
A
Designates supplied less contacts.
3. Select a Service Class
7. Alternate Keying Position
Designates
F
Electroless nickel plated aluminum,
optimum EMI shielding effectiveness –65dB @
10 GHz specification min., 48 hour salt spray,
200°C
W
Corrosion resistant olive drab
cadmium plate aluminum, 500 hour extended salt
spray, EMI –50dB @ 10 GHz specification min.,
175°C
Designates
N
Is required for normal position.
8. Type Number
Type 1, 2 or 6. See drawings on page 43.
For accessories for lanyard release plugs see Accessories section.
4. Select a Lanyard Length Code
Lanyard
Lanyard
Length
Length
(in.) ±.236 (mm.)
± 6.0
6.024
6.535
7.008
7.520
7.992
8.504
9.016
9.528
153.0
166.0
178.0
191.0
203.0
216.0
229.0
242.0
Lanyard Length
Code for Part
Number
E
F
G
H
I
J
K
L
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Amphenol
Aerospace
D38999 Type Hybrid Breakaway – Series III
Lower Profile Lanyard Release Plug, Crimp,
Metal shells with Composite Operating Sleeve
38999
New Hybrid Lanyard Breakaway Fail Safe connector with a composite
thermoplastic outer operating sleeve for greater durability.
This new hybrid breakaway is the breakaway of choice for the Navy F-18
Program. Amphenol’s hybrid lanyard design offers greater durability over
D38999 aluminum and composite designs because of its ability to handle
abuse taken after weapons release.
Other advantages include:
• Lower profile compared to full metal breakaway
Fail Safe connectors
• Less weight
Ice Resistance
Pull tested after conditioned with Ice
water at -18C for 35 minutes.
MIL-DTL-38999/31D
Fail Safe
Disengagement
Rotationaly unmated 180° from full mate
position and pull tested in both a straight
direction and at 15°.
MIL-DTL-38999/31D
High Speed Pull
Separation
100 cycles at 30 feet per second.
MIL-DTL-38999/31D
Pyle
26500
MIL-STD-202F, Method 204
Cables
Matrix|Pyle
10 to 2000Hz in three perpendicular axes,
4 hours in each axis for a total of 12 hours
with no fracturing or breaking of parts.
Connectors
83723 III
Vibration
Contacts
26482
three each in three axes on mounting
panel.
Fiber
Optics
Matrix 2
Shock
High
Speed
EMI Filter
Transient
This Hybrid Breakaway meets the applicable requirements of MILDTL-38999/31 including random & sine vibration, ice resistance, fluid
New Hybrid Lanyard Release Plugs
immersion and hydrolytic stability tests.
(Metal inside shells and Composite,
(Test reports are available upon request).
lower profile outer sleeves)
Currently the hybrid breakaway is available in shell sizes 25 and 17. It
uses standard inserts available for breakaway plugs sizes 25 and 17, and
is also available with inserts 25-20 and 25-11 for MIL-STD-1760. Consult
Amphenol Aerospace for ordering of the new hybrid breakaway
connectors. These hybrid
connectors will accommodate the
Condition/Test
Description
Reference
standard backshells for breakaway
Durability
400 complete mating/unmating cycles
MIL-DTL-38999/31D
connectors shown on Accessories
MIL-S- 901D
High
Impact
Nine
hammer
blows
from
1,3
and
5
feet,
section or the backshell section.
III
HD
Dualok
II
I
SJT
Accessories
Aquacon
Herm/Seal
PCB
Stores Management Type II, Rail Launch
Class L
BackShells
Stores Management Type II
Rail Launch Connectors
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Options
Others
These connectors are designed for blindmating of stores on rail launch
applications. They consist of a buffer plug and a missile receptacle that
meet the specifications of MIL-STD-1760 Stores Management.
Other features and benefits include:
• Designed to MIL-C-83538 specifications
• Bayonet and push pull coupling
• Use standard MIL-DTL-38999 crimp termination with power, coax and
twinax contacts also available
• Buffer provides flame barrier
• Buffers are replaceable
Consult Amphenol Aerospace for more information and ordering.
22992
Amphenol provides a Breakaway Rail Launch
connector that is designed for use on aircraft that carry rail launch missiles such as AMRAAM.
5015
Crimp Rear
Release
Matrix
Plugs and Receptacles that meet MIL-STD-1760
45
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