D38999 – TV-CTV
MIL-DTL-38999 Series III
Applications
• High Performance Military Aircraft
• Commercial Airlines
• Communications Equipment
• Armored Personnel Carriers & Tanks
• Missiles
• Shipboard
Features
High Reliability
D38999 - TV style connectors are used in
performance aircraft that demand reliable
connections in some of the most rigorous
environments. The connectors must
perform flawlessly under wide temperature
ranges, high vibrations and be resistant
to a vast array of contaminants. Visual
confirmation of complete mating is accomplished by the plug coupling nut covering
over a red band on the mating shell.
Self-Locking Connector Systems
Self-locking coupling nuts and self-locking
endbell accessory hardware provide the
best performance for threaded connectors
in high vibration applications.
Outstanding EMI Shielding
Protection
These connectors provide excellent signal
integrity due to the shielded mating system
that utilizes 360 degree shell grounding
fingers providing protection of up to 65 dB
at 10 GHz.
Operates at Extreme Temperatures
These connectors will operate in
temperatures from -65°C up to 200°C
(-85°F up to 392°F).
High Density Connectors
If space and weight are at a premium, TV
connectors offer up to 128 contacts per
connector. Ideally suited for the demands
of today’s digital electronics used on fly-by
wire aircraft, advanced robotics, and critical
industrial equipment.
Broad Range of Military and
Commercial Accessories
Many military standard endbells to M85049
specifications and a wide array of cable
termination style are available. Straight,
45 and 90 degree endbells come in many
styles from low cost standard clamp to
shielded environmentally sealed and
everything in between.
Contacts Protection
TV connectors are designed to be scoop
proof. Pin contacts are recessed to prevent
contact damage and contact shorting from
happening when connector halves are put
together while mating.
MIL-DTL-38999 approved
TV’s are fully intermatable and intermountable with all other manufacturer's
MIL-DTL-38999 Series III connectors.
D38999 – TV-CTV MIL-DTL-38999 Series III
TV MIL-DTL-38999 Series III connectors offer high
density contact arrangements in a miniature
circular shell. Originally designed for the
especially demanding requirements of today’s
high performance military and commercial
aircraft, these connectors are finding their way
into applications needing extremely reliable
interconnections. TV’s features include, total
environmental sealing, wide operating
temperature range (-65°C up to 200°C),
quick-mating, triple lead threaded, self-locking
coupling, 100% scoop proof shell design,
EMI - RFI shielding, and are available in a
ruggedized 500 hour salt spray plating or
1000 hour salt spray material.
▲
207
For price & delivery: 800-642-8750 • For tech support: 800-523-0727 • www.PeiGenesis.com
Specifications subject to change.
Technical
Specifications
MATERIALS AND FINISHES
Shell & Plating
Aluminum Alloy
Composite
Stainless Steel
Marine Material
W - Olive drab
Chromate over
Cadmium over
Electroless Nickel
per QQ-P-416
W52 - Olive drab
Zinc cobalt
F - Electroless Nickel
per QQ-N-290
J - Olive drab
Cadmium Plate
per QQ-P-416
K - Conductive,
Corrosion Resistant
Steel, Passivated
RB - Nickel
Aluminum Bronze
M - Conductive
Electroless Nickel
Plating
S - Electrodeposited
Nickel per QQ-N-290
Contacts
Copper alloy
Plating
Insulator
Gold plated, 50 microinches per MIL-G-45204 type II, grade C, class I
Hard dielectric wafer which contains tines for high reliability retention
of crimp contacts
Grommet & Seals
Silicone based elastomer
D38999 – TV-CTV MIL-DTL-38999 Series III
Grounding Springs Beryllium copper (Grounded Plug Only)
ELECTRICAL DATA
Contact Sizes 22D, 20, 16 and 12
Operating Voltage & Test Voltage (Unmated Condition)
Service Rating
Test Voltages
N
M
I
II
Sea Level
100,000 feet
1000
200
1300
200
1800
200
2300
200
Current Rating by contact size and wire accommodation (Test Amps)
Wire Size
22D
20
16
12
28
26
24
22
20
18
16
14
12
1.5
2.0
3.0
5.0
-
3.0
5.0
7.5
-
7.5
10.0
13.0
-
17.0
23.0
Contact Resistance of mated contacts end to end
Insulation Resistance
▲
Maximum
Millivolt Drop
22D
20
16
12
40
35
25
25
5,000 megohms minimum
MECHANICAL
Operating Temperature
Sealing
Wire Sealing Range
Contact Size
W, W52, RB & J plating -65°C to 175°C (-85°F to 347°F)
F, M, K & S plating -65°C to 200°C (-85°F to 392°F)
Against sand, dust per MIL-STD-202 & ice resistance
Contact Size
Minimum inches
Maximum inches
Minimum mm
Maximum mm
22D
20
16
12
10
8 (coax)
8 (twinax)
0.030
0.040
0.065
0.097
0.135
0.135
0.124
0.054
0.083
0.109
0.142
0.162
0.155
0.134
0.76
1.02
1.65
2.46
3.42
3.43
3.15
1.37
2.11
2.77
3.61
4.12
3.94
3.40
208
For price & delivery: 800-642-8750 • For tech support: 800-523-0727 • www.PeiGenesis.com
Specifications subject to change.
Technical
Specifications
Contact Size
Insulation Strip Length
Strip Length
22D
20
16
12
Mating Life
Salt Spray
Temp. Durability
.125 (3.18)
.188 (4.77)
.188 (4.77)
.188 (4.77)
500 cycles minimum
Finish W & W52: 500 hour per MIL-STD-1344A method 1001 condition C
Finish F: 48 hour per MIL-STD-1344A method 1001 condition B
Finish J & M: 2000 hour per MIL-STD-1344A method 1001 condition C
Finish S & K: 2000 hour per MIL-STD-1344A method 1001 condition C
Finish RB: 500 hour per BS CECC 75201-002
Finish W 175°C (347°F), Finish F 200°C (392°F), mated, wired
test period 1000 hours to MIL-STD-1344 Method 1005
Finish M, K & S: 200°C (392°F)
Finish J, RB & W52: 175°C (347°F)
Sine Vibration
60g at -55°C per MIL-DTL-38999K 4.5.22.2.1
Random Vibration
49.5 grms at ambient temperatures
Shock
EMI Shielding
Effectiveness
300 grms
100 MHz to 10 GHz - minimum attenuation of 50dB
Contact Type
Crimp, fiber optic, coax, twinax, or printed circuit
Number of Circuits 2 to 128
Contact Insertion
Rear Insertion/Rear Extraction with simple plastic or high
quality metal hand tools.
Contact Retention
Per MIL-DTL-38999K tested to MIL-STD-1344A method 2007
Contact
Axial load Newtons ±10%
Axial load Pounds ±10%
22D
20
16
12
44
67
111
111
10
15
25
25
Polarization
Five keyways with optional master keyway rotations
(Note insert and main keyways remain fixed)
Approvals
MIL-DTL-38999
All dimensions in inches (millimeters in parenthesis)
Cross Section
Scoop Proof Design
Peripheral
Sealing Gasket
Pin Contacts are recessed to
protect from shortening and
damage when mating.
Plug Barrel
Spring Fingers
(EMI/RFI)
Socket Contact
Triple Lead Thread
Pin Contact
Coupling Nut
Stainless Steel
Contact Shroud
Silicone Wire Sealing Grommet
Rigid Hard
Dielectric Insulator
Lead-in Chamfer
Guides contacts together when mating.
Interfacial Seal
Multiple-Tine Retaining Clip
Receptacle Shell
Assures positive retention with inwardly deflecting
tines that lock securely behind contact shoulder.
D38999 – TV-CTV MIL-DTL-38999 Series III
Chemical Resistance Lubricating oils, hydraulic fluids, coolants, deicing fluids per
MIL-STD-1344A Method 1016 condition a-1
▲
Five Keys and Keyway
One Major/Four Minor assure proper alignment
of connector halves before contact engagement.
209
For price & delivery: 800-642-8750 • For tech support: 800-523-0727 • www.PeiGenesis.com
Specifications subject to change.
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