D38999/26KA98PA-LC

Subminiature Cylindrical Connectors MIL-DTL-38999, Series III AC38907 0317 Series 3 Connector P age Contents Content Page ------------------------------------ 2 -------------------------------------------------------------------------------------- 3 ------------------------------------------------------------------------------------------------------------------------------------- 4 Series III - The Highest Performance MIL - DTL - 38999* Connector The Ultimate Subminiature Cylindrical Test Data ------------------------------------------------------------------------------------------------------------------------------ 5 ------------------------------------------------------------------------------------------------------------------------------------- 6 Specifications Test Data Alternate Positioning ------------------------------------------------------------------------------------------------------------------ Insert Arrangements------------------------------------------------------------------------------------------------------------------- 7 8-11 Wall Mounting Receptacle --------------------------------------------------------------------------------------------------------- 12 Box Mounting Receptacle---------------------------------------------------------------------------------------------------------- 13 Straight Plug -------------------------------------------------------------------------------------------------------------------------------- 14 Jam Nut Receptacle------------------------------------------------------------------------------------------------------------------- 15 ---------------------------------------------------------------------------------------------------------------Lanyard Release Plug 16-17 Receptacle Protection Cap--------------------------------------------------------------------------------------------------------- 18 Plug Protection Cap-------------------------------------------------------------------------------------------------------------------- 19 Wall Mounting Receptacle With PC Tail Contacts ----------------------------------------------------------------------------------------------------------------- 20 Jam Nut Receptacle With PC Tail Contacts ------------------------------------------------------------------------------------------------------------------ 21 Bulk Head Receptacle ------------------------------------------------------------------------------- 22-23 Ordering Information --------------------------------------------------------------------------- 24 Contacts, Sealing Plugs-------------------------------------------------------------------------------------------------------- 25 Wire Sizes & Diameters ----------------------------------------------------------------------------------------------------------------------- 26 Tools Crimp ------------------------------------------------------------------------------------------------------------------------ 27 Contact Crimping ----------------------------------------------------------------------------------------------------------------------- 28 Contact Insertion ----------------------------------------------------------------------------------------------------------------- 29 Contact Removal 30 ----------------------------------------------------------------------------------------------------------------- Military Part Number ----------------------------------------------------------------------------------------------------------------- Weight Comparisons----------------------------------------------------------------------------------------------------------------- 1 31 32 A mphenol Tri-Start Series III - the highest performance MIL - DTL - 38999* connector Amphenol Tri-Start MIL-DTL -38999 Series III Connectors offer the highest performance capabilities for both general duty and severe environment applications. Meeting or exceeding MIL-DTL-38999 Series III requirements, the Tri-Start connector with standard metal shells (aluminium or stainless steel with several finish options) offers these features: Coupling Net Quick Coupling Thread Ratchet EMI Shielding - Solid metal to metal coupling, grounding fingers, electroless nickel plating and thicker wall sections provide superior EMI shielding capability of 65dB minimum at 10 GHz Contact Protection - Recessed pins in this 100% scoopproof connector minimize potential contact damage Moisture Resistance - Improved interfacial seal design helps prevent electrolytic erosion of contacts Anti- Decoupling Device Corrosion Resistance - Shells of stainless steel or cadmium over nickel plating withstand a 500 hour salt spray exposure Plug Shell Spring Fingers (EMI) MIL- Qualified to MIL-DTL-38999, Rev. K, the Amphenol Composite Tri-Start Connector offers a lightweight, corrosion resistant connector with the same high performance features as its metal counterpart. The Composite Tri-Start Connector also includes the following features: Vibration /Shock - Operates under severe high temperature vibration, through 2000C Firewall Capability - Available in a stainless steel shell, class RK, RS Lockwiring Eliminated - Unique, self - locking, quick coupling connector eliminates lockwiring Lightweight - 17% - 70% weight savings (17-40% weight savings vs. aluminum) (60-70% weight savings vs. stainless steel) See Composite weight comparison chart, pg. 23 Quick Coupling - Completely mates and self-locks in a 3600 turn of the coupling nut Inventory Support Commonality- Uses standard MILDTL-38999 contacts, application tools and insert arrangements Corrosion Resistance - Available in standard MIL-DTL-38999 olive drab cadmium (1750C) and electroless nickel plating (2000C), both withstanding 2000 hours of salt spray exposure. The base material is able to withstand an indefinite exposure to salt spray Electrostatic Discharge Protection (ESD) - Protection for sensitive circuitry without diodes, varistors, etc., with the use of the Faraday Cage principal which shunts high voltage, high current discharge events Durability - 1500 couplings minimum (in reference to connector couplings, not contacts) Extended Life Contact - MIL - approved plating process which provides 1500 couplings minimum 2 A mphenol Tri-Start The ultimate subminiature cylindrical Designed for performance Numerous advantages in performance capability are designed into the Amphenol Tri-Start Connector. A positive metal to metal coupling design, grounding fingers and electroless nickel plating provide superior EMI shielding capability of 65 dB minimum at 10 GHz. Acme threads provide coupling durability. Thicker wall sections and a greater coupling surface area improve strength and shock resistance. Blunting of the thread on both the coupling nut and receptacle eliminates cross coupling. The connector quickly mates and self locks in a 3600 turn of the coupling nut. Wall Mount Receptacle Elongated mounting holes permit the Tri-Start Connector to intermount with various existing MIL-spec box or wall mount receptacles, giving it a design replacement advantage. Shells of stainless steel, or cadmium over nickel plating prevent severe corrosion. Resistance is tested through exposure to a 500 hour salt spray. Composite versions provide protection from salt spray exposure for 2000 hours. Other finish options are available. Recessed pins minimize potential contact damage in this 100% scoop-proof connector. In a blind mating application, mating shells cannot “scoop” the pins and cause a shorting or bending of contacts. The design of the Amphenol Tri-Start interfacial seal meets the MIL-DTL-38999 Series III requirements for electrolytic erosion resistance. Straight Plug A rigid dielectric insert with excellent electrical characteristics provides durable protection to the contacts. The socket contacts are probe proof and all contacts are rear removable. Available in sizes 10 power, 12, 16, 20 and 22D contacts are plated in the standard 50 micro inches minimum gold, with 100 micro inches as an option. Fiber optics, extended life and shielded coaxial contacts are also available in a wide selection of standard MIL-DTL-38999 insert patterns. Optional Features Jam Nut Receptacle Options include hermetic seals, nickel plated stainless steel shells and a fail-safe lanyard release design, providing a quick breakaway connector with Tri-Start dependability. Circuit protection with filter contacts or surge arresting devices are also available. Lightweight, composite shells with conductive plating are available. Ground plane connectors for use with coaxial and triaxial contacts can also be specified. 3 T ri-Start Test Data TRI-START, SERIES III TYPICAL SHIELDING EFFECTIVENESS TEST DATA EMI/EMP/ SHIELDING EFFECTIVENESS dB TESTING BY TRIAXIAL METHOD Amphenol Tri -Start connectors provide EMI/EMP shielding capability which exceeds MIL-DTL-38999 Series III requirements. The TV Series III connector with standard solid metal to metal coupling, EMI grounding fingers and conductive finishes has proven to be the ultimate in EMI/EMP shielding effectiveness. The charts illustrate shielding effectiveness data which is typical of Tri-Start connectors tested with the nickel finish (Class F-metal, Class M-composite) over a wide frequency range. 140 120 100 80 The vibration capability of the Tri-Start Series is shown in the chart below. This illustrates the most severe vibration envelope of any q u a l i f i e d c o n n e c t o r a v a i l a b l e t o d a y. 60 40 NICKEL CLASS F, CLASS M TYPICAL SHIELDING EFFECTIVENESS DATA 20 0 These capabilities along with a 200 C temperature rating and superior moisture 800 sealing protection provide the user with a connector that can withstand the most rigorous application. NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS 0 100 200 400 300 600 500 700 FREQUENCY MEGAHERTZ TRI-START VIBRATION CRITERIA TRI-START, SERIES III TYPICAL SHIELDING EFFECTIVENESS TEST DATA EMI/EMP SHIELDING EFFFECTIVENSS dB TESTING BY MODE STIRRING METHOD 10 2 axes @ ambient 140 1 6dB/octave 2 axes @ 2000 C (Fail Safe : 2 axes @ ambient) 120 100 .1 10 in/sec. 80 .06 in DA 60 .01 3 axes @ -550 C ambient + 2000C* 60G’s (Fail Safe : 3 axes @ ambient 30G’s) 40 NICKEL CLASS F, CLASS M TYPICAL SHIELDING EFFECTIVENESS DATA 20 NICKEL CLASS F, CLASS M MIL-DTL-38999 REQUIREMENTS .001 0 1 2 3 4 5 6 7 8 9 10 FREQUENCY GIGAHERTZ .0001 5 50 HERTZ DOUBLE AMPLITUDE (IN) SINE VIBRATION Test data beyond 2GHz is subject to equipment variation. * Dependant on shell finish 4 500 5000 POWER SPECTRAL DENSITY (G2/HZ) RANDOM VIBRATION T ri-Start Specifications CONTACT RATING Test Current Contact Maximum Millivolt Drop Crimp* Test Current Maximum Millivolt Drop Hermetic* Contact Hermetic Data Well Diameter Nominal Well Dept. .0345 ±.0010 .141 .036 +.004 –.000 .094 20 .047 ±.001 .209 .044 +.004 –.000 .125 85 16 .067 ±.001 .209 .078 +.004 –.002 .141 42 85 12 .100 ±.002 .209 +.004 –.002 .141 33 NA 10(Power) .137 ±.002 .355 NA NA Crimp Hermetic 22D 5 3 73 85 22D 20 7.5 5 55 60 16 13 10 49 12 23 17 10(Power) 33 NA Min. Well Depth Well Diameter .116 * When using silver plated wire. SERVICE RATING Service Rating Suggested Operating Voltage (Sea Level) AC (RMS) DC Test Voltage (Sea Level) Test Voltage 50,000 Ft. Test Voltage 70,000 Ft. Test Voltage 110,000 Ft. M 400 550 1300 VRMS 550 VRMS 350 VRMS 200 VRMS N 300 450 1000 VRMS 400 VRMS 260 VRMS 200 VRMS I 600 850 1800 VRMS 600 VRMS 400 VRMS 200 VRMS II 900 1250 2300 VRMS 800 VRMS 500 VRMS 200 VRMS ** Please note that the establishment of electrical safety factors is left entirely in the designers hands, since he is in the best position to know what peak voltage, switching surges, transients, etc. can be expected in a particular circuit. FINISH DATA Non-Hermetic Shell Components Service Class Finish Anodic Coating (Non - Conductive) Military Proprietary C RX** F (Metal) Electroless Nickel Electroless Nickel RF M (Composite) W (Metal) RW J (Composite) S RS K RK *** Add suffix (005) to part number. Hermetic Connectors Service Class Material/Finish 5 Military Proprietary Y Y N YN T ri-Start Test Data Shell Size 9-5H 9-35 9-94 9-98 11-2* 11-5 11-35 11-98 11-99 13-4* 13-8 13-35 13-98 15-5* 15-15 15-18 15-19 15-35 15-97 17-2 17-6 17-8* 17-22* 17-26 17-35 17-99 19-11* 19-31 19-32 19-35 21-11* 21-16* 21-35 21-39 21-41 21-75* 23-6* 23-21* 23-35 23-53 23-54 23-55 25-4 25-7 25-8* 25-11*** 25-17 25-19* 25-20*** 25-24* 25-26 25-2 25-35 25-37 25-43 25-46 25-61 Military Shell Size A A A A B B B B B C C C C D D D D D D E E E E E E E F F F F G G G G G G H H H H H H J J J J J J J J J J J J J J J Crimp Hermetics* Class Y Service Rating Contact Size Total Contacts 22D X P X P X X X X X X X X X X X X X X X X X X X X X X X X X X X P X X X X P P P P P P P P P P P P P P P P P P P P X X X X X X X P P Grounded M M I I I M I I I I M I II I I I M I M I II Coax I M I II M I M II II M I I M M II M I M I I Twinax Twinax N M I N I I I M I I I I 1 6 2 3 2 5 13 6 7 4 8 22 10 5 15 18 19 37 12 39 6 8 4 26 55 23 11 15 32 66 11 16 79 39 41 4 6 21 100 53 53 55 56 99 8 11 42 19 30 24 25 29 128 37 43 46 61 20 16 12 12 (Coax) 10 (Power) 8 (Coax) 8†† (Twinax) 6 2 3 2 5 13 6 7 4 8 22 10 14 18 19 5 1 37 8 4 1 38 6 8 2 2 26 55 21 2 11 2 1 12 32 66 11 16 79 37 41 2 (See Note) 6 21 100 53 9 40 55 48 4 2 8 8 97 6 9 2 36 3 19 10 13** 12 16 4 12 5 4 29 128 23 40 61 X Completely tooled. Majority of tooling is completed ( contact Amphenol). Not tooled for 02-R. P Pin inserts only (contact Amphenol, for socket availability). Optional solder or eyelet termination, hermitic inserts only. * Ground plane proprietary option available. Arrg. 9-5 is exclusively ground plane type. 37 20 4 2† ** *** Two size 16 contacts dedicated to fiber optics. Consult Amphenol. For use in MIL-STD-1760 applications. For RG180/U and RG195/U cables only. (Contact Amphenol, for other cable application). Size 8 Coax and Twinax are interchangeable. Note: MS Connector 21-75 is supplied with size 8 twinax. Proprietary connector 21-75 is supplied with size 8 coax. 6 T ri-Start Alternate positioning Master Key/Keyway Position AR° or AP° BSC BR° or BP° BSC CR° or CP° BSC DR° or DP° BSC 9 N A B C D E 105 102 80 35 64 91 140 132 118 140 155 131 215 248 230 205 234 197 265 320 312 275 304 240 11, 13, and 15 N A B C D E 95 113 90 53 119 51 141 156 145 156 146 141 208 182 195 220 176 184 236 292 252 255 298 242 17 and 19 N A B C D E 80 135 49 66 62 79 142 170 169 140 145 153 196 200 200 200 180 197 293 310 244 257 280 272 21, 23, and 25 N A B C D E 80 135 49 66 62 79 142 170 169 140 145 153 196 200 200 200 180 197 293 310 244 257 280 272 Shell Size Key & keyway arrangement identification letter A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Inserts are not rotated in conjunction with the master key/keyway. MAIN KEYWAY 0 AR BSC 0 BR BSC DR0 BSC 0 CR BSC MAIN KEYWAY PLUG (front face shown) AP0 BSC 0 BP BSC 0 0 CP BSC 7 DP BSC T ri-Start Insert Arrangements CONTACT LEGEND Front face of pin insert illustrated 5 1 4 6 2 3 Insert Arrangement Service Rating Number of Contacts Contact Size 9-94 11-2 I 2 16 12 A A F B C D 11-98 I 6 20 L A 21 22 G C E C A E K F D B B E R J C J P H D D E M B C N K A A H H B C B F B D 22D 11-35 I 13 22D 11-5 I 5 20 A G 20 9 B C 16 10 1 2 11 13 12 3 8 4 7 6 5 A E A D 9-98 I 3 20 M 2 20 10 1 F G D B B B A 9-35 M 6 22D 9-5 Grounded 1 8 Twinax E CA 8 C D E G F Insert Arrangement 11-99 13-4 13-8 13-35 13-98 15-5 Service Rating Number of Contacts I 7 I 4 I 8 M 22 I 10 II 5 14 1 Contact Size 20 16 20 22D 20 16 20 16 A M N B T U P K J H G L K U C S R J D F P V T H E 1 K B N 31 C F 15-35 M Number of Contacts Contact Size 18 20 19 20 37 22D A N F Insert Arrangement Service Rating Number of Contacts Contact Size 17-8 II 8 16 C 17-22 Coax 2 12Coax 2 8Coax 8 b K J 17 32 25 X W G H 17-26 I 26 20 6 12 A R 40 1 47 P 53 55 52 9 16 46 24 31 39 17-35 M 55 22D U C Z X 3 B T S Y N E F 176 I 1 8 Twinax D c Y L D 38 22D 10 C C 17-2 M 4 U F D 30 11 B T Z M C E A R Pa S H E 4 16 8 20 B D D 15-97 I A B 6 F 15-19 I B 17 C M G 15-18 I E B H D Insert Arrangement Service Rating G L 21 E A A J R S G I 1 A M L 15-15 M L K J D V W G E F H 17-99 I 21 2 20 16 T ri-Start Insert Arrangements CONTACT LEGEND 8 10 16 12 20 22D Front face of pin inserts illustrated H U B G T A V A J W C S E Insert Arrangement Service Rating Number of Contacts 19-11 II 11 2 16 Contact Size N K R M M E Y 19-31 M 1 12 8Coax 12 22D Z H E 3 F 9 16 G B J H G 12 T W A E r p e c d L F K p f d e N M L 21-16 21-35 21-39 II 16 M 79 I 37 2 I 41 Contact Size 16 22D 20 16 20 N B E D A F A 8 B 16 25 35 46 56 67 77 86 1 R W H 21-41 P L 94 2 C X 95 96 97 98 99 3 4 5 C D S V K B C J F G Service Rating Number of Contacts Contact Size 6 100 7 E H Insert Arrangement D T U 15 24 34 45 55 66 76 21-75 M 4 23-6 M 6 23-21 II 21 23-35 M 100 (See Note) 8 Twinax 16 22D Note: MS connector 21-75 is supplied with size 8 twinax. Proprietary connector 21-75 is supplied with size 8 coax. 9 F G J K Service Rating Number of Contacts M b c Insert Arrangement A E a n q P D z m t r g H J C Y k s h R G M 11 E B X j i S b n q f N 41 a m g T D Z k P 71 Y i U C A W V B X j h F D E 22D R 61 D F 57 20 79 21 C 50 21-11 I 11 S P R 33 42 19-35 M 66 N S 24 19-32 I 32 V M C 66 63 H 31 51 B G U A K 64 2 1 L A J 51 58 D X h J K 43 1 a L 25 34 17 C W g b 10 4 V j c N D B f d P L F A U e R B g h C S 85 93 T ri-Start Insert Arrangements CONTACT LEGEND 8 10 16 12 20 22D Front face of pin insert illustrated S R A T n P m k AA N z M h y GG FF L g x f w e K d J p C W V q BB r CC DD Y F t u b c G H 1 25 2 26 3 27 4 46 5 28 6 29 47 30 45 53 T U V A W k R j P i N h M L J K Service Rating Number of Contacts 53 40 9 4 55 Contact Size 20 22D 16 12 20 A FF F g n S m R P Insert Arrangement L M 33 19 G k 60 C 68 F 82 99 76 53 93 84 21 K 28 E 78 25-7 I 25-8 Twinax 8 97 Contact Size 20 16 22D U A Twinax 2 8 8 Twinax 8 Twinax A B T B S q R Z L K n m N M E d c r s v u k L D e t w p P D E f g F h K N T J Insert Arrangement 25-11*** 25-17 N M E S G H K D R V U H X Service Rating Number of Contacts J 25-19 2 9 36 6 19 20 10 Power 22D 8 Twinax 12 10 C P G Y L ***For use in MIL-STD-1760 applications (see page 16) B A V b J C M C a H Contact Size H 15 J 48 F 42 26 6 Number of Contacts G 81 D H 25-4 Service Rating 67 59 41 G 75 AA h p 94 32 H B 85 25 f BB CC q T 18 e JJ KK DD r U LL EE s t b c G E F A 79 74 24 1 E 72 46 7 d y HH 64 16 D c x t W 29 22 C b u X V B a w u d s a I I Z D Z CC 23-55 23-54 M v Y DD 23-53 Y C AA z GG BB HH y FF EE x w v g f e Insert Arrangement I B X S 39 50 49 48 31 7 32 18 38 8 33 37 17 34 36 9 16 10 15 11 14 13 35 12 Z a v D X E s HH EE 24 23 22 21 44 20 43 52 42 19 41 51 40 B U F T ri-Start Insert Arrangements CONTACT LEGEND 8 10 16 12 20 22D Front face of pin insert illustrated A S N 5 U 1 Y 11 Z M M V L a L W G K 17 9 J 21 24 23 4 15 22 5 16 6 G 8 H J 14 20 F V K H E U 3 19 25 10 F 2 W 18 D T X 3 X 2 13 C S E 6 7 12 R N D T 4 Y B P C Z P 1 A B R 7 Insert Arrangement 25-20*** 25-24 Service Rating Number of Contacts I 10 13 N 3 4 12 12 16 5 4 Contact Size 20 16 8 Twinax 12 Coax 16 12 20 12 8 Coax 25-26 I (Locations U and Y - Dedicated to Fiber Optics) 48 A S 59 82 105 115 T U c N f a D V d W S C b 125 4 D X R E Y F P e M E W Z Z L 7 G 121 14 G 24 58 70 81 47 K M 114 35 H J N 128 F X Y K 104 J 25- 29 Service Rating Number of Contacts I M I 29 128 37 Contact Size 16 22D 16 W A Y X 25-35 B p n V D a V E b m U k c x v s t u g z F c m N y M d x k g h L K e G H f J E U GG FF s r PP p R P m N k j M L 25-43 Service Rating Number of Contacts I 23 20 40 4 2 61 Contact Size 20 16 20 16 8 Coax 20 25-61 I ***For use in MIL-STD-1760 applications (see page 16) Coax contacts for RG 180 or RG 195 cable 11 I D d x E e y KK BB Insert Arrangement 25-46 w F f z g LL CC n C c JJ NN DD S B b HH EE M M q T v u X W t V w n L M D b K N Z a P J P v C q R G H e f R Y A Z a Y S p d S u r h B X AA r T F q w t s U 25-37 A W C Z H L 93 Insert Arrangement T C V 1 P B 94 8 15 T A U 71 36 25 B R AA i K G H h J W all Mounting Receptacle D38999/20 VIEW D S 2 PLACES FOR SIZE 8 COAXIAL LL (TV) ONLY, RELATIVE TO 1 R 2 PLACES M(TV) A .861 MAX 21.87 MAX (TV) L (TV) 2 R 2 PLACES B AA V D .909 MAX 23.09 MAX T 4 PLACES .005 TT 4 PLACES .13 M M RED BAND VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO Z(TV) BLUE BAND A 1.037 MAX 26.34 MAX (TV) A 1.240 MAX 31.50D MAX 1.084 MAX 27.53 MAX Red band indicates fully mated. Blue band indicates rear release contact retention system. To complete order number for TV metal connectors. Inches MS Shell Shell Size Size Code 9 11 13 15 17 19 21 23 25 A B C D E F G H J B Thread Class 2A 0.1P-0.3L-TS (Plated) .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 L Max. (TV) M +0.000 –0.005 (TV) R1 R2 S Max. T +0.008 –0.006 .469 .469 .469 .469 .469 .469 .500 .500 .500 .820 .820 .820 .820 .820 .820 .790 .790 .790 .719 .812 .906 .969 1.062 1.156 1.250 1.375 1.500 .594 .719 .812 .906 .969 1.062 1.156 1.250 1.375 .948 1.043 1.137 1.232 1.323 1.449 1.575 1.701 1.823 .128 .128 .128 .128 .128 .128 .128 .154 .154 Z Max. (TV) AA Max. Panel Thickness LL +0.006 –0.006 (TV) TT +0.008 –0.006 .153 .153 .153 .153 .153 .153 .183 .183 .183 .234 .234 .234 .234 .234 .234 .204 .204 .204 .905 .905 .905 .905 .905 .905 .905 .905 .905 .216 .194 .194 .173 .194 .194 .194 .242 .242 AA Max. 5.94 5.94 5.94 5.94 5.94 5.94 5.18 5.18 5.18 LL +0.15 –0.00 (TV) 22.99 22.99 22.99 22.99 22.99 22.99 22.99 22.99 22.99 Millimeters Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code A B C D E F G H J L Max. (TV) 11.91 11.91 11.91 11.91 11.91 11.91 12.70 12.70 12.70 M +0.00 –0.13 (TV) 20.83 20.83 20.83 20.83 20.83 20.83 20.07 20.07 20.07 R1 R2 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93 38.10 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93 S Max 24.1 26.5 28.9 31.3 33.7 36.9 40.1 43.3 46.4 T +0.20 –0.13 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.91 3.91 All dimensions for reference only. V Thread Metric M12X1-6g M15X1-6g M18X1-6g M22X1-6g M25X1-6g M28X1-6g M31X1-6g M34X1-6g M37X1-6g Z Max. (TV) 3.89 3.89 3.89 3.89 3.89 3.89 4.65 4.65 4.65 TT +0.20 –0 13 5.49 4.93 4.93 4.93 4.93 4.93 4.93 6.15 6.15 Designates true position dimensioning. 12 B ox Mounting Receptacle D38999/21* S 2 PLACES L(TV) 1 R 2 PLACES BLUE BAND 2 Z(TV) RED BAND R 2 PLACES B T 4 PLACES .005 TT 4 PLACES .13 M M AA M(TV) LL(TV) Red band indicates fully mated. Blue band indicates rear release contact retention system. To complete order number for TV metal connectors. Inches MS B Thread Shell Class 2A L Shell Size 0.1P-0.3L-TS Max. Size Code (Plated) (TV) 9 11 13 15 17 19 21 23 25 A B C D E F G H J .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 .205 .205 .205 .205 .205 .205 .235 .235 .235 M +0.000 –0.005 (TV) R1 R2 S Max. .820 .820 .820 .820 .820 .820 .790 .790 .790 .719 .812 .906 .969 1.062 1.156 1.250 1.375 1.500 .594 .719 .812 .906 .969 1.062 1.156 1.250 1.375 .948 1.043 1.137 1.232 1.323 1.449 1.575 1.701 1.823 T +0.008 –0.006 .128 .128 .128 .128 .128 .128 .128 .154 .154 Z Max. (TV) AA Max. Panel Thickness LL +0.006 –0.000 (TV) TT +0.008 – 0.006 .153 .153 .153 .153 .153 .153 .183 .183 .183 .234 .234 .234 .234 .234 .234 .204 .204 .204 .905 .905 .905 .905 .905 .905 .905 .905 .905 .216 .194 .194 .173 .194 .194 .194 .242 .242 Millimeters Shell Size 9 11 13 15 17 19 21 23 25 MS Shell Size Code L Max. (TV) M +0.00 –0.13 (TV) A B C D E F G H J 5.21 5.21 5.21 5.21 5.21 5.21 5.97 5.97 5.97 20.83 20.83 20.83 20.83 20.83 20.83 20.07 20.07 20.07 R 1 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93 38.10 2 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.92 R S Max. T +0.20 –0.13 Z Max. (TV) AA Max. 24.1 26.5 28.9 31.3 33.7 36.9 40.1 43.3 46.4 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3.91 3.91 3.89 3.89 3.89 3.89 3.89 3.89 4.65 4.65 4.65 5.94 5.94 5.94 5.94 5.94 5.94 5.18 5.18 5.18 All dimensions for reference only. LL +0.15 –0.00 (TV) 22.99 22.99 22.99 22.99 22.99 22.99 22.99 22.99 22.99 TT +0.20 –0.13 5.49 4.93 4.93 4.93 4.93 4.93 4.93 6.15 6.15 Designates true position dimensioning. *Available on request, contact factory 13 S traight Plug D38999/26 1.234 MAX 31.34 MAX 1.220 MAX B 31.00 MAX VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- Q 1.656 MAX 42.06 MAX D V BLUE BAND .359 MAX 9.12 MAX . 591+ .003 -.000 +.08 -.00 15.01 -A- Blue band indicates rear release contact retention system. To complete order number for TV metal connectors. Inches Shell Size MS Shell Size Code 9 11 13 15 17 19 21 23 25 A B C D E F G H J B Thread Class 2A 0.1P-0.3L-TS (Plated) .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 Q Dia. Max. .859 .969 1.141 1.266 1.391 1.500 1.625 1.750 1.875 Millimeters Shell Size MS Shell Size Code Q Max. O Dia. Max. 9 11 13 15 17 19 21 23 25 A B C D E F G H J 21.82 24.62 28.98 32.16 35.33 38.10 41.28 44.45 47.63 M12X1-6g M15X1-6g M18X1-6g M22X1-6g M25X1-6g M28X1-6g M31X1-6g M34X1-6g M37X1-6g All dimensions for reference only 14 J am Nut Receptacle D38999/24 PANEL THICKNESS .062 MIN .125 MAX 1.57 MIN 3.18 MAX C T BLUE BAND .378 MAX 9.60 MAX VIEW D FOR SIZE 8 COAXIAL -AONLY, RELATIVE TO D .794 MAX 20.17MAX A V B RED BAND H .091 MAX 2.31 MAX -AK REF SHELL SIZES 9/11 - .871 22.12 SHELL SIZES 13/25- .878 22.30 S 2 PLACES VIEW D FOR SIZE 8 TWIANX ONLY, RELATIVE TO .940 MAX 23.88 MAX 1.280 MAX 32.51MAX Red band indicates fully mated Blue band indicates rear release contact retention system *.059 dia.min. 2.32 dia min. 3 lockwire holes Formed lockwire hole design (6 holes) is optional Inches Shell Size MS Shell Size Code A +.000 –.010 B Thread Class 2A 0.1P-0.3L-TS (Plated) 9 11 13 15 17 19 21 23 25 A B C D E F G H J .669 .769 .955 1.084 1.208 1.333 1.459 1.575 1.709 .6250 .7500 .8750 1.0000 1.1875 1.2500 1.3750 1.5000 1.6250 Shell Size MS Shell Size Code A +.00 –.25 C Max. H Hex +.43 –.41 S ±.25 T +.25 –.00 V Thread Metric 9 11 13 15 17 19 21 23 25 A B C D E F G H J 16.99 19.53 24.26 27.53 30.68 33.86 37.06 40.01 43.41 30.45 35.20 38.38 41.55 44.73 49.50 52.65 55.85 59.00 22.23 25.40 30.18 33.32 36.53 39.67 42.80 46.02 50.80 26.97 31.75 34.93 38.10 41.28 46.02 49.23 52.37 55.58 17.70 20.88 25.58 28.80 31.98 35.15 38.28 41.50 44.68 M12X1-6g M15X1-6g M18X1-6g M22X1-6g M25X1-6g M28X1-6g M31X1-6g M34X1-6g M37X1-6g C Max. H Hex +.017 –.016 S ±.010 T +.010 –.000 1.199 1.386 1.511 1.636 1.761 1.949 2.073 2.199 2.323 .875 1.000 1.188 1.312 1.438 1.562 1.688 1.812 2.000 1.062 1.250 1.375 1.500 1.625 1.812 1.938 2.062 2.188 .697 .822 1.007 1.134 1.259 1.384 1.507 1.634 1.759 Millimeters All dimensions for reference only D shaped panel cut-out dimensions 15 -A- L anyard Release Plug *D38999/29 (Pins only) *D38999/30 (Sockets only) .374 MAX 9.50 MAX OUTER SLEEVE MOVEMENT DURING UNMATING THREAD RELEASE .359 MAX 9.12 MAX D B LANYARD PULLED TAUT AGAINST A .500 + .031 12.70 + .79 DIA MANDREL BLUE BAND 1.781 MAX 45.24 MAX V THREAD METRIC 2.375 MAX 60.33 MAX LANYARD LENGTH (SEE CATALOG 12-160) Blue band indicates rear release contact retention system To complete order number, see page 22 and Amphenol catalogue 12-160 Inches Shell Size MS Shell Size Code B Max. 11 13 15 17 19 21 23 25 B C D E F G H J 1.846 1.972 2.079 2.205 2.301 2.472 2.594 2.705 D Hex +.43 _.41 1.109 1.250 1.375 1.500 1.625 1.750 1.875 2.000 Millimeters Shell Size MS Shell Size Code B Max. D Hex +.43 _ 41 11 13 15 17 19 21 23 25 B C D E F G H J 46.89 50.09 52.81 56.01 58.45 62.79 65.89 68.71 28.17 31.75 34.93 38.10 41.28 44.45 47.63 50.08 All dimensions for reference only 16 V Thread Metric M15X1-6g M18X1-6g M22X1-6g M25X1-6g M28X1-6g M31X1-6g M34X1-6g M37X1-6g T V Fail Safe for MIL-STD-1760-crimp, metal Lanyard Release Plug CONTACT LEGEND 8(twinax) 10(power) 12(coax) 16 SHELL SIZE 25 ONLY .100 MAX 2.54MAX OUTER SLEEVE MOVEMENT DURING UNMATING THREAD RELEASE *D38999/31 .374 MAX 9.50 MAX OUTER SLEEVE MOVEMENT DURING UNMATING THREAD RELEASE .359 MAX 9.12 MAX 2.000 MAX 50.80 MAX ACCESS. DIA 2.008 MAX 51.00 MAX 1.687MAX METRIC 42.85MAX THREAD 2.030MAX M37X 51.56MAX 1.0-6g 0.100R LANYARD LENGTH .359 MAX 9.12 MAX 2.000 MAX 50.80 MAX ACCESS. DIA BLUE BAND 2.705 MAX 68.71 MAX METRIC 1.781MAX 45.24MAX THREAD M37X 1.0-6G 0.100R BLUE BAND 2.375MAX 60.33MAX LANYARD LENGTH STYLE 1 STYLE 2 Blue band indicates rear release contact retention system * To complete order number, see page 22 and Amphenol catalogue 12-160 **Lanyard pulled taut against a .500+ 0.31 dia. mandrel *** Consult Amphenol for how to order proprietary part numbers. All dimensions for reference only. A S B R C Z P M 3 X 5 4 Y N 1760 Fail Safe Features : D T 1 U E 6 7 F 2 V W L G H K J 25-20 Primary Interface Signal Set Insert Arrangement A B Service Rating J C L Total Contacts N 25-20 H G Incorporates all MIL-DTL-38999 Series III features Intermateable with D38999/20 and /24 Available with pin contacts only for MIL-STD-1760 applications Insert arrangements totally compatible with MIL-STD-1553B Aircraft Multiplex Data Bus 25-20 arrangement available only in “N” normal rotation 25-11 arrangement available only in “A” rotation O.D. Cadmium corrosion resistant finish Accepts MIL-C-85049 backshell hardware Fiber optics Pin Contact Data for MIL-STD-1760 30 Contact Size 20 10 16* 13* 12 (coax) 8 (twinax) 4 3 *Two size 16 contacts dedicated to fiber optics. Consult Amphenol or catalogue section 12-352 for fiber optic contact information. K D F E 25-11 Auxiliary Power Signal Set Front face of pin insert illustrated Insert Arrangement Service Rating N 25-11†† Contact Size 8(twinax) 10 (power) 12 (coax) 16 20 Total Contacts 11 Proprietary No. 21-33190-529 10-251415-105 21-33122-546 1 1 Contact Size 20 11 10 (power) 9 MS No. M39029/90-529 M39029/58-528 M39029/28-211 1 1 Standard Subminiature Connector contacts-see page 20 for part numbers. Currently available under proprietary part number only. 17 20 T ri-Start-Accessories 23.0 MAX. T- TIE -WRAP 2.0 MAX. S-SASH CHAIN STD LENGTH Ø B MAX. ‘A’ THREADS FASTENER G-NYLON ROPE D-BEAD CHAIN Y-WITHOUT END LINK 12.20/15.70 ROPE ROPE Ø 4.49 MAX. Ø ‘C’ Shell ‘A’-0.1P-0.3L T.S. Size THREAD - 2B ‘B’ Max. Dia ‘C’ Max. Dia ‘D’ Min. Dia ‘E’ Max. Min. ‘H’ +13.0 -7.0 ‘E’ 300+ 0 - 10 WITH S.S. ROPE ANGLED RING Notes :1)All dimensions are in mm, except ‘A Threads’ which are in inches. 2) Method of attachment to cover & or ‘Ring’ is optional. REQUIREMENTS Ordering Information MATERIAL: JAND38999/33 Cover : Machined Aluminium Alloy Gasket: Silicone Elastomer Ring: Stainless Steel Passivated Rope: SS Teflon Coated. Insulation shall withstand 0 200 C Environment Fastener: SS, Passivated Option: Aluminium Integral To Cover Mating Connector: MIL-DTL-38999, Series III Receptacle. Designates Receptacle Dust Cover F - Electroless Nickel Finish W - Aluminium, 500 hrs. Cadmium Olive Drab For Other Finishes Contact Factory Shell Size :- 9,11,13,15,17,19,21,23 & 25 Style: R - Rope N - With Ring Note :All dimensions for reference only. For more options please refer our accessory catalogue or contact factory. 18 W 15 R T ri-Start-ccessories 30.0 MAX. T- TIE -WRAP 2.0 MAX. ‘A’ THREAD G-NYLON ROPE D-BEAD CHAIN ‘H’ C S-SASH CHAIN ROPE 17.06/21.06 Ø 4.49 MAX. ‘D’ Ø Shell ‘A’ THREAD - 2A Size -0.1P-0.3L T.S. ‘B’ Max. Dia ‘C’ +0.00 -0.15 ‘D’ Max. ‘E’ Min. ‘F’ ‘H’ +13.0 -7.0 ‘F’ Ø ‘E’ Notes :1)All dimensions are in mm, except ‘A Threads’ which are in inches. 2) Method of attachment to cover & or ‘Ring’ is optional. REQUIREMENTS Ordering Information JAND38999/32 W MATERIAL: Cover : Machined Aluminium Alloy Gasket: Silicone Elastomer Ring: Stainless Steel Passivated Rope: SS Teflon Coated. Insulation shall withstand 0 200 C Environment Fastener: SS, Passivated Option: Aluminium Integral To Cover Mating Connector: MIL-DTL-38999, Series III Plug. Designates Plug Dust Cover F - Electroless Nickel Finish W - Aluminium, 500 hrs. Cadmium Olive Drab Z- Black Zinc Nickel Finish Shell Size :- 9,11,13,15,17,19,21,23 & 25 Style: R - Rope N - With Rope & Ring Note :All dimensions for reference only. For more options please refer our accessory catalogue or contact factory. 19 15 R T ri-Start-Accessories WALL MOUNTING R/CONN. P.C. TAIL CONTACT SER-III. (09 TO 25 SIZE) REGULAR. TT 23.14 MAX V THREAD 1.0-6g-0.100R. M T ØA ØAA Ø `D' R1 R1 B 0.1P-0.3L-TS-2A THREAD. P.C. TAIL CONTACT ØX R1 R1 FRONT MOUNTING R2 (2 PL'S) R1 (2 PL'S) `S' (2 PL'S) 31.50 MAX. ØX REAR MOUNTING PANEL CUT-OUT `L' ORDERING INFORMATION D38999 /20-W-B-35 P N-CAX-QX Conn. Type Contact Dia. Shell Style Service Class Contact Length (L) Shell Size Alternate Position Insert Arrangement Contact Type FOR DETAIL CONN. SPEC. REFER OUR D38999 CATALOG A MIN. AA MIN. 5.49 M12 16.66 20.22 23.42 26.59 30.96 32.94 36.12 39.29 42.47 13.11 15.88 19.05 23.01 25.81 28.98 32.16 34.93 37.69 M15 M18 4.93 3.25 M22 M25 M28 M31 3.91 M34 6.15 M37 Contact Ø ‘D” PC, tail length ‘L’ 20 22D 16 12 Ø 1.00+0.02 - Ø 0.70/0.76 Ø 1.10+0.02 - Ø 1.57+0.02 - Ø 1.70+0.03 - 1.20 Q4 0.80 Q1 1.20 Q2 1.70 Q3 2.00 Q1 CA3=15.0+0.50 - Ø 0.70/0.76 CA2=8.50+0.50 - 0.80 Q3 CA1=5.00+1.0 Ø 0.64+0.02 - Contact Ø type PCB Hole Ø min. (Recommended) Q3 CA4=20.0+0.50 Q2 25 20.07 V Metric Thread. 0.70 Q2 23 24.10 26.50 28.90 31.30 33.70 36.90 40.10 43.30 46.40 TT Ø 0.48+0.02 - 21 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93 +0.20 -0.13 0.60 Q1 19 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.93 38.10 T +0.20 -0.13 Ø 1.00+0.02 - 17 20.83 S MAX. 1.20 Q3 15 R2 Ø 0.70/0.76 13 R1 0.80 Q2 11 M +0.0 -0.13 Ø 0.48+0.02 - 09 B Thread. 0.625" 0.750" 0.875" 1.000" 1.1875" 1.250" 1.375" 1.500" 1.625" 0.60 Q1 Shell Size All dimensions are in mm. 20 19 X +0.13 - 3.25 3.91 3.81 T ri-Start-Accessories D38999 / JAM NUT RECEPTACLE CONN. ASSY. WITH P.C. TAIL CONTACT. (09 To 25 SIZE) `E' `B' HEX. 1.57\3.18 PANEL THICK. Ø `D' Ø `D' S R `C' SQ. `A' THREAD 0.1P-0.3L-TS-2A THREAD. `L' Mounting data 32.51 MAX. Panel cut-outs ORDERING INFORMATION D38999 /24-W-B-35 P N-CAX-QX Conn. Type Contact Dia. Shell Style Contact Length (L) Service Class Alternate Position Shell Size Insert Arrangement Shell Size 09 11 13 15 17 19 21 23 25 Contact Type A Thread. 0.625" 0.7500" 0.8750" 1.000" 1.1875" 1.250" 1.375" 1.500" 1.625" C B +0.43 -0.41 +0.25 - D Max 22.23 25.4 30.18 33.32 36.53 39.67 42.80 46.02 50.80 26.97 31.75 34.93 38.10 41.28 46.02 49.23 52.37 55.58 30.45 35.20 38.38 41.55 44.73 49.50 52.65 55.85 59.0 E 22.12 22.30 R S +0.0 -0.25 +0.25 -0.0 17.02 19.59 24.26 27.56 30.73 33.91 37.08 40.26 43.43 17.78 20.96 25.65 28.83 32.01 35.18 38.35 41.53 44.70 Contact Ø ‘D” PC, tail length ‘L’ 20 22D 16 12 Ø 0.70/0.76 Ø 1.00+0.02 - Ø 0.48+0.02 - Ø 0.64+0.02 - Ø 0.70/0.76 Ø 1.00+0.02 - Ø 0.70/0.76 Ø 1.10+0.02 - Ø 1.57+0.02 - Ø 1.70+0.03 - 0.80 Q2 1.20 Q3 0.60 Q1 0.70 Q2 0.80 Q3 1.20 Q4 0.80 Q1 1.20 Q2 1.70 Q3 2.00 Q1 CA3=15.0+0.50 - Ø 0.48+0.02 - CA2=8.50+0.50 - 0.60 Q1 CA1=5.00+1.0 - PCB Hole Ø min. (Recommended) Q3 Contact Ø type Q2 CA4=20.0+0.50 - All dimensions are in mm. 19 21 B ulkhead Receptacle Wall Mount Bulkhead Feed-Through 38999 Series III G BSC. H MAX. 4X D SQ. ØF 15.74 A THREAD 2XC BSC ØE PANEL SIDE REF. FLANGE SIDE REF. PL’S) IA. (4 ØB D CONN. MARKING AS PER BOM RECOMMENDED PANEL MOUNTING HOLES FULLY MATED INDICATOR BAN (COLOR-RED) BOTH SIDES PANEL ACCOMMODATION (THIS SIDE ONLY) ORDERING INFORMATION Table I Connector Dimension Shell ‘A’ THREAD B DIA. Size 0.1P-0.3L-2A +0.254 - C BSC D DIM +0.5 - E Min. ITVB G BSC F Holes XX -RF 9 -35 P B Connector Type Shell Style Service Class Shell Size Insert Arrangement Contact Termination Alternate Position Panel Accomodation Connector Type ITVB Bulkhead Feed-Through Connector Insert Arrangement MIL-DTL-38999 see Insert Arrangement Chart (Product Catalog) Shell Style 00 Wall Mount Receptacle Contact Termination P - Pin on Panel Side S - Socket on Panel Side PP - Pin on Both Side SS - Socket on Both Side Service Class RF Aluminium, Electroless Nickel Plated Alternate Positions RK Stainless Steel, Firewall Capacity-Contact Factory For Availability A, B, C, D, E or Blank for Normal RW Aluminium Olive Drab Cadmium Plate Panel Accommodation RL Stainless Steel, Electroless Nickel 01. 3.175 Min. DT Aluminium, Durmalon 02. 6.35 min. DZ Aluminium, Black Zinc-Nickel 03. 12.70 Min. Shell Size MIL-DTL-38999, Sizes 9-25 A B C D E F G H J 9 11 13 15 17 19 21 23 25 MIL SHELL SIZE Amphenol Shell Size 22 02 B ulkhead Receptacle JAM NUT BULKHEAD FEED-THROUGH 38999 SERIES III J H ØD E 5.33 MAX. 14.35 MAX. C RECOMMENDED PANEL CUT-OUT TABLE II B A THREAD DASH NO. J MAX. H MAX. 01 40.60 22.90 02 43.90 25.90 03 50.30 32.30 CONNECTOR MARKING AS PER BOM F THREAD PANEL ACCOM. ORDERING INFORMATION Table I Connector Dimension Shell ‘A’ THREAD B DIM. Size 0.1P-0.3L-TS-2 C DIM. MAX. D DIA. E DIM. F THREAD ITVB XX -RF 9 -35 P B Connector Type Shell Style Service Class Shell Size Insert Arrangement Contact Termination Alternate Position Panel Accomodation Connector Type ITVB Bulkhead Feed-Through Connector Insert Arrangement MIL-DTL-38999 see Insert Arrangement Chart (Product Catalog) Shell Style 07 Jam Nut Receptacle Contact Termination P - Pin on Panel Side S - Socket on Panel Side PP - Pin on Both Side SS - Socket on Both Side Service Class RF Aluminium, Electroless Nickel Plated Alternate Positions RK Stainless Steel, Firewall Capacity-Contact Factory For Availability A, B, C, D, E or Blank for Normal RW Aluminium Olive Drab Cadmium Plate Panel Accommodation H Max. RL Stainless Steel, Electroless Nickel 01. 3.175 Min. 38.86 02. 6.35 min. 42.16 03. 12.70 Min. 48.51 DT Aluminium, Durmalon DZ Aluminium, Black Zinc-Nickel Shell Size MIL-DTL-38999, Sizes 9-25 A B C D E F G H J 9 11 13 15 17 19 21 23 25 MIL SHELL SIZE Amphenol Shell Size 23 02 T ri-Start Contacts, sealing plugs, protection caps STANDARD 500 CYCLE CONTACTS FOR TV, P & S Contact Size TV Pins Proprietary No. TV/ Sockets Military No. Supersedes Proprietary No. Military No. Supersedes 8 (Coax)* 21-33102-21 M39029/60-367 MS27536 21-33101-21 M39029/59-366 MS27535 8 (Twinax) 21-33190-529 M39029/90-529** NA 21-33191-530 M39029/91-530 NA 10 (Power) 10-251415-105 M39029/58-528 NA 10-407035-105 M39029/56-527 NA 12 10-251415-12H M39029/58-365 MS27493-12 10-597261-121 M39029/56-353 MS27490-12 16 10-251415-165 M39029/58-364 MS27493-16 10-597261-161 M39029/56-352 MS27490-16 20 LP-251415-205 M39029/58-363 MS27493-20 10-597261-201 M39029/56-351 MS27490-20 22D LP-251415-725 M39029/58-360 MS27493-22D 10-597261-721 M39029/56-348 MS27490-22D Above part numbers include standard 500 cycle finish designation - gold plating over suitable underplate in accordance with MIL-C-39029. For other finish variations, consult Amphenol * For use with RG180B/U and RG195A/U cable. For other size 8 coax or optional sizes 12 and 16 coax contacts available for use in Tri-Start connectors, consult Amphenol. ** For use with M17/M176-00002 cable. † Optional design - see slash sheet MS39029. For other contact options available for use in Tri-Start connectors, (wire wrap, thermocouple, fiber optic) consult Amphenol PLASTIC PROTECTION CAPS Shell Size Plug MS METAL PROTECTION CAPS Shell Size Receptacle MS Shell Size Code MS Plug Protection Cap MS Receptacle Protection Cap 9 10-70506-14 10-70500-10 9 A D38999/32W9X* D38999/33W9X* 11 10-70506-16 10-70500-12 11 B D38999/32W11X* D38999/33W11X* 13 10-70500-18 10-70500-14 13 C D38999/32W13X* D38999/33W13X* 15 10-70500-20 10-70500-16 15 D D38999/32W15X* D38999/33W15X* 17 10-70500-22 10-70500-19 17 E D38999/32W17X* D38999/33W17X* 19 10-70500-24 10-70500-20 19 F D38999/32W19X* D38999/33W19X* 21 10-70524-1 10-70500-22 21 G D38999/32W21X* D38999/33W21X* 23 10-70506-28 10-70500-24 23 H D38999/32W23X* D38999/33W23X* 25 10-70500-28 10-70524-1 25 J D38999/32W25X* D38999/33W25X* * To complete order number, replace X with applicable letter as follows: R - designates eyelet type N - designates washer type MS metal protection caps are supplied with service class W which designates corrosion resistant olive drab cadmium plate aluminum. Consult Amphenol, for more detailed information on ordering MS Metal protection caps. SEALING PLUGS Contact Size Proprietary No. Military No. 8 (Coax) 10-482099-8 NA 8 (Twinax) T3-4008-59P NA 10 (Power) 10-576225 NA 12 10-405996-12 MS27488-12 16 10-405996-16 MS27488-16 20 10-405996-20 MS27488-20 22D 10-405996-22 MS27488-22 24 W ire Sizes and Diameters Contact Size Finished Wire outside dimensions Wire Size ( AWG ) Minimum Inch / mm Maximum Inch / mm 22 D 28,26,24,22 0.030 / 0.76 0.054 / 1.37 22M* 28,26,24 0.030 / 0.76 0.050 / 1.27 22* 26,24,22 0.034 / 0.86 0.060 / 1.52 20 24,22,20 0.040 / 1.02 0.083 / 2.11 16 20,18,16 0.065 / 1.65 0.109 / 2.77 12 14,12 0.097 / 2.46 0.142 / 3.61 0.135 / 3.43 0.155 / 3.94 8 M17/095-RG-180** * Inactive for New design. ** MIL-C-17 Connectors shall meet the requirements specified when: a. A full complement of wire of the applicable minimum or maximum insulation diameter is installed. b. Any combinations of wire diameters not exceeding dimensions of (a), above can be used Wire Sealing Plugs ( For Respective Pin / Socket Insert ) :Series III Size Series I & II Size 22 D 22 D 22M Part Number Color Code AIIPL MS27488 MS27488-22 Black 22M 105790 – MS27488-22 Black - 22 105790 MS27488-22 Black 20 20 104138 MS27488-20 Red 16 16 103964 MS27488-16 Blue 12 12 105793 MS27488-12 Yellow Wire sealing plugs meet MS27488 standards. The plugs are color coded according to size for easy identification. Wire sealing plug may be ordered separately Wire Stripping Wire Size A in Inch / mm 22D or 22 M* 0.125 / 3.18 20 0.188 / 4.77 16 0.188 / 4.77 12 0.188 / 4.77 A Note :- Strip insulation from end of wire to be crimped (Refer the above table ) Do not cut or damage wire strands. * Inactive,not recommended for new design, replacement only. 25 T ools - Crimp Contact Size Socket Contact Series I & III Pin Contact Series I/II/III Socket Contact Series II Crimp Tool Part no. Locator or Turret Part No. Crimp Tool Part no. Locator or Turret Part No. Crimp Tool Part no. Locator or Turret Part No. 22D or 22M M22520/2-01 M22520/2-09 M22520/2-01 M22520/2-07 M22520/2-01 M22520/2-06 22 M22520/2-01 M22520/2-09 M22520/2-01 M22520/2-07 M22520/2-01 M22520/2-06 20 M22520/1-01 M22520/1-04 orTH 187 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 16 M22520/1-01 M22520/1-04 orTH 187 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 12 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 M22520/1-01 M22520/1-04 Tools – Plastic Contact Size Insertion Color Tip Removal Color Tip AIIPL Part No. AIIPL Description M81969 Part No. Superseded Military Part No. 22D 22M Green Green White White 105786 - I/R Tool (Green / White) - M81969/14-01 MS27534-22D 20 Red Orange 105787 I/R Tool (Red / Orange) M81969/14-10 MS27534-20 103968 105789 I/R Tool (Blue / White) I/R Tool (Yellow / White) M81969/14-03 M81969/14-04 MS27534-16 MS27534-12 16 12 Blue Yellow White White Insertion Tip Removal Tip Tools – Metal (MS) Contact Size Removal Insertion Color Band Color Band Ms27495 Part No. AIIPL Part No. No.1 No.2 MS27495 Part No. AIIPL Part No. 22D or 22M* Black MS27495 A22M -- Black White MS27495 R22M -- 22* Brown MS27495 A22 – Brown White MS27495 R22 – 20 Red MS27495 A20 – Red White MS27495 R20 – MS27495 A16 -- MS27495 R16 -- 16 Note : Blue Blue Band No. 1 indicates tool size Band No 2 Indicates removal tool * Replacement only, not recommended for new design. 26 White C ontact Crimping Visual Inspection Hole Cable 1. Insert stripped wire into contact crimp pot, wire must be Visible through inspection hole. 2. Using correct crimp tool (DMC or ASTRO Make) & Locater, cycle the tool once to be sure the indentors are open. Insert contact & wire into Locater Squeeze tool handles firmly & completely to ensure a proper crimp. The tool will not release unless the crimp indentors in the tool head have been fully actuated. 3. Release crimped contact & wire from tool, be certain the wire is visible through inspection hole in contact. 27 C ontact Insertion (Installation) Fig. - 1 1. Remove accessories from plug or Receptacle & slip over wire bundle in proper order for reassembly. Fig. - 2 Fig. - 3 The contact insertion is made with the tool color side according to the contact sizes (Refer the table - tool - plastic) 2. Hold the tool & Insert the wire into the longitudinal groove. (Refer the Fig - 2) 3. Pull the crimped wire to the rear of the tool until the end of the tool is resting on the contact shoulder. (Refer the Fig. - 3) Fig. - 4 Fig. - 5 Fig. - 6 4. Place the contact to be connected in the chosen cupping. 5. With the tool, slowly push the contact in the cupping. You will feel a firm stop once the contact is in position in the cupping. 6. Release the wire & pull out the tool. Exert a gentle pull on wire to make sure that the contact is properly locked in. 28 T ri-Start How to order – (D38999,TV military, metal) Military Part Number To more easily illustrate ordering procedure of Tri- Start Connectors (metal) by military designation, part number D38999/20F A35PB is shown as follows: D38999 20 F A 35 P B Connector Type Shell Style Service Class Shell Size Insert Arrangement Contact Type Alternate Positions Connector Type D38999/designates MIL- DTL - 38999 Series III Connector Y S Shell Style 20 21 24 26 29 designates wall mount receptacle designates box mount receptacle, hermetic designates jam nut receptacle designates straight plug designates Lanyard Release plug with pin contacts* 30 designates Lanyard Release plug with socket contacts* 31 designates Lanyard Release plug with socket contacts* * For ordering Amphenol Lanyard Release Connectors hermetic seal, Passivated Stainless Steel, 200° C ( non-hermetic, Connectors), Nickel Plated Stainless Steel, optimum EMI shielding effectiveness – 65 dB @ 10 GHz specification min., 48 hour salt spray, 200°C (hermetic connectors), Nickel Plated Stainless Steel, 200°C N Shell Size MIL-DTL-38999, Sizes 9 – 25 consult Factory 32 designates plug protection cap 33 designates receptacle protection cap A B C D E F G H J MIL Shell size 9 11 13 15 17 19 21 23 25 Amphenol Shell Size Insert Arrangement MIL-DTL-38999, see insert arrangement chart, page 5 See page 20 for ordering information on MS protection caps. Service Class non-Conductive, Anodic Coated Aluminum, 500 hour salt C spray, 200°C F electroless nickel plated Aluminum, Optimum EMI ShieldIng effectiveness – 65dB @ 10GHz specification min., 48 hour salt spray, 200°C K corrosion resistant stainless steel, firewall capability, Plus 500 hour salt spray resistance, EMI – 45 dB @ 10 Ghz Specification min., 200°C W corrosion Resistant Olive Drab Cadmium Plate Aluminum, 500 hour extended salt spray, EMI – 50 dB @ 10 Ghz specification min., 175°C J* Composite Material Cadmium Green Finish M* Composite Material Electro less Nickel Finish *For J & M Class contact factory 29 Contact Type P designates pin contacts S designates socket contacts A designates same as “P” except supplied less pin contacts B designates same as “S” except supplied less socket contacts (A & B designates non -standard contacts applications) Alternate Positions Locksmith keying - rotation of minor keys. See page 6. (Use N for normal) C ontact Removal (Extraction) 1. Remove accessories from plug or receptacle & slide accessories back along wire bundle. 2. The contact removal is made with the tool WHITE side according to the contacts size. 3. Put the contact wire to be removed in the longitudinal tool groove. 4. Slowly slide the tool down along the wire in the cupping until a mechanical stop is reached. At this point, the contact retention clips are unlocked. 5. Press the contact wire to be removed against the grooves of the tool & pull the wire & tool simultaneously outside of the connecting cupping. 30 T ri-Start Weight comparisons Depending on the shell style, shell size and contact count, weight saving can range from 17% to 40% compared to standard aluminum product. Tri-Start Weight in ounces (includes contacts) Wall Mount Receptacle (00) Size/ Arrangement Stainless Steel Aluminum Jam Nut Receptacle (07) Composite Pin Socket Pin Socket Pin 9-35 .7216 .7840 .3248 .3777 .2588 9-98 .7216 .7776 .2496 .3056 .1664 11-35 .9488 1.0800 .3632 .4960 11-98 .9488 1.0620 .3632 .4768 13-8 1.2096 1.3888 .4800 13-35 1.2160 1.4320 .4864 13-98 1.2160 1.4016 15-5 1.5312 1.7904 15-18 15-35 Socket Stainless Steel Pin Aluminum Composite Socket Pin Socket Aluminum Pin Socket Composite Pin .3121 1.1472 1.2096 .4416 .5040 .3489 .4413 1.0736 1.1360 .4236 .4625 .2606 .2994 .2224 1.1472 1.2032 .4416 .4976 .3744 .4640 1.0736 1.1296 .3968 .4624 .2991 .2327 .2753 .4081 1.4304 1.5632 .5936 .7264 .4679 .6007 1.2480 1.3808 .5312 .6389 .3450 .4582 .2753 .3889 1.4304 1.5440 .5936 .7072 .4679 .5815 1.2480 1.3616 .5330 .6283 .3468 .4457 .6592 .3696 .5488 1.9104 2.0896 .7664 .9456 .6560 .8352 1.8048 1.9840 .7936 .9728 .5237 .5952 .7024 .3762 .5922 1.9168 2.1328 .7728 .9888 .6136 .8296 1.8112 2.0272 .8000 .8472 .5301 .6531 .4864 .6720 .3762 .5618 1.9168 2.1024 .7728 .9584 .6136 .7992 1.8112 1.9968 .7978 .9856 .5244 .7157 .6352 .8944 .5027 .7619 2.3792 2.6384 .9728 1.2320 .7749 1.0341 2.2704 2.5456 .9632 1.1719 .6450 .8467 1.5456 1.8416 .7760 .9456 .6432 .8128 2.3936 2.6896 .9872 1.2832 .8544 1.1504 2.2848 2.5808 .9776 1.2736 .6594 .8208 1.5424 1.8768 .6464 .9808 .5139 .8483 2.3904 2.7344 .9840 1.3280 .7861 1.1301 2.2816 2.6256 1.2179 1.3184 .8961 1.0002 17-6 2.1488 2.5904 .9360 1.3776 .7812 1.2228 2.9152 3.3568 1.2336 1.6752 .9940 1.4356 2.5008 3.1024 1.1408 1.7424 .8160 1.4176 17-26 2.1344 2.5600 .9216 1.3472 .7668 1.1924 2.9008 3.3264 1.2192 1.6448 .9796 1.4052 2.4864 2.9720 1.1264 1.3334 .8017 .8062 17-35 2.1360 2.6640 .9232 1.4512 .7684 1.2964 2.9024 3.4304 1.2208 1.7488 .9812 1.5092 2.4880 3.0160 1.1280 1.5497 .8033 1.2144 19-11 2.2592 2.6656 .9696 1.4528 .7925 1.2757 3.4352 3.9184 1.4720 1.9552 1.2033 1.6865 2.9808 3.4640 1.3472 1.8304 .9632 1.4464 19-32 2.1888 2.7264 .9760 1.5136 .7989 1.3365 3.4416 3.9792 1.4784 2.0160 1.2097 1.7473 2.9872 3.5248 1.3536 1.8912 .9696 1.5072 19-35 2.1920 2.8432 .9792 1.6304 .8021 1.4533 3.4448 3.9792 1.4816 2.1328 1.2129 1.8641 2.9904 3.6416 1.3568 2.0080 .9728 1.6240 21-11 2.7456 3.4640 1.3088 2.0272 1.1088 1.8272 3.9712 4.0960 1.8128 2.5312 1.6128 2.3312 3.4448 4.1632 1.7344 2.5312 1.3039 1.8710 21-16 2.6784 3.3168 1.2416 1.8800 1.0422 1.6806 3.9040 4.6896 1.7456 2.3840 1.4504 2.0889 3.3776 4.0160 1.6672 2.3168 1.2352 1.8736 21-35 2.6672 3.4992 1.2304 2.0624 1.0310 1.8630 3.8928 4.5424 1.7344 2.5664 1.4393 2.2713 3.3664 4.1984 1.6560 2.2309 1.2255 1.8003 21-41 2.6768 3.3600 1.2400 1.9232 1.0406 1.7238 3.9024 4.7248 1.7440 2.4272 1.4489 2.1321 3.3760 3.5792 1.6656 1.8688 1.2336 1.4368 23-21 3.0352 3.8624 1.4496 2.2768 1.2279 2.0551 4.2368 4.5856 1.9440 2.7712 1.6368 2.4640 3.7920 4.6192 1.9216 2.7488 1.4637 2.2896 23-35 3.0240 4.0448 1.4384 2.4592 1.2167 2.2375 4.2256 5.2464 1.9328 2.9536 1.6256 2.6464 3.7808 4.8016 1.9104 2.6087 1.4525 2.1507 23-53 2.8992 3.9072 1.4560 2.4816 1.2343 2.2599 4.2432 5.1088 1.9504 2.8160 1.6432 2.5088 3.7984 4.6640 1.9280 2.7936 1.4672 2.2384 25-4 3.4512 4.4800 1.7312 2.8816 1.4864 2.1904 4.8048 5.8272 2.2016 3.2480 1.9568 2.8720 4.2224 5.2496 2.2128 3.2560 1.7133 2.4163 25-19 3.5312 4.7264 1.8112 3.0064 1.5664 2.7616 4.8848 6.0816 2.2816 3.4784 2.0368 3.2336 4.3024 5.4992 2.2928 3.4896 1.7933 2.7058 25-20 3.8190 4.7150 2.0173 3.1125 1.7733 2.8512 5.1430 6.0380 2.4877 3.5421 2.1872 3.2416 4.4350 5.3300 2.2580 3.0182 1.8288 2.8928 25-35 3.4416 4.6656 1.7216 2.9456 1.4776 2.7016 4.7952 6.0192 2.1920 3.4160 1.8915 3.1155 4.2128 5.4368 2.2032 3.4272 1.7037 2.9277 25-61 3.4304 4.4848 1.7282 2.7648 1.4841 2.5208 4.7840 5.8384 2.1808 3.2352 1.8803 2.9347 4.2016 5.2560 2.1920 3.2464 1.6912 2.7456 31 Pin Stainless Steel Socket All weight measurements are for reference only. Socket Plug (06) Pin Socket N otes: Notice : All information, including illustrations given herein is believed to be accurate at the time of printing. In lieu of design advances, Amphenol reserves the right to change specifications without notice. This publication MIL-DTL-38999,Series III REV 03/17 supercedes all existing Amphenol literature on Series III Connectors. 32 Marketing Locations Manufacturing Locations Corporate Office & Pune Factory Marketing Headquarters Southern Region 105, Bhosari Industrial Area, Pune - 411 026. Tel.: 91- 20 - 67360302 Fax : 91 - 020 - 67360321 rjohn@amphenol-in.com Tel.: 91- 020 67360303, 67360304 Fax : 91 - 020 - 67360321 Email : vbhavsar@amphenol-in.com sales@amphenol-in.com Western Region No. 1115, 22nd Main Road, 11th Cross Sector-1, HSR Layout Bangalore 560 102 Tel.: 91-80-49530341, 49530345 Fax : 91-80-49538697 Email : kmanoj@amphenol-in.com Tel.: 91-20-67360334 Email : sunilp@amphenol-in.com Central Region Exports Tel.: 91- 20 - 67360305, 67360353 Email : svpatil@amphenol-in.com Northern & Eastern Region Bangalore Factory 61 Keonics Electronic City Hosur Road,Bangalore 560 102 Mobile : 91-66790900 /910 /937 Email : shrikantgramopadhye @amphenol-in.com 107, 1st Floor, ‘Am Sri Classic’, Sarojinidevi Road, Secunderabad-500 003. Telefax : 91- 40-66332906 Email : pprasad@amphenol-in.com A-421, Pacific Business Park Plot No. 37/1, Sahibabad Indst. Area Site IV, Ghaziabad (UP) - 201 010. 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